OPERATING MANUAL

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ALL RIGHTS RESERVED BY COSTRUZIONI MECCANICHE PAGLIERANI s.a.s.

NO PART OF THIS MANUAL MAY BE DUPLICATED, STORED IN FILING SYSTEMS OR PUBLISHED IN ANY FORM WHATSOEVER, BE IT ELECTRONICALLY, MECHANICALLY, BY MEANS OF PHOTOCOPYING, RECORDING OR ANY OTHER METHOD, WITHOUT THE PRIOR WRITTEN APPROVAL OF COSTRUZIONI MECCANICHE PAGLIERANI s.a.s. SANTARCANGELO DI ROMAGNA (RIMINI) ITALY

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REVISION

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Reference standards.................................................................................................... 1-1 Service centres ............................................................................................................ 1-1 LAYOUT OF MANUAL 2-1 Manual codes ............................................................................................................... 2-1 Diagram codes ............................................................................................................. 2-1 Page code .................................................................................................................... 2-1 Flow chart code............................................................................................................ 2-2 General conditions of guarantee .................................................................................. 2-2 Glossary ....................................................................................................................... 2-2 2.6.1 Definitions taken from EC machine directive 392/89 ............................................ 2-2 2.6.2 Machine definitions ............................................................................................... 2-3 2.6.3 Technical definitions ............................................................................................. 2-3 DESCRIPTION 3-1

3 3.1 3.2

Display.......................................................................................................................... 3-2 Keyboard ...................................................................................................................... 3-2 3.2.1 Function keys........................................................................................................ 3-3 3.3 LEDs ............................................................................................................................ 3-4 4 5 5.1 TECHNICAL DATA CONNECTION 4-1 5-1

PRO96 keyboard connection ....................................................................................... 5-1

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REVISION PAGLIERANI s.a.s. Costruzioni Meccaniche Via Emilia, 1938 47822, SANTARCANGELO (RN) Italia Tel. 0541 350511 - Telefax 0541 621252 e-mail : info@paglierani.com http:\\www.paglierani.com

Title : Operating manual for PRO96 Keyboard

# last page

REV.

NOTES ON REVISION

DATE

EDITING

CHECKED

APPROVED

01 02 03 04 1.1 Reference standards Machine directive 89/392/EC and subsequent amendments : 91/368/EC, 93/44/EC, 93/68/EC. 1.2 Service centres PAGLIERANI s.a.s. Costruzioni Meccaniche Via Emilia, 1938 47822, SANTARCANGELO (RN) Italia Tel. 0541 350511 - Telefax 0541 621252

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LAYOUT OF MANUAL

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Manual codes The code for the manual shows the machine type, language and temporary or permanent revision number. XXXYYZZN.PUB XXX = machine type
P96 = PRO96 Keyboard = Italian = Danish = German = French = Finnish = English = Greek = Dutch = Portuguese = Russian = Spanish = Swedish

YY = language
IT DA DD FF FI GB GR NL PT RU SP SV

ZZ = revision number / version N = P (temporary) / D (permanent) .PUB = manual 2.2 Diagram codes The code for the diagram shows the number of the diagram for the chapter and the chapter number, both in ascending order. Fig. X.Y-Z X = chapter number Y = paragraph number Z = diagram number 2.3 Page code The code shows the chapter number and the page number. X-Y X = chapter number Y = page number

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Flow chart code The code for the chapter shows the type of machine, language and subject covered. XXYYZZ.CFL XXX = machine type
P96 = PRO96 Keyboard = Italian = Danish = German = French = Finnish = English = Greek = Dutch = Portuguese = Russian = Spanish = Swedish

YY = language
IT DA DD FF FI GB GR NL PT RU SP SV

ZZZ = diagram number .CFL = flow chart 2.5 General conditions of guarantee Any modification or tampering of the software and/or hardware not authorized for the registered, incorrect use or insufficient maintenance of the security devices exonerates PAGLIERANI s.a.s. from each and every responsibility of the possible accidents or malfunctioning of the installation. PAGLIERANI s.a.s. shall not be held responsible in any way for accidents involving operators as a result of improper operations which are not covered or advised against in this manual. PAGLIERANI s.a.s. shall only be held responsible if the machine has manufacturing defects; the guarantee shall not be valid if the proprietor fails to use original spare parts, does not follow the instructions supplied or fails to observe the manufacturer's maintenance schedule and guidelines for use of the machine. PAGLIERANI s.a.s. will only issue a guarantee if its devices are mounted and tested by the company's own specialist operators. 2.6 Glossary 2.6.1 Definitions taken from EC machine directive 392/89 DANGER AREA: Any area inside and/or near to a machine in which the health and safety of persons present may be at risk. PERSON PRESENT: Any person who is partially or totally inside a danger area.

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OPERATOR: The person(s) responsible for installing, operating, adjusting, servicing, repairing and transporting the machine. 2.6.2 Machine definitions WORK AREA: the machine is not manned continuously; work areas are described in relevant chapters. AREAS TO BE CHECKED AND ADJUSTED FOLLOWING MALFUNCTIONS: the areas are described with reference to the plan view of the machine. FIXED SAFETY COVERS: covers, which require special tools to be opened (except standard screwdrivers). 2.6.3 Technical definitions QUALIFIED STAFF : persons with training, experience, qualifications and knowledge of safety standards, regulations and procedures and service conditions who have been authorised by the plant safety manager to carry out all operations necessary; such persons are able to recognise and prevent all risks (for a definition of technician, see also VDE 01 05 or IEC 364). Staff must also have a basic grasp of first aid and rescue techniques to be used in the workplace. NON-SPECIALIST OPERATOR : operator who carries out general cleaning but is not responsible for products or processes. The operator must be trained in how to clean (products, equipment and methods to be used) and check the machine for safety risks before beginning cleaning (to ensure that no parts are live, hot or moving and any other safety risks). PRODUCT OPERATOR : responsible for starting the machine, monitoring production stages, normal and emergency stop. QUALIFIED MECHANIC : responsible for initial installation (lubrication, timing, etc.) and routine and extraordinary mechanical maintenance. QUALIFIED ELECTRICIAN : responsible for electrical connections during initial installation and routine and extraordinary electrical maintenance.

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DESCRIPTION The PRO96 keyboard allows for the setting and displaying of a few of the data memories of the PLC OMRON program in the electrical panel. The main parts of the keyboard panel are as follows: Display Keyboard LEDs

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Display There are two parts to the display (Figure 3.1-I):

DM DM

number display (00-99); value display.

Figure 3.1-I The left side is made of 2 characters, in which the number of the DM is displayed. The right side of the display is made of 4 characters and the value of the DM is displayed. In the case in which the DM represents a time, this will be expressed in tenths of seconds.

3.2

Keyboard The PRO96 keyboard (Figure 3.2-II) consists of the following parts:

Numerical keys used to programme the required time Function keys

Figure 3.2-II

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Function keys The keyboard features function keys F1, F2, F3 and F4.

READ DATA KEY

WRITING DATA KEY

CHANGE DATA KEY

CLEAR DISPLAY KEY

To programme the DM new value, follow the instructions below: Turn the DATA ENTER key clockwise, or to qualify the DIP SWITCH 2 (see chapter 5) Enter the number of the DM in which the value is to be changed (example DM10) Press F1 button (the currently set value is displayed) Press F3 (the left display starts to flash and the right display is rest to zero) Enter the new value Press F2 to store the new value.

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LEDs The panel features the following LEDs:

LED 1 - Power on This LED indicates that the PRO96 keyboard is on LED 2 Enter Data Enter Data selector qualified LED 3 - Alarm Notice of alarm present, when they are run LED 4 - Program clock This LED flashes with the frequency of internal clock

TX , RX These LEDS flash when the PRO96 keyboard is in transmission or reception phase

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TECHNICAL DATA

TECHNICAL DATA Power feed Serial port Operating temperature Frontal side protection Weight

24VDC RS232 0 /+50 C IP65 0.5 kg

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CONNECTION 5.1 PRO96 keyboard connection Connection between PRO96 keyboard and PLC via terminal board.

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