Professional Documents
Culture Documents
Sinopec Engineering Presentation
Sinopec Engineering Presentation
com
Outline of SINOPEC Engineering Engineering and R&D Strength Procurement Strength Construction Strength Project Execution Summary Ongoing Project Summary
The parent of SINOPEC Engineering, SINOPEC is the 3rd largest refiner and 4th petrochemicals producer in the world and the 2nd largest crude producer in China , who ranked the 9th in the Fortune Global 500 , Listing with Revenue US$ 207.8 billion in 2008 when it produced 44million tons of crude and 8.3 billion m3 natural gas; processed 190 million tons of crude and produced 6.3 million tons of ethylene.
SINOPEC Engineering was reorganized by SINOPEC in July 2007 as a wholly owned subsidiary of SINOPEC. SINOPEC Engineering is authorized on behalf of SINOPEC to organize and integrate the resources and expertise of refining and petrochemical engineering services under SINOPEC to develop and execute global refining and petrochemical projects.
SINOPEC Engineering was first presented in 1953. All through the years, SINOPEC Engineering successfully completed and delivered hundreds of EPC projects in fields of refining and petrochemical for both domestic and overseas clients, Participated developing and commercialized series proprietary technologies of refining and petrochemical industries. After reorganization, SINOPEC Engineering manages five leading engineering companies and three leading construction companies in China, total employee reaches 20,000, they are: SINOPEC Engineering -SEI SINOPEC Engineering -LPEC SINOPEC Engineering -SSEC SINOPEC Engineering -SNEC SINOPEC Engineering SNEI SINOPEC Engineering FCC SINOPEC Engineering SFCC SINOPEC Engineering -TCC
Scope of Services:
Project Concept Master Planning Technology transfer & licensing Feasibility study Environmental Impact Assessment Geo-technical Engineering & Engineering Surveying Process Design Package Basic & Detailed Engineering Procurement Construction & Construction Supervision Commissioning Manufacturing and Fabrication Training Maintenance and Overhaul
Human Resources:
General
To bring the SINOPEC group advantages to execute the overseas projects , SINOPEC Engineering was reorganized in 2007, with four engineering companies , four construction companies and an independent engineering technology institute .SINOPEC Engineering employees 19,000 people of which 6,000 are technical staff. Except above human resource, all 100,000 people within SINOPEC for petroleum refining and petrochemical engineering and construction are available for SINOPEC Engineering.
10
Engineering Strength:
Total 4065
Process Equipment & Mechanical Piping 487 Electrical & Instrumentation Civil,Structural & Architectural Health,Safety & Environmental Utility Draft Man
309
427
549
1285
SINOPEC Engineering has experienced engineering team with 6000 person, and has engineering experience for 10 million t/a refinery complex, 1 million t/a ethylene complex, 150,000 m3 single storage tank and so on. Especially, SINOPEC Engineering as PMC or EPC contractor has executed and delivered Nanhai (Joint Venture by Shell and CNOOC) 800,000t/a ethylene complex; SECCO (Joint Venture by BP and Sinopec) 900,000 t/a ethylene complex; BYC (Joint Venture by BASF and Sinopec) 600,000t/a ethylene complex since 2000. Fujian refinery and petrochemical integrated project (Joint Venture by Sinopec, ExxonMobile and Saudi Aramco) with 800,000t/a ethylene complex and 1.2 million tons per year refinery has
2500 100%
90%
80%
70%
1500
60% % Complete
50%
1000
40%
30%
500
20%
10%
0
Manpower % Compltete
0 0
1 0
2 0
3 0
4 0
5 0 0.0%
6 106 0.4%
7 186 1.1%
8 292 2.2%
9 292 3.3%
10 345 4.6%
11 451 6.3%
12 557 8.4%
13 663 10.9%
14 822 14.0%
15 954 17.6%
16 1,087 21.7%
17 1,140 26.0%
18 1,166 30.4%
19 1,405 35.7%
20 1,643 41.9%
21 1,908 49.1%
22 1,961 56.5%
23 1,961 63.9%
24 1,961 71.3%
25 1,961 78.7%
26 1,855 85.7%
27 1,670 92.0%
28 1,246 96.7%
29 716
30 159
0%
99.4% 100.0%
Project Month
12
450000 t/a PE
1 million t/a Ethylene 12 million t/a CDU & VDU 1.5 million t/a catalytic reformer
260000 t/a AN 300000 t/a PP 15 Billion m3/a gas purification 2000 t/a Coal Gasification 450,000 t/a Ammonia
13
Integrated IT system
Process DB
PRO II ,ASPEN Eng. Suite, FRI,HTFS,HTRI, ZYQAD, CFX,PFR,SP PID,PDS P&ID, ASPECT, Plant Builder/Auto Router, SP Explorer, ICARUS,IPE
e-Doc.Management
DOCUMENTUM 4i, LOTUS NOTES
Engineering
Engineering DB
, VANTAGE PE, INTOOLS, CAESAR II ANSYS, INSTRUCALC, FE/PIPE, Pvelite , TANK , EDSA
3D Model DB
PDS 3D, ISOGEN, SP REVIEW,PDMS,REVIEW, I Sketch, STAAD PRO 2000
Procurement
Material Control &
Construction
Construction Management
Project Management
P3 , STAT, PMCV, PMCF, ACCPAC, Expedition,
Procurement Management
MARIAN, PMCS SPOOLGEN, CQCS
Model
No.
Project Description
Project Scale (10 thousand per year) 300-1200 60-300 80-250 60-410
Technology/Licensor
Numbers of Project 37 74 33 75
Service Scope
1 2 3 4
CDU/ VDU
Catalytic Cracking
Delayed Coking
Hydrofining
5 6
Hydro Cracking
80-360 15-240
60 49
EPC EPC
Catalytic Reforming
SINOPEC
16
No. 1 2 3 4
Project Description
Numbers of Project 8 10 6 5
Ethylene
Polyolefin
Synthetic Rubber
Synthetic Fiber
C1 Chemical
Dow Chemical SINOPEC BP-AMOCOINVISTA 60-100 Mitsubishi EASTMAN SINOPEC BP acetic acid 35 Shell Methanol85 30~45 KBR
EPC
Ammonia
EPC
17
establish
a science & technology innovation system. A set of core technologies and specific technologies with international competitiveness have been developed, the whole level of science & technology have stepped into advanced train of the world.
Procurement Strength
General
As a wholly owned subsidiary of SINOPEC GROUP, SINOPEC Engineering takes full advantages of the Groups integrated resource network, shares the super Purchasing Capability of the Group. A reliable supply network established with more than 20,000 qualified suppliers is always a success guarantee to our projects.
20
Procurement Strength
Procurement manager 96 35 42 Procurement coordinator Senior buyer Buyer 38 19 33 69 60 Purchasing clerk Traffic clerk Expediter Others
Total 392
Procurement Strength
ISOs MTO
MRR's MIRs
MLCL
E&PI
BOM by WBS,Version Req Template
MSCM
Inquiry Quote PO Supplier Lib Requisitions Req Planning Expedite Traffic MRR's OS&D's PO's
SITE
MRRs MIRs OS&Ds MRSs Matl Res.
MARIAN
BOMS
Procurement Strength
Quality Requirements Specification Requisition Approval of Vendors QC Documents Request for Inspection Inspectors Assignment
Inspection
Procurement Strength
Expediting-TYPICAL ACTIVITIES
Completed Expediting Shipping Preparation Issuing Release for Shipping Preparation Issuing Inspection Release Certificate
Inspection
Procurement Strength
Manufacturing
Logistic Planning
Export Packing
Export Clearance
Procurement Strength
Strong procurement and supply capability for oil & petrochemical related equipment and materials
22 20 18 16 14 12 10 8 6 4 2 0 2002
26
20.41 16.97
14.52 13.03
9.14 7.87
2003
2004
2005
2006
2007
Procurement Strength
Procurement Strength
Domestic Offices
Yanshan Tianjin Qilu Jiangsu Jinling Yizheng Nanhua Yangzi Jinshan East Shanghai Gaoqiao Zhenhai Fujian Guangzhou Maoming Zhongnan Chongqing
28
Procurement Strength
Procurement
Total Qualified:
Procurement Strength
Procurement
2006 :
Total:
RMB
Import/export: E-Procurement:
2007 :
Total:
RMB
Import/export: E-Procurement:
Procurement Strength
Procurement
E-Commerce: www.SINOPEC-ec.com.cn
Procurement Strength
Procurement
Logistics
Professional Management of the Door to Door Service for Projects of different nature.
Comprehensive range of sea, air forwarding and land transportation, combined shipment & Transshipment etc.
Procurement Strength
Pre-fabrication Shop For Pipe Spool Pre-fabrication Shop For Pipe Spool Pre-fabrication Shop For Structural Steel
SINOPEC has Advanced Structural Steel And Pipe Spool Pre-fabrication Shop with more than 60% Pre-fabrication capability
33
Procurement Strength
Manufactured Reactor SINOPEC owns three large equipment manufacturing plants, i.e. Ningbo Mechanical Manufacturing Company, Shanghai Petrochemical Machinery Manufacturing Company and Nanjing Chemical Machinery Manufacturing Factory. Compared with other petrochemical equipment manufacturers in China, all the three plants have the most advanced process equipments and information management system capable of developing and manufacturing of petrochemical patent and proprietary equipments. The total production capacity of manufacturing more than 200,000 t/a customized equipment.
34
Procurement Strength
Construction Strength
General
With the most experienced engineers, skilled workers, and equipped with the most advanced machineries, SINOPEC Engineering is fully capable of constructing, construction supervision and management for large-scale refinery, petrochemical and Chemical plants, thermal power plant, and hoisting and erecting oversized and heavy equipment, large size storage tank and long distance pipeline etc.
36
Construction Strength
Construction Manpower
Construction Managers Construction Supervisors Welders 751 Plumbers Riveters 639 497 3225 Locksmithes 757 2114 Cranemen Electricians/Instrument staffs Others
805 2473
740
Total 12001
Construction Strength
Construction Strengths
Equipment Manufacturing
38
Construction Strength
Crane Auto Welding Machine Metal Machining Equipment Transportation Facilities Testing & Inspection Equipment
200-1600Tons
Construction Strength
Heavy Lifting SINOPEC posses the world top Lifting and Transportation Super-Larger and heavy Equipment
10*726t reactor
40
Construction Strength
Lifting software
Hoisting Simulating
Safety First
Construction Strength
42
Construction Strength
Tank Farm
43
Construction Strength
Construction Strength
Construction Strength
On Schedule Award
General
SINOPEC Engineering has EPC execution experience for 10 million t/a refinery complex, 1 million t/a ethylene complex, 150,000 m3 storage tank, 160,000 m3 Cryogenic LNG storage tank.
47
320 450
180
195 410
380
Total 2900
Application Software
Engineering
Project Management
Process Simulation
PROII ASPEN HTRI TSWEET
3-D Design
PDS PDMS SP3D
Project Management
PREMERVIA GPLAN PROJECT
Material Control
MARIAN PMCS
Document Control
DOCUMENTUM SHAREPOINT WISE
49
Project management
Integration/Optimization of Objectives
Resources Manpower Equipment /Machinery Material Money/fund Technology / Methods Information Achievement of Project Targets
Project Goals Quality:high-quality product Safety zero lost time incidents ScheduleOn-time Costs within budgets
Completion
Contract
Costs Schedule
Achievement
Achievement
JV by SINOPEC/bp
Achievement
JV by SINOPEC/BASF
JV by CNOOC/SHELL
Achievement
Overseas Achievements
N O 1 2 3 4 5 6 DESCRIPTION WORK SCOPE CONTRACT TYPE APPROXIMATE CONTRACT VALUE (US $) 750 Million 194 Million 52 Million 96 Million 40 Million 3184 Million CONTRACT DURATION 2005-2008 2006-2008 2006-2008 2007-2009 2008-2008 2006-2009 COUNTRY
YANSAB Polyolefin Complex Project Rabigh Development Project Hawiyah Gas Plant Expansion Project SABIC EO/EG Project Yanbu BBTX Project Shazand Arak Refinery Expansion And Upgrading Project Esfahan Refinery Upgrading Project Tabriz Refinery Upgrading Project CROS (Caspian-sea Republic Oil Swap) Project Khartoum Refinery Expansion to 5,000,000 t/y 2,500,000 t/y Khartoum Refinery Project Meharden Power Plant Project Fertilizer Project Mina Al-Ahamadi Refinery Restoration Project Shuaiba Refinery Tankage Project
Consortium Partner, Lump Sum Subcontractor, Lump Sum Subcontractor, Lump Sum Subcontractor, Lump Sum Subcontractor, Lump Sum Consortium Partner, Lump Sum
Saudi Arabia Saudi Arabia Saudi Arabia Saudi Arabia Saudi Arabia Iran
7 8 9 10 11 12 13 14 15
Main Contractor, Lump Sum Main Contractor, Lump Sum Main Contractor, Lump Sum Subcontractor, Lump Sum Subcontractor, Lump Sum Construction Contractor, Lump Sum Construction Contractor, lump Sum Unit Price Contract Main Contractor, Lump Sum
700 Million 140 Million 140 Million 40 Million 45 Million 50 Million 20 Million 140 Million 9.97 Million
2007-2010 2006-2009 2002-2003 2000-2003 1996- 2000 2004-2006 2000-2002 1992-1994 1997-1998
Financing Ability
General
SINOPEC Engineering has established good relationship with resources which can provide beneficial financing solutions, includes equipment financing and capital loans; we can structure financing which will satisfy your specific business requirements - which can hedge your current and future needs.
61
General
SINOPEC Engineering has done refinery and petrochemical projects in Saudi Arabia. It is partial example for EPC execution.
62
OwnerYANSAB SABIC EPC ContractorConsortium of SINOPEC Engineering and Aker Solution Contract schedule: 2005.7.20 to 2008.3.3031.5 months Contract value750M USD Peaking manpower: 3000
OwnerPETRORABIGH ARAMCO EPC ContractorTecnicas Reunidas Contract Scope: Construction Contract Schedule: 2006.5.4 to 2008.6.1524 months Contract Value192M USD Peaking Manpower: 3200
Mechanical Completion
OwnerSAUDI KAYAN EPC ContractorCTCI and SINOPEC Engineering Contract Scope: Construction and CM Contract Schedule: 2006.11 to 2009.733 months Contract value96M USD Peaking manpower: 1400
EO/EG 3D Model
Name of the Project: HAWIYAH Gas Plant Expansion Project Owner ARAMCO EPC Contractor Tecnicas Reunidas Contract Scope: Construction Contract Schedule: 2006.10.31 to 2008.6.30, 20 months Contract value52M USD Peaking manpower: 2000
Heavy lifting
Shop Fabricating
Owner YANSAB SABIC EPC ContractorStone Webster Contract Scope: Construction Contract Schedule: 2008.1.16 to 2008.9.30, 8.5 months Contract value39.6M USD Peaking manpower: 1200
JUBAIL:1800
YANBU:3000
HAWIYAH:2200 PETRORABIGH:3200
Concluded
One Project One Team, Team up with both International Engineering and Local Companies
Know how to manage and realize safety approaches for gross root and revamping refinery and petrochemical projects
Know how to manage and get on schedule for gross root and revamping refinery and petrochemical projects
Concluded