SYSTEMS

HAZARDWATCH TGDU TM
Overview
T h e H A Z A R D W A T C H T G D U T M s y s t e m i s a r u g ge d i z e d a n d m o b i le g a s m o n i t o r i n g s o l u t i o n de s i gn e d f or q u i c k de pl o y m e n t i n t o a w or k a r e a w i t h i n a C l a s s 1 D i v 1 or Z o n e 1 c l a s s i f i e d z o n e t o pr ov i de pr ot e c t i o n a g a i n s t e x pl o s i v e o r t ox i c ga s c l ou ds . E a c h s y s t e m c on s i s t s of on e f l a m e pr o of c e r t i f ie d ( E X d ) c on t r o l pa n e l a s s e m b l y a n d u p t o e i gh t f l a m e pr o of c e r t i f i e d ( E X d ) ga s de t e c t or a s s e m bl i e s . T h e s y s t e m i s f u l l y p r o g r a m m e d, f u l l y a s s e m b l e d , f u l ly w ir e d a n d f u l l y t e s t e d w h e n i t i s s h i p pe d f r o m t h e f a c t or y . D e pl o y i n g t h e s y s t e m i n t o f i e l d o pe r a t i on is f a s t a n d e a s y s i n c e it w o ul d on l y r e q u i r e t h e p l a c e m e n t of t h e i n d i v i d ua l a s s e m b l i e s a t d e s i gn a t e d l oc a t i o n s , c on n e c t i n g t h e pr e - w i r e d f i e l d c a b l e s a n d s w i t c h in g on t h e p ow e r . T h e c on t r o l le r is f a c t or y c on f i g ur e d a n d pr o gr a m m e d f o l l ow in g m a n u f a c t ur e r s s t a n da r d c o d in g. The s t a n da r d s y s t e m f un c t i on a l it y i s k e pt s i m ple by d e s i gn s o t h a t t h e s y s t e m c a n b e e a s i ly u n de r s t o o d a n d be de pl o y e d qu ic k l y f o r f ie l d o pe r a t i on s . F or s pe c i a l n e e d s , c u s t om iz e d or m or e c o m p le x f un c t i on a l pr o gr a m m in g c a n be de v e l o pe d a s r e q u ir e d. T h e ba s e o f t h e c on t r o l pa n e l a s s e m b ly a n d g a s de t e c t o r a s s e m b ly a r e de s i gn e d t o a c c o m m o da t e s pe c ia l c la m p s t h a t w o ul d s e c ur e t h e a s s e m b l ie s o n t o gr a t e d s t e e l f l o or in g t y pic a l ly u s e d f o r e le v a t e d p r oc e s s un it s f o un d in o f f s h or e oi l r i gs or o n s h o r e pr oc e s s pla n t s . A s e t of t h e s e s pe c ia l c la m p s a r e i n c l u de d w it h e a c h a s s e m b l y . F o r in s t a ll a t io n o n c on c r e t e f l o or s , f l o or b ol t s w i ll r e p la c e t h e s pe c i a l c la m ps .

Figure 1 General arrangement of a TGDU system

HWTGDU_r0

Control Panel Assembly

T h e c on t r ol pa n e l a s s e m b l y c on s i s t s o f a f l a m e p r o of e n c l os u r e a n d a 2 m e t e r t a l l s e l f - s t a n di n g f r a m e . T h e s e l f - s t a n di n g f r a m e i s c on s t r uc t e d f r om s t a i n l e s s s t e e l a n d is de s i gn e d f or e a s e o f m o b i l i t y a n d f r e q ue n t r o u gh h a n d l in g . O n e f l a m e pr o o f be a c o n a n d on e f l a m e pr o of h or n a r e m o un t e d a t t h e t o p of t h e a s s e m b l y f o r a r e a a la r m a n n u n c i a t i o n . A n E X d c e r t i f i e d e l e c t r i c a l s w it c h is l oc a t e d be l ow t h e e n c l os ur e f o r e l e c t r i c a l f e e d c on n e c t i on . E X e c e r t i f i e d c a b l e qu i c k c on n e c t o r s a r e in s t a ll e d a t t h e b ot t o m f a c e o f t h e f l a m e p r o of e n c l os u r e f or c on n e c t i on t o g a s de t e c t or a s s e m bl ie s . I n s i de t h e e n c l o s ur e a r e a pr og r a m m a bl e l o g ic c on t r o l l e r , a r e c t i f i e r , r e l a y s , c i r c ui t br e a k e r a n d t e r m in a l s . F i g ur e 4 s h ow s t h e i n t e r n a l ge n e r a l a r r a n ge m e n t . G r e e n a n d r e d f l a m e pr o of i n d i c a t i on l a m ps a r e m o un t e d on t h e e x t e r n a l f r on t f a c e of t h e e n c l os ur e . T h e s e la m p s p r o v i de s y s t e m o pe r a t i on a l s t a t us . Table 1 Lamp flashing codes
Lamp Green Red Off Inhibited No Alarm Steady Normal HiHi Alarm Flashing Trouble Hi alarm

Figure 2 External view of control panel

A l s o m o un t e d on t h e f r on t f a c e o f t h e e n c l os ur e a r e k e y o pe r a t e d f l a m e p r o o f s w i t c h e s t h a t c on t r o l t h e in h i b it i n g a n d r e s e t t i n g of i n di v i d ua l c h a n n e l s . T w o f la m e pr o of p us h b ut t on s f or c h a n n e l r e s e t a n d a la r m a c k n ow l e dge c om p l e t e t h e e x t e r n a l c o m p o n e n t l i n e up . Table 2 Operation of pushbuttons and switches

Control action Silence pushbutton activated Reset pushbutton activated Normal State No action Alarm State Silence sounder

Lamp test if depressed for more than 5 seconds Channel inhibited

Return system to normal state if depressed with key-switch in inhibit position Channel inhibited

Inhibit key-switch activated

Figure 3 Control panel assembly dimensions

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Gas Detector Assembly

T h e ga s de t e c t or a s s e m b l y in c lu de s a ga s de t e c t o r , a s t a in le s s s t e e l c la m p - on p ipe m o un t i n g br a c k e t , a 2 m e t e r t a l l s t a in le s s s t e e l m ou n t in g p o le a n d a 5 0 m e t e r s l o n g f ir e r e t a r da n t f le x i - c a b le f i t t e d a t on e e n d w it h a n E X e c e r t if ie d c a b le c o n n e c t or . T h e c la m p - o n p i pe m ou n t in g br a c k e t on w h ic h t h e de t e c t o r i s a t t a c h e d t o c a n be h e i gh t a d j us t e d s o t h a t t h e a s s e m bl y c a n be e a s i ly s e t u p t o de t e c t e it h e r h e a v ie r t h a n a ir or l ig h t e r t h a n a i r ga s e s . T h e a t t a c h e d c a b le r e e l k e e ps un u s e d le n gt h o f c a b le n e a t l y be l ow e a c h de t e c t o r a s s e m b ly .

Figure 4 Internal layout of control panel

Figure 5 Cable reel & floor clamps

Figure 7 Dimensions of gas detector assembly

Figure 6 Detector on height adjustable mounting bracket

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Features & Benefits

Zone 1 certified and IP65/NEMA4X assemblies R u g ge di z e d de s i gn R o b us t l i gh t w e i gh t s t a i n l e s s s t e e l f r a m e P r og r a m m e d, a s s e m b l e d a n d f u l l y w i r e d s o l u t io n F un c t i on a l l y c o m pa t i bl e w i t h a l l G e n e r a l M on it or s a n d M S A ga s de t e c t or s S u it e d f o r o u t d o or Z on e 1 h a z a r d o u s l oc a t i on s A b le t o w it h s t a n d f r e q ue n t s e t up a n d t e a r do w n H i gh po r t a b i li t y P e r m it s f a s t de pl o y m e n t in t o s e r v ic e W i de r a n ge a v a i la b le of ga s detection s o l ut io n s

System Specifications
C a pa c i t y Inputs: U p t o 8 x 0 - 2 0m A ( A n y a n a l o g ue s i gn a l t r a n s m i t t i n g ga s de t e c t o r s ) 1 x v o l t - f r e e c on t a c t 1 x R S 4 85 ( M O D B U S ) U p t o 8 x r e d l a m ps U p t o 8 x g r e e n l a m ps Up to 8 x key switch 2 x p us h b u t t on s E X c la s s if ic a t i on C on t r ol pa n e l e n c l os ur e : E le c t r ic a l i s o la t in g s w it c h : G a s de t e c t o r s : II 2GD Exd IIB T5 II 2G EExed IIC T6 R e f e r t o r e s pe c t iv e de t e c t o r da t a s h e e t

O ut p ut s : I n d ic a t i on s : C on t r ol s :

E le c t r ic a l A C in p ut p ow e r :

D C o ut p ut : Performance A la r m r e s p on s e t i m e : W i t h i n 1 s e c on d of ga s l e v e l de t e c t i on a b ov e alarm threshold M e c h a n ic a l

8 5 2 6 4V A C ( 4 5 - 6 5H z ) M a x . 2 . 4A ( 1 2 0V A C ) M a x . 1 . 3A ( 2 3 0V A C ) Max. 240W 2 4V D C + / - 1% , 5 A

B o dy ma t e r ia l
C on t r ol pa n e l e n c l os ur e : C on t r ol pa n e l f r a m e : D e t e c t or m o un t in g p ol e : C la m p - on br a c k e t : C a b le q u ic k c on n e c t or : C a b le g la n d s : D e t e c t or : A l u m i n um ( e p ox y pa in t e d) S S 3 04 S S 3 04 S S 3 04 B r a s s or S S B r a s s or S S R e f e r t o r e s pe c t iv e de t e c t o r da t a s h e e t 80 kg 2 5 k g ( w it h de t e c t o r a n d c a b le ) NEMA 4 / IP65

C a b li n g D e t e c t or s :

C on t a c t o u t p u t s : S e r ia l c om m un i c a t i on ou t p ut : E le c t r i c a l f e e d :

3 - c o n d uc t o r s h i e l de d c a b l e , f i r e r e t a r da n t , 50 meters 4 c on d uc t o r c a b le ( by ot h e r s ) I E E E R S 4 8 5 c o m p l ia n t cable (by others) 3 - c o n d uc t o r c a b le , r a t e d 1 0 A @ 24 V D C m i n i m um ( by ot h e r s )

We ig h t
C on t r ol pa n e l a s s e m b ly : D e t e c t or p o le a s s e m b ly :

E n v i r on m e n t a l O pe r a t i n g t e m pe r a t ur e : S t or a ge t e m pe r a t ur e : O pe r a t i n g h u m i d i t y :

I n g r e s s p r ot e c t i on
0C to 55C -20C to 60C 1 0- 8 5% R H C on t r ol pa n e l e n c l os ur e :
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HWTGDU_r0