Facultyof Engineering Technology.

& SRM University,Kattankulathur 603203 Schoolof Mechanical Engineering

Departmentof MechanicalEngineering Courseplan

Course code Course title Semester yearI Academic semester : ME0303 : MECHANICAL ENGINEERINGDESIGN : ,5 :2012: 13/ Odd (Julv - November2012\ Date :22 Mav Z0lZ

Sectiondetails:
j Sect Room
I
I

I ron
i

No.

Name

Detailsof Faculfy member Room No. Interc e-mail id om No.

Student contact time

Mr. R.FIarris Samuel

MEB305

r803

harrissamuel. r@ktr.srm unl\.ac.ln

Wednesd ay(12:15p 1:30 .m)

Friday( 12 :15-l:30 p.m

i - Mr.Sermarai.M i

MEB3O5 1803 MEA303 D 1810

sermaraj.m@ktr.srmunr v.ac.ln

Mr.Subramanian.C

subramanran.c@ktr. srm untv.ac.ln

Thursday (12:15l : 3 0p " m

Wednesd a.t,(12:15l : 3 0o ^ m

Mr.R.Santhanakri shnan

MEB4O5 I 807

santhanakrishnan. r@ktr srmunlv. ac.n l sairam.k@ktr.srmuniv.a c.ln

Mr.K.Sairam M r . l " ; " l . A f , i r A

MEClIO M E C II A

a12'i>-i

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Direct assessment details:

Name of assessment Cycletest- I Marks

l0

Surprise test Cycletest- II

05 l0

Topics(Tentiative) Fundamentals of mechnical design and Design cotter of joints andknuckle ioints. Designof riveted ioints. Designof bolted joints,riveted joints,welded jointswith andwithout

Tentativedate

06.08.2012

Duration 100minutes

Fourthweek of August.

l 0 - 1 5m i n 100minutes

17.09.2012

Modelexamination 20 End semester examination 5 0 Attendance 05

eccentric loading,curved beams. En re Syllabus En re Syllabus

05.11.2012

3 hours

November 2012 3 hours NIA

Syllabusof the course:

L

T 2

c
4

ME0303

MECHANICAL ENGINEERING DESIGN. Prerequisite Nil (Use of approved data book permitted)

PURPOSE To study the basic design principles and apply the principlesto the design of various elementsencountered in Mechanical machines and structures. INSTRUCTIONAL OBJECTIVES On completionof this coursethe studentis expected l. To designsimplejoints. fasteners, leversand springs. 2. To determinethe strengthof the components To determine failure conditionsand applythem to real life problems 3. the FUNDAMENTALS OF MECHANICAL DESIGN 9 Basic Definitions - Phases Design - Types of Loads.Types of stresses: of Normal, shear,and combinedstresses" Criteria for Design: strength. contact fatigue. stiffrress,wear resistance. vibration resistance,heat resistance, reliability.Brief outline of engineering materials problemsolvingin BasicDesign andtheoriesof failure"Exhaustive with members subjected simplestresses combinedstresses to and underuniform loading. DESIGN OF JOINTS (without eccentricloading) 9 Design of cotterjoints and knucklejoints. Design of boltedjoints. Design of rivetedjoints, weldedjoints and its application pressure to vessels. PARTSSUBJECTEDTO ECCENTRICLOADING 9 Eccentric loadingon rivets and bolts. Eccentricloadingon welds.Curvedbeams cranehook - Frames, clamps. DESIGN OF LEVERS AND SPRINGS Designof levers- Designof springs- Helical and leaf springs. 9

OTHER TYPES OF LOADING 9 Memberssubjectedto variable stresses. Failure and endurance limit - Factorsaffecting endurancelimit. Stress concentration Methodsof reducingstress concentration Notch sensitivity. Combinedsteadyand Variable stresses Soderberg, methodsfor combinationof stresses Gerberand Goodman and in their application designproblems.Memberssubjected impactloadsand dynamicloads. to

Design Project:(Not fbr Examination) life problems Mechanical Real in Engineering. TUTORIAL TOTAL TEXT BOOK L Prabhu, J..Design T. o-f'machine elements. Kasthuri Publication" Chennai. 2003" 2" Patel, c." sikh. S. S. andPandya. R" Machine Design. volumeI, c. Jamdan co., 1999. &

30 75

REI'ERENCE BOOKS 1. Norton. R^ L., Design of Machinery"McGraw Hill. 1999. 2. RobeftC. Juvinall.Fundamentqls MachineComponent of Design.John Wiley & sons,3'oEdition 2002. 3" Spots.M. F., Design oJ'Machine Elements. Prentice Hall of India PrivateLimited, New'Delhi, 1983. 4. William Orthwein,Machine Component Design,Vol" I and II, JaicoPublisingHouse,Chennai,1996. 5. Maitra,Handbookof Gear Design,TataMcgraw-Hill. New Delhi. 1986. 6" DesignData, PSG Collegeof Technology, Coimbatore,2006^ Department Mechanical of Engineering

Category

GENERAL (G)

BASTC SCTENCES E N G I N E E R I N G I E N C E S SC PROFESSIONAL (B) ANDTECHNICAL ART SUBJECTS (E) (P)

Broadarea (for professional coursesonly, i . e ' u n d e rP ' category)

Thermal

Course Coordinator

Mr" R.HarrisSamuel

SESSION PLAN

Title / Details the chapter of

FUNDAMENTATS MECHANICAL OF DESIGN Introd uction Mechanical to engineering design Basic definitions Engineering in Design Phases Design, of Types loads of Types stresses: of Normal, shear andcombined stresses" Tutorial hour:Problems Normal, in Shear andcombined stresses. Criteria design: for strength, wear contact, fatigue, stiffness, resista nce Criteria design:vibration for resistance, resistance, heat reliability Briefoutlineof engineering materials" Theories Failure its applications of and Theories Failureof Problems" Basic design with members subjected simple stresses. to Problems members in subjected simple to stresses. Basic design with members combined stresses underuniform loading. i ff - S T1-5 iT1-5 I ff - q
IT1-L

Itt-z
T1-1

rL-4

itt-o,t

Problems members on subjected combined to stresses underuniform : loading. i tl. - A.-l " Problems members on subjected combined to underuniform stresses loading. tlt-0,1. (WTTHOUT DESTGN JOTNTS OF ECCENTRTC TOADTNG) Introduction design joints to of Eccentric Non-eccentric and loading procedure cotterjointsinvolving Design of shearing, crushing and failures tearing Problems cotterjoints in jointsinvolving procedure knuckle Design of shearing, crushing and pin failure knuckle by bending of joints Problems knuckle in jointsincluding procedure bolted Design of soderberg theory joints Problems bolted in joints-longitudinal circumferential i procedure riveted Design of and joints lff -fS T1-15

r T1- 15,16
Tt-IV T1. T7 i ) TI - 77 T1. 17

joints Problems riveted in joints Problems riveted in Design welded of 1oints.. Design weldedjoints for pressure of vessels. joints Problems welded in joints Problems welded in PROBLEMS SUBJECTED ECCENTRIC TO LOADING Eccentric loading components of Problems Eccentric in loading simple of components. joints joints-double, procedure riveted Design of triple,quadruple (witheccentric loading) joints in i Problems riveted joints in | Problems rrveted jointsincluding procedure bolted (with Design of failure theories loading) i eccentric joints Froblems bolted in jointsrncluding ary and secondary prim proceoure weloeo procedure welded uesrgn Desrgn ot of Incl Jornts (witheccentric loading) shearstresses joints Problems welded in joints Problems welded in Eccentric loading curvedbeams in Eccentric loading curved in beams Eccentric loadingn cranehook Eccentric loadingn frames andclamps in loading frames and clamps | Eccentric DESIGN LEVERS SPRINGS OF AND 46 47 48 49 Introduction levers andtypes to Designprocedure Handlever of Problems design Handlever n of Problems design Handlever in of procedure foot lever. Design of Problems design Footlever in of Problems designof Footlever in procedure cranked lever. Design on lever. Problems cranked on

T1-15

i T1-15

i 11 - 1.5,16 i T1 - 15,16 i i ff - f S T1-15

34 35

iTr.-15

36 37 38 39 40 4t
42

In-rg
T1-13 T1-L6 T1-16 T1-16 R7-4 R7-4 R7-4 R7-4

43
44 45

lnz-+

R7-16 R7-16 R7- 1,6 R7-15 R7-16 R7-16 R7-16 R7-16

50
51

s2
53
54 55 55

R7-16 procedure helicalsprings T 1 - 8 of Types Design Introduction, ,Materials,& Problems Design helicalsprings in of T1-8

s7
58 59

Problems Design helicalsprings in of Problems Design helical in of springs

T1-8 T1-8 T1-9 T1-9

procedure leaf Design of springs

Problems the design leafspring in of OTHER WPESOFLOADING

60

61 62

Introduction variable to stresses Endurance limit-factors affecting endurance limit Stress concentration, methods reducing and of stress concentration notchsensitivity Problems stress in concentration notchsensitivity and soderberg, Gerber andGoodman methods theirapplications and Problems variable in stresses using Gerber &Goodmansmethod Problems variable in stresses methods. using Gerber &Goodman's Problems variable in stresses using methods" Soderberg Problems variable in stresses using methods. Soderberg Problems variable in stresses using Soderberg methods" Members subjected impactloads to anddynamic loads Problems impactand dynamic in loads Problems impactanddynamic in loads problems Discussions reallifeengineering on problems Discussions reallifeengineering on

TL-7 T1.-7 T1-6 T1-6 T1,-7 TX-7 T1-7

63
64 65 66 67 68 59 70 7l 72

Tt,7
TI-7

rr-7
T1.-7 TL-7 T1.-V

73
74 75

TEXT BOOKS t. Prabhu, " J., Designof machineelements, T KasthuriPublication, Chennai, 2003 2. Patel, C., Sikh,S. S. andPandya. R. MochineDesign, VolumeI, C. Jamdan Co., 1999 & REFERENCE BOOKS l. Norton,R. L.. Designof Machinery,McGraw Hill. 1999 2. RobertC. Juvinall,Fundamentals MachineComponent of Design,John Wiley & sons, 3rd Edition,2002 M. 3. Spots, F., Designo.fMachineElements, Prentice Hall of India PrivateLimited, New Delhi,1983 4" William Orthwein,MachineComponent Design,Vol. I and II, JaicoPublisingHouse, Chennai, 1996 5. Maitra,Handbookof Gear Design,TataMcgraw-Hill, New Delhi, 1986

6. DesignData. PSG Collegeof Technology, Coimbatore, 2006 v" R.S.Khurmi,J.K.Gupta, Textbookof MachineDesign,S Chand& Co."2006 A

Name& Signature the Faculty: of

Name R.HARRIS SAMUEL M.SERMARAJ

Signature

R.SANTHANAKRISHNAN

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