PARTS MANUAL

ver. 1.0
PMHB240ENG.311

HYDRAULIC BREAKER
HAMMER HB 240
Serial No.
TRK2400 006-UP

TABLE OF CONTENTS
1. Housing unit................................................................................................................................................................. 4
2. Accumulator................................................................................................................................................................. 6
3. Main valve..................................................................................................................................................................... 7
4. Check valve................................................................................................................................................................... 8
5. Pressure control valve............................................................................................................................................. 10
6. Tie rods ........................................................................................................................................................................12
7. Body parts ...................................................................................................................................................................14
8. Front head ..................................................................................................................................................................16
9. Lower tool bushing...................................................................................................................................................17
10. Tool .............................................................................................................................................................................18
11. Seal set........................................................................................................................................................................20
12. Greasing device kit.................................................................................................................................................22
13. Greasing device ......................................................................................................................................................24
14. Service kit for greasing device . .........................................................................................................................26
15. Tool box . ...................................................................................................................................................................28

PARTS

HAMMER

PARTS - Page 3

HOUSING UNIT

1. HOUSING UNIT

Page 4 - PARTS

HAMMER

HOUSING UNIT

Item
1
2
3
4
5
5.1
6
6.2
6.3
6.4
7
8
9
10
11
102
103
104
105
106
107
120
20

Description
Housing
Pad
Buffer
Rubber plug
Hose assembly (incl. part 5.1)
Grease nipple
Pipe clamping (incl. parts 6.2-6.4)
Body
Plate
Hex. screw
Hex. screw
Washer
Lock nut
Wear parts
Plug
Rubber plug
Seal
Wear plate
Lifting eye
Hex. screw
Shield plate
Wear parts

Part no.
H00168837
H00300954
H00301000
H00400491
H00162531
H0090200
H00952664
H00952618
H00903300
H00903094
H00090589
H00090511
H00090507
H00165789
H00953291
H00161785
H00161535
H00162488
H00090705
H00900026
H00162381
H00165789

Safety label set

H00161563

HAMMER

Specification

M10x60-8.8 ISO 4014

M24x110-12.9 ISO 4014
25 ISO 7416
M24-12 DIN 985

M30 DIN 580

M30x40-8.8 ISO 4017

Note Qty
1
2
1
2
1
1
1
2
1
2
14
14
14
1
4
2
1
4
1
1
2
1
1

PARTS - Page 5

ACCUMULATOR

2. ACCUMULATOR

Item
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
2

Description
Accumulator
(incl. parts 1.1-1.10)
Accumulator bottom
Accumulator cover
Membrane
Accumulator screw
Filling plug
Seal
Shield plug
Usit-ring
Parallel pin
O-ring
Accumulator screw

Part no.

Specification

Note

Qty

H00163209

H00100672
H00163210
H00030211
H00040416
H00040368
H00040104
H000154015
H00090056
H00090304
H00910006
H00951208

1
1
1
16
1
1
1
1
2
1
8

D114

8-13.9-1
10m6x24 DIN 6325
D23

*
*

*) Are included in seal

Page 6 - PARTS

HAMMER

MAIN VALVE

3. MAIN VALVE

Item
1
2
3
4
5
6
7
8
9
10

Description
Main valve bushing
Main spool
Spool
Spool
Cover
Cover
O-ring
Seal
Hex. screw
Lock washer

Part no.
H00156302
H00161436
H00040111
H00400325
H00161280
H00030776
H00090005
H00902668
H00090517
H00090597

Specification

Note

D105
D110
M16x35-8.8 ISO 4017
M16 NORD-LOCK

*
*

Qty
1
1
1
1
1
1
2
6
13
13

*) Are included in seal

HAMMER

PARTS - Page 7

CHECK VALVE

4. CHECK VALVE

Page 8 - PARTS

HAMMER

CHECK VALVE

Item
1
1.1
1.2
1.3
1.4
1.5
1.6
2
3

Description
Check valve (incl. parts 1.1-1.6,
2 and 3)
Check valve housing
Check valve
Spring ring
Flange plug
O-ring
O-ring
Hex. screw
Lock washer

Part no.

Specification

Note

Qty

H00300943

H00300933
H00090432
H00090310
H00090403
H00090031
H00090007
H00090517
H00090597

1
1
1
1
1
1
4
4

B38 DIN 7993

BSP 1/4
D46
D44
M16x35-8.8 ISO 4017
M16 NORD-LOCK

*
*

*) Are included in seal

HAMMER

PARTS - Page 9

PRESSURE CONTROL VALVE

5. PRESSURE CONTROL VALVE

Page 10 - PARTS

HAMMER

PRESSURE CONTROL VALVE

Item
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
2
3

Description
Pressure control valve
(incl. 1.1-1.15) parts
Cover
Valve housing
Spool
Guide
Spool
Spring guide
Spring
Shim plate
Shim plate
Shim plate
Plug
O-ring
O-ring
Seal
Seal
Hex. screw
Lock washer

Part no.

Specification

Note

Qty

H00161421

H00161413
H00161908
H00161909
H00400688
H00400690
H00161433
H00090104
H00041794
H00041793
H00042365
H00112512
H00090083
H00910018
H00041374
H00041375
H00090517
H00090597

1
1
1
1
1
1
1
x
x
x
1
1
1
1
1
4
4

S=0.5
S=1
S=1.25
D60
D21
D55
D50
M16x35-8.8 ISO 4017
M16 NORD-LOCK

*
*
*
*

*) Are included in seal set

HAMMER

PARTS - Page 11

TIE RODS

6. TIE RODS

Page 12 - PARTS

HAMMER

TIE RODS

Item
1
1.3
1.4
1.5
1.6
1.7

Description
Tie rod set (incl. parts 1.3-1.7)
Vibration dampening element
Cable tie
Rubber ring
Lock plate
Spacer

HAMMER

Part no.
H00162977
H00160995
H00952009
H00400661
H00400659
H00160968

Specification

Note

Qty
4
2
2
1
1
1

PARTS - Page 13

BODY PARTS

7/ BODY PARTS

Page 14 - PARTS

HAMMER

BODY PARTS

Item

Description
Valve body (incl. parts 1.21.10)
Breather (incl. part 1.21)
O-ring
Flange plug
Flange plug
Flange plug
Flange plug
Breather
Taper plug
Nozzle
Nozzle
Cylinder (incl. parts 2.1-2.5)

Part no.

2.1

Flange plug

H00090403

2.2
2.3

Nozzle
Flange plug

H00163216
H00090403

2.4

Screw

H00952544

2.5

Flange plug

H00090403

3
4
5
6
7
8
9
10
11
12

Piston
Parallel pin
Wiper
Seal
Seal
Wiper
Seal
Seal
O-ring
O-ring

H00161015
H00904017
H00952635
H00902997
H00161601
H00952636
H00952579
H00400663
H00953941
H00090076

1
1.2
1.21
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
2

Specification

Note

Qty

H00161388

H00101200
H00902122
H00090401
H00090444
H00090403
H00093203
H00400662
H00093125
H00161922
H00161465
H00162492

1
1
1
5
4
2
1
1
1
1
1

D24
R3/4
R3/8
R1/4
R1/8
R3/8
DIN 906-R1/4

R1/4, softened
stroke
softened stroke
R1/4, normal stroke
M10x12 ISO 4026,
normal stroke
R1/4, idle stroke
preventation

1
1
1
1
1

16m6x70 ISO 8734

D230
D21
D229

*
*
*
*
*
*
*
*

1
2
1
1
1
1
2
1
2
2

*) Are included in seal set

HAMMER

PARTS - Page 15

FRONT HEAD

8. FRONT HEAD

Item
1
2
3
4
5
6

Description
Front head
Upper tool bushing
Tool retaining pin
Ring
Retaining pin
Rubber plug

Part no.
162491
160940
160942
153236
400655
104530

Specification

Note

Qty
1
1
1
2
1
2

*) Are included in seal set

Page 16 - PARTS

HAMMER

LOWER TOOL BUSHING

9. LOWER TOOL BUSHING

Item
1
1.2

Description
Lower tool bushing (incl. part
1.2)
Seal

HAMMER

Part no.

Specification

Note

Qty

163214

161409

PARTS - Page 17

TOOL

10. TOOL

Page 18 - PARTS

HAMMER

TOOL

Item

Description

Part no.

Chisel

H00000771

Moil point

H00000773

Blunt

H00000774

Long chisel

H00000772

Long moil point

H00000778

Pyramid

H00000773K3

Long blunt

H00000774C1

Limestone Chisel

H00000771F3

Hard Rock Chisel

H00000771A2

Super Blunt

H00000774T2

10

HAMMER

Specification
L = 1120 mm, W = 112 kg, D =
135 mm
L = 1120 mm, W = 108 kg, D =
135 mm
L = 920 mm, W = 100 kg, D = 135
mm
L = 1270 mm, W = 129 kg, D =
135 mm
L = 1270 mm, W = 125 kg, D =
135 mm
L = 1120 mm, W = 108 kg, D =
135 mm
L = 1120 mm, W = 121 kg, D =
135 mm
L = 1120 mm, W = 115 kg, D =
135 mm
L = 1120 mm, W = 106 kg, D =
135 mm
L = 920 mm, W = 101 kg, D = 143
mm

Note

Qty
1
1
1
1
1
1
1
1
1
1

PARTS - Page 19

SEAL SET

11. SEAL SET

Page 20 - PARTS

HAMMER

SEAL SET

Item
Kit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Description
Seal set (incl. parts 1-21)
Seal
O-ring
Usit-ring
O-ring
Seal
O-ring
O-ring
O-ring
O-ring
O-ring
Seal
Seal
O-ring
Wiper
Seal
Seal
Wiper
Seal
Seal
O-ring
O-ring
The seals for greasing device
are not included in this seal
set. They are included in the
service kit for greasing device.

HAMMER

Part no.
H00162783
H00040104
H00910006
H00090056
H00090005
H00902668
H00090031
H00090007
H00090017
H00090083
H00910018
H00041374
H00041375
H00902122
H00952635
H00902997
H00161601
H00952636
H00952579
H00400663
H00090076
H00953941

Specification
D114
D23
8-13.9-1
D105
D110
D46
D44
D34
D60
D21
D55
D50
D24

D230
D229
D21

Note

Qty
1
1
1
1
2
6
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2

PARTS - Page 21

GREASING DEVICE KIT

12. GREASING DEVICE KIT

Page 22 - PARTS

HAMMER

GREASING DEVICE KIT

Item
1

Description
Greasing device RG541
Hose assembly (incl. parts 3.13.4)
Sleeve
Insert
Hose
Nut
Rubber bushing
Shield

Part no.
H00953344

Hex. screw

H00953794

Lock washer

H00953503

Grease cartridge

H00162593

Shield

H00168029

10

Hex. socket screw

H00902895

11
12
13

Lock washer
Connector
Connector

H00090597
H00951295
H00951294

3
3.1
3.2
3.3
3.4
4
5

HAMMER

Specification

Note

Qty
1

H00168872

H00153035
H00153036
H00951632
H00951296
H00158147
H00952093

2
2
1
2
1
1
M10x110-8.8 ISO
4014
M10 NL10sp NORDLOCK
Special tool grease,
Greasing device
cartridge

4
4
1
1

M16x35-8.8 ISO
4762
M16 NORD-LOCK
BSPP 3/8
BSPP 1/4

4
4
1
1

PARTS - Page 23

GREASING DEVICE

13. GREASING DEVICE

Item
1
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8

Description
Greasing device RG541 (incl. parts 2-21)
Doser (incl. parts 2.1-2.14)
Plug
Nut
Lock washer
O-ring
Adjusting screw
O-ring
O-ring
Spring

Page 24 - PARTS

Part no.
953344
953305
953318
953330
91038
953325
953317
953326
953324
953331

Specification

Note

M12x1 DIN 934

M24 NORD-LOCK
D21

*
*

D8
D11

*
*
*

Qty
1
1
1
1
1
1
1
1
2
1

HAMMER

GREASING DEVICE

Item
2.9
2.10
2.11
2.12
2.13
2.14
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
kit

Description
Piston
O-ring
Piston
Body
O-ring
Shim plate
Grease nipple
Plug
Locking plate
Body
Cartridge holder
Check valve
O-ring
O-ring
O-ring
O-ring
Guide
Seal
Spring housing
Spring
Piston
Nut
Lock plate
Hex. socket screw
Connector

Part no.
H00953319
H00953322
H00953329
H00953320
H00953323
H00053321
H00090200
H00953303
H00953302
H00953310
H00953309
H00951767
H00951416
H00951453
H00953300
H00953301
H00950272
H00953299
H00953308
H00950257
H00953307
H00953306
H00951410
H00951421
H00951294

Seal set for greasing device

H00953385

Specification

Note

D7

*
*

D15

*
*
*
*

BSP 1/4

D19
D62
D71
D52

*
*
*
*
*
*

*
M8x10-8.8 ISO 4762
BSPP 1/4

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3
1

*) Are included in seal set for

greasing device

HAMMER

PARTS - Page 25

SERVICE KIT FOR GREASING DEVICE

14. SERVICE KIT FOR GREASING DEVICE

Page 26 - PARTS

HAMMER

SERVICE KIT FOR GREASING DEVICE

Item
Kit
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Description
Service kit for greasing device
(incl. parts 1-19)
Lock plate
Plug
Guide ring
Seal
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Shim plate
Spring
Piston
Lock washer
Grease nipple
Locking plate

Part no.

Specification

Note

Qty

H00953385

H00951410
H00953303
H00950272
H00953299
H00953300
H00951453
H00953301
H00951416
H00953326
H00953325
H00953324
H00953323
H00953322
H00953321
H00953331
H00953329
H00091038
H00090200
H00953302

1
2
1
1
1
1
2
1
2
2
4
2
2
2
2
2
2
2
2

D71
D62
D52
D19
D8
D21
D11
D15
D7

M24 NORD-LOCK
R1/4

Service kit for greasing device

are not included in hammers
seal set.

HAMMER

PARTS - Page 27

TOOL BOX

15. TOOL BOX

Item
Kit10
1
2
4
7
8
9
28

Description
Tool box 10 (incl. parts 1-28)
Tool box
Grease gun
Tool grease
Grease cartridge
Screwdriver
Hammer
Assembling screw

Page 28 - PARTS

Part no.
H00953263
H00090665
H00090202
H00902045
H00951370

H00952539

Specification

6x150
2 kg
M16x100-8.8 ISO 8677

Note

Qty
1
1
1
1
1
1
1
1

HAMMER