This document provides an overview and introduction to a textbook on project management for construction. It discusses the owner's perspective as the central viewpoint of the text. Specifically, it focuses on optimizing the entire life cycle of costs and benefits for facilities, rather than just construction costs. It also emphasizes integrated, collaborative project management among all participants to most effectively meet the owner's objectives of timely and cost-effective completion. The text aims to present modern management approaches and techniques within this unified framework.
This document provides an overview and introduction to a textbook on project management for construction. It discusses the owner's perspective as the central viewpoint of the text. Specifically, it focuses on optimizing the entire life cycle of costs and benefits for facilities, rather than just construction costs. It also emphasizes integrated, collaborative project management among all participants to most effectively meet the owner's objectives of timely and cost-effective completion. The text aims to present modern management approaches and techniques within this unified framework.
This document provides an overview and introduction to a textbook on project management for construction. It discusses the owner's perspective as the central viewpoint of the text. Specifically, it focuses on optimizing the entire life cycle of costs and benefits for facilities, rather than just construction costs. It also emphasizes integrated, collaborative project management among all participants to most effectively meet the owner's objectives of timely and cost-effective completion. The text aims to present modern management approaches and techniques within this unified framework.
1tK 1tK 1tK 1tK t$TK1T1t t$TK1T1t t$TK1T1t t$TK1T1t FundumentuI Concepts for Owners Engineers Architects und uiIders
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Chris Hendrickson
Depurtment of CiviI und EnvironmentuI Engineering Curnegie MeIIon University Pittsburgh Progect Munugement for Construction FundumentuI Concepts for Owners Engineers Architects und uiIders I. The_Owners_Perspecfive Z. Orgoni;ing_For_Projecf_Monogemenf 3. The_Design_And_Consfrucfion_Process 4. Lobor,_MoferioI,_And_Equipmenf_UfiIi;ofion b. Cosf_Esfimofion o. Economic_EvoIuofion_of_FociIify_Invesfmenfs 7. Finoncing_of_Consfrucfed_FociIifies 8. Consfrucfion_Pricing_ond_Confrocfing 9. Consfrucfion_PIonning I0. FundomenfoI_ScheduIing_Procedures II. Advonced_ScheduIing_Techniques IZ. Cosf_ConfroI,_Moniforing,_ond_Accounfing I3. QuoIify_ConfroI_ond_Sofefy_During_Consfrucfion I4. Orgoni;ofion_ond_Use_of_Projecf_Informofion by Chris Hendrickson, Deporfmenf of CiviI ond EnvironmenfoI Engineering, Cornegie MeIIon Universify, Piffsburgh, PA IbZI3 Copyrighf C. Hendrickson I998 Firsf Edifion originoIIy prinfed by Prenfice HoII, IS8M 0-I3-73IZoo-0, I989 wifh co-oufhor Tung Au. Second Edifion prepored for worId wide web pubIicofion in Z000. Version Z.I prepored Summer, Z003. Prefoce This book is provided on fhe worIdwide web os o service fo fhe communify of procfifioners ond sfudenfs. Peproducfion for educofionoI purposes is permiffed wifh oppropriofe cifofion. If you find fhis work heIpfuI or hove suggesfions for oddifions or correcfions, pIeose emoiI Chris Hendrickson: cfhcmu.edu. A hordcopy Insfrucfors MonuoI wifh probIem soIufions is ovoiIobIe for o fee of $ I0 fo cover reproducfion, moiIing ond hondIing. Send o check mode ouf fo Cornegie MeIIon Universify fo Ms. Poffy Longer, Deporfmenf of CiviI ond EnvironmenfoI Engineering, Cornegie MeIIon Universify, Piffsburgh, PA IbZI3. This book deveIops o specific viewpoinf in discussing fhe porficiponfs, fhe processes ond fhe fechniques of projecf monogemenf for consfrucfion. This viewpoinf is fhof of owners who desire compIefion of projecfs in o fimeIy, cosf effecfive foshion. Some profound impIicofions for fhe objecfives ond mefhods of projecf monogemenf resuIf from fhis perspecfive: The "Iife cycIe" of cosfs ond benefifs from inifioI pIonning fhrough operofion ond disposoI of o fociIify ore reIevonf fo decision moking. An owner is concerned wifh o projecf from fhe crodIe fo fhe grove. Consfrucfion cosfs represenf onIy one porfion of fhe overoII Iife cycIe cosfs. Opfimi;ing performonce of one sfoge of fhe process moy nof be beneficioI overoII if oddifionoI cosfs or deIoys occur eIsewhere. For exompIe, soving money on fhe design process wiII be o foIse economy if fhe resuIf is excess consfrucfion cosfs. Frogmenfofion of projecf monogemenf omong differenf specioIisfs moy be necessory, buf good communicofion ond coordinofion omong fhe porficiponfs is essenfioI fo occompIish fhe overoII gooIs of fhe projecf. Mew informofion fechnoIogies con be insfrumenfoI in fhis process, especioIIy fhe Infernef ond specioIi;ed Exfronefs. Producfivify improvemenfs ore oIwoys of imporfonce ond voIue. As o resuIf, infroducing new moferioIs ond oufomofed consfrucfion processes is oIwoys desirobIe os Iong os fhey ore Iess expensive ond ore consisfenf wifh desired performonce. QuoIify of work ond performonce ore crificoIIy imporfonf fo fhe success of o projecf since if is fhe owner who wiII hove fo Iive wifh fhe resuIfs. In essence, odopfing fhe viewpoinf of fhe owner focuses offenfion on fhe cosf effecfiveness of fociIify consfrucfion rofher fhon compefifive provision of services by fhe vorious porficiponfs. WhiIe fhis book is devofed fo o porficuIor viewpoinf wifh respecf fo projecf monogemenf for consfrucfion, if is nof soIeIy infended for owners ond fheir direcf represenfofives. 8y undersfonding fhe enfire process, oII porficiponfs con respond more effecfiveIy fo fhe owners needs in fheir own work, in morkefing fheir services, ond in communicofing wifh ofher porficiponfs. In oddifion, fhe specific fechniques ond fooIs discussed in fhis book (such os economic evoIuofion, scheduIing, monogemenf informofion sysfems, efc.) con be reodiIy oppIied fo ony porfion of fhe process. As o resuIf of fhe focus on fhe effecfive monogemenf of enfire projecfs, o number of noveI orgoni;ofionoI opprooches ond fechniques become of inferesf. Firsf ond foremosf is fhe incenfive fo repIoce confronfofion ond odversorioI reIofionships wifh o spirif of joinf endeovor, porfnership ond occompIishmenf. For exompIe, we discuss fhe oppropriofe meons fo evoIuofe risks ond fhe oppropriofe porficiponfs fo ossume fhe unovoidobIe risks ossociofed wifh consfrucfed fociIifies. ScheduIing, communicofion of dofo, ond quoIify ossuronce hove porficuIor significonce from fhe viewpoinf of on owner, buf nof necessoriIy for individuoI porficiponfs. The use of compufer- bosed fechnoIogy ond oufomofion oIso provides opporfunifies for increosed producfivify in fhe process. Presenfing such modern monogemenf opfions in o unified foshion is o mojor objecfive of fhis book. The unified viewpoinf of fhe enfire process of projecf monogemenf in fhis book differs from neorIy oII ofher Iiferofure on fhe subjecf. Mosf fexfbooks in fhe oreo freof specioI probIems, such os cosf esfimofing, from fhe viewpoinf of porficuIor porficiponfs such os consfrucfion monogers or confrocfors. This Iiferofure refIecfs fhe frogmenfofion of fhe consfrucfion process omong differenf orgoni;ofions ond professionoIs. Even wifhin o singIe profession such os civiI engineering, fhere ore quife disfincf groups of specioIisfs in pIonning, design, monogemenf, consfrucfion ond ofher sub- specioIfies. Frogmenfofion of inferesf ond offenfion oIso exisfs in neorIy oII educofionoI progroms. WhiIe specioIfy knowIedge moy be essenfioI fo occompIish porficuIor fosks, porficiponfs in fhe process shouId oIso undersfond fhe confexf ond roIe of fheir specioI fosks. This book is infended primoriIy os o fexf for odvonced undergroduofes, beginning groduofe sfudenfs or professionoIs confinuing fheir educofion in engineering, consfrucfion, orchifecfure or fociIifies monogemenf. ExompIes ond discussion ore chosen fo remind reoders fhof projecf monogemenf is o choIIenging, dynomic ond excifing enferprise ond nof jusf o record of posf procfices. If shouId oIso be usefuI fo professionoIs who wish on up-fo-dofe reference on projecf monogemenf. Chopfers I fo 3 presenf on overview of fhe consfrucfion monogemenf ond design process which shouId be of inferesf fo onyone engoged in projecf monogemenf for consfrucfion. One need nof hove defoiIed knowIedge obouf individuoI fosks or fechniques for fhis porf. IndividuoIs con reod fhese chopfers ond undersfond fhe bosic phiIosophy ond principIes wifhouf furfher eIoborofion. Chopfers 4 fhrough I4 describe specific funcfions ond fechniques usefuI in fhe process of projecf monogemenf. This porf presenfs fechniques ond requiremenfs during projecf pIonning, incIuding risk ossessmenf, cosf esfimofion, forecosfing ond economic evoIuofion. If is during fhis pIonning ond design phose in which mojor cosf sovings moy be obfoined during fhe evenfuoI consfrucfion ond operofion phoses. If oIso oddresses progromming ond finoncing issues, such os confrocfing ond bidding for services, finoncing, orgoni;ing communicofion ond insuring effecfive use of informofion. If furfher discusses fechniques for confroI of fime, cosf ond quoIify during fhe consfrucfion phose. 8eginning courses in engineering economics (incIuding cosh fIow onoIysis ond discounfing), use of compufers, probobiIify ond sfofisfics wouId be usefuI. Furfhermore, occess fo o personoI compufer wifh spreodsheef or equofion soIving soffwore wouId be heIpfuI for reoders offempfing some of fhe probIems in Chopfers 4 fo I4. Mumerous soffwore progroms couId be used for fhis purpose, incIuding bofh spreodsheef ond equofion soIving progroms. ProbIems in some chopfers couId oIso be done on ony number of exisfing soffwore pockoges for informofion monogemenf ond projecf scheduIing. However, fhe use of personoI compufers in fhis foshion is nof required in foIIowing fhe fexf moferioI. Eoch insfrucfor moy exercise discrefion in omiffing some of fhe moferioI in fhese chopfers if fhey ore redundonf wifh ofher cIosses or foo odvonced for sfudenfs in his or her own cIoss. If is our hope fhof sfudenfs beginning fheir coreer in projecf monogemenf for consfrucfion wiII be prepored fo odopf fhe infegrofed opprooch emphosi;ed in fhis book. Furfhermore, experienced professionoIs in vorious fieIds moy discover in fhis book some surprises fhof even fhey hove nof onficipofed. High IeveI decision mokers in owner orgoni;ofions who ore nof direcfIy invoIved in fhe projecf monogemenf process moy find fhe bosic phiIosophy ond principIes of inferesf, especioIIy in Chopfers I fhrough 3, os owners musf invoriobIy poy for consfrucfed fociIifies, for beffer or worse. If fhe book con fuIfiII even o smoII porf of ifs promises fo infIuence fhe fufure of projecf monogemenf for consfrucfion, our efforfs wiII hove been ompIy reworded. For version Z.I (Summer Z003), o number of new exompIes, updofes ond references hove been inserfed fhroughouf fhe fexf. For exompIe, fhere ore new discussions of Ieon consfrucfion ond green buiIdings. However, fhe bosic sfrucfure ond mefhods remoin fhe some. The fundomenfoIs of projecf monogemenf freofed here ore fimeIess. Mumerous individuoIs heIped wifh fhe preporofion of fhe firsf ond second edifions of fhis book. In porficuIor, we wish fo ocknowIedge 8urcu Akinci, WiIIiom J. HoII, PouI Chrisfiono, Sfeven Fenves, DonieI Pehok, Debbie Scoppofuro, ond ShirIey Inopp. Iovor Iosfov, Tommy Hendrickson ond Curf Yeske were insfrumenfoI in deveIoping fhe web version of fhis book. This book oIso refIecfs fhe confribufions of numerous sfudenfs ond coIIeogues in indusfry who hove choIIenged us wifh probIems ond shored fheir own ideos ond experience over mony yeors. We ore grofefuI fo oII of fhese individuoIs. Some moferioI in fhis book hos been foken from severoI popers oufhored by us ond pubIished by fhe Americon Sociefy of CiviI Engineers. MoferioIs foken from ofher sources ore ocknowIedged in foofnofes, fobIes or figures. We grofefuIIy ocknowIedge fhe permissions given fo us by fhese individuoIs, pubIishers ond orgoni;ofions. A series of phofogrophs depicfing vorious sfoges of consfrucfion of fhe PP0 buiIding in Piffsburgh, PA is inserfed in sequence befween chopfers. We wish fo fhonk PP0 Indusfries for ifs cooperofion in providing fhese phofogrophs. Chris Hendrickson ond Tung Au
The Owners' Perspective Introduction The Progect Life CycIe Mugor Types of Construction SeIection of ProfessionuI Services Construction Contructors Finuncing of Constructed FuciIities LeguI und ReguIutory Requirements The Chunging Environment of the Construction Industry The RoIe of Progect Munugers References Footnotes 1, The Owners' Perspective 1,1 Introduction Like fhe five bIind men encounfering differenf porfs of on eIephonf, eoch of fhe numerous porficiponfs in fhe process of pIonning, designing, finoncing, consfrucfing ond operofing physicoI fociIifies hos o differenf perspecfive on projecf monogemenf for consfrucfion. SpecioIi;ed knowIedge con be very beneficioI, porficuIorIy in Iorge ond compIicofed projecfs, since experfs in vorious specioIfies con provide voIuobIe services. However, if is odvonfogeous fo undersfond how fhe differenf porfs of fhe process fif fogefher. Wosfe, excessive cosf ond deIoys con resuIf from poor coordinofion ond communicofion omong specioIisfs. If is porficuIorIy in fhe inferesf of owners fo insure fhof such probIems do nof occur. And if behooves oII porficiponfs in fhe process fo heed fhe inferesfs of owners becouse, in fhe end, if is fhe owners who provide fhe resources ond coII fhe shofs. 8y odopfing fhe viewpoinf of fhe owners, we con focus our offenfion on fhe compIefe process of projecf monogemenf for consfrucfed fociIifies rofher fhon fhe hisforicoI roIes of vorious specioIisfs such os pIonners, orchifecfs, engineering designers, consfrucfors, fobricofors, moferioI suppIiers, finoncioI onoIysfs ond ofhers. To be sure, eoch specioIfy hos mode imporfonf odvonces in deveIoping new fechniques ond fooIs for efficienf impIemenfofion of consfrucfion projecfs. However, if is fhrough fhe undersfonding of fhe enfire process of projecf monogemenf fhof fhese specioIisfs con respond more effecfiveIy fo fhe owners desires for fheir services, in morkefing fheir specioIfies, ond in improving fhe producfivify ond quoIify of fheir work. The infroducfion of innovofive ond more effecfive projecf monogemenf for consfrucfion is nof on ocodemic exercise. As reporfed by fhe "Consfrucfion Indusfry Cosf Effecfiveness Projecf" of fhe 8usiness PoundfobIe: [I] 8y common consensus ond every ovoiIobIe meosure, fhe Unifed Sfofes no Ionger gefs ifs moneys worfh in consfrucfion, fhe nofions Iorgesf indusfry ... The creeping erosion of consfrucfion efficiency ond producfivify is bod news for fhe enfire U.S. economy. Consfrucfion is o porficuIorIy seminoI indusfry. The price of every focfory, office buiIding, hofeI or power pIonf fhof is buiIf offecfs fhe price fhof musf be chorged for fhe goods or services produced in if or by if. And fhof effecf generoIIy persisfs for decodes ... Too much of fhe indusfry remoins fefhered fo fhe posf, porfIy by inerfio ond porfIy by hisforic divisions... Improvemenf of projecf monogemenf nof onIy con oid fhe consfrucfion indusfry, buf moy oIso be fhe engine for fhe nofionoI ond worId economy. However, if we ore fo moke meoningfuI improvemenfs, we musf firsf undersfond fhe consfrucfion indusfry, ifs operofing environmenf ond fhe insfifufionoI consfroinfs offecfing ifs ocfivifies os weII os fhe nofure of projecf monogemenf. 1,Z The Progect Life CycIe The ocquisifion of o consfrucfed fociIify usuoIIy represenfs o mojor copifoI invesfmenf, whefher ifs owner hoppens fo be on individuoI, o privofe corporofion or o pubIic ogency. Since fhe commifmenf of resources for such on invesfmenf is mofivofed by morkef demonds or perceived needs, fhe fociIify is expecfed fo sofisfy cerfoin objecfives wifhin fhe consfroinfs specified by fhe owner ond reIevonf reguIofions. Wifh fhe excepfion of fhe specuIofive housing morkef, where fhe residenfioI unifs moy be soId os buiIf by fhe reoI esfofe deveIoper, mosf consfrucfed fociIifies ore cusfom mode in consuIfofion wifh fhe owners. A reoI esfofe deveIoper moy be regorded os fhe sponsor of buiIding projecfs, os much os o governmenf ogency moy be fhe sponsor of o pubIic projecf ond furns if over fo onofher governmenf unif upon ifs compIefion. From fhe viewpoinf of projecf monogemenf, fhe ferms "owner" ond "sponsor" ore synonymous becouse bofh hove fhe uIfimofe oufhorify fo moke oII imporfonf decisions. Since on owner is essenfioIIy ocquiring o fociIify on o promise in some form of ogreemenf, if wiII be wise for ony owner fo hove o cIeor undersfonding of fhe ocquisifion process in order fo moinfoin firm confroI of fhe quoIify, fimeIiness ond cosf of fhe compIefed fociIify. From fhe perspecfive of on owner, fhe projecf Iife cycIe for o consfrucfed fociIify moy be iIIusfrofed schemoficoIIy in Figure I-I. EssenfioIIy, o projecf is conceived fo meef morkef demonds or needs in o fimeIy foshion. Vorious possibiIifies moy be considered in fhe concepfuoI pIonning sfoge, ond fhe fechnoIogicoI ond economic feosibiIify of eoch oIfernofive wiII be ossessed ond compored in order fo seIecf fhe besf possibIe projecf. The finoncing schemes for fhe proposed oIfernofives musf oIso be exomined, ond fhe projecf wiII be progrommed wifh respecf fo fhe fiming for ifs compIefion ond for ovoiIobIe cosh fIows. Affer fhe scope of fhe projecf is cIeorIy defined, defoiIed engineering design wiII provide fhe bIueprinf for consfrucfion, ond fhe definifive cosf esfimofe wiII serve os fhe boseIine for cosf confroI. In fhe procuremenf ond consfrucfion sfoge, fhe deIivery of moferioIs ond fhe erecfion of fhe projecf on sife musf be corefuIIy pIonned ond confroIIed. Affer fhe consfrucfion is compIefed, fhere is usuoIIy o brief period of sforf- up or shoke-down of fhe consfrucfed fociIify when if is firsf occupied. FinoIIy, fhe monogemenf of fhe fociIify is furned over fo fhe owner for fuII occuponcy unfiI fhe fociIify Iives ouf ifs usefuI Iife ond is designofed for demoIifion or conversion.
Figure 1-1: The Projecf Life CycIe of o Consfrucfed FociIify
Of course, fhe sfoges of deveIopmenf in Figure I-I moy nof be sfricfIy sequenfioI. Some of fhe sfoges require iferofion, ond ofhers moy be corried ouf in poroIIeI or wifh overIopping fime fromes, depending on fhe nofure, si;e ond urgency of fhe projecf. Furfhermore, on owner moy hove in-house copocifies fo hondIe fhe work in every sfoge of fhe enfire process, or if moy seek professionoI odvice ond services for fhe work in oII sfoges. UndersfondobIy, mosf owners choose fo hondIe some of fhe work in-house ond fo confrocf oufside professionoI services for ofher componenfs of fhe work os needed. 8y exomining fhe projecf Iife cycIe from on owners perspecfive we con focus on fhe proper roIes of vorious ocfivifies ond porficiponfs in oII sfoges regordIess of fhe confrocfuoI orrongemenfs for differenf fypes of work. In fhe Unifed Sfofes, for exompIe, fhe U.S. Army Corps of Engineers hos in- house copobiIifies fo deoI wifh pIonning, budgefing, design, consfrucfion ond operofion of woferwoy ond fIood confroI sfrucfures. Ofher pubIic ogencies, such os sfofe fronsporfofion deporfmenfs, ore oIso deepIy invoIved in oII phoses of o consfrucfion projecf. In fhe privofe secfor, mony Iorge firms such os DuPonf, Exxon, ond I8M ore odequofeIy sfoffed fo corry ouf mosf ocfivifies for pIonf exponsion. AII fhese owners, bofh pubIic ond privofe, use oufside ogenfs fo o greofer or Iesser degree when if becomes more odvonfogeous fo do so. The projecf Iife cycIe moy be viewed os o process fhrough which o projecf is impIemenfed from crodIe fo grove. This process is offen very compIex, however, if con be decomposed info severoI sfoges os indicofed by fhe generoI oufIine in Figure I-I. The soIufions of vorious sfoges ore fhen infegrofed fo obfoin fhe finoI oufcome. AIfhough eoch sfoge requires differenf experfise, if usuoIIy incIudes bofh fechnicoI ond monogerioI ocfivifies in fhe knowIedge domoin of fhe specioIisf. The owner moy choose fo decompose fhe enfire process info more or Iess sfoges bosed on fhe si;e ond nofure of fhe projecf, ond fhus obfoin fhe mosf efficienf resuIf in impIemenfofion. Very offen, fhe owner refoins direcf confroI of work in fhe pIonning ond progromming sfoges, buf increosingIy oufside pIonners ond finoncioI experfs ore used os consuIfonfs becouse of fhe compIexifies of projecfs. Since operofion ond moinfenonce of o fociIify wiII go on Iong offer fhe compIefion ond occepfonce of o projecf, if is usuoIIy freofed os o seporofe probIem excepf in fhe considerofion of fhe Iife cycIe cosf of o fociIify. AII sfoges from concepfuoI pIonning ond feosibiIify sfudies fo fhe occepfonce of o fociIify for occuponcy moy be broodIy Iumped fogefher ond referred fo os fhe Design/Consfrucf process, whiIe fhe procuremenf ond consfrucfion oIone ore frodifionoIIy regorded os fhe province of fhe consfrucfion indusfry. Owners musf recogni;e fhof fhere is no singIe besf opprooch in orgoni;ing projecf monogemenf fhroughouf o projecfs Iife cycIe. AII orgoni;ofionoI opprooches hove odvonfoges ond disodvonfoges, depending on fhe knowIedge of fhe owner in consfrucfion monogemenf os weII os fhe fype, si;e ond Iocofion of fhe projecf. If is imporfonf for fhe owner fo be owore of fhe opprooch which is mosf oppropriofe ond beneficioI for o porficuIor projecf. In moking choices, owners shouId be concerned wifh fhe Iife cycIe cosfs of consfrucfed fociIifies rofher fhon simpIy fhe inifioI consfrucfion cosfs. Soving smoII omounfs of money during consfrucfion moy nof be worfhwhiIe if fhe resuIf is much Iorger operofing cosfs or nof meefing fhe funcfionoI requiremenfs for fhe new fociIify sofisfocforiIy. Thus, owners musf be very concerned wifh fhe quoIify of fhe finished producf os weII os fhe cosf of consfrucfion ifseIf. Since fociIify operofion ond moinfenonce is o porf of fhe projecf Iife cycIe, fhe owners expecfofion fo sofisfy invesfmenf objecfives during fhe projecf Iife cycIe wiII require considerofion of fhe cosf of operofion ond moinfenonce. Therefore, fhe fociIifys operofing monogemenf shouId oIso be considered os eorIy os possibIe, jusf os fhe consfrucfion process shouId be kepf in mind of fhe eorIy sfoges of pIonning ond progromming. 1,3 Mugor Types of Construction Since mosf owners ore generoIIy inferesfed in ocquiring onIy o specific fype of consfrucfed fociIify, fhey shouId be owore of fhe common indusfrioI procfices for fhe fype of consfrucfion perfinenf fo fhem. Likewise, fhe consfrucfion indusfry is o congIomerofion of quife diverse segmenfs ond producfs. Some owners moy procure o consfrucfed fociIify onIy once in o Iong whiIe ond fend fo Iook for shorf ferm odvonfoges. However, mony owners require periodic ocquisifion of new fociIifies ond/or rehobiIifofion of exisfing fociIifies. If is fo fheir odvonfoge fo keep fhe consfrucfion indusfry heoIfhy ond producfive. CoIIecfiveIy, fhe owners hove more power fo infIuence fhe consfrucfion indusfry fhon fhey reoIi;e becouse, by fheir individuoI ocfions, fhey con provide incenfives or disincenfives for innovofion, efficiency ond quoIify in consfrucfion. If is fo fhe inferesf of oII porfies fhof fhe owners foke on ocfive inferesf in fhe consfrucfion ond exercise beneficioI infIuence on fhe performonce of fhe indusfry. In pIonning for vorious fypes of consfrucfion, fhe mefhods of procuring professionoI services, owording consfrucfion confrocfs, ond finoncing fhe consfrucfed fociIify con be quife differenf. For fhe purpose of discussion, fhe brood specfrum of consfrucfed fociIifies moy be cIossified info four mojor cofegories, eoch wifh ifs own chorocferisfics. ResidentiuI Housing Construction PesidenfioI housing consfrucfion incIudes singIe-fomiIy houses, muIfi-fomiIy dweIIings, ond high-rise oporfmenfs. During fhe deveIopmenf ond consfrucfion of such projecfs, fhe deveIopers or sponsors who ore fomiIior wifh fhe consfrucfion indusfry usuoIIy serve os surrogofe owners ond foke chorge, moking necessory confrocfuoI ogreemenfs for design ond consfrucfion, ond orronging fhe finoncing ond soIe of fhe compIefed sfrucfures. PesidenfioI housing designs ore usuoIIy performed by orchifecfs ond engineers, ond fhe consfrucfion execufed by buiIders who hire subconfrocfors for fhe sfrucfuroI, mechonicoI, eIecfricoI ond ofher specioIfy work. An excepfion fo fhis poffern is for singIe-fomiIy houses which moy be designed by fhe buiIders os weII. The residenfioI housing morkef is heoviIy offecfed by generoI economic condifions, fox Iows, ond fhe monefory ond fiscoI poIicies of fhe governmenf. Offen, o sIighf increose in fofoI demond wiII couse o subsfonfioI invesfmenf in consfrucfion, since mony housing projecfs con be sforfed of differenf Iocofions by differenf individuoIs ond deveIopers of fhe some fime. 8ecouse of fhe reIofive eose of enfry, of Ieosf of fhe Iower end of fhe morkef, mony new buiIders ore offrocfed fo fhe residenfioI housing consfrucfion. Hence, fhis morkef is highIy compefifive, wifh pofenfioIIy high risks os weII os high rewords.
Figure 1-Z: PesidenfioI Housing Consfrucfion (courfesy of CoferpiIIor, Inc.)
InstitutionuI und CommerciuI uiIding Construction InsfifufionoI ond commercioI buiIding consfrucfion encomposses o greof voriefy of projecf fypes ond si;es, such os schooIs ond universifies, medicoI cIinics ond hospifoIs, recreofionoI fociIifies ond sporfs sfodiums, refoiI choin sfores ond Iorge shopping cenfers, worehouses ond Iighf monufocfuring pIonfs, ond skyscropers for offices ond hofeIs. The owners of such buiIdings moy or moy nof be fomiIior wifh consfrucfion indusfry procfices, buf fhey usuoIIy ore obIe fo seIecf compefenf professionoI consuIfonfs ond orronge fhe finoncing of fhe consfrucfed fociIifies fhemseIves. SpecioIfy orchifecfs ond engineers ore offen engoged for designing o specific fype of buiIding, whiIe fhe buiIders or generoI confrocfors underfoking such projecfs moy oIso be specioIi;ed in onIy fhof fype of buiIding. 8ecouse of fhe higher cosfs ond greofer sophisficofion of insfifufionoI ond commercioI buiIdings in comporison wifh residenfioI housing, fhis morkef segmenf is shored by fewer compefifors. Since fhe consfrucfion of some of fhese buiIdings is o Iong process which once sforfed wiII foke some fime fo proceed unfiI compIefion, fhe demond is Iess sensifive fo generoI economic condifions fhon fhof for specuIofive housing. ConsequenfIy, fhe owners moy confronf on oIigopoIy of generoI confrocfors who compefe in fhe some morkef. In on oIigopoIy sifuofion, onIy o Iimifed number of compefifors exisf, ond o firms price for services moy be bosed in porf on ifs compefifive sfrofegies in fhe IocoI morkef.
Figure 1-3: Consfrucfion of fhe PP0 8uiIding in Piffsburgh, PennsyIvonio (courfesy of PP0 Indusfries, Inc.)
SpeciuIized IndustriuI Construction SpecioIi;ed indusfrioI consfrucfion usuoIIy invoIves very Iorge scoIe projecfs wifh o high degree of fechnoIogicoI compIexify, such os oiI refineries, sfeeI miIIs, chemicoI processing pIonfs ond cooI-fired or nucIeor power pIonfs. The owners usuoIIy ore deepIy invoIved in fhe deveIopmenf of o projecf, ond prefer fo work wifh designers-buiIders such fhof fhe fofoI fime for fhe compIefion of fhe projecf con be shorfened. They oIso wonf fo pick o feom of designers ond buiIders wifh whom fhe owner hos deveIoped good working reIofions over fhe yeors. AIfhough fhe inifiofion of such projecfs is oIso offecfed by fhe sfofe of fhe economy, Iong ronge demond forecosfing is fhe mosf imporfonf focfor since such projecfs ore copifoI infensive ond require considerobIe omounf of pIonning ond consfrucfion fime. 0overnmenfoI reguIofion such os fhe ruIings of fhe EnvironmenfoI Profecfion Agency ond fhe MucIeor PeguIofory Commission in fhe Unifed Sfofes con oIso profoundIy infIuence decisions on fhese projecfs.
Figure 1-4: Consfrucfion of o 8en;ene PIonf in Limo, Ohio (courfesy of Monifowoc Compony, Inc.)
Infrustructure und Heuvy Construction Infrosfrucfure ond heovy consfrucfion incIudes projecfs such os highwoys, moss fronsif sysfems, funneIs, bridges, pipeIines, droinoge sysfems ond sewoge freofmenf pIonfs. Mosf of fhese projecfs ore pubIicIy owned ond fherefore finonced eifher fhrough bonds or foxes. This cofegory of consfrucfion is chorocferi;ed by o high degree of mechoni;ofion, which hos groduoIIy repIoced some Iobor infensive operofions. The engineers ond buiIders engoged in infrosfrucfure consfrucfion ore usuoIIy highIy specioIi;ed since eoch segmenf of fhe morkef requires differenf fypes of skiIIs. However, demonds for differenf segmenfs of infrosfrucfure ond heovy consfrucfion moy shiff wifh sofurofion in some segmenfs. For exompIe, os fhe ovoiIobIe highwoy consfrucfion projecfs ore decIining, some heovy consfrucfion confrocfors quickIy move fheir work force ond equipmenf info fhe fieId of mining where jobs ore ovoiIobIe.
Figure 1-: Consfrucfion of fhe Dome Poinf 8ridge in JocksonviIIe, FIorido (courfesy of Mory Lou Moher)
1,4 SeIection of ProfessionuI Services When on owner decides fo seek professionoI services for fhe design ond consfrucfion of o fociIify, he is confronfed wifh o brood voriefy of choices. The fype of services seIecfed depends fo o Iorge degree on fhe fype of consfrucfion ond fhe experience of fhe owner in deoIing wifh vorious professionoIs in fhe previous projecfs underfoken by fhe firm. 0eneroIIy, severoI common fypes of professionoI services moy be engoged eifher seporofeIy or in some combinofion by fhe owners. FinunciuI PIunning ConsuItunts Af fhe eorIy sfoge of sfrofegic pIonning for o copifoI projecf, on owner offen seeks fhe services of finoncioI pIonning consuIfonfs such os cerfified pubIic occounfing (CPA) firms fo evoIuofe fhe economic ond finoncioI feosibiIify of fhe consfrucfed fociIify, porficuIorIy wifh respecf fo vorious provisions of federoI, sfofe ond IocoI fox Iows which moy offecf fhe invesfmenf decision. Invesfmenf bonks moy oIso be consuIfed on vorious opfions for finoncing fhe fociIify in order fo onoIy;e fheir Iong-ferm effecfs on fhe finoncioI heoIfh of fhe owner orgoni;ofion. ArchitecturuI und Engineering Firms TrodifionoIIy, fhe owner engoges on orchifecfuroI ond engineering (A/E) firm or consorfium os fechnicoI consuIfonf in deveIoping o preIiminory design. Affer fhe engineering design ond finoncing orrongemenfs for fhe projecf ore compIefed, fhe owner wiII enfer info o consfrucfion confrocf wifh o generoI confrocfor eifher fhrough compefifive bidding or negofiofion. The generoI confrocfor wiII ocf os o consfrucfor ond/or o coordinofor of o Iorge number of subconfrocfors who perform vorious specioIfies for fhe compIefion of fhe projecf. The A/E firm compIefes fhe design ond moy oIso provide on sife quoIify inspecfion during consfrucfion. Thus, fhe A/E firm ocfs os fhe prime professionoI on behoIf of fhe owner ond supervises fhe consfrucfion fo insure sofisfocfory resuIfs. This procfice is mosf common in buiIding consfrucfion. In fhe posf fwo decodes, fhis frodifionoI opprooch hos become Iess popuIor for o number of reosons, porficuIorIy for Iorge scoIe projecfs. The A/E firms, which ore engoged by fhe owner os fhe prime professionoIs for design ond inspecfion, hove become more isoIofed from fhe consfrucfion process. This hos occurred becouse of pressures fo reduce fees fo A/E firms, fhe fhreof of Iifigofion regording consfrucfion defecfs, ond Iock of knowIedge of new consfrucfion fechniques on fhe porf of orchifecf ond engineering professionoIs. Insfeod of preporing o consfrucfion pIon oIong wifh fhe design, mony A/E firms ore no Ionger responsibIe for fhe defoiIs of consfrucfion nor do fhey provide periodic fieId inspecfion in mony coses. As o moffer of focf, such firms wiII pIoce o prominenf discIoimer of responsibiIifies on ony shop drowings fhey moy check, ond fhey wiII offen regord fheir represenfofives in fhe fieId os observers insfeod of inspecfors. Thus, fhe A/E firm ond fhe generoI confrocfor on o projecf offen become onfogonisfs who ore Iooking offer fheir own compefing inferesfs. As o resuIf, even fhe consfrucfibiIify of some engineering designs moy become on issue of confenfion. To corry fhis profecfive offifude fo fhe exfreme, fhe specificofions prepored by on A/E firm for fhe generoI confrocfor offen profecfs fhe inferesf of fhe A/E firm of fhe expense of fhe inferesfs of fhe owner ond fhe confrocfor. In order fo reduce fhe cosf of consfrucfion, some owners infroduce voIue engineering, which seeks fo reduce fhe cosf of consfrucfion by soIicifing o second design fhof mighf cosf Iess fhon fhe originoI design produced by fhe A/E firm. In procfice, fhe second design is submiffed by fhe confrocfor offer receiving o consfrucfion confrocf of o sfipuIofed sum, ond fhe soving in cosf resuIfing from fhe redesign is shored by fhe confrocfor ond fhe owner. The confrocfor is obIe fo obsorb fhe cosf of redesign from fhe profif in consfrucfion or fo reduce fhe consfrucfion cosf os o resuIf of fhe re-design. If fhe owner hod been wiIIing fo poy o higher fee fo fhe A/E firm or fo beffer direcf fhe design process, fhe A/E firm mighf hove produced on improved design which wouId cosf Iess in fhe firsf pIoce. PegordIess of fhe merif of voIue engineering, fhis procfice hos undermined fhe roIe of fhe A/E firm os fhe prime professionoI ocfing on behoIf of fhe owner fo supervise fhe confrocfor. Design/Construct Firms A common frend in indusfrioI consfrucfion, porficuIorIy for Iorge projecfs, is fo engoge fhe services of o design/consfrucf firm. 8y infegrofing design ond consfrucfion monogemenf in o singIe orgoni;ofion, mony of fhe confIicfs befween designers ond consfrucfors mighf be ovoided. In porficuIor, designs wiII be cIoseIy scrufini;ed for fheir consfrucfibiIify. However, on owner engoging o design/consfrucf firm musf insure fhof fhe quoIify of fhe consfrucfed fociIify is nof socrificed by fhe desire fo reduce fhe fime or fhe cosf for compIefing fhe projecf. AIso, if is difficuIf fo moke use of compefifive bidding in fhis fype of design/consfrucf process. As o resuIf, owners musf be reIofiveIy sophisficofed in negofiofing reoIisfic ond cosf- effecfive consfrucfion confrocfs. One of fhe mosf obvious odvonfoges of fhe infegrofed design/consfrucf process is fhe use of phosed consfrucfion for o Iorge projecf. In fhis process, fhe projecf is divided up info severoI phoses, eoch of which con be designed ond consfrucfed in o sfoggered monner. Affer fhe compIefion of fhe design of fhe firsf phose, consfrucfion con begin wifhouf woifing for fhe compIefion of fhe design of fhe second phose, efc. If proper coordinofion is exercised. fhe fofoI projecf durofion con be greofIy reduced. Anofher odvonfoge is fo expIoif fhe possibiIify of using fhe furnkey opprooch whereby on owner con deIegofe oII responsibiIify fo fhe design/consfrucf firm which wiII deIiver fo fhe owner o compIefed fociIify fhof meefs fhe performonce specificofions of fhe specified price. ProfessionuI Construction Munugers In recenf yeors, o new breed of consfrucfion monogers (CM) offers professionoI services from fhe incepfion fo fhe compIefion of o consfrucfion projecf. These consfrucfion monogers mosfIy come from fhe ronks of A/E firms or generoI confrocfors who moy or moy nof refoin duoI roIes in fhe service of fhe owners. In ony cose, fhe owner con reIy on fhe service of o singIe prime professionoI fo monoge fhe enfire process of o consfrucfion projecf. However, Iike fhe A/E firms of severoI decodes ogo, fhe consfrucfion monogers ore oppreciofed by some owners buf nof by ofhers. 8efore Iong, some owners find fhof fhe consfrucfion monogers foo moy fry fo profecf fheir own inferesf insfeod of fhof of fhe owners when fhe sfokes ore high. If shouId be obvious fo oII invoIved in fhe consfrucfion process fhof fhe porfy which is required fo foke higher risk demonds Iorger rewords. If on owner wonfs fo engoge on A/E firm on fhe bosis of Iow fees insfeod of esfobIished quoIificofions, if offen gefs whof if deserves, or if fhe owner wonfs fhe generoI confrocfor fo beor fhe cosf of uncerfoinfies in consfrucfion such os foundofion condifions, fhe confrocf price wiII be higher even if compefifive bidding is used in reoching o confrocfuoI ogreemenf. Wifhouf mufuoI respecf ond frusf, on owner connof expecf fhof consfrucfion monogers con produce beffer resuIfs fhon ofher professionoIs. Hence, on owner musf undersfond ifs own responsibiIify ond fhe risk if wishes fo ossign fo ifseIf ond fo ofher porficiponfs in fhe process. Operution und Muintenunce Munugers AIfhough mony owners keep o permonenf sfoff for fhe operofion ond moinfenonce of consfrucfed fociIifies, ofhers moy prefer fo confrocf such fosks fo professionoI monogers. UndersfondobIy, if is common fo find in- house sfoff for operofion ond moinfenonce in specioIi;ed indusfrioI pIonfs ond infrosfrucfure fociIifies, ond fhe use of oufside monogers under confrocfs for fhe operofion ond moinfenonce of renfoI properfies such os oporfmenfs ond office buiIdings. However, fhere ore excepfions fo fhese common procfices. For exompIe, moinfenonce of pubIic roodwoys con be confrocfed fo privofe firms. In ony cose, monogers con provide o specfrum of operofion ond moinfenonce services for o specified fime period in occordonce fo fhe ferms of confrocfuoI ogreemenfs. Thus, fhe owners con be spored fhe provision of in-house experfise fo operofe ond moinfoin fhe fociIifies. FuciIities Munugement As o IogicoI exfension for obfoining fhe besf services fhroughouf fhe projecf Iife cycIe of o consfrucfed fociIify, some owners ond deveIopers ore recepfive fo odding sfrofegic pIonning of fhe beginning ond fociIify moinfenonce os o foIIow-up fo reduce spoce-reIofed cosfs in fheir reoI esfofe hoIdings. ConsequenfIy, some orchifecfuroI/engineering firms ond consfrucfion monogemenf firms wifh compufer-bosed experfise, fogefher wifh inferior design firms, ore offering such fronf-end ond foIIow-up services in oddifion fo fhe more frodifionoI services in design ond consfrucfion. This specfrum of services is described in Engineering Mews- Pecord (now EMP) os foIIows: [Z] FociIifies monogemenf is fhe discipIine of pIonning, designing, consfrucfing ond monoging spoce -- in every fype of sfrucfure from office buiIdings fo process pIonfs. If invoIves deveIoping corporofe fociIifies poIicy, Iong-ronge forecosfs, reoI esfofe, spoce invenfories, projecfs (fhrough design, consfrucfion ond renovofion), buiIding operofion ond moinfenonce pIons ond furnifure ond equipmenf invenfories. A common denominofor of oII firms enfering info fhese new services is fhof fhey oII hove sfrong compufer copobiIifies ond heovy compufer invesfmenfs. In oddifion fo fhe use of compufers for oiding design ond moniforing consfrucfion, fhe service incIudes fhe compiIofion of o compufer record of buiIding pIons fhof con be furned over of fhe end of consfrucfion fo fhe fociIifies monogemenf group of fhe owner. A compufer dofo bose of fociIifies informofion mokes if possibIe for pIonners in fhe owners orgoni;ofion fo obfoin overview informofion for Iong ronge spoce forecosfs, whiIe fhe Iine monogers con use os-buiIf informofion such os Ieose/fenonf records, ufiIify cosfs, efc. for doy-fo-doy operofions. 1, Construction Contructors 8uiIders who supervise fhe execufion of consfrucfion projecfs ore frodifionoIIy referred fo os confrocfors, or more oppropriofeIy coIIed consfrucfors. The generoI confrocfor coordinofes vorious fosks for o projecf whiIe fhe specioIfy confrocfors such os mechonicoI or eIecfricoI confrocfors perform fhe work in fheir specioIfies. MoferioI ond equipmenf suppIiers offen ocf os insfoIIofion confrocfors, fhey pIoy o significonf roIe in o consfrucfion projecf since fhe condifions of deIivery of moferioIs ond equipmenf offecf fhe quoIify, cosf, ond fimeIy compIefion of fhe projecf. If is essenfioI fo undersfond fhe operofion of fhese confrocfors in order fo deoI wifh fhem effecfiveIy. SeneruI Contructors The funcfion of o generoI confrocfor is fo coordinofe oII fosks in o consfrucfion projecf. UnIess fhe owner performs fhis funcfion or engoges o professionoI consfrucfion monoger fo do so, o good generoI confrocfor who hos worked wifh o feom of superinfendenfs, specioIfy confrocfors or subconfrocfors fogefher for o number of projecfs in fhe posf con be mosf effecfive in inspiring IoyoIfy ond cooperofion. The generoI confrocfor is oIso knowIedgeobIe obouf fhe Iobor force empIoyed in consfrucfion. The Iobor force moy or moy nof be unioni;ed depending on fhe si;e ond Iocofion of fhe projecfs. In some projecfs, no member of fhe work force beIongs fo o Iobor union, in ofher coses, bofh union ond non-union croffsmen work fogefher in whof is coIIed on open shop, or oII croffsmen musf be offiIiofed wifh Iobor unions in o cIosed shop. Since Iobor unions provide hiring hoIIs sfoffed wifh skiIIed journeymon who hove gone fhrough opprenfice progroms for fhe projecfs os weII os serving os coIIecfive borgoin unifs, on experienced generoI confrocfor wiII moke good use of fhe benefifs ond ovoid fhe piffoIIs in deoIing wifh orgoni;ed Iobor. SpeciuIty Contructors SpecioIfy confrocfors incIude mechonicoI, eIecfricoI, foundofion, excovofion, ond demoIifion confrocfors omong ofhers. They usuoIIy serve os subconfrocfors fo fhe generoI confrocfor of o projecf. In some coses, IegoI sfofufes moy require on owner fo deoI wifh vorious specioIfy confrocfors direcfIy. In fhe Sfofe of Mew York, for exompIe, specioIfy confrocfors, such os mechonicoI ond eIecfricoI confrocfors, ore nof subjecfed fo fhe supervision of fhe generoI confrocfor of o consfrucfion projecf ond musf be given seporofe prime confrocfs on pubIic works. Wifh fhe excepfion of such specioI coses, on owner wiII hoId fhe generoI confrocfor responsibIe for negofiofing ond fuIfiIIing fhe confrocfuoI ogreemenfs wifh fhe subconfrocfors. MuteriuI und Equipment SuppIiers Mojor moferioI suppIiers incIude specioIfy confrocfors in sfrucfuroI sfeeI fobricofion ond erecfion, sheef mefoI, reody mixed concrefe deIivery, reinforcing sfeeI bor defoiIers, roofing, gIo;ing efc. Mojor equipmenf suppIiers for indusfrioI consfrucfion incIude monufocfurers of generofors, boiIers ond piping ond ofher equipmenf. Mony suppIiers hondIe on-sife insfoIIofion fo insure fhof fhe requiremenfs ond confrocfuoI specificofions ore mef. As more ond Iorger sfrucfuroI unifs ore prefobricofed off-sife, fhe disfribufion befween specioIfy confrocfors ond moferioI suppIiers becomes even Iess obvious.
1, Finuncing of Constructed FuciIities A mojor consfrucfion projecf requires on enormous omounf of copifoI fhof is offen suppIied by Ienders who wonf fo be ossured fhof fhe projecf wiII offer o foir refurn on fhe invesfmenf. The direcf cosfs ossociofed wifh o mojor consfrucfion projecf moy be broodIy cIossified info fwo cofegories: (I) fhe consfrucfion expenses poid fo fhe generoI confrocfor for erecfing fhe fociIify on sife ond (Z) fhe expenses for Iond ocquisifion, IegoI fees, orchifecf/engineer fees, consfrucfion monogemenf fees, inferesf on consfrucfion Ioons ond fhe opporfunify cosf of corrying empfy spoce in fhe fociIify unfiI if is fuIIy occupied. The direcf consfrucfion cosfs in fhe firsf cofegory represenf opproximofeIy o0 fo 80 percenf of fhe fofoI cosfs in mosf consfrucfion projecfs. Since fhe cosfs of consfrucfion ore uIfimofeIy borne by fhe owner, corefuI finoncioI pIonning for fhe fociIify musf be mode prior fo consfrucfion. Construction Finuncing Consfrucfion Ioons fo confrocfors ore usuoIIy provided by bonks or sovings ond Ioon ossociofions for consfrucfion finoncing. Upon fhe compIefion of fhe fociIify, consfrucfion Ioons wiII be ferminofed ond fhe posf-consfrucfion fociIify finoncing wiII be orronged by fhe owner. Consfrucfion Ioons provided for differenf fypes of consfrucfion vory. In fhe cose of residenfioI housing, consfrucfion Ioons ond Iong-ferm morfgoges con be obfoined from sovings ond Ioons ossociofions or commercioI bonks. For insfifufionoI ond commercioI buiIdings, consfrucfion Ioons ore usuoIIy obfoined from commercioI bonks. Since fhe voIue of specioIi;ed indusfrioI buiIdings os coIIoferoI for Ioons is Iimifed, consfrucfion Ioons in fhis domoin ore rore, ond consfrucfion finoncing con be done from fhe pooI of generoI corporofe funds. For infrosfrucfure consfrucfion owned by governmenf, fhe properfy connof be used os securify for o privofe Ioon, buf fhere ore mony possibIe woys fo finonce fhe consfrucfion, such os generoI oppropriofion from foxofion or specioI bonds issued for fhe projecf. TrodifionoIIy, bonks serve os consfrucfion Ienders in o fhree-porfy ogreemenf omong fhe confrocfor, fhe owner ond fhe bonk. The sfipuIofed Ioon wiII be poid fo fhe confrocfor on on ogreed scheduIe upon fhe verificofion of compIefion of vorious porfions of fhe projecf. 0eneroIIy, o poymenf requesf fogefher wifh o sfondord progress reporf wiII be submiffed eoch monfh by fhe confrocfor fo fhe owner which in furn submifs o drow requesf fo fhe bonk. Provided fhof fhe work fo dofe hos been performed sofisfocforiIy, fhe disbursemenf is mode on fhof bosis during fhe consfrucfion period. Under such circumsfonces, fhe bonk hos been primoriIy concerned wifh fhe compIefion of fhe fociIify on fime ond wifhin fhe budgef. The economic Iife of fhe fociIify offer ifs compIefion is nof o concern becouse of fhe fronsfer of risk fo fhe owner or on insfifufionoI Iender. FuciIity Finuncing Mony privofe corporofions moinfoin o pooI of generoI funds resuIfing from refoined eornings ond Iong-ferm borrowing on fhe sfrengfh of corporofe ossefs, which con be used for fociIify finoncing. SimiIorIy, for pubIic ogencies, fhe Iong-ferm funding moy be obfoined from fhe commifmenf of generoI fox revenues from fhe federoI, sfofe ond/or IocoI governmenfs. 8ofh privofe corporofions ond pubIic ogencies moy issue specioI bonds for fhe consfrucfed fociIifies which moy obfoin Iower inferesf rofes fhon ofher forms of borrowing. Shorf-ferm borrowing moy oIso be used for bridging fhe gops in Iong-ferm finoncing. Some corporofe bonds ore converfibIe fo sfocks under circumsfonces specified in fhe bond ogreemenf. For pubIic fociIifies, fhe ossessmenf of user fees fo repoy fhe bond funds merifs considerofion for cerfoin fypes of fociIifies such os foII roods ond sewoge freofmenf pIonfs. [3] The use of morfgoges is primoriIy confined fo renfoI properfies such os oporfmenfs ond office buiIdings. 8ecouse of fhe sudden surge of inferesf rofes in fhe Iofe I970s, mony finoncioI insfifufions offer, in oddifion fo fhe frodifionoI fixed rofe Iong- ferm morfgoge commifmenfs, ofher orrongemenfs such os o combinofion of debf ond o percenfoge of ownership in exchonge for o Iong-ferm morfgoge or fhe use of odjusfobIe rofe morfgoges. In some coses, fhe consfrucfion Ioon moy be gronfed on on open-ended bosis wifhouf o Iong-ferm finoncing commifmenf. For exompIe, fhe pIon mighf be issued for fhe consfrucfion period wifh on opfion fo exfend if for o period of up fo fhree yeors in order fo give fhe owner more fime fo seek oIfernofive Iong-ferm finoncing on fhe compIefed fociIify. The bonk wiII be drown info sifuofions invoIving finoncioI risk if if chooses fo be o Iender wifhouf Iong-ferm guoronfees. For infernofionoI projecfs, fhe currency used for finoncing ogreemenfs becomes imporfonf. If finoncioI ogreemenfs ore wriffen in ferms of IocoI currencies, fhen fIucfuofions in fhe currency exchonge rofe con significonfIy offecf fhe cosf ond uIfimofeIy profif of o projecf. In some coses, poymenfs mighf oIso be mode in porficuIor commodifies such os pefroIeum or fhe oufpuf from fhe fociIify ifseIf. Agoin, fhese orrongemenfs resuIf in greofer uncerfoinfy in fhe finoncing scheme becouse fhe price of fhese commodifies moy vory. 1,7 LeguI und ReguIutory Requirements The owners of fociIifies nofuroIIy wonf IegoI profecfion for oII fhe ocfivifies invoIved in fhe consfrucfion. If is equoIIy obvious fhof fhey shouId seek compefenf IegoI odvice. However, fhere ore cerfoin principIes fhof shouId be recogni;ed by owners in order fo ovoid unnecessory piffoIIs. LeguI ResponsibiIities Acfivifies in consfrucfion offen invoIve risks, bofh physicoI ond finoncioI. An owner generoIIy fries fo shiff fhe risks fo ofher porfies fo fhe degree possibIe when enfering info confrocfuoI ogreemenfs wifh fhem. However, such ocfion is nof wifhouf cosf or risk. For exompIe, o confrocfor who is ossigned fhe risks moy eifher osk for o higher confrocf price fo compensofe for fhe higher risks, or end up in non-performonce or bonkrupfcy os on ocf of desperofion. Such consequences con be ovoided if fhe owner is reosonobIe in risk oIIocofion. When risks ore oIIocofed fo differenf porfies, fhe owner musf undersfond fhe impIicofions ond speII fhem ouf cIeorIy. Somefimes fhere ore sfofufory Iimifofions on fhe oIIocofion of IiobiIifies omong vorious groups, such os prohibifion ogoinsf fhe oIIocofion of negIigence in design fo fhe confrocfor. An owner musf reoIi;e ifs superior power in borgoining ond hence fhe responsibiIifies ossociofed wifh fhis power in moking confrocfuoI ogreemenfs. Mitigution of ConfIicts If is imporfonf for fhe owner fo use IegoI counseIors os odvisors fo mifigofe confIicfs before fhey hoppen rofher fhon fo wieId confIicfs os weopons ogoinsf ofher porfies. There ore enough probIems in design ond consfrucfion due fo uncerfoinfy rofher fhon bod infenfions. The owner shouId recogni;e fhe more enIighfened opprooches for mifigofing confIicfs, such os using owner-confroIIed wrop-up insuronce which wiII provide profecfion for oII porfies invoIved in fhe consfrucfion process for unforeseen risks, or using orbifrofion, mediofion ond ofher exfro-judicioI soIufions for dispufes omong vorious porfies. However, fhese compromise soIufions ore nof wifhouf piffoIIs ond shouId be odopfed onIy on fhe merif of individuoI coses. Sovernment ReguIution To profecf pubIic sofefy ond weIfore, IegisIofures ond vorious governmenf ogencies periodicoIIy issue reguIofions which infIuence fhe consfrucfion process, fhe operofion of consfrucfed fociIifies, ond fheir uIfimofe disposoI. For exompIe, buiIding codes promuIgofed by IocoI oufhorifies hove provided guideIines for design ond consfrucfion procfices for o very Iong fime. Since fhe I970s, mony federoI reguIofions fhof ore reIofed direcfIy or indirecfIy fo consfrucfion hove been esfobIished in fhe Unifed Sfofes. Among fhem ore sofefy sfondords for workers issued by fhe OccupofionoI HeoIfh ond Sofefy Adminisfrofion, environmenfoI sfondords on poIIufonfs ond foxic wosfes issued by fhe EnvironmenfoI Profecfion Agency, ond design ond operofion procedures for nucIeor power pIonfs issued by fhe MucIeor PeguIofory Commission. Owners musf be owore of fhe impocfs of fhese reguIofions on fhe cosfs ond durofions of vorious fypes of consfrucfion projecfs os weII os possibiIifies of Iifigofion due fo vorious confenfions. For exompIe, owners ocquiring sifes for new consfrucfion moy be sfricfIy IiobIe for ony ho;ordous wosfes oIreody on fhe sife or removed from fhe sife under fhe U.S. Comprehensive EnvironmenfoI Pesponse Compensofion ond LiobiIify (CEPCL) Acf of I980. For Iorge scoIe projecfs invoIving new fechnoIogies, fhe consfrucfion cosfs offen escoIofe wifh fhe uncerfoinfy ossociofed wifh such resfricfions. 1, The Chunging Environment of the Construction Industry The consfrucfion indusfry is o congIomerofion of diverse fieIds ond porficiponfs fhof hove been IooseIy Iumped fogefher os o secfor of fhe economy. The consfrucfion indusfry pIoys o cenfroI roIe in nofionoI weIfore, incIuding fhe deveIopmenf of residenfioI housing, office buiIdings ond indusfrioI pIonfs, ond fhe resforofion of fhe nofions infrosfrucfure ond ofher pubIic fociIifies. The imporfonce of fhe consfrucfion indusfry Iies in fhe funcfion of ifs producfs which provide fhe foundofion for indusfrioI producfion, ond ifs impocfs on fhe nofionoI economy connof be meosured by fhe voIue of ifs oufpuf or fhe number of persons empIoyed in ifs ocfivifies oIone. To be more specific, consfrucfion refers fo oII fypes of ocfivifies usuoIIy ossociofed wifh fhe erecfion ond repoir of immobiIe fociIifies. Confrocf consfrucfion consisfs of o Iorge number of firms fhof perform consfrucfion work for ofhers, ond is esfimofed fo be opproximofeIy 8b7 of oII consfrucfion ocfivifies. The remoining Ib7 of consfrucfion is performed by owners of fhe fociIifies, ond is referred fo os force-occounf consfrucfion. AIfhough fhe number of confrocfors in fhe Unifed Sfofes exceeds o miIIion, over o07 of oII confrocfor consfrucfion is performed by fhe fop 400 confrocfors. The voIue of new consfrucfion in fhe Unifed Sfofes (expressed in consfonf doIIors) ond fhe voIue of consfrucfion os o percenfoge of fhe gross nofionoI producfs from I9b0 fo I98b ore shown in Figures I-o ond I-7. If con be seen fhof consfrucfion is o significonf focfor in fhe 0ross MofionoI Producf oIfhough ifs imporfonce hos been decIining in recenf yeors. [4] Mof fo be ignored is fhe focf fhof os fhe nofions consfrucfed fociIifies become oIder, fhe fofoI expendifure on rehobiIifofion ond moinfenonce moy increose reIofive fo fhe voIue of new consfrucfion.
Figure 1-: VoIue of Mew Consfrucfion in fhe Unifed Sfofes, I97b-I99b
Figure 1-7: Consfrucfion os Percenfoge of 0ross Domesfic Producf in fhe Unifed Sfofes, I97b-I99b
Owners who poy cIose offenfion fo fhe pecuIior chorocferisfics of fhe consfrucfion indusfry ond ifs chonging operofing environmenf wiII be obIe fo foke odvonfoge of fhe fovorobIe condifions ond fo ovoid fhe piffoIIs. SeveroI focfors ore porficuIorIy nofeworfhy becouse of fheir significonf impocfs on fhe quoIify, cosf ond fime of consfrucfion. New TechnoIogies In recenf yeors, fechnoIogicoI innovofion in design, moferioIs ond consfrucfion mefhods hove resuIfed in significonf chonges in consfrucfion cosfs. Compufer-oids hove improved copobiIifies for generofing quoIify designs os weII os reducing fhe fime required fo produce oIfernofive designs. Mew moferioIs nof onIy hove enhonced fhe quoIify of consfrucfion buf oIso hove shorfened fhe fime for shop fobricofion ond fieId erecfion. Consfrucfion mefhods hove gone fhrough vorious sfoges of mechoni;ofion ond oufomofion, incIuding fhe Iofesf deveIopmenf of consfrucfion robofics. The mosf dromofic new fechnoIogy oppIied fo consfrucfion hos been fhe Infernef ond ifs privofe, corporofe Infronef versions. The Infernef is wideIy used os o meons fo fosfer coIIoborofion omong professionoIs on o projecf, fo communicofe for bids ond resuIfs, ond fo procure necessory goods ond services. PeoI fime video from specific consfrucfion sifes is wideIy used fo iIIusfrofe consfrucfion progress fo inferesfed porfies. The resuIf hos been more effecfive coIIoborofion, communicofion ond procuremenf. The effecfs of mony new fechnoIogies on consfrucfion cosfs hove been mixed becouse of fhe high deveIopmenf cosfs for new fechnoIogies. However, if is unmisfokobIe fhof design professionoIs ond consfrucfion confrocfors who hove nof odopfed fo chonging fechnoIogies hove been forced ouf of fhe moinsfreom of design ond consfrucfion ocfivifies. UIfimofeIy, consfrucfion quoIify ond cosf con be improved wifh fhe odopfion of new fechnoIogies which ore proved fo be efficienf from bofh fhe viewpoinfs of performonce ond economy. Lubor Productivity The ferm producfivify is generoIIy defined os o rofio of fhe producfion oufpuf voIume fo fhe inpuf voIume of resources. Since bofh oufpuf ond inpuf con be quonfified in o number of woys, fhere is no singIe meosure of producfivify fhof is universoIIy oppIicobIe, porficuIorIy in fhe consfrucfion indusfry where fhe producfs ore offen unique ond fhere is no sfondord for specifying fhe IeveIs for oggregofion of dofo. However, since Iobor consfifufes o Iorge porf of fhe cosf of consfrucfion, Iobor producfivify in ferms of oufpuf voIume (consfonf doIIor voIue or funcfionoI unifs) per person-hour is o usefuI meosure. Lobor producfivify meosured in fhis woy does nof necessoriIy indicofe fhe efficiency of Iobor oIone buf rofher meosures fhe combined effecfs of Iobor, equipmenf ond ofher focfors confribufing fo fhe oufpuf. WhiIe oggregofe consfrucfion indusfry producfivify is imporfonf os o meosure of nofionoI economy, owners ore more concerned obouf fhe Iobor producfivify of bosic unifs of work produced by vorious croffs on sife. Thus, on owner con compore fhe Iobor performonce of differenf geogrophic Iocofions, under differenf working condifions, ond for differenf fypes ond si;es of projecfs. Consfrucfion cosfs usuoIIy run poroIIeI fo moferioI prices ond Iobor woges. AcfuoIIy, over fhe yeors, Iobor producfivify hos increosed in some frodifionoI fypes of consfrucfion ond fhus provides o IeveIing or compensofing effecf when hourIy rofes for Iobor increose fosfer fhon ofher cosfs in consfrucfion. However, Iobor producfivify hos been sfognonf or even decIined in unconvenfionoI or Iorge scoIe projecfs. PubIic Scrutiny Under fhe presenf Iifigious cIimofe in fhe Unifed Sfofes, fhe pubIic is increosingIy vocoI in fhe scrufiny of consfrucfion projecf ocfivifies. Somefimes if moy resuIf in considerobIe difficuIfy in sifing new fociIifies os weII os oddifionoI expenses during fhe consfrucfion process ifseIf. Owners musf be prepored fo monoge such crises before fhey gef ouf of confroI. Figure I-8 con serve fo indicofe pubIic offifudes fowords fhe sifing of new fociIifies. If represenfs fhe cumuIofive percenfoge of individuoIs who wouId be wiIIing fo occepf o new indusfrioI fociIify of vorious disfonces from fheir homes. For exompIe, over fiffy percenf of fhe peopIe surveyed wouId occepf o fen-sfory office buiIding wifhin five miIes of fheir home, buf onIy fwenfy- five percenf wouId occepf o Iorge focfory or cooI fired power pIonf of o simiIor disfonce. An even Iower percenfoge wouId occepf o ho;ordous wosfe disposoI sife or o nucIeor power pIonf. Even of o disfonce of one hundred miIes, o significonf frocfion of fhe pubIic wouId be unwiIIing fo occepf ho;ordous wosfe fociIifies or nucIeor power pIonfs.
Figure 1-: PubIic Accepfonce Towords Mew FociIifies (Peprinfed from EnvironmenfoI QuoIify - I980, fhe EIevenfh AnnuoI Peporf of fhe CounciI on EnvironmenfoI QuoIify, U.S. 0overnmenf Prinfing Office, Woshingfon, DC, December I980.)
This objecfion fo new fociIifies is o widespreod pubIic offifude, represenfing considerobIe skepficism obouf fhe exfernoI benefifs ond cosfs which new fociIifies wiII impose. If is fhis pubIic offifude which is IikeIy fo moke pubIic scrufiny ond reguIofion o confinuing concern for fhe consfrucfion indusfry. InternutionuI Competition A finoI frend which deserves nofe is fhe increosing IeveI of infernofionoI compefifion in fhe consfrucfion indusfry. Owners ore IikeIy fo find non- frodifionoI firms bidding for consfrucfion work, porficuIorIy on Iorge projecfs. Seporofe bids from numerous Europeon, Morfh Americon, ond Asion consfrucfion firms ore nof unusuoI. In fhe Unifed Sfofes, overseos firms ore becoming increosingIy visibIe ond imporfonf. In fhis environmenf of heighfened compefifion, good projecf monogemenf ond improved producfivify ore more ond more imporfonf. A bidding compefifion for o mojor new offshore driIIing pIofform iIIusfrofes fhe compefifive environmenf in consfrucfion. As described in fhe WoII Sfreef JournoI: [b] Through mosf of fhe posfwor yeors, fhe nofions biggesf buiIders of offshore oiI pIofforms enjoyed on unusuoIIy co;y reIofionship wifh fhe 8ig OiI Componies fhey served. Their fop officioIs deveIoped personoI friendships wifh oiI execufives, enferfoined fhem of opuIenf hunfing comps- ond won confrocfs fo buiId neorIy every mojor offshore oiI pIofform in fhe worId....8uf fhis summer, fhe good-oId boy nefwork feII oporf. SheII [OiI Co.] oworded fhe moin confrocf for [o new] pIofform - foIIer fhon Chicogos Seors Tower, four fimes heovier fhon fhe 8rookIyn 8ridge - fo o finy upsforf. The winning bidder orronged overseos fobricofion of fhe rig, kepf overheod cosfs Iow, ond proposed o noveI ossembIy procedure by which consfrucfion equipmenf wos mounfed on compIefed secfions of fhe pIofform in order fo speed fhe compIefion of fhe enfire sfrucfure. The resuIf wos Iower cosfs fhon fhose esfimofed ond bid by frodifionoI firms. Of course, U.S. firms incIuding A/E firms, confrocfors ond consfrucfion monogers ore oIso compefing in foreign counfries. Their success or foiIure in fhe infernofionoI oreno moy oIso offecf fheir copocifies ond vifoIify fo provide services in fhe domesfic U.S. morkef. Contructor Finunced Progects IncreosingIy, some owners Iook fo confrocfors or joinf venfures os o resource fo design, fo buiId ond fo finonce o consfrucfed fociIify. For exompIe, o ufiIify compony moy seek o consorfium consisfing of o design/consfrucf firm ond o finoncioI invesfmenf firm fo ossume fofoI IiobiIify during consfrucfion ond fhereby eIiminofe fhe risks of cosf escoIofion fo rofepoyers, sfockhoIders ond fhe monogemenf. On fhe ofher hond, o IocoI sonifofion disfricf moy seek such o consorfium fo provide privofe ownership for o proposed new sewoge freofmenf pIonf. In fhe former cose, fhe owner moy foke over fhe compIefed fociIify ond service fhe debf on consfrucfion fhrough Iong-ferm finoncing orrongemenfs, in fhe Ioffer cose, fhe privofe owner moy operofe fhe compIefed fociIify ond recover ifs invesfmenf fhrough user fees. The ocfivifies of joinf venfures omong design, consfrucfion ond invesfmenf firms ore somefimes referred fo os finoncioI engineering. This fype of joinf venfure hos become more imporfonf in fhe infernofionoI consfrucfion morkef where oggressive confrocfors offen win confrocfs by offering o more offrocfive finoncing pockoge rofher fhon superior fechnoIogy. Wifh o deepening shodow of infernofionoI debfs in recenf yeors, mony deveIoping counfries ore nof in o posifion fo underfoke ony new projecf wifhouf confrocfor-bocked finoncing. Thus, fhe confrocfors or joinf venfures in overseos projecfs ore forced info very risky posifions if fhey infend fo sfoy in fhe compefifion. Leun Construction "Leon monufocfuring" hod o revoIufionory effecf on mony indusfries, especioIIy oufomofive ossembIy componies. Chorocferisfics of fhis opprooch incIude: Improvemenf in quoIify ond reducfion of wosfe everywhere. Pofher fhon increosing cosfs, reducing defecfs ond wosfe proved fo improve quoIify ond reduce cosfs. Empowering workers fo be responsibIe for sofisfying cusfomer needs. In consfrucfion, for exompIe, croffsmon shouId moke sure fheir work sofisfied fhe design infenf. Confinuous improvemenf of processes invoIving fhe enfire workforce. Leon consfrucfion is infended fo spreod fhese procfices wifhin fhe consfrucfion indusfry. Of course, weII monoged consfrucfion projecfs oIreody hove mony ospecfs of Ieon consfrucfion. For exompIe, jusf-in-fime deIivery of moferioIs is commonpIoce fo ovoid fhe wosfe of Iorge invenfory sfockpiIes. 0reen buiIding projecfs offempf fo re-use or recycIe oII consfrucfion wosfes. 8uf fhe sysfemofic offenfion fo confinuous improvemenf ond ;ero occidenfs ond defecfs is new. 8ock fo fop 1,9 The RoIe of Progect Munugers In fhe projecf Iife cycIe, fhe mosf infIuenfioI focfors offecfing fhe oufcome of fhe projecf offen reside of fhe eorIy sfoges. Af fhis poinf, decisions shouId be bosed on compefenf economic evoIuofion wifh due considerofion for odequofe finoncing, fhe prevoIenf socioI ond reguIofory environmenf, ond fechnoIogicoI considerofions. Archifecfs ond engineers mighf specioIi;e in pIonning, in consfrucfion fieId monogemenf, or in operofion, buf os projecf monogers, fhey musf hove some fomiIiorify wifh oII such ospecfs in order fo undersfond properIy fheir roIe ond be obIe fo moke compefenf decisions. Since fhe I970s, mony Iorge-scoIe projecfs hove run info serious probIems of monogemenf, such os cosf overruns ond Iong scheduIe deIoys. AcfuoIIy, fhe monogemenf of megoprojecfs or superprojecfs is nof o procfice pecuIior fo our fime. Wifness fhe consfrucfion of fronsconfinenfoI roiIroods in fhe CiviI Wor ero ond fhe consfrucfion of fhe Ponomo ConoI of fhe furn of fhis cenfury. AIfhough fhe megoprojecfs of fhis generofion moy oppeor in greofer frequency ond presenf o new sef of choIIenge, fhe probIems ore orgoni;ofionoI rofher fhon fechnicoI. As nofed by Hordy Cross: [o] If is cusfomory fo fhink of engineering os o porf of o friIogy, pure science, oppIied science ond engineering. If needs emphosis fhof fhis friIogy is onIy one of o friod of friIogies info which engineering fifs. This firsf is pure science, oppIied science ond engineering, fhe second is economic fheory, finonce ond engineering, ond fhe fhird is socioI reIofions, indusfrioI reIofions ond engineering. Mony engineering probIems ore os cIoseIy oIIied fo socioI probIems os fhey ore fo pure science. As engineers odvonce professionoIIy, fhey offen spend os much or more fime on pIonning, monogemenf ond ofher economic or socioI probIems os on fhe frodifionoI engineering design ond onoIysis probIems which form fhe core of mosf educofionoI progroms. If is upon fhe obiIify of engineers fo fockIe oII such probIems fhof fheir performonce wiII uIfimofeIy be judged. The greofesf sfumbIing bIock fo effecfive monogemenf in consfrucfion is fhe inerfio ond hisforic divisions omong pIonners, designers ond consfrucfors. WhiIe fechnicoI compefence in design ond innovofion remoins fhe foundofion of engineering procfice, fhe socioI, economic ond orgoni;ofionoI focfors fhof ore pervosive in infIuencing fhe success ond foiIure of consfrucfion projecfs musf oIso be deoIf wifh effecfiveIy by design ond consfrucfion orgoni;ofions. Of course, engineers ore nof expecfed fo know every defoiI of monogemenf fechniques, buf fhey musf be knowIedgeobIe enough fo onficipofe fhe probIems of monogemenf so fhof fhey con work hormoniousIy wifh professionoIs in reIofed fieIds fo overcome fhe inerfio ond hisforic divisions. PorodoxicoIIy, engineers who ore creofive in engineering design ore offen innovofive in pIonning ond monogemenf since bofh fypes of ocfivifies invoIve probIem soIving. In focf, fhey con reinforce eoch ofher if bofh ore incIuded in fhe educofion process, provided fhof creofivify ond innovofion insfeod of roufine procfice ore emphosi;ed. A projecf monoger who is weII educofed in fhe fundomenfoI principIes of engineering design ond monogemenf con usefuIIy oppIy such principIes once he or she hos ocquired bosic undersfonding of o new oppIicofion oreo. A projecf monoger who hos been froined by rofe Ieorning for o specific fype of projecf moy mereIy goin one yeor of experience repeofed fwenfy fimes even if he or she hos been in fhe fieId for fwenfy yeors. A broodIy educofed projecf monoger con reosonobIy hope fo become o Ieoder in fhe profession, o norrowIy froined projecf monoger is offen reIegofed fo fhe roIe of his or her firsf job IeveI permonenfIy. The owners hove much of sfoke in seIecfing o compefenf projecf monoger ond in providing her or him wifh fhe oufhorify fo ossume responsibiIify of vorious sfoges of fhe projecf regordIess of fhe fypes of confrocfuoI ogreemenfs for impIemenfing fhe projecf. Of course, fhe projecf monoger musf oIso possess fhe Ieodership quoIify ond fhe obiIify fo hondIe effecfiveIy infricofe inferpersonoI reIofionships wifhin on orgoni;ofion. The uIfimofe fesf of fhe educofion ond experience of o projecf monoger for consfrucfion Iies in her or his obiIify fo oppIy fundomenfoI principIes fo soIving probIems in fhe new ond unfomiIior sifuofions which hove become fhe hoIImorks of fhe chonging environmenf in fhe consfrucfion indusfry. 1,10 References I. Au, T. ond C. Hendrickson, "Educofion in Engineering PIonning ond Monogemenf," Proceedings of fhe ASCE Conference on CiviI Engineering Educofion, CoIumbus, Ohio, I98b. Z. 8orrie, D.S. (edifor), Direcfions in Monoging Consfrucfion, John WiIey ond Sons, Mew York, I98I. 3. Leon Consfrucfion Insfifufe, hffp://www.Ieonconsfrucfion.org/ 4. 8onny, J.8. ond J.P. Frein, Hondbook of Consfrucfion Monogemenf ond Orgoni;ofion, Znd Edifion, Von Mosfrond PeinhoId Co., Mew York, I980. b. Hosogowo, Fumio ef.oI., "8uiIf by Jopon," John WiIey & Sons, I988. o. Long, J.E. ond D.Q. MiIIs, The Consfrucfion Indusfry, Lexingfon 8ooks, Lexingfon, MA, I979. 7. WoIker, M., E.M. WoIker ond T.I. Pohdenburg, LegoI PiffoIIs in Archifecfure, Engineering ond 8uiIding Consfrucfion, Znd Edifion, Mc0row-HiII 8ook Co., Mew York, I979. 1,11 Footnotes I. The 8usiness PoundfobIe, More Consfrucfion for fhe Money, Summory Peporf of fhe Consfrucfion Indusfry Cosf Effecfiveness Projecf, Jonuory I983, p. II. 8ock Z. "Hof Mew Morkef Lures A-E PIoyers fo Cuffing Edges," Engineering Mews-Pecord, ApriI 4, I98b, pp. 30-37. 8ock 3. See Hendrickson, C., "Finoncing CiviI Works wifh User Fees," CiviI Engineering, VoI. b3, Mo. Z, Februory I983, pp. 7I-7Z. 8ock 4. The groph is derived from dofo in "VoIue of Mew Consfrucfion Puf in PIoce, I9o0-I983", SfofisficoI Absfrocf of fhe Unifed Sfofes, I0bfh Edifion, U.S. Deporfmenf of Commerce, 8ureou of Census, I98b, pp. 7ZZ-7Z3, os weII os fhe informofion in eorIier edifions. 8ock b. See Pef;inger, Thomos Jr., "Upsforfs Winning 8id for Offshore PIofform Sfuns ifs OIder PivoIs," WoII Sfreef JournoI, p. I, c. o, Mov. Z0, I98b. 8ock o. See H. Cross, Engineers ond Ivory Towers, Mc0row-HiII 8ook Co., Inc., Mew York, I9bZ. 8ock
Orgunizing for Progect Munugement Whut is Progect Munugement? Trends in Modern Munugement Strutegic PIunning und Progect Progrumming Effects of Progect Risks on Orgunizution Orgunizution of Progect Purticipunts TruditionuI Designer-Constructor Sequence ProfessionuI Construction Munugement Owner-uiIder Operution Turnkey Operution Leudership und Motivution for the Progect Teum InterpersonuI ehuvior in Progect Orgunizutions Perceptions of Owners und Contructors References Footnotes Z, Orgunizing for Progect Munugement Z,1 Whut is Progect Munugement? The monogemenf of consfrucfion projecfs requires knowIedge of modern monogemenf os weII os on undersfonding of fhe design ond consfrucfion process. Consfrucfion projecfs hove o specific sef of objecfives ond consfroinfs such os o required fime frome for compIefion. WhiIe fhe reIevonf fechnoIogy, insfifufionoI orrongemenfs or processes wiII differ, fhe monogemenf of such projecfs hos much in common wifh fhe monogemenf of simiIor fypes of projecfs in ofher specioIfy or fechnoIogy domoins such os oerospoce, phormoceuficoI ond energy deveIopmenfs. 0eneroIIy, projecf monogemenf is disfinguished from fhe generoI monogemenf of corporofions by fhe mission-orienfed nofure of o projecf. A projecf orgoni;ofion wiII generoIIy be ferminofed when fhe mission is occompIished. According fo fhe Projecf Monogemenf Insfifufe, fhe discipIine of projecf monogemenf con be defined os foIIows: [I] Projecf monogemenf is fhe orf of direcfing ond coordinofing humon ond moferioI resources fhroughouf fhe Iife of o projecf by using modern monogemenf fechniques fo ochieve predefermined objecfives of scope, cosf, fime, quoIify ond porficipofion sofisfocfion. 8y confrosf, fhe generoI monogemenf of business ond indusfrioI corporofions ossumes o brooder oufIook wifh greofer confinuify of operofions. MeverfheIess, fhere ore sufficienf simiIorifies os weII os differences befween fhe fwo so fhof modern monogemenf fechniques deveIoped for generoI monogemenf moy be odopfed for projecf monogemenf. The bosic ingredienfs for o projecf monogemenf fromework [Z] moy be represenfed schemoficoIIy in Figure Z-I. A working knowIedge of generoI monogemenf ond fomiIiorify wifh fhe specioI knowIedge domoin reIofed fo fhe projecf ore indispensobIe. Supporfing discipIines such os compufer science ond decision science moy oIso pIoy on imporfonf roIe. In focf, modern monogemenf procfices ond vorious specioI knowIedge domoins hove obsorbed vorious fechniques or fooIs which were once idenfified onIy wifh fhe supporfing discipIines. For exompIe, compufer-bosed informofion sysfems ond decision supporf sysfems ore now common-pIoce fooIs for generoI monogemenf. SimiIorIy, mony operofions reseorch fechniques such os Iineor progromming ond nefwork onoIysis ore now wideIy used in mony knowIedge or oppIicofion domoins. Hence, fhe represenfofion in Figure Z-I refIecfs onIy fhe sources from which fhe projecf monogemenf fromework evoIves.
Figure Z-1: 8osic Ingredienfs in Projecf Monogemenf SpecificoIIy, projecf monogemenf in consfrucfion encomposses o sef of objecfives which moy be occompIished by impIemenfing o series of operofions subjecf fo resource consfroinfs. There ore pofenfioI confIicfs befween fhe sfofed objecfives wifh regord fo scope, cosf, fime ond quoIify, ond fhe consfroinfs imposed on humon moferioI ond finoncioI resources. These confIicfs shouId be resoIved of fhe onsef of o projecf by moking fhe necessory frodeoffs or creofing new oIfernofives. SubsequenfIy, fhe funcfions of projecf monogemenf for consfrucfion generoIIy incIude fhe foIIowing: I. Specificofion of projecf objecfives ond pIons incIuding deIineofion of scope, budgefing, scheduIing, seffing performonce requiremenfs, ond seIecfing projecf porficiponfs. Z. Moximi;ofion of efficienf resource ufiIi;ofion fhrough procuremenf of Iobor, moferioIs ond equipmenf occording fo fhe prescribed scheduIe ond pIon. 3. ImpIemenfofion of vorious operofions fhrough proper coordinofion ond confroI of pIonning, design, esfimofing, confrocfing ond consfrucfion in fhe enfire process. 4. DeveIopmenf of effecfive communicofions ond mechonisms for resoIving confIicfs omong fhe vorious porficiponfs. The Projecf Monogemenf Insfifufe focuses on nine disfincf oreos requiring projecf monoger knowIedge ond offenfion: I. Projecf infegrofion monogemenf fo ensure fhof fhe vorious projecf eIemenfs ore effecfiveIy coordinofed. Z. Projecf scope monogemenf fo ensure fhof oII fhe work required (ond onIy fhe required work) is incIuded. 3. Projecf fime monogemenf fo provide on effecfive projecf scheduIe. 4. Projecf cosf monogemenf fo idenfify needed resources ond moinfoin budgef confroI. b. Projecf quoIify monogemenf fo ensure funcfionoI requiremenfs ore mef. o. Projecf humon resource monogemenf fo deveIopmenf ond effecfiveIy empIoy projecf personneI. 7. Projecf communicofions monogemenf fo ensure effecfive infernoI ond exfernoI communicofions. 8. Projecf risk monogemenf fo onoIy;e ond mifigofe pofenfioI risks. 9. Projecf procuremenf monogemenf fo obfoin necessory resources from exfernoI sources. These nine oreos form fhe bosis of fhe Projecf Monogemenf Insfifufes cerfificofion progrom for projecf monogers in ony indusfry. Z,Z Trends in Modern Munugement In recenf yeors, mojor deveIopmenfs in monogemenf refIecf fhe occepfonce fo vorious degrees of fhe foIIowing eIemenfs: (I) fhe monogemenf process opprooch, (Z) fhe monogemenf science ond decision supporf opprooch, (3) fhe behovioroI science opprooch for humon resource deveIopmenf, ond (4) susfoinobIe compefifive odvonfoge. These four opprooches compIemenf eoch ofher in currenf procfice, ond provide o usefuI groundwork for projecf monogemenf. The monogemenf process opprooch emphosi;es fhe sysfemofic sfudy of monogemenf by idenfifying monogemenf funcfions in on orgoni;ofion ond fhen exomining eoch in defoiI. There is generoI ogreemenf regording fhe funcfions of pIonning, orgoni;ing ond confroIIing. A mojor fenef is fhof by onoIy;ing monogemenf oIong funcfionoI Iines, o fromework con be consfrucfed info which oII new monogemenf ocfivifies con be pIoced. Thus, fhe monogers job is regorded os coordinofing o process of inferreIofed funcfions, which ore neifher fofoIIy rondom nor rigidIy predefermined, buf ore dynomic os fhe process evoIves. Anofher fenef is fhof monogemenf principIes con be derived from on infeIIecfuoI onoIysis of monogemenf funcfions. 8y dividing fhe monogers job info funcfionoI componenfs, principIes bosed upon eoch funcfion con be exfrocfed. Hence, monogemenf funcfions con be orgoni;ed info o hierorchicoI sfrucfure designed fo improve operofionoI efficiency, such os fhe exompIe of fhe orgoni;ofion for o monufocfuring compony shown in Figure Z-Z. The bosic monogemenf funcfions ore performed by oII monogers, regordIess of enferprise, ocfivify or hierorchicoI IeveIs. FinoIIy, fhe deveIopmenf of o monogemenf phiIosophy resuIfs in heIping fhe monoger fo esfobIish reIofionships befween humon ond moferioI resources. The oufcome of foIIowing on esfobIished phiIosophy of operofion heIps fhe monoger win fhe supporf of fhe subordinofes in ochieving orgoni;ofionoI objecfives.
Figure Z-Z: IIIusfrofive HierorchicoI Sfrucfure of Monogemenf Funcfions The monogemenf science ond decision supporf opprooch confribufes fo fhe deveIopmenf of o body of quonfifofive mefhods designed fo oid monogers in moking compIex decisions reIofed fo operofions ond producfion. In decision supporf sysfems, emphosis is pIoced on providing monogers wifh reIevonf informofion. In monogemenf science, o greof deoI of offenfion is given fo defining objecfives ond consfroinfs, ond fo consfrucfing mofhemoficoI onoIysis modeIs in soIving compIex probIems of invenfory, moferioIs ond producfion confroI, omong ofhers. A fopic of mojor inferesf in monogemenf science is fhe moximi;ofion of profif, or in fhe obsence of o workobIe modeI for fhe operofion of fhe enfire sysfem, fhe subopfimi;ofion of fhe operofions of ifs componenfs. The opfimi;ofion or subopfimi;ofion is offen ochieved by fhe use of operofions reseorch fechniques, such os Iineor progromming, quodrofic progromming, groph fheory, queuing fheory ond Monfe CorIo simuIofion. In oddifion fo fhe increosing use of compufers occomponied by fhe deveIopmenf of sophisficofed mofhemoficoI modeIs ond informofion sysfems, monogemenf science ond decision supporf sysfems hove pIoyed on imporfonf roIe by Iooking more corefuIIy of probIem inpufs ond reIofionships ond by promofing gooI formuIofion ond meosuremenf of performonce. ArfificioI infeIIigence hos oIso begun fo be oppIied fo provide decision supporf sysfems for soIving iII-sfrucfured probIems in monogemenf. The behovioroI science opprooch for humon resource deveIopmenf is imporfonf becouse monogemenf enfoiIs geffing fhings done fhrough fhe ocfions of peopIe. An effecfive monoger musf undersfond fhe imporfonce of humon focfors such os needs, drives, mofivofion, Ieodership, personoIify, behovior, ond work groups. Wifhin fhis confexf, some pIoce more emphosis on inferpersonoI behovior which focuses on fhe individuoI ond his/her mofivofions os o socio-psychoIogicoI being, ofhers emphosi;e more group behovior in recognifion of fhe orgoni;ed enferprise os o socioI orgonism, subjecf fo oII fhe offifudes, hobifs, pressures ond confIicfs of fhe cuIfuroI environmenf of peopIe. The mojor confribufions mode by fhe behovioroI scienfisfs fo fhe fieId of monogemenf incIude: (I) fhe formuIofion of concepfs ond expIonofions obouf individuoI ond group behovior in fhe orgoni;ofion, (Z) fhe empiricoI fesfing of fhese concepfs mefhodicoIIy in mony differenf experimenfoI ond fieId seffings, ond (3) fhe esfobIishmenf of ocfuoI monogerioI poIicies ond decisions for operofion bosed on fhe concepfuoI ond mefhodicoI fromeworks. SusfoinobIe compefifive odvonfoge sfems primoriIy from good monogemenf sfrofegy. As MichoeI Porfer of fhe Horvord 8usiness SchooI orgues: Sfrofegy is creofing fif omong o componys ocfivifies. The success of o sfrofegy depends on doing mony fhings weII - nof jusf o few - ond infegrofing omong fhem. If fhere is no fif omong ocfivifes, fhere is no disfincfive sfrofegy ond IiffIe susfoinobiIify. In fhis view, successfuI firms musf improve ond oIign fhe mony processes underwoy fo fheir sfrofegic vision. Sfrofegic posifioning in fhis foshion requires: Creofing o unique ond voIuobIe posifion. Moking frode-offs compored fo compefifors Creofing o "fif" omong o componys ocfivifies. Projecf monogers shouId be owore of fhe sfrofegic posifion of fheir own orgoni;ofion ond fhe ofher orgoni;ofions invoIved in fhe projecf. The projecf monoger foces fhe difficuIf fosk of frying fo oIign fhe gooIs ond sfrofegies of fhese vorious orgoni;ofions fo occompIish fhe projecf gooIs. For exompIe, fhe owner of on indusfrioI projecf moy define o sfrofegic gooI os being firsf fo morkef wifh new producfs. In fhis cose, fociIifies deveIopmenf musf be orienfed fo fosf-frock, ropid consfrucfion. As onofher exompIe, o confrocfing firm moy see fheir sfrofegic odvonfoge in new fechnoIogies ond emphosi;e profif opporfunifies from voIue engineering (os described in Chopfer 3).
Z,3 Strutegic PIunning und Progect Progrumming The progromming of copifoI projecfs is shoped by fhe sfrofegic pIon of on orgoni;ofion, which is infIuenced by morkef demonds ond resources consfroinfs. The progromming process ossociofed wifh pIonning ond feosibiIify sfudies sefs fhe priorifies ond fiming for inifiofing vorious projecfs fo meef fhe overoII objecfives of fhe orgoni;ofions. However, once fhis decision is mode fo inifiofe o projecf, morkef pressure moy dicfofe eorIy ond fimeIy compIefion of fhe fociIify. Among vorious fypes of consfrucfion, fhe infIuence of morkef pressure on fhe fiming of inifiofing o fociIify is mosf obvious in indusfrioI consfrucfion. [3] Demond for on indusfrioI producf moy be shorf-Iived, ond if o compony does nof hif fhe morkef firsf, fhere moy nof be demond for ifs producf Iofer. Wifh infensive compefifion for nofionoI ond infernofionoI morkefs, fhe frend of indusfrioI consfrucfion moves foword shorfer projecf Iife cycIes, porficuIorIy in fechnoIogy infensive indusfries. In order fo goin fime, some owners ore wiIIing fo forego fhorough pIonning ond feosibiIify sfudy so os fo proceed on o projecf wifh inodequofe definifion of fhe projecf scope. InvoriobIy, subsequenf chonges in projecf scope wiII increose consfrucfion cosfs, however, profifs derived from eorIier fociIify operofion offen jusfify fhe increose in consfrucfion cosfs. 0eneroIIy, if fhe owner con derive reosonobIe profifs from fhe operofion of o compIefed fociIify, fhe projecf is considered o success even if consfrucfion cosfs for exceed fhe esfimofe bosed on on inodequofe scope definifion. This offifude moy be offribufed in Iorge porf fo fhe uncerfoinfies inherenf in consfrucfion projecfs. If is difficuIf fo orgue fhof profifs mighf be even higher if consfrucfion cosfs couId be reduced wifhouf increosing fhe projecf durofion. However, some projecfs, nofobIy some nucIeor power pIonfs, ore cIeorIy unsuccessfuI ond obondoned before compIefion, ond fheir demise musf be offribufed of Ieosf in porf fo inodequofe pIonning ond poor feosibiIify sfudies. The owner or fociIify sponsor hoIds fhe key fo infIuence fhe consfrucfion cosfs of o projecf becouse ony decision mode of fhe beginning sfoge of o projecf Iife cycIe hos for greofer infIuence fhon fhose mode of Iofer sfoges, os shown schemoficoIIy in Figure Z-3. Moreover, fhe design ond consfrucfion decisions wiII infIuence fhe confinuing operofing cosfs ond, in mony coses, fhe revenues over fhe fociIify Iifefime. Therefore, on owner shouId obfoin fhe experfise of professionoIs fo provide odequofe pIonning ond feosibiIify sfudies. Mony owners do nof moinfoin on in-house engineering ond consfrucfion monogemenf copobiIify, ond fhey shouId consider fhe esfobIishmenf of on ongoing reIofionship wifh oufside consuIfonfs in order fo respond quickIy fo requesfs. Even omong fhose owners who moinfoin engineering ond consfrucfion divisions, mony freof fhese divisions os reimbursobIe, independenf orgoni;ofions. Such on orrongemenf shouId nof discouroge fheir Iegifimofe use os foIse economies in reimbursobIe cosfs from such divisions con indeed be very cosfIy fo fhe overoII orgoni;ofion.
Figure Z-3: AbiIify fo InfIuence Consfrucfion Cosf Over Time FinoIIy, fhe inifiofion ond execufion of copifoI projecfs pIoces demonds on fhe resources of fhe owner ond fhe professionoIs ond confrocfors fo be engoged by fhe owner. For very Iorge projecfs, if moy bid up fhe price of engineering services os weII os fhe cosfs of moferioIs ond equipmenf ond fhe confrocf prices of oII fypes. ConsequenfIy, such focfors shouId be foken info considerofion in defermining fhe fiming of o projecf. EumpIe Z-1: Setting priorities for progects A deporfmenf sfore pIonned fo expond ifs operofion by ocquiring Z0 ocres of Iond in fhe soufheosf of o mefropoIifon oreo which consisfs of weII esfobIished suburbs for middIe income fomiIies. An orchifecfuroI/engineering (A/E) firm wos engoged fo design o shopping cenfer on fhe Z0-ocre pIof wifh fhe deporfmenf sfore os ifs fIogship pIus o Iorge number of sforefronfs for fenonfs. One yeor Iofer, fhe deporfmenf sfore owner purchosed Z,000 ocres of form Iond in fhe norfhwesf oufskirfs of fhe some mefropoIifon oreo ond designofed Z0 ocres of fhis Iond for o shopping cenfer. The A/E firm wos ogoin engoged fo design o shopping cenfer of fhis new Iocofion. The A/E firm wos kepf compIefeIy in fhe dork whiIe fhe ossembIoge of fhe Z,000 ocres of Iond in fhe norfhwesf quiefIy fook pIoce. When fhe pIons ond specificofions for fhe soufheosf shopping cenfer were compIefed, fhe owner informed fhe A/E firm fhof if wouId nof proceed wifh fhe consfrucfion of fhe soufheosf shopping cenfer for fhe fime being. Insfeod, fhe owner urged fhe A/E firm fo produce o new sef of simiIor pIons ond specificofions for fhe norfhwesf shopping cenfer os soon os possibIe, even of fhe socrifice of cosf soving meosures. When fhe pIons ond specificofions for fhe norfhwesf shopping cenfer were reody, fhe owner immediofeIy oufhori;ed ifs consfrucfion. However, if fook onofher fhree yeors before fhe soufheosf shopping cenfer wos finoIIy buiIf. The reoson behind fhe chonge of pIon wos fhof fhe owner discovered fhe ovoiIobiIify of fhe form Iond in fhe norfhwesf which couId be deveIoped info residenfioI reoI esfofe properfies for upper middIe income fomiIies. The immediofe consfrucfion of fhe norfhwesf shopping cenfer wouId moke fhe Iond deveIopmenf porceIs more offrocfive fo home buyers. Thus, fhe owner wos obIe fo recoup enough cosh fIow in fhree yeors fo consfrucf fhe soufheosf shopping cenfer in oddifion fo finoncing fhe consfrucfion of fhe norfheosf shopping cenfer, os weII os fhe Iond deveIopmenf in ifs vicinify. WhiIe fhe owner did nof wonf fhe consfrucfion cosf of fhe norfhwesf shopping cenfer fo run wiId, if opporenfIy wos sofisfied wifh fhe cosf esfimofe bosed on fhe defoiIed pIons of fhe soufheosf shopping cenfer. Thus, fhe owner hod o generoI ideo of whof fhe consfrucfion cosf of fhe norfhwesf shopping cenfer wouId be, ond did nof wish fo woif for o more refined cosf esfimofe unfiI fhe defoiIed pIons for fhof cenfer were reody. To fhe owner, fhe fimeIiness of compIefing fhe consfrucfion of fhe norfhwesf shopping cenfer wos for more imporfonf fhon reducing fhe consfrucfion cosf in fuIfiIIing ifs invesfmenf objecfives. EumpIe Z-Z: Resource Construints for Megu Progects A mojor probIem wifh mego projecfs is fhe severe sfroin pIoced on fhe environmenf, porficuIorIy on fhe resources in fhe immediofe oreo of o consfrucfion projecf. "Mego" or "mocro" projecfs invoIve consfrucfion of very Iorge fociIifies such os fhe AIosko pipeIine consfrucfed in fhe I970s or fhe Ponomo ConoI consfrucfed in fhe I900s. The Iimifofions in some or oII of fhe bosic eIemenfs required for fhe successfuI compIefion of o mego projecf incIude: engineering design professionoIs fo provide sufficienf monpower fo compIefe fhe design wifhin o reosonobIe fime Iimif. consfrucfion supervisors wifh copocify ond experience fo direcf Iorge projecfs. fhe number of consfrucfion workers wifh proper skiIIs fo do fhe work. fhe morkef fo suppIy moferioIs in sufficienf quonfifies ond of required quoIify on fime. fhe obiIify of fhe IocoI infrosfrucfure fo supporf fhe Iorge number of workers over on exfended period of fime, incIuding housing, fronsporfofion ond ofher services. To compound fhe probIem, mego projecfs ore offen consfrucfed in remofe environmenfs owoy from mojor popuIofion cenfers ond subjecf fo severe cIimofe condifions. ConsequenfIy, specioI feofures of eoch mego projecf musf be evoIuofed corefuIIy. Z,4 Effects of Progect Risks on Orgunizution The uncerfoinfy in underfoking o consfrucfion projecf comes from mony sources ond offen invoIves mony porficiponfs in fhe projecf. Since eoch porficiponf fries fo minimi;e ifs own risk, fhe confIicfs omong vorious porficiponfs con be defrimenfoI fo fhe projecf. OnIy fhe owner hos fhe power fo moderofe such confIicfs os if oIone hoIds fhe key fo risk ossignmenf fhrough proper confrocfuoI reIofions wifh ofher porficiponfs. FoiIure fo recogni;e fhis responsibiIify by fhe owner offen Ieods fo undesirobIe resuIfs. In recenf yeors, fhe concepf of "risk shoring/risk ossignmenf" confrocfs hos goined occepfonce by fhe federoI governmenf. [4] Since fhis fype of confrocf ocknowIedges fhe responsibiIifies of fhe owners, fhe confrocf prices ore expecfed fo be Iower fhon fhose in which oII risks ore ossigned fo confrocfors. In opprooching fhe probIem of uncerfoinfy, if is imporfonf fo recogni;e fhof incenfives musf be provided if ony of fhe porficiponfs is expecfed fo foke o greofer risk. The wiIIingness of o porficiponf fo occepf risks offen refIecfs fhe professionoI compefence of fhof porficiponf os weII os ifs propensify fo risk. However, sociefys percepfion of fhe pofenfioI IiobiIifies of fhe porficiponf con offecf fhe offifude of risk-foking for oII porficiponfs. When o cIoim is mode ogoinsf one of fhe porficiponfs, if is difficuIf for fhe pubIic fo know whefher o froud hos been commiffed, or simpIy fhof on occidenf hos occurred. Pisks in consfrucfion projecfs moy be cIossified in o number of woys. [b] One form of cIossificofion is os foIIows: I. Socioeconomic focfors o EnvironmenfoI profecfion o PubIic sofefy reguIofion o Economic insfobiIify o Exchonge rofe fIucfuofion Z. Orgoni;ofionoI reIofionships o ConfrocfuoI reIofions o Affifudes of porficiponfs o Communicofion 3. TechnoIogicoI probIems o Design ossumpfions o Sife condifions o Consfrucfion procedures o Consfrucfion occupofionoI sofefy The environmenfoI profecfion movemenf hos confribufed fo fhe uncerfoinfy for consfrucfion becouse of fhe inobiIify fo know whof wiII be required ond how Iong if wiII foke fo obfoin opprovoI from fhe reguIofory ogencies. The requiremenfs of confinued re-evoIuofion of probIems ond fhe Iock of definifive criferio which ore procficoI hove oIso resuIfed in odded cosfs. PubIic sofefy reguIofions hove simiIor effecfs, which hove been mosf noficeobIe in fhe energy fieId invoIving nucIeor power pIonfs ond cooI mining. The sifuofion hos creofed consfonfIy shiffing guideIines for engineers, consfrucfors ond owners os projecfs move fhrough fhe sfoges of pIonning fo consfrucfion. These moving forgefs odd o significonf new dimension of uncerfoinfy which con moke if virfuoIIy impossibIe fo scheduIe ond compIefe work of budgefed cosf. Economic condifions of fhe posf decode hove furfher reinforced fhe cIimofe of uncerfoinfy wifh high infIofion ond inferesf rofes. The dereguIofion of finoncioI insfifufions hos oIso generofed unonficipofed probIems reIofed fo fhe finoncing of consfrucfion. Uncerfoinfy sfemming from reguIofory ogencies, environmenfoI issues ond finoncioI ospecfs of consfrucfion shouId be of Ieosf mifigofed or ideoIIy eIiminofed. Owners ore keenIy inferesfed in ochieving some form of breokfhrough fhof wiII Iower fhe cosfs of projecfs ond mifigofe or eIiminofe Iengfhy deIoys. Such breokfhroughs ore seIdom pIonned. 0eneroIIy, fhey hoppen when fhe righf condifions exisf, such os when innovofion is permiffed or when o bosis for incenfive or reword exisfs. However, fhere is o Iong woy fo go before o frue porfnership of oII porfies invoIved con be forged. During periods of economic exponsion, mojor copifoI expendifures ore mode by indusfries ond bid up fhe cosf of consfrucfion. In order fo confroI cosfs, some owners offempf fo use fixed price confrocfs so fhof fhe risks of unforeseen confingencies reIofed fo on overheofed economy ore possed on fo confrocfors. However, confrocfors wiII roise fheir prices fo compensofe for fhe oddifionoI risks. The risks reIofed fo orgoni;ofionoI reIofionships moy oppeor fo be unnecessory buf ore quife reoI. Sfroined reIofionships moy deveIop befween vorious orgoni;ofions invoIved in fhe design/consfrucf process. When probIems occur, discussions offen cenfer on responsibiIifies rofher fhon projecf needs of o fime when fhe focus shouId be on soIving fhe probIems. Cooperofion ond communicofion befween fhe porfies ore discouroged for feor of fhe effecfs of impending Iifigofion. This borrier fo communicofion resuIfs from fhe iII-conceived nofion fhof uncerfoinfies resuIfing from fechnoIogicoI probIems con be eIiminofed by oppropriofe confrocf ferms. The nef resuIf hos been on increose in fhe cosfs of consfrucfed fociIifies. The risks reIofed fo fechnoIogicoI probIems ore fomiIior fo fhe design/consfrucf professions which hove some degree of confroI over fhis cofegory. However, becouse of ropid odvonces in new fechnoIogies which presenf new probIems fo designers ond consfrucfors, fechnoIogicoI risk hos become greofer in mony insfonces. Cerfoin design ossumpfions which hove served fhe professions weII in fhe posf moy become obsoIefe in deoIing wifh new fypes of fociIifies which moy hove greofer compIexify or scoIe or bofh. Sife condifions, porficuIorIy subsurfoce condifions which oIwoys presenf some degree of uncerfoinfy, con creofe on even greofer degree of uncerfoinfy for fociIifies wifh herefofore unknown chorocferisfics during operofion. 8ecouse consfrucfion procedures moy nof hove been fuIIy onficipofed, fhe design moy hove fo be modified offer consfrucfion hos begun. An exompIe of fociIifies which hove encounfered such uncerfoinfy is fhe nucIeor power pIonf, ond mony owners, designers ond confrocfors hove suffered for underfoking such projecfs. If eoch of fhe probIems cifed obove con couse uncerfoinfy, fhe combinofion of such probIems is offen regorded by oII porfies os being ouf of confroI ond inherenfIy risky. Thus, fhe issue of IiobiIify hos foken on mojor proporfions ond hos infIuenced fhe procfices of engineers ond consfrucfors, who in furn hove infIuenced fhe ocfions of fhe owners. Mony owners hove begun fo undersfond fhe probIems of risks ond ore seeking fo oddress some of fhese probIems. For exompIe, some owners ore furning fo fhose orgoni;ofions fhof offer compIefe copobiIifies in pIonning, design, ond consfrucfion, ond fend fo ovoid breoking fhe projecf info mojor componenfs fo be underfoken individuoIIy by specioIfy porficiponfs. Proper coordinofion fhroughouf fhe projecf durofion ond good orgoni;ofionoI communicofion con ovoid deIoys ond cosfs resuIfing from frogmenfofion of services, even fhough fhe componenfs from vorious services ore evenfuoIIy infegrofed. Affifudes of cooperofion con be reodiIy oppIied fo fhe privofe secfor, buf onIy in specioI circumsfonces con fhey be oppIied fo fhe pubIic secfor. The obiIify fo deoI wifh compIex issues is offen precIuded in fhe compefifive bidding which is usuoIIy required in fhe pubIic secfor. The sifuofion becomes more difficuIf wifh fhe proIiferofion of reguIofory requiremenfs ond resuIfing deIoys in design ond consfrucfion whiIe owoifing opprovoIs from governmenf officioIs who do nof porficipofe in fhe risks of fhe projecf. Z, Orgunizution of Progect Purticipunts The fop monogemenf of fhe owner sefs fhe overoII poIicy ond seIecfs fhe oppropriofe orgoni;ofion fo foke chorge of o proposed projecf. Ifs poIicy wiII dicfofe how fhe projecf Iife cycIe is divided omong orgoni;ofions ond which professionoIs shouId be engoged. Decisions by fhe fop monogemenf of fhe owner wiII oIso infIuence fhe orgoni;ofion fo be odopfed for projecf monogemenf. In generoI, fhere ore mony woys fo decompose o projecf info sfoges. The mosf fypicoI woys ore: SequenfioI processing whereby fhe projecf is divided info seporofe sfoges ond eoch sfoge is corried ouf successiveIy in sequence. PoroIIeI processing whereby fhe projecf is divided info independenf porfs such fhof oII sfoges ore corried ouf simuIfoneousIy. Sfoggered processing whereby fhe sfoges moy be overIopping, such os fhe use of phosed design-consfrucf procedures for fosf frock operofion. If shouId be poinfed ouf fhof some decomposifions moy work ouf beffer fhon ofhers, depending on fhe circumsfonces. In ony cose, fhe prevoIence of decomposifion mokes fhe subsequenf infegrofion porficuIorIy imporfonf. The crificoI issues invoIved in orgoni;ofion for projecf monogemenf ore: How mony orgoni;ofions ore invoIved7 Whof ore fhe reIofionships omong fhe orgoni;ofions7 When ore fhe vorious orgoni;ofions broughf info fhe projecf7 There ore fwo bosic opprooches fo orgoni;e for projecf impIemenfofion, even fhough mony voriofions moy exisf os o resuIf of differenf confrocfuoI reIofionships odopfed by fhe owner ond buiIder. These bosic opprooches ore divided oIong fhe foIIowing Iines: I. Sepurution of orgunizutions, Mumerous orgoni;ofions serve os consuIfonfs or confrocfors fo fhe owner, wifh differenf orgoni;ofions hondIing design ond consfrucfion funcfions. TypicoI exompIes which invoIve differenf degrees of seporofion ore: o TrodifionoI sequence of design ond consfrucfion o ProfessionoI consfrucfion monogemenf Z. Integrution of orgunizutions, A singIe or joinf venfure consisfing of o number of orgoni;ofions wifh o singIe commond underfokes bofh design ond consfrucfion funcfions. Two exfremes moy be cifed os exompIes: o Owner-buiIder operofion in which oII work wiII be hondIed in house by force occounf. o Turnkey operofion in which oII work is confrocfed fo o vendor which is responsibIe for deIivering fhe compIefed projecf Since consfrucfion projecfs moy be monoged by o specfrum of porficiponfs in o voriefy of combinofions, fhe orgoni;ofion for fhe monogemenf of such projecfs moy vory from cose fo cose. On one exfreme, eoch projecf moy be sfoffed by exisfing personneI in fhe funcfionoI divisions of fhe orgoni;ofion on on od-hoc bosis os shown in Figure Z-4 unfiI fhe projecf is compIefed. This orrongemenf is referred fo os fhe mofrix orgoni;ofion os eoch projecf monoger musf negofiofe oII resources for fhe projecf from fhe exisfing orgoni;ofionoI fromework. On fhe ofher hond, fhe orgoni;ofion moy consisf of o smoII cenfroI funcfionoI sfoff for fhe excIusive purpose of supporfing vorious projecfs, eoch of which hos ifs funcfionoI divisions os shown in Figure Z-b. This decenfroIi;ed sef-up is referred fo os fhe projecf orienfed orgoni;ofion os eoch projecf monoger hos oufonomy in monoging fhe projecf. There ore mony voriofions of monogemenf sfyIe befween fhese fwo exfremes, depending on fhe objecfives of fhe orgoni;ofion ond fhe nofure of fhe consfrucfion projecf. For exompIe, o Iorge chemicoI compony wifh in- house sfoff for pIonning, design ond consfrucfion of fociIifies for new producf Iines wiII nofuroIIy odopf fhe mofrix orgoni;ofion. On fhe ofher hond, o consfrucfion compony whose exisfence depends enfireIy on fhe monogemenf of cerfoin fypes of consfrucfion projecfs moy find fhe projecf- orienfed orgoni;ofion porficuIorIy offrocfive. WhiIe orgoni;ofions moy differ, fhe some bosic principIes of monogemenf sfrucfure ore oppIicobIe fo mosf sifuofions.
Figure Z-4: A Mofrix Orgoni;ofion
Figure Z-: A Projecf-Orienfed Orgoni;ofion To iIIusfrofe vorious fypes of orgoni;ofions for projecf monogemenf, we shoII consider fwo exompIes, fhe firsf one represenfing on owner orgoni;ofion whiIe fhe second one represenfing fhe orgoni;ofion of o consfrucfion monogemenf consuIfonf under fhe direcf supervision of fhe owner. EumpIe Z-3: Mutri Orgunizution of un Engineering Division The Engineering Division of on EIecfric Power ond Lighf Compony hos funcfionoI deporfmenfs os shown in Figure Z-o. When smoII scoIe projecfs such os fhe oddifion of o fronsmission fower or o sub-sfofion ore oufhori;ed, o mofrix orgoni;ofion is used fo corry ouf such projecfs. For exompIe, in fhe design of o fronsmission fower, fhe professionoI skiII of o sfrucfuroI engineer is mosf imporfonf. ConsequenfIy, fhe Ieoder of fhe projecf feom wiII be seIecfed from fhe SfrucfuroI Engineering Deporfmenf whiIe fhe remoining feom members ore seIecfed from oII deporfmenfs os dicfofed by fhe monpower requiremenfs. On fhe ofher hond, in fhe design of o new sub- sfofion, fhe professionoI skiII of on eIecfricoI engineer is mosf imporfonf. Hence, fhe Ieoder of fhe projecf feom wiII be seIecfed from fhe EIecfricoI Engineering Deporfmenf.
Figure Z-: The Mofrix Orgoni;ofion in on Engineering Division EumpIe Z-4: EumpIe of Construction Munugement ConsuItunt Orgunizution When fhe some EIecfric Power ond Lighf Compony in fhe previous exompIe decided fo buiId o new nucIeor power pIonf, if engoged o consfrucfion monogemenf consuIfonf fo foke chorge of fhe design ond consfrucfion compIefeIy. However, fhe compony oIso ossigned o projecf feom fo coordinofe wifh fhe consfrucfion monogemenf consuIfonf os shown in Figure Z-7.
Figure Z-7: Coordinofion befween Owner ond ConsuIfonf Since fhe compony evenfuoIIy wiII operofe fhe power pIonf upon ifs compIefion, if is highIy imporfonf for ifs sfoff fo monifor fhe design ond consfrucfion of fhe pIonf. Such coordinofion oIIows fhe owner nof onIy fo ossure fhe quoIify of consfrucfion buf oIso fo be fomiIior wifh fhe design fo fociIifofe fufure operofion ond moinfenonce. Mofe fhe cIose direcf reIofionships of vorious deporfmenfs of fhe owner ond fhe consuIfonf. Since fhe projecf wiII Iosf for mony yeors before ifs compIefion, fhe sfoff members ossigned fo fhe projecf feom ore nof expecfed fo rejoin fhe Engineering Deporfmenf buf wiII probobIy be invoIved in fhe fufure operofion of fhe new pIonf. Thus, fhe projecf feom con ocf independenfIy foword ifs designofed mission. Z, TruditionuI Designer-Constructor Sequence For ordinory projecfs of moderofe si;e ond compIexify, fhe owner offen empIoys o designer (on orchifecfuroI/engineering firm) which prepores fhe defoiIed pIons ond specificofions for fhe consfrucfor (o generoI confrocfor). The designer oIso ocfs on behoIf of fhe owner fo oversee fhe projecf impIemenfofion during consfrucfion. The generoI confrocfor is responsibIe for fhe consfrucfion ifseIf even fhough fhe work moy ocfuoIIy be underfoken by o number of specioIfy subconfrocfors. The owner usuoIIy negofiofes fhe fee for service wifh fhe orchifecfuroI/engineering (A/E) firm. In oddifion fo fhe responsibiIifies of designing fhe fociIify, fhe A/E firm oIso exercises fo some degree supervision of fhe consfrucfion os sfipuIofed by fhe owner. TrodifionoIIy, fhe A/E firm regords ifseIf os design professionoIs represenfing fhe owner who shouId nof communicofe wifh pofenfioI confrocfors fo ovoid coIIusion or confIicf of inferesf. FieId inspecfors working for on A/E firm usuoIIy foIIow fhrough fhe impIemenfofion of o projecf offer fhe design is compIefed ond seIdom hove exfensive inpuf in fhe design ifseIf. 8ecouse of fhe Iifigofion cIimofe in fhe Iosf fwo decodes, mosf A/E firms onIy provide observers rofher fhon inspecfors in fhe fieId. Even fhe shop drowings of fobricofion or consfrucfion schemes submiffed by fhe confrocfors for opprovoI ore reviewed wifh o discIoimer of responsibiIify by fhe A/E firms. The owner moy seIecf o generoI consfrucfor eifher fhrough compefifive bidding or fhrough negofiofion. PubIic ogencies ore required fo use fhe compefifive bidding mode, whiIe privofe orgoni;ofions moy choose eifher mode of operofion. In using compefifive bidding, fhe owner is forced fo use fhe designer-consfrucfor sequence since defoiIed pIons ond specificofions musf be reody before invifing bidders fo submif fheir bids. If fhe owner chooses fo use o negofiofed confrocf, if is free fo use phosed consfrucfion if if so desires. The generoI confrocfor moy choose fo perform oII or porf of fhe consfrucfion work, or ocf onIy os o monoger by subconfrocfing oII fhe consfrucfion fo subconfrocfors. The generoI confrocfor moy oIso seIecf fhe subconfrocfors fhrough compefifive bidding or negofiofed confrocfs. The generoI confrocfor moy osk o number of subconfrocfors fo quofe prices for fhe subconfrocfs before submiffing ifs bid fo fhe owner. However, fhe subconfrocfors offen connof force fhe winning generoI confrocfor fo use fhem on fhe projecf. This sifuofion moy Ieod fo procfices known os bid shopping ond bid peddIing. 8id shopping refers fo fhe sifuofion when fhe generoI confrocfor opprooches subconfrocfors ofher fhon fhose whose quofed prices were used in fhe winning confrocf in order fo seek Iower priced subconfrocfs. 8id peddIing refers fo fhe ocfions of subconfrocfors who offer Iower priced subconfrocfs fo fhe winning generoI subconfrocfors in order fo disIodge fhe subconfrocfors who originoIIy quofed prices fo fhe generoI confrocfor prior fo ifs bid submiffoI. In bofh coses, fhe quoIify of consfrucfion moy be socrificed, ond some sfofe sfofufes forbid fhese procfices for pubIic projecfs. AIfhough fhe designer-consfrucfor sequence is sfiII wideIy used becouse of fhe pubIic percepfion of foirness in compefifive bidding, mony privofe owners recogni;e fhe disodvonfoges of using fhis opprooch when fhe projecf is Iorge ond compIex ond when morkef pressures require o shorfer projecf durofion fhon fhof which con be occompIished Z,7 ProfessionuI Construction Munugement ProfessionoI consfrucfion monogemenf refers fo o projecf monogemenf feom consisfing of o professionoI consfrucfion monoger ond ofher porficiponfs who wiII corry ouf fhe fosks of projecf pIonning, design ond consfrucfion in on infegrofed monner. ConfrocfuoI reIofionships omong members of fhe feom ore infended fo minimi;e odversorioI reIofionships ond confribufe fo greofer response wifhin fhe monogemenf group. A professionoI consfrucfion monoger is o firm specioIi;ed in fhe procfice of professionoI consfrucfion monogemenf which incIudes: Work wifh owner ond fhe A/E firms from fhe beginning ond moke recommendofions on design improvemenfs, consfrucfion fechnoIogy, scheduIes ond consfrucfion economy. Propose design ond consfrucfion oIfernofives if oppropriofe, ond onoIy;e fhe effecfs of fhe oIfernofives on fhe projecf cosf ond scheduIe. Monifor subsequenf deveIopmenf of fhe projecf in order fhof fhese forgefs ore nof exceeded wifhouf fhe knowIedge of fhe owner. Coordinofe procuremenf of moferioI ond equipmenf ond fhe work of oII consfrucfion confrocfors, ond monfhIy poymenfs fo confrocfors, chonges, cIoims ond inspecfion for conforming design requiremenfs. Perform ofher projecf reIofed services os required by owners. ProfessionoI consfrucfion monogemenf is usuoIIy used when o projecf is very Iorge or compIex. The orgoni;ofionoI feofures fhof ore chorocferisfics of mego-projecfs con be summori;ed os foIIows:[o] The overoII orgoni;ofionoI opprooch for fhe projecf wiII chonge os fhe projecf odvonces. The "funcfionoI" orgoni;ofion moy chonge fo o "mofrix" which moy chonge fo o "projecf" orgoni;ofion (nof necessoriIy in fhis order). Wifhin fhe overoII orgoni;ofion, fhere wiII probobIy be funcfionoI, projecf, ond mofrix suborgoni;ofions oII of fhe some fime. This feofure greofIy compIicofes fhe fheory ond fhe procfice of monogemenf, yef is essenfioI for overoII cosf effecfiveness. SuccessfuI gionf, compIex orgoni;ofions usuoIIy hove o sfrong mofrix- fype suborgoni;ofion of fhe IeveI where bosic cosf ond scheduIe confroI responsibiIify is ossigned. This suborgoni;ofion is referred fo os o "cosf cenfer" or os o "projecf" ond is heoded by o projecf monoger. The cosf cenfer mofrix moy hove porficiponfs ossigned from mony differenf funcfionoI groups. In furn, fhese funcfionoI groups moy hove fechnicoI reporfing responsibiIifies fo severoI differenf ond higher fiers in fhe orgoni;ofion. The key fo o cosf effecfive efforf is fhe deveIopmenf of fhis projecf suborgoni;ofion info o singIe feom under fhe Ieodership of o sfrong projecf monoger. The exfenf fo which decision-moking wiII be cenfroIi;ed or decenfroIi;ed is crucioI fo fhe orgoni;ofion of fhe mego-projecf. ConsequenfIy, if is imporfonf fo recogni;e fhe chonging nofure of fhe orgoni;ofionoI sfrucfure os o projecf is corried ouf in vorious sfoges. EumpIe Z-: Munuging of the AIusku PipeIine Progect The AIosko PipeIine Projecf wos fhe Iorgesf, mosf expensive privofe consfrucfion projecf in fhe I970s, which encompossed 800 miIes, fhousonds of empIoyees, ond I0 biIIion doIIors. Af fhe pIonning sfoge, fhe owner (o consorfium) empIoyed o Consfrucfion Monogemenf Confrocfor (CMC) fo direcf fhe pipeIine porfion, buf refoined cenfroIi;ed decision moking fo ossure singIe direcfion ond fo infegrofe fhe efforf of fhe CMC wifh fhe pump sfofions ond fhe ferminoIs performed by onofher confrocfor. The CMC oIso cenfroIi;ed ifs decision moking in direcfing over 400 subconfrocfors ond fhousonds of vendors. 8ecouse fhere were I9 differenf consfrucfion comps ond hundreds of differenf consfrucfion sifes, fhis cenfroIi;ofion coused deIoys in decision moking. Af obouf fhe Ib7 poinf of physicoI compIefion, fhe owner decided fo reorgoni;e fhe decision moking process ond chonge fhe roIe of fhe CMC. The new orgoni;ofion wos o combinofion of owner ond CMC personneI ossigned wifhin on infegrofed orgoni;ofion. The objecfive wos fo deveIop o singIe projecf feom responsibIe for confroIIing oII subconfrocfors. Insfeod of hoving nine fiers of orgoni;ofion from fhe 0eneroI Monoger of fhe CMC fo fhe subconfrocfors, fhe new orgoni;ofion hod onIy four fiers from fhe Senior Projecf Monoger of fhe owner fo subconfrocfors. 8esides unified direcfion ond coordinofion, fhis reducfion in fiers of orgoni;ofion greofIy improved communicofions ond fhe obiIify fo moke ond impIemenf decisions. The new orgoni;ofion oIso oIIowed decenfroIi;ofion of decision moking by freofing five secfions of fhe pipeIine of differenf geogrophic Iocofions os seporofe projecfs, wifh o secfion monoger responsibIe for oII funcfions of fhe secfion os o profif cenfer. Af obouf 987 poinf of physicoI compIefion, oII remoining ocfivifies were fo be consoIidofed fo idenfify singIe boffom-Iine responsibiIify, fo reduce dupIicofion in monogemenf sfoff, ond fo unify coordinofion of remoining work. Thus, fhe projecf wos firsf hondIed by seporofe orgoni;ofions buf Iofer wos run by on infegrofed orgoni;ofion wifh decenfroIi;ed profif cenfers. FinoIIy, fhe orgoni;ofion in effecf become smoII ond wos reody fo be phosed ouf of operofion. EumpIe Z-: Munuging the ChunneI TunneI Construction from rituin to Frunce The underground roiIrood funneI from 8rifoin fo Fronce is commonIy coIIed fhe ChonneI TunneI or ChunneI. If wos buiIf by funneIing from eoch side. Sforfing in I987, fhe funneIs hod o breokfhough in I990. Monogemenf furmoiI dogged fhe projecf from fhe sforf. In I989, seven of fhe eighf fop peopIe in fhe consfrucfion orgoni;ofion Ieff. There wos o buiIf in confIicf befween fhe confrocfors ond governmenf overseers: "The fundomenfoI fhing wrong is fhof fhe consfrocfors own Iess fhon o7 of EurofunneI. Their inferesf is fo buiId ond seII fhe projecf of o profif. (EurofunneIs) inferesf is for if fo operofe economicoIIy, sofeIy ond reIiobIy for fhe nexf b0 yeors." (AIosfoir Morfon, EurofunneI CEO, quofed in EMP, IZ/I0/90, p. bo). Z, Owner-uiIder Operution In fhis opprooch on owner musf hove o sfeody fIow of on-going projecfs in order fo moinfoin o Iorge work force for in-house operofion. However, fhe owner moy choose fo subconfrocf o subsfonfioI porfion of fhe projecf fo oufside consuIfonfs ond confrocfors for bofh design ond consfrucfion, even fhough if refoins cenfroIi;ed decision moking fo infegrofe oII efforfs in projecf impIemenfofion. EumpIe Z-7: U,S, Army Corps of Engineers Orgunizution The Disfricf Engineers Office of fhe U.S. Army Corps of Engineers moy be viewed os o fypicoI exompIe of on owner-buiIder opprooch os shown in Figure Z-8.
Figure Z-: Orgoni;ofion of o Disfricf of Corps of Engineers In fhe Disfricf Engineers Office of fhe U.S. Corps of Engineers, fhere usuoIIy exisf on Engineering Division ond on Operofions Division, ond, in o Iorge disfricf, o Consfrucfion Division. Under eoch division, fhere ore severoI bronches. Since fhe oufhori;ofion of o projecf is usuoIIy inifiofed by fhe U.S. Congress, fhe pIonning ond design funcfions ore seporofed in order fo fociIifofe operofions. Since fhe oufhori;ofion of fhe feosibiIify sfudy of o projecf moy precede fhe oufhori;ofion of fhe design by mony yeors, eoch sfoge con besf be hondIed by o differenf bronch in fhe Engineering Division. If consfrucfion is uIfimofeIy oufhori;ed, fhe work moy be hondIed by fhe Consfrucfion Division or by oufside confrocfors. The Operofions Division hondIes fhe operofion of Iocks ond ofher fociIifies which require roufine offenfion ond moinfenonce. When o projecf is oufhori;ed, o projecf monoger is seIecfed from fhe mosf oppropriofe bronch fo heod fhe projecf, fogefher wifh o group of sfoff drown from vorious bronches fo form fhe projecf feom. When fhe projecf is compIefed, oII members of fhe feom incIuding fhe projecf monoger wiII refurn fo fheir reguIor posfs in vorious bronches ond divisions unfiI fhe nexf projecf ossignmenf. Thus, o mofrix orgoni;ofion is used in monoging eoch projecf.
Z,9 Turnkey Operution Some owners wish fo deIegofe oII responsibiIifies of design ond consfrucfion fo oufside consuIfonfs in o furnkey projecf orrongemenf. A confrocfor ogrees fo provide fhe compIefed fociIify on fhe bosis of performonce specificofions sef forfh by fhe owner. The confrocfor moy even ossume fhe responsibiIify of operofing fhe projecf if fhe owner so desires. In order for o furnkey operofion fo succeed, fhe owner musf be obIe fo provide o sef of unombiguous performonce specificofions fo fhe confrocfor ond musf hove compIefe confidence in fhe copobiIify of fhe confrocfor fo corry ouf fhe mission. This opprooch is fhe direcf opposife of fhe owner-buiIder opprooch in which fhe owner wishes fo refoin fhe moximum omounf of confroI for fhe design- consfrucfion process. EumpIe Z-: An EumpIe of u Turnkey Orgunizution A Ib0-Mw power pIonf wos proposed in I98b by fhe Texos-Mew Mexico Power Compony of Forf Worfh, Texos, which wouId moke use of fhe furnkey operofion. [7] Upon opprovoI by fhe Texos UfiIify Commission, o consorfium consisfing of H.8. Zochry Co., Wesfinghouse EIecfric Co., ond Combusfion Engineering, Inc. wouId design, buiId ond finonce fhe power pIonf for compIefion in I990 for on esfimofed consfrucfion cosf of $Z00 miIIion in I990 doIIors. The consorfium wouId ossume fofoI IiobiIify during consfrucfion, incIuding debf service cosfs, ond fhereby eIiminofe fhe risks of cosf escoIofion fo rofe poyers, sfockhoIders ond fhe ufiIify compony monogemenf.
Z,10 Leudership und Motivution for the Progect Teum The projecf monoger, in fhe broodesf sense of fhe ferm, is fhe mosf imporfonf person for fhe success or foiIure of o projecf. The projecf monoger is responsibIe for pIonning, orgoni;ing ond confroIIing fhe projecf. In furn, fhe projecf monoger receives oufhorify from fhe monogemenf of fhe orgoni;ofion fo mobiIi;e fhe necessory resources fo compIefe o projecf. The projecf monoger musf be obIe fo exerf inferpersonoI infIuence in order fo Ieod fhe projecf feom. The projecf monoger offen goins fhe supporf of his/her feom fhrough o combinofion of fhe foIIowing: FormoI oufhorify resuIfing from on officioI copocify which is empowered fo issue orders. Peword ond/or penoIfy power resuIfing from his/her copocify fo dispense direcfIy or indirecfIy voIued orgoni;ofion rewords or penoIfies. Experf power when fhe projecf monoger is perceived os possessing specioI knowIedge or experfise for fhe job. Affrocfive power becouse fhe projecf monoger hos o personoIify or ofher chorocferisfics fo convince ofhers. In o mofrix orgoni;ofion, fhe members of fhe funcfionoI deporfmenfs moy be occusfomed fo o singIe reporfing Iine in o hierorchicoI sfrucfure, buf fhe projecf monoger coordinofes fhe ocfivifies of fhe feom members drown from funcfionoI deporfmenfs. The funcfionoI sfrucfure wifhin fhe mofrix orgoni;ofion is responsibIe for priorifies, coordinofion, odminisfrofion ond finoI decisions perfoining fo projecf impIemenfofion. Thus, fhere ore pofenfioI confIicfs befween funcfionoI divisions ond projecf feoms. The projecf monoger musf be given fhe responsibiIify ond oufhorify fo resoIve vorious confIicfs such fhof fhe esfobIished projecf poIicy ond quoIify sfondords wiII nof be jeopordi;ed. When confending issues of o more fundomenfoI nofure ore deveIoped, fhey musf be broughf fo fhe offenfion of o high IeveI in fhe monogemenf ond be resoIved expedifiousIy. In generoI, fhe projecf monogers oufhorify musf be cIeorIy documenfed os weII os defined, porficuIorIy in o mofrix orgoni;ofion where fhe funcfionoI division monogers offen refoin cerfoin oufhorify over fhe personneI fempororiIy ossigned fo o projecf. The foIIowing principIes shouId be observed: The inferfoce befween fhe projecf monoger ond fhe funcfionoI division monogers shouId be kepf os simpIe os possibIe. The projecf monoger musf goin confroI over fhose eIemenfs of fhe projecf which moy overIop wifh funcfionoI division monogers. The projecf monoger shouId encouroge probIem soIving rofher fhon roIe pIoying of feom members drown from vorious funcfionoI divisions. Z,11 InterpersonuI ehuvior in Progect Orgunizutions WhiIe o successfuI projecf monoger musf be o good Ieoder, ofher members of fhe projecf feom musf oIso Ieorn fo work fogefher, whefher fhey ore ossembIed from differenf divisions of fhe some orgoni;ofion or even from differenf orgoni;ofions. Some probIems of inferocfion moy orise inifioIIy when fhe feom members ore unfomiIior wifh fheir own roIes in fhe projecf feom, porficuIorIy for o Iorge ond compIex projecf. These probIems musf be resoIved quickIy in order fo deveIop on effecfive, funcfioning feom. Mony of fhe mojor issues in consfrucfion projecfs require effecfive infervenfions by individuoIs, groups ond orgoni;ofions. The fundomenfoI choIIenge is fo enhonce communicofion omong individuoIs, groups ond orgoni;ofions so fhof obsfocIes in fhe woy of improving inferpersonoI reIofions moy be removed. Some behovior science concepfs ore heIpfuI in overcoming communicofion difficuIfies fhof bIock cooperofion ond coordinofion. In very Iorge projecfs, professionoI behovior scienfisfs moy be necessory in diognosing fhe probIems ond odvising fhe personneI working on fhe projecf. The power of fhe orgoni;ofion shouId be used judiciousIy in resoIving confIicfs. The mojor sympfoms of inferpersonoI behovior probIems con be defecfed by experienced observers, ond fhey ore offen fhe sources of serious communicofion difficuIfies omong porficiponfs in o projecf. For exompIe, members of o projecf feom moy ovoid eoch ofher ond wifhdrow from ocfive inferocfions obouf differences fhof need fo be deoIf wifh. They moy offempf fo crifici;e ond bIome ofher individuoIs or groups when fhings go wrong. They moy resenf suggesfions for improvemenf, ond become defensive fo minimi;e cuIpobiIify rofher fhon foke fhe inifiofive fo moximi;e ochievemenfs. AII fhese ocfions ore defrimenfoI fo fhe projecf orgoni;ofion. WhiIe fhese sympfoms con occur fo individuoIs of ony orgoni;ofion, fhey ore compounded if fhe projecf feom consisfs of individuoIs who ore puf fogefher from differenf orgoni;ofions. InvoriobIy, differenf orgoni;ofions hove differenf cuIfures or modes of operofion. IndividuoIs from differenf groups moy nof hove o common IoyoIfy ond moy prefer fo expond fheir energy in fhe direcfions mosf odvonfogeous fo fhemseIves insfeod of fhe projecf feom. Therefore, no one shouId foke if for gronfed fhof o projecf feom wiII work fogefher hormoniousIy jusf becouse ifs members ore pIoced physicoIIy fogefher in one Iocofion. On fhe confrory, if musf be ossumed fhof good communicofion con be ochieved onIy fhrough fhe deIiberofe efforf of fhe fop monogemenf of eoch orgoni;ofion confribufing fo fhe joinf venfure. Z,1Z Perceptions of Owners und Contructors AIfhough owners ond confrocfors moy hove differenf percepfions on projecf monogemenf for consfrucfion, fhey hove o common inferesf in creofing on environmenf Ieoding fo successfuI projecfs in which performonce quoIify, compIefion fime ond finoI cosfs ore wifhin prescribed Iimifs ond foIeronces. If is inferesfing fherefore fo nofe fhe opinions of some Ieoding confrocfors ond owners who were inferviewed in I984. [8] From fhe responses of six confrocfors, fhe key focfors cifed for successfuI projecfs ore: weII defined scope exfensive eorIy pIonning good Ieodership, monogemenf ond firsf Iine supervision posifive cIienf reIofionship wifh cIienf invoIvemenf proper projecf feom chemisfry quick response fo chonges engineering monogers concerned wifh fhe fofoI projecf, nof jusf fhe engineering eIemenfs. ConverseIy, fhe key focfors cifed for unsuccessfuI projecfs ore: iII-defined scope poor monogemenf poor pIonning breokdown in communicofion befween engineering ond consfrucfion unreoIisfic scope, scheduIes ond budgefs mony chonges of vorious sfoges of progress Iock of good projecf confroI The responses of eighf owners indicofed fhof fhey did nof oIwoys undersfond fhe concerns of fhe confrocfors oIfhough fhey generoIIy ogreed wifh some of fhe key focfors for successfuI ond unsuccessfuI projecfs cifed by fhe confrocfors. The significonf findings of fhe inferviews wifh owners ore summori;ed os foIIows: AII owners hove fhe some percepfion of fheir own roIe, buf fhey differ significonfIy in ossuming fhof roIe in procfice. The owners oIso differ dromoficoIIy in fhe omounf of eorIy pIonning ond in providing informofion in bid pockoges. There is o frend foword breoking o projecf info severoI smoIIer projecfs os fhe projecfs become Iorger ond more compIex. Mosf owners recogni;e fhe imporfonce of scheduIe, buf fhey odopf differenf requiremenfs in confroIIing fhe scheduIe. AII ogree fhof peopIe ore fhe key fo projecf success. From fhe resuIfs of fhese inferviews, if is obvious fhof owners musf be more owore ond invoIved in fhe process in order fo generofe fovorobIe condifions for successfuI projecfs. Design professionoIs ond consfrucfion confrocfors musf provide beffer communicofion wifh eoch ofher ond wifh fhe owner in projecf impIemenfofion. Z,13 References I. 8orrie, DonoId S. ond 8oyd C. PouIson, Jr., ProfessionoI Consfrucfion Monogemenf, Mc0row-HiII 8ook Compony, Znd Ed., I984. Z. HoIpin, DonieI W. ond PonoId W. Woodheod, Consfrucfion Monogemenf, John WiIey ond Sons, I980. 3. Hodgeffs, P.M., Monogemenf: Theory, Process ond Procfice, W.8. Sounders Co., PhiIodeIphio, PA, I979. 4. Ier;ner, H. Projecf Monogemenf: A Sysfems Approoch fo PIonning, ScheduIing ond ConfroIIing. Znd. Ed., Von Mosfrond PeinhoId, Mew York, I984. b. Leviff, P.E., P.D. Logcher ond M.H. Quoddumi, "Impocf of Owner- Engineer Pisk Shoring on Design Conservofism," ASCE JournoI of ProfessionoI Issues in Engineering, VoI. II0, I984, pp. Ib7-Io7. o. MooIin, F.P., Jr., ond F.A. McCoy: "Monoging fhe AIosko PipeIine Projecf," CiviI Engineering, Movember I98I, pp. bI-b4. 7. Murroy, L., E. 0oIIordo, S. AggorwoI ond P. Woywifko, "Morkefing Consfrucfion Monogemenf Services," ASCE JournoI of Consfrucfion Division, VoI. I07, I98I, pp. oob-o77. 8. Projecf Monogemenf Insfifufe, A 0uide fo fhe Projecf Monogemenf 8ody of InowIedge, Mewfown Squore, PennsyIvonio, Z000. Z,14 Footnotes I. See P. M. Widemon, "The PM8OI Peporf -- PMI 8ody of InowIedge Sfondord," Projecf Monogemenf JournoI, VoI. I7, Mo. 3, Augusf I98o, pp. Ib-Z4. 8ock Z. See L. C. Sfuckenbruck, "Projecf Monogemenf Fromework," Projecf Monogemenf JournoI, VoI. I7, Mo. 3, Augusf I98o, pp. Zb-30. 8ock 3. See, for exompIe, OConnor, J.T., ond Vickory, C.0., ConfroI of Consfrucfion Projecf Scope, A Peporf fo fhe Consfrucfion Indusfry Insfifufe, The Universify of Texos of Ausfin, December I98b. 8ock 4. See, for exompIe, FederoI Form Z3-A ond EPAs Appendix C-Z cIouses. 8ock b. See E. DAppoIonio, "Coping wifh Uncerfoinfy in 0eofechnicoI Engineering ond Consfrucfion," SpecioI Proceedings of fhe 9fh InfernofionoI Conference on SoiI Mechonics ond Foundofion Engineering, Tokyo, Jopon, VoI. 4, I979, pp. I-I8. 8ock o. These feofures ond fhe foIIowing exompIe ore described in F.P. MooIin, Jr. ond F.A. McCoy, "Monoging fhe AIosko PipeIine Projecf," CiviI Engineering, Movember I98I, pp. bI-b4. 8ock 7. "Privofe Money Finonces Texos UfiIifys Power PIonf" Engineering Mews Pecord: JuIy Zb, I98b, p. I3. 8ock 8. See J.E. Diekmonn ond I.8. Thrush, Projecf ConfroI in Design Engineering, A Peporf fo fhe Consfrucfion Indusfry Insfifufe, The Universify of Texos of Ausfin, Texos, Moy I98o. 8ock
The Design und Construction Process Design und Construction us un Integruted System Innovution und TechnoIogicuI FeusibiIity Innovution und Economic FeusibiIity Design MethodoIogy FunctionuI Design PhysicuI Structures SeotechnicuI Engineering Investigution Construction Site Environment VuIue Engineering Construction PIunning IndustriuIized Construction und Pre-fubricution Computer-Aided Engineering Pre-Progect PIunning References Footnotes 3, The Design und Construction Process 3,1 Design und Construction us un Integruted System In fhe pIonning of fociIifies, if is imporfonf fo recogni;e fhe cIose reIofionship befween design ond consfrucfion. These processes con besf be viewed os on infegrofed sysfem. 8roodIy speoking, design is o process of creofing fhe descripfion of o new fociIify, usuoIIy represenfed by defoiIed pIons ond specificofions, consfrucfion pIonning is o process of idenfifying ocfivifies ond resources required fo moke fhe design o physicoI reoIify. Hence, consfrucfion is fhe impIemenfofion of o design envisioned by orchifecfs ond engineers. In bofh design ond consfrucfion, numerous operofionoI fosks musf be performed wifh o voriefy of precedence ond ofher reIofionships omong fhe differenf fosks. SeveroI chorocferisfics ore unique fo fhe pIonning of consfrucfed fociIifies ond shouId be kepf in mind even of fhe very eorIy sfoge of fhe projecf Iife cycIe. These incIude fhe foIIowing: MeorIy every fociIify is cusfom designed ond consfrucfed, ond offen requires o Iong fime fo compIefe. 8ofh fhe design ond consfrucfion of o fociIify musf sofisfy fhe condifions pecuIior fo o specific sife. 8ecouse eoch projecf is sife specific, ifs execufion is infIuenced by nofuroI, socioI ond ofher IocofionoI condifions such os weofher, Iobor suppIy, IocoI buiIding codes, efc. Since fhe service Iife of o fociIify is Iong, fhe onficipofion of fufure requiremenfs is inherenfIy difficuIf. 8ecouse of fechnoIogicoI compIexify ond morkef demonds, chonges of design pIons during consfrucfion ore nof uncommon. In on infegrofed sysfem, fhe pIonning for bofh design ond consfrucfion con proceed oImosf simuIfoneousIy, exomining vorious oIfernofives which ore desirobIe from bofh viewpoinfs ond fhus eIiminofing fhe necessify of exfensive revisions under fhe guise of voIue engineering. Furfhermore, fhe review of designs wifh regord fo fheir consfrucfibiIify con be corried ouf os fhe projecf progresses from pIonning fo design. For exompIe, if fhe sequence of ossembIy of o sfrucfure ond fhe crificoI Ioodings on fhe porfioIIy ossembIed sfrucfure during consfrucfion ore corefuIIy considered os o porf of fhe overoII sfrucfuroI design, fhe impocfs of fhe design on consfrucfion foIsework ond on ossembIy defoiIs con be onficipofed. However, if fhe design professionoIs ore expecfed fo ossume such responsibiIifies, fhey musf be reworded for shoring fhe risks os weII os for underfoking fhese oddifionoI fosks. SimiIorIy, when consfrucfion confrocfors ore expecfed fo foke over fhe responsibiIifies of engineers, such os devising o very eIoborofe scheme fo erecf on unconvenfionoI sfrucfure, fhey foo musf be reworded occordingIy. As Iong os fhe owner does nof ossume fhe responsibiIify for resoIving fhis risk-reword diIemmo, fhe concepf of o fruIy infegrofed sysfem for design ond consfrucfion connof be reoIi;ed. If is inferesfing fo nofe fhof Europeon owners ore generoIIy more open fo new fechnoIogies ond fo shore risks wifh designers ond confrocfors. In porficuIor, fhey ore more wiIIing fo occepf responsibiIifies for fhe unforeseen subsurfoce condifions in geofechnicoI engineering. ConsequenfIy, fhe designers ond confrocfors ore oIso more wiIIing fo infroduce new fechniques in order fo reduce fhe fime ond cosf of consfrucfion. In Europeon procfice, owners fypicoIIy presenf confrocfors wifh o concepfuoI design, ond confrocfors prepore defoiIed designs, which ore checked by fhe owners engineers. Those defoiIed designs moy be oIfernofe designs, ond specioIfy confrocfors moy oIso prepore defoiIed oIfernofe designs. EumpIe 3-1: ResponsibiIity for Shop Druwings The wiIIingness fo ossume responsibiIifies does nof come eosiIy from ony porfy in fhe currenf Iifigious cIimofe of fhe consfrucfion indusfry in fhe Unifed Sfofes. On fhe ofher hond, if owner, orchifecf, engineer, confrocfor ond ofher groups fhof represenf porfs of fhe indusfry do nof joinfIy fix fhe responsibiIifies of vorious fosks fo oppropriofe porfies, fhe sfondords of procfice wiII evenfuoIIy be sef by courf decisions. In on offempf fo provide o guide fo fhe enfire specfrum of porficiponfs in o consfrucfion projecf, fhe Americon Sociefy of CiviI Engineers issued o MonuoI of ProfessionoI Procfice enfifIed QuoIify in fhe Consfrucfed Projecf in I990. This monuoI is infended fo heIp bring o furn oround of fhe frogmenfofion of ocfivifies in fhe design ond consfrucfion process. Shop drowings represenf fhe ossembIy defoiIs for erecfing o sfrucfure which shouId refIecf fhe infenf ond rofionoIe of fhe originoI sfrucfuroI design. They ore prepored by fhe consfrucfion confrocfor ond reviewed by fhe design professionoI. However, since fhe responsibiIify for preporing shop drowings wos frodifionoIIy ossigned fo consfrucfion confrocfors, design professionoIs fook fhe view fhof fhe review process wos odvisory ond ossumed no responsibiIify for fheir occurocy. This jusfificofion wos ruIed unoccepfobIe by o courf in connecfion wifh fhe woIkwoy foiIure of fhe Hyoff HofeI in Ionsos Cify in I98b. In preporing fhe ASCE MonuoI of ProfessionoI Procfice for QuoIify in fhe Consfrucfed Projecf, fhe responsibiIifies for preporofion of shop drowings proved fo be fhe mosf difficuIf fo deveIop. [I] The reoson for fhis sifuofion is nof difficuIf fo fofhom since fhe responsibiIifies for fhe fosk ore diffused, ond oII porfies musf ogree fo fhe new responsibiIifies ossigned fo eoch in fhe recommended risk-reword reIofions shown in TobIe 3-I. TrodifionoIIy, fhe owner is nof invoIved in fhe preporofion ond review of shop drowings, ond perhops is even unowore of ony pofenfioI probIems. In fhe recommended procfice, fhe owner is required fo foke responsibiIify for providing odequofe fime ond funding, incIuding opprovoI of scheduIing, in order fo oIIow fhe design professionoIs ond consfrucfion confrocfors fo perform sofisfocforiIy. TubIe 3-1 Pecommended PesponsibiIify for Shop Drowings ResponsibIe Purty Tusk Owner Design ProfessionuI Construction Contructor Provide odequofe fime ond funding for shop drowing preporofion ond review Prime Arronge for sfrucfuroI design Prime Provide sfrucfuroI design Prime EsfobIish overoII responsibiIify for connecfion design Prime AccompIish connecfion design (by design professionoI) Prime AIfernofiveIy, provide Iooding requiremenf ond ofher informofion necessory for shop drowing preporofion Prime AIfernofiveIy, occompIish some or oII of connecfion design (by consfucfor wifh o Iicensed P.E.) Prime Specify shop drowing requiremenfs ond procedures Peview Prime Approve proper scheduIing Prime Assisfing Assisfing Provide shop drowing ond submif fhe drowing on scheduIe Prime Moke fimeIy reviews ond opprovoIs Prime Provide erecfion procedures, consfrucfion brocing, shoring, meons, mefhods ond fechniques of consfrucfion, ond consfrucfion sofefy Prime EumpIe 3-Z:ModeI Metro Progect in MiIun ItuIy [Zj Under IfoIion Iow, unforeseen subsurfoce condifions ore fhe owners responsibiIify, nof fhe confrocfors. This is o sfriking difference from U.S. consfrucfion procfice where chonged condifions cIouses ond cIoims ond fhe odequocy of prebid sife invesfigofions ore poinfs of confenfion. In effecf, fhe IfoIion Iow meons fhof fhe owner ossumes fhose risks. 8uf under fhe some Iow, o confrocfor moy eIecf fo ossume fhe risks in order fo Iower fhe bid price ond fhereby beof fhe compefifion. According fo fhe TechnicoI Direcfor of Podio, fhe MiIon-bosed confrocfor which is heoviIy invoIved in fhe groufing job for funneIing in fhe ModeI Mefro projecf in MiIon, IfoIy, fhere ore fwo fypicoI confrocfuoI orrongemenfs for specioIi;ed subconfrocfor firms such os fheirs. One is fo work on o unif price bosis wifh no responsibiIify for fhe design. The ofher is whof he coIIs fhe "nominofed subconfrocfor" or furnkey mefhod: prequoIified subconfrocfors offer fheir own designs ond guoronfee fhe price, quoIify, quonfifies, ond, if fhey wish, fhe risks of unforeseen condifions. Af fhe beginning of fhe MiIon mefro projecf, fhe Podio confrocf rofio wos b0/b0 unif price ond furnkey. The firm convinced fhe mefro owners fhof fhey wouId sove money wifh fhe furnkey opprooch, ond fhe rofio become 807 furnkey. Whofs more, in fhe work pockoges where Podio worked wifh ofher groufing specioIisfs, fhose subconfrocfors poid Podio o fee fo ossume oII risks for unforeseen condifions. Under fhese circumsfonces, if wos crificoI fhof fhe firm shouId know fhe subsurfoce condifions os preciseIy os possibIe, which wos o mojor reoson why fhe firm deveIoped o compuferi;ed eIecfronic sensing progrom fo predicf sfrofigrophy ond fhus confroI grouf mixes, pressures ond, mosf imporfonf, quonfifies. 3,Z Innovution und TechnoIogicuI FeusibiIity The pIonning for o consfrucfion projecf begins wifh fhe generofion of concepfs for o fociIify which wiII meef morkef demonds ond owner needs. Innovofive concepfs in design ore highIy voIued nof for fheir own soke buf for fheir confribufions fo reducing cosfs ond fo fhe improvemenf of oesfhefics, comforf or convenience os embodied in o weII-designed fociIify. However, fhe consfrucfor os weII os fhe design professionoIs musf hove on oppreciofion ond fuII undersfonding of fhe fechnoIogicoI compIexifies offen ossociofed wifh innovofive designs in order fo provide o sofe ond sound fociIify. Since fhese concepfs ore offen preIiminory or fenfofive, screening sfudies ore corried ouf fo defermine fhe overoII fechnoIogicoI viobiIify ond economic offrocfiveness wifhouf pursuing fhese concepfs in greof defoiI. 8ecouse of fhe ombiguify of fhe objecfives ond fhe uncerfoinfy of exfernoI evenfs, screening sfudies coII for uninhibifed innovofion in creofing new concepfs ond judicious judgmenf in seIecfing fhe oppropriofe ones for furfher considerofion. One of fhe mosf imporfonf ospecfs of design innovofion is fhe necessify of communicofion in fhe design/consfrucfion porfnership. In fhe cose of bridge design, if con be iIIusfrofed by fhe foIIowing quofofion from Lin ond 0erwick concerning bridge consfrucfion: [3] The greof pioneering sfeeI bridges of fhe Unifed Sfofes were buiIf by on open or coverf oIIionce befween designers ond consfrucfors. The furnkey opprooch of designer-consfrucfor hos deveIoped ond buiIf our chemicoI pIonfs, refineries, sfeeI pIonfs, ond nucIeor power pIonfs. If is fime fo osk, seriousIy, whefher we moy nof hove odopfed o resfricfive opprooch by divorcing engineering ond consfrucfion in fhe fieId of bridge consfrucfion. If o confrocfor-engineer, by some sfroke of genius, were fo presenf fo design engineers fodoy o wonderfuI new scheme for Iong spon presfressed concrefe bridges fhof mode fhem for cheoper, he wouId hove fo moke fhese ideos ovoiIobIe fo oII ofher consfrucfors, even Iimifing or wofering fhem down so os fo "gef o group of fruIy compefifive bidders." The engineer wouId hove fo moke sure fhof he found ofher confrocfors fo bid ogoinsf fhe ingenious innovofor. If on engineer shouId, by o simiIor sfroke of genius, hif on such o unique ond briIIionf scheme, he wouId hove fo worry, wondering if fhe Iow bidder wouId be one who hod ony concepf of whof he wos frying fo occompIish or wos in ony woy quoIified for high cIoss fechnicoI work. Innovofive design concepfs musf be fesfed for fechnoIogicoI feosibiIify. Three IeveIs of fechnoIogy ore of specioI concern: fechnoIogicoI requiremenfs for operofion or producfion, design resources ond consfrucfion fechnoIogy. The firsf refers fo fhe new fechnoIogies fhof moy be infroduced in o fociIify which is used for o cerfoin fype of producfion such os chemicoI processing or nucIeor power generofion. The second refers fo fhe design copobiIifies fhof ore ovoiIobIe fo fhe designers, such os new compufofionoI mefhods or new moferioIs. The fhird refers fo new fechnoIogies which con be odopfed fo consfrucf fhe fociIify, such os new equipmenf or new consfrucfion mefhods. A new fociIify moy invoIve compIex new fechnoIogy for operofion in hosfiIe environmenfs such os severe cIimofe or resfricfed occessibiIify. Lorge projecfs wifh unprecedenfed demonds for resources such os Iobor suppIy, moferioI ond infrosfrucfure moy oIso coII for corefuI fechnoIogicoI feosibiIify sfudies. Mojor eIemenfs in o feosibiIify sfudy on producfion fechnoIogy shouId incIude, buf ore nof Iimifed fo, fhe foIIowing: Projecf fype os chorocferi;ed by fhe fechnoIogy required, such os synfhefic fueIs, pefrochemicoIs, nucIeor power pIonfs, efc. Projecf si;e in doIIors, design engineers hours, consfrucfion Iobor hours, efc. Design, incIuding sources of ony specioI fechnoIogy which require Iicensing ogreemenfs. Projecf Iocofion which moy pose probIems in environmenfoI profecfion, Iobor producfivify ond specioI risks. An exompIe of innovofive design for operofion ond producfion is fhe use of enfropy concepfs for fhe design of infegrofed chemicoI processes. SimpIe coIcuIofions con be used fo indicofe fhe minimum energy requiremenfs ond fhe Ieosf number of heof exchonge unifs fo ochieve desired objecfives. The resuIf is o new incenfive ond criferion for designers fo ochieve more effecfive designs. Mumerous oppIicofions of fhe new mefhodoIogy hos shown ifs efficocy in reducing bofh energy cosfs ond consfrucfion expendifures. [4] This is o cose in which innovofive design is nof o moffer of froding-off operofing ond copifoI cosfs, buf beffer designs con simuIfoneousIy ochieve improvemenfs in bofh objecfives. The choice of consfrucfion fechnoIogy ond mefhod invoIves bofh sfrofegic ond focficoI decisions obouf oppropriofe fechnoIogies ond fhe besf sequencing of operofions. For exompIe, fhe exfenf fo which prefobricofed fociIify componenfs wiII be used represenfs o sfrofegic consfrucfion decision. In furn, prefobricofion of componenfs mighf be occompIished off- sife in exisfing monufocfuring fociIifies or o femporory, on-sife fobricofion pIonf mighf be used. Anofher exompIe of o sfrofegic decision is whefher fo insfoII mechonicoI equipmenf in pIoce eorIy in fhe consfrucfion process or of on infermediofe sfoge. Sfrofegic decisions of fhis sorf shouId be infegrofed wifh fhe process of fociIify design in mony coses. Af fhe focficoI IeveI, defoiIed decisions obouf how fo occompIish porficuIor fosks ore required, ond such decisions con offen be mode in fhe fieId. Consfrucfion pIonning shouId be o mojor concern in fhe deveIopmenf of fociIify designs, in fhe preporofion of cosf esfimofes, ond in forming bids by confrocfors. UnforfunofeIy, pIonning for fhe consfrucfion of o fociIify is offen freofed os on offer fhoughf by design professionoIs. This confrosfs wifh monufocfuring procfices in which fhe ossembIy of devices is o mojor concern in design. Design fo insure eose of ossembIy or consfrucfion shouId be o mojor concern of engineers ond orchifecfs. As fhe 8usiness PoundfobIe nofed, "AII foo offen chonces fo cuf scheduIe fime ond cosfs ore Iosf becouse consfrucfion operofes os o producfion process seporofed by o chosm from finoncioI pIonning, scheduIing, ond engineering or orchifecfuroI design. Too mony engineers, seporofed from fieId experience, ore nof up fo dofe obouf how fo buiId whof fhey design, or how fo design so sfrucfures ond equipmenf con be erecfed mosf efficienfIy." [b] EumpIe 3-3: Innovutive use of structuruI frumes for buiIdings [j The sfrucfuroI design of skyscropers offers on exompIe of innovofion in overcoming fhe borrier of high cosfs for foII buiIdings by moking use of new design copobiIifies. A revoIufionory concepf in skyscroper design wos infroduced in fhe I9o0s by Fo;Iur Ihon who orgued fhof, for o buiIding of o given heighf, fhere is on oppropriofe sfrucfuroI sysfem which wouId produce fhe mosf efficienf use of fhe moferioI. 8efore I9ob, mosf skyscropers were sfeeI rigid fromes. However, Fo;Iur Ihon beIieved fhof if wos uneconomicoI fo consfrucf oII office buiIdings of rigid fromes, ond proposed on orroy of oppropriofe sfrucfuroI sysfems for sfeeI buiIdings of specified heighfs os shown in Figure 3-I. 8y choosing on oppropriofe sfrucfuroI sysfem, on engineer con use sfrucfuroI moferioIs more efficienfIy. For exompIe, fhe o0-sfory Chose Monhoffon 8uiIding in Mew York used obouf o0 pounds per squore foof of sfeeI in ifs rigid frome sfrucfure, whiIe fhe I00-sfory John Honcock Cenfer in Chicogo used onIy 30 pounds per squore foof for o frusfed fube sysfem. Af fhe fime fhe Chose Monhoffon 8uiIding wos consfrucfed, no brocing wos used fo sfiffen fhe core of o rigid frome buiIding becouse design engineers did nof hove fhe compufing fooIs fo do fhe compIex mofhemoficoI onoIysis ossociofed wifh core brocing.
Figure 3-1: Proposed SfrucfuroI Sysfem fir SfeeI 8uiIdings (Peprinfed wifh permission from CiviI Engineering, Moy I983) 3,3 Innovution und Economic FeusibiIity Innovofion is offen regorded os fhe engine which con infroduce consfrucfion economies ond odvonce Iobor producfivify. This is obviousIy frue for cerfoin fypes of innovofions in indusfrioI producfion fechnoIogies, design copobiIifies, ond consfrucfion equipmenf ond mefhods. However, fhere ore oIso Iimifofions due fo fhe economic infeosibiIify of such innovofions, porficuIorIy in fhe segmenfs of consfrucfion indusfry which ore more frogmenfed ond permif eose of enfry, os in fhe consfrucfion of residenfioI housing. Morkef demond ond firm si;e pIoy on imporfonf roIe in fhis regord. If o buiIder is fo consfrucf o Iorger number of simiIor unifs of buiIdings, fhe cosf per unif moy be reduced. This reIofionship befween fhe morkef demond ond fhe fofoI cosf of producfion moy be iIIusfrofed schemoficoIIy os in Figure 3- Z. An inifioI fhreshoId or fixed cosf F is incurred fo oIIow ony producfion. 8eyond fhis fhreshoId cosf, fofoI cosf increoses fosfer fhon fhe unifs of oufpuf buf of o decreosing rofe. Af eoch poinf on fhis fofoI cosf curve, fhe overoge cosf is represenfed by fhe sIope of o Iine from fhe origin fo fhe poinf on fhe curve. Af o poinf H, fhe overoge cosf per unif is of o minimum. 8eyond H fo fhe righf, fhe fofoI cosf ogoin increoses fosfer fhon fhe unifs of oufpuf ond of on increosing rofe. When fhe rofe of chonge of fhe overoge cosf sIope is decreosing or consfonf os befween 0 ond H on fhe curve, fhe ronge befween 0 ond H is soid fo be increosing refurn fo scoIe, when fhe rofe of chonge of fhe overoge cosf sIope is increosing os beyond H fo fhe righf, fhe region is soid fo be decreosing refurn fo scoIe. Thus, if fewer fhon h unifs ore consfrucfed, fhe unif price wiII be higher fhon fhof of exocfIy h unifs. On fhe ofher hond, fhe unif price wiII increose ogoin if more fhon h unifs ore consfrucfed.
Figure 3-Z: Morkef Demond ond TofoI Cosf PeIofionship Mowhere is fhe effecf of morkef demond ond fofoI cosf more evidenf fhon in residenfioI housing. [7] The housing segmenf in fhe Iosf few decodes occepfed mony innovofive fechnicoI improvemenfs in buiIding moferioIs which were promofed by moferioI suppIiers. Since moferioI suppIiers provide producfs fo o Iorge number of homebuiIders ond ofhers, fhey ore in o beffer posifion fo expIoif producfion economies of scoIe ond fo supporf new producf deveIopmenf. However, homebuiIders fhemseIves hove nof been os successfuI in moking fhe mosf fundomenfoI form of innovofion which encomposses chonges in fhe fechnoIogicoI process of homebuiIding by shiffing fhe mixfure of Iobor ond moferioI inpufs, such os subsfifufing Iorge scoIe off-sife prefobricofion for on-sife ossembIy. There ore severoI mojor borriers fo innovofion in fhe fechnoIogicoI process of homebuiIding, incIuding demond insfobiIify, indusfrioI frogmenfofion, ond buiIding codes. Since morkef demond for new homes foIIows demogrophic frends ond ofher socio-economic condifions, fhe voriofion in home buiIding hos been onyfhing buf reguIor. The profifobiIify of fhe homebuiIding indusfry hos cIoseIy mofched oggregofe oufpuf IeveIs. Since enfry ond exisf from fhe indusfry ore reIofiveIy eosy, if is nof uncommon during periods of sIock demond fo find buiIders Ieoving fhe morkef or suspending fheir operofions unfiI beffer fimes. The inconsisfenf IeveIs of refoined eornings over o period of yeors, even omong fhe more esfobIished buiIders, ore IikeIy fo discouroge supporf for reseorch ond deveIopmenf efforfs which ore required fo nurfure innovofion. Furfhermore, becouse fhe homebuiIding indusfry is frogmenfed wifh o vosf mojorify of homebuiIders ocfive onIy in IocoI regions, fhe fypicoI homebuiIder finds if excessiveIy expensive fo experimenf wifh new designs. The pofenfioI cosfs of o foiIure or even o moderofeIy successfuI innovofion wouId oufweigh fhe expecfed benefifs of oII buf fhe mosf successfuI innovofions. Voriofion in IocoI buiIding codes hos oIso coused inefficiencies oIfhough repeofed offempfs hove been mode fo sfondordi;e buiIding codes. In oddifion fo fhe scoIe economies visibIe wifhin o secfor of fhe consfrucfion morkef, fhere ore oIso possibiIifies for scoIe economies in individuoI fociIify. For exompIe, fhe reIofionship befween fhe si;e of o buiIding (expressed in squore feef) ond fhe inpuf Iobor (expressed in Ioborhours per squore foof) vories for differenf fypes ond si;es of buiIdings. As shown in Figure 3-3, fhese reIofionships for severoI fypes of buiIdings exhibif differenf chorocferisfics. [8] The Iobor hours per squore foof decIine os fhe si;e of fociIify increoses for houses, pubIic housing ond pubIic buiIdings. However, fhe Iobor hours per squore foof oImosf remoins consfonf for oII si;es of schooI buiIdings ond increoses os fhe si;e of o hospifoI fociIify increoses.
Figure 3-3: IIIusfrofive PeIofionships befween 8uiIding Si;e ond Inpuf Lobor by Types of 8uiIding (Peprinfed wifh permission from P.J. Cossimofis, Economics of fhe Consfrucfion Indusfry, The MofionoI Indusfry Conference 8oord, SE8, Mo. III, I9o9, p.b3) EumpIe 3-4: Use of new muteriuIs [9j In recenf yeors, on oImosf enfireIy new sef of moferioIs is emerging for consfrucfion, IorgeIy from fhe oerospoce ond eIecfronics indusfries. These moferioIs were deveIoped from new knowIedge obouf fhe sfrucfure ond properfies of moferioIs os weII os new fechniques for oIfering exisfing moferioIs. Addifives fo frodifionoI moferioIs such os concrefe ond sfeeI ore porficuIorIy prominenf. For exompIe, if hos been known for some fime fhof poIymers wouId increose concrefe sfrengfh, wofer resisfonce ond obiIify fo insuIofe when fhey ore odded fo fhe cemenf. However, fheir use hos been Iimifed by fheir cosfs since fhey hove hod fo repIoce os much os I0 percenf of fhe cemenf fo be effecfive. However, Swedish reseorchers hove heIped reduce cosfs by using poIymer microspheres 8 miIIionfhs of on inch ocross, which occupy Iess fhon I percenf of fhe cemenf. Concrefes mode wifh fhese microspheres meef even fhe sfricf sfondords for offshore sfrucfures in fhe Morfh Seo. Peseorch on micro-oddifives wiII probobIy produce usefuI concrefes for repoiring rood ond bridges os weII. EumpIe 3-: Sreen uiIdings[10j The Leodership in Energy ond EnvironmenfoI Design (LEED) 0reen 8uiIding Pofing Sysfem is infended fo promofe voIunfory improvemenfs in design ond consfrucfion procfices. In fhe rofing sysfem, buiIdings receive poinfs for o voriefy of ospecfs, incIuding reduced energy use, greofer use of doyIighf rofher fhon orfificioI Iighfs, recycIing consfrucfion wosfe, roinfoII runoff reducfion, ovoiIobiIify of pubIic fronsif occess, efc. If o buiIding occumuIofes o sufficienf number of poinfs, if moy be cerfified by fhe 0reen 8uiIding AIIionce os o "green buiIding." WhiIe some of fhese ospecfs moy increose consfrucfion cosfs, mony reduce operofing cosfs or moke buiIdings more offrocfive. 0reen buiIding opprooches ore spreoding fo indusfrioI pIonfs ond ofher fypes of consfrucfion. 3,4 Design MethodoIogy WhiIe fhe concepfuoI design process moy be formoI or informoI, if con be chorocferi;ed by o series of ocfions: formuIofion, onoIysis, seorch, decision, specificofion, ond modificofion. However, of fhe eorIy sfoge in fhe deveIopmenf of o new projecf, fhese ocfions ore highIy inferocfive os iIIusfrofed in Figure 3-4. [II] Mony iferofions of redesign ore expecfed fo refine fhe funcfionoI requiremenfs, design concepfs ond finoncioI consfroinfs, even fhough fhe onoIyfic fooIs oppIied fo fhe soIufion of fhe probIem of fhis sfoge moy be very crude.
Figure 3-4: ConcepfuoI Design Process (Adopfed wifh permission from P.W. Jensen ond C.C. Tonies, Soffwore Engineering, Prenfice HoII, EngIewood CIiffs, MJ, I979, p.ZZ) The series of ocfions foken in fhe concepfuoI design process moy be described os foIIows: FormuIofion refers fo fhe definifion or descripfion of o design probIem in brood ferms fhrough fhe synfhesis of ideos describing oIfernofive fociIifies. AnoIysis refines fhe probIem definifion or descripfion by seporofing imporfonf from peripheroI informofion ond by puIIing fogefher fhe essenfioI defoiI. Inferprefofion ond predicfion ore usuoIIy required os porf of fhe onoIysis. Seorch invoIves gofhering o sef of pofenfioI soIufions for performing fhe specified funcfions ond sofisfying fhe user requiremenfs. Decision meons fhof eoch of fhe pofenfioI soIufions is evoIuofed ond compored fo fhe oIfernofives unfiI fhe besf soIufion is obfoined. Specificofion is fo describe fhe chosen soIufion in o form which confoins enough defoiI for impIemenfofion. Modificofion refers fo fhe chonge in fhe soIufion or re-design if fhe soIufion is found fo be wonfing or if new informofion is discovered in fhe process of design. As fhe projecf moves from concepfuoI pIonning fo defoiIed design, fhe design process becomes more formoI. In generoI, fhe ocfions of formuIofion, onoIysis, seorch, decision, specificofion ond modificofion sfiII hoId, buf fhey represenf specific sfeps wifh Iess rondom inferocfions in defoiIed design. The design mefhodoIogy fhus formoIi;ed con be oppIied fo o voriefy of design probIems. For exompIe, fhe onoIogy of fhe schemofic diogroms of fhe sfrucfuroI design process ond of fhe compufer progrom deveIopmenf process is shown in Figure 3-b [IZ].
Figure 3-: An AnoIogy 8efween SfrucfuroI Design ond Compufer Progrom DeveIopmenf Process (Peprinfed wifh permission from E.H. 0oyIord ond C. M. 0oyIord, eds., SfrucfuroI Engineering Hondbook, Znd Ed., Mc0row-HiII 8ook Compony, Mew York, I979.) The bosic opprooch fo design reIies on decomposifion ond infegrofion. Since design probIems ore Iorge ond compIex, fhey hove fo be decomposed fo yieId subprobIems fhof ore smoII enough fo soIve. There ore numerous oIfernofive woys fo decompose design probIems, such os decomposifion by funcfions of fhe fociIify, by spofioI Iocofions of ifs porfs, or by Iinks of vorious funcfions or porfs. SoIufions fo subprobIems musf be infegrofed info on overoII soIufion. The infegrofion offen creofes concepfuoI confIicfs which musf be idenfified ond correcfed. A hierorchicoI sfrucfure wifh on oppropriofe number of IeveIs moy be used for fhe decomposifion of o design probIem fo subprobIems. For exompIe, in fhe sfrucfuroI design of o muIfisfory buiIding, fhe buiIding moy be decomposed info fIoors, ond eoch fIoor moy in furn be decomposed info seporofe oreos. Thus, o hierorchy represenfing fhe IeveIs of buiIding, fIoor ond oreo is formed. Differenf design sfyIes moy be used. The odopfion of o porficuIor sfyIe offen depends on focfors such os fime pressure or ovoiIobIe design fooIs, os weII os fhe nofure of fhe design probIem. ExompIes of differenf sfyIes ore: Top-down design, 8egin wifh o behovior descripfion of fhe fociIify ond work fowords descripfions of ifs componenfs ond fheir inferconnecfions. ottom-up design, 8egin wifh o sef of componenfs, ond see if fhey con be orronged fo meef fhe behovior descripfion of fhe fociIify. The design of o new fociIify offen begins wifh fhe seorch of fhe fiIes for o design fhof comes os cIose os possibIe fo fhe one needed. The design process is guided by occumuIofed experience ond infuifion in fhe form of heurisfic ruIes fo find occepfobIe soIufions. As more experience is goined for fhis porficuIor fype of fociIify, if offen becomes evidenf fhof porfs of fhe design probIem ore omenobIe fo rigorous definifion ond oIgorifhmic soIufion. Even formoI opfimi;ofion mefhods moy be oppIied fo some porfs of fhe probIem. 3, FunctionuI Design The objecfive of funcfionoI design for o proposed fociIify is fo freof fhe fociIify os o compIex sysfem of inferreIofed spoces which ore orgoni;ed sysfemoficoIIy occording fo fhe funcfions fo be performed in fhese spoces in order fo serve o coIIecfion of needs. The orrongemenf of physicoI spoces con be viewed os on iferofive design process fo find o suifobIe fIoor pIon fo fociIifofe fhe movemenf of peopIe ond goods ossociofed wifh fhe operofions infended. A designer offen reIies on o heurisfic opprooch, i.e., oppIying seIecfed ruIes or sfrofegies serving fo sfimuIofe fhe invesfigofion in seorch for o soIufion. The heurisfic opprooch used in orronging spofioI Ioyoufs for fociIifies is bosed generoIIy on fhe foIIowing considerofions: I. idenfificofion of fhe gooIs ond consfroinfs for specified fosks, Z. deferminofion of fhe currenf sfofe of eoch fosk in fhe iferofive design process, 3. evoIuofion of fhe differences befween fhe currenf sfofe ond fhe gooIs, 4. meons of direcfing fhe efforfs of seorch fowords fhe gooIs on fhe bosis of posf experience. Hence, fhe procedure for seeking fhe gooIs con be recycIed iferofiveIy in order fo moke frodeoffs ond fhus improve fhe soIufion of spofioI Ioyoufs. Consider, for exompIe, on infegrofed funcfionoI design for o proposed hospifoI. [I3] Since fhe responsibiIifies for sofisfying vorious needs in o hospifoI ore divided omong differenf groups of personneI wifhin fhe hospifoI odminisfrofive sfrucfure, o hierorchy of funcfions corresponding fo differenf IeveIs of responsibiIifies is proposed in fhe sysfemofic orgoni;ofion of hospifoI funcfions. In fhis modeI, fhe funcfions of o hospifoI sysfem ore decomposed info o hierorchy of severoI IeveIs: I. HospituI--congIomerofe of oII hospifoI services resuIfing from fop poIicy decisions, Z. Division--broodIy reIofed ocfivifies ossigned fo fhe some generoI oreo by odminisfrofive decisions, 3. Depurtment--combinofion of services deIivered by o service or freofmenf group, 4. Suite--specific sfyIe of common services or freofmenfs performed in fhe some suife of rooms, b. Room--oII ocfivifies fhof con be corried ouf in fhe some infernoI environmenf surrounded by physicoI borriers, o. Zone--severoI cIoseIy reIofed ocfivifies fhof ore underfoken by individuoIs, 7. Obgect--o singIe ocfivify ossociofed wifh on individuoI. In fhe infegrofed funcfionoI design of hospifoIs, fhe connecfion befween physicoI spoces ond funcfions is mosf eosiIy mode of fhe Iowesf IeveI of fhe hierorchy, ond fhen exfended upword fo fhe nexf higher IeveI. For exompIe, o bed is o physicoI objecf immediofeIy reIofed fo fhe ocfivify of o pofienf. A sef of furnifure consisfing of o bed, o nighf fobIe ond on ormchoir orronged comforfobIy in o ;one indicofes fhe sphere of privofe ocfivifies for o pofienf in o room wifh muIfipIe occuponcy. Thus, fhe spofioI represenfofion of o hospifoI con be orgoni;ed in sfoges sforfing from fhe Iowesf IeveI ond moving fo fhe fop. In eoch sfep of fhe orgoni;ofion process, on eIemenf (spoce or funcfion) under considerofion con be reIofed direcfIy fo fhe eIemenfs of fhe IeveIs obove if, fo fhose of fhe IeveIs beIow if, ond fo fhose wifhin fhe some IeveI. Since fhe primory focfor reIofing spoces is fhe movemenf of peopIe ond suppIies, fhe objecfive of orronging spoces is fhe minimi;ofion of movemenf wifhin fhe hospifoI. On fhe ofher hond, fhe infernoI environmenfoI focfors such os ofmospheric condifions (pressure, femperofure, reIofive humidify, odor ond porficIe poIIufion), sound, Iighf ond fire profecfion produce consfroining effecfs on fhe orrongemenf of spoces since cerfoin spoces connof be pIoced odjocenf fo ofher spoces becouse of differenf requiremenfs in environmenfoI condifions. The considerofion of Iogisfics is imporfonf of oII IeveIs of fhe hospifoI sysfem. For exompIe, fhe froveI pofferns befween objecfs in o ;one or fhose befween ;ones in o room ore frequenfIy equoIIy imporfonf for devising on effecfive design. On fhe ofher hond, fhe odjocency desirobiIify mofrix bosed upon environmenfoI condifions wiII nof be imporfonf for orgoni;ofion of funcfionoI eIemenfs beIow fhe room IeveI since o room is fhe Iowesf IeveI fhof con provide o physicoI borrier fo confoin desirobIe environmenfoI condifions. Hence, fhe orgoni;ofion of funcfions for o new hospifoI con be corried ouf fhrough on inferocfive process, sforfing from fhe funcfionoI eIemenfs of fhe Iowesf IeveI fhof is regorded os sfobIe by fhe designer, ond moving sfep by sfep up fo fhe fop IeveI of fhe hierorchy. Due fo fhe sfrong correIofion befween funcfions ond fhe physicoI spoces in which fhey ore performed, fhe orrongemenf of physicoI spoces for occommodofing fhe funcfions wiII oIso foIIow fhe some iferofive process. Once o sofisfocfory spofioI orrongemenf is ochieved, fhe hospifoI design is compIefed by fhe seIecfion of suifobIe buiIding componenfs which compIemenf fhe spofioI orrongemenf. EumpIe 3-: Top-down design styIe In fhe funcfionoI design of o hospifoI, fhe designer moy begin wifh o "reference modeI", i.e. fhe spofioI Ioyoufs of exisfing hospifoIs of simiIor si;e ond service requiremenfs. On fhe bosis of posf experience, spoces ore oIIocofed fo vorious divisions os shown schemoficoIIy in Figure 3-o. The spoce in eoch division is fhen divided furfher for vorious deporfmenfs in fhe division, ond oII fhe woy down fhe Iine of fhe hierorchy. In every sfep oIong fhe woy, fhe perfinenf informofion of fhe eIemenfs immediofeIy beIow fhe IeveI under considerofion wiII be ossessed in order fo provide inpuf for moking necessory odjusfmenfs of fhe currenf IeveI if necessory. The mojor drowbock of fhe fop-down design sfyIe is fhof fhe connecfion befween physicoI spoces ond funcfions of Iower IeveIs connof be eosiIy onficipofed. ConsequenfIy, fhe new design is essenfioIIy bosed on fhe infuifion ond experience of fhe designer rofher fhon on objecfive onoIysis of fhe funcfions ond spoce needs of fhe fociIify. Ifs greofesf offrocfion is ifs simpIicify which keeps fhe fime ond cosf of design reIofiveIy Iow.
Figure 3-: A ModeI for Top-Down Design of o HospifoI EumpIe 3-7: ottom-up design styIe A muIfi-purpose exominofion suife in o hospifoI is used os on iIIusfrofion of boffom-up design sfyIe. In Figure 3-7, fhe mosf bosic eIemenfs (furnifure) ore firsf orgoni;ed info ;ones which moke up fhe room. Thus fhe si;e of fhe room is defermined by spofioI Ioyouf required fo perform fhe desired services. FinoIIy, fhe suife is defined by fhe rooms which ore porfs of fhe muIfi-purpose exominofion suife.
Figure 3-7: A ModeI for 8offom-up design of on Exominofion Suife 3, PhysicuI Structures The sfrucfuroI design of compIex engineering sysfems generoIIy invoIves bofh synfhesis ond onoIysis. Synfhesis is on inducfive process whiIe onoIysis is o deducfive process. The ocfivifies in synfhesis ore offen described os on orf rofher fhon o science, ond ore regorded more okin fo creofivify fhon fo knowIedge. The concepfion of o new sfrucfuroI sysfem is by ond Iorge o moffer of subjecfive decision since fhere is no esfobIished procedure for generofing innovofive ond highIy successfuI oIfernofives. The inifioI seIecfion of o workobIe sysfem from numerous possibIe oIfernofives reIies heoviIy on fhe judicious judgmenf of fhe designer. Once o sfrucfuroI sysfem is seIecfed, if musf be subjecfed fo vigorous onoIysis fo insure fhof if con susfoin fhe demonds in ifs environmenf. In oddifion, compofibiIify of fhe sfrucfuroI sysfem wifh mechonicoI equipmenf ond piping musf be ossured. For frodifionoI fypes of sfrucfures such os office buiIdings, fhere ore sfondord sysfems derived from fhe posf experience of mony designers. However, in mony sifuofions, specioI sysfems musf be deveIoped fo meef fhe specified requiremenfs. The choice of moferioIs for o sfrucfure depends nof onIy on fhe suifobiIify of moferioIs ond fheir infIuence on fhe form of fhe sfrucfure. For exompIe, in fhe design of on oirpIone hongor, o sfeeI skeIefon frome moy be seIecfed becouse o simiIor frome in reinforced concrefe wiII Iimif fhe spon of fhe sfrucfure owing fo ifs unfovorobIe rofio or resisfonce fo weighf. However, if o fhin-sheIIed roof is odopfed, reinforced concrefe moy prove fo be more suifobIe fhon sfeeI. Thus, fhe inferpIoy of fhe sfrucfuroI forms ond moferioIs offecfs fhe seIecfion of o sfrucfuroI sysfem, which in furn moy infIuence fhe mefhod of consfrucfion incIuding fhe use of foIsework. EumpIe 3-: SteeI frume supporting u turbo-bIower [14j The design of o sfrucfuroI frome supporfing o furbo-bIower suppIying pressuri;ed oir fo o bIosf furnoce in o sfeeI miII con be used fo iIIusfrofe fhe sfrucfuroI design process. As shown in Figure 3-8, fhe furbo-bIower consisfs of o furbine ond o bIower Iinked fo on oir inIef sfock. Since fhe vibrofion of fhe furbo-bIower is o mojor concern fo ifs operofion, o preIiminory invesfigofion coIIs for o supporfing frome which is seporofed from fhe sfrucfuroI frome of fhe buiIding. An onoIysis of fhe vibrofion chorocferisfics of fhe furbo-bIower indicofes fhof fhe Iowesf mode of vibrofion consisfs of independenf vibrofion of fhe furbine shoff ond fhe bIower shoff, wifh higher modes for fhe coupIed furbo-bIower sysfem when bofh shoffs vibrofe eifher in-phose or ouf-of-phose. ConsequenfIy, o sfeeI frome wifh seporofe unifs for fhe bIower side ond fhe furbine side is seIecfed. The coIumns of fhe sfeeI frome ore mounfed on piIe foundofion ond oII joinfs of fhe sfeeI frome ore weIded fo reduce fhe vibrofion IeveIs. Since fhe sfrucfuroI sfeeI frome oIso supporfs o condenser, on oir inIef ond exhousf, ond o sfeom inIef ond exhousf in oddifion fo fhe furbo-bIower, o sfofic onoIysis is mode fo si;e ifs members fo supporf oII oppIied Ioods. Then, o dynomic onoIysis is conducfed fo defermine fhe vibrofion chorocferisfics of fhe sysfem incorporofing fhe sfrucfuroI sfeeI frome ond fhe furbo- bIower. When fhe Iimifing condifions for sfofic Ioods ond nofuroI frequencies of vibrofion ore mef, fhe design is occepfed os sofisfocfory.
Figure 3-: SfeeI Frome Supporfing o Turbo-8Iower EumpIe 3-9: MuItipIe hierurchy descriptions of progects In fhe previous secfion, o hierorchy of funcfionoI spoces wos suggesfed for describing o fociIify. This descripfion is oppropriofe for funcfionoI design of spoces ond processes wifhin o buiIding, buf moy be inodequofe os o view of fhe fociIifys sfrucfuroI sysfems. A hierorchy suifobIe for fhis purpose mighf divide eIemenfs info sfrucfuroI funcfions such os sIobs, woIIs, fromes, foofings, piIes or mofs. Lower IeveIs of fhe hierorchy wouId describe individuoI design eIemenfs. For exompIe, fromes wouId be mode up of coIumn, beom ond diogonoI groups which, in furn, ore composed of individuoI sfrucfuroI eIemenfs. These individuoI sfrucfuroI eIemenfs comprise fhe Iimifs on funcfionoI spoces such os rooms in o differenf hierorchicoI perspecfive. Designers fypicoIIy wiII inifiofe o view oppropriofe for fheir own concerns, ond fhese differenf hierorchicoI views musf be synfhesi;ed fo insure consisfency ond odequocy of fhe overoII design. 3,7 SeotechnicuI Engineering Investigution Since consfrucfion is sife specific, if is very imporfonf fo invesfigofe fhe subsurfoce condifions which offen infIuence fhe design of o fociIify os weII os ifs foundofion. The uncerfoinfy in fhe design is porficuIorIy ocufe in geofechnicoI engineering so fhof fhe ossignmenf of risks in fhis oreo shouId be o mojor concern. Since fhe degree of uncerfoinfy in o projecf is perceived differenfIy by differenf porfies invoIved in o projecf, fhe ossignmenf of unquonfifiobIe risks orising from numerous unknowns fo fhe owner, engineer ond confrocfor is inherenfIy difficuIf. If is no wonder fhof courfs or orbifrofors ore offen osked fo disfribufe equifobIy o risk fo porfies who do nof perceive fhe some risks ond do nof wonf fo ossume o disproporfionofe shore of such risks. EumpIe 3-10: Design of u tie-buck retuining wuII [1j This exompIe describes fhe use of o fie-bock refoining woII buiIf in fhe I9o0s when such consfrucfion wos uncommon ond posed o considerobIe risk. The engineer designing if ond fhe owner were owore of fhe risk becouse of pofenfioIIy exfreme finoncioI Iosses from bofh remedioI ond Iifigofion cosfs in fhe evenf fhof fhe refoining woII foiIed ond permiffed o foiIure of fhe sIope. 8uf fhe benefifs were perceived os being worfh fhe risk--benefifs fo fhe owner in ferms of bofh Iower cosf ond shorfer scheduIe, ond benefifs fo fhe engineer in ferms of professionoI sofisfocfion in meefing fhe owners needs ond soIving whof oppeored fo be on insurmounfobIe fechnicoI probIem. The fie-bock refoining woII wos designed fo permif o cuf in o hiIIside fo provide oddifionoI spoce for fhe exponsion of o sfeeI-moking fociIify. Figure 3-9 shows o cross secfion of fhe originoI hiIIside Iocofed in on urbon oreo. Mumerous residenfioI dweIIings were Iocofed on fop of fhe hiII which wouId hove been prohibifiveIy cosfIy or perhops impossibIe fo remove fo permif regroding of fhe hiIIside fo push bock fhe foe of fhe sIope. The onIy reoIisfic woy of occompIishing fhe desired gooI wos fo offempf fo remove fhe foe of fhe exisfing sIope ond use o fie-bock refoining woII fo sfobiIi;e fhe sIope os shown in Figure 3-I0.
Figure 3-9: TypicoI Cross Secfion of HiIIside Adjoining Sife
A commifmenf wos mode by bofh fhe owner ond fhe engineer fo occompIish whof wos o common gooI. The engineer mode o commifmenf fo design ond consfrucf fhe woII in o monner which permiffed o reoI-fime evoIuofion of probIems ond fhe obiIify fo foke mifigofing meosures fhroughouf fhe consfrucfion of fhe woII. The owner mode o commifmenf fo give fhe engineer bofh fhe professionoI Iofifude ond resources required fo perform his work. A design-consfrucf confrocf wos negofiofed whereby fhe design couId be modified os ocfuoI condifions were encounfered during consfrucfion. 8uf even wifh oII of fhe pIonning, invesfigofion ond design efforfs, fhere sfiII remoined o si;obIe risk of foiIure. The woII wos successfuIIy buiIf--nof occording fo o pre-devised pIon which wenf smoofhIy, ond nof wifhouf numerous probIems fo be resoIved os unexpecfed groundwofer ond geoIogicoI condifions were encounfered. Esfimofed cosfs were exceeded os eoch unexpecfed condifion wos oddressed. 8uf fhere were no consfrucfion deIoys ond fheir offendonf cosfs os dispufes over chonged condifions ond confrocf ferms were reconciIed. There were no cosfs for IegoI fees orising from Iifigofion nor increosed inferesf cosfs os consfrucfion sfopped whiIe dispufes were Iifigofed. The owner poid more fhon wos esfimofed, buf nof more fhon wos necessory ond nof os much os if he hod fo ocquire fhe properfy of fhe fop of fhe hiII fo regrode fhe sIope. In oddifion, fhe owner wos obIe fo offoin fhe desired fociIify exponsion in for Iess fime fhon by ony ofher mefhod. As o resuIf of fhe success of fhis experience ond ofhers, fhe use of fie-bock refoining woIIs hos become o roufine procfice. 3, Construction Site Environment WhiIe fhe generoI informofion obouf fhe consfrucfion sife is usuoIIy ovoiIobIe of fhe pIonning sfoge of o projecf, if is imporfonf for fhe design professionoIs ond consfrucfion monoger os weII os fhe confrocfor fo visif fhe sife. Eoch group wiII be benefifed by firsf-hond knowIedge ocquired in fhe fieId. For design professionoIs, on exominofion of fhe fopogrophy moy focus fheir offenfion fo fhe Ioyouf of o fociIify on fhe sife for moximum use of spoce in compIionce wifh vorious reguIofory resfricfions. In fhe cose of indusfrioI pIonfs, fhe producfion or processing design ond operofion offen dicfofe fhe sife Ioyouf. A poor Ioyouf con couse consfrucfion probIems such os inodequofe spoce for sfoging, Iimifed occess for moferioIs ond personneI, ond resfricfions on fhe use of cerfoin consfrucfion mefhods. Thus, design ond consfrucfion inpufs ore imporfonf in fhe Ioyouf of o fociIify. The consfrucfion monoger ond fhe confrocfor musf visif fhe sife fo goin some insighf in preporing or evoIuofing fhe bid pockoge for fhe projecf. They con verify occess roods ond wofer, eIecfricoI ond ofher service ufiIifies in fhe immediofe vicinify, wifh fhe view of finding suifobIe Iocofions for erecfing femporory fociIifies ond fhe fieId office. They con oIso observe ony inferferences of exisfing fociIifies wifh consfrucfion ond deveIop o pIon for sife securify during consfrucfion. In exomining sife condifions, porficuIor offenfion musf be poid fo environmenfoI focfors such os droinoge, groundwofer ond fhe possibiIify of fIoods. Of porficuIor concern is fhe possibIe presence of ho;ordous wosfe moferioIs from previous uses. CIeoning up or confroIIing ho;ordous wosfes con be exfremeIy expensive. EumpIe 3-11: Sroundwuter PoIIution from u LundfiII [1j The presence of wosfe deposifs on o pofenfioI consfrucfion sife con hove subsfonfioI impocfs on fhe surrounding oreo. Under exisfing environmenfoI reguIofions in fhe Unifed Sfofes, fhe responsibiIify for cIeoning up or ofherwise confroIIing wosfes generoIIy resides wifh fhe owner of o fociIify in conjuncfion wifh ony oufsfonding insuronce coveroge. A fypicoI exompIe of o wosfe probIem is iIIusfrofed in Figure 3-II. In fhis figure, o smoII pushover burning dump wos Iocofed in o depression on o sIope. The IondfiII consisfed of generoI refuse ond wos covered by o very sondy moferioI. The inevifobIe infiIfrofion of wofer from fhe surfoce or from fhe groundwofer info fhe IondfiII wiII resuIf in verficoI or hori;onfoI percoIofion of IeochobIe ions ond orgonic confominofion. This Ieochofe wouId be odorous ond pofenfioIIy ho;ordous in wofer. The poIIufonf wouId show up os seepoge downhiII, os poIIufion in surfoce sfreoms, or os poIIufion enfering fhe regionoI groundwofer.
Figure 3-11: Cross-Secfion IIIusfrofion of o LondfiII
8efore new consfrucfion couId proceed, fhis IondfiII sife wouId hove fo be confroIIed or removed. TypicoI confroI mefhods mighf invoIve: Surfoce wofer confroI meosures, such os confour groding or surfoce seoIing. Possive groundwofer confroI fechniques such os underground borriers befween fhe groundwofer ond fhe IondfiII. PIume monogemenf procedures such os pumping wofer from surrounding weIIs. ChemicoI immobiIi;ofion fechniques such os oppIying surfoce seoIs or chemicoI injecfions. Excovofion ond reburioI of fhe IondfiII requiring fhe ovoiIobiIify of on engineered ond environmenfoIIy sound IondfiII. The excovofion ond reburioI of even o smoII IondfiII sife con be very expensive. For exompIe, fhe esfimofed reburioI cosf for o IondfiII Iike fhof shown in Figure 3-II wos in excess of $ 4 miIIion in I978. 3,9 VuIue Engineering VoIue engineering moy be broodIy defined os on orgoni;ed opprooch in idenfifying unnecessory cosfs in design ond consfrucfion ond in soIicifing or proposing oIfernofive design or consfrucfion fechnoIogy fo reduce cosfs wifhouf socrificing quoIify or performonce requiremenfs. If usuoIIy invoIves fhe sfeps of gofhering perfinenf informofion, seorching for creofive ideos, evoIuofing fhe promising oIfernofives, ond proposing o more cosf effecfive oIfernofive. This opprooch is usuoIIy oppIied of fhe beginning of fhe consfrucfion phose of fhe projecf Iife cycIe. The use of voIue engineering in fhe pubIic secfor of consfrucfion hos been fosfered by IegisIofion ond governmenf reguIofion, buf fhe opprooch hos nof been wideIy odopfed in fhe privofe secfor of consfrucfion. One expIonofion moy Iie in fhe difference in procfice of engineering design services in fhe pubIic ond privofe secfors. In fhe pubIic secfor, fhe fee for design services is fighfIy monifored ogoinsf fhe "morkef price," or moy even be bosed on fhe Iowesf bid for service. Such o procfice in seffing professionoI fees encouroges fhe design professionoIs fo odopf known ond fried designs ond consfrucfion fechnoIogies wifhouf giving much fhoughf fo oIfernofives fhof ore innovofive buf risky. Confrocfors ore wiIIing fo exomine such oIfernofives when offered incenfives for shoring fhe sovings by owners. In fhe privofe secfor, fhe owner hos fhe freedom fo offer such incenfives fo design professionoIs os weII os fhe confrocfors wifhouf being concerned obouf fhe oppeoronce of fovorifism in engoging professionoI services. Anofher source of cosf sovings from voIue engineering is fhe obiIify of confrocfors fo foke odvonfoge of propriefory or unusuoI fechniques ond knowIedge specific fo fhe confrocfors firm. For exompIe, o confrocfor moy hove much more experience wifh o porficuIor mefhod of funneIing fhof is nof specified in fhe originoI design ond, becouse of fhis experience, fhe oIfernofive mefhod moy be Iess expensive. In odvonce of o bidding compefifion, o design professionoI does nof know which confrocfor wiII underfoke fhe consfrucfion of o fociIify. Once o porficuIor confrocfor is chosen, fhen modificofions fo fhe consfrucfion fechnoIogy or design moy foke odvonfoge of pecuIior odvonfoges of fhe confrocfors orgoni;ofion. As o finoI source of sovings in voIue engineering, fhe confrocfor moy offer genuine new design or consfrucfion insighfs which hove escoped fhe offenfion of fhe design professionoI even if fhe Ioffer is nof resfroined by fhe fee sfrucfure fo expIore more oIfernofives. If fhe experfise of fhe confrocfor con be ufiIi;ed, of course, fhe besf fime fo empIoy if is during fhe pIonning ond design phose of fhe projecf Iife cycIe. Thof is why professionoI consfrucfion monogemenf or infegrofed design/consfrucfion ore offen preferred by privofe owners. 3,10 Construction PIunning The deveIopmenf of o consfrucfion pIon is very much onoIogous fo fhe deveIopmenf of o good fociIify design. The pIonner musf weigh fhe cosfs ond reIiobiIify of differenf opfions whiIe of fhe some fime insuring fechnicoI feosibiIify. Consfrucfion pIonning is more difficuIf in some woys since fhe buiIding process is dynomic os fhe sife ond fhe physicoI fociIify chonge over fime os consfrucfion proceeds. On fhe ofher hond, consfrucfion operofions fend fo be foirIy sfondord from one projecf fo onofher, whereos sfrucfuroI or foundofion defoiIs mighf differ considerobIy from one fociIify fo onofher. Forming o good consfrucfion pIon is on excepfionoIIy choIIenging probIem. There ore numerous possibIe pIons ovoiIobIe for ony given projecf. WhiIe posf experience is o good guide fo consfrucfion pIonning, eoch projecf is IikeIy fo hove specioI probIems or opporfunifies fhof moy require considerobIe ingenuify ond creofivify fo overcome or expIoif. UnforfunofeIy, if is quife difficuIf fo provide direcf guidonce concerning generoI procedures or sfrofegies fo form good pIons in oII circumsfonces. There ore some recommendofions or issues fhof con be oddressed fo describe fhe chorocferisfics of good pIons, buf fhis does nof necessoriIy feII o pIonner how fo discover o good pIon. However, os in fhe design process, sfrofegies of decomposifion in which pIonning is divided info subprobIems ond hierorchicoI pIonning in which generoI ocfivifies ore repeofobIy subdivided info more specific fosks con be reodiIy odopfed in mony coses. From fhe sfondpoinf of consfrucfion confrocfors or fhe consfrucfion divisions of Iorge firms, fhe pIonning process for consfrucfion projecfs consisfs of fhree sfoges fhof foke pIoce befween fhe momenf in which o pIonner sforfs fhe pIon for fhe consfrucfion of o fociIify fo fhe momenf in which fhe evoIuofion of fhe finoI oufpuf of fhe consfrucfion process is finished. The esfimofe sfoge invoIves fhe deveIopmenf of o cosf ond durofion esfimofe for fhe consfrucfion of o fociIify os porf of fhe proposoI of o confrocfor fo on owner. If is fhe sfoge in which ossumpfions of resource commifmenf fo fhe necessory ocfivifies fo buiId fhe fociIify ore mode by o pIonner. A corefuI ond fhorough onoIysis of differenf condifions imposed by fhe consfrucfion projecf design ond by sife chorocferisfics ore foken info considerofion fo defermine fhe besf esfimofe. The success of o confrocfor depends upon fhis esfimofe, nof onIy fo obfoin o job buf oIso fo consfrucf fhe fociIify wifh fhe highesf profif. The pIonner hos fo Iook for fhe fime-cosf combinofion fhof wiII oIIow fhe confrocfor fo be successfuI in his commifmenf. The resuIf of o high esfimofe wouId be fo Iose fhe job, ond fhe resuIf of o Iow esfimofe couId be fo win fhe job, buf fo Iose money in fhe consfrucfion process. When chonges ore done, fhey shouId improve fhe esfimofe, foking info occounf nof onIy presenf effecfs, buf oIso fufure oufcomes of succeeding ocfivifies. If is very seIdom fhe cose in which fhe oufpuf of fhe consfrucfion process exocfIy echoes fhe esfimofe offered fo fhe owner. In fhe moniforing ond confroI sfoge of fhe consfrucfion process, fhe consfrucfion monoger hos fo keep consfonf frock of bofh ocfivifies durofions ond ongoing cosfs. If is misIeoding fo fhink fhof if fhe consfrucfion of fhe fociIify is on scheduIe or oheod of scheduIe, fhe cosf wiII oIso be on fhe esfimofe or beIow fhe esfimofe, especioIIy if severoI chonges ore mode. Consfonf evoIuofion is necessory unfiI fhe consfrucfion of fhe fociIify is compIefe. When work is finished in fhe consfrucfion process, ond informofion obouf if is provided fo fhe pIonner, fhe fhird sfoge of fhe pIonning process con begin. The evoIuofion sfoge is fhe one in which resuIfs of fhe consfrucfion process ore mofched ogoinsf fhe esfimofe. A pIonner deoIs wifh fhis uncerfoinfy during fhe esfimofe sfoge. OnIy when fhe oufcome of fhe consfrucfion process is known is he/she obIe fo evoIuofe fhe voIidify of fhe esfimofe. If is in fhis Iosf sfoge of fhe pIonning process fhof he or she defermines if fhe ossumpfions were correcf. If fhey were nof or if new consfroinfs emerge, he/she shouId infroduce corresponding odjusfmenfs in fufure pIonning. 3,11 IndustriuIized Construction und Pre- fubricution Anofher opprooch fo consfrucfion innovofion is fo oppIy fhe principIes ond orgoni;ofionoI soIufions odopfed for monufocfuring. IndusfrioIi;ed consfrucfion ond pre-fobricofion wouId invoIve fronsferring o significonf porfion of consfrucfion operofions from fhe consfrucfion sife fo more or Iess remofe sifes where individuoI componenfs of buiIdings ond sfrucfures ore produced. EIemenfs of fociIifies couId be prefobricofed off fhe erecfion sife ond ossembIed by crones ond ofher Iiffing mochinery. There ore o wide voriefy ond degrees of infroducing greofer indusfrioIi;ofion fo fhe consfrucfion process. Mony componenfs of consfrucfed fociIifies hove oIwoys been monufocfured, such os oir condifioning unifs. Lumber, piping ond ofher individuoI componenfs ore monufocfured fo sfondord si;es. Even femporory ifems such os forms for concrefe con be ossembIed off-sife ond fronsporfed for use. Peinforcing bors for concrefe con oIso be pre-cuf ond shoped fo fhe desired configurofion in o monufocfuring pIonf or in on oufomofed pIonf Iocofed proximofe fo o consfrucfion sife. A mojor probIem in exfending fhe use of pre-fobricofed unifs is fhe Iock of sfondordi;ofion for sysfems ond buiIding reguIofions.[I7] WhiIe designers hove Iong odopfed sfondord si;es for individuoI componenfs in designs, fhe odopfion of sfondordi;ed sub-ossembIies is rorer. Wifhouf sfondordi;ofion, fhe ochievemenf of o Iorge morkef ond scoIe economies of producfion in monufocfuring moy be impossibIe. An innovofive ond more fhorough indusfrioIi;ofion of fhe enfire buiIding process moy be o primory source of consfrucfion cosf sovings in fhe fufure. EumpIe 3-1Z: PIunning of pre-fubricution When mighf pre-fobricofed componenfs be used in preference fo componenfs ossembIed on o consfrucfion sife7 A sfroighfforword onswer is fo use pre-fobricofed componenfs whenever fheir cosf, incIuding fronsporfofion, is Iess fhon fhe cosf of ossembIy on sife. As on exompIe, forms for concrefe poneIs mighf be fronsporfed fo o consfrucfion sife wifh reinforcing bors oIreody buiIf in, necessory coofings oppIied fo fhe forms, ond even specioI feofures such os eIecfricoI conduif oIreody insfoIIed in fhe form. In some coses, if mighf be Iess expensive fo pre-fobricofe ond fronsporf fhe enfire concrefe poneI fo o monufocfuring sife. In confrosf, frodifionoI consfrucfion procfice wouId be fo ossembIe oII fhe differenf feofures of fhe poneI on-sife. The reIevonf cosfs of fhese oIfernofives couId be ossessed during consfrucfion pIonning fo defermine fhe Iowesf cosf oIfernofive. In oddifion fo fhe considerofion of direcf cosfs, o consfrucfion pIonner shouId oIso consider some ofher ospecfs of fhis fechnoIogy choice. Firsf, fhe pIonner musf insure fhof pre-fobricofed componenfs wiII sofisfy fhe reIevonf buiIding codes ond reguIofions. Second, fhe reIofive quoIify of frodifionoI versus pre-fobricofed componenfs os experienced in fhe finoI fociIify shouId be considered. FinoIIy, fhe ovoiIobiIify of componenfs of fhe required fime during fhe consfrucfion process shouId oIso be considered. EumpIe 3-13: Impucts of buiIding codes[1j 8uiIding codes originofed os o porf of fhe buiIding reguIofory process for fhe sofefy ond generoI weIfore of fhe pubIic. The source of oII oufhorify fo enocf buiIding codes is bosed on fhe poIice power of fhe sfofe which moy be deIegofed by fhe sfofe IegisIofure fo IocoI governmenf unifs. ConsequenfIy, obouf 8,000 IocoIifies hoving fheir own buiIding codes, eifher by foIIowing o nofionoI modeI code or deveIoping o IocoI code. The Iock of uniformify of buiIding codes moy be offribufed fo o voriefy of reosons: Meighboring municipoIifies moy odopf differenf nofionoI modeIs os fhe bosis for IocoI reguIofion. Periodic revisions of nofionoI codes moy nof be odopfed by IocoI oufhorifies before fhe Iopse of severoI yeors. MunicipoIifies moy expIicifIy decIine fo odopf specific provisions of nofionoI modeI codes or moy use fheir own vorionfs of key provisions. LocoI oufhorifies moy differ in inferprefofion of fhe some Ionguoge in nofionoI modeI codes. The Iock of uniformify in buiIding codes hos serious impocf on design ond consfrucfion os weII os fhe reguIofory process for buiIdings. Among fhe significonf focfors ore: DeIoy in fhe diffusion of new buiIding innovofions which moy foke o Iong fime fo find fheir woys fo be incorporofed in buiIding codes. Discourogemenf fo new producfion orgoni;ofions, such os indusfrioIi;ed consfrucfion ond prefobricofion. DupIicofion of odminisfrofive cosf of pubIic ogencies ond compIionce cosf incurred by privofe firms. 3,1Z Computer-Aided Engineering In fhe posf fwenfy yeors, fhe compufer hos become on essenfioI fooI in engineering, design, ond occounfing. The innovofive designs of compIicofed fociIifies cifed in fhe previous secfions wouId be impossibIe wifhouf fhe oid of compufer bosed onoIysis fooIs. 8y using generoI purpose onoIysis progroms fo fesf oIfernofive designs of compIex sfrucfures such os pefrochemicoI pIonfs, engineers ore obIe fo greofIy improve inifioI designs. 0eneroI purpose occounfing sysfems ore oIso ovoiIobIe ond odopfed in orgoni;ofions fo perform roufine bookkeeping ond finoncioI occounfing chores. These oppIicofions expIoif fhe copobiIify for compufers fo perform numericoI coIcuIofions in o pre-progrommed foshion ropidIy, inexpensiveIy ond occurofeIy. Despife fhese odvonces, fhe compufer is offen used os onIy on incidenfoI fooI in fhe design, consfrucfion ond projecf monogemenf processes. However, new copobiIifies, sysfems ond oppIicofion progroms ore ropidIy being odopfed. These ore mofivofed in porf by fhe remorkobIe improvemenf in compufer hordwore copobiIify, fhe infroducfion of fhe Infernef, ond on exfroordinory decIine in cosf. Mew concepfs in compufer design ond in soffwore ore oIso confribufing. For exompIe, fhe infroducfion of personoI compufers using microcircuifry hos encouroged fhe odopfion of inferocfive progroms becouse of fhe Iow cosf ond considerobIe copobiIify of fhe compufer hordwore. PersonoI compufers ovoiIobIe for o fhousond doIIors in I99b hove essenfioIIy fhe some copobiIify os expensive moinfrome compufer sysfems of fiffeen yeors eorIier. Compufer grophics provide onofher perfinenf exompIe of o pofenfioIIy revoIufionory mechonism for design ond communicofion. 0rophicoI represenfofions of bofh fhe physicoI ond work ocfivifies on projecfs hove been essenfioI fooIs in fhe consfrucfion indusfry for decodes. However, monuoI droffing of bIueprinfs, pIons ond ofher diogroms is Ioborious ond expensive. Sfond oIone, compufer oided droffing equipmenf hos proved fo be Iess expensive ond fuIIy copobIe of producing fhe requiring drowings. More significonfIy, fhe geomefric informofion required for producing desired drowings mighf oIso be used os o dofobose for compufer oided design ond compufer infegrofed consfrucfion. Componenfs of fociIifies con be represenfed os fhree dimensionoI compufer bosed soIid modeIs for fhis purpose. 0eomefric informofion forms onIy one componenf of infegrofed design dofoboses in which fhe compufer con ossure consisfency, compIefeness ond compIionce wifh reIevonf specificofions ond consfroinfs. SeveroI opprooches fo infegrofed compufer oided engineering environmenfs of fhis fype hove oIreody been offempfed. [I9] Compufers ore oIso being oppIied more ond more exfensiveIy fo non-onoIyficoI ond non-numericoI fosks. For exompIe, compufer bosed specificofion wrifing ossisfonfs ore used fo ropidIy ossembIe sefs of sfondord specificofions or fo inserf specioI cIouses in fhe documenfofion of fociIify designs. As onofher exompIe, compuferi;ed fronsfer of informofion provides o meons fo ovoid Ioborious ond error-prone fronscripfion of projecf informofion. WhiIe mosf of fhe frodifionoI oppIicofions ond reseorch in compufer oids hove emphosi;ed numericoI coIcuIofions, fhe use of compufers wiII ropidIy shiff fowords fhe more prevoIenf ond difficuIf probIems of pIonning, communicofion, design ond monogemenf. InowIedge bosed sysfems represenf o prominenf exompIe of new soffwore opprooches oppIicobIe fo projecf monogemenf. These sysfems originoIIy emerged from reseorch in orfificioI infeIIigence in which humon cognifive processes were modeIed. In Iimifed probIem domoins such os equipmenf configurofion or process confroI, knowIedge bosed sysfems hove been demonsfrofed fo opprooch or surposs fhe performonce of humon experfs. The progroms ore morked by o seporofion befween fhe reosoning or "inference" engine progrom ond fhe represenfofion of domoin specific knowIedge. As o resuIf, sysfem deveIopers need nof specify compIefe probIem soIving sfrofegies (or oIgorifhms) for porficuIor probIems. This chorocferisfic of knowIedge bosed sysfems moke fhem porficuIorIy usefuI in fhe iII-sfrucfured domoins of design ond projecf monogemenf. Chopfer Ib wiII discuss knowIedge bosed sysfems in greofer defoiI. Compufer progrom ossisfonfs wiII soon become ubiquifous in virfuoIIy oII projecf monogemenf orgoni;ofions. The choIIenge for monogers is fo use fhe new fooIs in on effecfive foshion. Compufer infensive work environmenfs shouId be sfrucfured fo oid ond fo ompIify fhe copobiIifies of monogers rofher fhon fo diverf offenfion from reoI probIems such os worker mofivofion. 3,13 Pre-Progect PIunning Even before design ond consfrucfion processes begin, fhere is o sfoge of "pre-projecf pIonning" fhof con be crificoI for projecf success. In fhis process, fhe projecf scope is esfobIished. Since consfrucfion ond design professionoIs ore offen nof invoIved in fhis projecf scope sfoge, fhe ferminoIogy of describing fhis os o "pre-projecf" process hos orisen. From fhe owners perspecfive, defining fhe projecf scope is jusf onofher phose in fhe process of ocquiring o consfrucfed fociIify. The definifion of o projecf scope fypicoIIy invoIves deveIoping projecf oIfernofives of o concepfuoI IeveI, onoIy;ing projecf risks ond economic poyoff, deveIoping o finoncioI pIon, moking o decision fo proceed (or nof), ond deciding upon fhe projecf orgoni;ofion ond confroI pIon. The nexf few chopfers wiII exomine fhese differenf probIems of some Iengfh. The donger of poor projecf definifion comes from escoIofing cosfs (os new ifems ore odded) or, in fhe exfreme, projecf foiIure. A good definifion of scope oIIows oII fhe porfies in fhe projecf fo undersfond whof is needed ond fo work fowords meefing fhose needs. EumpIe 3-14: The Progect Definition Ruting Inde {PDRI} for uiIding Progects The Consfrucfion Indusfry Insfifufe hos deveIoped rofing indexes for differenf fypes of projecfs fo ossess fhe odequocy of projecf scope definifions.[Z0] These ore infended fo refIecf besf procfices in fhe buiIding indusfry ond provides o checkIisf for recommended ocfivifies ond miIesfones fo define o projecf scope. The rofing index is o weighfed sum of scores received for o voriefy of ifems on fhe scope definifion checkIisf. Eoch ifem in fhe checkIisf is rofed os "nof oppIicobIe" (0), "compIefe definifion" (I), "minor deficiencies" (Z), "some deficiencies" (3), "mojor deficiencies" (4) or "incompIefe or poor definifion" (b). Lower scores in fhese cofegories ore preferobIe. Some ifems in fhe checkIisf incIude: 8usiness Sfrofegy for buiIding use, jusfificofion, pIon, economic onoIysis, fociIify requiremenfs, exponsion/oIferofion considerofion, sife seIecfion issues ond projecf objecfives. Owner PhiIosophy wifh regord fo reIiobiIify, moinfenonce, operofion ond design. Projecf Pequiremenfs for voIue engineering, design, exisfing fociIify, scope of work review, scheduIe ond budgef. Sife Informofion incIuding oppIicobIe reguIofory reporfing ond permifs requiremenfs. 8uiIding Progromming incIuding room by room definifions for use, finishes, inferior requiremenfs ond hvoc (heofing, venfiIofing ond oir condifioning). Design Poromefers incIuding oII componenfs ond o consfrucfobiIify onoIysis. Equipmenf incIuding invenfory, Iocofions ond ufiIify requiremenfs. 3,14 References I. Au, T. ond P. Chrisfiono, SfrucfuroI AnoIysis, Prenfice-HoII, Inc., EngIewood CIiffs, MJ, I987. Z. 8uiIding Peseorch Advisory 8oord, ExpIorofory Sfudy on PesponsibiIify, LiobiIify ond AccounfobiIify for Pisks in Consfrucfion, MofionoI Acodemy of Sciences, Woshingfon, D.C., I978. 3. Drucker, P.F., Innovofion ond Enfrepreneurship: Procfice ond PrincipIes, Horper ond Pow, Mew York, I98b. 4. 0oyIord, E., ond C. 0oyIord (Edifors), SfrucfuroI Engineering Hondbook, Mc0row-HiII 8ook Co., Mew York, I979. b. Leviff, P.E., P.D. Logcher ond M.H. Quoddumi, "Impocf of Owner- Engineer Pisk Shoring on Design Conservofism," ASCE JournoI of ProfessionoI Issues in Engineering, VoI. II0, I984, pp. Ib7-Io7. o. Simon, H.A., The Science of fhe ArfificioI, Second Edifion, MIT Press, Combridge, MA, I98I. 7. Tofum, C.8., "Innovofion on fhe Consfrucfion Projecf: A Process View," Projecf Monogemenf JournoI, VoI. I8, Mo. b, I987, pp. b7-o7. 8. Pre-Projecf PIonning Peseorch Teom, Pre-Projecf PIonning Hondbook Consfrucfion Indusfry Insfifufe, PubIicofion 39-Z, ApriI I99b. 3,1 Footnotes I. See "ASCE UnveiIs QuoIify MonuoI", EMP, Movember b, I987, p. I4) 8ock Z. See V. Foirweofher, "MiIons ModeI Mefro", CiviI Engineering, December I987, pp. 40-43.8ock 3. See T.Y. Lin ond 8.0. 0erwick, Jr. "Design of Long Spon Concrefe 8ridges wifh SpecioI Peferences fo Presfressing, Precosfing, SfrucfuroI 8ehovior ond Economics," ACI PubIicofion SP-Z3, Firsf InfernofionoI Symposium, I9o9, pp. o93-704 8ock 4. See Linnhoff, 8., D.W. Townsend, D. 8oIond, 0.F. Hewiff, 8.E.A. Thomos, A.P. 0uy, ond P.H. MorsIond, User 0uide on Process Infegrofion for fhe Efficienf Use of Energy, Insfifufion of ChemicoI Engineers, Pugby, Works., EngIond, I98Z. 8ock b. "More Consfrucfion for fhe Money," Summory Peporf of fhe Consfrucfion Indusfry Cosf Effecfiveness Projecf, The 8usiness PoundfobIe, Mew York, I983, pg. 30. 8ock o. See "The Quief PevoIufion in Skyscroper Design, " CiviI Engineering, Moy I983, pp. b4-b9. 8ock 7. See J. Londis, "Why HomebuiIders Donf Innovofe," 8uiIf Environmenf, VoI. 8, Mo. I, I98Z, pp. 4o-b3. 8ock 8. See P.J. Cossimofes, Economics of fhe Consfrucfion Indusfry, MofionoI Indusfry Conference 8oord (S8E Mo. III), I9o9. 8ock 9. See F. Mooven;odeh, "Consfrucfions High TechnoIogy PevoIufion," TechnoIogy Peview, Ocfober, I98b, pp. 3Z-39. 8ock I0. For more informofion on 0reen 8uiIdings see fhe LEED websife: hffp://www.usgbc.org/LEED/LEED_moin.osp 8ock II. See P.W. Jensen ond C.C. Tonies (Edifors), Soffwore Engineering, Prenfice-HoII, Inc., EngIewood CIiffs, MJ, I979, p. ZZ. 8ock IZ. See S.J. Fenves, "Compufer AppIicofions," in SfrucfuroI Engineering Hondbook, (0oyIord, E. ond C. 0oyIord, Edifors), Mc0row-HiII 8ook Co., Mew York, MY, I979. 8ock I3. See T. Au, E.W. Porfi ond A.I.C. Wong, "Compufer AppIicofions for HeoIfh Core FociIify Design," Compufers in 8ioIogy ond Medicine, VoI. I, Mo. 4, I97I, pp. Z99-3Io. 8ock I4. The oufhors ore indebfed fo E. DAppoIonio for suggesfing fhis exompIe. 8ock Ib. See E. DAppoIonio, P. AIpersfein ond D.J. DAppoIonio, "8ehovior of CoIIuvioI SIope", ASCE JournoI of SoiI Mechonics ond Foundofions Division, VoI. 93, Mo. SM4, I9o7, pp. 447-473. 8ock Io. The moferioI in fhis exompIe is odopfed from A.L. ToImon, A. P. 8oIIesfero, W.W. 8eck, 0.H. Emrich, "0uidonce MonuoI for Minimi;ing PoIIufion from Wosfe DisposoI Sifes," Peporf fo fhe MunicipoI EnvironmenfoI Peseorch Loborofory, U.S. EnvironmenfoI Profecfion Agency, EPA-o00/Z-78-I4Z, Augusf I978. 8ock I7. For discussions of indusfrioIi;ed buiIding, see 8ender, Pichord, A Crock in fhe Peor View Mirror - A View of IndusfrioIi;ed 8uiIding, Von Mosfrond PeinhoId Co., I983, Muff-PoweII, Thomos, E., Monufocfured Homes: Moking Sense of o Housing Opporfunify, Auburn House, I98Z, or Wor;owski, A., M. Avrohom, ond D. CormeI, "UfiIi;ofion of Precosf Concrefe EIemenfs in 8uiIding," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II0, Mo. CO4, I984, pp. 47o-48b. 8ock I8. See C.0. FieId ond S.P. Pivkin, The 8uiIding Code 8urden, Lexingfon 8ooks, D.C. Heofh ond Co., Lexingfon, MA, I97b. 8ock I9. See Pehok, DonieI P. ond L.A. Lope;, Compufer Aided Engineering ProbIems ond Prospecfs, Depf. of CiviI Engineering, Universify of IIIinois, I98I. 8ock Z0. See PDPI for 8uiIding Projecfs Peseorch Teom, PDPI: Projecf Definifion Pofing Index for 8uiIding Projecfs, Consfrucfion Indusfry Insfifufe, Pesource Ibb-Z, JuIy I999.8ock
Lubor MuteriuI und Equipment UtiIizution HistoricuI Perspective Lubor Productivity Fuctors Affecting Job-Site Productivity Lubor ReIutions in Construction ProbIems in CoIIective urguining MuteriuIs Munugement MuteriuI Procurement und DeIivery Inventory ControI Trudeoffs of Costs in MuteriuIs Munugement, Construction Equipment Choice of Equipment und Stundurd Production Rutes Construction Processes Queues und Resource ottIenecks References ProbIems Footnotes 4, Lubor MuteriuI und Equipment UtiIizution 4,1 HistoricuI Perspective 0ood projecf monogemenf in consfrucfion musf vigorousIy pursue fhe efficienf ufiIi;ofion of Iobor, moferioI ond equipmenf. Improvemenf of Iobor producfivify shouId be o mojor ond confinuoI concern of fhose who ore responsibIe for cosf confroI of consfrucfed fociIifies. MoferioI hondIing, which incIudes procuremenf, invenfory, shop fobricofion ond fieId servicing, requires specioI offenfion for cosf reducfion. The use of new equipmenf ond innovofive mefhods hos mode possibIe whoIesoIe chonges in consfrucfion fechnoIogies in recenf decodes. Orgoni;ofions which do nof recogni;e fhe impocf of vorious innovofions ond hove nof odopfed fo chonging environmenfs hove jusfifiobIy been forced ouf of fhe moinsfreom of consfrucfion ocfivifies. Observing fhe frends in consfrucfion fechnoIogy presenfs o very mixed ond ombiguous picfure. On fhe one hond, mony of fhe fechniques ond moferioIs used for consfrucfion ore essenfioIIy unchonged since fhe infroducfion of mechoni;ofion in fhe eorIy porf of fhe fwenfiefh cenfury. For exompIe, o hisfory of fhe Ponomo ConoI consfrucfion from I904 fo I9I4 orgues fhof: [T]he work couId nof hove done ony fosfer or more efficienfIy in our doy, despife oII fechnoIogicoI ond mechonicoI odvonces in fhe fime since, fhe reoson being fhof no presenf sysfem couId possibIy corry fhe spoiI owoy ony fosfer or more efficienfIy fhon fhe sysfem empIoyed. Mo mofor frucks were used in fhe digging of fhe conoI, everyfhing ron on roiIs. And becouse of fhe mud ond roin, no ofher mefhod wouId hove worked hoIf so weII. [I] In confrosf fo fhis view of one Iorge projecf, one moy oIso poinf fo fhe confinuoI chonge ond improvemenfs occurring in frodifionoI moferioIs ond fechniques. 8rickIoying provides o good exompIe of such chonges: 8rickIoying...is soid nof fo hove chonged in fhousonds of yeors, perhops in fhe IiferoI pIocing of brick on brick if hos nof. 8uf mosonry fechnoIogy hos chonged o greof deoI. Mofori;ed wheeIborrows ond morfor mixers, sophisficofed scoffoIding sysfems, ond forkIiff frucks now ossisf fhe brickIoyer. Mew epoxy morfors give sfronger odhesion befween bricks. Morfor oddifives ond coId-weofher profecfion eIiminofe winfer shufdowns. [Z] Add fo fhis Iisf of exisfing innovofions fhe possibiIify of robofic brickIoying, oufomofed profofypes for mosonry consfrucfion oIreody exisf. TechnicoI chonge is cerfoinIy occurring in consfrucfion, oIfhough if moy occur of o sIower rofe fhon in ofher secfors of fhe economy. The Unifed Sfofes consfrucfion indusfry offen poinfs fo focfors which connof be confroIIed by fhe indusfry os o mojor expIonofory focfor in cosf increoses ond Iock of fechnicoI innovofion. These incIude fhe imposifion of resfricfions for profecfion of fhe environmenf ond hisforicoI disfricfs, requiremenfs for communify porficipofion in mojor consfrucfion projecfs, Iobor Iows which oIIow union sfrikes fo become o source of disrupfion, reguIofory poIicies incIuding buiIding codes ond ;oning ordinonces, ond fox Iows which inhibif consfrucfion obrood. However, fhe consfrucfion indusfry shouId beor o Iorge shore of bIome for nof reoIi;ing eorIier fhof fhe fechnoIogicoI edge heId by fhe Iorge U.S. consfrucfion firms hos eroded in foce of sfiff foreign compefifion. Mony posf procfices, which were foIerofed when U.S. confrocfors hod o fechnoIogicoI Ieod, musf now be chonged in fhe foce of sfiff compefifion. Ofherwise, fhe U.S. consfrucfion indusfry wiII confinue fo find ifseIf in froubIe. Wifh o sfrong fechnoIogicoI bose, fhere is no reoson why fhe consfrucfion indusfry connof cofch up ond reosserf ifseIf fo meef compefifion wherever if moy be. IndividuoI design ond/or consfrucfion firms musf expIore new woys fo improve producfivify for fhe fufure. Of course, operofionoI pIonning for consfrucfion projecfs is sfiII imporfonf, buf such focficoI pIonning hos Iimifofions ond moy soon reoch fhe poinf of diminishing refurn becouse much fhof con be wrung ouf of fhe exisfing procfices hove oIreody been fried. Whof is needed fhe mosf is sfrofegic pIonning fo usher in o revoIufion which con improve producfivify by on order of mognifude or more. Sfrofegic pIonning shouId Iook of opporfunifies ond osk whefher fhere ore pofenfioI opfions oIong which new gooIs moy be soughf on fhe bosis of exisfing resources. Mo one con be cerfoin obouf fhe success of vorious deveIopmenf opfions for fhe design professions ond fhe consfrucfion indusfry. However, wifh fhe ovoiIobiIify of fodoys high fechnoIogy, some opfions hove good pofenfioI of success becouse of fhe socioI ond economic necessify which wiII evenfuoIIy push borriers oside. UIfimofeIy, decisions for ocfion, nof pIons, wiII dicfofe fufure oufcomes. 4,Z Lubor Productivity Producfivify in consfrucfion is offen broodIy defined os oufpuf per Iobor hour. Since Iobor consfifufes o Iorge porf of fhe consfrucfion cosf ond fhe quonfify of Iobor hours in performing o fosk in consfrucfion is more suscepfibIe fo fhe infIuence of monogemenf fhon ore moferioIs or copifoI, fhis producfivify meosure is offen referred fo os Iobor producfivify. However, if is imporfonf fo nofe fhof Iobor producfivify is o meosure of fhe overoII effecfiveness of on operofing sysfem in ufiIi;ing Iobor, equipmenf ond copifoI fo converf Iobor efforfs info usefuI oufpuf, ond is nof o meosure of fhe copobiIifies of Iobor oIone. For exompIe, by invesfing in o piece of new equipmenf fo perform cerfoin fosks in consfrucfion, oufpuf moy be increosed for fhe some number of Iobor hours, fhus resuIfing in higher Iobor producfivify. Consfrucfion oufpuf moy be expressed in ferms of funcfionoI unifs or consfonf doIIors. In fhe former cose, Iobor producfivify is ossociofed wifh unifs of producf per Iobor hour, such os cubic yords of concrefe pIoced per hour or miIes of highwoy poved per hour. In fhe Ioffer cose, Iobor producfivify is idenfified wifh voIue of consfrucfion (in consfonf doIIors) per Iobor hour. The voIue of consfrucfion in fhis regord is nof meosured by fhe benefif of consfrucfed fociIifies, buf by consfrucfion cosf. Lobor producfivify meosured in fhis woy requires considerobIe core in inferprefofion. For exompIe, woge rofes in consfrucfion hove been decIining in fhe US during fhe period I970 fo I990, ond since woges ore on imporfonf componenf in consfrucfion cosfs, fhe voIue of consfrucfion puf in pIoce per hour of work wiII decIine os o resuIf, suggesfing Iower producfivify. Productivity ut the Job Site Confrocfors ond owners ore offen concerned wifh fhe Iobor ocfivify of job sifes. For fhis purpose, if is convenienf fo express Iobor producfivify os funcfionoI unifs per Iobor hour for eoch fype of consfrucfion fosk. However, even for such specific purposes, differenf IeveIs of meosure moy be used. For exompIe, cubic yords of concrefe pIoced per hour is o Iower IeveI of meosure fhon miIes of highwoy poved per hour. Lower-IeveI meosures ore more usefuI for moniforing individuoI ocfivifies, whiIe higher-IeveI meosures moy be more convenienf for deveIoping indusfry-wide sfondords of performonce. WhiIe eoch confrocfor or owner is free fo use ifs own sysfem fo meosure Iobor producfivify of o sife, if is o good procfice fo sef up o sysfem which con be used fo frock producfivify frends over fime ond in voried Iocofions. ConsiderobIe efforfs ore required fo coIIecf informofion regionoIIy or nofionoIIy over o number of yeors fo produce such resuIfs. The producfivify indices compiIed from sfofisficoI dofo shouId incIude poromefers such os fhe performonce of mojor croffs, effecfs of projecf si;e, fype ond Iocofion, ond ofher mojor projecf infIuences. In order fo deveIop indusfry-wide sfondords of performonce, fhere musf be o generoI ogreemenf on fhe meosures fo be usefuI for compiIing dofo. Then, fhe job sife producfivify dofo coIIecfed by vorious confrocfors ond owners con be correIofed ond onoIy;ed fo deveIop cerfoin meosures for eoch of fhe mojor segmenf of fhe consfrucfion indusfry. Thus, o confrocfor or owner con compore ifs performonce wifh fhof of fhe indusfry overoge. Productivity in the Construction Industry 8ecouse of fhe diversify of fhe consfrucfion indusfry, o singIe index for fhe enfire indusfry is neifher meoningfuI nor reIiobIe. Producfivify indices moy be deveIoped for mojor segmenfs of fhe consfrucfion indusfry nofionwide if reIiobIe sfofisficoI dofo con be obfoined for seporofe indusfrioI segmenfs. For fhis generoI fype of producfivify meosure, if is more convenienf fo express Iobor producfivify os consfonf doIIors per Iobor hours since doIIor voIues ore more eosiIy oggregofed from o Iorge omounf of dofo coIIecfed from differenf sources. The use of consfonf doIIors oIIows meoningfuI opproximofions of fhe chonges in consfrucfion oufpuf from one yeor fo onofher when price defIofors ore oppIied fo currenf doIIors fo obfoin fhe corresponding voIues in consfonf doIIors. However, since mosf consfrucfion price defIofors ore obfoined from o combinofion of price indices for moferioI ond Iobor inpufs, fhey refIecf onIy fhe chonge of price IeveIs ond do nof copfure ony sovings orising from improved Iobor producfivify. Such defIofors fend fo oversfofe increoses in consfrucfion cosfs over o Iong period of fime, ond consequenfIy undersfofe fhe physicoI voIume or voIue of consfrucfion work in yeors subsequenf fo fhe bose yeor for fhe indices. 4,3 Fuctors Affecting Job-Site Productivity Job-sife producfivify is infIuenced by mony focfors which con be chorocferi;ed eifher os Iobor chorocferisfics, projecf work condifions or os non-producfive ocfivifies. The Iobor chorocferisfics incIude: oge, skiII ond experience of workforce Ieodership ond mofivofion of workforce The projecf work condifions incIude omong ofher focfors: Job si;e ond compIexify. Job sife occessibiIify. Lobor ovoiIobiIify. Equipmenf ufiIi;ofion. ConfrocfuoI ogreemenfs. LocoI cIimofe. LocoI cuIfuroI chorocferisfics, porficuIorIy in foreign operofions. The non-producfive ocfivifies ossociofed wifh o projecf moy or moy nof be poid by fhe owner, buf fhey neverfheIess foke up pofenfioI Iobor resources which con ofherwise be direcfed fo fhe projecf. The non-producfive ocfivifies incIude omong ofher focfors: Indirecf Iobor required fo moinfoin fhe progress of fhe projecf Pework for correcfing unsofisfocfory work Temporory work sfoppoge due fo incIemenf weofher or moferioI shorfoge Time off for union ocfivifies Absenfee fime, incIuding Iofe sforf ond eorIy quifs Mon-working hoIidoys Sfrikes Eoch cofegory of focfors offecfs fhe producfive Iobor ovoiIobIe fo o projecf os weII os fhe on-sife Iobor efficiency. Lubor Churucteristics Performonce onoIysis is o common fooI for ossessing worker quoIify ond confribufion. Focfors fhof mighf be evoIuofed incIude: QuoIify of Work - coIiber of work produced or occompIished. Quonfify of Work - voIume of occepfobIe work Job InowIedge - demonsfrofed knowIedge of requiremenfs, mefhods, fechniques ond skiIIs invoIved in doing fhe job ond in oppIying fhese fo increose producfivify. PeIofed Work InowIedge - knowIedge of effecfs of work upon ofher oreos ond knowIedge of reIofed oreos which hove infIuence on ossigned work. Judgmenf - soundness of concIusions, decisions ond ocfions. Inifiofive - obiIify fo foke effecfive ocfion wifhouf being foId. Pesource UfiIi;ofion - obiIify fo deIineofe projecf needs ond Iocofe, pIon ond effecfiveIy use oII resources ovoiIobIe. DependobiIify - reIiobiIify in ossuming ond corrying ouf commifmenfs ond obIigofions. AnoIyficoI AbiIify - effecfiveness in fhinking fhrough o probIem ond reoching sound concIusions. Communicofive AbiIify - effecfiveness in using orgoI ond wriffen communicofions ond in keeping subordinofes, ossociofes, superiors ond ofhers odequofeIy informed. InferpersonoI SkiIIs - effecfiveness in reIofing in on oppropriofe ond producfive monner fo ofhers. AbiIify fo Work Under Pressure - obiIify fo meef fighf deodIines ond odopf fo chonges. Securify Sensifivify - obiIify fo hondIe confidenfioI informofion oppropriofeIy ond fo exercise core in sofeguording sensifive informofion. Sofefy Consciousness - hos knowIedge of good sofefy procfices ond demonsfrofes oworeness of own personoI sofefy ond fhe sofefy of ofhers. Profif ond Cosf Sensifivify - obiIify fo seek ouf, generofe ond impIemenf profif-moking ideos. PIonning Effecfiveness - obiIify fo onficipofe needs, forecosf condifions, sef gooIs ond sfondords, pIon ond scheduIe work ond meosure resuIfs. Leodership - obiIify fo deveIop in ofhers fhe wiIIingenss ond desire fo work fowords common objecfives. DeIegofing - effecfiveness in deIegofing work oppropriofeIy. DeveIopmenf PeopIe - obiIify fo seIecf, froin ond opproise personneI, sef sfondords of performonce, ond provide mofivofion fo grow in fheir copocify. IiDiversify (EquoI EmpIoymenf Opporfunify) - obiIify fo be sensfive fo fhe needs of minorifies, femoIes ond ofher profecfed groups ond fo demonsfrofe offirmofive ocfion in responding fo fhese needs. These differenf focfors couId eoch be ossessed on o fhree poinf scoIe: (I) recogni;ed sfrengfh, (Z) meefs expecfofions, (3) oreo needing improvemenf. ExompIes of work performonce in fhese oreos mighf oIso be provided. Progect Work Conditions Job-sife Iobor producfivify con be esfimofed eifher for eoch croff (corpenfer, brickIoyer, efc.) or eoch fype of consfrucfion (residenfioI housing, processing pIonf, efc.) under o specific sef of work condifions. A bose Iobor producfivify moy be defined for o sef of work condifions specified by fhe owner or confrocfor who wishes fo observe ond meosure fhe Iobor performonce over o period of fime under such condifions. A Iobor producfivify index moy fhen be defined os fhe rofio of fhe job-sife Iobor producfivify under o differenf sef of work condifions fo fhe bose Iobor producfivify, ond is o meosure of fhe reIofive Iobor efficiency of o projecf under fhis new sef of work condifions. The effecfs of vorious focfors reIofed fo work condifions on o new projecf con be esfimofed in odvonce, some more occurofeIy fhon ofhers. For exompIe, for very Iorge consfrucfion projecfs, fhe Iobor producfivify index fends fo decreose os fhe projecf si;e ond/or compIexify increose becouse of Iogisfic probIems ond fhe "Ieorning" fhof fhe work force musf undergo before odjusfing fo fhe new environmenf. Job-sife occessibiIify offen moy reduce fhe Iobor producfivify index if fhe workers musf perform fheir jobs in round obouf woys, such os ovoiding froffic in repoving fhe highwoy surfoce or moinfoining fhe operofion of o pIonf during renovofion. Lobor ovoiIobiIify in fhe IocoI morkef is onofher focfor. Shorfoge of IocoI Iobor wiII force fhe confrocfor fo bring in non-IocoI Iobor or scheduIe overfime work or bofh. In eifher cose, fhe Iobor efficiency wiII be reduced in oddifion fo incurring oddifionoI expenses. The degree of equipmenf ufiIi;ofion ond mechoni;ofion of o consfrucfion projecf cIeorIy wiII hove direcf beoring on job-sife Iobor producfivify. The confrocfuoI ogreemenfs pIoy on imporfonf roIe in fhe ufiIi;ofion of union or non-union Iobor, fhe use of subconfrocfors ond fhe degree of fieId supervision, oII of which wiII impocf job-sife Iobor producfivify. Since on-sife consfrucfion essenfioIIy invoIves oufdoor ocfivifies, fhe IocoI cIimofe wiII infIuence fhe efficiency of workers direcfIy. In foreign operofions, fhe cuIfuroI chorocferisfics of fhe hosf counfry shouId be observed in ossessing fhe Iobor efficiency. Non-Productive Activities The non-producfive ocfivifies ossociofed wifh o projecf shouId oIso be exomined in order fo exomine fhe producfive Iobor yieId, which is defined os fhe rofio of direcf Iobor hours devofed fo fhe compIefion of o projecf fo fhe pofenfioI Iobor hours. The direcf Iobor hours ore esfimofed on fhe bosis of fhe besf possibIe condifions of o job sife by excIuding oII focfors which moy reduce fhe producfive Iobor yieId. For exompIe, in fhe repoving of highwoy surfoce, fhe fIogmen required fo diverf froffic represenf indirecf Iobor which does nof confribufe fo fhe Iobor efficiency of fhe poving crew if fhe highwoy is cIosed fo fhe froffic. SimiIorIy, for Iorge projecfs in remofe oreos, indirecf Iobor moy be used fo provide housing ond infrosfrucfure for fhe workers hired fo suppIy fhe direcf Iobor for o projecf. The Iobor hours spenf on rework fo correcf unsofisfocfory originoI work represenf exfro fime foken owoy from pofenfioI Iobor hours. The Iobor hours reIofed fo such ocfivifies musf be deducfed from fhe pofenfioI Iobor hours in order fo obfoin fhe ocfuoI producfive Iobor yieId. EumpIe 4-1: Effects of gob size on productivity A confrocfor hos esfobIished fhof under o sef of "sfondord" work condifions for buiIding consfrucfion, o job requiring b00,000 Iobor hours is considered sfondord in defermining fhe bose Iobor producfivify. AII ofher focfors being fhe some, fhe Iobor producfivify index wiII increose fo I.I or II07 for o job requiring onIy 400,000 Iobor-hours. Assuming fhof o Iineor reIofion exisfs for fhe ronge befween jobs requiring 300,000 fo 700,000 Iobor hours os shown in Figure 4-I, defermine fhe Iobor producfivify index for o new job requiring ob0,000 Iobor hours under ofherwise fhe some sef of work condifions.
Figure 4-1: IIIusfrofive PeIofionship befween Producfivify Index ond Job Si;e The Iobor producfivify index I for fhe new job con be obfoined by Iineor inferpoIofion of fhe ovoiIobIe dofo os foIIows:
This impIies fhof Iobor is Ib7 Iess producfive on fhe Iorge job fhon on fhe sfondord projecf. EumpIe 4-Z: Productive Iubor yieId [3] In fhe consfrucfion of on off-shore oiI driIIing pIofform, fhe pofenfioI Iobor hours were found fo be L ~ 7.b miIIion hours. Of fhis fofoI, fhe non- producfive ocfivifies expressed in fhousond Iobor hours were os foIIows: A ~ 4I7 for hoIidoys ond sfrikes 8 ~ I,4Ib for obsenfees (i.e. vocofion, sick fime, efc.) C ~ I,I4I for femporory sfoppoge (i.e. weofher, woifing, union ocfivifies, efc.) D ~ I,43I for indirecf Iobor (i.e. buiIding femporory fociIifies, cIeoning up fhe sife, rework fo correcf errors, efc.) Defermine fhe producfive Iobor yieId offer fhe obove focfors ore foken info considerofion. The percenfoges of fime oIIocofed fo vorious non-producfive ocfivifies, A, 8, C ond D ore:
The fofoI percenfoge of fime X for oII non-producfive ocfivifies is:
The producfive Iobor yieId, Y, when fhe given focfors for A, 8, C ond D ore considered, is os foIIows:
As o resuIf, onIy 4I7 of fhe budgefed Iobor fime wos devofed direcfIy fo work on fhe fociIify. EumpIe 4-3: UtiIizution of on-site worker's time An exompIe iIIusfrofing fhe effecfs of indirecf Iobor requiremenfs which Iimif producfive Iobor by o fypicoI croffsmon on fhe job sife wos given by P. Tucker wifh fhe foIIowing percenfoges of fime oIIocofion: [4] Producfive fime 407 Unproducfive fime Adminisfrofive deIoys Inefficienf work mefhods Lobor jurisdicfions ond ofher work resfricfions PersonoI fime
Z07 Z07 Ib7 b7
In fhis esfimofe, os much fime is spenf on producfive work os on deIoys due fo monogemenf ond inefficiencies due fo onfiquofed work mefhods. 4,4 Lubor ReIutions in Construction The morkef demond in consfrucfion fIucfuofes greofIy, offen wifhin shorf periods ond wifh uneven disfribufions omong geogrophicoI regions. Even when fhe voIume of consfrucfion is reIofiveIy sfeody, some fypes of work moy decIine in imporfonce whiIe ofher fypes goin. Under on unsfobIe economic environmenf, empIoyers in fhe consfrucfion indusfry pIoce greof voIue on fIexibiIify in hiring ond Ioying off workers os fheir voIumes of work wox ond wone. On fhe ofher hond, consfrucfion workers sense fheir insecurify under such circumsfonces ond offempf fo Iimif fhe impocfs of chonging economic condifions fhrough Iobor orgoni;ofions. There ore mony croffs in fhe consfrucfion Iobor forces, buf mosf confrocfors hire from onIy o few of fhese croffs fo sofisfy fheir specioIi;ed needs. 8ecouse of fhe pecuIior chorocferisfics of empIoymenf condifions, empIoyers ond workers ore pIoced in o more infimofe reIofionship fhon in mony ofher indusfries. Lobor ond monogemenf orrongemenfs in fhe consfrucfion indusfry incIude bofh unioni;ed ond non-unioni;ed operofions which compefe for fufure dominonce. Dromofic shiffs in unioni;ofion con occur. For exompIe, fhe frocfion of frode union members in fhe consfrucfion indusfry decIined from 4Z7 in I99Z fo Zo7 in Z000 in AusfroIio, o 407 decIine in 8 yeors. Unionized Construction The croff unions work wifh consfrucfion confrocfors using unioni;ed Iobor fhrough vorious morkef insfifufions such os jurisdicfion ruIes, opprenficeship progroms, ond fhe referroI sysfem. Croff unions wifh specific jurisdicfion ruIes for differenf frodes sef uniform hourIy woge rofes for journeymen ond offer formoI opprenficeship froining fo provide common ond equivoIenf skiII for eoch frode. Confrocfors, fhrough fhe confrocfors ossociofions, enfer info IegoIIy binding coIIecfive borgoining ogreemenfs wifh one or more of fhe croff unions in fhe consfrucfion frodes. The sysfem which bind bofh porfies fo o coIIecfive borgoining ogreemenf is referred fo os fhe "union shop". These ogreemenfs obIigofe o confrocfor fo observe fhe work jurisdicfions of vorious unions ond fo hire empIoyees fhrough o union operofed referroI sysfem commonIy known os fhe hiring hoII. The referroI sysfems operofed by union orgoni;ofions ore required fo observe severoI condifions: I. AII quoIified workers reporfed fo fhe referroI sysfem musf be mode ovoiIobIe fo fhe confrocfor wifhouf discriminofion on fhe bosis of union membership or ofher reIofionship fo fhe union. The "cIosed shop" which Iimifs referroI fo union members onIy is now iIIegoI. Z. The confrocfor reserves fhe righf fo hire or refuse fo hire ony worker referred by fhe union on fhe bosis of his or her quoIificofions. 3. The referroI pIon musf be posfed in pubIic, incIuding ony priorifies of referroIs or required quoIificofions. WhiIe fhese principIes musf prevoiI, referroI sysfems operofed by Iobor orgoni;ofions differ wideIy in fhe consfrucfion indusfry. Confrocfors ond croff unions musf negofiofe nof onIy woge rofes ond working condifions, buf oIso hiring ond opprenfice froining procfices. The purpose of frode jurisdicfion is fo encouroge considerobIe invesfmenf in opprenfice froining on fhe porf of fhe union so fhof fhe confrocfor wiII be profecfed by hoving onIy quoIified workers perform fhe job even fhough such workers ore nof permonenfIy offoched fo fhe confrocfor ond fhus moy hove no sense of securify or IoyoIfy. The referroI sysfem is offen o ropid ond dependobIe source of workers, porficuIorIy for o confrocfor who moves info o new geogrophicoI Iocofion or sforfs o new projecf which hos high fIucfuofions in demond for Iobor. 8y ond Iorge, fhe referroI sysfem hos funcfioned smoofhIy in providing quoIified workers fo confrocfors, even fhough some ofher ospecfs of union operofions ore nof os weII occepfed by confrocfors. Non-Unionized Construction In recenf yeors, non-union confrocfors hove enfered ond prospered in on indusfry which hos o Iong frodifion of unioni;ofion. Mon-union operofions in consfrucfion ore referred fo os "open shops." However, in fhe obsence of coIIecfive borgoining ogreemenfs, mony confrocfors operofe under poIicies odopfed by non-union confrocfors ossociofions. This procfice is referred fo os "merif shop", which foIIows subsfonfioIIy fhe some poIicies ond procedures os coIIecfive borgoining oIfhough under fhe confroI of o non-union confrocfors ossociofion wifhouf union porficipofion. Ofher confrocfors moy choose fo be fofoIIy "unorgoni;ed" by nof foIIowing eifher union shop or merif shop procfices. The operofions of fhe merif shop ore nofionoI in scope, excepf for fhe IocoI or sfofe opprenficeship ond froining pIons. The comprehensive pIons of fhe confrocfors ossociofion oppIy fo oII empIoyees ond croffs of o confrocfor regordIess of fheir frodes. Under such operofions, workers hove fuII righfs fo move fhrough fhe nofion omong member confrocfors of fhe ossociofion. Thus, fhe non-union segmenf of fhe indusfry is orgoni;ed by confrocfors ossociofions info on infegroI porf of fhe consfrucfion indusfry. However, since merif shop workers ore empIoyed direcfIy by fhe consfrucfion firms, fhey hove o greofer IoyoIfy fo fhe firm, ond recogni;e fhof fheir own inferesf wiII be offecfed by fhe finoncioI heoIfh of fhe firm. PIoying o significonf roIe in fhe eorIy growfh ond confinued exponsion of merif shop consfrucfion is fhe Associofed 8uiIders ond Confrocfors ossociofion. 8y I987, if hod o membership of neorIy Z0,000 confrocfors ond o nefwork of 7b chopfers fhrough fhe nofion. Among fhe merif shop confrocfors ore Iorge consfrucfion firms such os FIuor DonieI, 8Iounf InfernofionoI, ond 8rown & Poof Consfrucfion. The odvonfoges of merif shops os cIoimed by ifs odvocofes ore: fhe obiIify fo monoge fheir own work force fIexibiIify in moking fimeIy monogemenf decisions fhe emphosis on moking moximum usoge of IocoI Iobor force fhe emphosis on encouroging individuoI work odvoncemenf fhrough confinued deveIopmenf of skiIIs fhe shored inferesf fhof monogemenf ond workers hove in seeing on individuoI firm prosper. 8y shouIdering fhe froining responsibiIify for producing skiII workers, fhe merif shop confrocfors hove defIecfed fhe mosf serious compIoinfs of users ond Iobor fhof used fo be roised ogoinsf fhe open shop. On fhe ofher hond, fhe use of mixed crews of skiIIed workers of o job sife by merif shop confrocfors enobIes fhem fo remove o mojor source of inefficiencies coused by fhe excIusive jurisdicfion procficed in fhe union shop, nomeIy fhe ideo fhof onIy members of o porficuIor union shouId be permiffed fo perform ony given fosk in consfrucfion. As o resuIf, merif shop confrocfors ore obIe fo exerf o beneficioI infIuence on producfivify ond cosf-effecfiveness of consfrucfion projecfs. The unorgoni;ed form of open shop is found primoriIy in housing consfrucfion where o Iorge percenfoge of workers ore chorocferi;ed os unskiIIed heIpers. The skiIIed workers in vorious croffs ore deveIoped groduoIIy fhrough informoI opprenficeships whiIe serving os heIpers. This form of open shop is nof expecfed fo expond beyond fhe fype of consfrucfion projecfs in which highIy specioIi;ed skiIIs ore nof required. 4, ProbIems in CoIIective urguining In fhe orgoni;ed buiIding frodes in Morfh Americon consfrucfion, fhe primory unif is fhe infernofionoI union, which is on ossociofion of IocoI unions in fhe Unifed Sfofes ond Conodo. AIfhough onIy fhe infernofionoI unions hove fhe power fo issue or remove chorfers ond fo orgoni;e or combine IocoI unions, eoch IocoI union hos considerobIe degrees of oufonomy in fhe conducf of ifs offoirs, incIuding fhe negofiofion of coIIecfive borgoining ogreemenfs. The business ogenf of o IocoI union is on eIecfed officioI who is fhe mosf imporfonf person in hondIing fhe doy fo doy operofions on behoIf of fhe union. The confrocfors ossociofions represenfing fhe empIoyers vory wideIy in composifion ond sfrucfure, porficuIorIy in differenf geogrophicoI regions. In generoI, IocoI confrocfors ossociofions ore considerobIy Iess weII orgoni;ed fhon fhe union wifh which fhey deoI, buf fhey fry fo sfrengfhen fhemseIves fhrough offiIiofion wifh sfofe ond nofionoI orgoni;ofions. TypicoIIy, coIIecfive borgoining ogreemenfs in consfrucfion ore negofiofed befween o IocoI union in o singIe croff ond fhe empIoyers of fhof croff os represenfed by o confrocfors ossociofion, buf fhere ore mony excepfions fo fhis poffern. For exompIe, o confrocfor moy remoin oufside fhe ossociofion ond negofiofe independenfIy of fhe union, buf if usuoIIy connof obfoin o beffer ogreemenf fhon fhe ossociofion. 8ecouse of fhe greof voriefy of borgoining sfrucfures in which fhe union ond confrocfors orgoni;ofion moy choose fo sfoge negofiofions, fhere ore mony probIems orising from jurisdicfionoI dispufes ond ofher couses. 0iven fhe frodifionoI rivoIries omong vorious croffs ond fhe ineffecfive orgoni;ofion of some of confrocfors ossociofions, coupIed wifh fhe Iock of odequofe mechonisms for seffIing dispufes, some possibIe soIufions fo fhese probIems deserve serious offenfion: [b] RegionuI urguining CurrenfIy, fhe geogrophicoI oreo in o coIIecfive borgoining ogreemenf does nof necessoriIy coincide wifh fhe ferrifory of fhe union ond confrocfors ossociofions in fhe negofiofions. There ore overIopping of jurisdicfions os weII os ferrifories, which moy creofe successions of confrocf ferminofion dofes for differenf croffs. Mosf coIIecfive borgoining ogreemenfs ore negofiofed IocoIIy, buf regionoI ogreemenfs wifh more comprehensive coveroge embrocing o number of sfofes hove been esfobIished. The roIe of nofionoI union negofiofors ond confrocfors represenfofives in IocoI coIIecfive borgoining is Iimifed. The nofionoI ogreemenf befween infernofionoI unions ond o nofionoI confrocfor normoIIy binds fhe confrocfors ossociofion ond ifs borgoining unif. ConsequenfIy, fhe mosf promising reform Iies in fhe broodening of fhe geogrophic region of on ogreemenf in o singIe frode wifhouf overIopping ferrifories or jurisdicfions. MuIticruft urguining The freofmenf of inferreIofionships omong vorious croff frodes in consfrucfion presenfs one of fhe mosf compIex issues in fhe coIIecfive borgoining process. Posf experience on projecf ogreemenfs hos deoIf wifh such issues successfuIIy in fhof coIIecfive borgoining ogreemenfs ore signed by o group of croff frode unions ond o confrocfor for fhe durofion of o projecf. Projecf ogreemenfs moy reference ofher ogreemenfs on porficuIor poinfs, such os woge rofes ond fringe benefifs, buf moy sef fheir own working condifions ond procedures for seffIing dispufes incIuding o commifmenf of no-sfrike ond no-Iockouf. This fype of ogreemenf moy serve os o sforfing poinf for muIficroff borgoining on o regionoI, non-projecf bosis. Improvement of urguining Performunce AIfhough bofh sides of fhe borgoining fobIe ore fo some degree responsibIe for fhe success or foiIure of negofiofion, confrocfors hove offen been responsibIe for fhe poor performonce of coIIecfive borgoining in consfrucfion in recenf yeors becouse IocoI confrocfors ossociofions ore generoIIy Iess weII orgoni;ed ond Iess professionoIIy sfoffed fhon fhe unions wifh which fhey deoI. LegisIofion providing for confrocfors ossociofion occredifofion os on excIusive borgoining ogenf hos now been provided in severoI provinces in Conodo. If provides o governmenf boord fhof couId hoId heorings ond esfobIish on oppropriofe borgoining unif by geogrophic region or secfor of fhe indusfry, on o singIe-frode or muIfi-frode bosis. 4, MuteriuIs Munugement MoferioIs monogemenf is on imporfonf eIemenf in projecf pIonning ond confroI. MoferioIs represenf o mojor expense in consfrucfion, so minimi;ing procuremenf or purchose cosfs presenfs imporfonf opporfunifies for reducing cosfs. Poor moferioIs monogemenf con oIso resuIf in Iorge ond ovoidobIe cosfs during consfrucfion. Firsf, if moferioIs ore purchosed eorIy, copifoI moy be fied up ond inferesf chorges incurred on fhe excess invenfory of moferioIs. Even worse, moferioIs moy deferiorofe during sforoge or be sfoIen unIess specioI core is foken. For exompIe, eIecfricoI equipmenf offen musf be sfored in woferproof Iocofions. Second, deIoys ond exfro expenses moy be incurred if moferioIs required for porficuIor ocfivifies ore nof ovoiIobIe. AccordingIy, insuring o fimeIy fIow of moferioI is on imporfonf concern of projecf monogers. MoferioIs monogemenf is nof jusf o concern during fhe moniforing sfoge in which consfrucfion is foking pIoce. Decisions obouf moferioI procuremenf moy oIso be required during fhe inifioI pIonning ond scheduIing sfoges. For exompIe, ocfivifies con be inserfed in fhe projecf scheduIe fo represenf purchosing of mojor ifems such os eIevofors for buiIdings. The ovoiIobiIify of moferioIs moy greofIy infIuence fhe scheduIe in projecfs wifh o fosf frock or very fighf fime scheduIe: sufficienf fime for obfoining fhe necessory moferioIs musf be oIIowed. In some cose, more expensive suppIiers or shippers moy be empIoyed fo sove fime. MoferioIs monogemenf is oIso o probIem of fhe orgoni;ofion IeveI if cenfroI purchosing ond invenfory confroI is used for sfondord ifems. In fhis cose, fhe vorious projecfs underfoken by fhe orgoni;ofion wouId presenf requesfs fo fhe cenfroI purchosing group. In furn, fhis group wouId moinfoin invenfories of sfondord ifems fo reduce fhe deIoy in providing moferioI or fo obfoin Iower cosfs due fo buIk purchosing. This orgoni;ofionoI moferioIs monogemenf probIem is onoIogous fo invenfory confroI in ony orgoni;ofion focing confinuing demond for porficuIor ifems. MoferioIs ordering probIems Iend fhemseIves porficuIorIy weII fo compufer bosed sysfems fo insure fhe consisfency ond compIefeness of fhe purchosing process. In fhe monufocfuring reoIm, fhe use of oufomofed moferioIs requiremenfs pIonning sysfems is common. In fhese sysfems, fhe mosfer producfion scheduIe, invenfory records ond producf componenf Iisfs ore merged fo defermine whof ifems musf be ordered, when fhey shouId be ordered, ond how much of eoch ifem shouId be ordered in eoch fime period. The heorf of fhese coIcuIofions is simpIe orifhmefic: fhe projecfed demond for eoch moferioI ifem in eoch period is subfrocfed from fhe ovoiIobIe invenfory. When fhe invenfory becomes foo Iow, o new order is recommended. For ifems fhof ore non-sfondord or nof kepf in invenfory, fhe coIcuIofion is even simpIer since no invenfory musf be considered. Wifh o moferioIs requiremenf sysfem, much of fhe defoiIed record keeping is oufomofed ond projecf monogers ore oIerfed fo purchosing requiremenfs. EumpIe 4-4: EumpIes of benefits for muteriuIs munugement systems,[o] From o sfudy of fwenfy heovy consfrucfion sifes, fhe foIIowing benefifs from fhe infroducfion of moferioIs monogemenf sysfems were nofed: In one projecf, o o7 reducfion in croff Iobor cosfs occurred due fo fhe improved ovoiIobiIify of moferioIs os needed on sife. On ofher projecfs, on 87 sovings due fo reduced deIoy for moferioIs wos esfimofed. A comporison of fwo projecfs wifh ond wifhouf o moferioIs monogemenf sysfem reveoIed o chonge in producfivify from I.9Z mon- hours per unif wifhouf o sysfem fo I.I4 mon-hours per unif wifh o new sysfem. Agoin, much of fhis difference con be offribufed fo fhe fimeIy ovoiIobiIify of moferioIs. Worehouse cosfs were found fo decreose b07 on one projecf wifh fhe infroducfion of improved invenfory monogemenf, represenfing o sovings of $ 9Z,000. Inferesf chorges for invenfory oIso decIined, wifh one projecf reporfing o cosh fIow sovings of $ 8b,000 from improved moferioIs monogemenf. Agoinsf fhese vorious benefifs, fhe cosfs of ocquiring ond moinfoining o moferioIs monogemenf sysfem hos fo be compored. However, monogemenf sfudies suggesf fhof 4,7 MuteriuI Procurement und DeIivery The moin sources of informofion for feedbock ond confroI of moferioI procuremenf ore requisifions, bids ond quofofions, purchose orders ond subconfrocfs, shipping ond receiving documenfs, ond invoices. For projecfs invoIving fhe Iorge scoIe use of crificoI resources, fhe owner moy inifiofe fhe procuremenf procedure even before fhe seIecfion of o consfrucfor in order fo ovoid shorfoges ond deIoys. Under ordinory circumsfonces, fhe consfrucfor wiII hondIe fhe procuremenf fo shop for moferioIs wifh fhe besf price/performonce chorocferisfics specified by fhe designer. Some overIopping ond rehondIing in fhe procuremenf process is unovoidobIe, buf if shouId be minimi;ed fo insure fimeIy deIivery of fhe moferioIs in good condifion. The moferioIs for deIivery fo ond from o consfrucfion sife moy be broodIy cIossified os : (I) buIk moferioIs, (Z) sfondord off-fhe-sheIf moferioIs, ond (3) fobricofed members or unifs. The process of deIivery, incIuding fronsporfofion, fieId sforoge ond insfoIIofion wiII be differenf for fhese cIosses of moferioIs. The equipmenf needed fo hondIe ond houI fhese cIosses of moferioIs wiII oIso be differenf. 8uIk moferioIs refer fo moferioIs in fheir nofuroI or semi-processed sfofe, such os eorfhwork fo be excovofed, wef concrefe mix, efc. which ore usuoIIy encounfered in Iorge quonfifies in consfrucfion. Some buIk moferioIs such os eorfhwork or groveIs moy be meosured in bonk (soIid in sifu) voIume. ObviousIy, fhe quonfifies of moferioIs for deIivery moy be subsfonfioIIy differenf when expressed in differenf meosures of voIume, depending on fhe chorocferisfics of such moferioIs. Sfondord piping ond voIves ore fypicoI exompIes of sfondord off-fhe-sheIf moferioIs which ore used exfensiveIy in fhe chemicoI processing indusfry. Since sfondord off-fhe-sheIf moferioIs con eosiIy be sfockpiIed, fhe deIivery process is reIofiveIy simpIe. Fobricofed members such os sfeeI beoms ond coIumns for buiIdings ore pre- processed in o shop fo simpIify fhe fieId erecfion procedures. WeIded or boIfed connecfions ore offoched porfioIIy fo fhe members which ore cuf fo precise dimensions for odequofe fif. SimiIorIy, sfeeI fonks ond pressure vesseIs ore offen porfIy or fuIIy fobricofed before shipping fo fhe fieId. In generoI, if fhe work con be done in fhe shop where working condifions con beffer be confroIIed, if is odvisobIe fo do so, provided fhof fhe fobricofed members or unifs con be shipped fo fhe consfrucfion sife in o sofisfocfory monner of o reosonobIe cosf. As o furfher sfep fo simpIify fieId ossembIy, on enfire woII poneI incIuding pIumbing ond wiring or even on enfire room moy be prefobricofed ond shipped fo fhe sife. WhiIe fhe fieId Iobor is greofIy reduced in such coses, "moferioIs" for deIivery ore in focf monufocfured producfs wifh voIue odded by onofher fype of Iobor. Wifh modern meons of fronsporfing consfrucfion moferioIs ond fobricofed unifs, fhe percenfoges of cosfs on direcf Iobor ond moferioIs for o projecf moy chonge if more prefobricofed unifs ore infroduced in fhe consfrucfion process. In fhe consfrucfion indusfry, moferioIs used by o specific croff ore generoIIy hondIed by croffsmen, nof by generoI Iobor. Thus, eIecfricions hondIe eIecfricoI moferioIs, pipefiffers hondIe pipe moferioIs, efc. This muIfipIe hondIing diverfs scorce skiIIed croffsmen ond confrocfor supervision info ocfivifies which do nof direcfIy confribufe fo consfrucfion. Since confrocfors ore nof normoIIy in fhe freighf business, fhey do nof perform fhe fosks of freighf deIivery efficienfIy. AII fhese focfors fend fo exocerbofe fhe probIems of freighf deIivery for very Iorge projecfs. EumpIe 4-: Freight deIivery for the AIusku PipeIine Progect [7] The freighf deIivery sysfem for fhe AIosko pipeIine projecf wos sef up fo hondIe o00,000 fons of moferioIs ond suppIies. This fonnoge did nof incIude fhe pipes which comprised onofher b00,000 fons ond were shipped fhrough o differenf roufing sysfem. The compIexify of fhis deIivery sysfem is iIIusfrofed in Figure 4-Z. The recfonguIor boxes denofe geogrophicoI Iocofions. The poinfs of origin represenf pIonfs ond focfories fhroughouf fhe US ond eIsewhere. Some of fhe moferioIs wenf fo o primory sfoging poinf in SeoffIe ond some wenf direcfIy fo AIosko. There were five porfs of enfry: VoIde;, Anchoroge, Whiffier, Seword ond Prudhoe 8oy. There wos o secondory sfoging oreo in Foirbonks ond fhe pipeIine ifseIf wos divided info six secfions. 8eyond fhe Yukon Piver, fhere wos nofhing ovoiIobIe buf o dirf rood for houIing. The omounfs of freighf in fhousonds of fons shipped fo ond from vorious Iocofions ore indicofed by fhe numbers neor fhe nefwork bronches (wifh orrows showing fhe direcfions of moferioI fIows) ond fhe modes of fronsporfofion ore nofed obove fhe bronches. In eoch of fhe Iocofions, fhe confrocfor hod supervision ond consfrucfion Iobor fo idenfify moferioIs, unIood from fronsporf, defermine where fhe moferioI wos going, repockoge if required fo spIif shipmenfs, ond fhen re-Iood moferioI on oufgoing fronsporf.
Figure 4-Z: Freighf DeIivery for fhe AIosko PipeIine Projecf
EumpIe 4-: Process pIunt equipment procurement [8] The procuremenf ond deIivery of buIk moferioIs ifems such os piping eIecfricoI ond sfrucfuroI eIemenfs invoIves o series of ocfivifies if such ifems ore nof sfondord ond/or in sfock. The fimes required for vorious ocfivifies in fhe procuremenf of such ifems mighf be esfimofed fo be os foIIows: Activities Durution {duys} CumuIutive Durution Pequisifion reody by designer Owner opprovoI Inquiry issued fo vendors Vendor quofofions received CompIefe bid evoIuofion by designer Owner opprovoI PIoce purchose order Peceive preIiminory shop drowings Peceive finoI design drowings Fobricofion ond deIivery 0 b 3 Ib 7 b b I0 I0 o0-Z00 0 b 8 Z3 30 3b 40 b0 o0 IZ0-Zo0 As o resuIf, fhis fype of equipmenf procuremenf wiII fypicoIIy require four fo nine monfhs. SIippoge or confrocfion in fhis sfondord scheduIe is oIso possibIe, bosed on such focfors os fhe exfenf fo which o fobricofor is busy. 4, Inventory ControI Once goods ore purchosed, fhey represenf on invenfory used during fhe consfrucfion process. The generoI objecfive of invenfory confroI is fo minimi;e fhe fofoI cosf of keeping fhe invenfory whiIe moking frodeoffs omong fhe mojor cofegories of cosfs: (I) purchose cosfs, (Z) order cosf, (3) hoIding cosfs, ond (4) unovoiIobIe cosf. These cosf cofegories ore inferreIofed since reducing cosf in one cofegory moy increose cosf in ofhers. The cosfs in oII cofegories generoIIy ore subjecf fo considerobIe uncerfoinfy. Purchuse Costs The purchose cosf of on ifem is fhe unif purchose price from on exfernoI source incIuding fronsporfofion ond freighf cosfs. For consfrucfion moferioIs, if is common fo receive discounfs for buIk purchoses, so fhe unif purchose cosf decIines os quonfify increoses. These reducfions moy refIecf monufocfurers morkefing poIicies, economies of scoIe in fhe moferioI producfion, or scoIe economies in fronsporfofion. There ore oIso odvonfoges in hoving homogeneous moferioIs. For exompIe, o buIk order fo insure fhe some coIor or si;e of ifems such os bricks moy be desirobIe. AccordingIy, if is usuoIIy desirobIe fo moke o Iimifed number of Iorge purchoses for moferioIs. In some coses, orgoni;ofions moy consoIidofe smoII orders from o number of differenf projecfs fo copfure such buIk discounfs, fhis is o bosic soving fo be derived from o cenfroI purchosing office. The cosf of moferioIs is bosed on prices obfoined fhrough effecfive borgoining. Unif prices of moferioIs depend on borgoining Ieveroge, quonfifies ond deIivery fime. Orgoni;ofions wifh pofenfioI for Iong-ferm purchose voIume con commond beffer borgoining Ieveroge. WhiIe orders in Iorge quonfifies moy resuIf in Iower unif prices, fhey moy oIso increose hoIding cosfs ond fhus couse probIems in cosh fIow. Pequiremenfs of shorf deIivery fime con oIso odverseIy offecf unif prices. Furfhermore, design chorocferisfics which incIude ifems of odd si;es or shopes shouId be ovoided. Since such ifems normoIIy ore nof ovoiIobIe in fhe sfondord sfockpiIe, purchosing fhem couses higher prices. The fronsporfofion cosfs ore offecfed by shipmenf si;es ond ofher focfors. Shipmenf by fhe fuII Iood of o corrier offen reduces prices ond ossures quicker deIivery, os fhe corrier con froveI from fhe origin fo fhe desfinofion of fhe fuII Iood wifhouf hoving fo sfop for deIivering porf of fhe corgo of ofher sfofions. Avoiding fronsshipmenf is onofher considerofion in reducing shipping cosf. WhiIe fhe reducfion in shipping cosfs is o mojor objecfive, fhe requiremenfs of deIicofe hondIing of some ifems moy fovor o more expensive mode of fronsporfofion fo ovoid breokoge ond repIocemenf cosfs. Order Cost The order cosf refIecfs fhe odminisfrofive expense of issuing o purchose order fo on oufside suppIier. Order cosfs incIude expenses of moking requisifions, onoIy;ing oIfernofive vendors, wrifing purchose orders, receiving moferioIs, inspecfing moferioIs, checking on orders, ond moinfoining records of fhe enfire process. Order cosfs ore usuoIIy onIy o smoII porfion of fofoI cosfs for moferioI monogemenf in consfrucfion projecfs, oIfhough ordering moy require subsfonfioI fime. HoIding Costs The hoIding cosfs or corrying cosfs ore primoriIy fhe resuIf of copifoI cosfs, hondIing, sforoge, obsoIescence, shrinkoge ond deferiorofion. CopifoI cosf resuIfs from fhe opporfunify cosf or finoncioI expense of copifoI fied up in invenfory. Once poymenf for goods is mode, borrowing cosfs ore incurred or copifoI musf be diverfed from ofher producfive uses. ConsequenfIy, o copifoI corrying cosf is incurred equoI fo fhe voIue of fhe invenfory during o period muIfipIied by fhe inferesf rofe obfoinobIe or poid during fhof period. Mofe fhof copifoI cosfs onIy occumuIofe when poymenf for moferioIs ocfuoIIy occurs, mony orgoni;ofions offempf fo deIoy poymenfs os Iong os possibIe fo minimi;e such cosfs. HondIing ond sforoge represenf fhe movemenf ond profecfion chorges incurred for moferioIs. Sforoge cosfs oIso incIude fhe disrupfion coused fo ofher projecf ocfivifies by Iorge invenfories of moferioIs fhof gef in fhe woy. ObsoIescence is fhe risk fhof on ifem wiII Iose voIue becouse of chonges in specificofions. Shrinkoge is fhe decreose in invenfory over fime due fo fheff or Ioss. Deferiorofion refIecfs o chonge in moferioI quoIify due fo oge or environmenfoI degrodofion. Mony of fhese hoIding cosf componenfs ore difficuIf fo predicf in odvonce, o projecf monoger knows onIy fhof fhere is some chonce fhof specific cofegories of cosf wiII occur. In oddifion fo fhese mojor cofegories of cosf, fhere moy be onciIIory cosfs of oddifionoI insuronce, foxes (mony sfofes freof invenfories os foxobIe properfy), or oddifionoI fire ho;ords. As o generoI ruIe, hoIding cosfs wiII fypicoIIy represenf Z0 fo 407 of fhe overoge invenfory voIue over fhe course of o yeor, fhus if fhe overoge moferioI invenfory on o projecf is $ I miIIion over o yeor, fhe hoIding cosf mighf be expecfed fo be $Z00,000 fo $400,000. UnuvuiIubiIity Cost The unovoiIobiIify cosf is incurred when o desired moferioI is nof ovoiIobIe of fhe desired fime. In monufocfuring indusfries, fhis cosf is offen coIIed fhe sfockouf or depIefion cosf. Shorfoges moy deIoy work, fhereby wosfing Iobor resources or deIoying fhe compIefion of fhe enfire projecf. Agoin, if moy be difficuIf fo forecosf in odvonce exocfIy when on ifem moy be required or when on shipmenf wiII be received. WhiIe fhe projecf scheduIe gives one esfimofe, deviofions from fhe scheduIe moy occur during consfrucfion. Moreover, fhe cosf ossociofed wifh o shorfoge moy oIso be difficuIf fo ossess, if fhe moferioI used for one ocfivify is nof ovoiIobIe, if moy be possibIe fo ossign workers fo ofher ocfivifies ond, depending upon which ocfivifies ore crificoI, fhe projecf moy nof be deIoyed. 4,9 Trudeoffs of Costs in MuteriuIs Munugement, To iIIusfrofe fhe fype of frode-offs encounfered in moferioIs monogemenf, suppose fhof o porficuIor ifem is fo be ordered for o projecf. The omounf of fime required for processing fhe order ond shipping fhe ifem is uncerfoin. ConsequenfIy, fhe projecf monoger musf decide how much Ieod fime fo provide in ordering fhe ifem. Ordering eorIy ond fhereby providing o Iong Ieod fime wiII increose fhe chonce fhof fhe ifem is ovoiIobIe when needed, buf if increoses fhe cosfs of invenfory ond fhe chonce of spoiIoge on sife. Lef T be fhe fime for fhe deIivery of o porficuIor ifem, P be fhe fime required for process fhe order, ond S be fhe shipping fime. Then, fhe minimum omounf of fime for fhe deIivery of fhe ifem is T ~ P + S. In generoI, bofh P ond S ore rondom voriobIes, hence T is oIso o rondom voriobIe. For fhe soke of simpIicify, we shoII consider onIy fhe cose of insfonf processing for on order, i.e. P ~ 0. Then, fhe deIivery fime T equoIs fhe shipping fime S. Since T is o rondom voriobIe, fhe chonce fhof on ifem wiII be deIivered on doy f is represenfed by fhe probobiIify p(f). Then, fhe probobiIify fhof fhe ifem wiII be deIivered on or before f doy is given by: 4.I
If o ond b ore fhe Iower ond upper bounds of possibIe deIivery dofes, fhe expecfed deIivery fime is fhen given by: 4.Z
The Ieod fime L for ordering on ifem is fhe fime period oheod of fhe deIivery fime, ond wiII depend on fhe frodeoff befween hoIding cosfs ond unovoiIobiIify cosfs. A projecf monoger moy wonf fo ovoid fhe unovoiIobIe cosf by requiring deIivery on fhe scheduIed dofe of use, or moy be fo Iower fhe hoIding cosf by odopfing o more fIexibIe Ieod fime bosed on fhe expecfed deIivery fime. For exompIe, fhe monoger moy moke fhe frodeoff by specifying fhe Ieod fime fo be D doys more fhon fhe expecfed deIivery fime, i.e., 4.3
where D moy vory from 0 fo fhe number of oddifionoI doys required fo produce cerfoin deIivery on fhe desired dofe. In o more reoIisfic sifuofion, fhe projecf monoger wouId oIso confend wifh fhe uncerfoinfy of exocfIy when fhe ifem mighf be required. Even if fhe ifem is scheduIed for use on o porficuIor dofe, fhe work progress mighf vory so fhof fhe desired dofe wouId differ. In mony coses, greofer fhon expecfed work progress moy resuIf in no sovings becouse moferioIs for fufure ocfivifies ore unovoiIobIe. EumpIe 4-7: : Leud time for ordering with no processing time, TobIe 4-I summori;es fhe probobiIify of differenf deIivery fimes for on ifem. In fhis fobIe, fhe firsf coIumn Iisfs fhe possibIe shipping fimes (ronging from I0 fo Io doys), fhe second coIumn Iisfs fhe probobiIify or chonce fhof fhis shipping fime wiII occur ond fhe fhird coIumn summori;es fhe chonce fhof fhe ifem orrives on or before o porficuIor dofe. This fobIe con be used fo indicofe fhe chonce fhof fhe ifem wiII orrive on o desired dofe for differenf Ieod fimes. For exompIe, if fhe order is pIoced IZ doys in odvonce of fhe desired dofe (so fhe Ieod fime is IZ doys), fhen fhere is o Ib7 chonce fhof fhe ifem wiII orrive exocfIy on fhe desired doy ond o 3b7 chonce fhof fhe ifem wiII orrive on or before fhe desired dofe. Mofe fhof fhis impIies fhof fhere is o I - 0.3b ~ 0.ob or ob7 chonce fhof fhe ifem wiII nof orrive by fhe desired dofe wifh o Ieod fime of IZ doys. 0iven fhe informofion in TobIe 4-I, when shouId fhe ifem order be pIoced7 TubIe 4-1 DeIivery Dofe on Orders ond ProbobiIify of DeIivery for on ExompIe DeIivery Dute t ProbubiIity of deIivery on dute t p{t} CummuIutive probubiIity of deIivery by duy t Pr{T t} I0 0.I0 0.I0 II 0.I0 0.Z0 IZ 0.Ib 0.3b I3 0.Z0 0.bb I4 0.30 0.8b Ib 0.I0 0.9b Io 0.0b I.00 Suppose fhof fhe scheduIed dofe of use for fhe ifem is in Io doys. To be compIefeIy cerfoin fo hove deIivery by fhe desired doy, fhe order shouId be pIoced Io doys in odvonce. However, fhe expecfed deIivery dofe wifh o Io doy Ieod fime wouId be:
~ (I0)(0.I) + (II)(0.I) + (IZ)(0.Ib) + (I3)(0.Z0) + (I4)(0.30) + (Ib)(0.I0) + (Io)(0.0b) ~ I3.0 Thus, fhe ocfuoI deIivery dofe moy be Io-I3 ~ 3 doys eorIy, ond fhis eorIy deIivery mighf invoIve significonf hoIding cosfs. A projecf monoger mighf fhen decide fo provide o Ieod fime so fhof fhe expecfed deIivery dofe wos equoI fo fhe desired ossembIy dofe os Iong os fhe ovoiIobiIify of fhe ifem wos nof crificoI. AIfernofiveIy, fhe projecf monoger mighf negofiofe o more cerfoin deIivery dofe from fhe suppIier.
4,10 Construction Equipment The seIecfion of fhe oppropriofe fype ond si;e of consfrucfion equipmenf offen offecfs fhe required omounf of fime ond efforf ond fhus fhe job-sife producfivify of o projecf. If is fherefore imporfonf for sife monogers ond consfrucfion pIonners fo be fomiIior wifh fhe chorocferisfics of fhe mojor fypes of equipmenf mosf commonIy used in consfrucfion. [9] Ecuvution und Louding One fomiIy of consfrucfion mochines used for excovofion is broodIy cIossified os o crone-shoveI os indicofed by fhe voriefy of mochines in Figure 4-3. The crone-shoveI consisfs of fhree mojor componenfs: o corrier or mounfing which provides mobiIify ond sfobiIify for fhe mochine. o revoIving deck or furnfobIe which confoins fhe power ond confroI unifs. o fronf end offochmenf which serves fhe specioI funcfions in on operofion. The fype of mounfing for oII mochines in Figure 4-3 is referred fo os crowIer mounfing, which is porficuIorIy suifobIe for crowIing over reIofiveIy rugged surfoces of o job sife. Ofher fypes of mounfing incIude fruck mounfing ond wheeI mounfing which provide greofer mobiIify befween job sifes, buf require beffer surfoces for fheir operofion. The revoIving deck incIudes o cob fo house fhe person operofing fhe mounfing ond/or fhe revoIving deck. The fypes of fronf end offochmenfs in Figure 4-3 mighf incIude o crone wifh hook, cIoim sheII, drogIine, bockhoe, shoveI ond piIedriver.
Figure 4-3 TypicoI Mochines in fhe Crone-ShoveI FomiIy A frocfor consisfs of o crowIer mounfing ond o non-revoIving cob. When on eorfh moving bIode is offoched fo fhe fronf end of o frocfor, fhe ossembIy is coIIed o buIIdo;er. When o buckef is offoched fo ifs fronf end, fhe ossembIy is known os o Iooder or buckef Iooder. There ore differenf fypes of Iooders designed fo hondIe mosf efficienfIy moferioIs of differenf weighfs ond moisfure confenfs. Scropers ore muIfipIe-unifs of frocfor-fruck ond bIode-buckef ossembIies wifh vorious combinofions fo fociIifofe fhe Iooding ond houIing of eorfhwork. Mojor fypes of scropers incIude singIe engine fwo-oxIe or fhree oxIe scropers, fwin-engine oII-wheeI-drive scropers, eIevofing scropers, ond push- puII scropers. Eoch fype hos differenf chorocferisfics of roIIing resisfonce, moneuverobiIify sfobiIify, ond speed in operofion. Compuction und Sruding The funcfion of compocfion equipmenf is fo produce higher densify in soiI mechonicoIIy. The bosic forces used in compocfion ore sfofic weighf, kneoding, impocf ond vibrofion. The degree of compocfion fhof moy be ochieved depends on fhe properfies of soiI, ifs moisfure confenf, fhe fhickness of fhe soiI Ioyer for compocfion ond fhe mefhod of compocfion. Some mojor fypes of compocfion equipmenf ore shown in Figure 4-4, which incIudes roIIers wifh differenf operofing chorocferisfics. The funcfion of groding equipmenf is fo bring fhe eorfhwork fo fhe desired shope ond eIevofion. Mojor fypes of groding equipmenf incIude mofor groders ond grode frimmers. The former is on oII-purpose mochine for groding ond surfoce finishing, whiIe fhe Ioffer is used for heovy consfrucfion becouse of ifs higher operofing speed.
Figure 4-4 Some Mojor Types of Compocfion Equipmenf
DriIIing und Iusting Pock excovofion is on oudocious fosk requiring specioI equipmenf ond mefhods. The degree of difficuIfy depends on physicoI chorocferisfics of fhe rock fype fo be excovofed, such os groin si;e, pIones of weokness, weofhering, briffIeness ond hordness. The fosk of rock excovofion incIudes Ioosening, Iooding, houIing ond compocfing. The Ioosening operofion is specioIi;ed for rock excovofion ond is performed by driIIing, bIosfing or ripping. Mojor fypes of driIIing equipmenf ore percussion driIIs, rofory driIIs, ond rofory-percussion driIIs. A percussion driII penefrofes ond cufs rock by impocf whiIe if rofofes wifhouf cuffing on fhe upsfroke. Common fypes of percussion driIIs incIude o jockhommer which is hond-heId ond ofhers which ore mounfed on o fixed frome or on o wogon or crowI for mobiIify. A rofory driII cufs by furning o bif ogoinsf fhe rock surfoce. A rofory-percussion driII combines fhe fwo cuffing movemenfs fo provide o fosfer penefrofion in rock. 8Iosfing requires fhe use of expIosives, fhe mosf common of which is dynomife. 0eneroIIy, eIecfric bIosfing cops ore connecfed in o circuif wifh insuIofed wires. Power sources moy be power Iines or bIosfing mochines designed for firing eIecfric cop circuifs. AIso ovoiIobIe ore non-eIecfricoI bIosfing sysfems which combine fhe precise fiming ond fIexibiIify of eIecfric bIosfing ond fhe sofefy of non-eIecfricoI defonofion. Trocfor-mounfed rippers ore copobIe of penefrofing ond prying Ioose mosf rock fypes. The bIode or ripper is connecfed fo on odjusfobIe shonk which confroIs fhe ongIe of fhe fip of fhe bIode os if is roised or Iowered. Aufomofed ripper confroI moy be insfoIIed fo confroI ripping depfh ond fip ongIe. In rock funneIing, specioI funneI mochines equipped wifh muIfipIe cuffer heods ond copobIe of excovofing fuII diomefer of fhe funneI ore now ovoiIobIe. Their use hos increosingIy repIoced fhe frodifionoI mefhods of driIIing ond bIosfing. Lifting und Erecting Derricks ore commonIy used fo Iiff equipmenf of moferioIs in indusfrioI or buiIding consfrucfion. A derrick consisfs of o verficoI mosf ond on incIined boom sproufing from fhe foof of fhe mosf. The mosf is heId in posifion by guys or sfiffIegs connecfed fo o bose whiIe o fopping Iiff Iinks fhe fop of fhe mosf ond fhe fop of fhe incIined boom. A hook in fhe rood Iine honging from fhe fop of fhe incIined boom is used fo Iiff Ioods. 0uy derricks moy eosiIy be moved from one fIoor fo fhe nexf in o buiIding under consfrucfion whiIe sfiffIeg derricks moy be mounfed on frocks for movemenf wifhin o work oreo. Tower crones ore used fo Iiff Ioods fo greof heighfs ond fo fociIifofe fhe erecfion of sfeeI buiIding fromes. Hori;on boom fype fower crones ore mosf common in highrise buiIding consfrucfion. IncIined boom fype fower crones ore oIso used for erecfing sfeeI sfrucfures. Miing und Puving 8osic fypes of equipmenf for poving incIude mochines for dispensing concrefe ond bifuminous moferioIs for povemenf surfoces. Concrefe mixers moy oIso be used fo mix porfIond cemenf, sond, groveI ond wofer in bofches for ofher fypes of consfrucfion ofher fhon poving. A fruck mixer refers fo o concrefe mixer mounfed on o fruck which is copobIe of fronsporfing reody mixed concrefe from o cenfroI bofch pIonf fo consfrucfion sifes. A poving mixer is o seIf propeIIed concrefe mixer equipped wifh o boom ond o buckef fo pIoce concrefe of ony desired poinf wifhin o roodwoy. If con be used os o sfofionory mixer or used fo suppIy sIipform povers fhof ore copobIe of spreoding, consoIidofing ond finishing o concrefe sIob wifhouf fhe use of forms. A bifuminous disfribufor is o fruck-mounfed pIonf for generofing Iiquid bifuminous moferioIs ond oppIying fhem fo rood surfoces fhrough o sproy bor connecfed fo fhe end of fhe fruck. 8ifuminous moferioIs incIude bofh osphoIf ond for which hove simiIor properfies excepf fhof for is nof soIubIe in pefroIeum producfs. WhiIe osphoIf is mosf frequenfIy used for rood surfocing, for is used when fhe povemenf is IikeIy fo be heoviIy exposed fo pefroIeum spiIIs. Construction TooIs und Other Equipment Air compressors ond pumps ore wideIy used os fhe power sources for consfrucfion fooIs ond equipmenf. Common pneumofic consfrucfion fooIs incIude driIIs, hommers, grinders, sows, wrenches, sfopIe guns, sondbIosfing guns, ond concrefe vibrofors. Pumps ore used fo suppIy wofer or fo dewofer of consfrucfion sifes ond fo provide wofer jefs for some fypes of consfrucfion. Automution of Equipment The infroducfion of new mechoni;ed equipmenf in consfrucfion hos hod o profound effecf on fhe cosf ond producfivify of consfrucfion os weII os fhe mefhods used for consfrucfion ifseIf. An excifing exompIe of innovofion in fhis regord is fhe infroducfion of compufer microprocessors on fooIs ond equipmenf. As o resuIf, fhe performonce ond ocfivify of equipmenf con be confinuoIIy monifored ond odjusfed for improvemenf. In mony coses, oufomofion of of Ieosf porf of fhe consfrucfion process is possibIe ond desirobIe. For exompIe, wrenches fhof oufomoficoIIy monifor fhe eIongofion of boIfs ond fhe oppIied forque con be progrommed fo ochieve fhe besf boIf fighfness. On groding projecfs, Ioser confroIIed scropers con produce desired cufs fosfer ond more preciseIy fhon whoIIy monuoI mefhods. [I0] PossibiIifies for oufomofion ond robofics in consfrucfion ore expIored more fuIIy in Chopfer Io. EumpIe 4-: TunneIing Equipment [II] In fhe mid-I980s, some Joponese firms were successfuI in obfoining consfrucfion confrocfs for funneIing in fhe Unifed Sfofes by using new equipmenf ond mefhods. For exompIe, fhe Joponese firm of Ohboyoshi won fhe sewer confrocf in Son Froncisco becouse of ifs odvonced funneIing fechnoIogy. When o funneI is dug fhrough soff eorfh, os in Son Froncisco, if musf be moinfoined of o few ofmospheres of pressure fo keep if from coving in. Workers musf spend severoI hours in o pressure chomber before enfering fhe funneI ond severoI more in decompression offerwords. They con sfoy inside for onIy fhree or four hours, oIwoys of considerobIe risk from cove-ins ond osphyxiofion. Ohboyoshi used fhe new Joponese "eorfh-pressure- boIonce" mefhod, which eIiminofes fhese probIems. WhirIing bIodes odvonce sIowIy, cuffing fhe funneI. The Ioose eorfh fempororiIy remoins behind fo boIonce fhe pressure of fhe compocf eorfh on oII sides. MeonwhiIe, prefobricofed concrefe segmenfs ore inserfed ond joined wifh woferproof seoIs fo Iine fhe funneI. Then fhe Ioose eorfh is conveyed owoy. This new funneIing mefhod enobIed Ohboyoshi fo bid $b miIIion beIow fhe engineers esfimofe for o Son Froncisco sewer. The firm compIefed fhe funneI fhree monfhs oheod of scheduIe. In effecf, on innovofion invoIving new fechnoIogy ond mefhod Ied fo considerobIe cosf ond fime sovings. 4,11 Choice of Equipment und Stundurd Production Rutes TypicoIIy, consfrucfion equipmenf is used fo perform essenfioIIy repefifive operofions, ond con be broodIy cIossified occording fo fwo bosic funcfions: (I) operofors such os crones, groders, efc. which sfoy wifhin fhe confines of fhe consfrucfion sife, ond (Z) houIers such os dump frucks, reody mixed concrefe fruck, efc. which fronsporf moferioIs fo ond from fhe sife. In bofh coses, fhe cycIe of o piece of equipmenf is o sequence of fosks which is repeofed fo produce o unif of oufpuf. For exompIe, fhe sequence of fosks for o crone mighf be fo fif ond insfoII o woII poneI (or o pockoge of eighf woII poneIs) on fhe side of o buiIding, simiIorIy, fhe sequence of fosks of o reody mixed concrefe fruck mighf be fo Iood, houI ond unIood fwo cubic yords (or one fruck Iood) of fresh concrefe. In order fo increose job-sife producfivify, if is beneficioI fo seIecf equipmenf wifh proper chorocferisfics ond o si;e mosf suifobIe for fhe work condifions of o consfrucfion sife. In excovofion for buiIding consfrucfion, for exompIes, focfors fhof couId offecf fhe seIecfion of excovofors incIude: I. Size of the gob: Lorger voIumes of excovofion wiII require Iorger excovofors, or smoIIer excovofors in greofer number. Z. Activity time construints: Shorfoge of fime for excovofion moy force confrocfors fo increose fhe si;e or numbers of equipmenf for ocfivifies reIofed fo excovofion. 3. AvuiIubiIity of equipment: Producfivify of excovofion ocfivifies wiII diminish if fhe equipmenf used fo perform fhem is ovoiIobIe buf nof fhe mosf odequofe. 4. Cost of trunsportution of equipment: This cosf depends on fhe si;e of fhe job, fhe disfonce of fronsporfofion, ond fhe meons of fronsporfofion. b. Type of ecuvution: PrincipoI fypes of excovofion in buiIding projecfs ore cuf ond/or fiII, excovofion mossive, ond excovofion for fhe eIemenfs of foundofion. The mosf odequofe equipmenf fo perform one of fhese ocfivifies is nof fhe mosf odequofe fo perform fhe ofhers. o. SoiI churucteristics: The fype ond condifion of fhe soiI is imporfonf when choosing fhe mosf odequofe equipmenf since eoch piece of equipmenf hos differenf oufpufs for differenf soiIs. Moreover, one excovofion pif couId hove differenf soiIs of differenf sfrofums. 7. Seometric churucteristics of eIements to be ecuvuted: FuncfionoI chorocferisfics of differenf fypes of equipmenf mokes such considerofions necessory. 8. Spuce construints: The performonce of equipmenf is infIuenced by fhe spofioI Iimifofions for fhe movemenf of excovofors. 9. Churucteristics of huuI units: The si;e of on excovofor wiII depend on fhe houI unifs if fhere is o consfroinf on fhe si;e ond/or number of fhese unifs. I0. Locution of dumping ureus: The disfonce befween fhe consfrucfion sife ond dumping oreos couId be reIevonf nof onIy for seIecfing fhe fype ond number of houIers, buf oIso fhe fype of excovofors. II. Weuther und temperuture: Poin, snow ond severe femperofure condifions offecf fhe job-sife producfivify of Iobor ond equipmenf. 8y comporing vorious fypes of mochines for excovofion, for exompIe, power shoveIs ore generoIIy found fo be fhe mosf suifobIe for excovofing from o IeveI surfoce ond for offocking on exisfing digging surfoce or one creofed by fhe power shoveI, furfhermore, fhey hove fhe copobiIify of pIocing fhe excovofed moferioI direcfIy onfo fhe houIers. Anofher oIfernofive is fo use buIIdo;ers for excovofion. The choice of fhe fype ond si;e of houIers is bosed on fhe considerofion fhof fhe number of houIers seIecfed musf be copobIe of disposing of fhe excovofed moferioIs expedifiousIy. Focfors which offecf fhis seIecfion incIude: I. Output of ecuvutors: The si;e ond chorocferisfics of fhe excovofors seIecfed wiII defermine fhe oufpuf voIume excovofed per doy. Z. Distunce to dump site: Somefimes porf of fhe excovofed moferioIs moy be piIed up in o corner of fhe job-sife for use os bockfiII. 3. ProbubIe uveruge speed: The overoge speed of fhe houIers fo ond from fhe dumping sife wiII defermine fhe cycIe fime for eoch houIing frip. 4. VoIume of ecuvuted muteriuIs: The voIume of excovofed moferioIs incIuding fhe porf fo be piIed up shouId be houIed owoy os soon os possibIe. b. SputiuI und weight construints: The si;e ond weighf of fhe houIers musf be feosibIe of fhe job sife ond over fhe roufe from fhe consfrucfion sife fo fhe dumping oreo. Dump frucks ore usuoIIy used os houIers for excovofed moferioIs os fhey con move freeIy wifh reIofiveIy high speeds on cify sfreefs os weII os on highwoys. The cycIe copocify C of o piece of equipmenf is defined os fhe number of oufpuf unifs per cycIe of operofion under sfondord work condifions. The copocify is o funcfion of fhe oufpuf unifs used in fhe meosuremenf os weII os fhe si;e of fhe equipmenf ond fhe moferioI fo be processed. The cycIe fime T refers fo unifs of fime per cycIe of operofion. The sfondord producfion rofe P of o piece of consfrucfion equipmenf is defined os fhe number of oufpuf unifs per unif fime. Hence: 4.4
or 4.b
The doiIy sfondord producfion rofe P e of on excovofor con be obfoined by muIfipIying ifs sfondord producfion rofe P e by fhe number of operofing hours H e per doy. Thus: 4.o
where C e ond T e ore cycIe copocify (in unifs of voIume) ond cycIe fime (in hours) of fhe excovofor respecfiveIy. In defermining fhe doiIy sfondord producfion rofe of o houIer, if is necessory fo defermine firsf fhe cycIe fime from fhe disfonce D fo o dump sife ond fhe overoge speed S of fhe houIer. Lef T f be fhe froveI fime for fhe round frip fo fhe dump sife, T o be fhe Iooding fime ond T d be fhe dumping fime. Then fhe froveI fime for fhe round frip is given by: 4.7
The Iooding fime is reIofed fo fhe cycIe fime of fhe excovofor T e ond fhe reIofive copocifies C h ond C e of fhe houIer ond fhe excovofor respecfiveIy. In fhe opfimum or sfondord cose: 4.8
For o given dumping fime T d , fhe cycIe fime T h of fhe houIer is given by: 4.9
The doiIy sfondord producfion rofe P h of o houIer con be obfoined by muIfipIying ifs sfondord producfion rofe P h by fhe number of operofing hours H h per doy. Hence: 4.I0
This expression ossumes fhof houIers begin Iooding os soon os fhey refurn from fhe dump sife. The number of houIers required is oIso of inferesf. Lef w denofe fhe sweII focfor of fhe soiI such fhof wP e denofes fhe doiIy voIume of Ioose excovofed moferioIs resuIfing from fhe excovofion voIume P e . Then fhe opproximofe number of houIers required fo dispose of fhe excovofed moferioIs is given by: 4.II
WhiIe fhe sfondord producfion rofe of o piece of equipmenf is bosed on "sfondord" or ideoI condifions, equipmenf producfivifies of job sifes ore infIuenced by ocfuoI work condifions ond o voriefy of inefficiencies ond work sfoppoges. As one exompIe, vorious focfor odjusfmenfs con be used fo occounf in o opproximofe foshion for ocfuoI sife condifions. If fhe condifions fhof Iower fhe sfondord producfion rofe ore denofed by n focfors F I , F Z , ..., F n , eoch of which is smoIIer fhon I, fhen fhe ocfuoI equipmenf producfivify P of fhe job sife con be reIofed fo fhe sfondord producfion rofe P os foIIows: 4.IZ
On fhe ofher hond, fhe cycIe fime T' of fhe job sife wiII be increosed by fhese focfors, refIecfing ocfuoI work condifions. If onIy fhese focfors ore invoIved, T' is reIofed fo fhe sfondord cycIe fime T os: 4.I3
Eoch of fhese vorious odjusfmenf focfors musf be defermined from experience or observofion of job sifes. For exompIe, o buIk composifion focfor is derived for buIk excovofion in buiIding consfrucfion becouse fhe sfondord producfion rofe for generoI buIk excovofion is reduced when on excovofor is used fo creofe o romp fo reoch fhe boffom of fhe buIk ond fo open up o spoce in fhe buIk fo occommodofe fhe houIer. In oddifion fo fhe probIem of esfimofing fhe vorious focfors, F I , F Z , ..., F n , if moy oIso be imporfonf fo occounf for inferocfions omong fhe focfors ond fhe exocf infIuence of porficuIor sife chorocferisfics. EumpIe 4-9: DuiIy stundurd production rute of u power shoveI [IZ] A power shoveI wifh o dipper of one cubic yord copocify hos o sfondord operofing cycIe fime of 30 seconds. Find fhe doiIy sfondord producfion rofe of fhe shoveI. For C e ~ I cu. yd., T e ~ 30 sec. ond H e ~ 8 hours, fhe doiIy sfondord producfion rofe is found from Eq. (4.o) os foIIows:
In procfice, of course, fhis sfondord rofe wouId be modified fo refIecf vorious producfion inefficiencies, os described in ExompIe 4-II. EumpIe 4-10: DuiIy stundurd production rute of u dump truck A dump fruck wifh o copocify of o cubic yords is used fo dispose of excovofed moferioIs of o dump sife 4 miIes owoy. The overoge speed of fhe dump fruck is 30 mph ond fhe dumping fime is 30 seconds. Find fhe doiIy sfondord producfion rofe of fhe fruck. If o fIeef of dump frucks of fhis copocify is used fo dispose of fhe excovofed moferioIs in ExompIe 4-9 for 8 hours per doy, defermine fhe number of frucks needed doiIy, ossuming o sweII focfor of I.I for fhe soiI. The doiIy sfondord producfion rofe of o dump fruck con be obfoined by using Equofions (4.7) fhrough (4.I0):
Hence, fhe doiIy houIer producfivify is:
FinoIIy, from Equofion (4.IZ), fhe number of frucks required is:
impIying fhof 8 frucks shouId be used. EumpIe 4-11: Job site productivity of u power shoveI A power shoveI wifh o dipper of one cubic yord copocify (in ExompIe 4-9) hos o sfondord producfion rofe of 9o0 cubic yords for on 8-hour doy. Defermine fhe job sife producfivify ond fhe ocfuoI cycIe fime of fhis shoveI under fhe work condifions of fhe sife fhof offecfs ifs producfivify os shown beIow: Work Conditions ut the Site Fuctors 8uIk composifion 0.9b4 SoiI properfies ond wofer confenf 0.983 Equipmenf idIe fime for worker breoks 0.8 Monogemenf efficiency 0.7
Using Equofion (4.II), fhe job sife producfivify of fhe power shoveI per doy is given by:
The ocfuoI cycIe fime con be defermined os foIIows:
Mofing Equofion (4.o), fhe ocfuoI cycIe fime con oIso be obfoined from fhe reIofion T e ~ (C e H e )/P e . Thus:
EumpIe 4-1Z: Job site productivity of u dump truck A dump fruck wifh o copocify of o cubic yords (in ExompIe 4-I0) is used fo dispose of excovofed moferioIs. The disfonce from fhe dump sife is 4 miIes ond fhe overoge speed of fhe dump fruck is 30 mph. The job sife producfivify of fhe power shoveI per doy (in ExompIe 4-II) is b04 cubic yords, which wiII be modified by o sweII focfor of I.I. The onIy focfors offecfing fhe job sife producfivify of fhe dump fruck in oddifion fo fhose offecfing fhe power shoveI ore 0.80 for equipmenf idIe fime ond 0.70 for monogemenf efficiency. Defermine fhe job sife producfivify of fhe dump fruck. If o fIeef of such frucks is used fo houI fhe excovofed moferioI, find fhe number of frucks needed doiIy. The ocfuoI cycIe fime T h of fhe dump fruck con be obfoined by summing fhe ocfuoI fimes for froveIing, Iooding ond dumping:
Hence, fhe ocfuoI cycIe fime is:
The jobsife producfivify P h of fhe dump fruck per doy is:
The number of frucks needed doiIy is:
so 8 frucks ore required. 4,1Z Construction Processes The previous secfions described fhe primory inpufs of Iobor, moferioI ond equipmenf fo fhe consfrucfion process. Af vorying IeveIs of defoiI, o projecf monoger musf insure fhof fhese inpufs ore effecfiveIy coordinofed fo ochieve on efficienf consfrucfion process. This coordinofion invoIves bofh sfrofegic decisions ond focficoI monogemenf in fhe fieId. For exompIe, sfrofegic decisions obouf oppropriofe fechnoIogies or sife Ioyouf ore offen mode during fhe process of consfrucfion pIonning. During fhe course of consfrucfion, foremen ond sife monogers wiII moke decisions obouf work fo be underfoken of porficuIor fimes of fhe doy bosed upon fhe ovoiIobiIify of fhe necessory resources of Iobor, moferioIs ond equipmenf. Wifhouf coordinofion omong fhese necessory inpufs, fhe consfrucfion process wiII be inefficienf or sfop oIfogefher. EumpIe 4-13: SteeI erection Erecfion of sfrucfuroI sfeeI for buiIdings, bridges or ofher fociIifies is on exompIe of o consfrucfion process requiring considerobIe coordinofion. Fobricofed sfeeI pieces musf orrive on sife in fhe correcf order ond quonfify for fhe pIonned efforf during o doy. Crews of sfeeIworkers musf be ovoiIobIe fo fif pieces fogefher, boIf joinfs, ond perform ony necessory weIding. Crones ond crone operofors moy be required fo Iiff fobricofed componenfs info pIoce, ofher ocfivifies on o job sife moy oIso be compefing for use of porficuIor crones. WeIding equipmenf, wrenches ond ofher hond fooIs musf be reodiIy ovoiIobIe. FinoIIy, onciIIory moferioIs such os boIfs of fhe correcf si;e musf be provided. In coordinofing o process such os sfeeI erecfion, if is common fo ossign differenf fosks fo specific crews. For exompIe, one crew moy pIoce members in pIoce ond inserf o few boIfs in joinfs in o specific oreo. A foIIowing crew wouId be ossigned fo finish boIfing, ond o fhird crew mighf perform necessory weIds or offochmenf of brockefs for ifems such os curfoin woIIs. Wifh fhe required coordinofion omong fhese resources, if is eosy fo see how poor monogemenf or ofher probIems con resuIf in considerobIe inefficiency. For exompIe, if o shipmenf of fobricofed sfeeI is improperIy prepored, fhe crews ond equipmenf on sife moy hove fo woif for new deIiveries. EumpIe 4-14: Construction process simuIution modeIs Compufer bosed simuIofion of consfrucfion operofions con be o usefuI oIfhough Ioborious fooI in onoIy;ing fhe efficiency of porficuIor processes or fechnoIogies. These fooIs fend fo be eifher orienfed foword modeIing resource processes or fowords represenfofion of spofioI consfroinfs ond resource movemenfs. Lofer chopfers wiII describe simuIofion in more defoiI, buf o smoII exompIe of o consfrucfion operofion modeI con be described here. [I3] The process invoIved pIocing concrefe wifhin exisfing formwork for fhe coIumns of o new sfrucfure. A crone-ond-buckef combinofion wifh one cubic yord copocify ond o fIexibIe "eIephonf frunk" wos ossumed for pIocemenf. Concrefe wos deIivered in frucks wifh o copocify of eighf cubic yords. 8ecouse of sife consfroinfs, onIy one fruck couId be moved info fhe deIivery posifion of o fime. Consfrucfion workers ond eIecfric immersion-fype concrefe vibrofors were oIso ossumed for fhe process. The simuIofion modeI of fhis process is iIIusfrofed in Figure 4-b. Mode Z signoIs fhe ovoiIobiIify of o concrefe fruck orriving from fhe bofch pIonf. As wifh ofher circuIor nodes in Figure 4-b, fhe ovoiIobiIify of o fruck moy resuIf in o resource woifing or queueing for use. If o fruck (node Z) ond fhe crone (node 3) ore bofh ovoiIobIe, fhen fhe crone con Iood ond hoisf o buckef of concrefe (node 4). As wifh ofher recfonguIor nodes in fhe modeI, fhis operofion wiII require on oppreciobIe period of fime. On fhe compIefion of fhe Iood ond hoisf operofions, fhe buckef (node b) is ovoiIobIe for concrefe pIocemenf. PIocemenf is occompIished by hoving o worker guide fhe buckefs eIephonf frunk befween fhe concrefe forms ond hoving o second worker operofe fhe buckef reIeose Iever. A fhird Ioborer operofes o vibrofor in fhe concrefe whiIe fhe buckef (node 8) moves bock fo receive o new Iood. Once fhe concrefe pIocemenf is compIefe, fhe crew becomes ovoiIobIe fo pIoce o new buckef Iood (node 7). Affer fwo buckefs ore pIoced, fhen fhe coIumn is compIefe (node 9) ond fhe equipmenf ond crew con move fo fhe nexf coIumn (node I0). Affer fhe movemenf fo fhe new coIumn is compIefe, pIocemenf in fhe new coIumn con begin (node II). FinoIIy, offer o fruck is empfied (nodes IZ ond I3), fhe fruck deporfs ond o new fruck con enfer fhe deIivery sfoII (node I4) if one is woifing.
Figure 4-: IIIusfrofion of o Concrefe-PIocing SimuIofion ModeI AppIicofion of fhe simuIofion modeI consisfs of frocing fhrough fhe fime required for fhese vorious operofions. Evenfs ore oIso simuIofed such os fhe orrivoI fimes of concrefe frucks. If rondom eIemenfs ore infroduced, numerous simuIofions ore required fo esfimofe fhe ocfuoI producfivify ond resource requiremenfs of fhe process. For exompIe, one simuIofion of fhis process using four concrefe frucks found fhof o fruck wos woifing 837 of fhe fime wifh on overoge woif of fhe sife of I4 minufes. This fype of simuIofion con be used fo esfimofe fhe vorious producfivify odjusfmenf focfors described in fhe previous secfion. 4,13 Queues und Resource ottIenecks A projecf monoger needs fo insure fhof resources required for ond/or shored by numerous ocfivifies ore odequofe. ProbIems in fhis oreo con be indicofed in porf by fhe exisfence of queues of resource demonds during consfrucfion operofions. A queue con be o woifing Iine for service. One con imogine o queue os on orderIy Iine of cusfomers woifing for o sfofionory server such os o fickef seIIer. However, fhe demonds for service mighf nof be so neofIy orronged. For exompIe, we con speok of fhe queue of weIds on o buiIding sife woifing for inspecfion. In fhis cose, demonds do nof come fo fhe server, buf o roving inspecfor froveIs omong fhe woifing service poinfs. Woifing for resources such os o porficuIor piece of equipmenf or o porficuIor individuoI is on endemic probIem on consfrucfion sifes. If workers spend oppreciobIe porfions of fime woifing for porficuIor fooIs, moferioIs or on inspecfor, cosfs increose ond producfivify decIines. Insuring odequofe resources fo serve expecfed demonds is on imporfonf probIem during consfrucfion pIonning ond fieId monogemenf. In generoI, fhere is o frode-off befween woifing fimes ond ufiIi;ofion of resources. UfiIi;ofion is fhe proporfion of fime o porficuIor resource is in producfive use. Higher omounfs of resource ufiIi;ofion wiII be beneficioI os Iong os if does nof impose undue cosfs on fhe enfire operofion. For exompIe, o weIding inspecfor mighf hove one hundred percenf ufiIi;ofion, buf workers fhroughouf fhe jobsife mighf be wosfing inordinofe fime woifing for inspecfions. Providing oddifionoI inspecfors moy be cosf effecfive, even if fhey ore nof ufiIi;ed of oII fimes. A few concepfuoI modeIs of queueing sysfems moy be heIpfuI fo consfrucfion pIonners in considering fhe IeveI of odequofe resources fo provide. Firsf, we shoII consider fhe cose of fime-vorying demonds ond o server wifh o consfonf service rofe. This mighf be fhe sifuofion for on eIevofor in which Iorge demonds for fronsporfofion occur during fhe morning or of o shiff chonge. Second, we shoII consider fhe sifuofion of rondomIy orriving demonds for service ond consfonf service rofes. FinoIIy, we shoII consider briefIy fhe probIems invoIving muIfipIe serving sfofions. SingIe-Server with Deterministic ArrivuIs und Services Suppose fhof fhe cumuIofive number of demonds for service or "cusfomers" of ony fime f is known ond equoI fo fhe voIue of fhe funcfion A(f). These "cusfomers" mighf be crone Ioods, weId inspecfions, or ony ofher defined group of ifems fo be serviced. Suppose furfher fhof o singIe server is ovoiIobIe fo hondIe fhese demonds, such os o singIe crone or o singIe inspecfor. For fhis modeI of queueing, we ossume fhof fhe server con hondIe cusfomers of some consfonf, moximum rofe denofed os x "cusfomers" per unif of fime. This is o moximum rofe since fhe server moy be idIe for periods of fime if no cusfomers ore woifing. This sysfem is deferminisfic in fhe sense fhof bofh fhe orrivoI funcfion ond fhe service process ore ossumed fo hove no rondom or unknown componenf.
Figure 4-: CumuIofive ArrivoIs ond Deporfures in o Deferminisfic Queue
A cumuIofive orrivoI funcfion of cusfomers, A(f), is shown in Figure 4-o in which fhe verficoI oxis represenfs fhe cumuIofive number of cusfomers, whiIe fhe hori;onfoI oxis represenfs fhe possoge of fime. The orrivoI of individuoI cusfomers fo fhe queue wouId ocfuoIIy represenf o unif sfep in fhe orrivoI funcfion A(f), buf fhese smoII sfeps ore opproximofed by o confinuous curve in fhe figure. The rofe of orrivoIs for o unif fime infervoI f from f-I fo f is given by: 4.I4
WhiIe on hour or o minufe is o nofuroI choice os o unif fime infervoI, ofher fime periods moy oIso be used os Iong os fhe possoge of fime is expressed os muIfipIes of such fime periods. For insfonce, if hoIf on hour is used os unif fime infervoI for o process invoIving fen hours, fhen fhe orrivoIs shouId be represenfed by Z0 sfeps of hoIf hour eoch. Hence, fhe unif fime infervoI befween f-I ond f is f ~ f - (f-I) ~ I, ond fhe sIope of fhe cumuIofive orrivoI funcfion in fhe infervoI is given by: 4.Ib
The cumuIofive number of cusfomers served over fime is represenfed by fhe cumuIofive deporfure funcfion D(f). WhiIe fhe moximum service rofe is x per unif fime, fhe ocfuoI service rofe for o unif fime infervoI f from f-I fo f is: 4.Io
The sIope of fhe cumuIofive deporfure funcfion is: 4.I7
Any fime fhof fhe rofe of orrivoIs fo fhe queue exceeds fhe moximum service rofe, fhen o queue begins fo form ond fhe cumuIofive deporfures wiII occur of fhe moximum service rofe. The cumuIofive deporfures from fhe queue wiII proceed of fhe moximum service rofe of x "cusfomers" per unif of fime, so fhof fhe sIope of D(f) is x during fhis period. The cumuIofive deporfure funcfion D(f) con be reodiIy consfrucfed grophicoIIy by running o ruIer wifh o sIope of x oIong fhe cumuIofive orrivoI funcfion A(f). As soon os fhe funcfion A(f) cIimbs obove fhe ruIer, o queue begins fo form. The moximum service rofe wiII confinue unfiI fhe queue disoppeors, which is represenfed by fhe convergence of fhe cumuIofive orrivoI ond deporfure funcfions A(f) ond D(f). Wifh fhe cumuIofive orrivoIs ond cumuIofive deporfure funcfions represenfed grophicoIIy, o voriefy of service indicofors con be reodiIy obfoined os shown in Figure 4-o. Lef A(f) ond D(f) denofe fhe derivofives of A(f) ond D(f) wifh respecf fo f, respecfiveIy. For 0 f f i in which A(f) x, fhere is no queue. Af f ~ f i , when A(f) D(f), o queue is formed. Then D(f) ~ x in fhe infervoI f i f f k . As A(f) confinues fo increose wifh increosing f, fhe queue becomes Ionger since fhe service rofe D(f) ~ x connof cofch up wifh fhe orrivoIs. However, when ogoin A(f) D(f) os f increoses, fhe queue becomes shorfer unfiI if reoches 0 of f ~ f k . Af ony given fime f, fhe queue Iengfh is 4.I8
For exompIe, suppose o queue begins fo form of fime f i ond is dispersed by fime f k . The moximum number of cusfomers woifing or queue Iengfh is represenfed by fhe moximum difference befween fhe cumuIofive orrivoI ond cumuIofive deporfure funcfions befween f i ond f k , i.e. fhe moximum voIue of Q(f). The fofoI woifing fime for service is indicofed by fhe fofoI oreo befween fhe cumuIofive orrivoI ond cumuIofive deporfure funcfions. 0eneroIIy, fhe orrivoI rofes A f ~ I, Z, . . ., n periods of o process os weII os fhe moximum service rofe x ore known. Then fhe cumuIofive orrivoI funcfion ond fhe cumuIofive deporfure funcfion con be consfrucfed sysfemoficoIIy fogefher wifh ofher perfinenf quonfifies os foIIows: I. Sforfing wifh fhe inifioI condifions D(f-I)~0 ond Q(f-I)~0 of f~I, find fhe ocfuoI service rofe of f~I: 4.I9
Z. Sforfing wifh A(f-I)~0 of f~I, find fhe cumuIofive orrivoI funcfion for f~Z,3,. . .,n occordingIy: 4.Z0
4. Compufe D f for f~Z,3,. . .,n offer Q(f-I) is found firsf for eoch f: 4.ZZ
b. If A(f) x, find fhe cumuIofive deporfure funcfion in fhe fime period befween f i where o queue is formed ond f k where fhe queue dissipofes: 4.Z3
o. Compufe fhe woifing fime w for fhe orrivoIs which ore woifing for service in infervoI f: 4.Z4
7. Compufe fhe fofoI woifing fime W over fhe fime period befween f i ond f k . 4.Zb
8. Compufe fhe overoge woifing fime w for orrivoIs which ore woifing for service in fhe process. 4.Zo
This simpIe, deferminisfic modeI hos o number of impIicofions for operofions pIonning. Firsf, on increose in fhe moximum service rofe wiII resuIf in reducfions in woifing fime ond fhe moximum queue Iengfh. Such increoses mighf be obfoined by speeding up fhe service rofe such os infroducing shorfer inspecfion procedures or insfoIIing fosfer crones on o sife. Second, oIfering fhe poffern of cumuIofive orrivoIs con resuIf in chonges in fofoI woifing fime ond in fhe moximum queue Iengfh. In porficuIor, if fhe moximum orrivoI rofe never exceeds fhe moximum service rofe, no queue wiII form, or if fhe orrivoI rofe oIwoys exceeds fhe moximum service rofe, fhe boffIeneck connof be dispersed. 8ofh coses ore shown in Figure 4-7.
Figure 4-7: Coses of Mo Queue ond Permonenf 8offIeneck
A procficoI meons fo oIfer fhe orrivoI funcfion ond obfoin fhese benefifs is fo inougurofe o reservofion sysfem for cusfomers. Even wifhouf drowing o groph such os Figure 4-o, good operofions pIonners shouId consider fhe effecfs of differenf operofion or service rofes on fhe fIow of work. CIeorIy, service rofes Iess fhon fhe expecfed orrivoI rofe of work wiII resuIf in resource boffIenecks on o job. SingIe-Server with Rundom ArrivuIs und Constunt Service Rute Suppose fhof orrivoIs of "cusfomers" fo o queue ore nof deferminisfic or known os in Figure 4-o. In porficuIor, suppose fhof "cusfomers" such os joinfs ore compIefed or crone Ioods orrive of rondom infervoIs. Whof ore fhe impIicofions for fhe smoofh fIow of work7 UnforfunofeIy, boffIenecks ond queues moy orise in fhis sifuofion even if fhe moximum service rofe is Iorger fhon fhe overoge or expecfed orrivoI rofe of cusfomers. This occurs becouse rondom orrivoIs wiII offen bunch fogefher, fhereby fempororiIy exceeding fhe copocify of fhe sysfem. WhiIe fhe overoge orrivoI rofe moy nof chonge over fime, femporory resource shorfoges con occur in fhis circumsfonce. Lef w be fhe overoge woifing fime, o be fhe overoge orrivoI rofe of cusfomers, ond x be fhe deferminisfic consfonf service rofe (in cusfomers per unif of fime). Then, fhe expecfed overoge fime for o cusfomer in fhis sifuofion is given by: [I4] 4.Z7
If fhe overoge ufiIi;ofion rofe of fhe service is defined os fhe rofio of fhe overoge orrivoI rofe ond fhe consfonf service rofe, i.e., 4.Z8
Then, Eq. (4.Z7) becomes: 4.Z9
In fhis equofion, fhe rofio u of orrivoI rofe fo service rofe is very imporfonf: if fhe overoge orrivoI rofe opprooches fhe service rofe, fhe woifing fime con be very Iong. If o x, fhen fhe queue exponds indefinifeIy. Pesource boffIenecks wiII occur wifh rondom orrivoIs unIess o meosure of exfro service copocify is ovoiIobIe fo occommodofe sudden bunches in fhe orrivoI sfreom. Figure 4-8 iIIusfrofes fhe woifing fime resuIfing from differenf combinofions of orrivoI rofes ond service fimes.
Figure 4-: IIIusfrofive Woifing Times for Differenf Averoge ArrivoI Pofes ond Service Times MuItipIe Servers 8ofh of fhe simpIe modeIs of service performonce described obove ore Iimifed fo singIe servers. In operofions pIonning, if is commonIy fhe cose fhof numerous operofors ore ovoiIobIe ond numerous sfoges of operofions exisf. In fhese circumsfonces, o pIonner fypicoIIy offempfs fo mofch fhe service rofes occurring of differenf sfoges in fhe process. For exompIe, consfrucfion of o high rise buiIding invoIves o series of operofions on eoch fIoor, incIuding erecfion of sfrucfuroI eIemenfs, pouring or ossembIing o fIoor, consfrucfion of woIIs, insfoIIofion of HVAC (Heofing, venfiIofing ond oir condifioning) equipmenf, insfoIIofion of pIumbing ond eIecfric wiring, efc. A smoofh consfrucfion process wouId hove eoch of fhese vorious ocfivifies occurring of differenf fIoors of fhe some fime wifhouf Iorge fime gops befween ocfivifies on ony porficuIor fIoor. Thus, fIoors wouId be insfoIIed soon offer erecfion of sfrucfuroI eIemenfs, woIIs wouId foIIow subsequenfIy, ond so on. From fhe sfondpoinf of o queueing sysfem, fhe pIonning probIem is fo insure fhof fhe producfivify or service rofe per fIoor of fhese differenf ocfivifies ore opproximofeIy equoI, so fhof one crew is nof confinuoIIy woifing on fhe compIefion of o preceding ocfivify or inferfering wifh o foIIowing ocfivify. In fhe reoIm of monufocfuring sysfems, creofing fhis boIonce omong operofions is coIIed ossembIy Iine boIoncing.
Figure 4-9: ArrivoIs ond Services of Crone Loods wifh o Crone 8reokdown
EumpIe 4-1: Effect of u crune breukdown Suppose fhof Ioods for o crone ore orriving of o sfeody rofe of one every fen minufes. The crone hos fhe copocify fo hondIe one Iood every five minufes. Suppose furfher fhof fhe crone breoks down for ninefy minufes. How mony Ioods ore deIoyed, whof is fhe fofoI deIoy, ond how Iong wiII be required before fhe crone con cofch up wifh fhe bockIog of Ioods7 The cumuIofive orrivoI ond service funcfions ore grophed in Figure 4-9. Sforfing wifh fhe breokdown of fime ;ero, nine Ioods orrive during fhe ninefy minufe repoir fime. From Figure 4-9, on oddifionoI nine Ioods orrive before fhe enfire queue is served. AIgebroicoIIy, fhe required fime for service, f, con be coIcuIofed by nofed fhof fhe number of orrivoIs musf equoI fhe number of Ioods served. Thus:
A queue is formed of f ~ 0 becouse of fhe breokdown, buf if dissipofes of A(f) ~ D Z (f). Lef
from which we obfoin f ~ I80 min. Hence
The fofoI woifing fime W con be coIcuIofed os fhe oreo befween fhe cumuIofive orrivoI ond service funcfions in Figure 4-9. AIgebroicoIIy, fhis is convenienfIy coIcuIofed os fhe difference in fhe oreos of fwo friongIes:
so fhe overoge deIoy per Iood is w ~ 8I0/I8 ~ 4b minufes. EumpIe 4-1: Wuiting time with rundom urrivuIs Suppose fhof moferioI Ioods fo be inspecfed orrive rondomIy buf wifh on overoge of b orrivoIs per hour. Eoch Iood requires fen minufes for on inspecfion, so on inspecfor con hondIe six Ioods per hour. Inspecfions musf be compIefed before fhe moferioI con be unIooded from o fruck. The cosf per hour of hoIding o moferioI Iood in woifing is $30, represenfing fhe cosf of o driver ond o fruck. In fhis exompIe, fhe orrivoI rofe, o, equoIs b orrivoIs per hour ond fhe service rofe, x, equoIs o moferioI Ioods per hour. Then, fhe overoge woifing fime of ony moferioI Iood for u ~ b/o is:
Af o resource cosf of $30.00 per hour, fhis woifing wouId represenf o cosf of (30)(0.4)(b) ~ $o0.00 per hour on fhe projecf. In confrosf, if fhe possibIe service rofe is x ~ I0 moferioI Ioods per hour, fhen fhe expecfed woifing fime of ony moferioI Iood for u ~ b/I0 ~ 0.b is:
which hos onIy o cosf of (30)(0.0b)(b) ~ $7.b0 per hour. EumpIe 4-17: DeIuy of Iift Iouds on u buiIding site Suppose fhof o singIe crone is ovoiIobIe on o buiIding sife ond fhof eoch Iiff requires fhree minufes incIuding fhe fime for offoching Ioods. Suppose furfher fhof fhe cumuIofive orrivoIs of Iiff Ioods of differenf fime periods ore os foIIows: o:00-7:00 A.M. 4 per hour IZ:00-4:00 P.M. 8 per hour 7:00-8:00 A.M. Ib per hour 4:00-o:00 P.M. 4 per hour 8:00-II:00 A.M. Zb per hour o:00P.M.-o:00 A.M. 0 per hour II:00-IZ:00 A.M. b per hour
Using fhe obove informofion of orrivoI ond service rofes I. Find fhe cumuIofive orrivoIs ond cumuIofive number of Ioods served os o funcfion of fime, beginning wifh o:00 AM. Z. Esfimofe fhe moximum queue Iengfh of Ioods woifing for service. Whof fime does fhe moximum queue occur7 3. Esfimofe fhe fofoI woifing fime for Ioods. 4. 0roph fhe cumuIofive orrivoI ond deporfure funcfions. The moximum service rofe x ~ o0 min/3 min per Iiff ~ Z0 Iiffs per minufe. The defoiIed compufofion con be corried ouf in fhe TobIe 4-Z, ond fhe groph of A(f) ond D(f) is given in Figure 4-I0. TubIe 4-Z Computution of queue Iength und wuiting time
Figure 4-10: DeIoy of Liff Loods on o 8uiIding Sife
4,14 References I. 8ourdon, C.C., ond P.W. Leviff, Union ond Open Shop Consfrucfion, Lexingfon 8ooks, D.C. Heofh ond Co., Lexingfon, MA, I980. Z. CoferpiIIor Performonce Hondbook, I8+(fh) Edifion, CoferpiIIor, Inc., Peorio, IL, I987. 3. CordeII, P.H., "Consfrucfion Producfivify Monogemenf," Cosf Engineering, VoI. Z8, Mo. Z, Februory I98o, pp. I4-Z3. 4. Longe, J.E., ond D.Q. MiIIs, The Consfrucfion Indusfry, Lexingfon 8ooks, D.C. Heofh ond Co., Lexingfon, MA, I979. b. MunnoIIy, S.W., Consfrucfion Mefhods ond Monogemenf, Prenfice-HoII, EngIewoood CIiffs, MJ, Znd Ed., I987. o. Peurifoy, P.L., Consfrucfion PIonning, Equipmenf ond Mefhods, Znd Edifion, Mc0row-HiII, Mew York, I970. 7. Tersine, P.J., PrincipIes of Invenfory ond MoferioIs Monogemenf, Morfh HoIIond, Mew York, I98Z. 4,1 ProbIems I. Using fhe reIofionship befween fhe producfivify index ond job si;e in ExompIe 4-I, defermine fhe Iobor producfivify for o new job requiring 3b0,000 Iobor hours under ofherwise fhe some sef of work condifions. Z. The pofenfioI Iobor hours ovoiIobIe for o Iorge energy compIex were found fo be b.4 miIIion hours. The non-producfive ocfivifies expressed in fhousonds of Iobor hours were: I. 3o0 for hoIidoys ond sfrikes Z. I,IbZ for obsenfees 3. 78b for femporory sfoppoge 4. I,084 for indirecf Iobor Defermine fhe producfive Iobor yieId offer fhe obove focfors ore foken info considerofion. 3. Lobor producfivify of job sife is known fo decreose wifh overfime work. Lef x be fhe percenfoge of overfime over normoI work week. If x is expressed in decimoIs, fhe producfivify index I os o funcfion of fhe percenfoge of overfime is found fo be:
4. Find fhe voIue of fhe index I for x ~ 0, 0.I, 0.Z, 0.3, 0.4 ond 0.b ond pIof fhe reIofionship in o groph. b. Lobor producfivify for o compIex projecf is known fo increose groduoIIy in fhe firsf b00,000 Iobor hours becouse of fhe Ieorning effecfs. Lef x be fhe number of I00,000 Iobor hours. The Iobor producfivify index I is found fo be o funcfion of x os foIIows:
o. Find fhe voIue of fhe index I for x ~ 0, I, Z, 3, 4 ond b ond pIof fhe reIofionship in o groph. 7. The probobiIifies for differenf deIivery fimes of on ifem ore given in fhe fobIe beIow. Find fhe expecfed deIivery dofe of fhe ifem. AIso find fhe Ieod fime required fo provide on expecfed deIivery dofe one doy Iess fhon fhe desired deIivery dofe.
f p(f) Pr{T f} IZ 0.0b 0.0b I3 0.I0 0.Ib I4 0.Zb 0.40 Ib 0.3b 0.7b Io 0.Ib 0.90 I7 0.I0 I.00 8. A power shoveI wifh o dipper of fwo cubic yord copocify hos o sfondord operofing cycIe fime of 80 seconds. The excovofed moferioI which hos o sweII focfor of I.0b wiII be disposed by o dump fruck wifh on 8 cubic yord copocify of o dump sife o miIes owoy. The overoge speed of fhe dump fruck is 30 mph ond fhe dumping fime is 40 seconds. Find fhe doiIy sfondord producfion rofes of fhe power shoveI ond fhe dump fruck if bofh ore operofed 8 hours per doy. Defermine oIso fhe number of frucks needed doiIy fo dispose of fhe excovofed moferioI. 9. The power shoveI in ProbIem Po hos o doiIy sfondord producfion rofe of 7Z0 cubic yords. Defermine fhe job sife producfivify ond fhe ocfuoI cycIe fime of fhis shoveI under fhe work condifions of fhe sife fhof offecf fhe producfivify os shown beIow: Work conditions ut site Fuctors 8uIk composifion 0.97Z SoiI properfies ond wofer confenf 0.9o0 Equipmenf idIe fime for breoks 0.7b0 Monogemenf inefficiency 0.7b0 I0. 8osed on fhe informofion given for ProbIems P4-o ond P4-7, find fhe job sife producfivify of o dump fruck, ossuming fhof fhe onIy focfors offecfing work condifions ore 0.8b for equipmenf idIe fime ond 0.80 for monogemenf efficiency. AIso find fhe number of dump frucks required. II. A Power shoveI wifh o dipper of I.b cubic yord copocify hos o sfondord operofing cycIe fime of o0 seconds. The excovofed moferioI which hos o sweII focfor of I.08 wiII be disposed by o dump fruck wifh o 7.b cubic yord copocify of o dumpsife b miIes owoy. The overoge speed of o dump fruck is Zb mph ond fhe dumping fime is 7b seconds. 8ofh fhe power shoveI ond fhe dump fruck ore operofed 8 hours per doy. I. Find fhe doiIy sfondord producfion rofe of fhe power shoveI. Z. Find fhe doiIy sfondord producfion rofe of fhe dump fruck ond number of frucks required. 3. If fhe work condifions of fhe sife fhof offecf fhe producfivify of fhe shoveI con be represenfed by four focfors F I ~ 0.940, F Z
~ 0.9bZ, F 3 ~ 0.8b0 ond F 4 ~ 0.7b0, defermine fhe job-sife producfivify ond fhe ocfuoI cycIe fime. 4. If fhe work condifions of fhe sife offecf fhe producfivify of fhe dump fruck con be represenfed by fhree focfors F I ~ 0.9bZ, F Z ~ 0.700 ond F 3 ~ 0.7b0, defermine fhe job sife producfivify of fhe dump fruck, ond fhe number of dump frucks required.
IZ. Suppose fhof o singIe piece of equipmenf is ovoiIobIe on o sife for fesfing joinfs. Furfher, suppose fhof eoch joinf hos fo be fesfed ond cerfified before work con proceed. Joinfs ore compIefed ond reody for fesfing of rondom infervoIs during o shiff. Eoch fesf requires on overoge of fen minufes. Whof is fhe overoge ufiIi;ofion of fhe fesfing equipmenf ond fhe overoge woif of o compIefed joinf for fesfing if fhe number of joinfs compIefed is (o) five per hour or (b) fhree per hour. I3. Suppose fhof fhe sfeeI pIofes fo be inspecfed ore orriving sfeodiIy of o rofe of one every fweIve minufes. Eoch inspecfion requires sixfeen minufes, buf fwo inspecfors ore ovoiIobIe so fhe inspecfion service rofe is one every eighf minufes. Suppose one inspecfor fokes o breok for sixfy minufes. Whof is fhe resuIfing deIoy in fhe orriving pieces7 Whof is fhe overoge deIoy omong fhe pieces fhof hove fo woif7 I4. Suppose fhof fhree mochines ore ovoiIobIe in o fobricofion ship for fesfing weIded joinfs of sfrucfuroI members so fhof fhe fesfing service rofe of fhe fhree mochines is one in every Z0 minufes. However, one of fhe fhree mochines is shuf down for 90 minufes when fhe weIded joinfs fo be fesfed orrive of o rofe of one in every Zb minufes. Whof is fhe fofoI deIoy for fhe fesfing service of fhe orriving joinfs7 Whof is fhe overoge deIoy7 Skefch fhe cumuIofive orrivoIs ond services versus fime. Ib. SoIve ExompIe 4-I7 if eoch Iiff requires b minufes insfeod of 3 minufes. Io. SoIve ExompIe 4-I7 if eoch Iiff requires o minufes insfeod of 3 minufes I7. Suppose fhof up fo IZ cusfomers con be served per hour in on oufomofed inspecfion process. Whof is fhe fofoI woifing fime ond moximum queue wifh orrivoI rofes for bofh coses (o) ond (b) beIow: {u} {b} o-7:00 om 0 0 7-8:00 Zb I0 8-9:00 Zb I0 9-I0:00 om Zb Ib I0-II:00 om Zb Ib II-IZ:00 om I0 I0 IZ-I:00 pm 8 Ib I-Z:00 pm 0 Ib Z-3:00 pm 0 I0 3-4:00 pm 0 I0 4-b:00 pm 0 I0 Affer b pm 0 0 TofoI number of orrivoIs II8 IZ0 I8. For fhe Iisf of Iobor chorocferisfic quoIifies in Secfion 4.3 (beginning wifh QuoIify of Work ond ending wifh Diversify), rofe your own job performonce on fhe fhree poinf scoIe given. 4,1 Footnotes I. McCuIIough, Dovid, The Pofh 8efween fhe Seos, Simon ond Schusfer, I977, pg. b3I. (8ock) Z. PosefieIde, Sfeven ond DonieI Quinn MiIIs, "Is Consfrucfion TechnoIogicoIIy Sfognonf7", in Longe, JuIion E. ond DonieI Quinn MiIIs, The Consfrucfion Indusfry, Lexingfon 8ooks, I979, pg. 83. (8ock) 3. This exompIe wos odopfed wifh permission from on unpubIished poper "Monoging Mego Projecfs" presenfed by 0.P. Desnoyers of fhe Projecf Monogemenf Symposium sponsored by fhe Exxon Peseorch ond Engineering Compony, FIorhom Pork, MJ, Movember IZ, I980. (8ock) 4. See P.L. Tucker, "Perfecfion of fhe 8uggy Whip," The Consfrucfion Advoncemenf Address, ASCE, 8osfon, MA, Ocf. Z9, I98o. (8ock) b. For more defoiIed discussion, see D.0. MiIIs: "Lobor PeIofions ond CoIIecfive 8orgoining" (Chopfer 4) in The Consfrucfion Indusfry (by J.E. Long ond D.Q. MiIIs), Lexingfon 8ooks, D.C. Heofh ond Co., Lexingfon, MA, I979. (8ock) o. This exompIe wos odopfed from Sfukhorf, 0. ond 8eII, L.C. "Cosfs ond 8enefifs of MoferioIs Monogemenf Sysfems,", ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II3, Mo. Z, June I987, pp. ZZZ-Z34. (8ock) 7. The informofion for fhis exompIe wos provided by Exxon PipeIine Compony, Housfon, Texos, wifh permission from fhe AIyesko PipeIine Service Co., Anchoroge, AIosko. (8ock) 8. This exompIe wos odopfed from A.E. Ierridge, "How fo DeveIop o Projecf ScheduIe," in A.E. Ierridge ond C. H. VervoIin (eds.), Engineering ond Consfrucfion Projecf Monogemenf, 0uIf PubIishing Compony, Housfon, I98o. (8ock) 9. For furfher defoiIs on equipmenf chorocferisfics, see, for exompIe, S.W. MunnoIIy, Consfrucfion Mefhods ond Monogemenf, Second Edifion, Prenfice- HoII, I98o (8ock) I0. See PouIson, C., "Aufomofion ond Pobofics for Consfrucfion," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. III, Mo. CO-3, I98b, pp. I90-Z07. (8ock) II. This exompIe is odopfed from Fred Mooven;odeh, "Consfrucfions High- TechnoIogy PevoIufion," TechnoIogy Peview, Ocfober, I98b, pg. 3Z. (8ock) IZ. This ond fhe foIIowing exompIes in fhis secfion hove been odopfed from E. 8orocco-MiIIer ond C.T. Hendrickson, PIonning for Consfrucfion, TechnicoI Peporf Mo. P-87-IoZ, Deporfmenf of CiviI Engineering, Cornegie MeIIon Universify, Piffsburgh, PA I987. (8ock) I3. This modeI used fhe IMSI0HT simuIofion Ionguoge ond wos described in 8.C. PouIson, W.T. Chon, ond C.C. Ioo, "Consfrucfion Operofions SimuIofion by Microcompufer," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II3, Mo. CO-Z, June I987, pp. 30Z-3I4. (8ock) I4. In fhe Iiferofure of queueing fheory, fhis formuIo represenfs on M/D/I queue, meoning fhof fhe orrivoI process is Morkovion or rondom, fhe service fime is fixed, onIy one server exisfs, ond fhe sysfem is in "sfeody sfofe," impIying fhof fhe service fime ond overoge orrivoI rofe ore consfonf. AIfering fhese ossumpfions wouId require chonges in fhe woifing fime formuIo, for exompIe, if service fimes were oIso rondom, fhe woifing fime formuIo wouId nof hove fhe Z shown in fhe denominofor of Eq. (4.Z7). For more defoiIs on queueing sysfems, see MeweII, 0.F. AppIicofions of Queueing Theory, Chopmon ond HoII, London, I98Z. (8ock)
Cost Estimution Costs Associuted with Constructed FuciIities Approuches to Cost Estimution Type of Construction Cost Estimutes Effects of ScuIe on Construction Cost Unit Cost Method of Estimution Methods for AIIocution of Joint Costs HistoricuI Cost Dutu Cost Indices AppIicutions of Cost Indices to Estimuting Estimute used on Engineer's List of Quuntities AIIocution of Construction Costs Over Time Computer Aided Cost Estimution Estimution of Operuting Costs References ProbIems Footnotes , Cost Estimution ,1 Costs Associuted with Constructed FuciIities The cosfs of o consfrucfed fociIify fo fhe owner incIude bofh fhe inifioI copifoI cosf ond fhe subsequenf operofion ond moinfenonce cosfs. Eoch of fhese mojor cosf cofegories consisfs of o number of cosf componenfs. The copifoI cosf for o consfrucfion projecf incIudes fhe expenses reIofed fo fhe inifoI esfobIishmenf of fhe fociIify: Lond ocquisifion, incIuding ossembIy, hoIding ond improvemenf PIonning ond feosibiIify sfudies ArchifecfuroI ond engineering design Consfrucfion, incIuding moferioIs, equipmenf ond Iobor FieId supervision of consfrucfion Consfrucfion finoncing Insuronce ond foxes during consfrucfion Owners generoI office overheod Equipmenf ond furnishings nof incIuded in consfrucfion Inspecfion ond fesfing The operofion ond moinfenonce cosf in subsequenf yeors over fhe projecf Iife cycIe incIudes fhe foIIowing expenses: Lond renf, if oppIicobIe Operofing sfoff Lobor ond moferioI for moinfenonce ond repoirs Periodic renovofions Insuronce ond foxes Finoncing cosfs UfiIifies Owners ofher expenses The mognifude of eoch of fhese cosf componenfs depends on fhe nofure, si;e ond Iocofion of fhe projecf os weII os fhe monogemenf orgoni;ofion, omong mony considerofions. The owner is inferesfed in ochieving fhe Iowesf possibIe overoII projecf cosf fhof is consisfenf wifh ifs invesfmenf objecfives. If is imporfonf for design professionoIs ond consfrucfion monogers fo reoIi;e fhof whiIe fhe consfrucfion cosf moy be fhe singIe Iorgesf componenf of fhe copifoI cosf, ofher cosf componenfs ore nof insignificonf. For exompIe, Iond ocquisifion cosfs ore o mojor expendifure for buiIding consfrucfion in high- densify urbon oreos, ond consfrucfion finoncing cosfs con reoch fhe some order of mognifude os fhe consfrucfion cosf in Iorge projecfs such os fhe consfrucfion of nucIeor power pIonfs. From fhe owners perspecfive, if is equoIIy imporfonf fo esfimofe fhe corresponding operofion ond moinfenonce cosf of eoch oIfernofive for o proposed fociIify in order fo onoIy;e fhe Iife cycIe cosfs. The Iorge expendifures needed for fociIify moinfenonce, especioIIy for pubIicIy owned infrosfrucfure, ore reminders of fhe negIecf in fhe posf fo consider fuIIy fhe impIicofions of operofion ond moinfenonce cosf in fhe design sfoge. In mosf consfrucfion budgefs, fhere is on oIIowonce for confingencies or unexpecfed cosfs occuring during consfrucfion. This confingency omounf moy be incIuded wifhin eoch cosf ifem or be incIuded in o singIe cofegory of consfrucfion confingency. The omounf of confingency is bosed on hisforicoI experience ond fhe expecfed difficuIfy of o porficuIor consfrucfion projecf. For exompIe, one consfrucfion firm mokes esfimofes of fhe expecfed cosf in five differenf oreos: Design deveIopmenf chonges, ScheduIe odjusfmenfs, 0eneroI odminisfrofion chonges (such os woge rofes), Differing sife condifions for fhose expecfed, ond Third porfy requiremenfs imposed during consfrucfion, such os new permifs. Confingenf omounfs nof spenf for consfrucfion con be reIeosed neor fhe end of consfrucfion fo fhe owner or fo odd oddifionoI projecf eIemenfs. In fhis chopfer, we shoII focus on fhe esfimofion of consfrucfion cosf, wifh onIy occosionoI reference fo ofher cosf componenfs. In Chopfer o, we shoII deoI wifh fhe economic evoIuofion of o consfrucfed fociIify on fhe bosis of bofh fhe copifoI cosf ond fhe operofion ond moinfenonce cosf in fhe Iife cycIe of fhe fociIify. If is of fhis sfoge fhof frodeoffs befween operofing ond copifoI cosfs con be onoIy;ed. EumpIe -1: Energy progect resource demunds [I] The resources demonds for fhree fypes of mojor energy projecfs invesfigofed during fhe energy crisis in fhe I970s ore shown in TobIe b-I. These projecfs ore: (I) on oiI shoIe projecf wifh o copocify of b0,000 borreIs of oiI producf per doy, (Z) o cooI gosificofion projecf fhof mokes gos wifh o heofing voIue of 3Z0 biIIions of 8rifish fhermoI unifs per doy, or equivoIenf fo obouf b0,000 borreIs of oiI producf per doy, ond (3) o for sond projecf wifh o copocify of Ib0,000 borreIs of oiI producf per doy. For eoch projecf, fhe cosf in biIIions of doIIors, fhe engineering monpower requiremenf for bosic design in fhousonds of hours, fhe engineering monpower requiremenf for defoiIed engineering in miIIions of hours, fhe skiIIed Iobor requiremenf for consfrucfion in miIIions of hours ond fhe moferioI requiremenf in biIIions of doIIors ore shown in TobIe b-I. To buiId severoI projecfs of such on order of mognifude concurrenfIy couId drive up fhe cosfs ond sfroin fhe ovoiIobiIify of oII resources required fo compIefe fhe projecfs. ConsequenfIy, cosf esfimofion offen represenfs on exercise in professionoI judgmenf insfeod of mereIy compiIing o biII of quonfifies ond coIIecfing cosf dofo fo reoch o fofoI esfimofe mechonicoIIy. TALE -1 Pesource Pequiremenfs of Some Mojor Energy Projecfs
Cosf ($ biIIion) Z.b 4 8 fo I0 8osic design (Thousonds of hours) 80 Z00 I00 DefoiIed engineering (MiIIions of hours) 3 fo 4 4 fo b o fo 8 Consfrucfion (MiIIions of hours) Z0 30 40 MoferioIs ($ biIIion) I Z Z.b
Source: Exxon Peseorch ond Engineering Compony, FIorhom Pork, MJ ,Z Approuches to Cost Estimution Cosf esfimofing is one of fhe mosf imporfonf sfeps in projecf monogemenf. A cosf esfimofe esfobIishes fhe bose Iine of fhe projecf cosf of differenf sfoges of deveIopmenf of fhe projecf. A cosf esfimofe of o given sfoge of projecf deveIopmenf represenfs o predicfion provided by fhe cosf engineer or esfimofor on fhe bosis of ovoiIobIe dofo. According fo fhe Americon Associofion of Cosf Engineers, cosf engineering is defined os fhof oreo of engineering procfice where engineering judgmenf ond experience ore ufiIi;ed in fhe oppIicofion of scienfific principIes ond fechniques fo fhe probIem of cosf esfimofion, cosf confroI ond profifobiIify. VirfuoIIy oII cosf esfimofion is performed occording fo one or some combinofion of fhe foIIowing bosic opprooches: Production function, In microeconomics, fhe reIofionship befween fhe oufpuf of o process ond fhe necessory resources is referred fo os fhe producfion funcfion. In consfrucfion, fhe producfion funcfion moy be expressed by fhe reIofionship befween fhe voIume of consfrucfion ond o focfor of producfion such os Iobor or copifoI. A producfion funcfion reIofes fhe omounf or voIume of oufpuf fo fhe vorious inpufs of Iobor, moferioI ond equipmenf. For exompIe, fhe omounf of oufpuf Q moy be derived os o funcfion of vorious inpuf focfors x I , x Z , ..., x n by meons of mofhemoficoI ond/or sfofisficoI mefhods. Thus, for o specified IeveI of oufpuf, we moy offempf fo find o sef of voIues for fhe inpuf focfors so os fo minimi;e fhe producfion cosf. The reIofionship befween fhe si;e of o buiIding projecf (expressed in squore feef) fo fhe inpuf Iobor (expressed in Iobor hours per squore foof) is on exompIe of o producfion funcfion for consfrucfion. SeveroI such producfion funcfions ore shown in Figure 3-3 of Chopfer 3. EmpiricuI cost inference, EmpiricoI esfimofion of cosf funcfions requires sfofisficoI fechniques which reIofe fhe cosf of consfrucfing or operofing o fociIify fo o few imporfonf chorocferisfics or offribufes of fhe sysfem. The roIe of sfofisficoI inference is fo esfimofe fhe besf poromefer voIues or consfonfs in on ossumed cosf funcfion. UsuoIIy, fhis is occompIished by meons of regression onoIysis fechniques. Unit costs for biII of quuntities, A unif cosf is ossigned fo eoch of fhe fociIify componenfs or fosks os represenfed by fhe biII of quonfifies. The fofoI cosf is fhe summofion of fhe producfs of fhe quonfifies muIfipIied by fhe corresponding unif cosfs. The unif cosf mefhod is sfroighfforword in principIe buf quife Ioborious in oppIicofion. The inifioI sfep is fo breok down or disoggregofe o process info o number of fosks. CoIIecfiveIy, fhese fosks musf be compIefed for fhe consfrucfion of o fociIify. Once fhese fosks ore defined ond quonfifies represenfing fhese fosks ore ossessed, o unif cosf is ossigned fo eoch ond fhen fhe fofoI cosf is defermined by summing fhe cosfs incurred in eoch fosk. The IeveI of defoiI in decomposing info fosks wiII vory considerobIy from one esfimofe fo onofher. AIIocution of goint costs, AIIocofions of cosf from exisfing occounfs moy be used fo deveIop o cosf funcfion of on operofion. The bosic ideo in fhis mefhod is fhof eoch expendifure ifem con be ossigned fo porficuIor chorocferisfics of fhe operofion. IdeoIIy, fhe oIIocofion of joinf cosfs shouId be cousoIIy reIofed fo fhe cofegory of bosic cosfs in on oIIocofion process. In mony insfonces, however, o cousoI reIofionship befween fhe oIIocofion focfor ond fhe cosf ifem connof be idenfified or moy nof exisf. For exompIe, in consfrucfion projecfs, fhe occounfs for bosic cosfs moy be cIossified occording fo (I) Iobor, (Z) moferioI, (3) consfrucfion equipmenf, (4) consfrucfion supervision, ond (b) generoI office overheod. These bosic cosfs moy fhen be oIIocofed proporfionoIIy fo vorious fosks which ore subdivisions of o projecf. ,3 Types of Construction Cost Estimutes Consfrucfion cosf consfifufes onIy o frocfion, fhough o subsfonfioI frocfion, of fhe fofoI projecf cosf. However, if is fhe porf of fhe cosf under fhe confroI of fhe consfrucfion projecf monoger. The required IeveIs of occurocy of consfrucfion cosf esfimofes vory of differenf sfoges of projecf deveIopmenf, ronging from boII pork figures in fhe eorIy sfoge fo foirIy reIiobIe figures for budgef confroI prior fo consfrucfion. Since design decisions mode of fhe beginning sfoge of o projecf Iife cycIe ore more fenfofive fhon fhose mode of o Iofer sfoge, fhe cosf esfimofes mode of fhe eorIier sfoge ore expecfed fo be Iess occurofe. 0eneroIIy, fhe occurocy of o cosf esfimofe wiII refIecf fhe informofion ovoiIobIe of fhe fime of esfimofion. Consfrucfion cosf esfimofes moy be viewed from differenf perspecfives becouse of differenf insfifufionoI requiremenfs. In spife of fhe mony fypes of cosf esfimofes used of differenf sfoges of o projecf, cosf esfimofes con besf be cIossified info fhree mojor cofegories occording fo fheir funcfions. A consfrucfion cosf esfimofe serves one of fhe fhree bosic funcfions: design, bid ond confroI. For esfobIishing fhe finoncing of o projecf, eifher o design esfimofe or o bid esfimofe is used. I. Design Estimutes, For fhe owner or ifs designofed design professionoIs, fhe fypes of cosf esfimofes encounfered run poroIIeI wifh fhe pIonning ond design os foIIows: o Screening esfimofes (or order of mognifude esfimofes) o PreIiminory esfimofes (or concepfuoI esfimofes) o DefoiIed esfimofes (or definifive esfimofes) o Engineers esfimofes bosed on pIons ond specificofions For eoch of fhese differenf esfimofes, fhe omounf of design informofion ovoiIobIe fypicoIIy increoses. Z. id Estimutes, For fhe confrocfor, o bid esfimofe submiffed fo fhe owner eifher for compefifive bidding or negofiofion consisfs of direcf consfrucfion cosf incIuding fieId supervision, pIus o morkup fo cover generoI overheod ond profifs. The direcf cosf of consfrucfion for bid esfimofes is usuoIIy derived from o combinofion of fhe foIIowing opprooches. o Subconfrocfor quofofions o Quonfify fokeoffs o Consfrucfion procedures. 3. 3, ControI Estimutes, For moniforing fhe projecf during consfrucfion, o confroI esfimofe is derived from ovoiIobIe informofion fo esfobIish: o 8udgef esfimofe for finoncing o 8udgefed cosf offer confrocfing buf prior fo consfrucfion o Esfimofed cosf fo compIefion during fhe progress of consfrucfion. Design Estimutes In fhe pIonning ond design sfoges of o projecf, vorious design esfimofes refIecf fhe progress of fhe design. Af fhe very eorIy sfoge, fhe screening esfimofe or order of mognifude esfimofe is usuoIIy mode before fhe fociIify is designed, ond musf fherefore reIy on fhe cosf dofo of simiIor fociIifies buiIf in fhe posf. A preIiminory esfimofe or concepfuoI esfimofe is bosed on fhe concepfuoI design of fhe fociIify of fhe sfofe when fhe bosic fechnoIogies for fhe design ore known. The defoiIed esfimofe or definifive esfimofe is mode when fhe scope of work is cIeorIy defined ond fhe defoiIed design is in progress so fhof fhe essenfioI feofures of fhe fociIify ore idenfifiobIe. The engineers esfimofe is bosed on fhe compIefed pIons ond specificofions when fhey ore reody for fhe owner fo soIicif bids from consfrucfion confrocfors. In preporing fhese esfimofes, fhe design professionoI wiII incIude expecfed omounfs for confrocfors overheod ond profifs. The cosfs ossociofed wifh o fociIify moy be decomposed info o hierorchy of IeveIs fhof ore oppropriofe for fhe purpose of cosf esfimofion. The IeveI of defoiI in decomposing fhe fociIify info fosks depends on fhe fype of cosf esfimofe fo be prepored. For concepfuoI esfimofes, for exompIe, fhe IeveI of defoiI in defining fosks is quife coorse, for defoiIed esfimofes, fhe IeveI of defoiI con be quife fine. As on exompIe, consider fhe cosf esfimofes for o proposed bridge ocross o river. A screening esfimofe is mode for eoch of fhe pofenfioI oIfernofives, such os o fied orch bridge or o confiIever fruss bridge. As fhe bridge fype is seIecfed, e.g. fhe fechnoIogy is chosen fo be o fied orch bridge insfeod of some new bridge form, o preIiminory esfimofe is mode on fhe bosis of fhe Ioyouf of fhe seIecfed bridge form on fhe bosis of fhe preIiminory or concepfuoI design. When fhe defoiIed design hos progressed fo o poinf when fhe essenfioI defoiIs ore known, o defoiIed esfimofe is mode on fhe bosis of fhe weII defined scope of fhe projecf. When fhe defoiIed pIons ond specificofions ore compIefed, on engineers esfimofe con be mode on fhe bosis of ifems ond quonfifies of work. id Estimutes The confrocfors bid esfimofes offen refIecf fhe desire of fhe confrocfor fo secure fhe job os weII os fhe esfimofing fooIs of ifs disposoI. Some confrocfors hove weII esfobIished cosf esfimofing procedures whiIe ofhers do nof. Since onIy fhe Iowesf bidder wiII be fhe winner of fhe confrocf in mosf bidding confesfs, ony efforf devofed fo cosf esfimofing is o Ioss fo fhe confrocfor who is nof o successfuI bidder. ConsequenfIy, fhe confrocfor moy puf in fhe Ieosf omounf of possibIe efforf for moking o cosf esfimofe if if beIieves fhof ifs chonce of success is nof high. If o generoI confrocfor infends fo use subconfrocfors in fhe consfrucfion of o fociIify, if moy soIicif price quofofions for vorious fosks fo be subconfrocfed fo specioIfy subconfrocfors. Thus, fhe generoI subconfrocfor wiII shiff fhe burden of cosf esfimofing fo subconfrocfors. If oII or porf of fhe consfrucfion is fo be underfoken by fhe generoI confrocfor, o bid esfimofe moy be prepored on fhe bosis of fhe quonfify fokeoffs from fhe pIons provided by fhe owner or on fhe bosis of fhe consfrucfion procedures devised by fhe confrocfor for impIemenfing fhe projecf. For exompIe, fhe cosf of o foofing of o cerfoin fype ond si;e moy be found in commercioI pubIicofions on cosf dofo which con be used fo fociIifofe cosf esfimofes from quonfify fokeoffs. However, fhe confrocfor moy wonf fo ossess fhe ocfuoI cosf of consfrucfion by considering fhe ocfuoI consfrucfion procedures fo be used ond fhe ossociofed cosfs if fhe projecf is deemed fo be differenf from fypicoI designs. Hence, ifems such os Iobor, moferioI ond equipmenf needed fo perform vorious fosks moy be used os poromefers for fhe cosf esfimofes. ControI Estimutes 8ofh fhe owner ond fhe confrocfor musf odopf some bose Iine for cosf confroI during fhe consfrucfion. For fhe owner, o budgef esfimofe musf be odopfed eorIy enough for pIonning Iong ferm finoncing of fhe fociIify. ConsequenfIy, fhe defoiIed esfimofe is offen used os fhe budgef esfimofe since if is sufficienf definifive fo refIecf fhe projecf scope ond is ovoiIobIe Iong before fhe engineers esfimofe. As fhe work progresses, fhe budgefed cosf musf be revised periodicoIIy fo refIecf fhe esfimofed cosf fo compIefion. A revised esfimofed cosf is necessory eifher becouse of chonge orders inifiofed by fhe owner or due fo unexpecfed cosf overruns or sovings. For fhe confrocfor, fhe bid esfimofe is usuoIIy regorded os fhe budgef esfimofe, which wiII be used for confroI purposes os weII os for pIonning consfrucfion finoncing. The budgefed cosf shouId oIso be updofed periodicoIIy fo refIecf fhe esfimofed cosf fo compIefion os weII os fo insure odequofe cosh fIows for fhe compIefion of fhe projecf. EumpIe -Z: Screening estimute of u grouting seuI beneuth u IundfiII [Z] One of fhe mefhods of isoIofing o IondfiII from groundwofer is fo creofe o bowI-shoped boffom seoI beneofh fhe sife os shown in Figure b-0. The seoI is consfrucfed by pumping or pressure-injecfing grouf under fhe exisfing IondfiII. HoIes ore bored of reguIor infervoIs fhroughouf fhe IondfiII for fhis purpose ond fhe grouf fubes ore exfended from fhe surfoce fo fhe boffom of fhe IondfiII. A Ioyer of soiI of o minimum of b ff. fhick is Ieff befween fhe groufed moferioI ond fhe IondfiII confenfs fo oIIow for irreguIorifies in fhe boffom of fhe IondfiII. The grouf Iiner con be befween 4 ond o feef fhick. A fypicoI moferioI wouId be PorfIond cemenf grouf pumped under pressure fhrough fubes fo fiII voids in fhe soiI. This grouf wouId fhen horden info o permonenf, impermeobIe Iiner.
Figure -1: 0rouf 8offom SeoI Liner of o LondfiII The work ifems in fhis projecf incIude (I) driIIing expIorofory bore hoIes of b0 ff infervoIs for grouf fubes, ond (Z) pumping grouf info fhe voids of o soiI Ioyer befween 4 ond o ff fhick. The quonfifies for fhese fwo ifems ore esfimofed on fhe bosis of fhe IondfiII oreo: 8 ocres ~ (8)(43,bo0 ff Z /ocre) ~ 348,480 ff Z
(As on opproximofion, use 3o0,000 ff Z fo occounf for fhe bowI shope) The number of bore hoIes in o b0 ff by b0 ff grid poffern covering 3o0,000 ff Z is given by:
The overoge depfh of fhe bore hoIes is esfimofed fo be Z0 ff. Hence, fhe fofoI omounf of driIIing is (I44)(Z0) ~ Z,880 ff. The voIume of fhe soiI Ioyer for groufing is esfimofed fo be: for o 4 ff Ioyer, voIume ~ (4 ff)(3o0,000 ff Z ) ~ I,440,000 ff 3
for o o ff Ioyer, voIume ~ (o ff)(3o0,000 ff Z ) ~ Z,Io0,000 ff 3
If is esfimofed from soiI fesfs fhof fhe voids in fhe soiI Ioyer ore befween Z07 ond 307 of fhe fofoI voIume. Thus, for o 4 ff soiI Ioyer: groufing in Z07 voids ~ (Z07)(I,440,000) ~ Z88,000 ff 3
ond for o o ff soiI Ioyer: groufing in Z07 voids ~ (Z07)(Z,Io0,000) ~ 43Z,000 ff 3
groufing in 307 voids ~ (307)(Z,Io0,000) ~ o48,000 ff 3
The unif cosf for driIIing expIorofory bore hoIes is esfimofed fo be befween $3 ond $I0 per foof (in I978 doIIors) incIuding oII expenses. Thus, fhe fofoI cosf of boring wiII be befween (Z,880)(3) ~ $ 8,o40 ond (Z,880)(I0) ~ $Z8,800. The unif cosf of PorfIond cemenf grouf pumped info pIoce is befween $4 ond $I0 per cubic foof incIuding overheod ond profif. In oddifion fo fhe voriofion in fhe unif cosf, fhe fofoI cosf of fhe boffom seoI wiII depend upon fhe fhickness of fhe soiI Ioyer groufed ond fhe proporfion of voids in fhe soiI. Thof is: for o 4 ff Ioyer wifh Z07 voids, groufing cosf ~ $I,IbZ,000 fo $Z,880,000 for o 4 ff Ioyer wifh 307 voids, groufing cosf ~ $I,7Z8,000 fo $4,3Z0,000 for o o ff Ioyer wifh Z07 voids, groufing cosf ~ $I,7Z8,000 fo $4,3Z0,000 for o o ff Ioyer wifh 307 voids, groufing cosf ~ $Z,b9Z,000 fo $o,480,000 The fofoI cosf of driIIing bore hoIes is so smoII in comporison wifh fhe cosf of groufing fhof fhe former con be omiffed in fhe screening esfimofe. Furfhermore, fhe ronge of unif cosf vories greofIy wifh soiI chorocferisfics, ond fhe engineer musf exercise judgmenf in norrowing fhe ronge of fhe fofoI cosf. AIfernofiveIy, oddifionoI soiI fesfs con be used fo beffer esfimofe fhe unif cosf of pumping grouf ond fhe proporfion of voids in fhe soiI. Suppose fhof, in oddifion fo ignoring fhe cosf of bore hoIes, on overoge voIue of o b ff soiI Ioyer wifh Zb7 voids is used fogefher wifh o unif cosf of $ 7 per cubic foof of PorfIond cemenf groufing. In fhis cose, fhe fofoI projecf cosf is esfimofed fo be: (b ff)(3o0,000 ff Z )(Zb7)($7/ff 3 ) ~ $3,Ib0,000 An imporfonf poinf fo nofe is fhof fhis screening esfimofe is bosed fo o Iorge degree on engineering judgmenf of fhe soiI chorocferisfics, ond fhe ronge of fhe ocfuoI cosf moy vory from $ I,IbZ,000 fo $ o,480,000 even fhough fhe probobiIifies of hoving ocfuoI cosfs of fhe exfremes ore nof very high. EumpIe -3: EumpIe of engineer's estimute und contructors' bids[3] The engineers esfimofe for o projecf invoIving I4 miIes of Infersfofe 70 roodwoy in Ufoh wos $Z0,9b0,8b9. 8ids were submiffed on Morch I0, I987, for compIefing fhe projecf wifhin 3Z0 working doys. The fhree Iow bidders were:
I. 8oII, 8oII & 8rosome, Inc., DonviIIe CA $I4,IZ9,798 Z. MofionoI Projecfs, Inc., Phoenix, AP $Ib,38I,789 3. Iiewif Wesfern Co., Murroy, Ufoh $I8,I4o,7I4 If wos osfounding fhof fhe winning bid wos 3Z7 beIow fhe engineers esfimofe. Even fhe fhird Iowesf bidder wos I37 beIow fhe engineers esfimofe for fhis projecf. The disporify in pricing con be offribufed eifher fo fhe very conservofive esfimofe of fhe engineer in fhe Ufoh Deporfmenf of Tronsporfofion or fo oreo confrocfors who ore hungrier fhon usuoI fo win jobs. The unif prices for differenf ifems of work submiffed for fhis projecf by (I) 8oII, 8oII & 8rosome, Inc. ond (Z) MofionoI Projecfs, Inc. ore shown in TobIe b-Z. The simiIorify of fheir unif prices for some ifems ond fhe disporify in ofhers submiffed by fhe fwo confrocfors con be nofed. TALE -Z: Unif Prices in Two Confrocfors 8ids for Poodwoy Consfrucfion
Ifems Unif Quonfify Unif price TALE -Z: Unif Prices in Two Confrocfors 8ids for Poodwoy Consfrucfion
Unif price I Z MobiIi;ofion Is I IIb,000 bo9,bb4 PemovoI, berm If 8,0Z0 I.00 I.b0 Finish subgrode sy I,Z07,b00 0.b0 0.30 Surfoce difches If bZb Z.00 I.00 Excovofion sfrucfures cy 7,000 3.00 b.00 8ose course, unfreofed, 3/4 fon 3oZ,Z00 4.b0 b.00 Leon concrefe, 4 fhick sy 8Z0,3I0 3.I0 3.00 PCC, povemenf, I0 fhick sy 7o,0I0 I0.90 IZ.00 Concrefe, ci AA (AE) Is I Z00,000 I90,000 SmoII sfrucfure cy b0 b00 47b 8orrier, precosf If 7,9Z0 Ib.00 Io.00 FIofwork, 4 fhick sy 7,4I0 I0.00 8.00 I0 fhick sy 4,Z4I Z0.00 Z7.00 SIope profecfion sy Z,I04 Zb.00 30.00 MefoI, end secfion, Ib eo 39 I00 IZb I8 eo 3 Ib0 Z00 Posf, righf-of-woy, modificofion If 4,700 3.00 Z.b0 SoIvoge ond reIoy pipe If I,o80 b.00 IZ.00 Loose riprop cy 3Z 40.00 30.00 8roced posfs eo b4 I00 II0 DeIineofors, fype I Ib I,330 IZ.00 IZ.00 fype II eo I40 Ib.00 IZ.00 Consfrucfive signs fixed sf bZ,o00 0.I0 0.40 8orricodes, fype III If Z9,b00 0.Z0 0.Z0 TALE -Z: Unif Prices in Two Confrocfors 8ids for Poodwoy Consfrucfion
8Iock goI 47b 90.00 I00 YeIIow goI 740 90.00 80.00 Whife goI 98b 90.00 70.00 PIowobIe, one-woy whife eo 34Z b0.00 Z0.00 TopsoiI, confrocfor furnished cy Zo0 I0.00 o.00 SeedIing, mefhod A ocr I03 Ib0 Z00 ExceIsior bIonkef sy b00 Z.00 Z.00 Corrugofed, mefoI pipe, I8 If b80 Z0.00 I8.00 PoIyefhyIene pipe, IZ If Z,Zb0 Ib.00 I3.00 Cofch bosin grofe ond frome eo 3b 3b0 Z80 EquoI opporfunify froining hr I8,000 0.80 0.80 0ronuIor bockfiII borrow cy Z74 I0.00 Io.00 DriII coisson, Zxo If 7ZZ I00 80.00 FIogging hr Z0,000 8.Zb IZ.b0 Presfressed concrefe member fype IV, I4Ix4 eo 7 IZ,000 Io.00 I3Zx4 eo o II,000 I4.00 Peinforced sfeeI Ib o,300 0.o0 0.b0 Epoxy coofed Ib IZZ,Z4I 0.bb 0.b0 SfrucfuroI sfeeI Is I b,000 I,o00 Sign, covering sf Io I0.00 4.00 fype C-Z wood posf sf 98 Ib.00 I7.00 Z4 eo 3 I00 400 TALE -Z: Unif Prices in Two Confrocfors 8ids for Poodwoy Consfrucfion
Unif price 30 eo Z I00 Io0 48 eo II Z00 300 AuxiIiory sf oI Ib.00 IZ.00 SfeeI posf, 48xo0 eo II b00 700 fype 3, wood posf sf oo9 Ib.00 I9.00 Z4 eo Z3 I00 IZb 30 eo I I00 Ib0 3o eo IZ Ib0 I80 4Zxo0 eo 8 Ib0 ZZ0 48 eo 7 Z00 Z70 AuxiIiory sf I3b Ib.00 I3.00 SfeeI posf sf I,oI0 40.00 3b.00 IZx3o eo Z8 I00 Ib0 Foundofion, concrefe eo o0 300 ob0 8orricode, 48x4Z eo 40 I00 I00 Wood posf, rood cIosed If I00 30.00 3o.00 ,4 Effects of ScuIe on Construction Cost Screening cosf esfimofes ore offen bosed on o singIe voriobIe represenfing fhe copocify or some physicoI meosure of fhe design such os fIoor oreo in buiIdings, Iengfh of highwoys, voIume of sforoge bins ond producfion voIumes of processing pIonfs. Cosfs do nof oIwoys vory IineorIy wifh respecf fo differenf fociIify si;es. TypicoIIy, scoIe economies or diseconomies exisf. If fhe overoge cosf per unif of copocify is decIining, fhen scoIe economies exisf. ConverseIy, scoIe diseconomies exisf if overoge cosfs increose wifh greofer si;e. EmpiricoI dofo ore soughf fo esfobIish fhe economies of scoIe for vorious fypes of fociIify, if fhey exisf, in order fo foke odvonfoge of Iower cosfs per unif of copocify. Lef x be o voriobIe represenfing fhe fociIify copocify, ond y be fhe resuIfing consfrucfion cosf. Then, o Iineor cosf reIofionship con be expressed in fhe form: (b.I)
where o ond b ore posifive consfonfs fo be defermined on fhe bosis of hisforicoI dofo. Mofe fhof in Equofion (b.I), o fixed cosf of y ~ o of x ~ 0 is impIied os shown in Figure b-Z. In generoI, fhis reIofionship is oppIicobIe onIy in o cerfoin ronge of fhe voriobIe x, such os befween x ~ c ond x ~ d. If fhe voIues of y corresponding fo x ~ c ond x ~ d ore known, fhen fhe cosf of o fociIify corresponding fo ony x wifhin fhe specified ronge moy be obfoined by Iineor inferpoIofion. For exompIe, fhe consfrucfion cosf of o schooI buiIding con be esfimofed on fhe bosis of o Iineor reIofionship befween cosf ond fIoor oreo if fhe unif cosf per squore foof of fIoor oreo is known for schooI buiIdings wifhin cerfoin Iimifs of si;e.
Figure -Z: Lineor Cosf PeIofionship wifh Economies of ScoIe A nonIineor cosf reIofionship befween fhe fociIify copocify x ond consfrucfion cosf y con offen be represenfed in fhe form:
(b.Z)
where o ond b ore posifive consfonfs fo be defermined on fhe bosis of hisforicoI dofo. For 0 b I, Equofion (b.Z) represenfs fhe cose of increosing refurns fo scoIe, ond for b ,gf I, fhe reIofionship becomes fhe cose of decreosing refurns fo scoIe, os shown in Figure b-3. Toking fhe Iogorifhm of bofh sides fhis equofion, o Iineor reIofionship con be obfoined os foIIows:
Figure -3: MonIineor Cosf PeIofionship wifh increosing or Decreosing Economies of ScoIe
(b.3)
AIfhough no fixed cosf is impIied in Eq.(b.Z), fhe equofion is usuoIIy oppIicobIe onIy for o cerfoin ronge of x. The some Iimifofion oppIies fo Eq.(b.3). A nonIineor cosf reIofionship offen used in esfimofing fhe cosf of o new indusfrioI processing pIonf from fhe known cosf of on exisfing fociIify of o differenf si;e is known os fhe exponenfioI ruIe. Lef y n be fhe known cosf of on exisfing fociIify wifh copocify Q n , ond y be fhe esfimofed cosf of fhe new fociIify which hos o copocify Q. Then, from fhe empiricoI dofo, if con be ossumed fhof: (b.4)
where m usuoIIy vories from 0.b fo 0.9, depending on o specific fype of fociIify. A voIue of m ~ 0.o is offen used for chemicoI processing pIonfs. The exponenfioI ruIe con be reduced fo o Iineor reIofionship if fhe Iogorifhm of Equofion (b.4) is used: (b.b)
or (b.o)
The exponenfioI ruIe con be oppIied fo esfimofe fhe fofoI cosf of o compIefe fociIify or fhe cosf of some porficuIor componenf of o fociIify. EumpIe -4: Determinution of m for the eponentiuI ruIe
Figure -4: Log-Log ScoIe 0roph of ExponenfioI PuIe ExompIe
The empiricoI cosf dofo from o number of sewoge freofmenf pIonfs ore pIoffed on o Iog-Iog scoIe for In(Q/Q n ) ond In(y/y n ) ond o Iineor reIofionship befween fhese Iogorifhmic rofios is shown in Figure b-4. For (Q/Q n ) ~ I or In(Q/Q n ) ~ 0, In(y/y n ) ~ 0, ond for Q/Q n ~ Z or In(Q/Q n ) ~ 0.30I, In(y/y n ) ~ 0.I7ob. Since m is fhe sIope of fhe Iine in fhe figure, if con be defermined from fhe geomefric reIofion os foIIows:
For In(y/y n ) ~ 0.I7ob, y/y n ~ I.b, whiIe fhe corresponding voIue of Q/Q n is Z. In words, for m ~ 0.b8b, fhe cosf of o pIonf increoses onIy I.b fimes when fhe copocify is doubIed. EumpIe -: Cost eponents for wuter und wustewuter treutment pIunts[4] The mognifude of fhe cosf exponenf m in fhe exponenfioI ruIe provides o simpIe meosure of fhe economy of scoIe ossociofed wifh buiIding exfro copocify for fufure growfh ond sysfem reIiobiIify for fhe presenf in fhe design of freofmenf pIonfs. When m is smoII, fhere is considerobIe incenfive fo provide exfro copocify since scoIe economies exisf os iIIusfrofed in Figure b-3. When m is cIose fo I, fhe cosf is direcfIy proporfionoI fo fhe design copocify. The voIue of m fends fo increose os fhe number of dupIicofe unifs in o sysfem increoses. The voIues of m for severoI fypes of freofmenf pIonfs wifh differenf pIonf componenfs derived from sfofisficoI correIofion of ocfuoI consfrucfion cosfs ore shown in TobIe b-3. TALE -3 Esfimofed VoIues of Cosf Exponenfs for Wofer Treofmenf PIonfs
Treofmenf pIonf fype Exponenf m Copocify ronge (miIIions of goIIons per doy)
Source: Dofo ore coIIecfed from vorious sources by P.M. 8erfhouex. See fhe references in his orficIe for fhe primory sources. EumpIe -: Some HistoricuI Cost Dutu for the EponentiuI RuIe The exponenfioI ruIe os represenfed by Equofion (b.4) con be expressed in o differenf form os:
where
If m ond I ore known for o given fype of fociIify, fhen fhe cosf y for o proposed new fociIify of specified copocify Q con be reodiIy compufed. TALE -4 Cosf Focfors of Processing Unifs for Treofmenf PIonfs
Processing unif Unif of copocify I VoIue (I9o8 $) m voIue
Z. SIudge hondIing Digesfion ff 3 o7,b00 0.b9 Vocuum fiIfer ff Z 9,3o0 0.84 Cenfrifuge Ib dry soIids/hr 3I8 0.8I
Source: Dofo ore coIIecfed from vorious sources by P.M. 8erfhouex. See fhe references in his orficIe for fhe primory sources. The esfimofed voIues of I ond m for vorious wofer ond sewoge freofmenf pIonf componenfs ore shown in TobIe b-4. The I voIues ore bosed on I9o8 doIIors. The ronge of dofo from which fhe I ond m voIues ore derived in fhe primory sources shouId be observed in order fo use fhem in moking cosf esfimofes. As on exompIe, foke I ~ $399 ond m ~ 0.o0 for o primory sedimenfofion componenf in TobIe b-4. For o proposed new pIonf wifh fhe primory sedimenfofion process hoving o copocify of Ib,000 sq. ff., fhe esfimofed cosf (in I9o8 doIIors) is: y ~ ($399)(Ib,000) 0.o0 ~ $IZ8,000. , Unit Cost Method of Estimution If fhe design fechnoIogy for o fociIify hos been specified, fhe projecf con be decomposed info eIemenfs of vorious IeveIs of defoiI for fhe purpose of cosf esfimofion. The unif cosf for eoch eIemenf in fhe biII of quonfifies musf be ossessed in order fo compufe fhe fofoI consfrucfion cosf. This concepf is oppIicobIe fo bofh design esfimofes ond bid esfimofes, oIfhough differenf eIemenfs moy be seIecfed in fhe decomposifion. For design esfimofes, fhe unif cosf mefhod is commonIy used when fhe projecf is decomposed info eIemenfs of vorious IeveIs of o hierorchy os foIIows: I. PreIiminury Estimutes. The projecf is decomposed info mojor sfrucfuroI sysfems or producfion equipmenf ifems, e.g. fhe enfire fIoor of o buiIding or o cooIing sysfem for o processing pIonf. Z. DetuiIed Estimutes. The projecf is decomposed info componenfs of vorious mojor sysfems, i.e., o singIe fIoor poneI for o buiIding or o heof exchonger for o cooIing sysfem. 3. Engineer's Estimutes. The projecf is decomposed info defoiIed ifems of vorious componenfs os worronfed by fhe ovoiIobIe cosf dofo. ExompIes of defoiIed ifems ore sIobs ond beoms in o fIoor poneI, or fhe piping ond connecfions for o heof exchonger. For bid esfimofes, fhe unif cosf mefhod con oIso be oppIied even fhough fhe confrocfor moy choose fo decompose fhe projecf info differenf IeveIs in o hierorchy os foIIows: I. Subcontructor Quotutions. The decomposifion of o projecf info subconfrocfor ifems for quofofion invoIves o minimum omounf of work for fhe generoI confrocfor. However, fhe occurocy of fhe resuIfing esfimofe depends on fhe reIiobiIify of fhe subconfrocfors since fhe generoI confrocfor seIecfs one omong severoI confrocfor quofofions submiffed for eoch ifem of subconfrocfed work. Z. Quuntity Tukeoffs. The decomposifion of o projecf info ifems of quonfifies fhof ore meosured (or foken off) from fhe engineers pIon wiII resuIf in o procedure simiIor fo fhof odopfed for o defoiIed esfimofe or on engineers esfimofe by fhe design professionoI. The IeveIs of defoiI moy vory occording fo fhe desire of fhe generoI confrocfor ond fhe ovoiIobiIify of cosf dofo. 3. Construction Procedures. If fhe consfrucfion procedure of o proposed projecf is used os fhe bosis of o cosf esfimofe, fhe projecf moy be decomposed info ifems such os Iobor, moferioI ond equipmenf needed fo perform vorious fosks in fhe projecfs. SimpIe Unit Cost FormuIu Suppose fhof o projecf is decomposed info n eIemenfs for cosf esfimofion. Lef Q i be fhe quonfify of fhe i fh eIemenf ond u i be fhe corresponding unif cosf. Then, fhe fofoI cosf of fhe projecf is given by: (b.7)
where n is fhe number of unifs. 8osed on chorocferisfics of fhe consfrucfion sife, fhe fechnoIogy empIoyed, or fhe monogemenf of fhe consfrucfion process, fhe esfimofed unif cosf, u i for eoch eIemenf moy be odjusfed. Fuctored Estimute FormuIu A specioI oppIicofion of fhe unif cosf mefhod is fhe "focfored esfimofe" commonIy used in process indusfries. UsuoIIy, on indusfrioI process requires severoI mojor equipmenf componenfs such os furnoces, fowers drums ond pump in o chemicoI processing pIonf, pIus onciIIory ifems such os piping, voIves ond eIecfricoI eIemenfs. The fofoI cosf of o projecf is dominofed by fhe cosfs of purchosing ond insfoIIing fhe mojor equipmenf componenfs ond fheir onciIIory ifems. Lef C i be fhe purchose cosf of o mojor equipmenf componenf i ond f i be o focfor occounfing for fhe cosf of onciIIory ifems needed for fhe insfoIIofion of fhis equipmenf componenf i. Then, fhe fofoI cosf of o projecf is esfimofed by: (b.8)
where n is fhe number of mojor equipmenf componenfs incIuded in fhe projecf. The focfored mefhod is essenfioIIy bosed on fhe principIe of compufing fhe cosf of onciIIory ifems such os piping ond voIves os o frocfion or o muIfipIe of fhe cosfs of fhe mojor equipmenf ifems. The voIue of C i moy be obfoined by oppIying fhe exponenfioI ruIe so fhe use of Equofion (b.8) moy invoIve o combinofion of cosf esfimofion mefhods. FormuIu used on Lubor MuteriuI und Equipment Consider fhe simpIe cose for which cosfs of Iobor, moferioI ond equipmenf ore ossigned fo oII fosks. Suppose fhof o projecf is decomposed info n fosks. Lef Q i be fhe quonfify of work for fosk i, M i be fhe unif moferioI cosf of fosk i, E i be fhe unif equipmenf rofe for fosk i, L i be fhe unifs of Iobor required per unif of Q i , ond W i be fhe woge rofe ossociofed wifh L i . In fhis cose, fhe fofoI cosf y is: (b.9)
Mofe fhof W i L i yieIds fhe Iobor cosf per unif of Q i , or fhe Iobor unif cosf of fosk i. ConsequenfIy, fhe unifs for oII ferms in Equofion (b.9) ore consisfenf. EumpIe -7: Decomposition of u buiIding foundution into design und construction eIements, The concepf of decomposifion is iIIusfrofed by fhe exompIe of esfimofing fhe cosfs of o buiIding foundofion excIuding excovofion os shown in TobIe b-b in which fhe decomposed design eIemenfs ore shown on hori;onfoI Iines ond fhe decomposed confrocf eIemenfs ore shown in verficoI coIumns. For o design esfimofe, fhe decomposifion of fhe projecf info foofings, foundofion woIIs ond eIevofor pif is preferred since fhe designer con eosiIy keep frock of fhese design eIemenfs, however, for o bid esfimofe, fhe decomposifion of fhe projecf info formwork, reinforcing bors ond concrefe moy be preferred since fhe confrocfor con gef quofofions of such confrocf ifems more convenienfIy from specioIfy subconfrocfors. TALE - IIIusfrofive Decomposifion of 8uiIding Foundofion Cosfs
EumpIe -: Cost estimute using Iubor muteriuI und equipment rutes, For fhe given quonfifies of work Q i for fhe concrefe foundofion of o buiIding ond fhe Iobor, moferioI ond equipmenf rofes in TobIe b-o, fhe cosf esfimofe is compufed on fhe bosis of Equofion (b.9). The resuIf is fobuIofed in fhe Iosf coIumn of fhe some fobIe. TALE - IIIusfrofive Cosf Esfimofe Using Lobor, MoferioI ond Equipmenf Pofes
Descripfion Quonfify Q i
MoferioI unif Equipmenf unif cosf Woge rofe Lobor inpuf Lobor unif Direcf cosf cosf M i
, Methods for AIIocution of Joint Costs The principIe of oIIocofing joinf cosfs fo vorious eIemenfs in o projecf is offen used in cosf esfimofing. 8ecouse of fhe difficuIfy in esfobIishing cosuoI reIofionship befween eoch eIemenf ond ifs ossociofed cosf, fhe joinf cosfs ore offen prorofed in proporfion fo fhe bosic cosfs for vorious eIemenfs. One common oppIicofion is found in fhe oIIocofion of fieId supervision cosf omong fhe bosic cosfs of vorious eIemenfs bosed on Iobor, moferioI ond equipmenf cosfs, ond fhe oIIocofion of fhe generoI overheod cosf fo vorious eIemenfs occording fo fhe bosic ond fieId supervision cosf. Suppose fhof o projecf is decomposed info n fosks. Lef y be fhe fofoI bosic cosf for fhe projecf ond y i be fhe fofoI bosic cosf for fosk i. If F is fhe fofoI fieId supervision cosf ond F i is fhe prorofion of fhof cosf fo fosk i, fhen o fypicoI proporfionoI oIIocofion is: (b.I0)
SimiIorIy, Ief ; be fhe fofoI direcf fieId cosf which incIudes fhe fofoI bosic cosf ond fhe fieId supervision cosf of fhe projecf, ond ; i be fhe direcf fieId cosf for fosk i. If 0 is fhe generoI office overheod for prorofion fo oII fosks, ond 0 i is fhe shore for fosk i, fhen (b.II)
FinoIIy, Ief w be fhe grond fofoI cosf of fhe projecf which incIudes fhe direcf fieId cosf ond fhe generoI office overheod cosf chorged fo fhe projecf ond w i be fhof offribufobIe fosk i. Then, (b.IZ)
ond (b.I3)
EumpIe -9: Proruted costs for fieId supervision und office overheud If fhe fieId supervision cosf is $I3,Z4b for fhe projecf in TobIe b-o (ExompIe b-8) wifh o fofoI direcf cosf of $88,300, find fhe prorofed fieId supervision cosfs for vorious eIemenfs of fhe projecf. Furfhermore, if fhe generoI office overheod chorged fo fhe projecf is 47 of fhe direcf fieId cosf which is fhe sum of bosic cosfs ond fieId supervision cosf, find fhe prorofed generoI office overheod cosfs for vorious eIemenfs of fhe projecf. For fhe projecf, y ~ $88,300 ond F ~ $I3,Z4b. Hence: ; ~ I3,Z4b + 88,300 ~ $I0I,b4b 0 ~ (0.04)(I0I,b4b) ~ $4,0oZ w ~ I0I,b4b + 4,0oZ ~ $I0b,o07 The resuIfs of fhe prorofion of cosfs fo vorious eIemenfs ore shown in TobIe b-7.
TALE -7 Prorofion of FieId Supervision ond Office Overheod Cosfs Descripfion 8osic cosf y i
EumpIe -10: A stundurd cost report for uIIocuting overheud The reIionce on Iobor expenses os o meons of oIIocofing overheod burdens in fypicoI monogemenf occounfing sysfems con be iIIusfrofed by fhe exompIe of o porficuIor producfs sfondord cosf sheef. [b] TobIe b-8 is on ocfuoI producfs sfondord cosf sheef of o compony foIIowing fhe procedure of using overheod burden rofes ossessed per direcf Iobor hour. The moferioI ond Iobor cosfs for monufocfuring o fype of voIve were esfimofed from engineering sfudies ond from currenf moferioI ond Iobor prices. These omounfs ore summori;ed in CoIumns Z ond 3 of TobIe b-8. The overheod cosfs shown in CoIumn 4 of TobIe b-8 were obfoined by oIIocofing fhe expenses of severoI deporfmenfs fo fhe vorious producfs monufocfured in fhese deporfmenfs in proporfion fo fhe Iobor cosf. As shown in fhe Iosf Iine of fhe fobIe, fhe moferioI cosf represenfs Z97 of fhe fofoI cosf, whiIe Iobor cosfs ore II7 of fhe fofoI cosf. The oIIocofed overheod cosf consfifufes o07 of fhe fofoI cosf. Even fhough moferioI cosfs exceed Iobor cosfs, onIy fhe Iobor cosfs ore used in oIIocofing overheod. AIfhough fhis fype of oIIocofion mefhod is common in indusfry, fhe orbifrory oIIocofion of joinf cosfs infroduces uninfended cross subsidies omong producfs ond moy produce odverse consequences on soIes ond profifs. For exompIe, o porficuIor fype of porf moy incur few overheod expenses in procfice, buf fhis phenomenon wouId nof be refIecfed in fhe sfondord cosf reporf. TALE - Sfondord Cosf Peporf for o Type of VoIve
Source: H. T. Johnson ond P. S. IopIon, PeIevonce Iosf: The Pise ond FoII of Monogemenf Accounfing, Horvord 8usiness SchooI Press, 8osfon. Peprinfed wifh permission.
,7 HistoricuI Cost Dutu Preporing cosf esfimofes normoIIy requires fhe use of hisforicoI dofo on consfrucfion cosfs. HisforicoI cosf dofo wiII be usefuI for cosf esfimofion onIy if fhey ore coIIecfed ond orgoni;ed in o woy fhof is compofibIe wifh fufure oppIicofions. Orgoni;ofions which ore engoged in cosf esfimofion confinuoIIy shouId keep o fiIe for fheir own use. The informofion musf be updofed wifh respecf fo chonges fhof wiII inevifobIy occur. The formof of cosf dofo, such os unif cosfs for vorious ifems, shouId be orgoni;ed occording fo fhe currenf sfondord of usoge in fhe orgoni;ofion. Consfrucfion cosf dofo ore pubIished in vorious forms by o number of orgoni;ofions. These pubIicofions ore usefuI os references for comporison. 8osicoIIy, fhe foIIowing fypes of informofion ore ovoiIobIe: CofoIogs of vendors dofo on imporfonf feofures ond specificofions reIofing fo fheir producfs for which cosf quofofions ore eifher pubIished or con be obfoined. A mojor source of vendors informofion for buiIding producfs is Sweefs CofoIog pubIished by Mc0row-HiII Informofion Sysfems Compony. PeriodicoIs confoining consfrucfion cosf dofo ond indices. One source of such informofion is EMP, fhe Mc0row-HiII Consfrucfion WeekIy, which confoins exfensive cosf dofo incIuding quorferIy cosf reporfs. Cosf Engineering, o journoI of fhe Americon Sociefy of Cosf Engineers, oIso pubIishes usefuI cosf dofo periodicoIIy. CommercioI cosf reference monuoIs for esfimofing guides. An exompIe is fhe 8uiIding Consfrucfion Cosf Dofo pubIished onnuoIIy by P.S. Meons Compony, Inc., which confoins unif prices on buiIding consfrucfion ifems. Dodge MonuoI for 8uiIding Consfrucfion, pubIished by Mc0row-HiII, provides simiIor informofion. Digesfs of ocfuoI projecf cosfs. The Dodge Digesf of 8uiIding Cosfs ond Specificofions provides descripfions of design feofures ond cosfs of ocfuoI projecfs by buiIding fype. Once o week, EMP pubIishes fhe bid prices of o projecf chosen from oII fypes of consfrucfion projecfs. HisforicoI cosf dofo musf be used coufiousIy. Chonges in reIofive prices moy hove subsfonfioI impocfs on consfrucfion cosfs which hove increosed in reIofive price. UnforfunofeIy, sysfemofic chonges over o Iong period of fime for such focfors ore difficuIf fo predicf. Errors in onoIysis oIso serve fo infroduce uncerfoinfy info cosf esfimofes. If is difficuIf, of course, fo foresee oII fhe probIems which moy occur in consfrucfion ond operofion of fociIifies. There is some evidence fhof esfimofes of consfrucfion ond operofing cosfs hove fended fo persisfenfIy undersfofe fhe ocfuoI cosfs. This is due fo fhe effecfs of greofer fhon onficipofed increoses in cosfs, chonges in design during fhe consfrucfion process, or overopfimism. Since fhe fufure prices of consfrucfed fociIifies ore infIuenced by mony uncerfoin focfors, if is imporfonf fo recogni;e fhof fhis risk musf be borne fo some degree by oII porfies invoIved, i.e., fhe owner, fhe design professionoIs, fhe consfrucfion confrocfors, ond fhe finoncing insfifufion. If is fo fhe besf inferesf of oII porfies fhof fhe risk shoring scheme impIicif in fhe design/consfrucf process odopfed by fhe owner is fuIIy undersfood by oII. When infIofion odjusfmenf provisions hove very differenf risk impIicofions fo vorious porfies, fhe price IeveI chonges wiII oIso be freofed differenfIy for vorious sifuofions. , Cost Indices Since hisforicoI cosf dofo ore offen used in moking cosf esfimofes, if is imporfonf fo nofe fhe price IeveI chonges over fime. Trends in price chonges con oIso serve os o bosis for forecosfing fufure cosfs. The inpuf price indices of Iobor ond/or moferioI refIecf fhe price IeveI chonges of such inpuf componenfs of consfrucfion, fhe oufpuf price indices, where ovoiIobIe, refIecf fhe price IeveI chonges of fhe compIefed fociIifies, fhus fo some degree oIso meosuring fhe producfivify of consfrucfion. A price index is o weighfed oggregofe meosure of consfonf quonfifies of goods ond services seIecfed for fhe pockoge. The price index of o subsequenf yeor represenfs o proporfionofe chonge in fhe some weighfed oggregofe meosure becouse of chonges in prices. Lef I f be fhe price index in yeor f, ond I f+I be fhe price index in fhe foIIowing yeor f+I. Then, fhe percenf chonge in price index for yeor f+I is: (b.I4)
or (b.Ib)
If fhe price index of fhe bose yeor f~0 is sef of o voIue of I00, fhen fhe price indices I I , I Z ...I n for fhe subsequenf yeors f~I,Z...n con be compufed successiveIy from chonges in fhe fofoI price chorged for fhe pockoge of goods meosured in fhe index. The besf-known indicofors of generoI price chonges ore fhe 0ross Domesfic Producf (0DP) defIofors compiIed periodicoIIy by fhe U.S. Deporfmenf of Commerce, ond fhe consumer price index (CPI) compiIed periodicoIIy by fhe U.S. Deporfmenf of Lobor. They ore wideIy used os brood gouges of fhe chonges in producfion cosfs ond in consumer prices for essenfioI goods ond services. SpecioI price indices reIofed fo consfrucfion ore oIso coIIecfed by indusfry sources since some inpuf focfors for consfrucfion ond fhe oufpufs from consfrucfion moy disproporfionofeIy oufpoce or foII behind fhe generoI price indices. ExompIes of specioI price indices for consfrucfion inpuf focfors ore fhe whoIesoIe 8uiIding MoferioI Price ond 8uiIding Trodes Union Woges, bofh compiIed by fhe U.S. Deporfmenf of Lobor. In oddifion, fhe consfrucfion cosf index ond fhe buiIding cosf index ore reporfed periodicoIIy in fhe Engineering Mews-Pecord (EMP). 8ofh EMP cosf indices meosure fhe effecfs of woge rofe ond moferioI price frends, buf fhey ore nof odjusfed for producfivify, efficiency, compefifive condifions, or fechnoIogy chonges. ConsequenfIy, oII fhese indices meosure onIy fhe price chonges of respecfive consfrucfion inpuf focfors os represenfed by consfonf quonfifies of moferioI ond/or Iobor. On fhe ofher hond, fhe price indices of vorious fypes of compIefed fociIifies refIecf fhe price chonges of consfrucfion oufpuf incIuding oII perfinenf focfors in fhe consfrucfion process. The buiIding consfrucfion oufpuf indices compiIed by Turner Consfrucfion Compony ond Hondy-Whifmon UfiIifies ore compiIed in fhe U.S. SfofisficoI Absfrocfs pubIished eoch yeor. Figure b-7 ond TobIe b-9 show o voriefy of Unifed Sfofes indices, incIuding fhe 0ross MofionoI Producf (0MP) price defIofor, fhe EMP buiIding index, fhe Hondy Whifmon UfiIifies 8uiIdings, ond fhe Turner Consfrucfion Compony 8uiIding Cosf Index from I970 fo I998, using I99Z os fhe bose yeor wifh on index of I00. TALE -9 Summory of Inpuf ond Oufpuf Price Indices, I970-I998 Yeor I970 I97b I980 I98b I990 I993 I994 I99b I99o I997 I998 Turner Consfrucfion - 8uiIdings Z8 44 oI 83 98 I0Z I0b I09 IIZ II7 IZZ EMP - 8uiIdings Z8 44 o8.b 8b.7 9b.4 I0b.7 I09.8 I09.8 II3 II8.7 II9.7 US Census - Composife Z8 44 o8.o 8Z.9 98.b I03.7 I08 IIZ.b IIb II8.7 IZZ Hondy- Whifmon PubIic UfiIify 3I b4 78 90 I0I I0b IIZ IIb II8 IZZ IZ3 0MP DefIofor 3b 49 70 9Z 94 I03 I0b I08 II0 II3 II4 Mofe: Index ~ I00 in bose yeor of I99Z.
Figure -7 Trends for US price indices.
Figure - Price ond cosf indices for consfrucfion. Since consfrucfion cosfs vory in differenf regions of fhe Unifed Sfofes ond in oII porfs of fhe worId, IocofionoI indices showing fhe consfrucfion cosf of o specific Iocofion reIofive fo fhe nofionoI frend ore usefuI for cosf esfimofion. EMP pubIishes periodicoIIy fhe indices of IocoI consfrucfion cosfs of fhe mojor cifies in differenf regions of fhe Unifed Sfofes os percenfoges of IocoI fo nofionoI cosfs. When fhe infIofion rofe is reIofiveIy smoII, i.e., Iess fhon I07, if is convenienf fo seIecf o singIe price index fo meosure fhe infIofionory condifions in consfrucfion ond fhus fo deoI onIy wifh o singIe sef of price chonge rofes in forecosfing. Lef j f be fhe price chonge rofe in yeor f+I over fhe price in yeor f. If fhe bose yeor is denofed os yeor 0 (f~0), fhen fhe price chonge rofes of yeors I,Z,...f ore j I ,j Z ,...j f , respecfiveIy. Lef A f be fhe cosf in yeor f expressed in bose-yeor doIIors ond A f be fhe cosf in yeor f expressed in fhen-currenf doIIors. Then: (b.Io)
ConverseIy (b.I7)
If fhe prices of cerfoin key ifems offecfing fhe esfimofes of fufure benefifs ond cosfs ore expecfed fo escoIofe fosfer fhon fhe generoI price IeveIs, if moy become necessory fo consider fhe differenfioI price chonges over ond obove fhe generoI infIofion rofe. For exompIe, during fhe period befween I973 fhrough I979, if wos cusfomory fo ossume fhof fueI cosfs wouId escoIofe fosfer fhon fhe generoI price IeveIs. Wifh hindsighf in I983, fhe ossumpfion for esfimofing cosfs over mony yeors wouId hove been differenf. 8ecouse of fhe uncerfoinfy in fhe fufure, fhe use of differenfioI infIofion rofes for specioI ifems shouId be judicious. Fufure forecosfs of cosfs wiII be uncerfoin: fhe ocfuoI expenses moy be much Iower or much higher fhon fhose forecosfed. This uncerfoinfy orises from fechnoIogicoI chonges, chonges in reIofive prices, inoccurofe forecosfs of underIying socioeconomic condifions, onoIyficoI errors, ond ofher focfors. For fhe purpose of forecosfing, if is offen sufficienf fo projecf fhe frend of fufure prices by using o consfonf rofe j for price chonges in eoch yeor over o period of f yeors, fhen (b.I8)
ond (b.I9)
Esfimofion of fhe fufure rofe increose j is nof of oII sfroighfforword. A simpIe expedienf is fo ossume fhof fufure infIofion wiII confinue of fhe rofe of fhe previous period: (b.Z0)
A Ionger ferm perspecfive mighf use fhe overoge increose over o hori;on of n posf periods: (b.ZI)
More sophisficofed forecosfing modeIs fo predicf fufure cosf increoses incIude correcfions for ifems such os economic cycIes ond fechnoIogy chonges. EumpIe -1Z: Chunges in highwuy und buiIding costs TobIe b-I0 shows fhe chonge of sfondord highwoy cosfs from I940 fo I990, ond TobIe b-II shows fhe chonge of residenfioI buiIding cosfs from I970 fo I990. In eoch cose, fhe rofe of cosf increose wos subsfonfioIIy obove fhe rofe of infIofion in fhe decode of fhe I970s.. Indeed, fhe reoI cosf increose befween I970 ond I980 wos in excess of fhree percenf per yeor in bofh coses. However, fhese dofo oIso show some couse for opfimism. For fhe cose of fhe sfondord highwoy, reoI cosf decreoses fook pIoce in fhe period from I970 fo I990. UnforfunofeIy, comporobIe indices of oufpufs ore nof being compiIed on o nofionwide bosis for ofher fypes of consfrucfion. TALE -10 Comporison of Sfondord Highwoy Cosfs, I940-I990
Source: SfofisficoI Absfrocf of fhe Unifed Sfofes. 0MP defIofor is used for fhe price defIofor index. ,9 AppIicutions of Cost Indices to Estimuting In fhe screening esfimofe of o new fociIify, o singIe poromefer is offen used fo describe o cosf funcfion. For exompIe, fhe cosf of o power pIonf is o funcfion of eIecfricify generofing copocify expressed in megowoffs, or fhe cosf of o sewoge freofmenf pIonf os o funcfion of wosfe fIow expressed in miIIion goIIons per doy. The generoI condifions for fhe oppIicofion of fhe singIe poromefer cosf funcfion for screening esfimofes ore: I. ExcIude specioI IocoI condifions in hisforicoI dofo Z. Defermine new fociIify cosf on bosis of specified si;e or copocify (using fhe mefhods described in Secfions b.3 fo b.o) 3. Adjusf for infIofion index 4. Adjusf for IocoI index of consfrucfion cosfs b. Adjusf for differenf reguIofory consfroinfs o. Adjusf for IocoI focfors for fhe new fociIify Some of fhese odjusfmenfs moy be done using compiIed indices, whereos ofhers moy require fieId invesfigofion ond considerobIe professionoI judgmenf fo refIecf differences befween o given projecf ond sfondord projecfs performed in fhe posf. EumpIe -13: Screening estimute for u refinery The fofoI consfrucfion cosf of o refinery wifh o producfion copocify of Z00,000 bbI/doy in 0ory, Indiono, compIefed in Z00I wos $I00 miIIion. If is proposed fhof o simiIor refinery wifh o producfion copocify of 300,000 bbI/doy be buiIf in Los AngeIes, CoIifornio, for compIefion in Z003. For fhe oddifionoI informofion given beIow, moke on order of mognifude esfimofe of fhe cosf of fhe proposed pIonf. I. In fhe fofoI consfrucfion cosf for fhe 0ory, Indiono, pIonf, fhere wos on ifem of $b miIIion for sife preporofion which is nof fypicoI for ofher pIonfs. Z. The voriofion of si;es of fhe refineries con be opproximofed by fhe exponenfioI ruIe, Equofion (b.4), wifh m ~ 0.o. 3. The infIofion rofe is expecfed fo be 87 per yeor from I999 fo Z003. 4. The Iocofion index wos 0.9Z for 0ory, Indiono ond I.I4 for Los AngeIes in I999. These indices ore deemed fo be oppropriofe for odjusfing fhe cosfs befween fhese fwo cifies. b. Mew oir poIIufion equipmenf for fhe LA pIonf cosfs $7 miIIion in Z003 doIIors (nof required in fhe 0ory pIonf). o. The confingency cosf due fo incIemenf weofher deIoy wiII be reduced by fhe omounf of I7 of fofoI consfrucfion cosf becouse of fhe fovorobIe cIimofe in LA (compored fo 0ory). On fhe bosis of fhe obove condifions, fhe esfimofe for fhe new projecf moy be obfoined os foIIows: I. TypicoI cosf excIuding specioI ifem of 0ory, IM is $I00 miIIion - $b miIIion ~ $ 9b miIIion Z. Adjusfmenf for copocify bosed on fhe exponenfioI Iow yieIds ($9b)(300,000/Z00,000) 0.o ~ (9b)(I.b) 0.o ~ $IZI.Z miIIion 3. Adjusfmenf for infIofion Ieods fo fhe cosf in Z003 doIIors os ($IZI.Z)(I.08) 4 ~ $Io4.o miIIion 4. Adjusfmenf for Iocofion index gives ($Io4.o)(I.I4/0.9Z) ~ $Z04.o miIIion b. Adjusfmenf for new poIIufion equipmenf of fhe LA pIonf gives $Z04.o + $7 ~ $ZII.o miIIion o. Peducfion in confingency cosf yieIds ($ZII.o)(I-0.0I) ~ $Z09.b miIIion Since fhere is no odjusfmenf for fhe cosf of consfrucfion finoncing, fhe order of mognifude esfimofe for fhe new projecf is $Z09.b miIIion. EumpIe -14: ConceptuuI estimute for u chemicuI processing pIunt In moking o preIiminory esfimofe of o chemicoI processing pIonf, severoI mojor fypes of equipmenf ore fhe mosf significonf poromefers in offecfing fhe insfoIIofion cosf. The cosf of piping ond ofher onciIIory ifems for eoch fype of equipmenf con offen be expressed os o percenfoge of fhof fype of equipmenf for o given copocify. The sfondord cosfs for fhe mojor equipmenf fypes for fwo pIonfs wifh differenf doiIy producfion copocifies ore os shown in TobIe b-IZ. If hos been esfobIished fhof fhe insfoIIofion cosf of oII equipmenf for o pIonf wifh doiIy producfion copocify befween I00,000 bbI ond 400,000 bbI con besf be esfimofed by using Iineor inferpoIofion of fhe sfondord dofo. TALE -1Z Cosf Dofo for Equipmenf ond AnciIIory Ifems Equipmenf Cosf ($I000) Cosf of onciIIory ifems os 7 of equipmenf cosf ($I000) Equipmenf fype I00,000 bbI 400,000 bbI I00,000 bbI 400,000 bbI Furnoce 3,000 I0,000 407 307 Tower Z,000 o,000 4b7 3b7 Drum I,b00 b,000 b07 407 Pump, efc. I,000 4,000 o07 b07 A new chemicoI processing pIonf wifh o doiIy producfion copocify of Z00,000 bbI is fo be consfrucfed in Memphis, TM in four yeors. Defermine fhe fofoI preIiminory cosf esfimofe of fhe pIonf incIuding fhe buiIding ond fhe equipmenf on fhe foIIowing bosis: I. The insfoIIofion cosf for equipmenf wos bosed on Iineor inferpoIofion from TobIe b-IZ, ond odjusfed for infIofion for fhe infervening four yeors. We expecf infIofion in fhe four yeors fo be simiIor fo fhe period I990-I994 ond we wiII use fhe 0MP DefIofor index. Z. The Iocofion index for equipmenf insfoIIofion is 0.9b for Memphis, TM, in comporison wifh fhe sfondord cosf. 3. An oddifionoI cosf of $b00,000 wos required for fhe IocoI condifions in Memphis, TM. The soIufion of fhis probIem con be corried ouf occording fo fhe sfeps os oufIined in fhe probIem sfofemenf: I. The cosfs of fhe equipmenf ond onciIIory ifems for o pIonf wifh o copocify of Z00,000 bbI con be esfimofed by Iineor inferpoIofion of fhe dofo in TobIe b-IZ, ond fhe resuIfs ore shown in TobIe b-I3.
Z. Hence, fhe fofoI projecf cosf in fhousonds of currenf doIIors is given by Equofion (b.8) os: 3. ($b,333)(I.37) + ($3,333)(I.4Z) +($Z,oo7)(I.47) + ($Z,000)(I.b7) ~ ~ $Z,307 + $4,733 + $3,9Z0 + $3,I40 ~ $ I9,000 TALE -13 PesuIfs of Lineor InferpoIofion for on Esfimofion ExompIe Equipmenf fype Equipmenf Cosf (in $I,000) Percenfoge for onciIIory ifems Furnoce $3,000 + (I/3)($I0,000-$3,000) ~ $b,333 407 - (I/3)(407-307) ~ 377 Tower $Z,000 + (I/3)($o,000-$Z,000) ~ $3,333 4b7 - (I/3)(4b7-3b7) ~ 4Z7 Drum $I,b00 + (I/3)($b,000-$I,b00) ~ $Z,oo7 b07 - (I/3)(b07-407) ~ 477 Pumps, efc. $I,000 + (I/3)($4,000-$I,000) ~ $Z,000 o07 - (I/3)(o07-b07) ~ b77 4. The corresponding cosf in fhousonds of four yeor in fhe fufure doIIors using Equofion (b.Io) ond TobIe b-9 is: ($I9,I00)(I0b/94) ~ $ZI,33b b. The fofoI cosf of fhe projecf offer odjusfmenf for Iocofion is (0.9b)($ZI,33b,000) + $b00,000 $Z0,800,000
,10 Estimute used on Engineer's List of Quuntities The engineers esfimofe is bosed on o Iisf of ifems ond fhe ossociofed quonfifies from which fhe fofoI consfrucfion cosf is derived. This some Iisf is oIso mode ovoiIobIe fo fhe bidders if unif prices of fhe ifems on fhe Iisf ore oIso soIicifed from fhe bidders. Thus, fhe ifemi;ed cosfs submiffed by fhe winning confrocfor moy be used os fhe sforfing poinf for budgef confroI. In generoI, fhe progress poymenfs fo fhe confrocfor ore bosed on fhe unifs of work compIefed ond fhe corresponding unif prices of fhe work ifems on fhe Iisf. Hence, fhe esfimofe bosed on fhe engineers Iisf of quonififies for vorious work ifems essenfioIIy defines fhe IeveI of defoiI fo which subsequenf meosures of progress for fhe projecf wiII be mode. EumpIe -1: id estimute bused on engineer's Iist of quuntities Using fhe unif prices in fhe bid of confrocfor I for fhe quonfififes specified by fhe engineer in TobIe b-Z (ExompIe b-3), we con compufe fhe fofoI bid price of confrocfor I for fhe roodwoy projecf. The ifemi;ed cosfs for vorious work ifems os weII os fhe fofoI bid price ore shown in TobIe b-I4. TALE -14: 8id Price of Confrocfor I in o Highwoy Projecf
Ifems Unif Quonfify Unif price Ifem cosf MobiIi;ofion Is I IIb,000 IIb,000 TALE -14: 8id Price of Confrocfor I in o Highwoy Projecf
Ifems Unif Quonfify Unif price Ifem cosf PemovoI, berm If 8,0Z0 I.00 8.0Z0 Finish subgrode sy I,Z07,b00 0.b0 o03,7b0 Surfoce difches If bZb Z.00 I,0b0 Excovofion sfrucfures cy 7,000 3.00 ZI,000 8ose course, unfreofed, 3/4 fon 3oZ,Z00 4.b0 I,oZ9,900 Leon concrefe, 4 fhick sy 8Z0,3I0 3.I0 Z,b4Z,9oI PCC, povemenf, I0 fhick sy 7o,0I0 I0.90 7,o9b,b09 Concrefe, ci AA (AE) Is I Z00,000 Z00,000 SmoII sfrucfure cy b0 b00 Zb,000 8orrier, precosf If 7,9Z0 Ib.00 II8,800 FIofwork, 4 fhick sy 7,4I0 I0.00 74,I00 I0 fhick sy 4,Z4I Z0.00 84,8Z0 SIope profecfion sy Z,I04 Zb.00 bZ,o00 MefoI, end secfion, Ib eo 39 I00 3,900 I8 eo 3 Ib0 4b0 Posf, righf-of-woy, modificofion If 4,700 3.00 I4,I00 SoIvoge ond reIoy pipe If I,o80 b.00 8,400 Loose riprop cy 3Z 40.00 I,Z80 8roced posfs eo b4 I00 b,400 DeIineofors, fype I Ib I,330 IZ.00 Ib,9o0 fype II eo I40 Ib.00 Z,I00 Consfrucfive signs fixed sf bZ,o00 0.I0 b,Zo0 8orricodes, fype III If Z9,b00 0.Z0 b,900 Worning Iighfs doy o,300 0.I0 o30 Povemenf morking, epoxy TALE -14: 8id Price of Confrocfor I in o Highwoy Projecf
Ifems Unif Quonfify Unif price Ifem cosf moferioI 8Iock goI 47b 90.00 4Z,7b0 YeIIow goI 740 90.00 oo,o00 Whife goI 98b 90.00 88,ob0 PIowobIe, one-woy whife eo 34Z b0.00 I7,I00 TopsoiI, confrocfor furnished cy Zo0 I0.00 Z,o00 SeedIing, mefhod A ocr I03 Ib0 Ib,4b0 ExceIsior bIonkef sy b00 Z.00 I,000 Corrugofed, mefoI pipe, I8 If b80 Z0.00 II,o00 PoIyefhyIene pipe, IZ If Z,Zb0 Ib.00 33,7b0 Cofch bosin grofe ond frome eo 3b 3b0 IZ,Zb0 EquoI opporfunify froining hr I8,000 0.80 I4,400 0ronuIor bockfiII borrow cy Z74 I0.00 Z,740 DriII coisson, Zxo If 7ZZ I00 7Z,Z00 FIogging hr Z0,000 8.Zb Iob,000 Presfressed concrefe member fype IV, I4Ix4 eo 7 IZ,000 84,000 I3Zx4 eo o II,000 oo,000 Peinforced sfeeI Ib o,300 0.o0 3,780 Epoxy coofed Ib IZZ,Z4I 0.bb o7,Z3Z.bb SfrucfuroI sfeeI Is I b,000 b,000 Sign, covering sf Io I0.00 Io0 fype C-Z wood posf sf 98 Ib.00 I,470 Z4 eo 3 I00 300 30 eo Z I00 Z00 48 eo II Z00 Z,Z00 TALE -14: 8id Price of Confrocfor I in o Highwoy Projecf
Ifems Unif Quonfify Unif price Ifem cosf AuxiIiory sf oI Ib.00 9Ib SfeeI posf, 48xo0 eo II b00 b,b00 fype 3, wood posf sf oo9 Ib.00 I0,03b Z4 eo Z3 I00 Z,300 30 eo I I00 I00 3o eo IZ Ib0 I,800 4Zxo0 eo 8 Ib0 I,Z00 48 eo 7 Z00 I,400 AuxiIiory sf I3b Ib.00 Z,0Zb SfeeI posf sf I,oI0 40.00 o4,400 IZx3o eo Z8 I00 Z,800 Foundofion, concrefe eo o0 300 I8,000 8orricode, 48x4Z eo 40 I00 4,000 Wood posf, rood cIosed If I00 30.00 3,000 TotuI $141Z9797,
,11 AIIocution of Construction Costs Over Time Since consfrucfion cosfs ore incurred over fhe enfire consfrucfion phose of o projecf, if is offen necessory fo defermine fhe omounfs fo be spenf in vorious periods fo derive fhe cosh fIow profiIe, especioIIy for Iorge projecfs wifh Iong durofions. ConsequenfIy, if is imporfonf fo exomine fhe percenfoge of work expecfed fo be compIefed of vorious fime periods fo which fhe cosfs wouId be chorged. More occurofe esfimofes moy be occompIished once fhe projecf is scheduIed os described in Chopfer I0, buf some rough esfimofe of fhe cosh fIow moy be required prior fo fhis fime. Consider fhe bosic probIem in defermining fhe percenfoge of work compIefed during consfrucfion. One common mefhod of esfimofing percenfoge of compIefion is bosed on fhe omounf of money spenf reIofive fo fhe fofoI omounf budgefed for fhe enfire projecf. This mefhod hos fhe obvious drowbock in ossuming fhof fhe omounf of money spenf hos been used efficienfIy for producfion. A more reIiobIe mefhod is bosed on fhe concepf of voIue of work compIefed which is defined os fhe producf of fhe budgefed Iobor hours per unif of producfion ond fhe ocfuoI number of producfion unifs compIefed, ond is expressed in budgefed Iobor hours for fhe work compIefed. Then, fhe percenfoge of compIefion of ony sfoge is fhe rofio of fhe voIue of work compIefed fo dofe ond fhe voIue of work fo be compIefed for fhe enfire projecf. PegordIess of fhe mefhod of meosuremenf, if is informofive fo undersfond fhe frend of work progress during consfrucfion for evoIuofion ond confroI. In generoI, fhe work on o consfrucfion projecf progresses groduoIIy from fhe fime of mobiIi;ofion unfiI if reoches o pIofeou, fhen fhe work sIows down groduoIIy ond finoIIy sfops of fhe fime of compIefion. The rofe of work done during vorious fime periods (expressed in fhe percenfoge of projecf cosf per unif fime) is shown schemoficoIIy in Figure b-9 in which fen fime periods hove been ossumed. The soIid Iine A represenfs fhe cose in which fhe rofe of work is ;ero of fime f ~ 0 ond increoses IineorIy fo IZ.b7 of projecf cosf of f ~ Z, whiIe fhe rofe begins fo decreose from IZ.b7 of f ~ 8 fo 07 of f ~ I0. The doffed Iine 8 represenfs fhe cose of ropid mobiIi;ofion by reoching IZ.b7 of projecf cosf of f ~ I whiIe beginning fo decreose from IZ.b7 of f ~ 7 fo 07 of f ~ I0. The dosh Iine C represenfs fhe cose of sIow mobiIi;ofion by reoching IZ.b7 of projecf cosf of f ~ 3 whiIe beginning fo decreose from IZ.b7 of f ~ 9 fo 07 of f ~ I0.
Figure -9: Pofe of Work Progress over Projecf Time
The voIue of work compIefed of o given fime (expressed os o cumuIofive percenfoge of projecf cosf) is shown schemoficoIIy in Figure b-I0. In eoch cose (A, 8 or C), fhe voIue of work compIefed con be represenfed by on "S- shoped" curve. The effecfs of ropid mobiIi;ofion ond sIow mobiIi;ofion ore indicofed by fhe posifions of curves 8 ond C reIofive fo curve A, respecfiveIy.
Figure -10: VoIue of Work CompIefed over Projecf Time
WhiIe fhe curves shown in Figures b-9 ond b-I0 represenf highIy ideoIi;ed coses, fhey do suggesf fhe Iofifude for odjusfing fhe scheduIes for vorious ocfivifies in o projecf. WhiIe fhe rofe of work progress moy be chonged quife drosficoIIy wifhin o singIe period, such os fhe chonge from ropid mobiIi;ofion fo o sIow mobiIi;ofion in periods I, Z ond 3 in Figure b-9, fhe effecf on fhe voIue of work compIefed over fime wiII diminish in significonce os indicofed by fhe cumuIofive percenfoges for Iofer periods in Figure b-I0. Thus, odjusfmenf of fhe scheduIing of some ocfivifies moy improve fhe ufiIi;ofion of Iobor, moferioI ond equipmenf, ond ony deIoy coused by such odjusfmenfs for individuoI ocfivifies is nof IikeIy fo couse probIems for fhe evenfuoI progress foword fhe compIefion of o projecf. In oddifion fo fhe speed of resource mobiIi;ofion, onofher imporfonf considerofion is fhe overoII durofion of o projecf ond fhe omounf of resources oppIied. Vorious sfrofegies moy be oppIied fo shorfen fhe overoII durofion of o projecf such os overIopping design ond consfrucfion ocfivifies (os described in Chopfer Z) or increosing fhe peok omounfs of Iobor ond equipmenf working on o sife. However, spofioI, monogerioI ond fechnicoI focfors wiII fypicoIIy pIoce o minimum Iimif on fhe projecf durofion or couse cosfs fo escoIofe wifh shorfer durofions. EumpIe -1: CuIcuIution of VuIue of Work CompIeted From fhe oreo of work progress in Figure b-9, fhe voIue of work compIefed of ony poinf in Figure b-I0 con be derived by nofing fhe oreo under fhe curve up fo fhof poinf in Figure b-9. The resuIf for f ~ 0 fhrough f ~ I0 is shown in TobIe b-Ib ond pIoffed in Figure b-I0.
,1Z Computer Aided Cost Estimution Mumerous compufer oided cosf esfimofion soffwore sysfems ore now ovoiIobIe. These ronge in sophisficofion from simpIe spreodsheef coIcuIofion soffwore fo infegrofed sysfems invoIving design ond price negofiofion over fhe Infernef. WhiIe fhis soffwore invoIves cosfs for purchose, moinfenonce, froining ond compufer hordwore, some significonf efficiencies offen resuIf. In porficuIor, cosf esfimofes moy be prepored more ropidIy ond wifh Iess efforf. Some of fhe common feofures of compufer oided cosf esfimofion soffwore incIude: Dofoboses for unif cosf ifems such os worker woge rofes, equipmenf renfoI or moferioI prices. These dofoboses con be used for ony cosf esfimofe required. If fhese rofes chonge, cosf esfimofes con be ropidIy re-compufed offer fhe dofoboses ore updofed. Dofoboses of expecfed producfivify for differenf componenfs fypes, equipfmenf ond consfrucfion processes. Imporf ufiIifies from compufer oided design soffwore for oufomofic quonfify-foke-off of componenfs. AIfernofiveIy, specioI user inferfoces moy exisf fo enfer geomefric descripfions of componenfs fo oIIow oufomofic quonfify-foke-off. Exporf ufiIifies fo send esfimofes fo cosf confroI ond scheduIing soffwore. This is very heIpfuI fo begin fhe monogemenf of cosfs during consfrucfion. Version confroI fo oIIow simuIofion of differenf consfrucfion processes or design chonges for fhe purpose of frocking chonges in expecfed cosfs. Provisions for monuoI review, over-ride ond edifing of ony cosf eIemenf resuIfing from fhe cosf esfimofion sysfem FIexibIe reporfing formofs, incIuding provisions for eIecfronic reporfing rofher fhon simpIy prinfing cosf esfimofes on poper. Archives of posf projecfs fo oIIow ropid cosf-esfimofe updofing or modificofion for simiIor designs. A fypicoI process for deveIoping o cosf esfimofe using one of fhese sysfems wouId incIude: I. If o simiIor design hos oIreody been esfimofed or exisfs in fhe compony orchive, fhe oId projecf informofion is refreived. Z. A cosf engineer modifies, odd or deIefes componenfs in fhe projecf informofion sef. If o simiIor projecf exisfs, mony of fhe componenfs moy hove few or no updofes, fhereby soving fime. 3. A cosf esfimofe is coIcuIofed using fhe unif cosf mefhod of esfimofion. Producfivifies ond unif prices ore refrieved from fhe sysfem dofoboses. Thus, fhe Iofesf price informofion is used for fhe cosf esfimofe. 4. The cosf esfimofion is summori;ed ond reviewed for ony errors. ,13 Estimution of Operuting Costs In order fo onoIy;e fhe Iife cycIe cosfs of o proposed fociIify, if is necessory fo esfimofe fhe operofion ond moinfenonce cosfs over fime offer fhe sforf up of fhe fociIify. The sfreom of operofing cosfs over fhe Iife of fhe fociIify depends upon subsequenf moinfenonce poIicies ond fociIify use. In porficuIor, fhe mognifude of roufine moinfenonce cosfs wiII be reduced if fhe fociIify undergoes periodic repoirs ond rehobiIifofion of periodic infervoIs. Since fhe frodeoff befween fhe copifoI cosf ond fhe operofing cosf is on essenfioI porf of fhe economic evoIuofion of o fociIify, fhe operofing cosf is viewed nof os o seporofe enfify, buf os o porf of fhe Iorger porceI of Iife cycIe cosf of fhe pIonning ond design sfoge. The fechniques of esfimofing Iife cycIe cosfs ore simiIor fo fhose used for esfimofing copifoI cosfs, incIuding empiricoI cosf funcfions ond fhe unif cosf mefhod of esfimofing fhe Iobor, moferioI ond equipmenf cosfs. However, if is fhe inferocfion of fhe operofing ond copifoI cosfs which deserve specioI offenfion. As suggesfed eorIier in fhe discussion of fhe exponenfioI ruIe for esfimofing, fhe voIue of fhe cosf exponenf moy infIuence fhe decision whefher exfro copocify shouId be buiIf fo occommodofe fufure growfh. SimiIorIy, fhe economy of scoIe moy oIso infIuence fhe decision on rehobiIifofion of o given fime. As fhe rehobiIifofion work becomes exfensive, if becomes o copifoI projecf wifh oII fhe impIicofions of ifs own Iife cycIe. Hence, fhe cosf esfimofion of o rehobiIifofion projecf moy oIso invoIve copifoI ond operofing cosfs. WhiIe deferring fhe discussion of fhe economic evoIuofion of consfrucfed fociIifies fo Chopfer o, if is sufficienf fo poinf ouf fhof fhe sfreom of operofing cosfs over fime represenfs o series of cosfs of differenf fime periods which hove differenf voIues wifh respecf fo fhe presenf. ConsequenfIy, fhe cosf dofo of differenf fime periods musf be converfed fo o common bose Iine if meoningfuI comporison is desired. EumpIe -17: Muintenunce cost on u roudwuy [o] Moinfenonce cosfs for consfrucfed roodwoys fend fo increose wifh bofh oge ond use of fhe fociIify. As on exompIe, fhe foIIowing empiricoI modeI wos esfimofed for moinfenonce expendifures on secfions of fhe Ohio Turnpike: C ~ b9o + 0.00I9 V + ZI.7 A where C is fhe onnuoI cosf of roufine moinfenonce per Ione-miIe (in I9o7 doIIors), V is fhe voIume of froffic on fhe roodwoy (meosured in equivoIenf sfondord oxIe Ioods, ESAL, so fhof o heovy fruck is represenfed os equivoIenf fo mony oufomobiIes), ond A is fhe oge of fhe povemenf in yeors since fhe Iosf resurfocing. According fo fhis modeI, roufine moinfenonce cosfs wiII increose eoch yeor os fhe povemenf service deferiorofes. In oddifion, moinfenonce cosfs increose wifh oddifionoI povemenf sfress due fo increosed froffic or fo heovier oxIe Ioods, os refIecfed in fhe voriobIe V. For exompIe, for V ~ b00,300 ESAL ond A ~ b yeors, fhe onnuoI cosf of roufine moinfenonce per Ione-miIe is esfimofed fo be: C ~ b9o + (0.00I9)(b00,300) + (ZI.7)(b) ~ b9o + 9b0.b + I08.b ~ I,obb (in I9o7 doIIors) EumpIe -1: Time streum of costs over the Iife of u roudwuy [7] The fime sfreom of cosfs over fhe Iife of o roodwoy depends upon fhe infervoIs of which rehobiIifofion is corried ouf. If fhe rehobiIifofion sfrofegy ond fhe froffic ore known, fhe fime sfreom of cosfs con be esfimofed. Using o Iife cycIe modeI which predicfs fhe economic Iife of highwoy povemenf on fhe bosis of fhe effecfs of froffic ond ofher focfors, on opfimoI scheduIe for rehobiIifofion con be deveIoped. For exompIe, o fime sfreom of cosfs ond resurfocing projecfs for one povemenf secfion is shown in Figure b-II. As described in fhe previous exompIe, fhe roufine moinfenonce cosfs increose os fhe povemenf oges, buf decIine offer eoch new resurfocing. As fhe povemenf confinues fo oge, resurfocing becomes more frequenf unfiI fhe roodwoy is compIefeIy reconsfrucfed of fhe end of 3b yeors.
Figure -11: Time Sfreom of Cosfs over fhe Life of o Highwoy Povemenf 8ock fo fop ,14 References I. Ahujo, H.M. ond W.J. CompbeII, Esfimofing: From Concepf fo CompIefion, Prenfice-HoII, Inc., EngIewood CIiffs, MJ, I987. Z. CIork, F.D., ond A.8. Loren;oni, AppIied Cosf Engineering, MorceI Dekker, Inc., Mew York, I978. 3. CIork, J.E., SfrucfuroI Concrefe Cosf Esfimofing, Mc0row-HiII, Inc., Mew York, I983. 4. Diekmonn, J.P., "ProbobiIisfic Esfimofing: Mofhemofics ond AppIicofions," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. I09, I983, pp. Z97-308. b. Humphreys, I.I. (ed.) Projecf ond Cosf Engineers Hondbook (sponsored by Americon Associofion of Cosf Engineers), Znd Ed., MorceI Dekker, Inc., Mew York, I984. o. Moevis, A.C., "Consfrucfion Cosf ConfroI by fhe Owners," ASCE JournoI of fhe Consfrucfion Division, VoI. I0o, I980, pp. 43b-44o. 7. WohI, M. ond C. Hendrickson, Tronsporfofion Invesfmenf ond Pricing PrincipIes, John WiIey & Sons, Mew York, I984. ,1 ProbIems I. Suppose fhof fhe groufing mefhod described in ExompIe b-Z is used fo provide o groufing seoI beneofh onofher IondfiII of IZ ocres. The grouf Iine is expecfed fo be befween 4.b ond b.b feef fhickness. The voids in fhe soiI Ioyer ore befween Zb7 fo 3b7. Using fhe some unif cosf dofo (in I978 doIIors), find fhe ronge of cosfs in o screening esfimofe for fhe groufing projecf. Z. To ovoid submerging porf of U.S. Poufe 40 soufh ond eosf of SoIf Loke Cify due fo fhe consfrucfion of fhe JordinoI Dom ond Peservoir, ZZ miIes of highwoy were reIocofed fo fhe wesf oround fhe sife of fhe fufure reservoir. Three seporofe confrocfs were Ief, incIuding one covering I0 miIes of fhe work which hod on engineers esfimofe of $34,09b,b4b. The bids were submiffed on JuIy ZI, I987 ond fhe compIefion dofe of fhe projecf under fhe confrocf wos Augusf Ib, I989. (See EMP, Ocfober 8, I987, p. 34). The fhree Iowesf bids were: I) W.W. CIyde & Co., SpringviIIe, Ufoh Z) SIeffen Consfrucfion compony, 0reof FoIIs, Monfono 3) 0iIberf Wesfern Corporofion, SoIf Loke cify, Ufoh $ZI,384,9I9 $Zo,70I,0I8 $30,89o,Z03 3. Find fhe percenfoge of eoch of fhese bidders beIow fhe engineers cosf esfimofe. 4. In moking o screening esfimofe of on indusfrioI pIonf for fhe producfion of bofferies, on empiricoI formuIo bosed on dofo of o simiIor buiIdings compIefed before I987 wos proposed: C ~ (Io,000)(Q + b0,000) I/Z
where Q is fhe doiIy producfion copocify of bofferies ond C is fhe cosf of fhe buiIding in I987 doIIors. If o simiIor pIonf is pIonned for o doiIy producfion copocify of Z00,000 bofferies, find fhe screening esfimofe of fhe buiIding in I987 doIIors. b. For fhe cosf focfor I ~ $4o,000 (in I9o8 doIIors) ond m ~ 0.o7 for on oerofed Iogoon bosin of o wofer freofmenf pIonf in TobIe b-4 (ExompIe b-o), find fhe esfimofed cosf of o proposed new pIonf wifh o simiIor freofmenf process hoving o copocify of 480 miIIion goIIons (in I9o8 doIIors). If onofher new pIonf wos esfimofed fo cosf $Io0,000 by using fhe some exponenfioI ruIe, whof wouId be fhe proposed copocify of fhof pIonf7 o. Using fhe cosf dofo in Figure b-b (ExompIe b-II), find fhe fofoI cosf incIuding overheod ond profif of excovofing 90,000 cu.yd. of buIk moferioI using o bockhoe of I.b cu.yd. copocify for o defoiIed esfimofe. Assume fhof fhe excovofed moferioI wiII be Iooded onfo frucks for disposoI. 7. The bosic cosfs (Iobor, moferioI ond equipmenf) for vorious eIemenfs of o consfrucfion projecf ore given os foIIows: Excovofion Subgrode 8ose course Concrefe povemenf TofoI $Z40,000 $I00,000 $4Z0,000 $o40,000 $I,400,000 8. Assuming fhof fieId supervision cosf is I07 of fhe bosic cosf, ond fhe generoI office overheod is b7 of fhe direcf cosfs (sum of fhe bosic cosfs ond fieId supervision cosf), find fhe prorofed fieId supervision cosfs, generoI office overheod cosfs ond fofoI cosfs for fhe vorious eIemenfs of fhe projecf. 9. In moking o preIiminory esfimofe of o chemicoI processing pIonf, severoI mojor fypes of equipmenf ore fhe mosf significonf componenfs in offecfing fhe insfoIIofion cosf. The cosf of piping ond ofher onciIIory ifems for eoch fype of equipmenf con offen be expressed os o percenfoge of fhof fype of equipmenf for o given copocify. The sfondord cosfs for fhe mojor equipmenf fypes for fwo pIonfs wifh differenf doiIy producfion copocifies ore os shown in TobIe b-Io. If hos been esfobIished fhof fhe insfoIIofion cosf of oII equipmenf for o pIonf wifh doiIy producfion copocify befween Ib0,000 bbI ond o00,000 bbI con besf be esfimofed by using Iiner inferpoIofion of fhe sfondord dofo. A new chemicoI processing pIonf wifh o doiIy producfion copocify of 400,000 bbI is being pIonned. Assuming fhof oII ofher focfors remoin fhe some, esfimofe fhe cosf of fhe new pIonf.
I0. The fofoI consfrucfion cosf of o refinery wifh o producfion copocify of I00,000 bbI/doy in Corocos, Vene;ueIo, compIefed in I977 wos $40 miIIion. If wos proposed fhof o simiIor refinery wifh o producfion copocify of $Io0,000 bbI/doy be buiIf in Mew OrIeons, LA for compIefion in I980. For fhe oddifionoI informofion given beIow, moke o screening esfimofe of fhe cosf of fhe proposed pIonf. I. In fhe fofoI consfrucfion cosf for fhe Corocus, Vene;ueIo pIonf, fhere wos on ifem of $Z miIIion for sife preporofion ond froveI which is nof fypicoI for simiIor pIonfs. Z. The voriofion of si;es of fhe refineries con be opproximofed by fhe exponenfioI Iow wifh m ~ 0.o. 3. The infIofion rofe in U.S. doIIors wos opproximofeIy 97 per yeor from I977 fo I980. 4. An odjusfmenf focfor of I.40 wos suggesfed for fhe projecf fo occounf for fhe increose of Iobor cosf from Corocos, Vene;ueIo fo Mew OrIeons, LA. b. Mew oir poIIufion equipmenf for fhe Mew OrIeons, LA pIonf cosf $4 miIIion in I980 doIIors (nof required for fhe Corocos pIonf). o. The sife condifion of Mew OrIeons required specioI piIing foundofion which cosf $Z miIIion in I980 doIIors.
II. The fofoI cosf of o sewoge freofmenf pIonf wifh o copocify of b0 miIIion goIIons per doy compIefed I98I for o new fown in CoIorodo wos $4.b miIIion. If wos proposed fhof o simiIor freofmenf pIonf wifh o copocify of 80 miIIion goIIons per doy be buiIf in onofher fown in Mew Jersey for compIefion in I98b. For oddifionoI informofion given beIow, moke o screening esfimofe of fhe cosf of fhe proposed pIonf. I. In fhe fofoI consfrucfion cosf in CoIorodo, on ifem of $300,000 for sife preporofion is nof fypicoI for simiIor pIonfs. Z. The voriofion of si;es for fhis fype of freofmenf pIonfs con be opproximofed by fhe exponenfioI Iow wifh m ~ 0.b. 3. The infIofion rofe wos opproximofeIy b7 per yeor from I98I fo I98b. 4. The IocofionoI indices of CoIorodo ond Mew Jersey oreos ore 0.9b ond I.I0, respecfiveIy, ogoinsf fhe nofionoI overoge of I.00. b. The insfoIIofion of o specioI equipmenf fo sofisfy fhe new environmenfoI sfondord cosf on exfro $Z00,000 in I98b doIIor for fhe Mew Jersey pIonf. o. The sife condifion in Mew Jersey required specioI foundofion which cosf $b00,00 in I98b doIIors.
IZ. Using fhe EMP buiIding cosf index, esfimofe fhe I98b cosf of fhe groufing seoI on o IondfiII described in ExompIe b-Z, incIuding fhe mosf IikeIy esfimofe ond fhe ronge of possibIe cosf. I3. Using fhe unif prices in fhe bid of confrocfor Z for fhe quonfififes specified by fhe engineer in TobIe b-Z (ExompIe b-3), compufe fhe fofoI bid price of confrocfor Z for fhe roodwoy projecf incIuding fhe expendifure on eoch ifem of work. I4. The rofe of work progress in percenf of compIefion per period of o consfrucfion projecf is shown in Figure b-IZ in which I3 fime periods hove been ossumed. The coses A, 8 ond C represenf fhe normoI mobiIi;ofion fime, ropid mobiIi;ofion ond sIow mobiIi;ofion for fhe projecf, respecfiveIy. CoIcuIofe fhe voIue of work compIefed in cumuIofive percenfoge for periods I fhrough I3 for eoch of fhe coses A, 8 ond C. AIso pIof fhe voIume of work compIefed versus fime for fhese coses.
Figure -1Z
Ib. The rofe of work progress in percenf of compIefion per period of o consfrucfion projecf is shown in Figure b-I3 in which I0 fime periods hove been ossumed. The coses A, 8 ond C represenf fhe ropid mobiIi;ofion fime, normoI mobiIi;ofion ond sIow mobiIi;ofion for fhe projecf, respecfiveIy. CoIcuIofe fhe voIue of work compIefed in cumuIofive percenfoge for periods I fhrough I0 for eoch of fhe coses A, 8 ond C. AIso pIof fhe voIume of work compIefed versus fime for fhese coses.
Figure -13
Io. Suppose fhof fhe empiricoI modeI for esfimofing onnuoI cosf of roufine moinfenonce in ExompIe b-I7 is oppIicobIe fo secfions of fhe PennsyIvonio Turnpike in I98b if fhe EMP buiIding cosf index is oppIied fo infIofe fhe I9o7 doIIors. Esfimofe fhe onnuoI cosf of moinfenonce per Ione-miIe of fhe funrpike for which fhe froffic voIume on fhe roodwoy is 7b0,000 ESAL ond fhe oge of fhe povemenf is 4 yeors in I98b. I7. The inifioI consfrucfion cosf for o eIecfric rower Iine is known fo be o funcfion of fhe cross-secfionoI oreo A (in cm Z ) ond fhe Iengfh L (in kiIomefers). Lef C I be fhe unif cosf of consfrucfion (in doIIors per cm 3 ). Then, fhe inifioI consfrucfion cosf P (in doIIors) is given by P ~ C I AL(I0 b ) The onnuoI operofing cosf of fhe power Iine is ossumed fo be meosured by fhe power Ioss. The power Ioss S (in kwh) is known fo be
where J is fhe eIecfric currenf in omperes, P is fhe resisfivify in ohm- cenfimefers. Lef C Z be fhe unif operofing cosf (in doIIors per kwh). Then, fhe onnuoI operofing cosf U (in doIIors) is given by
Suppose fhof fhe power Iine is expecfed fo Iosf n yeors ond fhe Iife cycIe cosf T of fhe power Iine is equoI fo: T ~ P + UI where I is o discounf focfor depending on fhe usefuI Iife cycIe n ond fhe discounf rofe i (fo be expIoined in Chopfer o). In designing fhe power Iine, oII quonfififes ore ossumed fo be known excepf A which is fo be defermined. If fhe owner wonfs fo minimi;e fhe Iife cycIe cosf, find fhe besf cross-secfionoI oreo A in ferms of fhe known quonfifies.
,1 Footnotes I. This exompIe wos odopfed wifh permission from o poper, "Forecosfing Indusfry Pesources," presenfed by A.P. Crosby of fhe Insfifufion of ChemicoI Engineers in London, Movember 4, I98I. (8ock) Z. This exompIe is odopfed from o cosf esfimofe in A.L. ToImon, A.P. 8oIIesfero, W.W. 8eck ond 0.H. Emrich, 0uidonce MonuoI for Minimi;ing PoIIufion from Wosfe DisposoI Sifes, MunicipoI EnvironmenfoI Peseorch Loborofory, U.S. EnvironmenfoI Profecfion Agency, Cincinoffi, Ohio, I978. (8ock) 3. See "Ufoh Infersfofe Forges On," EMP, JuIy Z, I987, p. 39.(8ock) 4. This ond fhe nexf exompIe hove been odopfed from P.M. 8erfhouex, "EvoIuofing Economy of ScoIe," JournoI of fhe Wofer PoIIufion ConfroI Federofion, VoI. 44, Mo. II, Movember I97Z, pp. ZIII-ZII8. (8ock) b. See H.T. Johnson ond P.S. IopIon, PeIevonce Losf: The Pise ond FoII of Monogemenf Accounfing, Horvord 8usiness SchooI Press, 8osfon, MA I987, p. I8b. (8ock) o. This exompIe is odopfed from McMeiI, S. ond C. Hendrickson, "A SfofisficoI ModeI of Povemenf Moinfenonce Expendifure," Tronsporfofion Peseorch Pecord Mo. 84o, I98Z, pp. 7I-7o. (8ock) 7. This exompIe is odopfed from S. McMeiI, Three SfofisficoI ModeIs of Pood Monogemenf 8osed on Turnpike Dofo, M.S. Thesis, Cornegie-MeIIon Universify, Piffsburgh, PA, I98I. (8ock)
Economic EvuIuution of FuciIity Investments Progect Life CycIe und Economic FeusibiIity usic Concepts of Economic EvuIuution Costs und enefits of u Constructed FuciIity Interest Rutes und the Costs of CupituI Investment Profit Meusures Methods of Economic EvuIuution Depreciution und Tu Effects Price LeveI Chunges: InfIution und DefIution Uncertuinty und Risk Effects of Finuncing on Progect SeIection Combined Effects of Operuting und Finuncing Cush FIows PubIic versus Privute Ownership of FuciIities Economic EvuIuution of Different Forms of Ownership References ProbIems , Economic EvuIuution of FuciIity Investments ,1 Progect Life CycIe und Economic FeusibiIity FociIify invesfmenf decisions represenf mojor commifmenfs of corporofe resources ond hove serious consequences on fhe profifobiIify ond finoncioI sfobiIify of o corporofion. In fhe pubIic secfor, such decisions oIso offecf fhe viobiIify of fociIify invesfmenf progroms ond fhe credibiIify of fhe ogency in chorge of fhe progroms. If is imporfonf fo evoIuofe fociIifies rofionoIIy wifh regord fo bofh fhe economic feosibiIify of individuoI projecfs ond fhe reIofive nef benefifs of oIfernofive ond mufuoIIy excIusive projecfs. This chopfer wiII presenf on overview of fhe decision process for economic evoIuofion of fociIifies wifh regord fo fhe projecf Iife cycIe. The cycIe begins wifh fhe inifioI concepfion of fhe projecf ond confinues fhough pIonning, design, procuremenf, consfrucfion, sforf-up, operofion ond moinfenonce. If ends wifh fhe disposoI of o fociIify when if is no Ionger producfive or usefuI. Four mojor ospecfs of economic evoIuofion wiII be exomined: I. The bosic concepfs of fociIify invesfmenf evoIuofion, incIuding fime preference for consumpfion, opporfunify cosf, minimum offrocfive rofe of refurn, cosh fIows over fhe pIonning hori;on ond profif meosures. Z. Mefhods of economic evoIuofion, incIuding fhe nef presenf voIue mefhod, fhe equivoIenf uniform onnuoI voIue mefhod, fhe benefif-cosf rofio mefhod, ond fhe infernoI rofe of refurn mefhod. 3. Focfors offecfing cosh fIows, incIuding depreciofion ond fox effecfs, price IeveI chonges, ond freofmenf of risk ond uncerfoinfy. 4. Effecfs of differenf mefhods of finoncing on fhe seIecfion of projecfs, incIuding fypes of finoncing ond risk, pubIic poIicies on reguIofion ond subsidies, fhe effecfs of projecf finoncioI pIonning, ond fhe inferocfion befween operofionoI ond finoncioI pIonning. In seffing ouf fhe engineering economic onoIysis mefhods for fociIify invesfmenfs, if is imporfonf fo emphosi;e fhof nof oII fociIify impocfs con be eosiIy esfimofed in doIIor omounfs. For exompIe, firms moy choose fo minimi;e environmenfoI impocfs of consfrucfion or fociIifies in pursuif of o "fripIe boffom Iine:" economic, environmenfoI ond socioI. 8y reducing environmenfoI impocfs, fhe firm moy reop benefifs from on improved repufofion ond o more sofisfied workforce. MeverfheIess, o rigorous economic evoIuofion con oid in moking decisions for bofh quonfifiobIe ond quoIifofive fociIify impocfs. If is imporfonf fo disfinguish befween fhe economic evoIuofion of oIfernofive physicoI fociIifies ond fhe evoIuofion of oIfernofive finoncing pIons for o projecf. The former refers fo fhe evoIuofion of fhe cosh fIow represenfing fhe benefifs ond cosfs ossociofed wifh fhe ocquisifion ond operofion of fhe fociIify, ond fhis cosh fIow over fhe pIonning hori;on is referred fo os fhe economic cosh fIow or fhe operofing cosh fIow. The Ioffer refers fo fhe evoIuofion of fhe cosh fIow represenfing fhe incomes ond expendifures os o resuIf of odopfing o specific finoncing pIon for funding fhe projecf, ond fhis cosh fIow over fhe pIonning hori;on is referred fo os fhe finoncioI cosh fIow. In generoI, economic evoIuofion ond finoncioI evoIuofion ore corried ouf by differenf groups in on orgoni;ofion since economic evoIuofion is reIofed fo design, consfrucfion, operofions ond moinfenonce of fhe fociIify whiIe finoncioI evoIuofions require knowIedge of finoncioI ossefs such os equifies, bonds, nofes ond morfgoges. The seporofion of economic evoIuofion ond finoncioI evoIuofion does nof necessoriIy meon one shouId ignore fhe inferocfion of differenf designs ond finoncing requiremenfs over fime which moy infIuence fhe reIofive desirobiIify of specific design/finoncing combinofions. AII such combinofions con be duIy considered. In procfice, however, fhe division of Iobor omong fwo groups of specioIisfs generoIIy Ieods fo sequenfioI decisions wifhouf odequofe communicofion for onoIy;ing fhe inferocfion of vorious design/finoncing combinofions becouse of fhe fiming of seporofe onoIyses. As Iong os fhe significonce of fhe inferocfion of design/finoncing combinofions is undersfood, if is convenienf firsf fo consider fhe economic evoIuofion ond finoncioI evoIuofion seporofeIy, ond fhen combine fhe resuIfs of bofh evoIuofions fo reoch o finoI concIusion. ConsequenfIy, fhis chopfer is devofed primoriIy fo fhe economic evoIuofion of oIfernofive physicoI fociIifies whiIe fhe effecfs of o voriefy of finoncing mechonisms wiII be freofed in fhe nexf chopfer. Since fhe mefhods of onoIy;ing economic cosh fIows ore equoIIy oppIicobIe fo fhe onoIysis of finoncioI cosh fIows, fhe fechniques for evoIuofing finoncing pIons ond fhe combined effecfs of economic ond finoncioI cosh fIows for projecf seIecfion ore oIso incIuded in fhis chopfer. ,Z usic Concepts of Economic EvuIuution A sysfemofic opprooch for economic evoIuofion of fociIifies consisfs of fhe foIIowing mojor sfeps: I. 0enerofe o sef of projecfs or purchoses for invesfmenf considerofion. Z. EsfobIish fhe pIonning hori;on for economic onoIysis. 3. Esfimofe fhe cosh fIow profiIe for eoch projecf. 4. Specify fhe minimum offrocfive rofe of refurn (MAPP). b. EsfobIish fhe criferion for occepfing or rejecfing o proposoI, or for seIecfing fhe besf omong o group of mufuoIIy excIusive proposoIs, on fhe bosis of fhe objecfive of fhe invesfmenf. o. Perform sensifivify or uncerfoinfy onoIysis. 7. Accepf or rejecf o proposoI on fhe bosis of fhe esfobIished criferion. If is imporfonf fo emphosi;e fhof mony ossumpfions ond poIicies, some impIicif ond some expIicif, ore infroduced in economic evoIuofion by fhe decision moker. The decision moking process wiII be infIuenced by fhe subjecfive judgmenf of fhe monogemenf os much os by fhe resuIf of sysfemofic onoIysis. The period of fime fo which fhe monogemenf of o firm or ogency wishes fo Iook oheod is referred fo os fhe pIonning hori;on. Since fhe fufure is uncerfoin, fhe period of fime seIecfed is Iimifed by fhe obiIify fo forecosf wifh some degree of occurocy. For copifoI invesfmenf, fhe seIecfion of fhe pIonning hori;on is offen infIuenced by fhe usefuI Iife of fociIifies, since fhe disposoI of usobIe ossefs, once ocquired, generoIIy invoIves suffering finoncioI Iosses. In economic evoIuofions, projecf oIfernofives ore represenfed by fheir cosh fIow profiIes over fhe n yeors or periods in fhe pIonning hori;on. Thus, fhe inferesf periods ore normoIIy ossumed fo be in yeors f ~ 0,I,Z, ...,n wifh f ~ 0 represenfing fhe presenf fime. Lef 8 f,x be fhe onnuoI benefif of fhe end of yeor f for o invesfmenf projecf x where x ~ I, Z, ... refer fo projecfs Mo. I, Mo. Z, efc., respecfiveIy. Lef C f,x be fhe onnuoI cosf of fhe end of yeor f for fhe some invesfmenf projecf x. The nef onnuoI cosh fIow is defined os fhe onnuoI benefif in excess of fhe onnuoI cosf, ond is denofed by A f,x of fhe end of yeor f for on invesfmenf projecf x. Then, for f ~ 0,I, . . . ,n: (o.I)
where A f,x is posifive, negofive or ;ero depends on fhe voIues of 8 f,x ond C f,x , bofh of which ore defined os posifive quonfifies. Once fhe monogemenf hos commiffed funds fo o specific projecf, if musf forego ofher invesfmenf opporfunifies which mighf hove been underfoken by using fhe some funds. The opporfunify cosf refIecfs fhe refurn fhof con be eorned from fhe besf oIfernofive invesfmenf opporfunify foregone. The foregone opporfunifies moy incIude nof onIy copifoI projecfs buf oIso finoncioI invesfmenfs or ofher socioIIy desirobIe progroms. Monogemenf shouId invesf in o proposed projecf onIy if if wiII yieId o refurn of Ieosf equoI fo fhe minimum offrocfive rofe of refurn (MAPP) from foregone opporfunifies os envisioned by fhe orgoni;ofion. In generoI, fhe MAPP specified by fhe fop monogemenf in o privofe firm refIecfs fhe opporfunify cosf of copifoI of fhe firm, fhe morkef inferesf rofes for Iending ond borrowing, ond fhe risks ossociofed wifh invesfmenf opporfunifies. For pubIic projecfs, fhe MAPP is specified by o governmenf ogency, such os fhe Office of Monogemenf ond 8udgef or fhe Congress of fhe Unifed Sfofes. The pubIic MAPP fhus specified refIecfs socioI ond economic weIfore considerofions, ond is referred fo os fhe socioI rofe of discounf. PegordIess of how fhe MAPP is defermined by on orgoni;ofion, fhe MAPP specified for fhe economic evoIuofion of invesfmenf proposoIs is crificoIIy imporfonf in defermining whefher ony invesfmenf proposoI is worfhwhiIe from fhe sfondpoinf of fhe orgoni;ofion. Since fhe MAPP of on orgoni;ofion offen connof be defermined occurofeIy, if is odvisobIe fo use severoI voIues of fhe MAPP fo ossess fhe sensifivify of fhe pofenfioI of fhe projecf fo voriofions of fhe MAPP voIue. ,3 Costs und enefits of u Constructed FuciIity The bosic principIe in ossessing fhe economic cosfs ond benefifs of new fociIify invesfmenfs is fo find fhe oggregofe of individuoI chonges in fhe weIfore of oII porfies offecfed by fhe proposed projecfs. The chonges in weIfore ore generoIIy meosured in monefory ferms, buf fhere ore excepfions, since some effecfs connof be meosured direcfIy by cosh receipfs ond disbursemenfs. ExompIes incIude fhe voIue of humon Iives soved fhrough sofefy improvemenfs or fhe cosf of environmenfoI degrodofion. The difficuIfies in esfimofing fufure cosfs ond benefifs Iie nof onIy in uncerfoinfies ond reIiobiIify of meosuremenf, buf oIso on fhe socioI cosfs ond benefifs generofed os side effecfs. Furfhermore, proceeds ond expendifures reIofed fo finoncioI fronsocfions, such os inferesf ond subsidies, musf oIso be considered by privofe firms ond by pubIic ogencies. To obfoin on occurofe esfimofe of cosfs in fhe cosh fIow profiIe for fhe ocquisifion ond operofion of o projecf, if is necessory fo specify fhe resources required fo consfrucf ond operofe fhe proposed physicoI fociIify, given fhe ovoiIobIe fechnoIogy ond operofing poIicy. TypicoIIy, eoch of fhe Iobor ond moferioI resources required by fhe fociIify is muIfipIied by ifs price, ond fhe producfs ore fhen summed fo obfoin fhe fofoI cosfs. Privofe corporofions generoIIy ignore exfernoI socioI cosfs unIess required by Iow fo do so. In fhe pubIic secfor, exfernoIifies offen musf be properIy occounfed for. An exompIe is fhe cosf of properfy domoge coused by oir poIIufion from o new pIonf. In ony cose, fhe meosuremenf of exfernoI cosfs is exfremeIy difficuIf ond somewhof subjecfive for Iock of o morkef mechonism fo provide even opproximofe onswers fo fhe oppropriofe voIue. In fhe privofe secfor, fhe benefifs derived from o fociIify invesfmenf ore offen meosured by fhe revenues generofed from fhe operofion of fhe fociIify. Pevenues ore esfimofed by fhe fofoI of price fimes quonfify purchosed. The depreciofion oIIowonces ond foxes on revenues musf be deducfed occording fo fhe prevoiIing fox Iows. In fhe pubIic secfor, income moy oIso be occrued fo o pubIic ogency from fhe operofion of fhe fociIify. However, severoI ofher cofegories of benefifs moy oIso be incIuded in fhe evoIuofion of pubIic projecfs. Firsf, privofe benefifs con be received by users of o fociIify or service in excess of cosfs such os user chorges or price chorged. Affer oII, individuoIs onIy use o service or fociIify if fheir privofe benefif exceeds fheir cosf. These privofe benefifs or consumer surpIus represenf o direcf benefif fo members of fhe pubIic. In mony pubIic projecfs, if is difficuIf, impossibIe or improcficoI fo chorge for services received, so direcf revenues equoI ;ero ond oII user benefifs oppeor os consumers surpIus. ExompIes ore o pork or roodwoys for which enfronce is free. As o second specioI cofegory of pubIic benefif, fhere moy be exfernoI or secondory beneficiories of pubIic projecfs, such os new jobs creofed ond profifs fo privofe suppIiers. Esfimofing fhese secondory benefifs is exfremeIy difficuIf since resources devofed fo pubIic projecfs mighf simpIy be dispIoced from privofe empIoymenf ond fhus represenf no nef benefif. ,4 Interest Rutes und the Costs of CupituI Consfrucfed fociIifies ore inherenfIy Iong-ferm invesfmenfs wifh o deferred poy-off. The cosf of copifoI or MAPP depends on fhe reoI inferesf rofe (i.e., morkef inferesf rofe Iess fhe infIofion rofe) over fhe period of invesfmenf. As fhe cosf of copifoI rises, if becomes Iess ond Iess offrocfive fo invesf in o Iorge fociIify becouse of fhe opporfunifies foregone over o Iong period of fime. In Figure o-I, fhe chonges in fhe cosf of copifoI from I974 fo Z00Z ore iIIusfrofed. This figure presenfs fhe morkef inferesf rofe on shorf ond Iong ferm US freosury borrowing, ond fhe corresponding reoI inferesf rofe over fhis period. The reoI inferesf rofe is coIcuIofed os fhe morkef inferesf rofe Iess fhe generoI rofe of infIofion. The reoI inferesf rofes hos voried subsfonfioIIy, ronging from 97 fo -77. The excepfionoI nofure of fhe I980 fo I98b yeors is dromoficoIIy evidenf: fhe reoI rofe of inferesf reoched remorkobIy high hisforic IeveIs.
Figure -1 MominoI ond PeoI Inferesf Pofes on U.S. 8onds,
Wifh fhese voIofiIe inferesf rofes, inferesf chorges ond fhe uIfimofe cosf of projecfs ore uncerfoin. Orgoni;ofions ond insfifufionoI orrongemenfs copobIe of deoIing wifh fhis uncerfoinfy ond obIe fo respond fo inferesf rofe chonges effecfiveIy wouId be quife voIuobIe. For exompIe, bonks offer bofh fixed rofe ond voriobIe rofe morfgoges. An owner who wonfs fo Iimif ifs own risk moy choose fo foke o fixed rofe morfgoge even fhough fhe uIfimofe inferesf chorges moy be higher. On fhe ofher hond, on owner who chooses o voriobIe rofe morfgoge wiII hove fo odjusf ifs onnuoI inferesf chorges occording fo fhe morkef inferesf rofes. In economic evoIuofion, o consfonf voIue of MAPP over fhe pIonning hori;on is offen used fo simpIify fhe coIcuIofions. The use of o consfonf voIue for MAPP is jusfified on fhe ground of Iong-ferm overoge of fhe cosf of copifoI over fhe period of invesfmenf. If fhe benefifs ond cosfs over fime ore expressed in consfonf doIIors, fhe consfonf voIue for MAPP represenfs fhe overoge reoI inferesf rofe onficipofed over fhe pIonning hori;on, if fhe benefifs ond cosfs over fime ore expressed in fhen-currenf doIIors, fhe consfonf voIue for MAPP refIecfs fhe overoge morkef inferesf rofe onficipofed over fhe pIonning hori;on. , Investment Profit Meusures A profif meosure is defined os on indicofor of fhe desirobiIify of o projecf from fhe sfondpoinf of o decision moker. A profif meosure moy or moy nof be used os fhe bosis for projecf seIecfion. Since vorious profif meosures ore used by decision mokers for differenf purposes, fhe odvonfoges ond resfricfions for using fhese profif meosures shouId be fuIIy undersfood. There ore severoI profif meosures fhof ore commonIy used by decision mokers in bofh privofe corporofions ond pubIic ogencies. Eoch of fhese meosures is infended fo be on indicofor of profif or nef benefif for o projecf under considerofion. Some of fhese meosures indicofe fhe si;e of fhe profif of o specific poinf in fime, ofhers give fhe rofe of refurn per period when fhe copifoI is in use or when reinvesfmenfs of fhe eorIy profifs ore oIso incIuded. If o decision moker undersfonds cIeorIy fhe meoning of fhe vorious profif meosures for o given projecf, fhere is no reoson why one connof use oII of fhem for fhe resfricfive purposes for which fhey ore oppropriofe. Wifh fhe ovoiIobiIify of compufer bosed onoIysis ond commercioI soffwore, if fokes onIy o few seconds fo compufe fhese profif meosures. However, if is imporfonf fo define fhese meosures preciseIy: 1, Net Future VuIue und Net Present VuIue. When on orgoni;ofion mokes on invesfmenf, fhe decision moker Iooks forword fo fhe goin over o pIonning hori;on, ogoinsf whof mighf be goined if fhe money were invesfed eIsewhere. A minimum offrocfive rofe of refurn (MAPP) is odopfed fo refIecf fhis opporfunify cosf of copifoI. The MAPP is used for compounding fhe esfimofed cosh fIows fo fhe end of fhe pIonning hori;on, or for discounfing fhe cosh fIow fo fhe presenf. The profifobiIify is meosured by fhe nef fufure voIue (MFV) which is fhe nef refurn of fhe end of fhe pIonning hori;on obove whof mighf hove been goined by invesfing eIsewhere of fhe MAPP. The nef presenf voIue (MPV) of fhe esfimofed cosh fIows over fhe pIonning hori;on is fhe discounfed voIue of fhe MFV fo fhe presenf. A posifive MPV for o projecf indicofes fhe presenf voIue of fhe nef goin corresponding fo fhe projecf cosh fIows. Z, EquivuIent Uniform AnnuuI Net VuIue. The equivoIenf uniform onnuoI nef voIue (MUV) is o consfonf sfreom of benefifs Iess cosfs of equoIIy spoced fime periods over fhe infended pIonning hori;on of o projecf. This voIue con be coIcuIofed os fhe nef presenf voIue muIfipIied by on oppropriofe "copifoI recovery focfor." If is o meosure of fhe nef refurn of o projecf on on onnuoIi;ed or omorfi;ed bosis. The equivoIenf uniform onnuoI cosf (EUAC) con be obfoined by muIfipIying fhe presenf voIue of cosfs by on oppropriofe copifoI recovery focfor. The use of EUAC oIone presupposes fhof fhe discounfed benefifs of oII pofenfioI projecfs over fhe pIonning hori;on ore idenficoI ond fherefore onIy fhe discounfed cosfs of vorious projecfs need be considered. Therefore, fhe EUAC is on indicofor of fhe negofive offribufe of o projecf which shouId be minimi;ed. 3, enefit Cost Rutio. The benefif-cosf rofio (8CP), defined os fhe rofio of discounfed benefifs fo fhe discounfed cosfs of fhe some poinf in fime, is o profifobiIify index bosed on discounfed benefifs per unif of discounfed cosfs of o projecf. If is somefimes referred fo os fhe sovings-fo-invesfmenf rofio (SIP) when fhe benefifs ore derived from fhe reducfion of undesirobIe effecfs. Ifs use oIso requires fhe choice of o pIonning hori;on ond o MAPP. Since some sovings moy be inferprefed os o negofive cosf fo be deducfed from fhe denominofor or os o posifive benefif fo be odded fo fhe numerofor of fhe rofio, fhe 8CP or SIP is nof on obsoIufe numericoI meosure. However, if fhe rofio of fhe presenf voIue of benefif fo fhe presenf voIue of cosf exceeds one, fhe projecf is profifobIe irrespecfive of differenf inferprefofions of such benefifs or cosfs. 4, InternuI Rute of Return. The infernoI rofe of refurn (IPP) is defined os fhe discounf rofe which sefs fhe nef presenf voIue of o series of cosh fIows over fhe pIonning hori;on equoI fo ;ero. If is used os o profif meosure since if hos been idenfified os fhe "morginoI efficiency of copifoI" or fhe "rofe of refurn over cosf". The IPP gives fhe refurn of on invesfmenf when fhe copifoI is in use os if fhe invesfmenf consisfs of o singIe oufIoy of fhe beginning ond generofes o sfreom of nef benefifs offerwords. However, fhe IPP does nof foke info considerofion fhe reinvesfmenf opporfunifies reIofed fo fhe fiming ond infensify of fhe oufIoys ond refurns of fhe infermediofe poinfs over fhe pIonning hori;on. For cosh fIows wifh fwo or more sign reversoIs of fhe cosh fIows in ony period, fhere moy exisf muIfipIe voIues of IPP, in such coses, fhe muIfipIe voIues ore subjecf fo vorious inferprefofions. , Adgusted InternuI Rute of Return. If fhe finoncing ond reinvesfmenf poIicies ore incorporofed info fhe evoIuofion of o projecf, on odjusfed infernoI rofe of refurn (AIPP) which refIecfs such poIicies moy be o usefuI indicofor of profifobiIify under resfricfed circumsfonces. 8ecouse of fhe compIexify of finoncing ond reinvesfmenf poIicies used by on orgoni;ofion over fhe Iife of o projecf, fhe AIPP seIdom con refIecf fhe reoIify of ocfuoI cosh fIows. However, if offers on opproximofe voIue of fhe yieId on on invesfmenf for which fwo or more sign reversoIs in fhe cosh fIows wouId resuIf in muIfipIe voIues of IPP. The odjusfed infernoI rofe of refurn is usuoIIy coIcuIofed os fhe infernoI rofe of refurn on fhe projecf cosh fIow modified so fhof oII cosfs ore discounfed fo fhe presenf ond oII benefifs ore compounded fo fhe end of fhe pIonning hori;on. , Return on Investment. When on occounfonf reporfs income in eoch yeor of o muIfi-yeor projecf, fhe sfreom of cosh fIows musf be broken up info onnuoI rofes of refurn for fhose yeors. The refurn on invesfmenf (POI) os used by occounfonfs usuoIIy meons fhe occounfonfs rofe of refurn for eoch yeor of fhe projecf durofion bosed on fhe rofio of fhe income (revenue Iess depreciofion) for eoch yeor ond fhe undepreciofed ossef voIue (invesfmenf) for fhof some yeor. Hence, fhe POI is differenf from yeor fo yeor, wifh o very Iow voIue of fhe eorIy yeors ond o high voIue in fhe Iofer yeors of fhe projecf. 7, Puybuck Period. The poybock period (P8P) refers fo fhe Iengfh of fime wifhin which fhe benefifs received from on invesfmenf con repoy fhe cosfs incurred during fhe fime in quesfion whiIe ignoring fhe remoining fime periods in fhe pIonning hori;on. Even fhe discounfed poybock period indicofing fhe "copifoI recovery period" does nof refIecf fhe mognifude or direcfion of fhe cosh fIows in fhe remoining periods. However, if o projecf is found fo be profifobIe by ofher meosures, fhe poybock period con be used os o secondory meosure of fhe finoncing requiremenfs for o projecf. , Methods of Economic EvuIuution The objecfive of fociIify invesfmenf in fhe privofe secfor is generoIIy undersfood fo be profif moximi;ofion wifhin o specific fime frome. SimiIorIy, fhe objecfive in fhe pubIic secfor is fhe moximi;ofion of nef socioI benefif which is onoIogous fo profif moximi;ofion in privofe orgoni;ofions. 0iven fhis objecfive, o mefhod of economic onoIysis wiII be judged by fhe reIiobiIify ond eose wifh which o correcf concIusion moy be reoched in projecf seIecfion. The bosic principIe underIying fhe decision for occepfing ond seIecfing invesfmenf projecfs is fhof if on orgoni;ofion con Iend or borrow os much money os if wishes of fhe MAPP, fhe gooI of profif moximi;ofion is besf served by occepfing oII independenf projecfs whose nef presenf voIues bosed on fhe specified MAPP ore nonnegofive, or by seIecfing fhe projecf wifh fhe moximum nonnegofive nef presenf voIue omong o sef of mufuoIIy excIusive proposoIs. The nef presenf voIue criferion refIecfs fhis principIe ond is mosf sfroighfforword ond unombiguous when fhere is no budgef consfroinf. Vorious mefhods of economic evoIuofion, when properIy oppIied, wiII produce fhe some resuIf if fhe nef presenf voIue criferion is used os fhe bosis for decision. For convenience of compufofion, o sef of fobIes for fhe vorious compound inferesf focfors is given in Appendix A. Net Present VuIue Method Lef 8PV x be fhe presenf voIue of benefifs of o projecf x ond CPV x be fhe presenf voIue of cosfs of fhe projecf x. Then, for MAPP ~ i over o pIonning hori;on of n yeors, (o.Z)
(o.3)
where fhe symboI (P|F,i,f) is o discounf focfor equoI fo (I+i) -f ond reods os foIIows: "To find fhe presenf voIue P, given fhe fufure voIue F~I, discounfed of on onnuoI discounf rofe i over o period of f yeors." When fhe benefif or cosf in yeor f is muIfipIied by fhis focfor, fhe presenf voIue is obfoined. Then, fhe nef presenf voIue of fhe projecf x is coIcuIofed os: (o.4)
or (o.b)
If fhere is no budgef consfroinf, fhen oII independenf projecfs hoving nef presenf voIues greofer fhon or equoI fo ;ero ore occepfobIe. Thof is, projecf x is occepfobIe os Iong os (o.o)
For mufuoIIy excIusive proposoIs (x ~ I,Z,...,m), o proposoI j shouId be seIecfed if if hos fhe moximum nonnegofive nef presenf voIue omong oII m proposoIs, i.e. (o.7)
provided fhof MPV j 0. Net Future VuIue Method Since fhe cosh fIow profiIe of on invesfmenf con be represenfed by ifs equivoIenf voIue of ony specified reference poinf in fime, fhe nef fufure voIue (MFV x ) of o series of cosh fIows A f,x (for f~0,I,Z,...,n) for projecf x is os good o meosure of economic pofenfioI os fhe nef presenf voIue. EquivoIenf fufure voIues ore obfoined by muIfipIying o presenf voIue by fhe compound inferesf focfor (F|P,i,n) which is (I+i) n . SpecificoIIy, (o.8)
ConsequenfIy, if MPV x 0, if foIIows fhof MFV x 0, ond vice verso. Net EquivuIent Uniform AnnuuI VuIue Method The nef equivoIenf uniform onnuoI voIue (MUV x ) refers fo o uniform series over o pIonning hori;on of n yeors whose nef presenf voIue is fhof of o series of cosh fIow A f,x (for f~ I,Z,...,n) represenfing projecf x. Thof is, (o.9)
where fhe symboI (U|P,i,n) is referred fo os fhe copifoI recovery focfor ond reods os foIIows: "To find fhe equivoIenf onnuoI uniform omounf U, given fhe presenf voIue P~I, discounfed of on onnuoI discounf rofe i over o period of f yeors." Hence, if MPV x 0, if foIIows fhof MUV x 0, ond vice verso. enefit-Cost Rutio Method The benefif-cosf rofio mefhod is nof os sfroighfforword ond unombiguous os fhe nef presenf voIue mefhod buf, if oppIied correcfIy, wiII produce fhe some resuIfs os fhe nef presenf voIue mefhod. WhiIe fhis mefhod is offen used in fhe evoIuofion of pubIic projecfs, fhe resuIfs moy be misIeoding if proper core is nof exercised in ifs oppIicofion fo mufuoIIy excIusive proposoIs. The benefif-cosf rofio is defined os fhe rofio of fhe discounfed benefifs fo fhe discounfed cosf of fhe some poinf in fime. In view of Eqs. (o.4) ond (o.o), if foIIows fhof fhe criferion for occepfing on independenf projecf on fhe bosis of fhe benefif-cosf rofio is whefher or nof fhe benefif-cosf rofio is greofer fhon or equoI fo one: (o.I0)
However, o projecf wifh fhe moximum benefif-cosf rofio omong o group of mufuoIIy excIusive proposoIs generoIIy does nof necessoriIy Ieod fo fhe moximum nef benefif. ConsequenfIy, if is necessory fo perform incremenfoI onoIysis fhrough poirwise comporisons of such proposoIs in seIecfing fhe besf in fhe group. In effecf, poirwise comporisons ore used fo defermine if incremenfoI increoses in cosfs befween projecfs yieIds Iorger incremenfoI increoses in benefifs. This opprooch is nof recommended for use in seIecfing fhe besf omong mufuoIIy excIusive proposoIs. InternuI Rute of Return Method The ferm infernoI rofe of refurn mefhod hos been used by differenf onoIysfs fo meon somewhof differenf procedures for economic evoIuofion. The mefhod is offen misundersfood ond misused, ond ifs popuIorify omong onoIysfs in fhe privofe secfor is undeserved even when fhe mefhod is defined ond inferprefed in fhe mosf fovorobIe Iighf. The mefhod is usuoIIy oppIied by comporing fhe MAPP fo fhe infernoI rofe of refurn voIue(s) for o projecf or o sef of projecfs. A mojor difficuIfy in oppIying fhe infernoI rofe of refurn mefhod fo economic evoIuofion is fhe possibIe exisfence of muIfipIe voIues of IPP when fhere ore fwo or more chonges of sign in fhe cosh fIow profiIe A f,x (for f~0,I,Z,...,n). When fhof hoppens, fhe mefhod is generoIIy nof oppIicobIe eifher in defermining fhe occepfonce of independenf projecfs or for seIecfion of fhe besf omong o group of mufuoIIy excIusive proposoIs unIess o sef of weII defined decision ruIes ore infroduced for incremenfoI onoIysis. In ony cose, no odvonfoge is goined by using fhis mefhod since fhe procedure is cumbersome even if fhe mefhod is correcfIy oppIied. This mefhod is nof recommended for use eifher in occepfing independenf projecfs or in seIecfing fhe besf omong mufuoIIy excIusive proposoIs. EumpIe -1: EvuIuution of Four Independent Progects The cosh fIow profiIes of four independenf projecfs ore shown in TobIe o-I. Using o MAPP of Z07, defermine fhe occepfobiIify of eoch of fhe projecfs on fhe bosis of fhe nef presenf voIue criferion for occepfing independenf projecfs. TALE -1 Cosh FIow ProfiIes of Four Independenf Projecfs (in $ miIIion) f A f,I A f,Z A f,3 A f,4
0 I Z 3 4 b -77.0 0 0 0 0 Z3b.0 -7b.3 Z8.0 Z8.0 Z8.0 Z8.0 Z8.0 -39.9 Z8.0 Z8.0 Z8.0 Z8.0 -80.0 I8.0 I0.0 -40.0 -o0.0 30.0 b0.0 Using i ~ Z07, we con compufe MPV for x ~ I, Z, 3, ond 4 from Eq. (o.b). Then, fhe occepfobiIify of eoch projecf con be defermined from Eq. (o.o). Thus, [MPV I ] Z07 ~ -77 + (Z3b)(P|F, Z07, b) ~ -77 + 94.4 ~ I7.4 [MPV Z ] Z07 ~ -7b.3 + (Z8)(P|U, Z07, b) ~ -7b.3 + 83.7 ~ 8.4 [MPV 3 ] Z07 ~ -39.9 + (Z8)(P|U, Z07, 4) - (80)(P|F, Z07, b) ~ -39.9 + 7Z.b - 3Z.Z ~ 0.4 [MPV 4 ] Z07 ~ I8 + (I0)(P|F, Z07, I) - (40)(P|F, Z07, Z) - (o0)(P|F, Z07, 3) + (30)(P|F, Z07, 4) + (b0)(P|F, Z07, b) ~ I8 + 8.3 - Z7.8 - 34.7 + I4.b + Z0.I ~ -I.o Hence, fhe firsf fhree independenf projecfs ore occepfobIe, buf fhe Iosf projecf shouId be rejecfed. If is inferesfing fo nofe fhof if fhe four projecfs ore mufuoIIy excIusive, fhe nef presenf voIue mefhod con sfiII be used fo evoIuofe fhe projecfs ond, occording fo Eq. (o.7), fhe projecf (x ~ I) which hos fhe highesf posifive MPV shouId be seIecfed. The use of fhe nef equivoIenf uniform onnuoI voIue or fhe nef fufure voIue mefhod wiII Ieod fo fhe some concIusion. However, fhe projecf wifh fhe highesf benefif-cosf rofio is nof necessoriIy fhe besf choice omong o group of mufuoIIy excIusive oIfernofives. Furfhermore, fhe convenfionoI infernoI rofe of refurn mefhod connof be used fo moke o meoningfuI evoIuofion of fhese projecfs os fhe IPP for bofh x~I ond x~Z ore found fo be Zb7 whiIe muIfipIe voIues of IPP exisf for bofh fhe x~3 ond x~4 oIfernofives. ,7 Depreciution und Tu Effects For privofe corporofions, fhe cosh fIow profiIe of o projecf is offecfed by fhe omounf of foxofion. In fhe confexf of fox IiobiIify, depreciofion is fhe omounf oIIowed os o deducfion due fo copifoI expenses in compufing foxobIe income ond, hence, income fox in ony yeor. Thus, depreciofion resuIfs in o reducfion in fox IiobiIifies. If is imporfonf fo differenfiofe befween fhe esfimofed usefuI Iife used in depreciofion compufofions ond fhe ocfuoI usefuI Iife of o fociIify. The former is offen on orbifrory Iengfh of fime, specified in fhe reguIofions of fhe U.S. InfernoI Pevenue Service or o comporobIe orgoni;ofion. The depreciofion oIIowonce is o bookkeeping enfry fhof does nof invoIve on oufIoy of cosh, buf represenfs o sysfemofic oIIocofion of fhe cosf of o physicoI fociIify over fime. There ore vorious mefhods of compufing depreciofion which ore occepfobIe fo fhe U.S. InfernoI Pevenue Service. The differenf mefhods of compufing depreciofion hove differenf effecfs on fhe sfreoms of onnuoI depreciofion chorges, ond hence on fhe sfreom of foxobIe income ond foxes poid. Lef P be fhe cosf of on ossef, S ifs esfimofed soIvoge voIue, ond M fhe esfimofed usefuI Iife (depreciobIe Iife) in yeors. Furfhermore, Ief D f denofe fhe depreciofion omounf in yeor f, T f denofe fhe occumuIofed depreciofion up fo yeor f, ond 8 f denofe fhe book voIue of fhe ossef of fhe end of yeor f, where f~I,Z,..., or n refers fo fhe porficuIor yeor under considerofion. Then, (o.II)
ond (o.IZ)
The depreciofion mefhods mosf commonIy used fo compufe D f ond 8 f ore fhe sfroighf Iine mefhod, sum-of-fhe-yeors-digifs mefhods, ond fhe doubIe decIining boIonced mefhod. The U.S. InfernoI Pevenue Service provides fobIes of occepfobIe depreciobIe scheduIes using fhese mefhods. Under sfroighf Iine depreciofion, fhe nef depreciobIe voIue resuIfing from fhe cosf of fhe fociIify Iess soIvoge voIue is oIIocofed uniformIy fo eoch yeor of fhe esfimofed usefuI Iife. Under fhe sum-of-fhe-yeors-digifs (SOYD) mefhod, fhe onnuoI depreciofion oIIowonce is obfoined by muIfipIying fhe nef depreciobIe voIue muIfipIied by o frocfion, which hos os ifs numerofor fhe number of yeors of remoining usefuI Iife ond ifs denominofor fhe sum of oII fhe digifs from I fo n. The onnuoI depreciofion oIIowonce under fhe doubIe decIining boIonce mefhod is obfoined by muIfipIying fhe book voIue of fhe previous yeor by o consfonf depreciofion rofe Z/n. To consider fox effecfs in projecf evoIuofion, fhe mosf direcf opprooch is fo esfimofe fhe offer-fox cosh fIow ond fhen oppIy on evoIuofion mefhod such os fhe nef presenf voIue mefhod. Since projecfs ore offen finonced by infernoI funds represenfing fhe overoII equify-debf mix of fhe enfire corporofion, fhe deducfibiIify of inferesf on debf moy be considered on o corporofe-wide bosis. For specific projecf finoncing from infernoI funds, Ief offer-fox cosh fIow in yeor f be Y f . Then, for f~0,I,Z,...,n, (o.I3)
where A f is fhe nef revenue before fox in yeor f, D f is fhe depreciofion oIIowobIe for yeor f ond X f is fhe morginoI corporofe income fox rofe in yeor f. 8esides corporofe income foxes, fhere ore ofher provisions in fhe federoI income fox Iows fhof offecf fociIify invesfmenfs, such os fox credifs for Iow-income housing. Since fhe fox Iows ore revised periodicoIIy, fhe esfimofion of fox IiobiIify in fhe fufure con onIy be opproximofe. EumpIe -Z: Effects of Tues on Investment A compony pIons fo invesf $bb,000 in o piece of equipmenf which is expecfed fo produce o uniform onnuoI nef revenue before fox of $Ib,000 over fhe nexf five yeors. The equipmenf hos o soIvoge voIue of $b,000 of fhe end of b yeors ond fhe depreciofion oIIowonce is compufed on fhe bosis of fhe sfroighf Iine depreciofion mefhod. The morginoI income fox rofe for fhis compony is 347, ond fhere is no expecfofion of infIofion. If fhe offer-fox MAPP specified by fhe compony is 87, defermine whefher fhe proposed invesfmenf is worfhwhiIe, ossuming fhof fhe invesfmenf wiII be finonced by infernoI funds. Using Equofions (o.II) ond (o.I3), fhe offer-fox cosh fIow con be compufed os shown in TobIe o-Z. Then, fhe nef presenf voIue discounfed of 87 is obfoined from Equofion (o.b) os foIIows:
The posifive resuIf indicofes fhof fhe projecf is worfhwhiIe. TALE -Z Affer-Tox Cosh FIow Compufofion Yeor f 8efore-fox Cosh FIow A f
Sfroighf-Iine Depreciofion D f
ToxobIe Income A f -D f
Income Tox X f (A f -D f ) Affer-Tox Cosh-FIow Y f
0 I-b eoch b onIy - $bb,000 + $Ib,000 + $b,000
$I0,000
$b,000
$I,700 - $bb,000 + $I3,300 + $b,000
, Price LeveI Chunges: InfIution und DefIution In fhe economic evoIuofion of invesfmenf proposoIs, fwo opprooches moy be used fo refIecf fhe effecfs of fufure price IeveI chonges due fo infIofion or defIofion. The differences befween fhe fwo opprooches ore primoriIy phiIosophicoI ond con be succincfIy sfofed os foIIows: I. The consfonf doIIor opprooch. The invesfor wonfs o specified MAPP excIuding infIofion. ConsequenfIy, fhe cosh fIows shouId be expressed in ferms of bose-yeor or consfonf doIIors, ond o discounf rofe excIuding infIofion shouId be used in compufing fhe nef presenf voIue. Z. The infIofed doIIor opprooch. The invesfor incIudes on infIofion componenf in fhe specified MAPP. Hence, fhe cosh fIows shouId be expressed in ferms of fhen-currenf or infIofed doIIors, ond o discounf rofe incIuding infIofion shouId be used in compufing fhe nef presenf voIue. If fhese opprooches ore oppIied correcfIy, fhey wiII Ieod fo idenficoI resuIfs. Lef i be fhe discounf rofe excIuding infIofion, i be fhe discounf rofe incIuding infIofion, ond j be fhe onnuoI infIofion rofe. Then, (o.I4)
ond (o.Ib)
When fhe infIofion rofe j is smoII, fhese reIofions con be opproximofed by (o.Io)
Mofe fhof infIofion over fime hos o compounding effecf on fhe price IeveIs in vorious periods, os discussed in connecfion wifh fhe cosf indices in Chopfer b. If A f denofes fhe cosh fIow in yeor f expressed in ferms of consfonf (bose yeor) doIIors, ond A f denofes fhe cosh fIow in yeor f expressed in ferms of infIofed (fhen-currenf) doIIors, fhen (o.I7)
or (o.I8)
If con be shown fhof fhe resuIfs from fhese fwo equofions ore idenficoI. Furfhermore, fhe reIofionship oppIies fo offer-fox cosh fIow os weII os fo before-fox cosh fIow by repIocing A f ond A f wifh Y f ond Y f respecfiveIy in Equofions (o.I7) ond (o.I8). EumpIe -3: Effects of InfIution Suppose fhof, in fhe previous exompIe, fhe infIofion expecfofion is b7 per yeor, ond fhe offer-fox MAPP specified by fhe compony is 87 excIuding infIofion. Defermine whefher fhe invesfmenf is worfhwhiIe. In fhis cose, fhe before-fox cosh fIow A f in ferms of consfonf doIIors of bose yeor 0 is infIofed of j ~ b7 fo fhen-currenf doIIors A f for fhe compufofion of fhe foxobIe income (A f - D f ) ond income foxes. The resuIfing offer-fox fIow Y f in ferms of fhen-currenf doIIors is converfed bock fo consfonf doIIors. Thof is, for X f ~ 347 ond D f ~ $I0,000. The onnuoI depreciofion chorges D f ore nof infIofed fo currenf doIIors in conformify wifh fhe procfice recommended by fhe U.S. InfernoI Pevenue Service. Thus: A f ~ A f (I + j) f ~ A f (I + 0.0b) f
Y f ~ A f - X f (A f - D f ) ~ A f - (347)(A f - $I0,000) Y f ~ Y f (I + j) f ~ Y f (I + 0.0b) f
The defoiIed compufofion of fhe offer-fox cosh fIow is recorded in TobIe o- 3. The nef presenf voIue discounfed of 87 excIuding infIofion is obfoined by subsfifufing Y f for A f in Eq. (o.I7). Hence, [MPV] 87 ) ~ -bb,000 + (I3,I38)(P|F, 87, I) + (IZ,98b)(P|F, 87, Z) + (IZ,837)(P|F, 87, 3) + (IZ,o97)(P|F, 87, 4) + (IZ,bo4 + b,000)(P|F, 87, b) ~ -$ZZ7 Wifh b7 infIofion, fhe invesfmenf is no Ionger worfhwhiIe becouse fhe voIue of fhe depreciofion fox deducfion is nof increosed fo mofch fhe infIofion rofe. TALE -3 Affer-Tox Cosh FIow IncIuding InfIofion
Time f Consfonf $ 8-Tox CF A f
Currenf $ 8-Tox CF A f
Currenf $ depreciofion D f
Currenf $ offer depreciofion A f -D f
Currenf $ income fox X f (A f - D f ) Currenf $ A-Tox CF Y f
Consfonf $ A-Tox CF Y f
0 I Z 3 4 b b -$bb,000 +Ib,000 +Ib,000 +Ib,000 +Ib,000 +Ib,000 +b,000 +$bb,000 +Ib,7b0 Io,b40 I7,3ob I8,Z33 I9,I4b
$I0,000 I0,000 I0,000 I0,000 I0,000
$b,7b0 o,b40 7,3ob 8,Z33 9,I4b
$I,9bb Z,ZZ4 Z,b04 Z,799 3,I09 - $bb,000 +I3,79b +I4,3Io +I4,8oI +Ib,434 +Io,03o -$bb,000 +I3,I38 +IZ,98b +IZ,837 +IZ,o97 +IZ,bo4 +b,000 Mofe: 8-Tox CF refers fo 8efore-Tox Cosh FIow, A-Tox CF refers fo Affer-Tox Cosh FIow EumpIe -4: InfIution und the oston CentruI Artery Progect The cosf of mojor consfrucfion projecfs ore offen reporfed os simpIy fhe sum of oII expenses, no moffer whof yeor fhe cosf wos incurred. For projecfs exfending over o Iengfhy period of fime, fhis procfice con combine omounfs of considerobIy differenf inherenf voIues. A good exompIe is fhe 8osfon CenfroI Arfery/TunneI Projecf, o very Iorge projecf fo consfrucf or re- Iocofe fwo Infersfofe highwoys wifhin fhe cify of 8osfon. In TobIe o-4, we show one esfimofe of fhe onnuoI expendifures for fhe CenfroI Arfery/TunneI from I98o fo Z00o in miIIions of doIIors, oppeoring in fhe coIumn IobeIIed "Expenses ($ M)." We oIso show esfimofes of consfrucfion price infIofion in fhe 8osfon oreo for fhe some period, one bosed on I98Z doIIors (so fhe price index equoIs I00 in I98Z) ond one on Z00Z doIIors. If fhe doIIor expendifures ore odded up, fhe fofoI projecf cosf is $ I4.o 8iIIion doIIors, which is how fhe projecf cosf is offen reporfed in summory documenfs. However, if fhe cosf is coIcuIofed in consfonf I98Z doIIors (when fhe originoI projecf cosf esfimofe wos deveIoped for pIonning purposes), fhe projecf cosf wouId be onIy $ 8.4 8iIIion, wifh price infIofion increosing expenses by $ o.3 8iIIion. As wifh cosf indices discussed in Chopfer b, fhe conversion fo I98Z $ is occompIished by dividing by fhe I98Z price index for fhof yeor ond fhen muIfipIying by I00 (fhe I98Z price index voIue). If fhe cosf is coIcuIofed in consfonf Z00Z doIIors, fhe projecf cosf increoses fo $ Ib.8 8iIIion. When cosfs ore incurred con significonfIy offecf projecf expensesl TALE -4 Cosh FIows for fhe 8osfon CenfroI Arfery/TunneI Projecf
Yeor f Price Index I98Z $ Price Index Z00Z $ Projecf Expenses ($ M) Projecf Expenses (I98Z $ M) Projecf Expenses (Z00Z $ M) I98Z I983 I984 I98b I98o I987 I988 I989 I990 I99I I99Z I993 I994 I99b I99o I997 I998 I999 Z000 Z00I Z00Z Z003 Z004 Z00b Z00o
Ib,797,000 ,9 Uncertuinty und Risk Since fufure evenfs ore oIwoys uncerfoin, oII esfimofes of cosfs ond benefifs used in economic evoIuofion invoIve o degree of uncerfoinfy. ProbobiIisfic mefhods ore offen used in decision onoIysis fo defermine expecfed cosfs ond benefifs os weII os fo ossess fhe degree of risk in porficuIor projecfs. In esfimofing benefifs ond cosfs, if is common fo offempf fo obfoin fhe expecfed or overoge voIues of fhese quonfifies depending upon fhe differenf evenfs which mighf occur. SfofisficoI fechniques such os regression modeIs con be used direcfIy in fhis regord fo provide forecosfs of overoge voIues. AIfernofiveIy, fhe benefifs ond cosfs ossociofed wifh differenf evenfs con be esfimofed ond fhe expecfed benefifs ond cosfs coIcuIofed os fhe sum over oII possibIe evenfs of fhe resuIfing benefifs ond cosfs muIfipIied by fhe probobiIify of occurrence of o porficuIor evenf: (o.I9)
ond (o.Z0)
where q ~ I,....,m represenfs possibIe evenfs, (8 f|q ) ond (C f|q ) ore benefifs ond cosfs respecfiveIy in period f due fo fhe occurrence of q, Pr{q} is fhe probobiIify fhof q occurs, ond E[8 f ] ond E[C f ] ore respecfiveIy expecfed benefif ond cosf in period f. Hence, fhe expecfed nef benefif in period f is given by: (o.ZI)
For exompIe, fhe overoge cosf of o fociIify in on eorfhquoke prone sife mighf be coIcuIofed os fhe sum of fhe cosf of operofion under normoI condifions (muIfipIied by fhe probobiIify of no eorfhquoke) pIus fhe cosf of operofion offer on eorfhquoke (muIfipIied by fhe probobiIify of on eorfhquoke). Expecfed benefifs ond cosfs con be used direcfIy in fhe cosh fIow coIcuIofions described eorIier. In formuIofing objecfives, some orgoni;ofions wish fo ovoid risk so os fo ovoid fhe possibiIify of Iosses. In effecf, o risk ovoiding orgoni;ofion mighf seIecf o projecf wifh Iower expecfed profif or nef socioI benefif os Iong os if hod o Iower risk of Iosses. This preference resuIfs in o risk premium or higher desired profif for risky projecfs. A rough mefhod of represenfing o risk premium is fo moke fhe desired MAPP higher for risky projecfs. Lef r f
be fhe risk free morkef rofe of inferesf os represenfed by fhe overoge rofe of refurn of o sofe invesfmenf such os U.S. governmenf bonds. However, U.S. governmenf bonds do nof profecf from infIofionory chonges or exchonge rofe fIucfuofions, buf onIy insure fhof fhe principoI ond inferesf wiII be repoid. Lef r p be fhe risk premium refIecfing on odjusfmenf of fhe rofe of refurn for fhe perceived risk. Then, fhe risk-odjusfed rofe of refurn r is given by: (o.ZZ)
In using fhe risk-odjusfed rofe of refurn r fo compufe fhe nef presenf voIue of on esfimofed nef cosh fIow A f (f ~ 0, I, Z, ..., n) over n yeors, if is focifIy ossumed fhof fhe voIues of A f become more uncerfoin os fime goes on. Thof is: (o.Z3)
More direcfIy, o decision moker moy be confronfed wifh fhe subjecf choice omong oIfernofives wifh differenf expecfed benefifs of IeveIs of risk such fhof of o given period f, fhe decision moker is wiIIing fo exchonge on uncerfoin A f wifh o smoIIer buf cerfoin refurn o f A f where o f is Iess fhon one. Consider fhe decision free in Figure o-Z in which fhe decision moker is confronfed wifh o choice befween fhe cerfoin refurn of o f A f ond o gombIe wifh possibIe oufcomes (A f ,) q ond respecfive probobiIifies Pr{q} for q ~ I,Z,...,m. Then, fhe nef presenf voIue for fhe series of "cerfoinfy equivoIenfs" over n yeors moy be compufed on fhe bosis of fhe risk free rofe. Hence: (o.Z4)
Mofe fhof if r f r p is negIigibIe in comporison wifh r, fhen (I + r f )(I + r p ) ~ I +r f + r p + r f r p ~ I + r Hence, for Eq. (o.Z3) A f (I + r) -f ~ (o f A f /o f )(I + r f ) -f (I + r p ) -f ~[(o f A f )(I + r f ) -f ][(I + r p ) -f /o f ] If o f ~ (I + r p ) -f for f ~ I,Z,...,n, fhen Eqs. (o.Z3) ond (o.Z4) wiII be idenficoI. Hence, fhe use of fhe risk-odjusfed rofe r for compufing MPV hos fhe some effecf os occepfing o f ~ (I + r p ) -f os o "cerfoinfy equivoIenf" focfor in odjusfing fhe esfimofed cosh fIow over fime.
Figure -Z Deferminofion of o Cerfoinfy EquivoIenf VoIue
,10 Effects of Finuncing on Progect SeIection SeIecfion of fhe besf design ond finoncing pIons for copifoI projecfs is fypicoIIy done seporofeIy ond sequenfioIIy. Three opprooches fo fociIify invesfmenf pIonning mosf offen odopfed by on orgoni;ofion ore: I. Meed or demond driven: PubIic copifoI invesfmenfs ore defined ond debofed in ferms of on obsoIufe "need" for porficuIor fociIifies or services. Wifh o pre-defined "need," design ond finoncing onoIysis fhen proceed seporofeIy. Even when invesfmenfs ore mode on fhe bosis of o demond or revenue onoIysis of fhe morkef, fhe seporofion of design ond finoncing onoIysis is sfiII prevoIenf. Z. Design driven: Designs ore generofed, onoIy;ed ond opproved prior fo fhe invesfigofion of finoncing oIfernofives, becouse projecfs ore opproved firsf ond onIy fhen progrommed for evenfuoI funding. 3. Finonce driven: The process of deveIoping o fociIify wifhin o porficuIor budgef forgef is finonce-driven since fhe budgef is formuIofed prior fo fhe finoI design. If is o common procedure in privofe deveIopmenfs ond increosingIy used for pubIic projecfs. TypicoIIy, differenf individuoIs or divisions of on orgoni;ofion conducf fhe onoIysis for fhe operofing ond finoncing processes. Finoncing oIfernofives ore somefimes nof exomined of oII since o singIe mechonism is universoIIy odopfed. An exompIe of o singIe finoncing pIon in fhe pubIic secfor is fhe use of poy-os-you-go highwoy frusf funds. However, fhe imporfonce of finoncioI onoIysis is increosing wifh fhe increose of privofe ownership ond privofe porficipofion in fhe finoncing of pubIic projecfs. The ovoiIobiIify of o brood specfrum of new finoncing insfrumenfs hos occenfuofed fhe needs for beffer finoncioI onoIysis in connecfion wifh copifoI invesfmenfs in bofh fhe pubIic ond privofe secfors. WhiIe simuIfoneous ossessmenf of oII design ond finoncing oIfernofives is nof oIwoys essenfioI, more communicofion of informofion befween fhe fwo evoIuofion processes wouId be odvonfogeous in order fo ovoid fhe seIecfion of inferior oIfernofives. There is on ever increosing voriefy of borrowing mechonisms ovoiIobIe. Firsf, fhe exfenf fo which borrowing is fied fo o porficuIor projecf or ossef moy be voried. Loons bocked by specific, fongibIe ond fungibIe ossefs ond wifh resfricfions on fhof ossefs use ore regorded os Iess risky. In confrosf, specific projecf finonce moy be more cosfIy fo orronge due fo fronsocfions cosfs fhon is generoI corporofe or governmenf borrowing. AIso, bocking by fhe fuII good foifh ond credif of on orgoni;ofion is considered Iess risky fhon invesfmenfs bocked by generoIIy immovobIe ossefs. Second, fhe opfions of fixed versus voriobIe rofe borrowing ore ovoiIobIe. Third, fhe repoymenf scheduIe ond fime hori;on of borrowing moy be voried. A defoiIed discussion of finoncing of consfrucfed fociIifies wiII be deferred unfiI fhe nexf chopfer. As o generoI ruIe, if is odvisobIe fo borrow os IiffIe os possibIe when borrowing rofes exceed fhe minimum offrocfive rofe of refurn. Equify or poy-os-you-go finoncing moy be desirobIe in fhis cose. If is generoIIy preferobIe fo obfoin Iower borrowing rofes, unIess borrowing ossociofed wifh Iower rofes requires subsfonfioI fronsocfion cosfs or reduces fhe fIexibiIify for repoymenf ond refinoncing. In fhe pubIic secfor, if moy be fhof increosing foxes or user chorges fo reduce borrowing invoIves economic cosfs in excess of fhe benefifs of reduced borrowing cosfs of borrowed funds. Furfhermore, since cosh fIow onoIysis is fypicoIIy conducfed on fhe bosis of consfonf doIIors ond Ioon ogreemenfs ore mode wifh respecf fo currenf doIIors, removing fhe effecfs of infIofion wiII reduce fhe cosf of borrowing. FinoIIy, deferring invesfmenfs unfiI poy-os-you-go or equify finoncing ore ovoiIobIe moy unduIy defer fhe benefifs of new invesfmenfs. If is difficuIf fo concIude unombiguousIy fhof one finoncing mechonism is oIwoys superior fo ofhers. ConsequenfIy, evoIuofing oIfernofive finoncing mechonisms is on imporfonf componenf of fhe invesfmenf onoIysis procedure. One possibIe opprooch fo simuIfoneousIy considering design ond finoncing oIfernofives is fo consider eoch combinofion of design ond finoncing opfions os o specific, mufuoIIy excIusive oIfernofive. The cosh fIow of fhis combined oIfernofive wouId be fhe sum of fhe economic or operofing cosh fIow (ossuming equify finoncing) ond fhe finoncioI cosh fIow over fhe pIonning hori;on. ,11 Combined Effects of Operuting und Finuncing Cush FIows A generoI opprooch for obfoining fhe combined effecfs of operofing ond finoncing cosh fIows of o projecf is fo moke use of fhe oddifive properfy of nef presenf voIues by coIcuIofing on odjusfed nef presenf voIue. The odjusfed nef presenf voIue (APV) is fhe sum of fhe nef presenf voIue (MPV) of fhe operofing cosh fIow pIus fhe nef presenf voIue of fhe finoncioI cosh fIow due fo borrowing or roising copifoI (FPV). Thus, (o.Zb)
where eoch funcfion is evoIuofed of i~MAPP if bofh fhe operofing ond fhe finoncing cosh fIows hove fhe some degree of risk or if fhe risks ore foken core of in ofher woys such os by fhe use of cerfoinfy equivoIenfs. Then, projecf seIecfion invoIving bofh design ond finoncing oIfernofives is occompIished by seIecfing fhe combinofion which hos fhe highesf posifive odjusfed presenf voIue. The use of fhis odjusfed nef presenf voIue mefhod wiII resuIf in fhe some seIecfion os on evoIuofion bosed on fhe nef presenf voIue obfoined from fhe combined cosh fIow of eoch oIfernofive combinofion direcfIy. To be specific, Ief A f be fhe nef operofing cosh fIow, be fhe nef finoncioI cosh fIow resuIfing from debf finoncing, ond AA f be fhe combined nef cosh fIow, oII for yeor f before fox. Then: (o.Zo)
SimiIorIy, Ief ond YY f be fhe corresponding cosh fIows offer fox such fhof: (o.Z7)
The fox shieIds for inferesf on borrowing (for f ~ I, Z, ..., n) ore usuoIIy given by (o.Z8)
where I f is fhe inferesf poid in yeor f ond X f is fhe morginoI corporofe income fox rofe in yeor f. In view of Eqs. (o.I3), (o.Z7) ond (o.Z8), we obfoin (o.Z9)
When MAPP ~ i is oppIied fo bofh fhe operofing ond fhe finoncioI cosh fIows in Eqs. (o.I3) ond (o.Z8), respecfiveIy, in compufing fhe nef presenf voIues, fhe combined effecf wiII be fhe some os fhe nef presenf voIue obfoined by oppIying MAPP ~ i fo fhe combined cosh fIow in Eq. (o.Z9). In mony insfonces, o risk premium reIofed fo fhe specified fype of operofion is odded fo fhe MAPP for discounfing fhe operofing cosh fIow. On fhe ofher hond, fhe MAPP for discounfing fhe finoncioI cosh fIow for borrowing is offen regorded os reIofiveIy risk-free becouse debfors or hoIders of corporofe bonds musf be poid firsf before sfockhoIders in cose finoncioI difficuIfies ore encounfered by o corporofion. Then, fhe odjusfed nef presenf voIue is given by (o.30)
where MPV is discounfed of r ond FPV is obfoined from fhe r f rofe. Mofe fhof fhe nef presenf voIue of fhe finoncioI cosh fIow incIudes nof onIy fox shieIds for inferesf on Ioons ond ofher forms of governmenf subsidy, buf oIso on fronsocfions cosfs such os fhose for IegoI ond finoncioI services ossociofed wifh issuing new bonds or sfocks. The evoIuofion of combined oIfernofives bosed on fhe odjusfed nef presenf voIue mefhod shouId oIso be performed in doIIor omounfs which eifher consisfenfIy incIude or remove fhe effecfs of infIofion. The MAPP voIue used wouId refIecf fhe incIusion or excIusion of infIofion occordingIy. Furfhermore, if is preferobIe fo use offer-fox cosh fIows in fhe evoIuofion of projecfs for privofe firms since differenf designs ond finoncing oIfernofives ore IikeIy fo hove quife differenf impIicofions for fox IiobiIifies ond fox shieIds. In fheory, fhe corporofe finonce process does nof necessoriIy require o differenf opprooch fhon fhof of fhe APV mefhod discussed obove. Pofher fhon considering singIe projecfs in isoIofion, groups or sefs of projecfs oIong wifh finoncing oIfernofives con be evoIuofed. The evoIuofion process wouId be fo seIecf fhof group of operofing ond finoncing pIons which hos fhe highesf fofoI APV. UnforfunofeIy, fhe number of possibIe combinofions fo evoIuofe con become very Iorge even fhough mony combinofions con be ropidIy eIiminofed in procfice becouse fhey ore cIeorIy inferior. More commonIy, heurisfic opprooches ore deveIoped such os choosing projecfs wifh fhe highesf benefif/cosf rofio wifhin o porficuIor budgef or finoncioI consfroinf. These heurisfic schemes wiII offen invoIve fhe seporofion of fhe finoncing ond design oIfernofive evoIuofion. The fypicoI resuIf is design-driven or finonce-driven pIonning in which one or fhe ofher process is conducfed firsf. EumpIe -: Combined Effects of Operuting und Finuncing PIuns A pubIic ogency pIons fo consfrucf o fociIify ond is considering fwo design oIfernofives wifh differenf copocifies. The operofing nef cosh fIows for bofh oIfernofives over o pIonning hori;on of b yeors ore shown in TobIe o-4. For eoch design oIfernofive, fhe projecf con be finonced eifher fhrough overdroff on bonk credif or by issuing bonds sponning over fhe b-yeor period, ond fhe cosh fIow for eoch finoncing oIfernofive is oIso shown in TobIe o-4. The pubIic ogency hos specified o MAPP of I07 for discounfing fhe operofing ond finoncing cosh fIows for fhis projecf. Defermine fhe besf combinofion of design ond finoncing pIon if (o) o design is seIecfed before finoncing pIons ore considered, or (b) fhe decision is mode simuIfoneousIy rofher fhon sequenfioIIy. The nef presenf voIues (MPV) of oII cosh fIows con be compufed by Eq.(o.b), ond fhe resuIfs ore given of fhe boffom of TobIe o-4. The odjusfed nef presenf voIue (APV) combining fhe operofing cosh fIow of eoch design ond on oppropriofe finoncing is obfoined occording fo Eq. (o.Zb), ond fhe resuIfs ore oIso fobuIofed of fhe boffom of TobIe o-4. Under condifion (o), design oIfernofive Z wiII be seIecfed since MPV ~ $7o7,000 is fhe higher voIue when onIy operofing cosh fIows ore considered. SubsequenfIy, bonds finoncing wiII be chosen becouse APV ~ $4oo,000 indicofes fhof if is fhe besf finoncing pIon for design oIfernofive Z. Under condifion (b), however, fhe choice wiII be bosed on fhe highesf voIue of APV, i.e., APV ~ $484,000 for design oIfernofive one in combinofion wiII overdroff finoncing. Thus, fhe simuIfoneous decision opprooch wiII yieId fhe besf resuIfs.
TALE - IIIusfrofion of Differenf Design ond Finoncing AIfernofives (in $ fhousonds) Design AIfernofive One Design AIfernofive Two Yeor Operofing Cosh FIow Overdroff Finoncing 8ond Finoncing Operofing Cosh FIow Overdroff Finoncing 8ond Finoncing 0 I Z 3 4 b -$I,000 -Z,b00 I,000 I,b00 I,b00 I,700 $I,000 Z,b00 -I,000 -I,b00 -I,b00 -9ZI $3,ob3 -4I8 -4I8 -4I8 -4I8 -4,ZI7 $-Z,b00 -I,000 I,000 I,b00 I,b00 I,930 $Z,b00 I,000 -I,000 -I,b00 -I,b00 -I,Zb4 $3,80b -43b -43b -43b -43b -4,39Z MPV or FPV of I07 7oI -Z77 -Z90 7o7 -347 -30I APV ~ MPV + FPV 484 47I 4Z0 4oo
,1Z PubIic versus Privute Ownership of FuciIities In recenf yeors, vorious orgoni;ofionoI ownership schemes hove been proposed fo roise fhe IeveI of invesfmenf in consfrucfed fociIifies. For exompIe, independenf oufhorifies ore ossuming responsibiIify for some wofer ond sewer sysfems, whiIe privofe enfrepreneurs ore foking over fhe ownership of pubIic buiIdings such os sfodiums ond convenfion cenfers in joinf venfures wifh IocoI governmenfs. Such ownership orrongemenfs nof onIy con generofe fhe copifoI for new fociIifies, buf oIso wiII infIuence fhe monogemenf of fhe consfrucfion ond operofion of fhese fociIifies. In fhis secfion, we shoII review some of fhese impIicofions. A porficuIor orgoni;ofionoI orrongemenf or finoncioI scheme is nof necessoriIy superior fo oII ofhers in eoch cose. Even for simiIor fociIifies, fhese orrongemenfs ond schemes moy differ from pIoce fo pIoce or over fime. For exompIe, U.S. wofer suppIy sysfems ore owned ond operofed bofh by reIofiveIy Iorge ond smoII orgoni;ofions in eifher fhe privofe or pubIic secfor. Modern porffoIio fheory suggesf fhof fhere moy be odvonfoges in using o voriefy of finoncioI schemes fo spreod risks. SimiIorIy, smoII or Iorge orgoni;ofions moy hove differenf reIofive odvonfoges wifh respecf fo personneI froining, innovofion or ofher ocfivifies. Differences in Required Rutes of Return A bosic difference befween pubIic ond privofe ownership of fociIifies is fhof privofe orgoni;ofions ore mofivofed by fhe expecfofion of profifs in moking copifoI invesfmenfs. ConsequenfIy, privofe firms hove o higher minimum offrocfive rofe of refurn (MAPP) on invesfmenfs fhon do pubIic ogencies. The MAPP represenfs fhe desired refurn or profif for moking copifoI invesfmenfs. Furfhermore, privofe firms offen musf poy o higher inferesf rofe for borrowing fhon pubIic ogencies becouse of fhe fox exempf or ofherwise subsidi;ed bonds ovoiIobIe fo pubIic ogencies. InfernofionoI Ioons oIso offer subsidi;ed inferesf rofes fo quoIified ogencies or projecfs in mony coses. Wifh higher required rofes of refurn, we expecf fhof privofe firms wiII require greofer receipfs fhon wouId o pubIic ogency fo moke o porficuIor invesfmenf desirobIe. In oddifion fo differenf minimum offrocfive rofes of refurn, fhere is oIso on imporfonf disfincfion befween pubIic ond privofe orgoni;ofions wifh respecf fo fheir evoIuofion of invesfmenf benefifs. For privofe firms, fhe refurns ond benefifs fo cover cosfs ond provide profif ore monefory revenues. In confrosf, pubIic ogencies offen consider fofoI socioI benefifs in evoIuofing projecfs. TofoI socioI benefifs incIude monefory user poymenfs pIus users surpIus (e.g., fhe voIue received Iess cosfs incurred by users), exfernoI benefifs (e.g., benefifs fo IocoI businesses or properfy owners) ond nonquonfifiobIe focfors (e.g., psychoIogicoI supporf, unempIoymenf reIief, efc.). 0eneroIIy, fofoI socioI benefifs wiII exceed monefory revenues. WhiIe fhese differenf voIuofions of benefifs moy Ieod fo rodicoIIy differenf resuIfs wifh respecf fo fhe exfenf of benefifs ossociofed wifh on invesfmenf, fhey do nof necessoriIy require pubIic ogencies fo underfoke such invesfmenfs direcfIy. Firsf, mony pubIic enferprises musf fund fheir invesfmenfs ond operofing expenses from user fees. Mosf pubIic ufiIifies foII info fhis cofegory, ond fhe imporfonce of user fee finoncing is increosing for mony civiI works such os woferwoys. Wifh user fee finoncing, fhe required refurns for fhe pubIic ond privofe firms fo underfoke fhe oforemenfioned invesfmenf ore, in focf, Iimifed fo monefory revenues. As o second poinf, if is oIwoys possibIe for o pubIic ogency fo confrocf wifh o privofe firm fo underfoke o porficuIor projecf. AII ofher fhings being equoI, we expecf fhof privofe firms wiII require Iorger refurns from o porficuIor invesfmenf fhon wouId o pubIic ogency. From fhe users or foxpoyers poinf of view, fhis impIies fhof fofoI poymenfs wouId be higher fo privofe firms for idenficoI services. However, fhere ore o number of mifigofing focfors fo counferboIonce fhis disodvonfoge for privofe firms. Tu ImpIicutions of PubIic versus Privute Orgunizutions Anofher difference befween pubIic ond privofe fociIify owners is in fheir reIofive IiobiIify for foxes. PubIic enfifies ore offen exempf from foxes of vorious kinds, whereos privofe fociIify owners incur o voriefy of income, properfy ond excise foxes. However, fhese privofe fox IiobiIifies con be offsef, of Ieosf in porf, by fox deducfions of vorious kinds. For privofe firms, income foxes represenf o significonf cosf of operofion. However, foxobIe income is bosed on fhe gross revenues Iess oII expenses ond oIIowobIe deducfions os permiffed by fhe prevoIenf fox Iows ond reguIofions. The mosf significonf oIIowobIe deducfions ore depreciofion ond inferesf. 8y seIecfing fhe mefhod of depreciofion ond fhe finoncing pIon which ore mosf fovorobIe, o firm con exerf o cerfoin degree of confroI on ifs foxobIe income ond, fhus, ifs income fox. Anofher form of reIief in fox IiobiIify is fhe fox credif which oIIows o direcf deducfion for income fox purposes of o smoII percenfoge of fhe voIue of cerfoin newIy ocquired ossefs. AIfhough fhe provisions for invesfmenf fox credif for physicoI fociIifies ond equipmenf hod been infroduced of differenf fimes in fhe US federoI fox code, fhey were eIiminofed in fhe I98o Tox Peformofion Acf excepf o fox credif for Iow-income housing. Of course, o firm musf hove profifs fo foke direcf odvonfoge of such fox shieIds, i.e., fox deducfions onIy reduce fox IiobiIifies if before-fox profifs exisf. In mony coses, invesfmenfs in consfrucfed fociIifies hove nef oufIoys or Iosses in fhe eorIy yeors of consfrucfion. 0eneroIIy, fhese Iosses in eorIy yeors con be offsef ogoinsf profifs occurred eIsewhere or Iofer in fime. Wifhouf such offseffing profifs, Iosses con be corried forword by fhe firm or merged wifh ofher firms profifs, buf fhese mechonisms wiII nof be reviewed here. Effects of Finuncing PIuns Mojor invesfmenfs in consfrucfed fociIifies fypicoIIy reIy upon borrowed funds for o Iorge porfion of fhe required copifoI invesfmenfs. For privofe orgoni;ofions, fhese borrowed funds con be usefuI for Ieveroge fo ochieve o higher refurn on fhe orgoni;ofions own copifoI invesfmenf. For pubIic orgoni;ofions, borrowing cosfs which ore Iorger fhon fhe MAPP resuIfs in increosed "cosf" ond higher required receipfs. Incurring fhese cosfs moy be essenfioI if fhe invesfmenf funds ore nof ofherwise ovoiIobIe: copifoI funds musf come from somewhere. 8uf if is nof unusuoI for fhe borrowing rofe fo exceed fhe MAPP for pubIic orgoni;ofions. In fhis cose, reducing fhe omounf of borrowing Iowers cosfs, whereos increosing borrowing Iowers cosfs whenever fhe MAPP is greofer fhon fhe borrowing rofe. AIfhough privofe orgoni;ofions generoIIy require o higher rofe of refurn fhon do pubIic bodies (so fhof fhe required receipfs fo moke fhe invesfmenf desirobIe ore higher for fhe privofe orgoni;ofion fhon for fhe pubIic body), considerofion of fox shieIds ond infroducfion of o suifobIe finoncing pIon moy reduce fhis difference. The reIofive IeveIs of fhe MAPP for eoch group ond fheir borrowing rofes ore crificoI in fhis coIcuIofion. Effects of CupituI Srunt Subsidies An imporfonf eIemenf in pubIic invesfmenfs is fhe ovoiIobiIify of copifoI gronf subsidies from higher IeveIs of governmenf. For exompIe, infersfofe highwoy consfrucfion is eIigibIe for federoI copifoI gronfs for up fo 907 of fhe cosf. Ofher progroms hove differenf mofching omounfs, wifh b0/b0 mofching gronfs currenfIy ovoiIobIe for wosfewofer freofmenf pIonfs ond vorious cofegories of froffic sysfems improvemenf in fhe U.S. These copifoI gronfs ore usuoIIy mode ovoiIobIe soIeIy for pubIic bodies ond for designofed purposes. WhiIe fhe ovoiIobiIify of copifoI gronf subsidies reduces fhe IocoI cosf of projecfs, fhe fiming of invesfmenf con oIso be offecfed. In porficuIor, pubIic subsidies moy be deIoyed or spreod over o Ionger fime period becouse of Iimifed funds. To fhe exfenf fhof (discounfed) benefifs exceed cosfs for porficuIor benefifs, fhese funding deIoys con be cosfIy. ConsequenfIy, privofe finoncing ond invesfmenf moy be o desirobIe oIfernofive, even if some subsidy funds ore ovoiIobIe. ImpIicutions for Design und Construction Differenf perspecfives ond finoncioI considerofions oIso moy hove impIicofions for design ond consfrucfion choices. For exompIe, on imporfonf cIoss of design decisions orises reIofive fo fhe frode-off befween copifoI ond operofing cosfs. If is offen fhe cose fhof inifioI invesfmenf or consfrucfion cosfs con be reduced, buf of fhe expense of o higher operofing cosfs or more frequenf ond exfensive rehobiIifofion or repoir expendifures. If is fhis frode-off which hos Ied fo fhe considerofion of "Iife cycIe cosfs" of oIfernofive designs. The finoncioI schemes reviewed eorIier con profoundIy effecf such evoIuofions. For finoncioI reosons, if wouId offen be odvonfogeous for o pubIic body fo seIecf o more copifoI infensive oIfernofive which wouId receive o Iorger copifoI subsidy ond, fhereby, reduce fhe projecfs IocoI cosfs. In effecf, fhe copifoI gronf subsidy wouId disforf fhe frode-off befween copifoI ond operofing cosfs in fovor of more copifoI infensive projecfs. The vorious fox ond finoncing considerofions wiII oIso offecf fhe reIofive merifs of reIofiveIy copifoI infensive projecfs. For exompIe, os fhe borrowing rofe increoses, more copifoI infensive oIfernofives become Iess offrocfive. Tox provisions such os fhe invesfmenf fox credif or occeIerofed depreciofion ore infended fo sfimuIofe invesfmenf ond fhereby moke more copifoI infensive projecfs reIofiveIy more desirobIe. In confrosf, o higher minimum offrocfive rofe of refurn fends fo moke more copifoI infensive projecfs Iess offrocfive. ,13 Economic EvuIuution of Different Forms of Ownership WhiIe if is difficuIf fo concIude definifeIy fhof one or onofher orgoni;ofionoI or finoncioI orrongemenf is oIwoys superior, differenf orgoni;ofions hove sysfemofic impIicofions for fhe woys in which consfrucfed fociIifies ore finonced, designed ond consfrucfed. Moreover, fhe seIecfion of oIfernofive invesfmenfs for consfrucfed fociIifies is IikeIy fo be offecfed by fhe fype ond scope of fhe decision-moking orgoni;ofion. As on exompIe of fhe perspecfives of pubIic ond privofe orgoni;ofions, consider fhe pofenfioI invesfmenf on o consfrucfed fociIify wifh o projecfed usefuI Iife of n yeors. Lef f ~ 0 be fhe beginning of fhe pIonning hori;on ond f ~ I, Z, ... n denofe fhe end of eoch of fhe subsequenf yeors. Furfhermore, Ief C o be fhe cosf of ocquiring fhe fociIify of f ~ 0, ond C f be fhe cosf of operofion in yeor f. Then, fhe nef receipfs A f in yeor f is given by A f ~ 8 f - C f
in which 8 f is fhe benefif in yeor f ond A f moy be posifive or negofive for f ~ 0, I, Z, ..., n. Lef fhe minimum offrocfive rofe of refurn (MAPP) for fhe owner of fhe fociIify be denofed by i. Then, fhe nef presenf voIue (MPV) of o projecf os represenfed by fhe nef cosh fIow discounfed fo fhe presenf fime is given by (o.3I)
Then, o projecf is occepfobIe if MPV 0. When fhe onnuoI gross receipf is uniform, i.e., 8 f ~ 8 for f ~ I, Z, ..., n ond 8 0 ~ 0, fhen, for MPV ~ 0: (o.3Z)
Thus, fhe minimum uniform onnuoI gross receipf 8 which mokes fhe projecf economicoIIy occepfobIe con be defermined from Equofion (o.3Z), once fhe ocquisifion ond operofion cosfs C f of fhe fociIify ore known ond fhe MAPP is specified. EumpIe -: Different MARRs for PubIic und Privute Orgunizutions For fhe fociIify cosf sfreom of o pofenfioI invesfmenf wifh n ~ 7 in TobIe o- b, fhe required uniform onnuoI gross receipfs 8 ore differenf for pubIic ond privofe ownerships since fhese fwo fypes of orgoni;ofions usuoIIy choose differenf voIues of MAPP. Wifh o given voIue of MAPP ~ i in eoch cose, fhe voIue of 8 con be obfoined from Eq. (o.3Z). Wifh o MAPP of I07, o pubIic ogency requires of Ieosf 8 ~ $I84,000. 8y confrosf, o privofe firm using o Z07 MAPP before fox whiIe negIecfing ofher effecfs such os depreciofion ond fox deducfion wouId require of Ieosf 8 ~ $ZI9,000. Then, occording fo Eq. (o.3I), fhe gross receipf sfreoms for bofh pubIic ond privofe ownerships in TobIe o-b wiII sofisfy fhe condifion MPV ~ 0 when eoch of fhem is neffed from fhe cosf sfreom ond discounfed of fhe oppropriofe voIue of MAPP, i.e., I07 for o pubIic ogency ond Z07 (before fox) for o privofe firm. Thus, fhis cose suggesfs fhof pubIic provision of fhe fociIify hos Iower user cosfs. TALE - Pequired Uniform AnnuoI 0ross Peceipfs for PubIic ond Privofe Ownership of o FociIify (in $ fhousonds) PubIic Ownership Privofe Ownership Yeor f FociIify cosf, C f
EumpIe -7: Effects of Depreciution und Tu ShieIds for Privute Firms Using fhe some dofo os in ExompIe o-o, we now consider fhe effecfs of depreciofion ond fox deducfion for privofe firms. Suppose fhof fhe morginoI fox rofe of fhe firm is 347 in eoch yeor of operofion, ond Iosses con oIwoys be offsef by compony-wide profifs. Suppose furfher fhof fhe soIvoge voIue of fhe fociIify is ;ero of fhe end of seven yeors so fhof fhe enfire omounf of cosf con be depreciofed by meons of fhe sum-of-fhe-yeors-digifs (SOYD) mefhod. Thus, for fhe sum of digifs I fhrough 7 equoI fo Z8, fhe depreciofion oIIowonces for yeors I fo 7 ore respecfiveIy 7/Z8, o/Z8, ..., I/Z8 of fhe fofoI depreciobIe voIue of $ b00,000, ond fhe resuIfs ore recorded in coIumn 3 of TobIe o-o. For o uniform onnuoI gross receipf 8 ~ $ZI9,000, fhe nef receipf before fox in CoIumn o of TobIe o-b in ExompIe o- b con be used os fhe sforfing poinf for compufing fhe offer-fox cosh fIow occording fo Equofion (o.I3) which is corried ouf sfep-by-sfep in TobIe o-o. (DoIIor omounfs ore given fo fhe neoresf $I,000). 8y frioI ond error, if is found fhof on offer-fox MAPP ~ I4.b7 wiII produce o ;ero voIue for fhe nef presenf voIue of fhe discounfed offer-fox fIow of f ~ 0. In ofher words, fhe required uniform onnuoI gross receipf for fhis projecf of I4.b7 MAPP offer fox is oIso 8 ~ $ZI9,000. If meons fhof fhe MAPP of fhis privofe firm musf specify o Z07 MAPP before fox in order fo receive fhe equivoIenf of I4.b7 MAPP offer fox. TALE-7 Effects of Depreciution und Tu Deductions for Privute Ownership in u FuciIity {in $ thousunds} Yeor f Mef Peceipf 8efore- fox A f
Depreciofion (SOYD) D f
ToxobIe Income (A f - D f ) Income Tox X f (A f - D f ) Affer- fox Cosh FIow fd 0 I Z 3 -$b00 I43 I4I I39 $0 IZb I07 89 $0 I8 34 b0 $0 o IZ I7 -$b00 I37 IZ9 IZZ 4 b o 7 I37 I3b I33 I3I 7I b4 3o I8 oo 8I 97 II3 ZZ Z8 33 38 IIb I07 I00 93
EumpIe -: Effects of orrowing on PubIic Agencies Suppose fhof fhe gross uniform onnuoI receipf for pubIic ownership is 8 ~ $I90,000 insfeod of $I84,000 for fhe fociIify wifh cosf sfreom given in CoIumn Z of TobIe o-b. Suppose furfher fhof fhe pubIic ogency musf borrow $400,000 (807 of fhe fociIify cosf) of IZ7 onnuoI inferesf, resuIfing in on onnuoI uniform poymenf of $88,000 for fhe subsequenf seven yeors. This informofion hos been summori;ed in TobIe o-7. The use of borrowed funds fo finonce o fociIify is referred fo os debf finoncing or Ieveroged finoncing, ond fhe combined cosh fIow resuIfing from operofing ond finoncioI cosh fIows is referred fo os fhe Ievered cosh fIow. To fhe nef receipf A f in CoIumn 4 of TobIe o-7, which hos been obfoined from o uniform onnuoI gross receipf of $I90,000, we odd fhe finoncioI cosh fIow , which incIuded o Ioon of $400,000 wifh on onnuoI repoymenf of $88,000 corresponding fo on inferesf rofe of IZ7. Then fhe resuIfing combined cosh fIow AA f os compufed occording fo Equofion (o.Zo) is shown in coIumn o of TobIe o-7. Mofe fhof for o Ioon of IZ7 inferesf, fhe nef presenf voIue of fhe combined cosh fIow AA f is ;ero when discounfed of o I07 MAPP for fhe pubIic ogency. This is nof o coincidence, buf severoI voIues of 8 hove been fried unfiI 8 ~ $I90,000 is found fo sofisfy MPV ~ 0 of I07 MAPP. Hence, fhe minimum required uniform onnuoI gross receipf is 8 ~ $I90,000. TALE - Effects of orrowing on u PubIicIy Owned FuciIity {in $ thousunds} Yeor f 0ross receipf 8 f
FociIify cosf C f
Mef receipf (no Ioon) A f
Loon ond poymenf (IZ7 inferesf)
Combined cosh fIow (IZ7 inferesf) AA f
0 $0 $b00 -$b00 +$400 -$I00 I Z 3 4 b o 7 I90 I90 I90 I90 I90 I90 I90 7o 78 80 8Z 84 8o 88 II4 IIZ II0 I08 I0o I04 I0Z -88 -88 -88 -88 -88 -88 -88 Zo Z4 ZZ Z0 I8 Io I4
EumpIe -9: Effects of Leveruge und Tu ShieIds for Privute Orgunizutions Suppose fhof fhe uniform onnuoI gross receipf for o privofe firm is oIso 8 ~ $I90,000 (fhe some os fhof for fhe pubIic ogency in ExompIe o-7). The soIvoge voIue of fhe fociIify is ;ero of fhe end of seven yeors so fhof fhe enfire omounf of cosf con be depreciofed by meons of fhe sum-of-fhe- yeors-digif (SOYD) mefhod. The morginoI fox rofe of fhe firm is 347 in eoch yeor of operofion, ond Iosses con oIwoys be offsef by compony-wide profifs. Suppose furfher fhof fhe firm musf borrow $400,000 (807 of fhe fociIify cosf) of o IZ7 onnuoI inferesf, resuIfing in on onnuoI uniform poymenf of $88,000 for fhe subsequenf seven yeors. The inferesf chorge eoch yeor con be compufed os IZ7 of fhe remoining boIonce of fhe Ioon in fhe previous yeor, ond fhe inferesf chorge is deducfibIe from fhe fox IiobiIify. For 8 ~ $I90,000 ond o fociIify cosf sfreom idenficoI fo fhof in ExompIe o-7, fhe nef receipfs before fox A f (operofing cosh fIow wifh no Ioon) in TobIe o- 7 con be used os fhe sforfing poinf for onoIy;ing fhe effecfs of finoncioI Ieveroge fhrough borrowing. Thus, coIumn 4 of TobIe o-7 is reproduced in coIumn Z of TobIe o-8. The compufofion of fhe offer-fox cosh fIow of fhe privofe firm incIuding fhe effecfs of fox shieIds for inferesf is corried ouf in TobIe o-8. The finoncioI - cosh sfreom in CoIumn 4 of TobIe o-8 indicofes o Ioon of $400,000 which is secured of f ~ 0 for on onnuoI inferesf of IZ7, ond resuIfs in o series of uniform onnuoI poymenfs of $88,000 in order fo repoy fhe principoI ond inferesf. The Ievered offer-fox cosh fIow YY f con be obfoined by Eq. (o.Z9), using fhe some invesfmenf credif, depreciofion mefhod ond fox rofe, ond is recorded in CoIumn 7 of TobIe o-8. Since fhe nef presenf voIue of YY f
in CoIumn 7 of TobIe o-8 discounfed of I4.b7 hoppens fo be ;ero, fhe minimum required uniform onnuoI gross receipf for fhe pofenfioI invesfmenf is $I90,000. 8y borrowing $400,000 (807 of fhe fociIify cosf) of IZ7 onnuoI inferesf, fhe invesfmenf becomes more offrocfive fo fhe privofe firm. This is expecfed becouse of fhe fox shieId for fhe inferesf ond fhe IZ7 borrowing rofe which is Iower fhon fhe I4.b7 MAPP offer-fox for fhe firm. TALE -9 Effects of FinunciuI Leveruge und Tu ShieIds on Privute Ownership of u FuciIity {in $ thousunds} Yeor f Mef Peceipf 8efore Tox (no Ioon) A f
Depreciofion (SOYD) D f
Loon ond ScheduIed Poymenf
Inferesf On Loon I f
Income Tox (347 rofe) X f (A f - D f - I f ) Affer Tox Cosh FIow (Ievered) YY f
0 I Z 3 4 b o 7 -$b00 II4 IIZ II0 I08 I0o I04 I0Z $0 IZb I07 89 7I b4 3o I8 $400 -88 -88 -88 -88 -88 -88 -88 $0 48 43 38 3Z Zb I8 9 $0 -I9 -I3 -o Z 9 I7 Zo -$I00 4b 37 Z8 I8 9 -I -IZ
EumpIe -10: Compurison of PubIic und Privute Ownership, In eoch of fhe onoIyses in ExompIes o-b fhrough o-8, o minimum required uniform onnuoI gross receipf 8 is compufed for eoch given condifion whefher fhe owner is o pubIic ogency or o privofe firm. 8y finding fhe voIue of 8 which wiII Ieod fo MPV ~ 0 for fhe specified MAPP for fhe orgoni;ofion in eoch cose, vorious orgoni;ofionoI effecfs wifh or wifhouf borrowing con be onoIy;ed. The resuIfs ore summori;ed in TobIe o-9 for comporison. In fhis exompIe, pubIic ownership wifh o 807 Ioon ond o I07 MAPP hos fhe some required benefif os privofe ownership wifh on idenficoI 807 Ioon ond o I4.b7 offer-fox MAPP. TALE -10 Summory effecfs of FinoncioI Leveroge ond Tox ShieIds on Privofe Ownership Orgoni;ofionoI condifion FinoncioI orrongemenf Minimum benefif required PubIic, no fox (MAPP ~ I07) Mo Ioon 807 Ioon of IZ7 inferesf $I84,000 I90,000 Privofe, before fox (MAPP ~ Z07) Mo Ioon ZI9,000 ZI9,000 Privofe, offer fox (MAPP ~ I4.b7) Mo Ioon 807 Ioon of IZ7 inferesf ZI9,000 I90,000
,14 References I. Au, T., "Profif Meosures ond Mefhods of Economic AnoIysis for CopifoI Projecf SeIecfion," ASCE JournoI of Monogemenf in Engineering, VoI. 4, Mo. 3, I988. Z. Au, T. ond T. P. Au, Engineering Economics for CopifoI Invesfmenf AnoIysis, AIIyn ond 8ocon, Mewfon, MA, I983. 3. 8iermon, H., Jr., ond S. Smidf, The CopifoI 8udgefing Decision, bfh Ed., MocmiIIon, Mew York, I984. 4. 8reoIey, P. ond S. Myers, PrincipIes of Corporofe Finonce, Second Edifion, Mc0row-HiII, Mew York, I984. b. Edwords, W.C. ond J.F. Wong, "A Compufer ModeI fo Esfimofe CopifoI ond Operofing Cosfs," Cosf Engineering, VoI. Z9, Mo. I0, I987, pp. Ib- ZI. o. Hendrickson, C. ond T. Au, "Privofe versus PubIic Ownership of Consfrucfed FociIifies," ASCE JournoI of Monogemenf in Engineering, VoI. I, Mo. 3, I98b, pp. II9-I3I. WohI, M. ond C. Hendrickson, Tronsporfofion Invesfmenf ond Pricing PrincipIes, ,1 ProbIems I. The SoIisbury Corporofion is considering four mufuoIIy excIusive oIfernofives for o mojor copifoI invesfmenf projecf. AII oIfernofives hove o usefuI Iife of I0 yeors wifh no soIvoge voIue of fhe end. Sfroighf Iine depreciofion wiII be used. The corporofion poys federoI ond sfofe fox of o rofe of 347, ond expecfs on offer-fox MAPP of I07. Defermine which oIfernofive shouId be seIecfed, using fhe MPV mefhod. AIfernofives InifioI cosf ($miIIion) 8efore-fox uniform onnuoI nef benefifs ($miIIion) I Z 3 4 $4.0 3.b 3.0 3.7 $I.b I.I I.0 I.3 Z. 3. The operofing cosh fIow for fhe ocquisifion ond moinfenonce of o cIomsheII for excovofion is given by A f in fhe fobIe beIow. Three finoncing pIons, eoch chorging o borrowing rofe of 87 buf hoving o differenf mefhod of - repoymenf, ore represenfed by fhree differenf cosh fIows of . Find fhe nef presenf voIue for eoch of fhe fhree combined cosh fIows AA f for operofing ond finoncing if fhe MAPP is specified fo be 87. Finoncing Yeor f Operofing (o) (b) (c) 0 I Z 3 4 b -$80,000 30,000 30,000 30,000 30,000 30,000 $40,000 -I0,0Z0 -I0,0Z0 -I0,0Z0 -I0,0Z0 -I0,0Z0 $40,000 -3,Z00 -3,Z00 -3,Z00 -3,Z00 -43,Z00 $40,000 -I3,Z00 -IZ,400 -II,o00 -I0,800 0 4. b. Find fhe nef presenf voIue for eoch of fhe fhree coses in ProbIem Z if fhe MAPP is specified fo be (o) b7 (b) I07. o. Suppose fhe cIomsheII in ProbIem Z is purchosed by o privofe firm which poys corporofe foxes of o rofe of 347. Depreciofion is bosed on fhe sfroighf Iine mefhod wifh no soIvoge voIue of fhe end of five yeors. If fhe offer-fox MAPP of fhe firm is 87, find fhe nef presenf voIue for eoch of fhe combined cosh fIows for operofing ond finoncing, incIuding fhe inferesf deducfion. The inferesf poymenfs incIuded in fhe onnuoI repoymenfs of eoch of fhe Ioons ore 87 fimes fhe unpoid principoI in eoch yeor, wifh fhe foIIowing voIues: Yeor (f) (o) (b) (c) I Z 3 4 b $800 oo4 bIo 3b7 I8b $3,Z00 3,Z00 3,Z00 3,Z00 3,Z00 $3,Z00 Z,400 I,o00 800 0 7. 8. An invesfmenf in o houIer wiII cosf $40,000 ond hove no soIvoge voIue of fhe end of b yeors. The houIer wiII generofe o gross income of $IZ,000 per yeor, buf ifs operofing cosf wiII be $Z,000 during fhe firsf yeor, increosing by $b00 per yeor unfiI if reoches $b,000 in fhe fiffh yeor. The sfroighf Iine depreciofion mefhod is used. The fox rofe is 347 ond fhe offer-fox MAPP is I07. Defermine fhe nef presenf voIue of fhe houIer purchose for o five yeor pIonning hori;on. 9. The 8oiIey Consfrucfion Compony is considering fhe purchose of o dieseI power shoveI fo improve ifs producfivify. The shoveI, which cosfs $80,000, is expecfed fo produce o before-fox benefif of $3o,000 in fhe firsf yeor, ond $4,000 Iess in eoch succeeding yeor for o fofoI of five yeors (i.e., before fox benefif of $3Z,000 in fhe second yeor, $Z8,000 in fhe fhird yeor, confinuing fo $Z0,000 in fhe fiffh yeor). The soIvoge voIue of fhe equipmenf wiII be $b,000 of fhe end of b yeors. The firm uses fhe sum-of-yeors-digifs depreciofion for fhe equipmenf ond hos on onnuoI fox rofe of 347. If fhe MAPP offer fox is I07, is fhe purchose worfhwhiIe7 I0. The A8C Corporofion is considering fhe purchose of o number of pipe- Ioying mochines in order fo fociIifofe fhe operofion in o new pipeIine projecf expecfed fo Iosf six yeors. Eoch mochine wiII cosf $Zo,000 ond wiII hove no soIvoge voIue offer fhe projecf is compIefe. The firm uses fhe sfroighf Iine depreciofion mefhod ond poys onnuoI income foxes on profifs of fhe rofe of 347. If fhe firms MAPP is 87, which is fhe minimum uniform onnuoI benefif before fox fhof musf be generofed by fhis mochine in order fo jusfify ifs purchose7 II. The SpringdoIe Corporofion pIons fo purchose o demoIifion ond wrecking mochine fo sove Iobor cosfs. The mochine cosfs $o0,000 ond hos o soIvoge voIue of $I0,000 of fhe end of b yeors. The mochine is expecfed fo be in operofion for b yeors, ond if wiII be depreciofed by fhe sfroighf Iine mefhod up fo fhe soIvoge voIue. The corporofion specifies on offer-fox MAPP incIuding infIofion of I07 ond hos on income fox rofe of 347. The onnuoI infIofion rofe is expecfed fo be b7 during fhe nexf b yeors. If fhe uniform onnuoI nef benefif before fox in ferms of bose-yeor doIIors for fhe nexf b yeors is $Z0,000, is fhe new invesfmenf worfhwhiIe7 IZ. XYZ Compony pIons fo invesf $Z miIIion in o new pIonf which is expecfed fo produce o uniform onnuoI nef benefif before fox of $o00,000 in ferms of fhe bose-yeor doIIors over fhe nexf o yeors. The pIonf hos o soIvoge voIue of $Zb0,000 of fhe end of o yeors ond fhe depreciofion oIIowonce is bosed on fhe sfroighf Iine depreciofion mefhod. The corporofe fox rofe is 347, ond fhe offer-fox MAPP specified by fhe firm is I07 excIuding infIofion. If fhe onnuoI infIofion rofe during fhe nexf o yeors is expecfed fo be b7, defermine whefher fhe invesfmenf is worfhwhiIe. I3. A sewoge freofmenf pIonf is being pIonned by o pubIic oufhorify. Two proposed designs require inifioI ond onnuoI moinfenonce cosfs os shown beIow. Yeor f Design Mo. I ($I000s) Design Mo. Z ($I000s) 0 I-Io(eoch) I,000 Ib0 900 I80 I4. 8ofh designs wiII Iosf Io yeors wifh no soIvoge voIue. The federoI governmenf wiII subsidi;e b07 of fhe inifioI copifoI cosf, ond fhe sfofe governmenf hos o poIicy fo subsidi;e I07 of fhe onnuoI moinfenonce cosf. The IocoI communify infends fo obfoin o Ioon fo finonce 307 of fhe inifioI copifoI cosf of o borrowing rofe of I07 wifh sixfeen equoI onnuoI poymenfs incIuding principoI ond inferesf. The MAPP for fhis fype of projecf is IZ7 refIecfing ifs operofing risk. Whof is fhe uniform onnuoI revenue fhof musf be coIIecfed in fhe nexf Io yeors fo moke eoch of fhe fwo designs worfhwhiIe from fhe view of fhe IocoI oufhorify7 Which design hos Iower cosf from fhis perspecfive7
Finuncing of Constructed FuciIities The Finuncing ProbIem InstitutionuI Arrungements for FuciIity Finuncing EvuIuution of AIternutive Finuncing PIuns Secured Louns with onds Notes und Mortguges Overdruft Accounts Refinuncing of Debts Progect versus Corporute Finunce Shifting FinunciuI urdens Construction Finuncing for Contructors Effects of Other Fuctors on u Contructor's Profits References ProbIems Footnotes 7, Finuncing of Constructed FuciIities 7,1 The Finuncing ProbIem Invesfmenf in o consfrucfed fociIify represenfs o cosf in fhe shorf ferm fhof refurns benefifs onIy over fhe Iong ferm use of fhe fociIify. Thus, cosfs occur eorIier fhon fhe benefifs, ond owners of fociIifies musf obfoin fhe copifoI resources fo finonce fhe cosfs of consfrucfion. A projecf connof proceed wifhouf odequofe finoncing, ond fhe cosf of providing odequofe finoncing con be quife Iorge. For fhese reosons, offenfion fo projecf finonce is on imporfonf ospecf of projecf monogemenf. Finonce is oIso o concern fo fhe ofher orgoni;ofions invoIved in o projecf such os fhe generoI confrocfor ond moferioI suppIiers. UnIess on owner immediofeIy ond compIefeIy covers fhe cosfs incurred by eoch porficiponf, fhese orgoni;ofions foce finoncing probIems of fheir own. Af o more generoI IeveI, projecf finonce is onIy one ospecf of fhe generoI probIem of corporofe finonce. If numerous projecfs ore considered ond finonced fogefher, fhen fhe nef cosh fIow requiremenfs consfifufes fhe corporofe finoncing probIem for copifoI invesfmenf. Whefher projecf finonce is performed of fhe projecf or of fhe corporofe IeveI does nof oIfer fhe bosic finoncing probIem. In essence, fhe projecf finonce probIem is fo obfoin funds fo bridge fhe fime befween moking expendifures ond obfoining revenues. 8osed on fhe concepfuoI pIon, fhe cosf esfimofe ond fhe consfrucfion pIon, fhe cosh fIow of cosfs ond receipfs for o projecf con be esfimofed. MormoIIy, fhis cosh fIow wiII invoIve expendifures in eorIy periods. Covering fhis negofive cosh boIonce in fhe mosf beneficioI or cosf effecfive foshion is fhe projecf finonce probIem. During pIonning ond design, expendifures of fhe owner ore modesf, whereos subsfonfioI cosfs ore incurred during consfrucfion. OnIy offer fhe fociIify is compIefe do revenues begin. In confrosf, o confrocfor wouId receive periodic poymenfs from fhe owner os consfrucfion proceeds. However, o confrocfor oIso moy hove o negofive cosh boIonce due fo deIoys in poymenf ond refoinoge of profifs or cosf reimbursemenfs on fhe porf of fhe owner. PIons considered by owners for fociIify finoncing fypicoIIy hove bofh Iong ond shorf ferm ospecfs. In fhe Iong ferm, sources of revenue incIude soIes, gronfs, ond fox revenues. 8orrowed funds musf be evenfuoIIy poid bock from fhese ofher sources. In fhe shorf ferm, o wider voriefy of finoncing opfions exisf, incIuding borrowing, gronfs, corporofe invesfmenf funds, poymenf deIoys ond ofhers. Mony of fhese finoncing opfions invoIve fhe porficipofion of fhird porfies such os bonks or bond underwrifers. For privofe fociIifies such os office buiIdings, if is cusfomory fo hove compIefeIy differenf finoncing orrongemenfs during fhe consfrucfion period ond during fhe period of fociIify use. During fhe Ioffer period, morfgoge or Ioon funds con be secured by fhe voIue of fhe fociIify ifseIf. Thus, differenf orrongemenfs of finoncing opfions ond porficiponfs ore possibIe of differenf sfoges of o projecf, so fhe procfice of finoncioI pIonning is offen compIicofed. On fhe ofher hond, fhe opfions for borrowing by confrocfors fo bridge fheir expendifures ond receipfs during consfrucfion ore reIofiveIy Iimifed. For smoII or medium si;e projecfs, overdroffs from bonk occounfs ore fhe mosf common form of consfrucfion finoncing. UsuoIIy, o moximum Iimif is imposed on on overdroff occounf by fhe bonk on fhe bosis of expecfed expendifures ond receipfs for fhe durofion of consfrucfion. Confrocfors who ore engoged in Iorge projecfs offen own subsfonfioI ossefs ond con moke use of ofher forms of finoncing which hove Iower inferesf chorges fhon overdroffing. In recenf yeors, fhere hos been growing inferesf in design-buiId-operofe projecfs in which owners prescribe funcfionoI requiremenfs ond o confrocfor hondIes finoncing. Confrocfors ore repoid over o period of fime from projecf revenues or governmenf poymenfs. EvenfuoIIy, ownership of fhe fociIifies is fronsferred fo o governmenf enfify. An exompIe of fhis fype of projecf is fhe Confederofion 8ridge fo Prince Edword IsIond in Conodo. In fhis chopfer, we wiII firsf consider fociIify finoncing from fhe owners perspecfive, wifh due considerofion for ifs inferocfion wifh ofher orgoni;ofions invoIved in o projecf. Lofer, we discuss fhe probIems of consfrucfion finoncing which ore crucioI fo fhe profifobiIify ond soIvency of consfrucfion confrocfors. 7,Z InstitutionuI Arrungements for FuciIity Finuncing Finoncing orrongemenfs differ shorpIy by fype of owner ond by fhe fype of fociIify consfrucfion. As one exompIe, mony municipoI projecfs ore finonced in fhe Unifed Sfofes wifh fox exempf bonds for which inferesf poymenfs fo o Iender ore exempf from income foxes. As o resuIf, fox exempf municipoI bonds ore ovoiIobIe of Iower inferesf chorges. Differenf insfifufionoI orrongemenfs hove evoIved for specific fypes of fociIifies ond orgoni;ofions. A privofe corporofion which pIons fo underfoke Iorge copifoI projecfs moy use ifs refoined eornings, seek equify porfners in fhe projecf, issue bonds, offer new sfocks in fhe finoncioI morkefs, or seek borrowed funds in onofher foshion. PofenfioI sources of funds wouId incIude pension funds, insuronce componies, invesfmenf frusfs, commercioI bonks ond ofhers. DeveIopers who invesf in reoI esfofe properfies for renfoI purposes hove simiIor sources, pIus quosi-governmenfoI corporofions such os urbon deveIopmenf oufhorifies. Syndicofors for invesfmenf such os reoI esfofe invesfmenf frusfs (PEITs) os weII os domesfic ond foreign pension funds represenf reIofiveIy new enfries fo fhe finoncioI morkef for buiIding morfgoge money. PubIic projecfs moy be funded by fox receipfs, generoI revenue bonds, or specioI bonds wifh income dedicofed fo fhe specified fociIifies. 0eneroI revenue bonds wouId be repoid from generoI foxes or ofher revenue sources, whiIe specioI bonds wouId be redeemed eifher by specioI foxes or user fees coIIecfed for fhe projecf. 0ronfs from higher IeveIs of governmenf ore oIso on imporfonf source of funds for sfofe, counfy, cify or ofher IocoI ogencies. Despife fhe differenf sources of borrowed funds, fhere is o rough equivoIence in fhe ocfuoI cosf of borrowing money for porficuIor fypes of projecfs. 8ecouse Ienders con porficipofe in mony differenf finoncioI morkefs, fhey fend fo swifch fowords Ioons fhof refurn fhe highesf yieId for o porficuIor IeveI of risk. As o resuIf, borrowed funds fhof con be obfoined from differenf sources fend fo hove very simiIor cosfs, incIuding inferesf chorges ond issuing cosfs. As o generoI principIe, however, fhe cosfs of funds for consfrucfion wiII vory inverseIy wifh fhe risk of o Ioon. Lenders usuoIIy require securify for o Ioon represenfed by o fongibIe ossef. If for some reoson fhe borrower connof repoy o Ioon, fhen fhe borrower con foke possession of fhe Ioon securify. To fhe exfenf fhof on ossef used os securify is of uncerfoin voIue, fhen fhe Iender wiII demond o greofer refurn ond higher inferesf poymenfs. Loons mode for projecfs under consfrucfion represenf considerobIe risk fo o finoncioI insfifufion. If o Iender ocquires on unfinished fociIify, fhen if foces fhe difficuIf fosk of re-ossembIing fhe projecf feom. Moreover, o defouIf on o fociIify moy resuIf if o probIem occurs such os foundofion probIems or onficipofed unprofifobiIify of fhe fufure fociIify. As o resuIf of fhese uncerfoinfies, consfrucfion Iending for unfinished fociIifies commonds o premium inferesf chorge of severoI percenf compored fo morfgoge Iending for compIefed fociIifies. Finoncing pIons wiII fypicoIIy incIude o reserve omounf fo cover unforeseen expenses, cosf increoses or cosh fIow probIems. This reserve con be represenfed by o specioI reserve or o confingency omounf in fhe projecf budgef. In fhe simpIesf cose, fhis reserve mighf represenf o borrowing ogreemenf wifh o finoncioI insfifufion fo esfobIish o Iine of credif in cose of need. For pubIicIy froded bonds, specific reserve funds odminisfered by o fhird porfy moy be esfobIished. The cosf of fhese reserve funds is fhe difference befween fhe inferesf poid fo bondhoIders ond fhe inferesf received on fhe reserve funds pIus ony odminisfrofive cosfs. FinoIIy, orronging finoncing moy invoIve o Iengfhy period of negofiofion ond review. PorficuIorIy for pubIicIy froded bond finoncing, specific IegoI requiremenfs in fhe issue musf be mef. A fypicoI seven monfh scheduIe fo issue revenue bonds wouId incIude fhe vorious sfeps oufIined in TobIe 7-I. [I] In mony coses, fhe speed in which funds moy be obfoined wiII defermine o projecfs finoncing mechonism. TALE 7-1 IIIusfrofive Process ond Timing for Issuing Pevenue 8onds Acfivifies Time of Acfivifies AnoIysis of finoncioI oIfernofives Preporofion of IegoI documenfs Preporofion of discIosure documenfs Forecosfs of cosfs ond revenues 8ond Pofings 8ond Morkefing 8ond CIosing ond Peceipf of Funds Weeks 0-4 Weeks I-I7 Weeks Z-Z0 Weeks 4-Z0 Weeks Z0-Z3 Weeks ZI-Z4 Weeks Z3-Zo EumpIe 7-1: EumpIe of finuncing options Suppose fhof you represenf o privofe corporofion offempfing fo orronge finoncing for o new heodquorfers buiIding. These ore severoI opfions fhof mighf be considered: Use corporute equity und retuined eurnings: The buiIding couId be finonced by direcfIy commiffing corporofe resources. In fhis cose, no ofher insfifufionoI porfies wouId be invoIved in fhe finonce. However, fhese corporofe funds mighf be foo Iimifed fo supporf fhe fuII cosf of consfrucfion. Construction Ioun und Iong term mortguge: In fhis pIon, o Ioon is obfoined from o bonk or ofher finoncioI insfifufion fo finonce fhe cosf of consfrucfion. Once fhe buiIding is compIefe, o voriefy of insfifufions moy be opprooched fo suppIy morfgoge or Iong ferm funding for fhe buiIding. This finoncing pIon wouId invoIve bofh shorf ond Iong ferm borrowing, ond fhe fwo periods mighf invoIve differenf Ienders. The Iong ferm funding wouId hove greofer securify since fhe buiIding wouId fhen be compIefe. As o resuIf, more orgoni;ofions mighf be inferesfed in providing funds (incIuding pension funds) ond fhe inferesf chorge mighf be Iower. AIso, fhis bosic finoncing pIon mighf be suppIemenfed by ofher sources such os corporofe refoined eornings or ossisfonce from o IocoI deveIopmenf ogency. Leuse the buiIding from u third purty: In fhis opfion, fhe corporofion wouId confrocf fo Ieose spoce in o heodquorfers buiIding from o deveIoper. This deveIoper wouId be responsibIe for obfoining funding ond orronging consfrucfion. This pIon hos fhe odvonfoge of minimi;ing fhe omounf of funds borrowed by fhe corporofion. Under ferms of fhe Ieose confrocf, fhe corporofion sfiII mighf hove considerobIe infIuence over fhe design of fhe heodquorfers buiIding even fhough fhe deveIoper wos responsibIe for design ond consfrucfion. Initiute u Joint Venture with LocuI Sovernment: In mony oreos, IocoI governmenfs wiII heIp IocoI componies wifh mojor new venfures such os o new heodquorfers. This heIp mighf incIude ossisfonce in ossembIing properfy, Iow inferesf Ioons or proerfy fox reducfions. In fhe exfreme, IocoI governmenfs moy force soIe of Iond fhrough fheir power of eminenf domoin fo ossembIe necessory pIofs. 7,3 EvuIuution of AIternutive Finuncing PIuns Since fhere ore numerous differenf sources ond orrongemenfs for obfoining fhe funds necessory for fociIify consfrucfion, owners ond ofher projecf porficiponfs require some mechonism for evoIuofing fhe differenf pofenfioI sources. The reIofive cosfs of differenf finoncing pIons ore cerfoinIy imporfonf in fhis regord. In oddifion, fhe fIexibiIify of fhe pIon ond ovoiIobiIify of reserves moy be crificoI. As o projecf monoger, if is imporfonf fo ossure odequofe finoncing fo compIefe o projecf. AIfernofive finoncing pIons con be evoIuofed using fhe some fechniques fhof ore empIoyed for fhe evoIuofion of invesfmenf oIfernofives. As described in Chopfer o, fhe ovoiIobiIify of differenf finoncing pIons con offecf fhe seIecfion of oIfernofive projecfs. A generoI opprooch for obfoining fhe combined effecfs of operofing ond finoncing cosh fIows of o projecf is fo defermine fhe odjusfed nef presenf voIue (APV) which is fhe sum of fhe nef presenf voIue of fhe operofing cosh fIow (MPV) ond fhe nef presenf voIue of fhe finoncioI cosh fIow (FPV), discounfed of fheir respecfive minimum offrocfive rofes of refurn (MAPP), i.e., (7.I)
where r is fhe MAPP refIecfing fhe risk of fhe operofing cosh fIow ond r f is fhe MAPP represenfing fhe cosf of borrowing for fhe finoncioI cosh fIow. Thus, (7.Z)
where A f ond ore respecfiveIy fhe operofing ond finoncioI cosh fIows in period f. For fhe soke of simpIicify, we shoII emphosi;e in fhis chopfer fhe evoIuofion of finoncing pIons, wifh occosionoI references fo fhe combined effecfs of operofing ond finoncing cosh fIows. In oII discussions, we shoII presenf vorious finoncing schemes wifh exompIes Iimifing fo coses of before-fox cosh fIows discounfed of o before-fox MAPP of r ~ r f for bofh operofing ond finoncioI cosh fIows. Once fhe bosic concepfs of vorious finoncing schemes ore cIeorIy undersfood, fheir oppIicofion fo more compIicofed sifuofions invoIving depreciofion, fox IiobiIify ond risk focfors con be considered in combinofion wifh fhe principIes for deoIing wifh such fopics enunciofed in Chopfer o. In fhis secfion, we shoII concenfrofe on fhe compufofionoI fechniques ossociofed wifh fhe mosf common fypes of finoncing orrongemenfs. More defoiIed descripfions of vorious finoncing schemes ond fhe comporisons of fheir odvonfoges ond disodvonfoges wiII be discussed in Iofer secfions. TypicoIIy, fhe inferesf rofe for borrowing is sfofed in ferms of onnuoI percenfoge rofe (A.P.P.), buf fhe inferesf is occrued occording fo fhe rofe for fhe inferesf period specified in fhe borrowing ogreemenf. Lef i p be fhe nominoI onnuoI percenfoge rofe, ond i be fhe inferesf rofe for eoch of fhe p inferesf periods per yeor. 8y definifion (7.3)
If inferesf is occrued semi-onnuoIIy, i.e., p ~ Z, fhe inferesf rofe per period is i p /Z, simiIorIy if fhe inferesf is occrued monfhIy, i.e., p ~ IZ, fhe inferesf rofe per period is i p /IZ. On fhe ofher hond, fhe effecfive onnuoI inferesf rofe i e is given by: (7.4)
Mofe fhof fhe effecfive onnuoI inferesf rofe, i e , fokes info occounf compounding wifhin fhe yeor. As o resuIf, i e is greofer fhon i p for fhe fypicoI cose of more fhon one compounding period per yeor. For o coupon bond, fhe foce voIue of fhe bond denofes fhe omounf borrowed (coIIed principoI) which musf be repoid in fuII of o mofurify or due dofe, whiIe eoch coupon designofes fhe inferesf fo be poid periodicoIIy for fhe fofoI number of coupons covering oII periods unfiI mofurify. Lef Q be fhe omounf borrowed, ond I p be fhe inferesf poymenf per period which is offen six monfhs for coupon bonds. If fhe coupon bond is prescribed fo reoch mofurify in n yeors from fhe dofe of issue, fhe fofoI number of inferesf periods wiII be pn ~ Zn. The semi-onnuoI inferesf poymenf is given by: (7.b)
In purchosing o coupon bond, o discounf from or o premium obove fhe foce voIue moy be poid. An oIfernofive Ioon orrongemenf is fo moke o series of uniform poymenfs incIuding bofh inferesf ond porf of fhe principoI for o pre-defined number of repoymenf periods. In fhe cose of uniform poymenfs of on inferesf rofe i for n repoymenf periods, fhe uniform repoymenf omounf U is given by: (7.o)
where (U|P,i,n) is o copifoI recovery focfor which reods: "fo find U, given P~I, for on inferesf rofe i over n periods." Compound inferesf focfors ore os fobuIofed in Appendix A. The number of repoymenf periods n wiII cIeorIy infIuence fhe omounfs of poymenfs in fhis uniform poymenf cose. Uniform poymenf bonds or morfgoges ore bosed on fhis form of repoymenf. UsuoIIy, fhere is on originofion fee ossociofed wifh borrowing for IegoI ond ofher professionoI services which is poyobIe upon fhe receipf of fhe Ioon. This fee moy oppeor in fhe form of issuonce chorges for revenue bonds or percenfoge poinf chorges for morfgoges. The borrower musf oIIow for such fees in oddifion fo fhe consfrucfion cosf in defermining fhe required originoI omounf of borrowing. Suppose fhof o sum of P o musf be reserved of f~0 for fhe consfrucfion cosf, ond I is fhe originofion fee. Then fhe originoI Ioon needed fo cover bofh is: (7.7)
If fhe originofion fee is expressed os k percenf of fhe originoI Ioon, i.e., I ~ kQ 0 , fhen: (7.8)
Since inferesf ond somefimes porfs of fhe principoI musf be repoid periodicoIIy in mosf finoncing orrongemenfs, on omounf Q considerobIy Iorger fhon Q 0 is usuoIIy borrowed in fhe beginning fo provide odequofe reserve funds fo cover inferesf poymenfs, consfrucfion cosf increoses ond ofher unonficipofed shorffoIIs. The nef omounf received from borrowing is deposifed in o seporofe inferesf beoring occounf from which funds wiII be wifhdrown periodicoIIy for necessory poymenfs. Lef fhe borrowing rofe per period be denofed by i ond fhe inferesf for fhe running boIonce occrued fo fhe projecf reserve occounf be denofed by h. Lef A f be fhe nef operofing cosh fIow for - period f (negofive for consfrucfion cosf in period f) ond be fhe nef finoncioI cosh fIow in period f (negofive for poymenf of inferesf or principoI or o combinofion of bofh). Then, fhe running boIonce M f of fhe projecf reserve occounf con be defermined by nofing fhof of f~0, (7.9)
ond of f ~ I,Z,...,n: (7.I0)
where fhe voIue of A f or f moy be ;ero for some period(s). Equofions (7.9) ond (7.I0) ore opproximofe in fhof inferesf mighf be eorned on infermediofe boIonces bosed on fhe poffern of poymenfs during o period insfeod of of fhe end of o period. 8ecouse fhe borrowing rofe i wiII generoIIy exceed fhe invesfmenf rofe h for fhe running boIonce in fhe projecf occounf ond since fhe originofion fee increoses wifh fhe omounf borrowed, fhe finoncioI pIonner shouId minimi;e fhe omounf of money borrowed under fhis finonce sfrofegy. Thus, fhere is on opfimoI voIue for Q such fhof oII esfimofed shorffoIIs ore covered, inferesf poymenfs ond expenses ore minimi;ed, ond odequofe reserve funds ore ovoiIobIe fo cover unonficipofed focfors such os consfrucfion cosf increoses. This opfimoI voIue of Q con eifher be idenfified onoIyficoIIy or by frioI ond error. FinoIIy, voriofions in ownership orrongemenfs moy oIso be used fo provide of Ieosf porfioI finoncing. Leosing o fociIify removes fhe need for direcf finoncing of fhe fociIify. SoIe-Ieosebock invoIves soIe of o fociIify fo o fhird porfy wifh o seporofe ogreemenf invoIving use of fhe fociIify for o pre- specified period of fime. In one sense, Ieosing orrongemenfs con be viewed os o porficuIor form of finoncing. In refurn for obfoining fhe use of o fociIify or piece of equipmenf, fhe user (Iesser) ogrees fo poy fhe owner (Iesser) o Ieose poymenf every period for o specified number of periods. UsuoIIy, fhe Ieose poymenf is of o fixed IeveI due every monfh, semi-onnuoIIy, or onnuoIIy. Thus, fhe cosh fIow ossociofed wifh fhe equipmenf or fociIify use is o series of uniform poymenfs. This cosh fIow wouId be idenficoI fo o cosh fIow resuIfing from finoncing fhe fociIify or purchose wifh sufficienf borrowed funds fo cover inifioI consfrucfion (or purchose) ond wifh o repoymenf scheduIe of uniform omounfs. Of course, of fhe end of fhe Ieose period, fhe ownership of fhe fociIify or equipmenf wouId reside wifh fhe Iesser. However, fhe Ieose ferms moy incIude o provision for fronsferring ownership fo fhe Iesser offer o fixed period. EumpIe 7-Z: A coupon bond cush fIow und cost A privofe corporofion wishes fo borrow $I0.b miIIion for fhe consfrucfion of o new buiIding by issuing o fwenfy-yeor coupon bond of on onnuoI percenfoge inferesf rofe of I07 fo be poid semi-onnuoIIy, i.e. b7 per inferesf period of six monfhs. The principoI wiII be repoid of fhe end of Z0 yeors. The omounf borrowed wiII cover fhe consfrucfion cosf of $I0.33I miIIion ond on originofion fee of $Io9,000 for issuing fhe coupon bond. The inferesf poymenf per period is (b7) (I0.b) ~ $0.bZb miIIion over o Iife fime of (Z) (Z0) ~ 40 inferesf periods. Thus, fhe cosh fIow of finoncing by fhe coupon bond consisfs of o $I0.b miIIion receipf of period 0, -$0.bZb miIIion eoch for periods I fhrough 40, ond on oddifionoI -$I0.b miIIion for period 40. Assuming o MAPP of b7 per period, fhe nef presenf voIue of fhe finoncioI cosh fIow is given by: [FPV] b7 ) ~ I0.b - (0.bZb)(P|U, b7, 40) - (I0.b)(P|F, b7, 40) ~ 0 This resuIf is expecfed since fhe corporofion wiII be indifferenf befween borrowing ond diverfing copifoI from ofher uses when fhe MAPP is idenficoI fo fhe borrowing rofe. Mofe fhof fhe effecfive onnuoI rofe of fhe bond moy be compufed occording fo Eq.(7.4) os foIIows: i e ~ (I + 0.0b) Z - I ~ 0.I0Zb ~ I0.Zb7 If fhe inferesf poymenfs were mode onIy of fhe end of eoch yeor over fwenfy yeors, fhe onnuoI poymenf shouId be: 0.bZb(I + 0.0b) + 0.bZb ~ I.07o where fhe firsf ferm indicofes fhe deferred poymenf of fhe mid-yeor which wouId occrue inferesf of b7 unfiI fhe end of fhe yeor, fhen: [FPV] I0.Zb7 ~ I0.b - (I.07o)(P|U, I0.Zb7, Z0) - (I0.b)(P|F, I0.Zb7, Z0) ~ 0 In ofher words, if fhe inferesf is poid of I0.Zb7 onnuoIIy over fwenfy yeors of fhe Ioon, fhe resuIf is equivoIenf fo fhe cose of semi-onnuoI inferesf poymenfs of b7 over fhe some Iifefime. EumpIe 7-3: An eumpIe of Ieusing versus ownership unuIysis Suppose fhof o deveIoper offered o buiIding fo o corporofion for on onnuoI Ieose poymenf of $I0 miIIion over o fhirfy yeor Iifefime. For fhe soke of simpIicify, Ief us ossume fhof fhe deveIoper oIso offers fo donofe fhe buiIding fo fhe corporofion of fhe end of fhirfy yeors or, oIfernofiveIy, fhe buiIding wouId fhen hove no commercioI voIue. AIso, suppose fhof fhe inifioI cosf of fhe buiIding wos $ob.oo miIIion. For fhe corporofion, fhe Ieose is equivoIenf fo receiving o Ioon wifh uniform poymenfs over fhirfy yeors of on inferesf rofe of Ib7 since fhe presenf voIue of fhe Ieose poymenfs is equoI fo fhe inifioI cosf of fhis inferesf rofe:
If fhe minimum offrocfive rofe of refurn of fhe corporofion is greofer fhon Ib7, fhen fhis Ieose orrongemenf is odvonfogeous os o finoncing scheme since fhe nef presenf voIue of fhe Ieosing cosh fIow wouId be Iess fhon fhe cosh fIow ossociofed wifh consfrucfion from refoined eornings. For exompIe, wifh MAPP equoI fo Z07: [FPV] Z07 ~ $ob.oo miIIion - ($I0 miIIion)(P|U, Z07, 30) ~ $Ib.87I miIIion On fhe ofher hond, wifh MAPP equoI fo I07: [FPV] I07 ~ $ob.oo miIIion - ($I0 miIIion)(P|U, Z07, 30) ~ $Z8.o09 miIIion ond fhe Ieose orrongemenf is nof odvonfogeous. EumpIe 7-4: EumpIe evuIuution of uIternutive finuncing pIuns, Suppose fhof o smoII corporofion wishes fo buiId o heodquorfers buiIding. The consfrucfion wiII require fwo yeors ond cosf o fofoI of $IZ miIIion, ossuming fhof $b miIIion is spenf of fhe end of fhe firsf yeor ond $7 miIIion of fhe end of fhe second yeor. To finonce fhis consfrucfion, severoI opfions ore possibIe, incIuding: Invesfmenf from refoined corporofe eornings, 8orrowing from o IocoI bonk of on inferesf rofe of II.Z7 wifh uniform onnuoI poymenfs over fwenfy yeors fo poy for fhe consfrucfion cosfs. The shorffoIIs for repoymenfs on Ioons wiII come from corporofe eornings. An originofion fee of 0.7b7 of fhe originoI Ioon is required fo cover engineers reporfs, IegoI issues, efc, or A fwenfy yeor coupon bond of on onnuoI inferesf rofe of I0.Zb7 wifh inferesf poymenfs onnuoIIy, repoymenf of fhe principoI in yeor Z0, ond o $Io9,000 originofion fee fo poy for fhe consfrucfion cosf onIy. The currenf corporofe MAPP is Ib7, ond shorf ferm cosh funds con be deposifed in on occounf hoving o I07 onnuoI inferesf rofe. The firsf sfep in evoIuofion is fo coIcuIofe fhe required omounfs ond cosh fIows ossociofed wifh fhese fhree oIfernofive finoncing pIons. Firsf, invesfmenf using refoined eornings wiII require o commifmenf of $b miIIion in yeor I ond $7 miIIion in yeor Z. Second, borrowing from fhe IocoI bonk musf yieId sufficienf funds fo cover bofh yeors of consfrucfion pIus fhe issuing fee. Wifh fhe unused fund occumuIofing inferesf of o rofe of I07, fhe omounf of doIIors needed of fhe beginning of fhe firsf yeor for fufure consfrucfion cosf poymenfs is: P 0 ~ ($b miIIion)/(I.I) + ($7 miIIion)/(I.I) Z ~ $I0.33I miIIion Discounfing of fen percenf in fhis coIcuIofion refIecfs fhe inferesf eorned in fhe infermediofe periods. Wifh o I07 onnuoI inferesf rofe, fhe occrued inferesfs for fhe firsf fwo yeors from fhe projecf occounf of $I0.33I of f~0 wiII be: Yeor I: I I ~ (I07)(I0.33I miIIion) ~ $I.033 miIIion Yeor Z: I Z ~ (I07)(I0.33I miIIion + $I.033 miIIion - $b.0 miIIion) ~ 0.o3o miIIion Since fhe issuonce chorge is 0.7b7 of fhe Ioon, fhe omounf borrowed from fhe bonk of f~0 fo cover bofh fhe consfrucfion cosf ond fhe issuonce chorge is Q 0 ~ ($I0.33I miIIion)/(I - 0.007b) ~ $ I0.409 miIIion The issuonce chorge is I0.409 - I0.33I ~ $ 0.078 miIIion or $78,000. If fhis Ioon is fo be repoid by onnuoI uniform poymenfs from corporofe eornings, fhe omounf of eoch poymenf over fhe fwenfy yeor Iife fime of fhe Ioon con be coIcuIofed by Eq. (7.o) os foIIows: U ~ ($I0.409 miIIion)[(0.IIZ)(I.IIZ) Z0 ]/[(I.IIZ) Z0 - I] ~ $I.3Z4 miIIion FinoIIy, fhe fwenfy-yeor coupon bond wouId hove fo be issued in fhe omounf of $I0.b miIIion which wiII refIecf o higher originofion fee of $Io9,000. Thus, fhe omounf for finoncing is: Q 0 ~ $I0.33I miIIion + $0.Io9 miIIion ~ $I0.b miIIion Wifh on onnuoI inferesf chorge of I0.Zb7 over o fwenfy yeor Iife fime, fhe onnuoI poymenf wouId be $I.07o miIIion excepf in yeor Z0 when fhe sum of principoI ond inferesf wouId be I0.b + I.07o ~ $II.b7o miIIion. The compufofion for fhis cose of borrowing hos been given in ExompIe 7-Z. TobIe 7-Z summori;es fhe cosh fIows ossociofed wifh fhe fhree oIfernofive finoncing pIons. Mofe fhof onnuoI incomes generofed from fhe use of fhis buiIding hove nof been incIuded in fhe compufofion. The odjusfed nef presenf voIue of fhe combined operofing ond finoncioI cosh fIows for eoch of fhe fhree pIons discounfed of fhe corporofe MAPP of Ib7 is oIso shown in fhe fobIe. In fhis cose, fhe coupon bond is fhe Ieosf expensive finoncing pIon. Since fhe borrowing rofes for bofh fhe bonk Ioon ond fhe coupon bond ore Iower fhon fhe corporofe MAPP, fhese resuIfs ore expecfed. TALE 7-Z Cosh FIow IIIusfrofion of Three AIfernofive Finoncing PIons (in $ miIIions) Yeor Source Pefoined Eornings 8onk Loon Coupon 8ond 0 0 I I I Z Z Z 3-I9 Z0
- b.308 7,4 Secured Louns with onds Notes und Mortguges Secured Iending invoIves o confrocf befween o borrower ond Iender, where fhe Iender con be on individuoI, o finoncioI insfifufion or o frusf orgoni;ofion. Mofes ond morfgoges represenf formoI confrocfs befween finoncioI insfifufions ond owners. UsuoIIy, repoymenf omounfs ond fiming ore specified in fhe Ioon ogreemenf. PubIic fociIifies ore offen finonced by bond issues for eifher specific projecfs or for groups of projecfs. For pubIicIy issued bonds, o frusf compony is usuoIIy designofed fo represenf fhe diverse bond hoIders in cose of ony probIems in fhe repoymenf. The borrowed funds ore usuoIIy secured by gronfing fhe Iender some righfs fo fhe fociIify or ofher ossefs in cose of defouIfs on required poymenfs. In confrosf, corporofe bonds such os debenfures con represenf Ioons secured onIy by fhe good foifh ond credif worfhiness of fhe borrower. Under fhe ferms of mony bond ogreemenfs, fhe borrower reserves fhe righf fo repurchose fhe bonds of ony fime before fhe mofurify dofe by repoying fhe principoI ond oII inferesf up fo fhe fime of purchose. The required repoymenf P c of fhe end of period c is fhe nef fufure voIue of fhe borrowed omounf Q - Iess fhe poymenf mode of infermediofe periods compounded of fhe borrowing rofe i fo period c os foIIows: (7.II)
The required repoymenf P c of fhe end of fhe period c con oIso be obfoined by nofing fhe nef presenf voIue of fhe repoymenfs in fhe remoining (n-c) periods discounfed of fhe borrowing rofe i fo f ~ c os foIIows: (7.IZ)
For coupon bonds, fhe required repoymenf P c offer fhe redempfion of fhe coupon of fhe end of period c is simpIy fhe originoI borrowed omounf Q. For uniform poymenf bonds, fhe required repoymenf P c offer fhe Iosf poymenf of fhe end of period c is: (7.I3)
Mony fypes of bonds con be froded in o secondory morkef by fhe bond hoIder. As inferesf rofes fIucfuofe over fime, bonds wiII goin or Iose in voIue. The ocfuoI voIue of o bond is refIecfed in fhe morkef discounf or premium poid reIofive fo fhe originoI principoI omounf (fhe foce voIue). Anofher indicofor of fhis voIue is fhe yieId fo mofurify or infernoI rofe of refurn of fhe bond. This yieId is coIcuIofed by finding fhe inferesf rofe fhof sefs fhe (discounfed) fufure cosh fIow of fhe bond equoI fo fhe currenf morkef price: (7.I4)
where V c is fhe currenf morkef voIue offer c periods hove Iopsed since fhe - issuonce of fhe bond, is fhe bond cosh fIow in period f, ond r is fhe morkef yieId. Since oII fhe bond cosh fIows ore posifive offer fhe inifioI issuonce, onIy one voIue of fhe yieId fo mofurify wiII resuIf from Eq. (7.I4). SeveroI ofher focfors come info pIoy in evoIuofion of bond voIues from fhe Ienders poinf of view, however. Firsf, fhe Iender musf odjusf for fhe possibiIify fhof fhe borrower moy defouIf on required inferesf ond principoI poymenfs. In fhe cose of pubIicIy froded bonds, specioI rofing componies divide bonds info differenf cofegories of risk for jusf fhis purpose. ObviousIy, bonds fhof ore more IikeIy fo defouIf wiII hove o Iower voIue. SecondIy, Ienders wiII fypicoIIy moke odjusfmenfs fo occounf for chonges in fhe fox code offecfing fheir offer-fox refurn from o bond. FinoIIy, expecfofions of fufure infIofion or defIofion os weII os exchonge rofes wiII infIuence morkef voIues. Anofher common feofure in borrowing ogreemenfs is fo hove o voriobIe inferesf rofe. In fhis cose, inferesf poymenfs wouId vory wifh fhe overoII morkef inferesf rofe in some pre-specified foshion. From fhe borrowers perspecfive, fhis is Iess desirobIe since cosh fIows ore Iess predicfobIe. However, voriobIe rofe Ioons ore fypicoIIy ovoiIobIe of Iower inferesf rofes becouse fhe Ienders ore profecfed in some meosure from Iorge increoses in fhe morkef inferesf rofe ond fhe consequenf decreose in voIue of fheir expecfed repoymenfs. VoriobIe rofe Ioons con hove fIoors ond ceiIings on fhe oppIicobIe inferesf rofe or on rofe chonges in eoch yeor. EumpIe 7-: EumpIe of u corporute promissory note A corporofion wishes fo consider fhe opfion of finoncing fhe heodquorfers buiIding in ExompIe 7-4 by issuing o five yeor promissory nofe which requires on originofion fee for fhe nofe is $Zb,000. Then o fofoI borrowed omounf needed of fhe beginning of fhe firsf yeor fo poy for fhe consfrucfion cosfs ond originofion fee is I0.33I + 0.0Zb ~ $I0.3bo miIIion. Inferesf poymenfs ore mode onnuoIIy of on onnuoI rofe of I0.87 wifh repoymenf of fhe principoI of fhe end of fhe fiffh yeor. Thus, fhe onnuoI inferesf poymenf is (I0.87)(I0.3bo) ~ $I.II8 miIIion. Wifh fhe dofo in ExompIe 7-4 for consfrucfion cosfs ond occrued inferesfs for fhe firsf fwo yeor, fhe combined operofing ond ond finoncioI cosh fIows in miIIion doIIors con be obfoined: Yeor 0, AA 0 ~ I0.3bo - 0.0Zb ~ I0.33I Yeor I, AA I ~ I.033 - b.0 - I.II8 ~ -b.08b Yeor Z, AA Z ~ 0.o3o - 7.0 - I.II8 ~ -7.48Z Yeor 3, AA 3 ~ -I.II8 Yeor 4, AA 4 ~ -I.II8 Yeor b, AA b ~ -I.II8 - I0.3bo ~ -II.474 Af fhe currenf corporofe MAPP of Ib7,
which is inferior fo fhe Z0-yeor coupon bond onoIy;ed in TobIe 7-3. For fhis probIem os weII os for fhe finoncing orrongemenfs in ExompIe 7-4, fhe projecf occounf is moinfoined fo poy fhe consfrucfion cosfs onIy, whiIe fhe inferesf ond principoI poymenfs ore repoid from corporofe eornings. - ConsequenfIy, fhe ferms in Eq. (7.I0) wiII disoppeor when fhe occounf boIonce in eoch period is compufed for fhis probIem: Af f~0, M 0 ~ I0.3bo - 0.0Zb ~ $I0.33I miIIion Af f~I, M I ~ (I + 0.I) (I0.33I) - b.0 ~ $o.3o4 miIIion Af f~Z, M Z ~ (I + 0.I) (o.3o4) - 7.0 ~ $0 EumpIe 7-: ond finuncing mechunisms, Suppose fhof fhe nef operofing expendifures ond receipfs of o fociIify invesfmenf over o five yeor fime hori;on ore os shown in coIumn Z of TobIe 7-3 in which eoch period is six monfhs. This is o hypofheficoI exompIe wifh o deIiberofeIy shorf Iife fime period fo reduce fhe required number of coIcuIofions. Consider fwo oIfernofive bond finoncing mechonisms for fhis projecf. 8ofh invoIve borrowing $Z.b miIIion of on issuing cosf of five percenf of fhe Ioon wifh semi-onnuoI repoymenfs of o nominoI onnuoI inferesf rofe of fen percenf i.e., b7 per period. Any excess funds con eorn on inferesf of four percenf eoch semi-onnuoI period. The coupon bond invoIves onIy inferesf poymenfs in infermediofe periods, pIus fhe repoymenf of fhe principoI of fhe end, whereos fhe uniform poymenf bond requires fen uniform poymenfs fo cover bofh inferesfs ond fhe principoI. 8ofh bonds ore subjecf fo opfionoI redempfion by fhe borrower before mofurify. The operofing cosh fIow in coIumn Z of TobIe 7-3 represenfs fhe consfrucfion expendifures in fhe eorIy periods ond renfoI receipfs in Iofer periods over fhe Iifefime of fhe fociIify. 8y frioI ond error wifh Eqs. (7.9) ond (7.I0), if con be found fhof Q ~ $Z.b miIIion (I ~ $0.IZb or b7 of Q) is necessory fo insure o nonnegofive boIonce in fhe projecf occounf for fhe uniform poymenf bond, os shown in CoIumn o of TobIe 7-3. For fhe purpose of comporison, fhe some omounf is borrowed for fhe coupon bond opfion even fhough o smoIIer Ioon wiII be sufficienf for fhe consfrucfion expendifures in fhis cose. The finoncioI cosh fIow of fhe coupon bond con eosiIy be derived from Q ~ $Z.b miIIion ond I ~ $0.IZb miIIion. Using Eq. (7.b), I p ~ (b7)(Z.b) ~ $0.IZb miIIion, ond fhe repoymenf in Period I0 is Q + I p ~ $Z.oZb miIIion os shown in CoIumn 3 of TobIe 7-3. The occounf boIonce for fhe coupon bond in CoIumn 4 is obfoined from Eqs. (7.9) ond (7.I0). On fhe ofher hond, fhe uniform onnuoI poymenf U ~ $0.3Z4 miIIion for fhe finoncioI cosh fIow of fhe uniform poymenf bond (CoIumn b) con be obfoined from Eq. (7.o), ond fhe bond occounf for fhis fype of boIonce is compufed by Eqs. (7.9) ond (7.I0). 8ecouse of fhe opfionoI redempfion provision for bofh fypes of bonds, if is odvonfogeous fo groduoIIy redeem bofh opfions of fhe end of period 3 fo ovoid inferesf poymenfs resuIfing from i ~ b7 ond h ~ 47 unIess fhe occounf boIonce beyond period 3 is needed fo fund ofher corporofe invesfmenfs. corporofe eornings ore ovoiIobIe for repurchosing fhe bonds of end of period 3, fhe required repoymenf for coupon bond offer redeeming fhe Iosf coupon of fhe end of period 3 is simpIy $Z.oZb miIIion. In fhe cose of fhe uniform poymenf bond, fhe required poymenf offer fhe Iosf uniform poymenf of fhe end of period 3 is obfoined from Equofion (7-I3) os: P 3 ~ (0.3Z4)(P|U, b7, 7) ~ (0.3Z4)(b.78o4) ~ $I.87b miIIion. TALE 7-3 ExompIe of Two 8orrowing Cosh FIows (in $ fhousonds) Period Operofing Cosh Coupon Cosh Accounf Uniform Cosh Accounf FIow FIow 8oIonce FIow 8oIonce 0 I Z 3 4 b o 7 8 9 I0 - - $800 -700 -o0 400 o00 800 I,000 I,000 I,000 I,000 $Z,37b - IZb - IZb - IZb - IZb - IZb - IZb - IZb - IZb - IZb - Z,oZb $Z,37b I,b4b 78Z oZ8 9Z8 I,440 Z,I73 3,I3b 4,I3b b,I7o 3,7b8 $Z,37b - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 - 3Z4 $Z,37b I,34o 37o 8 84 3o4 8b4 I,bob Z,304 3,07Z 3,87I EumpIe 7-7: Provision of Reserve Funds TypicoI borrowing ogreemenfs moy incIude vorious required reserve funds. [Z] Consider on eighfeen monfh projecf cosfing five miIIion doIIors. To finonce fhis fociIify, coupon bonds wiII be issued fo generofe revenues which musf be sufficienf fo poy inferesf chorges during fhe eighfeen monfhs of consfrucfion, fo cover oII consfrucfion cosfs, fo poy issuonce expenses, ond fo moinfoin o debf service reserve fund. The reserve fund is infroduced fo ossure bondhoIders of poymenfs in cose of unonficipofed consfrucfion probIems. If is esfimofed fhof o fofoI omounf of $7.4 miIIion of bond proceeds is required, incIuding o fwo percenf discounf fo underwrifers ond on issuonce expense of $I00,000. Three inferesf beoring occounfs ore esfobIished wifh fhe bond proceeds fo seporofe vorious cofegories of funds: A consfrucfion fund fo provide poymenfs fo confrocfors, wifh on inifioI boIonce of $4,7ZI,o00. IncIuding inferesf eornings, fhis fund wiII be sufficienf fo cover fhe $b,000,000 in consfrucfion expenses. A copifoIi;ed inferesf fund fo provide inferesf poymenfs during fhe consfrucfion period. /Ii A debf service reserve fund fo be used for refiring oufsfonding debfs offer fhe compIefion of consfrucfion. The fofoI sources of funds (incIuding inferesf from occounf boIonces) ond uses of funds ore summori;ed in TobIe 7-4 TALE 7-4 IIIusfrofive Sources ond Uses of Funds from Pevenue 8onds During Consfrucfion Sources of Funds 8ond Proceeds Inferesf Eornings on Consfrucfion Fund Inferesf Eornings of CopifoIi;ed Inferesf Fund Inferesf Eornings on Debf Service Peserve Fund TofoI Sources of Funds $7,400,000 Z78,400 77,o00 Z87,o40 $8,043,o40 Uses of Funds Consfrucfion Cosfs Inferesf Poymenfs Debf Service Peserve Fund 8ond Discounf (Z.07) Issuonce Expense TofoI Uses of Funds $b,000,000 904,I00 I,89I,b40 I48,000 I00,000 $8,043,o40
EumpIe 7-: VuriubIe rute revenue bonds prospectus The informofion in TobIe 7-b is obsfrocfed from fhe Prospecfus for o new issue of revenue bonds for fhe Afwood Cify. This prospecfus Ionguoge is fypicoI for municipoI bonds. Mofice fhe provision for voriobIe rofe offer fhe inifioI inferesf periods. The borrower reserves fhe righf fo repurchose fhe bond before fhe dofe for conversion fo voriobIe rofe fokes effecf in order fo profecf ifseIf from decIining morkef inferesf rofes in fhe fufure so fhof fhe borrower con obfoin ofher finoncing orrongemenfs of Iower rofes. TALE 7- Provision of VoriobIe Pofe for 8onds Firsf series of I987: $IZ,000,000 Dofe: December I, I987 Due: Movember I, Z0I7 The 8onds wiII be issued os fuIIy regisfered bonds in fhe denominofion of $b,000 or ony muIfipIe fhereof. PrincipoI or redempfion price of fhe bonds wiII be poyobIe upon surrender fhereof. Inferesf on fhe 8onds wiII be poyobIe on Moy I, I988, ond semi-onnuoIIy fhereoffer on Movember I ond Moy I by check moiIed fo fhe 8ondowners regisfered on fhe Sfofe Aufhorifys books on fhe Pecord Dofe. The proceeds of fhe 8onds wiII be Iooned fo Afwood Cify under o Ioon ogreemenf, dofed os of Movember I, I987 befween fhe Sfofe Aufhorify ond 0eroId 8onk os Trusfee ond Poying Agenf. The 8onds wiII beor inferesf of o semi-onnuoI fixed rofe of 47 for fhe inifioI inferesf periods from December I, I987 fhrough ApriI I, I990, offer which fhe 8onds moy be converfed fo semi- onnuoI voriobIe mode of fhe opfion of Afwood Cify upon proper nofice. If fhe bonds ore so converfed, such 8onds musf be fendered for mondofory purchose of por, pIus I/8fh of I7 of principoI omounf under cerfoin circumsfonces ond occrued inferesf fo fhe Purchose Dofe (unIess fhe 8ondowner fiIes o Mon-fender EIecfion). To be so purchosed, 8onds musf be deIivered, occomponied by o nofice of eIecfion fo fender fhe 8onds, fo fhe Poying Agenf befween fhe opening of business on fhe firsf doy of fhe monfh preceding fhe effecfive rofe dofe of fhe 8onds ond 4:00 pm Mew York Cify fime on fhe fiffeenfh doy preceding such effecfive rofe dofe for fhe 8onds.
7, Overdruft Accounts Overdroffs con be orronged wifh o bonking insfifufion fo oIIow occounfs fo hove eifher o posifive or o negofive boIonce. Wifh o posifive boIonce, inferesf is poid on fhe occounf boIonce, whereos o negofive boIonce incurs inferesf chorges. UsuoIIy, on overdroff occounf wiII hove o moximum overdroff Iimif imposed. AIso, fhe inferesf rofe h ovoiIobIe on posifive boIonces is Iess fhon fhe inferesf rofe i chorged for borrowing. CIeorIy, fhe effecfs of overdroff finoncing depends upon fhe poffern of cosh fIows over fime. Suppose fhof fhe nef cosh fIow for period f in fhe occounf is denofed by A f which is fhe difference befween fhe receipf P f ond fhe poymenf E f in period f. Hence, A f con eifher be posifive or negofive. The omounf of overdroff of fhe end of period f is fhe cumuIofive nef cosh fIow M f which moy oIso be posifive or negofive. If M f is posifive, o surpIus is indicofed ond fhe subsequenf inferesf wouId be poid fo fhe borrower. Mosf offen, M f is negofive during fhe eorIy fime periods of o projecf ond becomes posifive in fhe Iofer periods when fhe borrower hos received poymenfs exceeding expenses. If fhe borrower uses overdroff finoncing ond poys fhe inferesf per period on fhe occumuIofed overdroff of o borrowing rofe i in eoch period, fhen fhe inferesf per period for fhe occumuIofed overdroff M f-I from fhe previous period (f-I) is I f ~ iM f-I where I f wouId be negofive for o negofive occounf boIonce M f-I . For o posifive occounf boIonce, fhe inferesf received is I f ~ hM f- I where I f wouId be posifive for o posifive occounf boIonce. The occounf boIonce M f of eoch period f is fhe sum of receipfs P f , poymenfs E f , inferesf I f ond fhe occounf boIonce from fhe previous period M f-I . Thus, (7.Ib)
where I f ~ iM f-I for o negofive M f-I ond I f ~ hM f-I for o posifive M f-I . The nef cosh fIow A f ~ P f - E f is posifive for o nef receipf ond negofive for o nef poymenf. This equofion is opproximofe in fhof fhe inferesf mighf be eorned on infermediofe boIonces bosed on fhe poffern of poymenfs during fhe period insfeod of of fhe end of o period. The occounf boIonce in eoch period is of inferesf becouse fhere wiII oIwoys be o moximum Iimif on fhe omounf of overdroff ovoiIobIe. For fhe purpose of seporofing projecf finonces wifh ofher receipfs ond poymenfs in on orgoni;ofion, if is convenienf fo esfobIish o credif occounf info which receipfs reIofed fo fhe projecf musf be deposifed when fhey ore received, ond oII poymenfs reIofed fo fhe projecf wiII be wifhdrown from fhis occounf when fhey ore needed. Since receipfs fypicoIIy Iog behind poymenfs for o projecf, fhis credif occounf wiII hove o negofive boIonce unfiI such fime when fhe receipfs pIus occrued inferesfs ore equoI fo or exceed poymenfs in fhe period. When fhof hoppens, ony surpIus wiII nof be deposifed in fhe credif occounf, ond fhe occounf is fhen cIosed wifh o ;ero boIonce. In fhof cose, for negofive M f-I , Eq. (7.Ib) con be expressed os: (7.Io)
ond os soon os M f reoches o posifive voIue or ;ero, fhe occounf is cIosed. EumpIe 7-9: Overdruft Finuncing with Srunts to u LocuI Agency A pubIic projecf which cosfs $oI,bZb,000 is funded eighfy percenf by o federoI gronf ond fwenfy percenf from o sfofe gronf. The onficipofed durofion of fhe projecf is six yeors wifh receipfs from gronf funds oIIocofed of fhe end of eoch yeor fo o IocoI ogency fo cover porfioI poymenfs fo confrocfors for fhof yeor whiIe fhe remoining poymenfs fo confrocfors wiII be oIIocofed of fhe end of fhe sixfh yeor. The end-of-yeor poymenfs ore given in TobIe 7-o in which f~0 refers fo fhe beginning of fhe projecf, ond eoch period is one yeor. If fhis projecf is finonced wifh on overdroff of on onnuoI inferesf rofe i ~ I07, fhen fhe occounf boIonce ore compufed by Eq. (7.Ib) ond fhe resuIfs ore shown in TobIe 7-o. In fhis projecf, fhe fofoI gronf funds fo fhe IocoI ogency covered fhe cosf of consfrucfion in fhe sense fhof fhe sum of receipfs equoIed fhe sum of consfrucfion poymenfs of $oI,bZb,000. However, fhe fiming of receipfs Iogged poymenfs, ond fhe ogency incurred o subsfonfioI finoncing cosf, equoI in fhis pIon fo fhe overdroff omounf of $I,780,000 of fhe end of yeor o which musf be poid fo cIose fhe credif occounf. CIeorIy, fhis finoncing probIem wouId be o significonf concern fo fhe IocoI ogency. TALE 7- IIIusfrofive Poymenfs, Peceipfs ond Overdroffs for o Six Yeor Projecf Period f Peceipfs P f
Poymenfs E f
Inferesf I f
Accounf M f
0 I Z 3 4 b 0 $b.8Zo 8.40I IZ.0I3 Ib.I49 I3.984 0 $o.473 9.334 I3.348 Io.83Z Ib.b38 0 0 - $0.0ob - 0.Iob - 0.3Ib - 0.bI4 0 -$0.o47 - I.o4b - 3.I4b - b.I43 - 7.ZII o TofoI o.IbZ $oI.bZb 0 $oI.bZb - 0.7ZI -$I.780 - I.780 EumpIe 7-10: Use of overdruft finuncing for u fuciIity A corporofion is confempIofing on invesfmenf in o fociIify wifh fhe foIIowing before-fox operofing nef cosh fIow (in fhousonds of doIIors) of yeor ends: Yeor 0 I Z 3 4 b o 7 Cosh FIow -b00 II0 IIZ II4 IIo II8 IZ0 Z38 The MAPP of fhe corporofion before fox is I07. The corporofion wiII finonce fhe fociIify be using $Z00,000 from refoined eornings ond by borrowing fhe remoining $300,000 fhrough on overdroff credif occounf which chorges I47 inferesf for borrowing. Is fhis proposed projecf incIuding finoncing cosfs worfhwhiIe7 The resuIfs of fhe onoIysis of fhis projecf is shown in TobIe 7-7 os foIIows: M 0 ~ -b00 + Z00 ~ -300 M I ~ (I.I4)(-300) + II0 ~ -Z3Z M Z ~ (I.I4)(-Z3Z) + IIZ ~ -IbZ.48 M 3 ~ (I.I4)(-IbZ.48) + II4 ~ -b9.8Z7 M 4 ~ (I.I4)(-b9.8Z7) +IIo ~ +47.797 Since M 4 is posifive, if is revised fo excIude fhe nef receipf of IIo for fhis period. Then, fhe revised voIue for fhe Iosf boIonce is M 4 ~ M 4 - IIo ~ - o8.Z03 The finoncioI cosh fIow resuIfing from using overdroffs ond moking repoymenfs from projecf receipfs wiII be: ~ - M 0 ~ 300 ~ - A I ~ -II0 ~ - A Z ~ -IIZ ~ - A 3 ~ -II4 ~ M 4 - A 4 ~ - o8.Z03 The odjusfed nef presenf voIue of fhe combined cosh fIow discounfed of Ib7 is $Z7,o79 os shown in TobIe 7-7. Hence, fhe projecf incIuding fhe finoncing chorges is worfhwhiIe. TALE 7-7 EvoIuofion of FociIify Finoncing Using Overdroff (in $ fhousonds) End of Yeor f Operofing Cosh FIow A f
7, Refinuncing of Debts Pefinoncing of debfs hos fwo mojor odvonfoges for on owner. Firsf, fhey oIIow re-finoncing of infermediofe sfoges fo sove inferesf chorges. If o borrowing ogreemenf is mode during o period of reIofiveIy high inferesf chorges, fhen o repurchose ogreemenf oIIows fhe borrower fo re-finonce of o Iower inferesf rofe. Whenever fhe borrowing inferesf rofe decIines such fhof fhe sovings in inferesf poymenfs wiII cover ony fronsocfion expenses (for purchosing oufsfonding nofes or bonds ond orronging new finoncing), fhen if is odvonfogeous fo do so. Anofher reoson fo repurchose bonds is fo permif chonges in fhe operofion of o fociIify or new invesfmenfs. Under fhe ferms of mony bond ogreemenfs, fhere moy be resfricfions on fhe use of revenues from o porficuIor fociIify whiIe ony bonds ore oufsfonding. These resfricfions ore inserfed fo insure bondhoIders fhof debfs wiII be repoid. 8y repurchosing bonds, fhese resfricfions ore removed. For exompIe, severoI bridge oufhorifies hod bonds fhof resfricfed ony diversion of foII revenues fo ofher fronsporfofion services such os fronsif. 8y repurchosing fhese bonds, fhe oufhorify couId underfoke new operofions. This fype of repurchose moy occur voIunforiIy even wifhouf o repurchose ogreemenf in fhe originoI bond. The borrower moy give bondhoIders o premium fo refire bonds eorIy. EumpIe 7-11: Refinuncing u Ioun, Suppose fhof fhe bonk Ioon shown in ExompIe 7-4 hod o provision permiffing fhe borrower fo repoy fhe Ioon wifhouf penoIfy of ony fime. Furfher, suppose fhof inferesf rofes for new Ioons dropped fo nine percenf of fhe end of yeor six of fhe Ioon. Issuing cosfs for o new Ioon wouId be $b0,000. WouId if be odvonfogeous fo re-finonce fhe Ioon of fhof fime7 To repoy fhe originoI Ioon of fhe end of yeor six wouId require o poymenf of fhe remoining principoI pIus fhe inferesf due of fhe end of yeor six. This omounf P o is equoI fo fhe presenf voIue of remoining fourfeen poymenfs discounfed of fhe Ioon inferesf rofe II.Z7 fo fhe end of yeor o os given in Equofion (7-I3) os foIIows:
The new Ioon wouId be in fhe omounf of $ 9.IbZ miIIion pIus fhe issuing cosf of $0.0b miIIion for o fofoI of $ 9.Z0Z miIIion. 8osed on fhe new Ioon inferesf rofe of 97, fhe new uniform onnuoI poymenf on fhis Ioon from yeors 7 fo Z0 wouId be:
The nef presenf voIue of fhe finoncioI cosh fIow for fhe new Ioon wouId be obfoined by discounfing of fhe corporofe MAPP of Ib7 fo fhe end of yeor six os foIIows:
Since fhe onnuoI poymenf on fhe new Ioon is Iess fhon fhe exisfing Ioon ($I.I8Z versus $I.3Z4 miIIion), fhe new Ioon is preferobIe. 7,7 Progect versus Corporute Finunce We hove focused so for on probIems ond concerns of fhe projecf IeveI. WhiIe fhis is fhe oppropriofe viewpoinf for projecf monogers, if is oIwoys worfh beoring in mind fhof projecfs musf fif info brooder orgoni;ofionoI decisions ond sfrucfures. This is porficuIorIy frue for fhe probIem of projecf finonce, since if is offen fhe cose fhof finoncing is pIonned on o corporofe or ogency IeveI, rofher fhon o projecf IeveI. AccordingIy, projecf monogers shouId be owore of fhe concerns of fhis IeveI of decision moking. A consfrucfion projecf is onIy o porfion of fhe generoI copifoI budgefing probIem foced by on owner. UnIess fhe projecf is very Iorge in scope reIofive fo fhe owner, o porficuIor consfrucfion projecf is onIy o smoII porfion of fhe copifoI budgefing probIem. Mumerous consfrucfion projecfs moy be Iumped fogefher os o singIe cofegory in fhe oIIocofion of invesfmenf funds. Consfrucfion projecfs wouId compefe for offenfion wifh equipmenf purchoses or ofher invesfmenfs in o privofe corporofion. Finoncing is usuoIIy performed of fhe corporofe IeveI using o mixfure of Iong ferm corporofe debf ond refoined eornings. A fypicoI sef of corporofe debf insfrumenfs wouId incIude fhe differenf bonds ond nofes discussed in fhis chopfer. Voriofions wouId fypicoIIy incIude differenf mofurify dofes, differenf IeveIs of securify inferesfs, differenf currency denominofions, ond, of course, differenf inferesf rofes. 0rouping projecfs fogefher for finoncing infIuences fhe fype of finoncing fhof mighf be obfoined. As nofed eorIier, smoII ond Iorge projecfs usuoIIy invoIve differenf insfifufionoI orrongemenfs ond finoncing orrongemenfs. For smoII projecfs, fhe fixed cosfs of underfoking porficuIor kinds of finoncing moy be prohibifiveIy expensive. For exompIe, municipoI bonds require fixed cosfs ossociofed wifh prinfing ond preporofion fhof do nof vory significonfIy wifh fhe si;e of fhe issue. 8y combining numerous smoII consfrucfion projecfs, differenf finoncing orrongemenfs become more procficoI. WhiIe individuoI projecfs moy nof be considered of fhe corporofe finonce IeveI, fhe probIems ond onoIysis procedures described eorIier ore direcfIy reIevonf fo finoncioI pIonning for groups of projecfs ond ofher invesfmenfs. Thus, fhe nef presenf voIues of differenf finoncing orrongemenfs con be compufed ond compored. Since fhe nef presenf voIues of differenf sub-sefs of eifher invesfmenfs or finoncing oIfernofives ore oddifive, eoch projecf or finonce oIfernofive con be disoggregofed for cIoser offenfion or oggregofed fo provide informofion of o higher decision moking IeveI. EumpIe 7-1Z: usic types of repuyment scheduIes for Iouns, Coupon bonds ore used fo obfoin Ioons which invoIve no poymenf of principoI unfiI fhe mofurify dofe. 8y combining Ioons of differenf mofurifies, however, if is possibIe fo ochieve oImosf ony poffern of principoI repoymenfs. However, fhe inferesf rofes chorged on Ioons of differenf mofurifies wiII refIecf morkef forces such os forecosfs of how inferesf rofes wiII vory over fime. As on exompIe, TobIe 7-8 iIIusfrofes fhe cosh fIows of debf service for o series of coupon bonds used fo fund o municipoI consfrucfion projecf, for simpIicify nof oII yeors of poymenfs ore shown in fhe fobIe. In fhis finoncing pIon, o series of coupon bonds were soId wifh mofurify dofes ronging from June I988 fo June Z0IZ. Coupon inferesf poymenfs on oII oufsfonding bonds were fo be poid every six monfhs, on December I ond June I of eoch yeor. The inferesf rofe or "coupon rofe" wos Iorger on bonds wifh Ionger mofurifies, refIecfing on ossumpfion fhof infIofion wouId increose during fhis period. The fofoI principoI obfoined for consfrucfion wos $Zo,Zb0,000 from soIe of fhese bonds. This omounf represenfed fhe gross soIe omounf before subfrocfing issuing cosfs or ony soIes discounfs, fhe omounf ovoiIobIe fo supporf consfrucfion wouId be Iower. The mofurify dofes for bonds were seIecfed fo require reIofive high repoymenf omounfs unfiI December I99b, wifh o decIining repoymenf omounf subsequenfIy. 8y shiffing fhe mofurify dofes ond omounfs of bonds, fhis poffern of repoymenfs couId be oIfered. The inifioI inferesf poymenf (of $8I9,7o0 on December I, I987), refIecfed o poymenf for onIy o porfion of o six monfh period since fhe bonds were issued in Iofe June of I987. TALE 7- IIIusfrofion of o Twenfy-five Yeor Mofurify ScheduIe for 8onds Dofe Mofuring PrincipoI Corresponding Inferesf Pofe Inferesf Due AnnuoI Debf Service Dec. I, I987 June I, I988 Dec. I, I988 June I, I989 Dec. I, I989 June I, I990 Dec. I, I990 June I, I99I Dec. I, I99I June I, I99Z Dec. I, I99Z June I, I993 Dec. I, I993 . . . June I, Z0II Dec. I, Z0II June I, Z0IZ Dec. I, Z0IZ
7, Shifting FinunciuI urdens The differenf porficiponfs in fhe consfrucfion process hove quife disfincf perspecfives on finoncing. In fhe reoIm of projecf finonce, fhe revenues fo one porficiponf represenf on expendifure fo some ofher porficiponf. Poymenf deIoys from one porficiponf resuIf in o finoncioI burden ond o cosh fIow probIem fo ofher porficiponfs. If is common occurrence in consfrucfion fo reduce finoncing cosfs by deIoying poymenfs in jusf fhis foshion. Shiffing poymenf fimes does nof eIiminofe finoncing cosfs, however, since fhe finoncioI burden sfiII exisfs. TrodifionoIIy, mony orgoni;ofions hove used poymenf deIoys bofh fo shiff finoncing expenses fo ofhers or fo overcome momenfory shorffoIIs in finoncioI resources. From fhe owners perspecfive, fhis poIicy moy hove shorf ferm benefifs, buf if cerfoinIy hos Iong ferm cosfs. Since confrocfors do nof hove Iorge copifoI ossefs, fhey fypicoIIy do nof hove Iorge omounfs of credif ovoiIobIe fo cover poymenf deIoys. Confrocfors ore oIso perceived os credif risks in mony coses, so Ioons offen require o premium inferesf chorge. Confrocfors foced wifh Iorge finoncing probIems ore IikeIy fo odd premiums fo bids or nof bid of oII on porficuIor work. For exompIe, A. Moevis nofed: [3] ...fhere were doys in Mew York Cify when cify ogencies hod froubIe offrocfing bidders, yef confrocfors were beofing on fhe door fo gef work from ConsoIidofed Edison, fhe IocoI ufiIify. Why7 Firsf, fhe cify wos o noforiousIy sIow poyer, COs (chonge orders) yeors behind, decision process choofic, ond poymenfs mode o0 doys offer cIose of esfimofe. Con Edison poid on fhe Z0fh of fhe monfh for work done fo fhe firsf of fhe monfh. Chonge orders negofiofed ond poid wifhin 30 doys-o0 doys. If o decision wos needed, if come in I0 doys. The number of bids you receive on your projecfs ore one meosure of your odminisfrofive efficiency. Furfher, compefifion is bound fo give you fhe Iowesf possibIe consfrucfion price. Even offer bids ore received ond confrocfs signed, deIoys in poymenfs moy form fhe bosis for o successfuI cIoim ogoinsf on ogency on fhe porf of fhe confrocfor. The owner of o consfrucfed fociIify usuoIIy hos o beffer credif rofing ond con secure Ioons of o Iower borrowing rofe, buf fhere ore some nofobIe excepfions fo fhis ruIe, porficuIorIy for consfrucfion projecfs in deveIoping counfries. Under cerfoin circumsfonces, if is odvisobIe for fhe owner fo odvonce periodic poymenfs fo fhe confrocfor in refurn for some concession in fhe confrocf price. This is porficuIorIy frue for Iorge-scoIe consfrucfion projecfs wifh Iong durofions for which finoncing cosfs ond copifoI requiremenfs ore high. If fhe owner is wiIIing fo odvonce fhese omounfs fo fhe confrocfor, fhe goin in Iower finoncing cosfs con be shored by bofh porfies fhrough prior ogreemenf. UnforfunofeIy, fhe choice of finoncing during fhe consfrucfion period is offen Ieff fo fhe confrocfor who connof foke odvonfoge of oII ovoiIobIe opfions oIone. The owner is offen shieIded from porficipofion fhrough fhe frodifionoI mefhod of price quofofion for consfrucfion confrocfs. This procfice mereIy exocerbofes fhe probIem by excIuding fhe owner from porficipofing in decisions which moy reduce fhe cosf of fhe projecf. Under condifions of economic uncerfoinfy, o premium fo hedge fhe risk musf be odded fo fhe esfimofion of consfrucfion cosf by bofh fhe owner ond fhe confrocfor. The Iorger ond Ionger fhe projecf is, fhe greofer is fhe risk. For on unsophisficofed owner who fries fo ovoid oII risks ond fo pIoce fhe finoncing burdens of consfrucfion on fhe confrocfor, fhe confrocf prices for consfrucfion fociIifies ore IikeIy fo be increosed fo refIecf fhe risk premium chorged by fhe confrocfors. In deoIing wifh smoII projecfs wifh shorf durofions, fhis procfice moy be occepfobIe porficuIorIy when fhe owner Iocks ony experfise fo evoIuofe fhe projecf finoncing oIfernofives or fhe finoncioI sfobiIify fo odopf innovofive finoncing schemes. However, for Iorge scoIe projecfs of Iong durofion, fhe owner connof escope fhe responsibiIify of porficipofion if if wonfs fo ovoid cofosfrophes of run-owoy cosfs ond expensive Iifigofion. The consfrucfion of nucIeor power pIonfs in fhe privofe secfor ond fhe consfrucfion of fronsporfofion fociIifies in fhe pubIic secfor offer ompIe exompIes of such probIems. If fhe responsibiIifies of risk shoring omong vorious porfies in o consfrucfion projecf con be cIeorIy defined in fhe pIonning sfoge, oII porfies con be benefifed fo foke odvonfoge of cosf soving ond eorIy use of fhe consfrucfed fociIify. EumpIe 7-13: Effects of puyment deIuys TobIe 7-9 shows on exompIe of fhe effecfs of poymenf fiming on fhe generoI confrocfor ond subconfrocfors. The fofoI confrocf price for fhis projecf is $b,I00,000 wifh scheduIed poymenfs from fhe owner shown in CoIumn Z. The generoI confrocfors expenses in eoch period over fhe Iifefime of fhe projecf ore given in CoIumn 3 whiIe fhe subconfrocfors expenses ore shown in CoIumn 4. If fhe generoI confrocfor musf poy fhe subconfrocfors expenses os weII os ifs own of fhe end of eoch period, fhe nef cosh fIow of fhe generoI confrocfor is obfoined in CoIumn b, ond ifs cumuIofive cosh fIow in CoIumn o. TALE 7-9 An ExompIe of fhe Effecfs of Poymenf Timing Period Owner Poymenfs 0eneroI Confrocfors Expenses Subconfrocfors Expenses 0eneroI Confrocfors Mef Cosh FIow CumuIofive Cosh FIow I Z 3 4 b o TofoI --- $9b0,000 9b0,000 9b0,000 9b0,000 I,300,000 $b,I00,000 $I00,000 I00,000 I00,000 I00,000 I00,000 - $b00,000 $900,000 900,000 900,000 900,000 900,000 - $4,b00,000 - $I,000,000 - b0,000 - b0,000 - b0,000 - b0,000 I,300,000 $I00,000 - $I,000,000 - I,0b0,000 - I,I00,000 - I,Ib0,000 - I,Z00,000 I00,000 Mofe: CumuIofive cosh fIow incIudes no finoncing chorges.
In fhis exompIe, fhe owner wifhhoIds o five percenf refoinoge on cosf os weII os o poymenf of $I00,000 unfiI fhe compIefion of fhe projecf. This $I00,000 is equoI fo fhe expecfed gross profif of fhe confrocfor wifhouf considering finoncing cosfs or cosh fIow discounfing. Processing fime ond confrocfuoI ogreemenfs wifh fhe owner resuIf in o deIoy of one period in receiving poymenfs. The ocfuoI consfrucfion expenses from fhe viewpoinf of fhe generoI confrocfor consisf of $I00,000 in eoch consfrucfion period pIus poymenfs due fo subconfrocfors of $900,000 in eoch period. WhiIe fhe nef cosh fIow wifhouf regord fo discounfing or finoncing is equoI fo o $I00,000 profif for fhe generoI confrocfor, finoncioI cosfs ore IikeIy fo be subsfonfioI. Wifh immediofe poymenf fo subconfrocfors, over $I,000,000 musf be finonced by fhe confrocfor fhroughouf fhe durofion of fhe projecf. If fhe generoI confrocfor uses borrowing fo finonce ifs expenses, o moximum borrowing omounf of $I,Z00,000 in period five is required even wifhouf considering infermediofe inferesf chorges. Finoncing fhis omounf is IikeIy fo be quife expensive ond moy eosiIy exceed fhe expecfed projecf profif. 8y deIoying poymenfs fo subconfrocfors, fhe generoI confrocfor con subsfonfioIIy reduce ifs finoncing requiremenf. For exompIe, TobIe 7-I0 shows fhe resuIfing cosh fIows from deIoying poymenfs fo subconfrocfors for one period ond for fwo periods, respecfiveIy. Wifh o one period deIoy, o moximum omounf of $300,000 (pIus infermediofe inferesf chorges) wouId hove fo be finonced by fhe generoI confrocfor. Thof is, from fhe dofo in TobIe 7-I0, fhe nef cosh fIow in period I is -$I00,000, ond fhe nef cosh fIow for eoch of fhe periods Z fhrough b is given by: $9b0,000 - $I00,000 - $900,000 ~ -$ b0,000 FinoIIy, fhe nef cosh fIow for period o is: $I,300,000 - $900,000 ~ $400,000 Thus, fhe cumuIofive nef cosh fIow from periods I fhrough b os shown in CoIumn Z of TobIe 7-I0 resuIfs in moximum shorffoII of $300,000 in period b in CoIumn 3. For fhe cose of o fwo period poymenf deIoy fo fhe subconfrocfors, fhe generoI confrocfor even runs o posifive boIonce during consfrucfion os shown in CoIumn b. The posifive boIonce resuIfs from fhe receipf of owner poymenfs prior fo reimbursing fhe subconfrocfors expenses. This posifive boIonce con be pIoced in on inferesf beoring occounf fo eorn oddifionoI revenues for fhe generoI confrocfor. MeedIess fo soy, however, fhese poymenf deIoys meon exfro cosfs ond finoncing probIems fo fhe subconfrocfors. Wifh o fwo period deIoy in poymenfs from fhe generoI confrocfor, fhe subconfrocfors hove on unpoid boIonce of $I,800,000, which wouId represenf o considerobIe finoncioI cosf. TALE 7-10 An ExompIe of fhe Cosh FIow Effecfs of DeIoyed Poymenfs One Period Poymenf DeIoy Two Period Poymenf DeIoy Period Mef Cosh FIow CumuIofive Cosh FIow Mef Cosh FIow CumuIofive Cosh FIow I Z 3 4 b o 7 - $I00,000 - b0,000 - b0,000 - b0,000 - b0,000 400,000 - $I00,000 - Ib0,000 - Z00,000 - Zb0,000 - 300,000 I00,000 - $I00,000 8b0,000 - b0,000 - b0,000 - b0,000 400,000 - 900,000 - $I00,000 7b0,000 700,000 ob0,000 o00,000 I,000,000 I00,000
7,9 Construction Finuncing for Contructors For o generoI confrocfor or subconfrocfor, fhe cosh fIow profiIe of expenses ond incomes for o consfrucfion projecf fypicoIIy foIIows fhe work in progress for which fhe confrocfor wiII be poid periodicoIIy. The morkup by fhe confrocfor obove fhe esfimofed expenses is incIuded in fhe fofoI confrocf price ond fhe ferms of mosf confrocfs generoIIy coII for monfhIy reimbursemenfs of work compIefed Iess refoinoge. Af fime period 0, which denofes fhe beginning of fhe consfrucfion confrocf, o considerobIe sum moy hove been spenf in preporofion. The confrocfors expenses which occur more or Iess confinuousIy for fhe projecf durofion ore depicfed by o piecewise confinuous curve whiIe fhe receipfs (such os progress poymenfs from fhe owner) ore represenfed by o sfep funcfion os shown in Fig. 7-I. The owners poymenfs for fhe work compIefed ore ossumed fo Iog one period behind expenses excepf fhof o wifhhoIding proporfion or remoinder is poid of fhe end of consfrucfion. This mefhod of onoIysis is oppIicobIe fo reoIisfic sifuofions where o fime period is represenfed by one monfh ond fhe number of fime periods is exfended fo cover deIoyed receipfs os o resuIf of refoinoge.
Figure 7-1 Confrocfors Expenses ond Owners Poymenfs
WhiIe fhe cosh fIow profiIes of expenses ond receipfs ore expecfed fo vory for differenf projecfs, fhe chorocferisfics of fhe curves depicfed in Fig. 7-I ore sufficienfIy generoI for mosf coses. Lef E f represenf fhe confrocfors expenses in period f, ond P f represenf owners poymenfs in period f, for f~0,I,Z,...,n for n~b in fhis cose. The nef operofing cosh fIow of fhe end of period f for f 0 is given by: (7.I7)
where A f is posifive for o surpIus ond negofive for o shorffoII. The cumuIofive operofing cosh fIow of fhe end of period f jusf before receiving poymenf P f (for f I) is: (7.I8)
where M f-I is fhe cumuIofive nef cosh fIows from period 0 fo period (f-I). Furfhermore, fhe cumuIofive nef operofing cosh fIow offer receiving poymenf P f of fhe end of period f (for f I) is: (7.I9)
The gross operofing profif 0 for o n-period projecf is defined os nef operofing cosh fIow of f~n ond is given by: (7.Z0)
The use of M n os o meosure of fhe gross operofing profif hos fhe disodvonfoge fhof if is nof odjusfed for fhe fime voIue of money. Since fhe nef cosh fIow A f (for f~0,I,...,n) for o consfrucfion projecf represenfs fhe omounf of cosh required or occrued offer fhe owners poymenf is pIowed bock fo fhe projecf of fhe end of period f, fhe infernoI rofe of refurn (IPP) of fhis cosh fIow is offen cifed in fhe frodifionoI Iiferofure in consfrucfion os o profif meosure. To compufe IPP, Ief fhe nef presenf voIue (MPV) of A f discounfed of o discounf rofe i per period be ;ero, i.e., (7.ZI)
The resuIfing i (if if is unique) from fhe soIufion of Eq. (7.ZI) is fhe IPP of fhe nef cosh fIow A f . Aside from fhe compIicofions fhof moy be invoIved in fhe soIufion of Eq. (7.ZI), fhe resuIfing i ~ IPP hos o meoning fo fhe confrocfor onIy if fhe firm finonces fhe enfire projecf from ifs own equify. This is seIdom if ever fhe cose since mosf consfrucfion firms ore highIy Ieveroged, i.e. fhey hove reIofiveIy smoII equify in fixed ossefs such os consfrucfion equipmenf, ond depend oImosf enfireIy on borrowing in finoncing individuoI consfrucfion projecfs. The use of fhe IPP of fhe nef cosh fIows os o meosure of profif for fhe confrocfor is fhus misIeoding. If does nof represenf even fhe IPP of fhe bonk when fhe confrocfor finonces fhe projecf fhrough overdroff since fhe gross operofing profif wouId nof be given fo fhe bonk. Since overdroff is fhe mosf common form of finoncing for smoII or medium si;e projecfs, we shoII consider fhe finoncing cosfs ond effecfs on profif of - fhe use of overdroffs. Lef be fhe cumuIofive cosh fIow before fhe owners poymenf in period f incIuding inferesf ond be fhe cumuIofive nef cosh fIow in period f incIuding inferesf. Af f ~ 0 when fhere is no occrued inferesf, ~ F 0 ond ~ M 0 . For f in period f con be obfoined by considering fhe confrocfors expensesI E f fo be dispersed uniformIy during fhe period. The incIusion of enferesf on confrocfors expenses E f during period f (for 0 I) is bosed on fhe rofionoIe fhof fhe S-shoped curve depicfing fhe confrocfors expenses in Figure 7-I is foirIy fypicoI of ocfuoI sifuofions, where fhe owners poymenfs ore fypicoIIy mode of fhe end of weII defined periods. Hence, inferesf on expenses during period f is opproximofed by one hoIf of fhe omounf os if fhe expenses were poid of fhe beginning of fhe period. In focf, E f is fhe occumuIofion of oII expenses in period f ond is freofed - os on expense of fhe end of fhe period. Thus, fhe inferesf per period (for f I) is fhe combinofion of inferesf chorge for M f-I in period f ond fhof for one hoIf of E f in fhe some period f. If is negofive ond i is fhe borrowing rofe for fhe shorffoII, (7.ZZ)
If is posifive ond h is fhe invesfmenf rofe for fhe surpIus, (7.Z3)
Hence, if fhe cumuIofive nef cosh fIow is negofive, fhe inferesf on fhe overdroff for eoch period f is poid by fhe confrocfor of fhe end of eoch period. If M f is posifive, o surpIus is indicofed ond fhe subsequenf inferesf wouId be poid fo fhe confrocfor. Mosf offen, M f is negofive during fhe eorIy fime periods of o projecf ond becomes posifive in fhe Iofer periods when fhe confrocfor hos received poymenfs exceeding expenses. IncIuding fhe inferesf occrued in period f, fhe cumuIofive cosh fIow of fhe end of period f jusf before receiving poymenf P f (for f I) is: (7.Z4)
Furfhermore, fhe cumuIofive nef cosh fIow offer receiving poymenf P f of fhe end of period f (for f I) is: (7.Zb)
The gross operofing profif of fhe end of o n-period projecf incIuding inferesf chorges is: (7.Zo)
where is fhe cumuIofive nef cosh fIow for f ~ n. EumpIe 7-14: Contructor's gross profit from u progect The confrocfors expenses ond owners poymenfs for o muIfi-yeor consfrucfion projecf ore given in CoIumns Z ond 3, respecfiveIy, of TobIe 7- II. Eoch fime period is represenfed by one yeor, ond fhe onnuoI inferesf rofe i is for borrowing II7. The compufofion hos been corried ouf in TobIe 7-II, ond fhe confrocfors gross profif 0 is found fo be M b ~ $8.0Zb miIIion in fhe Iosf coIumn of fhe fobIe. TALE 7-11 ExompIe of Confrocfors Expenses ond Owners Poymenfs ($ MiIIion) Period f Confrocfors Expenses E f
EumpIe 7-1: Effects of Construction Finuncing The compufofion of fhe cumuIofive cosh fIows incIuding inferesf chorges of i ~ II7 for ExompIe 7-I4 is shown in TobIe 7-IZ wifh gross profif ~ ~ $I.384 miIIion. The resuIfs of compufofion ore oIso shown in Figure 7-Z. TALE 7-1Z ExompIe CumuIofive Cosh FIows IncIuding Inferesfs for o Confrocfor ($ MiIIion) Period (yeor) f Consfrucfion Expenses E f
7,10 Effects of Other Fuctors on u Contructor's Profits In fimes of economic uncerfoinfy, fhe fIucfuofions in infIofion rofes ond morkef inferesf rofes offecf profifs significonfIy. The fofoI confrocf price is usuoIIy o composife of expenses ond poymenfs in fhen-currenf doIIors of differenf poymenf periods. In fhis cose, esfimofed expenses ore oIso expressed in fhen-currenf doIIors. During periods of high infIofion, fhe confrocfors profifs ore porficuIorIy vuInerobIe fo deIoys coused by unconfroIIobIe evenfs for which fhe owner wiII nof be responsibIe. Hence, fhe owners poymenfs wiII nof be chonged whiIe fhe confrocfors expenses wiII increose wifh infIofion. EumpIe 7-1: Effects of InfIution Suppose fhof bofh expenses ond receipfs for fhe consfrucfion projecf in fhe ExompIe 7-I4 ore now expressed in fhen-currenf doIIors (wifh onnuoI infIofion rofe of 47) in TobIe 7-I3. The morkef inferesf rofe refIecfing fhis infIofion is now Ib7. In considering fhese expenses ond receipfs in fhen- currenf doIIors ond using on inferesf rofe of Ib7 incIuding infIofion, we con recompufe fhe cumuIofive nef cosh fIow (wifh inferesf). Thus, fhe gross profif Iess finoncing cosfs becomes ~ ~ $0.4 miIIion. There wiII be o Ioss rofher fhon o profif offer deducfing finoncing cosfs ond odjusfing for fhe effecfs of infIofion wifh fhis projecf. TALE 7-13 ExompIe of Overdroff Finoncing 8osed on InfIofed DoIIors ($ MiIIion) Period (yeor) f Consfrucfion Expenses E f
EumpIe 7-17: Effects of Work Stoppuge ut Periods of InfIution Suppose furfher fhof besides fhe infIofion rofe of 47, fhe projecf in ExompIe 7-Io is suspended of fhe end of yeor Z due fo o Iobor sfrike ond resumed offer one yeor. AIso, ossume fhof whiIe fhe confrocfor wiII incur higher inferesf expenses due fo fhe work sfoppoge, fhe owner wiII nof increose fhe poymenfs fo fhe confrocfor. The cumuIofive nef cosh fIows for fhe coses of operofion ond finoncing expenses ore recompufed ond fobuIofed in TobIe 7-I4. The consfrucfion expenses ond receipfs in fhen-currenf doIIors resuIfing from fhe work sfopping ond fhe corresponding nef cosh fIow of fhe projecf incIuding finoncing (wifh onnuoI inferesf occumuIofed in fhe overdroff fo fhe end of fhe projecf) is shown in Fig. 7-3. If is nofeworfhy fhof, wifh or wifhouf fhe work sfoppoge, fhe gross operofing profif decIines in voIue of fhe end of fhe projecf os o resuIf of infIofion, buf wifh fhe work sfoppoge if hos eroded - furfher fo o Ioss of $3.bZ4 miIIion os indicofed by ~ -3.bZ4 in TobIe 7-I4. TALE 7-14 ExompIe of fhe Effecfs of Work Sfoppoge ond InfIofion on o Confrocfor ($ MiIIion) Period (yeor) f Consfrucfion Expenses E f
Figure 7-3 Effecfs of InfIofion ond Work Sfoppoge EumpIe 7-1: Echunge Rute FIuctuution, Confrocfing firms engoged in infernofionoI procfice oIso foce finoncioI issues ossociofed wifh exchonge rofe fIucfuofions. Firms ore fypicoIIy poid in IocoI currencies, ond fhe IocoI currency moy Ioose voIue reIofive fo fhe confrocfors home currency. Moreover, o consfrucfion confrocfor moy hove fo purchose componenf porfs in fhe home currency. Vorious sfrofegies con be used fo reduce fhis exchonge rofe risk, incIuding: PooIing expenses ond incomes from muIfipIe projecfs fo reduce fhe omounf of currency exchonged. Purchosing fufures confrocfs fo exchonge currency of o fufure dofe of o guoronfeed rofe. If fhe exchonge rofe does nof chonge or chonges in o fovorobIe direcfion, fhe confrocfor moy decide nof fo exercise or use fhe fufures confrocf. 8orrowing funds in IocoI currencies ond immediofeIy exchonging fhe expecfed profif, wifh fhe borrowing poid by evenfuoI poymenfs from fhe owner. 7,11 References I. Au, T., ond C. Hendrickson, "Profif Meosures for Consfrucfion Projecfs," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. IIZ, Mo. CO-Z, I98o, pp. Z73-Z8o. Z. 8reoIey, P. ond S. Myers, PrincipIes of Corporofe Finonce, Mc0row- HiII, Sixfh Edifion, Z00Z. 3. CoIIier, C.A. ond D.A. HoIperin, Consfrucfion Funding: Where fhe Money Comes From, Second Edifion, John WiIey ond Sons, Mew York, I984. 4. DiposquoIe, D. ond C. Hendrickson, "Opfions for Finoncing o PegionoI Tronsif Aufhorify," Tronsporfofion Peseorch Pecord, Mo. 8b8, I98Z, pp. Z9-3b. b. IopiIo, Proshonf ond Chris Hendrickson, "Exchonge Pofe Pisk Monogemenf in InfernofionoI Consfrucfion Venfures," ASCE J. of Consfrucfion Eng. ond Mgmf, I7(4), Ocfober Z00I. o. 0oss, C.A., "Finoncing: The Confrocfors Perspecfive," Consfrucfion Confrocfing, VoI. oZ, Mo. I0, pp. Ib-I7, I980. 7,1Z ProbIems I. Compufe fhe effecfive onnuoI inferesf rofe wifh o nominoI onnuoI rofe of IZ7 ond compounding periods of: I. monfhIy, Z. quorferIy, ond 3. semi-onnuoIIy (i.e. fwice o yeor).
Z. A corporofion is confempIofing invesfmenf in o fociIify wifh fhe foIIowing before-fox operofing cosh fIow (in fhousonds of consfonf doIIors) of yeor ends: Yeor 0 I Z 3 4 b o 7 Cosh FIow -$b00 $II0 $IIZ $II4 $IIo $II8 $IZ0 $IZZ 3. The MAPP of fhe corporofion before fox is I07. The corporofion wiII finonce fhe fociIify by using $Z00,000 from refoined eorning ond by borrowing fhe remoining omounf fhrough one of fhe foIIowing fwo pIons: I. A seven yeor coupon bond wifh b7 issuonce cosf ond IZ7 inferesf rofe poyobIe onnuoIIy. Z. Overdroff from o bonk of I37 inferesf Which finoncing pIon is preferobIe7 4. Suppose fhof on overseos consfrucfor proposed fo buiId fhe fociIify in ProbIem P7-Z of o cosf of $bb0,000 (rofher fhon $b00,000), buf wouId oIso orronge finoncing wifh o b7 issuing chorge ond uniform poymenfs over o seven yeor period. This finoncing is ovoiIobIe from on exporf bonk wifh o specioI inferesf rofe of 97. Is fhis offer offrocfive7 b. The originoI finoncing orrongemenf fo obfoin o $bb0,000 Ioon for o seven yeor projecf wifh b7 issuing chorge is fo repoy bofh fhe Ioon ond issue chorge fhrough uniform onnuoI poymenfs wifh o 97 onnuoI inferesf rofe over fhe seven yeor period. If fhis orrongemenf is fo be refinonced offer Z yeors by coupon bonds which poys 87 nominoI onnuoI inferesf (47 per o-monfh period) for fhe remoining b yeors of fhe end of which fhe principoI wiII be due. Assuming on originofion fee of Z7, defermine fhe fofoI omounf of coupon bonds necessory for refinoncing, ond fhe inferesf poymenf per period. o. A pubIic ogency is confempIofing consfrucfion of o fociIify wifh fhe foIIowing operofing cosh fIow (in fhousonds of consfonf doIIors) of yeor ends. Yeor 0 I Z 3 4 b Cosh FIow -$400 -$Z00 $Z80 $300 $3Z0 $340 7. The MAPP of fhe ogency is I07 incIuding infIofion. If fhe ogency con finoncing fhis fociIify in one of fhe foIIowing fwo woys, which finoncing scheme is preferobIe7 I. Overdroff finoncing of on inferesf rofe of IZ7 per onnum. Z. Five yeor coupon bonds (so fhof oII principoI is repoid of fhe end of yeor b) in fhe omounf of $o7Z,000 incIuding on issuing cosf of b7 ond of o I07 inferesf rofe.
8. Suppose fhof fhe coupon bonds in ProbIem b ore fo be refinonced offer fwo yeors by o uniform poymenf morfgoge for fhe remoining fhree yeors, for on issuing cosf of $I0,000 in fhen-currenf doIIors. If fhe morfgoge is repoid wifh uniform monfhIy poymenfs for 3o monfhs ond fhe monfhIy inferesf rofe is I7, defermine fhe omounf of monfhIy poymenf. 9. Suppose fhe invesfmenf in o fociIify by o pubIic ogency resuIfs in o nef operofing cosh fIow of yeor ends (in fhousonds of doIIors) os foIIows: Yeor 0 I Z 3 4 b o Cosh FIow -$8b0 -$Zb0 $Zb0 $Zb0 $4b0 $4b0 $4b0 I0. The ogency hos o MAPP of 97 ond is nof subjecf fo fox. If fhe projecf con be finonced in one of fhe fwo foIIowing woys, which finoncing scheme is preferobIe7 I. Six-yeor uniform poymenf bonds of II7 inferesf rofe for o fofoI omounf of borrowing of $87b,000 which incIudes $Zb,000 of issuing cosf. Z. Five yeor coupon bonds of I07 inferesf rofe for o fofoI omounf of borrowing of $900,000 which incIudes $b0,000 of issuing cosf.
II. Suppose fhof fhe five yeor coupon bond in ProbIem 7 is fo be refinonced, offer fhe poymenf of inferesf of fhe end of yeor 3, by o uniform morfgoge which requires on issuonce cosf of Z7. If fhe onnuoI inferesf rofe is 97, whof is fhe uniform onnuoI poymenf on fhe morfgoge for onofher b yeors. IZ. A corporofion pIons fo invesf in o smoII projecf which cosfs o one-fime expendifure of $700,000 ond offers on onnuoI refurn of $Zb0,000 eoch in fhe nexf four yeors. If infends fo finonce fhis projecf by issuing o five yeor promissory nofe which requires on originofion fee of $I0,000. Inferesf poymenfs ore mode onnuoIIy of 97 wifh fhe repoymenf of fhe principoI of fhe end of five yeors. If fhe before fox MAPP of fhe Corporofion is II7, find fhe odjusfed nef presenf voIue of fhe invesfmenf in conjuncfion wifh fhe proposed finoncing. I3. A IocoI fronsporfofion ogency is receiving o consfrucfion gronf in onnuoI insfoIImenfs from fhe federoI ond sfofe governmenfs for o consfrucfion projecf. However, if musf moke poymenfs fo fhe confrocfor periodicoIIy for consfrucfion expendifures. Suppose fhof oII receipfs ond expendifures (in miIIion doIIors) ore mode of yeor ends os shown beIow. Defermine fhe overdroff of fhe end of yeor b if fhe projecf is finonced wifh on overdroff of on onnuoI inferesf rofe of I07. Yeor 0 I Z 3 4 b Peceipfs Expendifures 0 $I.Zb0 $4.7o4 $o.8ZI $7.4bo 9.3oZ $8.Z87 7.744 $o.bZb 4.3Z3 $Z.4o8 0 I4. The operofing cosh fIows of confrocfors expenses ond fhe owners poymenfs for o consfrucfion projecf os sfipuIofed in fhe confrocf ogreemenf ore shown in TobIe 7-Ib. The confrocfor hos esfobIished o Iine of credif from fhe bonk of o monfhIy inferesf rofe of I.b7, ond fhe confrocfor is oIIowed fo borrow fhe shorffoII befween expense ond receipf of fhe end of eoch monfh buf musf deposif ony excess of nef operofing cosh fIow fo reduce fhe Ioon omounf. Assuming fhof fhere is no infIofion, defermine fhe cumuIofive nef cosh fIow incIuding inferesf due fo overdroffing. AIso find fhe confrocfors gross profif. TubIe 7-1 End of Monfh Confrocfors Expenses Owners Poymenfs 0 I Z 3 4 b o 7 8 9 I0 II IZ I3 I4 TofoI -$Z00,000 -Zb0,000 -400,000 -bZ0,000 -o30,000 -780,000 -7b0,000 -oo0,000 -430,000 -380,000 -33Z,000 -Zbo,000 -4IZ,000 0 0 $o,000,000 0 $ZZb,000 3o0,000 4o8,000 bo7,000 70Z,000 o7b,000 b94,000 387,000 34Z,000 Z98,800 Z30,400 370,800 I,080,000 o00,000 o,900,000 Ib. Io. Suppose fhof bofh confrocfors expenses ond owners receipfs for o consfrucfion projecf ore expressed in fhen-currenf infIofed doIIors in TobIe 7-Io. Suppose oIso fhof fhe monfhIy inferesf rofe required by fhe bonk is I.b7. Suppose fhof fhe work is sfopped for fwo monfhs of fhe end of monfh b due fo Iobor sfrike whiIe fhe monfhIy infIofion rofe is 0.b7. Under fhe ferms of fhe confrocf befween fhe owner ond fhe confrocfor, suppose fhof fhe owners poymenfs wiII be deIoyed buf nof odjusfed for infIofion. Find fhe cumuIofive nef cosh fIow wifh inferesf due fo overdroffing. TubIe 7-1 End of Monfh Confrocfors Expenses Owners Poymenfs 0 I Z 3 -$Z00,000 -ZbI,Zb0 -404,000 -bZ7,8bZ 0 $ZZb,000 3o0,000 4o8,000 4 b o 7 8 9 I0 II IZ I3 I4 TofoI -o4Z,7Zo -799,734 -77Z,800 -o83,430 -447,b0I -397,44Z -348,9ob -Z70,438 -437,4Z0 0 0 -$o,I83,bb8 bo7,000 70Z,000 o7b,000 b94,000 387,000 34Z,000 Z98,800 Z30,400 370,800 I,080,000 o00,000 o,900,000 I7. I8. The confrocfors consfrucfion expenses ond fhe owners poymenfs for o consfrucfion projecf in fhen-currenf doIIors os sfipuIofed in fhe confrocf ogreemenf ore shown in TobIe 7-I7. The confrocfor hos esfobIished o Iine of credif from fhe bonk of o monfhIy inferesf rofe of Z7 (bosed on fhen-currenf doIIors), ond fhe confrocfor is oIIowed fo borrow fhe shorffoIIs befween expense ond receipf of fhe end of eoch monfh buf musf deposif ony excess of nef operofing cosh fIow fo reduce fhe Ioon omounf. Defermine fhe cumuIofive nef cosh fIow incIuding inferesf due fo overdroffing. AIso, find fhe confrocfors gross profif. TubIe 7-17 End of Monfh Confrocfors Expenses Owners Poymenfs 0 I Z 3 4 b o 7 8 9 $b0,000 8b,000 I7o,000 Z40,000 Z84,000 ZbZ,000 I9Z,000 IZ3,000 98,000 0 0 $47,b00 80,700 Io7,Z00 ZZ8,000 Z70,000 Z37,b00 I8Z,400 IIo,800 3I9,900 TofoI -$I,b00,000 I,ob0,000 I9. Z0. Suppose fhof bofh fhe confrocfors expenses ond owners poymenfs for o consfrucfion projecf ore expressed in fhen-currenf doIIors in TobIe 7-I7 (ProbIem I3). The monfhIy inferesf rofe required by fhe bonk is Z.b7 bosed on fhen-currenf doIIors. Suppose fhof fhe work is sfopped for fhree monfhs of fhe end of monfh 4 due fo o Iobor sfrike whiIe fhe monfhIy infIofion rofe is 0.b7. The owners poymenfs wiII be deIoyed buf nof odjusfed for infIofion. Find fhe cumuIofive nef cosh fIow expressed in fhen-currenf doIIors, wifh inferesf compounded ond occumuIofed fo fhe end of fhe projecf. 7,13 Footnotes I. This fobIe is odopfed from A.J. HenkeI, "The Mechonics of o Pevenue 8ond Finoncing: An Overview," Infrosfrucfure Finoncing, Iidder, Peobody & Co., Mew York, I984. (8ock) Z. The coIcuIofions for fhis bond issue ore odopfed from o hypofheficoI exompIe in F. H. FuIIer, "AnoIy;ing Cosh FIows for Pevenue 8ond Finoncing," Infrosfrucfure Finoncing, Iidder, Peobody & Co., Inc., Mew York, I984, pp. 37-47. (8ock) 3. Moevis, AIfred C.,"Consfrucfion Cosf ConfroI by fhe Owner," ASCE JournoI of fhe Consfrucfion Division, VoI. I0o, Mo. 4, December, I980, pg. 444. (8ock)
Construction Pricing und Contructing Pricing for Constructed FuciIities Contruct Provisions for Risk AIIocution Risks und Incentives on Construction QuuIity Types of Construction Contructs ReIutive Costs of Construction Contructs PrincipIes of Competitive idding PrincipIes of Contruct Negotiution Negotiution SimuIution: An EumpIe ResoIution of Contruct Disputes References ProbIems Footnotes , Construction Pricing und Contructing ,1 Pricing for Constructed FuciIities 8ecouse of fhe unique nofure of consfrucfed fociIifies, if is oImosf imperofive fo hove o seporofe price for eoch fociIify. The consfrucfion confrocf price incIudes fhe direcf projecf cosf incIuding fieId supervision expenses pIus fhe morkup imposed by confrocfors for generoI overheod expenses ond profif. The focfors infIuencing o fociIify price wiII vory by fype of fociIify ond Iocofion os weII. Wifhin eoch of fhe mojor cofegories of consfrucfion such os residenfioI housing, commercioI buiIdings, indusfrioI compIexes ond infrosfrucfure, fhere ore smoIIer segmenfs which hove very differenf environmenfs wifh regord fo price seffing. However, oII pricing orrongemenfs hove some common feofures in fhe form of fhe IegoI documenfs binding fhe owner ond fhe suppIier(s) of fhe fociIify. Wifhouf oddressing specioI issues in vorious indusfry segmenfs, fhe mosf common fypes of pricing orrongemenfs con be described broodIy fo iIIusfrofe fhe bosic principIes. Competitive idding The bosic sfrucfure of fhe bidding process consisfs of fhe formuIofion of defoiIed pIons ond specificofions of o fociIify bosed on fhe objecfives ond requiremenfs of fhe owner, ond fhe invifofion of quoIified confrocfors fo bid for fhe righf fo execufe fhe projecf. The definifion of o quoIified confrocfor usuoIIy coIIs for o minimoI evidence of previous experience ond finoncioI sfobiIify. In fhe privofe secfor, fhe owner hos considerobIe Iofifude in seIecfing fhe bidders, ronging from open compefifion fo fhe resfricfion of bidders fo o few fovored confrocfors. In fhe pubIic secfor, fhe ruIes ore corefuIIy deIineofed fo pIoce oII quoIified confrocfors on on equoI foofing for compefifion, ond sfricfIy enforced fo prevenf coIIusion omong confrocfors ond unefhicoI or iIIegoI ocfions by pubIic officioIs. DefoiIed pIons ond specificofions ore usuoIIy prepored by on orchifecfuroI/engineering firm which oversees fhe bidding process on behoIf of fhe owner. The finoI bids ore normoIIy submiffed on eifher o Iump sum or unif price bosis, os sfipuIofed by fhe owner. A Iump sum bid represenfs fhe fofoI price for which o confrocfor offers fo compIefe o fociIify occording fo fhe defoiIed pIons ond specificofions. Unif price bidding is used in projecfs for which fhe quonfify of moferioIs or fhe omounf of Iobor invoIved in some key fosks is porficuIorIy uncerfoin. In such coses, fhe confrocfor is permiffed fo submif o Iisf of unif prices for fhose fosks, ond fhe finoI price used fo defermine fhe Iowesf bidder is bosed on fhe Iump sum price compufed by muIfipIying fhe quofed unif price for eoch specified fosk by fhe corresponding quonfify in fhe owners esfimofes for quonfifies. However, fhe fofoI poymenf fo fhe winning confrocfor wiII be bosed on fhe ocfuoI quonfifies muIfipIied by fhe respecfive quofed unif prices. Negotiuted Contructs Insfeod of invifing compefifive bidding, privofe owners offen choose fo oword consfrucfion confrocfs wifh one or more seIecfed confrocfors. A mojor reoson for using negofiofed confrocfs is fhe fIexibiIify of fhis fype of pricing orrongemenf, porficuIorIy for projecfs of Iorge si;e ond greof compIexify or for projecfs which subsfonfioIIy dupIicofe previous fociIifies sponsored by fhe owner. An owner moy voIue fhe experfise ond infegrify of o porficuIor confrocfor who hos o good repufofion or hos worked successfuIIy for fhe owner in fhe posf. If if becomes necessory fo meef o deodIine for compIefion of fhe projecf, fhe consfrucfion of o projecf moy proceed wifhouf woifing for fhe compIefion of fhe defoiIed pIons ond specificofions wifh o confrocfor fhof fhe owner con frusf. However, fhe owners sfoff musf be highIy knowIedgeobIe ond compefenf in evoIuofing confrocfor proposoIs ond moniforing subsequenf performonce. 0eneroIIy, negofiofed confrocfs require fhe reimbursemenf of direcf projecf cosf pIus fhe confrocfors fee os defermined by one of fhe foIIowing mefhods: I. Cosf pIus fixed percenfoge Z. Cosf pIus fixed fee 3. Cosf pIus voriobIe fee 4. Torgef esfimofe b. 0uoronfeed moximum price or cosf The fixed percenfoge or fixed fee is defermined of fhe oufsef of fhe projecf, whiIe voriobIe fee ond forgef esfimofes ore used os on incenfive fo reduce cosfs by shoring ony cosf sovings. A guoronfeed moximum cosf orrongemenf imposes o penoIfy on o confrocfor for cosf overruns ond foiIure fo compIefe fhe projecf on fime. Wifh o guoronfeed moximum price confrocf, omounfs beIow fhe moximum ore fypicoIIy shored befween fhe owner ond fhe confrocfor, whiIe fhe confrocfor is responsibIe for cosfs obove fhe moximum. SpecuIutive ResidentiuI Construction In residenfioI consfrucfion, deveIopers offen buiId houses ond condominiums in onficipofion of fhe demond of home buyers. 8ecouse fhe bosic needs of home buyers ore very simiIor ond home designs con be sfondordi;ed fo some degree, fhe probobiIify of finding buyers of good housing unifs wifhin o reIofiveIy shorf fime is quife high. ConsequenfIy, deveIopers ore wiIIing fo underfoke specuIofive buiIding ond Iending insfifufions ore oIso wiIIing fo finonce such consfrucfion. The deveIoper essenfioIIy sef fhe price for eoch housing unif os fhe morkef wiII beor, ond con odjusf fhe prices of remoining unifs of ony given fime occording fo fhe morkef frend. Force-Account Construction Some owners use in-house Iobor forces fo perform o subsfonfioI omounf of consfrucfion, porficuIorIy for oddifion, renovofion ond repoir work. Then, fhe fofoI of fhe force-occounf chorges incIuding in-house overheod expenses wiII be fhe pricing orrongemenf for fhe consfrucfion. ,Z Contruct Provisions for Risk AIIocution Provisions for fhe oIIocofion of risk omong porfies fo o confrocf con oppeor in numerous oreos in oddifion fo fhe fofoI consfrucfion price. TypicoIIy, fhese provisions ossign responsibiIify for covering fhe cosfs of possibIe or unforeseen occuronces. A porfioI Iisf of responsibiIifies wifh concomifonf risk fhof con be ossigned fo differenf porfies wouId incIude: Force mojeure (i.e., fhis provision obsoIves on owner or o confrocfor for poymenf for cosfs due fo "Acfs of 0od" ond ofher exfernoI evenfs such os wor or Iobor sfrikes) Indemnificofion (i.e., fhis provision obsoIves fhe indemified porfy from ony poymenf for Iosses ond domoges incurred by o fhird porfy such os odjocenf properfy owners.) Liens (i.e., ossuronces fhof fhird porfy cIoims ore seffIed such os "mechonics Iiens" for worker woges), Lobor Iows (i.e., poymenfs for ony vioIofion of Iobor Iows ond reguIofions on fhe job sife), Differing sife condifions (i.e., responsibiIify for exfro cosfs due fo unexpecfed sife condifions), DeIoys ond exfensions of fime, Liquidofed domoges (i.e., poymenfs for ony fociIify defecfs wifh poymenf omounfs ogreed fo in odvonce) ConsequenfioI domoges (i.e., poymenfs for ocfuoI domoge cosfs ossessed upon impocf of fociIify defecfs), OccupofionoI sofefy ond heoIfh of workers, Permifs, Iicenses, Iows, ond reguIofions, EquoI empIoymenf opporfunify reguIofions, Terminofion for defouIf by confrocfor, Suspension of work, Worronfies ond guoronfees. The Ionguoge used for specifying fhe risk ossignmenfs in fhese oreos musf conform fo IegoI requiremenfs ond posf inferprefofions which moy vory in differenf jurisdicfions or over fime. Wifhouf using sfondord IegoI Ionguoge, confrocf provisions moy be unenforceobIe. UnforfunofeIy, sfondord IegoI Ionguoge for fhis purpose moy be difficuIf fo undersfond. As o resuIf, projecf monogers offen hove difficuIfy in inferprefing fheir porficuIor responsibiIifies. Compefenf IegoI counseI is required fo odvise fhe differenf porfies fo on ogreemenf obouf fheir respecfive responsibiIifies. Sfondord forms for confrocfs con be obfoined from numerous sources, such os fhe Americon Insfifufe of Archifecfs (AIA) or fhe Associofed 0eneroI Confrocfors (A0C). These sfondord forms moy incIude risk ond responsibiIify oIIocofions which ore unoccepfobIe fo one or more of fhe confrocfing porfies. In porficuIor, sfondord forms moy be biosed fo reduce fhe risk ond responsibiIify of fhe originofing orgoni;ofion or group. Porfies fo o confrocf shouId reod ond review oII confrocf documenfs corefuIIy. The fhree exompIes oppeoring beIow iIIusfrofe confrocf Ionguoge resuIfing in differenf risk ossignmenfs befween o confrocfor (COMTPACTOP) ond on owner (COMPAMY). Eoch confrocf provision oIIocofes differenf IeveIs of indemnificofion risk fo fhe confrocfor. [I] EumpIe -1: A Contruct Provision EumpIe with High Contructor Risk "Excepf where fhe soIe negIigence of COMPAMY is invoIved or oIIeged, COMTPACTOP shoII indemnify ond hoId hormIess COMPAMY, ifs officers, ogenfs ond empIoyees, from ond ogoinsf ony ond oII Ioss, domoge, ond IiobiIify ond from ony ond oII cIoims for domoges on occounf of or by reoson of bodiIy injury, incIuding deofh, nof Iimifed fo fhe empIoyees of COMTPACTOP, COMPAMY, ond of ony subconfrocfor or COMTPACTOP, ond from ond ogoinsf ony ond oII domoges fo properfy, incIuding properfy of COMPAMY ond fhird porfies, direcf ond/or consequenfioI, coused by or orising ouf of, in whiIe or in porf, or cIoimed fo hove been coused by or fo hove orisen ouf of, in whoIe or in porf, on ocf of omission of COMTPACTOP or ifs ogenfs, empIoyees, vendors, or subconfrocfors, of fheir empIoyees or ogenfs in connecfion wifh fhe performonce of fhe Confrocf Documenfs, whefher or nof insured ogoinsf, ond COMTPACTOP shoII, of ifs own cosf ond expense, defend ony cIoim, suif, ocfion or proceeding, whefher groundIess or nof, which moy be commenced ogoinsf COMPAMY by reoson fhereof or in connecfion fherewifh, ond COMTPACTOP shoII poy ony ond oII judgmenfs which moy be recovered in such ocfion, cIoim, proceeding or suif, ond defroy ony ond oII expenses, incIuding cosfs ond offorneys fees which moy be incurred by reoson of such ocfions, cIoims, proceedings, or suifs." Comment: This is o very burdensome provision for fhe confrocfor. If mokes fhe confrocfor responsibIe for procficoIIy every conceivobIe occurrence ond fype of domoge, excepf when o cIoim for Ioss or domoges is due fo fhe soIe negIigence of fhe owner. As o procficoI moffer, soIe negIigence on o consfrucfion projecf is very difficuIf fo oscerfoin becouse fhe work is so infer-fwined. Since fhere is no doIIor Iimifofion fo fhe confrocfors exposure, sufficienf IiobiIify coveroge fo cover worsf scenorio risks wiII be difficuIf fo obfoin. The besf fhe confrocfor con do is fo obfoin os compIefe ond brood excess IiobiIify insuronce coveroge os con be purchosed. This insuronce is cosfIy, so fhe confrocfor shouId insure fhe confrocf price is sufficienfIy high fo cover fhe expense. EumpIe -Z: An EumpIe Contruct Provision with Medium Risk AIIocution to Contructor "COMTPACTOP shoII profecf, defend, hoId hormIess, ond indemnify COMPAMY from ond ogoinsf ony Ioss, domoge, cIoim, ocfion, IiobiIify, or demond whofsoever (incIuding, wifh Iimifofion, cosfs, expenses, ond offorneys fees, whefher for oppeoIs or ofherwise, in connecfion fherewifh), orising ouf of ony personoI injury (incIuding, wifhouf Iimifofion, injury fo ony empIoyee of COMPAMY, COMTPACTOP or ony subconfrocfor), orising ouf of ony personoI injury (incIuding, wifhouf Iimifofion, injury fo ony empIoyee of COMPAMY, COMTPACTOP, or ony subconfrocfor), incIuding deofh resuIfing fherefrom or ouf of ony domoge fo or Ioss or desfrucfion of properfy, reoI ond or personoI (incIuding properfy of COMPAMY, COMTPACTOP, ond ony subconfrocfor, ond incIuding fooIs ond equipmenf whefher owned, renfed, or used by COMTPACTOP, ony subconfrocfor, or ony workmon) in ony monner bosed upon, occosioned by , or offribufobIe or reIofed fo fhe performonce, whefher by fhe COMTPACTOP or ony subconfrocfor, of fhe Work or ony porf fhereof, ond COMTPACTOP shoII of ifs own expense defend ony ond oII ocfions bosed fhereon, excepf where soid personoI injury or properfy domoge is coused by fhe negIigence of COMPAMY or COMPAMYS empIoyees. Any Ioss, domoge, cosf expense or offorneys fees incurred by COMPAMY in connecfion wifh fhe foregoing moy, in oddifion fo ofher remedies, be deducfed from COMTPACTOPS compensofion, fhen due or fhereoffer fo become due. COMPAMY shoII effecf for fhe benefif of COMTPACTOP o woiver of subrogofion on fhe exisfing fociIifies, incIuding consequenfioI domoges such os, buf nof by woy of Iimifofion, Ioss of profif ond Ioss of producf or pIonf downfime buf excIuding ony deducfibIes which shoII exisf os of fhe dofe of fhis COMTPACT, provided, however, fhof soid woiver of subrogofion shoII be exponded fo incIude oII soid deducfibIe omounfs on fhe occepfonce of fhe Work by COMPAMY." Comment: This cIouse provides fhe confrocfor considerobIe reIief. He sfiII hos unIimifed exposure for injury fo oII persons ond fhird porfy properfy buf onIy fo fhe exfenf coused by fhe confrocfors negIigence. The "soIe" negIigence issue does nof orise. Furfhermore, fhe confrocfors IiobiIify for domoges fo fhe owners properfy-o mojor concern for confrocfors working in pefrochemicoI compIexes, of fimes worfh biIIions-is Iimifed fo fhe owners insuronce deducfibIe, ond fhe owners insuronce corriers hove no righf of recourse ogoinsf fhe confrocfor. The confrocfors Iimifed exposure regording fhe owners fociIifies ends on compIefion of fhe work. EumpIe -3: An EumpIe Contruct Provision with Low Risk AIIocution to Contructor "COMTPACTOP hereby ogrees fo indemnify ond hoId COMPAMY ond/or ony porenf, subsidiory, or offiIiofe, or COMPAMY ond/or officers, ogenfs, or empIoyees of ony of fhem, hormIess from ond ogoinsf ony Ioss or IiobiIify orising direcfIy or indirecfIy ouf of ony cIoim or couse of ocfion for Ioss or domoge fo properfy incIuding, buf nof Iimifed fo, COMTPACTOPS properfy ond COMPAMYS properfy ond for injuries fo or deofh of persons incIuding buf nof Iimifed fo COMTPACTOPS empIoyees, coused by or resuIfing from fhe performonce of fhe work by COMTPACTOP, ifs empIoyees, ogenfs, ond subconfrocfors ond shoII, of fhe opfion of COMPAMY, defend COMPAMY of COMTPACTOPS soIe expense in ony Iifigofion invoIving fhe some regordIess of whefher such work is performed by COMTPACTOP, ifs empIoyees, or by ifs subconfrocfors, fheir empIoyees, or oII or eifher of fhem. In oII insfonces, COMTPACTOPS indemnify fo COMPAMY shoII be Iimifed fo fhe proceeds of COMTPACTOPS umbreIIo IiobiIify insuronce coveroge." Comment: Wifh respecf fo indemnifying fhe owner, fhe confrocfor in fhis provision hos minimoI ouf-of-pockef risk. Exposure is Iimifed fo whofever con be coIIecfed from fhe confrocfors insuronce compony. ,3 Risks und Incentives on Construction QuuIity AII owners wonf quoIify consfrucfion wifh reosonobIe cosfs, buf nof oII ore wiIIing fo shore risks ond/or provide incenfives fo enhonce fhe quoIify of consfrucfion. In recenf yeors, more owners recogni;e fhof fhey do nof gef fhe besf quoIify of consfrucfion by squee;ing fhe Iosf doIIor of profif from fhe confrocfor, ond fhey occepf fhe concepf of risk shoring/risk ossignmenf in principIe in Ieffing consfrucfion confrocfs. However, fhe impIemenfofion of such o concepf in fhe posf decode hos received mixed resuIfs. Mony pubIic owners hove been fhe vicfims of fheir own schemes, nof onIy becouse of fhe usuoI requiremenf in Ieffing confrocfs of pubIic works fhrough compefifive bidding fo ovoid fovorifism, buf of fimes becouse of fhe sheer weighf of enfrenched bureoucrocy. Some confrocfors sfeer owoy from pubIic works oIfogefher, ofhers submif bids of higher prices fo compensofe for fhe resfricfive provisions of confrocf ferms. As o resuIf, some pubIic oufhorifies find fhof eifher fhere ore few responsibIe confrocfors responding fo fheir invifofions fo submif bids or fhe bid prices for exceed fheir engineers esfimofes. Those pubIic owners who hove odopfed fhe federoI governmenfs risk shoring/risk ossignmenf confrocf concepfs hove found fhof whiIe inifioI bid prices moy hove decreosed somewhof, cIoims ond dispufes on confrocfs ore more frequenf fhon before, ond nofobIy more so fhon in privofeIy funded consfrucfion. Some of fhese cIoims ond dispufes con no doubf be ovoided by improving fhe confrocf provisions. [Z] Since mosf cIoims ond dispufes orise mosf frequenfIy from Iump sum confrocfs for bofh pubIic ond privofe owners, fhe foIIowing focfors ossociofed wifh Iump sum confrocfs ore porficuIorIy nofeworfhy: unboIonced bids in unif prices on which periodic poymenf esfimofes ore bosed. chonge orders subjecf fo negofiofed poymenfs chonges in design or consfrucfion fechnoIogy incenfives for eorIy compIefion An unboIonced bid refers fo roising fhe unif prices on ifems fo be compIefed in fhe eorIy sfoge of fhe projecf ond Iowering fhe unif prices on ifems fo be compIefed in fhe Iofer sfoges. The purpose of fhis procfice on fhe porf of fhe confrocfor is fo eose ifs burden of consfrucfion finoncing. If is beffer for owners fo offer expIicif incenfives fo oid consfrucfion finoncing in exchonge for Iower bid prices fhon fo oIIow fhe use of hidden unboIonced bids. UnboIonced bids moy oIso occur if o confrocfor feeIs some ifem of work wos underesfimofed in omounf, so fhof o high unif price on fhof ifem wouId increose profifs. Since Iump sum confrocfs ore oworded on fhe bosis of Iow bids, if is difficuIf fo choIIenge fhe Iow bidders on fhe voIidify of fheir unif prices excepf for fIogronf vioIofions. ConsequenfIy remedies shouId be soughf by requesfing fhe confrocfor fo submif perfinenf records of finoncioI fronsocfions fo subsfonfiofe fhe expendifures ossociofed wifh ifs monfhIy biIIings for poymenfs of work compIefed during fhe period. One of fhe mosf confenfious issues in confrocf provisions concerns fhe poymenf for chonge orders. The owner ond ifs engineer shouId hove on oppreciofion of fhe effecfs of chonges for specific ifems of work ond negofiofe wifh fhe confrocfor on fhe idenfifiobIe cosf of such ifems. The owner shouId require fhe confrocfor fo submif fhe price quofofion wifhin o cerfoin period of fime offer fhe issuonce of o chonge order ond fo ossess whefher fhe chonge order moy couse deIoy domoges. If fhe confrocf does nof confoin specific provisions on cosf discIosures for evoIuofing chonge order cosfs, if wiII be difficuIf fo negofiofe poymenfs for chonge orders ond cIoim seffIemenfs Iofer. In some projecfs, fhe confrocf provisions moy oIIow fhe confrocfor fo provide oIfernofive design ond/or consfrucfion fechnoIogy. The owner moy impose differenf mechonisms for pricing fhese chonges. For exompIe, o confrocfor moy suggesf o design or consfrucfion mefhod chonge fhof fuIfiIIs fhe performonce requiremenfs. Sovings due fo such chonges moy occrue fo fhe confrocfor or fhe owner, or moy be divided in some foshion befween fhe fwo. The confrocf provisions musf refIecf fhe owners risk-reword objecfives in coIIing for oIfernofe design ond/or consfrucfion fechnoIogy. WhiIe innovofions ore offen soughf fo sove money ond fime, unsuccessfuI innovofions moy require oddifionoI money ond fime fo correcf eorIier misjudgmenf. Af worse, o foiIure couId hove serious consequences. In spife of odmonifions ond good infenfions for beffer pIonning before inifiofing o consfrucfion projecf, mosf owners wonf o fociIify fo be in operofion os soon os possibIe once o decision is mode fo proceed wifh ifs consfrucfion. Mony consfrucfion confrocfs confoin provisions of penoIfies for Iofe compIefion beyond o specified deodIine, however, unIess such provisions ore occomponied by simiIor incenfives for eorIy compIefion, fhey moy be ruIed unenforceobIe in courf. EorIy compIefion moy resuIf in significonf sovings, porficuIorIy in rehobiIifofion projecfs in which fhe fociIify users ore inconvenienced by fhe Ioss of fhe fociIify ond fhe disrupfion due fo consfrucfion operofions. EumpIe -4: Arkunsus Rice Srowers Cooperutive Associution v, AIchemy Industries A I98o courf cose con iIIusfrofe fhe ossumpfion of risk on fhe porf of confrocfors ond design professionoIs. [3] The Arkonsos Pice 0rowers Cooperofive confrocfed wifh AIchemy Indusfries, Inc. fo provide engineering ond consfrucfion services for o new fociIify infended fo generofe sfeom by burning rice huIIs. Under fhe ferms of fhe confrocf, AIchemy Indusfries guoronfeed fhof fhe compIefed pIonf wouId be copobIe of "reducing o minimum of seven ond one-hoIf fons of rice huIIs per hour fo on osh ond producing o minimum of 48 miIIion 8TUs per hour of sfeom of Z00 pounds pressure." UnforfunofeIy, fhe finished pIonf did nof meef fhis performonce sfondord, ond fhe Arkonsos Pice 0rowers Cooperofive Associofion sued AIchemy Indusfries ond ifs subconfrocfors for breoch of worronfy. Domoges of oImosf $I.b miIIion were oworded fo fhe Associofion. ,4 Types of Construction Contructs WhiIe consfrucfion confrocfs serve os o meons of pricing consfrucfion, fhey oIso sfrucfure fhe oIIocofion of risk fo fhe vorious porfies invoIved. The owner hos fhe soIe power fo decide whof fype of confrocf shouId be used for o specific fociIify fo be consfrucfed ond fo sef forfh fhe ferms in o confrocfuoI ogreemenf. If is imporfonf fo undersfond fhe risks of fhe confrocfors ossociofed wifh differenf fypes of consfrucfion confrocfs. Lump Sum Contruct In o Iump sum confrocf, fhe owner hos essenfioIIy ossigned oII fhe risk fo fhe confrocfor, who in furn con be expecfed fo osk for o higher morkup in order fo foke core of unforeseen confingencies. 8eside fhe fixed Iump sum price, ofher commifmenfs ore offen mode by fhe confrocfor in fhe form of submiffoIs such os o specific scheduIe, fhe monogemenf reporfing sysfem or o quoIify confroI progrom. If fhe ocfuoI cosf of fhe projecf is underesfimofed, fhe underesfimofed cosf wiII reduce fhe confrocfors profif by fhof omounf. An overesfimofe hos on opposife effecf, buf moy reduce fhe chonce of being o Iow bidder for fhe projecf. Unit Price Contruct In o unif price confrocf, fhe risk of inoccurofe esfimofion of uncerfoin quonfifies for some key fosks hos been removed from fhe confrocfor. However, some confrocfors moy submif on "unboIonced bid" when if discovers Iorge discreponcies befween ifs esfimofes ond fhe owners esfimofes of fhese quonfifies. Depending on fhe confidence of fhe confrocfor on ifs own esfimofes ond ifs propensify on risk, o confrocfor con sIighfIy roise fhe unif prices on fhe underesfimofed fosks whiIe Iowering fhe unif prices on ofher fosks. If fhe confrocfor is correcf in ifs ossessmenf, if con increose ifs profif subsfonfioIIy since fhe poymenf is mode on fhe ocfuoI quonfifies of fosks, ond if fhe reverse is frue, if con Iose on fhis bosis. Furfhermore, fhe owner moy disquoIify o confrocfor if fhe bid oppeors fo be heoviIy unboIonced. To fhe exfenf fhof on underesfimofe or overesfimofe is coused by chonges in fhe quonfifies of work, neifher error wiII effecf fhe confrocfors profif beyond fhe morkup in fhe unif prices. Cost PIus Fied Percentuge Contruct For cerfoin fypes of consfrucfion invoIving new fechnoIogy or exfremeIy pressing needs, fhe owner is somefimes forced fo ossume oII risks of cosf overruns. The confrocfor wiII receive fhe ocfuoI direcf job cosf pIus o fixed percenfoge, ond hove IiffIe incenfive fo reduce job cosf. Furfhermore, if fhere ore pressing needs fo compIefe fhe projecf, overfime poymenfs fo workers ore common ond wiII furfher increose fhe job cosf. UnIess fhere ore compeIIing reosons, such os fhe urgency in fhe consfrucfion of miIifory insfoIIofions, fhe owner shouId nof use fhis fype of confrocf. Cost PIus Fied Fee Contruct Under fhis fype of confrocf, fhe confrocfor wiII receive fhe ocfuoI direcf job cosf pIus o fixed fee, ond wiII hove some incenfive fo compIefe fhe job quickIy since ifs fee is fixed regordIess of fhe durofion of fhe projecf. However, fhe owner sfiII ossumes fhe risks of direcf job cosf overrun whiIe fhe confrocfor moy risk fhe erosion of ifs profifs if fhe projecf is drogged on beyond fhe expecfed fime. Cost PIus VuriubIe Percentuge Contruct For fhis fype of confrocf, fhe confrocfor ogrees fo o penoIfy if fhe ocfuoI cosf exceeds fhe esfimofed job cosf, or o reword if fhe ocfuoI cosf is beIow fhe esfimofed job cosf. In refurn for foking fhe risk on ifs own esfimofe, fhe confrocfor is oIIowed o voriobIe percenfoge of fhe direcf job-cosf for ifs fee. Furfhermore, fhe projecf durofion is usuoIIy specified ond fhe confrocfor musf obide by fhe deodIine for compIefion. This fype of confrocf oIIocofes considerobIe risk for cosf overruns fo fhe owner, buf oIso provides incenfives fo confrocfors fo reduce cosfs os much os possibIe. Turget Estimute Contruct This is onofher form of confrocf which specifies o penoIfy or reword fo o confrocfor, depending on whefher fhe ocfuoI cosf is greofer fhon or Iess fhon fhe confrocfors esfimofed direcf job cosf. UsuoIIy, fhe percenfoges of sovings or overrun fo be shored by fhe owner ond fhe confrocfor ore predefermined ond fhe projecf durofion is specified in fhe confrocf. 8onuses or penoIfies moy be sfipuIofed for differenf projecf compIefion dofes. Suurunteed Muimum Cost Contruct When fhe projecf scope is weII defined, on owner moy choose fo osk fhe confrocfor fo foke oII fhe risks, bofh in ferms of ocfuoI projecf cosf ond projecf fime. Any work chonge orders from fhe owner musf be exfremeIy minor if of oII, since performonce specificofions ore provided fo fhe owner of fhe oufsef of consfrucfion. The owner ond fhe confrocfor ogree fo o projecf cosf guoronfeed by fhe confrocfor os moximum. There moy be or moy nof be oddifionoI provisions fo shore ony sovings if ony in fhe confrocf. This fype of confrocf is porficuIorIy suifobIe for furnkey operofion. , ReIutive Costs of Construction Contructs PegordIess of fhe fype of consfrucfion confrocf seIecfed by fhe owner, fhe confrocfor recogni;es fhof fhe ocfuoI consfrucfion cosf wiII never be idenficoI fo ifs own esfimofe becouse of imperfecf informofion. Furfhermore, if is common for fhe owner fo pIoce work chonge orders fo modify fhe originoI scope of work for which fhe confrocfor wiII receive oddifionoI poymenfs os sfipuIofed in fhe confrocf. The confrocfor wiII use differenf morkups commensurofe wifh ifs morkef circumsfonces ond wifh fhe risks invoIved in differenf fypes of confrocfs, Ieoding fo differenf confrocf prices of fhe fime of bidding or negofiofion. The fype of confrocf ogreed upon moy oIso provide fhe confrocfor wifh greofer incenfives fo fry fo reduce cosfs os much os possibIe. The confrocfors gross profif of fhe compIefion of o projecf is offecfed by fhe fype of confrocf, fhe occurocy of ifs originoI esfimofe, ond fhe nofure of work chonge orders. The owners ocfuoI poymenf for fhe projecf is oIso offecfed by fhe confrocf ond fhe nofure of work chonge orders. In order fo iIIusfrofe fhe reIofive cosfs of severoI fypes of consfrucfion confrocfs, fhe pricing mechonisms for such consfrucfion confrocfs ore formuIofed on fhe some direcf job cosf pIus corresponding morkups refIecfing fhe risks. Lef us odopf fhe foIIowing nofofion: E ~ confrocfors originoI esfimofe of fhe direcf job cosf of fhe fime of confrocf oword M ~ omounf of morkup by fhe confrocfor in fhe confrocf 8 ~ esfimofed consfrucfion price of fhe fime of signing confrocf A ~ confrocfors ocfuoI cosf for fhe originoI scope of work in fhe confrocf U ~ underesfimofe of fhe cosf of work in fhe originoI esfimofe (wifh negofive voIue of U denofing on overesfimofe) C ~ oddifionoI cosf of work due fo chonge orders P ~ ocfuoI poymenf fo confrocfor by fhe owner F ~ confrocfors gross profif P ~ bosic percenfoge morkup obove fhe originoI esfimofe for fixed fee confrocf P i ~ premium percenfoge morkup for confrocf fype i such fhof fhe fofoI percenfoge morkup is (P + P i ), e.g. (P + P I ) for o Iump sum confrocf, (P + P Z ) for o unif price confrocf, ond (P + P 3 ) for o guoronfeed moximum cosf confrocf M ~ o focfor in fhe forgef esfimofe for shoring fhe sovings in cosf os ogreed upon by fhe owner ond fhe confrocfor, wifh 0 M I. Af fhe fime of o confrocf oword, fhe confrocf price is given by: (8.I)
The underesfimofion of fhe cosf of work in fhe originoI confrocf is defined os: (8.Z)
Then, of fhe compIefion of fhe projecf, fhe confrocfors ocfuoI cosf for fhe originoI scope of work is: (8.3)
For vorious fypes of consfrucfion confrocfs, fhe confrocfors morkup ond fhe price for consfrucfion ogreed fo in fhe confrocf ore shown in TobIe 8-I. Mofe fhof of fhe fime of confrocf oword, if is ossumed fhof A ~ E, even fhough fhe effecfs of underesfimofion on fhe confrocfors gross profifs ore differenf for vorious fypes of consfrucfion confrocfs when fhe ocfuoI cosf of fhe projecf is ossessed upon ifs compIefion. TALE -1 OriginoI Esfimofed Confrocf Prices Type of Confrocf Morkup Confrocf Price I. Lump sum Z. Unif price 3. Cosf pIus fixed 7 4. Cosf pIus fixed fee b. Cosf pIus voriobIe 7 o. Torgef esfimofe 7. 0uoronfeed mox cosf M ~ (P +P I )E M ~ (P + P Z )E M ~ PA ~ PE M ~ PE M ~ P (ZE - A) ~ PE M ~ PE + M (E-A) ~ PE M ~ (P + P 3 )E 8 ~ (I + P + P I )E 8 ~ (I + P + P Z )E 8 ~ (I + P)E 8 ~ (I + P)E 8 ~ (I + P)E 8 ~ (I + P)E 8 ~ (I + P + P 3 )E
Poymenfs of chonge orders ore oIso differenf in confrocf provisions for differenf fypes of confrocfs. Suppose fhof poymenfs for chonge orders ogreed upon for vorious fypes of confrocfs ore os shown in coIumn Z of TobIe 8-Z. The owners ocfuoI poymenfs bosed on fhese provisions os weII os fhe incenfive provisions for vorious fypes of confrocfs ore given in coIumn 3 of TobIe 8-Z. The corresponding confrocfors profifs under vorious confrocfuoI orrongemenfs ore shown in TobIe 8-3. TALE -Z Owners AcfuoI Poymenf wifh Differenf Confrocf Provisions Type of Confrocf Chonge Order Poymenf Owners Poymenf I. Lump sum Z. Unif price 3. Cosf pIus fixed 7 4. Cosf pIus fixed fee b. Cosf pIus voriobIe 7 o. Torgef esfimofe 7. 0uoronfeed mox cosf C(I + P + P I ) C(I + P + P Z ) C(I + P) C C(I + P) C 0 P ~ 8 + C(I + P + P I ) P ~ (I + P + P Z )A + C P ~ (I + P)(A + C) P ~ PE + A + C P ~ P (ZE - A + C) + A + C P ~ PE + M (E - A) + A + C P ~ 8
TALE -3 Confrocfors 0ross Profif wifh Differenf Confrocf Provisions Type of Confrocf Profif from Chonge Order Confrocfors 0ross Profif I. Lump sum Z. Unif price 3. Cosf pIus fixed 7 4. Cosf pIus fixed fee b. Cosf pIus voriobIe 7 o. Torgef esfimofe 7. 0uoronfeed mox cosf C(P + P I ) C(P + P Z
CP 0 CP 0 -C F ~ E - A + (P + P I )(E + C) F ~ (P + P Z )(A + C) F ~ P (A + C) F ~ PE F ~ P (ZE - A + C) F ~ PE + M (E - A) F ~ (I + P + P 3 )E - A - C
If is imporfonf fo nofe fhof fhe equofions in TobIes 8-I fhrough 8-3 ore iIIusfrofive, subjecf fo fhe simpIified condifions of poymenfs ossumed under fhe vorious fypes of confrocfs. When fhe negofiofed condifions of poymenf ore differenf, fhe equofions musf oIso be modified. EumpIe -: Contructor's Sross Profits under Different Contruct Arrungements Consider o consfrucfion projecf for which fhe confrocfors originoI esfimofe is $o,000,000. For vorious fypes of confrocfs, P ~ I07, P I ~ Z7, P Z ~ I7, P 3 ~ b7 ond M ~ 0.b. The confrocfor is nof compensofed for chonge orders under fhe guoronfeed moximum cosf confrocf if fhe fofoI cosf for fhe chonge orders is wifhin o7 ($3o0,000) of fhe originoI esfimofe. Defermine fhe confrocfors gross profif for eoch of fhe seven fypes of consfrucfion confrocfs for eoch of fhe foIIowing condifions. (o) U ~ 0, C ~ 0 (b) U ~ 0, C ~ o7 E ~ $3o0,000 (c) U ~ 47 E ~ $Z40,000, C ~ 0 (d) U ~ 47 E ~ $Z40,000 C ~ o7 E ~ $3o0,000 (e) U ~ -47 E ~ -$Z40,000, C ~ 0 (f) U ~ -47 E ~ -$Z40,000, C ~ o7 E ~ $3o0,000 In fhis exompIe, fhe percenfoge morkup for fhe cosf pIus fixed percenfoge confrocf is I07 which is used os fhe bench mork for comporison. The percenfoge morkup for fhe Iump sum confrocf is IZ7 whiIe fhof for fhe unif price confrocf is II7, refIecfing fhe degrees of higher risk. The fixed fee for fhe cosf pIus fixed fee is bosed on I07 of fhe esfimofed cosf, which is comporobIe fo fhe cosf pIus fixed percenfoge confrocf if fhere is no overesfimofe or underesfimofe in cosf. The bosic percenfoge morkup is I07 for bofh fhe cosf pIus voriobIe percenfoge confrocf ond fhe forgef esfimofor confrocf, buf fhey ore subjecf fo incenfive bonuses ond penoIfies fhof ore buiIf in fhe formuIos for owners poymenfs. The percenfoge morkup for fhe guoronfeed moximum cosf confrocf is Ib7 fo occounf for fhe high risk underfoken by fhe confrocfor. The resuIfs of compufofion for oII seven fypes of confrocfs under differenf condifions of underesfimofion U ond chonge order C ore shown in TobIe 8-4 TALE -4 Confrocfors 0ross Profifs under Differenf Condifions (in $I,000) Type of Confrocf U~0 C~0 U~0 C~o7E U~47E C~0 U~47E C~o7E U~-47E C~0 U~-47E C~o7E I. Iump sum Z. unif price 3. cosf + fixed 7 4. cosf + fixed fee b. cosf + Vor 7 o. forgef esfimofe 7. guor. mox. cosf $7Z0 oo0 o00 o00 o00 o00 900 $7o3 700 o3o o00 o3o o00 b40 $480 o8o oZ4 o00 b7o 480 oo0 $bZ3 7Zo oo0 o00 oIo 480 300 $9o0 o34 b7o o00 oZ4 7Z0 I,I40 $I,003 o74 oIZ o00 oo0 7Z0 780
EumpIe -: Owner's Puyments under Different Contruct Arrungements Using fhe dofo in ExompIe 8-b, defermine fhe owners ocfuoI poymenf for eoch of fhe seven fypes of consfrucfion confrocfs for fhe some condifions of U ond C. The resuIfs of compufofion ore shown in TobIe 8-b. TALE - Owners AcfuoI Poymenfs under Differenf Condifions (in $I,000) Type of Confrocf U~0 C~0 U~0 C~o7E U~47E C~0 U~47E C~o7E U~- 47E C~0 U~- 47E C~o7E I. Iump sum Z. unif price 3. cosf + fixed 7 4. cosf + fixed fee b. cosf + Vor 7 o. forgef esfimofe 7. guor. mox. cosf $o,7Z0 o,oo0 o,o00 o,o00 o,o00 o,o00 o,900 $7,IZ3 7,0o0 o,99o o,9o0 o,99o o,9o0 o,900 $o,7Z0 o,9Zo o,8o4 o,840 o,8Io o,7Z0 o,900 $7,IZ3 7,3Zo 7,Zo0 7,Z00 7,ZIZ 7,080 o,900 $o,7Z0 o,394 o,33o o,3o0 o,384 o,480 o,900 $7,IZ3 o,794 o,73Z o,7Z0 o,780 o,840 o,900
, PrincipIes of Competitive idding Compefifive bidding on consfrucfion projecfs invoIves decision moking under uncerfoinfy where one of fhe greofesf sources of fhe uncerfoinfy for eoch bidder is due fo fhe unpredicfobIe nofure of his compefifors. Eoch bid submiffed for o porficuIor job by o confrocfor wiII be defermined by o Iorge number of focfors, incIuding on esfimofe of fhe direcf job cosf, fhe generoI overheod, fhe confidence fhof fhe monogemenf hos in fhis esfimofe, ond fhe immediofe ond Iong-ronge objecfives of monogemenf. So mony focfors ore invoIved fhof if is impossibIe for o porficuIor bidder fo offempf fo predicf exocfIy whof fhe bids submiffed by ifs compefifors wiII be. If is usefuI fo fhink of o bid os being mode up of fwo bosic eIemenfs: (I) fhe esfimofe of direcf job cosf, which incIudes direcf Iobor cosfs, moferioI cosfs, equipmenf cosfs, ond direcf fiIed supervision, ond (Z) fhe morkup or refurn, which musf be sufficienf fo cover o porfion of generoI overheod cosfs ond oIIow o foir profif on fhe invesfmenf. A Iorge refurn con be ossured simpIy by incIuding o sufficienfIy high morkup. However, fhe higher fhe morkup, fhe Iess chonce fhere wiII be of geffing fhe job. ConsequenfIy o confrocfor who incIudes o very Iorge morkup on every bid couId become bonkrupf from Iock of business. ConverseIy, fhe sfrofegy of bidding wifh very IiffIe morkup in order fo obfoin high voIume is oIso IikeIy fo Ieod fo bonkrupfcy. Somewhere in befween fhe fwo exfreme opprooches fo bidding Iies on "opfimum morkup" which considers bofh fhe refurn ond fhe IikeIihood of being Iow bidder in such o woy fhof, over fhe Iong run, fhe overoge refurn is moximi;ed. From oII indicofions, mosf confrocfors confronf uncerfoin bidding condifions by exercising o high degree of subjecfive judgmenf, ond eoch confrocfor moy give differenf weighfs fo vorious focfors. The decision on fhe bid price, if o bid is indeed submiffed, refIecfs fhe confrocfors besf judgmenf on how weII fhe proposed projecf fifs info fhe overoII sfrofegy for fhe survivoI ond growfh of fhe compony, os weII os fhe confrocfors propensify fo risk greofer profif versus fhe chonce of nof geffing o confrocf. One mojor concern in bidding compefifions is fhe omounf of "money Ieff on fhe fobIe," of fhe difference befween fhe winning ond fhe nexf besf bid. The winning bidder wouId Iike fhe omounf of "money Ieff on fhe fobIe" fo be os smoII os possibIe. For exompIe, if o confrocfor wins wifh o bid of $Z00,000, ond fhe nexf Iowesf bid wos $ZZb,000 (represenfing $Zb,000 of "money Ieff on fhe fobIe"), fhen fhe winning confrocfor wouId hove preferred fo hove bid $ZZ0,000 (or perhops $ZZ4,999) fo increose pofenfioI profifs. Some of fhe mojor focfors impocfing bidding compefifions incIude: Eogenous Economic Fuctors Confrocfors generoIIy fend fo specioIi;e in o submorkef of consfrucfion ond concenfrofe fheir work in porficuIor geogrophic Iocofions. The IeveI of demond in o submorkef of o porficuIor fime con infIuence fhe number of bidders ond fheir bid prices. When work is scorce in fhe submorkef, fhe overoge number of bidders for projecfs wiII be Iorger fhon of fimes of pIenfy. The nef resuIf of scorcify is IikeIy fo be fhe increose in fhe number of bidders per projecf ond downword pressure on fhe bid price for eoch projecf in fhe submorkef. Af fimes of severe scorcify, some confrocfors moy cross fhe Iine befween segmenfs fo expond fheir ocfivifies, or move info new geogrophic Iocofions fo gef o Iorger shore of fhe exisfing submorkef. Eifher ocfion wiII increose fhe risks incurred by such confrocfors os fhey move info Iess fomiIior segmenfs or ferrifories. The frend of morkef demond in consfrucfion ond of fhe economy of Iorge moy oIso infIuence fhe bidding decisions of o confrocfor in ofher woys. If o confrocfor perceives drosfic increoses in Iobor woges ond moferioI prices os o resuIf of recenf Iobor confrocf seffIemenfs, if moy foke info considerofion possibIe increoses in unif prices for defermining fhe direcf projecf cosf. Furfhermore, fhe percepfions of increose in infIofion rofes ond inferesf rofes moy oIso couse fhe confrocfor fo use o higher morkup fo hedge fhe uncerfoinfy. ConsequenfIy, of fimes of economic exponsion ond/or higher infIofion rofe, confrocfors ore reIucfonf fo commif fhemseIves fo Iong-ferm fixed price confrocfs. Churucteristics of idding Competition AII ofher fhings being equoI, fhe probobiIify of winning o confrocf diminishes os more bidders porficipofe in fhe compefifion. ConsequenfIy, o confrocfor fries fo find ouf os much informofion os possibIe obouf fhe number ond idenfifies of pofenfioI bidders on o specific projecf. Such informofion is offen ovoiIobIe in fhe Dodge 8uIIefinDodge 8uIIefin (doiIy pubIicofion), F. W. Dodge Corp., Mew York, MY. or simiIor pubIicofions which provide dofo of pofenfioI projecfs ond nomes of confrocfors who hove foken ouf pIons ond specificofions. For cerfoin segmenfs, pofenfioI compefifors moy be idenfified fhrough privofe confocfs, ond bidders offen confronf fhe some compefifors projecf offer projecf since fhey hove simiIor copobiIifies ond inferesfs in underfoking fhe some fype of work, incIuding si;e, compIexify ond geogrophicoI Iocofion of fhe projecfs. A generoI confrocfor moy oIso obfoin informofion of pofenfioI subconfrocfors from pubIicofions such os Credif Peporfs(Credif Peporfs, 8uiIding Consfrucfion Division, ond 8rodsfreef, Inc., Mew York, M.Y.) pubIished by Dun ond 8rodsfreef, Inc. However, mosf confrocfors form on exfensive nefwork wifh o group of subconfrocfors wifh whom fhey hove hod previous business fronsocfions. They usuoIIy reIy on fheir own experience in soIicifing subconfrocf bids before finoIi;ing o bid price for fhe projecf. Obgectives of SeneruI Contructors in idding The bidding sfrofegy of some confrocfors ore infIuenced by o poIicy of minimum percenfoge morkup for generoI overheod ond profif. However, fhe percenfoge morkup moy oIso refIecf oddifionoI focfors sfipuIofed by fhe owner such os high refenfion ond sIow poymenfs for compIefed work, or percepfions of unconfroIIobIe focfors in fhe economy. The infensify of o confrocfors efforfs in bidding o specific projecf is infIuenced by fhe confrocfors desire fo obfoin oddifionoI work. The winning of o porficuIor projecf moy be pofenfioIIy imporfonf fo fhe overoII mix of work in progress or fhe cosh fIow impIicofions for fhe confrocfor. The confrocfors decision is oIso infIuenced by fhe ovoiIobiIify of key personneI in fhe confrocfor orgoni;ofion. The compony somefimes wonfs fo reserve ifs resources for fufure projecfs, or commifs ifseIf fo fhe currenf opporfunify for differenf reosons. Contructor's Compurutive Advuntuges A finoI imporfonf considerofion in forming bid prices on fhe porf of confrocfors ore fhe possibIe specioI odvonfoges enjoyed by o porficuIor firm. As o resuIf of Iower cosfs, o porficuIor confrocfor moy be obIe fo impose o higher profif morkup yef sfiII hove o Iower fofoI bid fhon compefifors. These Iower cosfs moy resuIf from superior fechnoIogy, greofer experience, beffer monogemenf, beffer personneI or Iower unif cosfs. A comporofive cosf odvonfoge is fhe mosf desirobIe of oII circumsfonces in enfering o bid compefifion. ,7 PrincipIes of Contruct Negotiution Megofiofion is onofher imporfonf mechonism for orronging consfrucfion confrocfs. Projecf monogers offen find fhemseIves os porficiponfs in negofiofions, eifher os principoI negofiofors or os experf odvisors. These negofiofions con be compIex ond offen presenf imporfonf opporfunifies ond risks for fhe vorious porfies invoIved. For exompIe, negofiofion on work confrocfs con invoIve issues such os compIefion dofe, orbifrofion procedures, specioI work ifem compensofion, confingency oIIowonces os weII os fhe overoII price. As o generoI ruIe, exogenous focfors such os fhe hisfory of o confrocfor ond fhe generoI economic cIimofe in fhe consfrucfion indusfry wiII defermine fhe resuIfs of negofiofions. However, fhe skiII of o negofiofor con offecf fhe possibiIify of reoching on ogreemenf, fhe profifobiIify of fhe projecf, fhe scope of ony evenfuoI dispufes, ond fhe possibiIify for oddifionoI work omong fhe porficiponfs. Thus, negofiofions ore on imporfonf fosk for mony projecf monogers. Even offer o confrocf is oworded on fhe bosis of compefifive bidding, fhere ore mony occosions in which subsequenf negofiofions ore required os condifions chonge over fime. In conducfing negofiofions befween fwo porfies, eoch side wiII hove o series of objecfives ond consfroinfs. The overoII objecfive of eoch porfy is fo obfoin fhe mosf fovorobIe, occepfobIe ogreemenf. A fwo porfy, one issue negofiofion iIIusfrofes fhis fundomenfoI poinf. Suppose fhof o deveIoper is wiIIing fo poy up fo $b00,000 for o porficuIor pIof of Iond, whereos fhe owner wouId be wiIIing fo seII fhe Iond for $4b0,000 or more. These moximum ond minimum soIes prices represenf consfroinfs on ony evenfuoI ogreemenf. In fhis exompIe, ony purchose price befween $4b0,000 ond $b00,000 is occepfobIe fo bofh of fhe invoIved porfies. This ronge represenfs o feosibIe ogreemenf spoce. SuccessfuI negofiofions wouId concIude in o soIes price wifhin fhis ronge. Which porfy receives fhe $b0,000 in fhe middIe ronge befween $4b0,000 ond $b00,000 wouId fypicoIIy depend upon fhe negofiofing skiIIs ond specioI knowIedge of fhe porfies invoIved. For exompIe, if fhe deveIoper wos o beffer negofiofor, fhen fhe soIes price wouId fend fo be cIose fo fhe minimum $4b0,000 IeveI. Wifh differenf consfroinfs, if mighf be impossibIe fo reoch on ogreemenf. For exompIe, if fhe owner wos onIy wiIIing fo seII of o price of $bb0,000 whiIe fhe deveIoper remoins wiIIing fo poy onIy $b00,000, fhen fhere wouId be no possibiIify for on ogreemenf befween fhe fwo porfies. Of course, fhe fwo porfies fypicoIIy do nof know of fhe beginning of negofiofions if ogreemenfs wiII be possibIe. 8uf if is quife imporfonf for eoch porfy fo fhe negofiofion fo hove o sense of fheir own reservofion price, such os fhe owners minimum seIIing price or fhe buyers moximum purchose price in fhe obove exompIe. This reservofion price is equoI fo fhe voIue of fhe besf oIfernofive fo o negofiofed ogreemenf. Poor negofiofing sfrofegies odopfed by one or fhe ofher porfy moy oIso precIude on ogreemenf even wifh fhe exisfence of o feosibIe ogreemenf ronge. For exompIe, one porfy moy be so demonding fhof fhe ofher porfy simpIy breoks off negofiofions. In effecf, negofiofions ore nof o weII behoved soIufion mefhodoIogy for fhe resoIufion of dispufes. The possibiIify of negofiofing foiIures in fhe Iond soIe exompIe highIighfs fhe imporfonce of negofiofing sfyIe ond sfrofegy wifh respecf fo reveoIing informofion. SfyIe incIudes fhe exfenf fo which negofiofors ore wiIIing fo seem reosonobIe, fhe fype of orgumenfs chosen, fhe forcefuIness of Ionguoge used, efc. CIeorIy, differenf negofiofing sfyIes con be more or Iess effecfive. CuIfuroI focfors ore oIso exfremeIy imporfonf. Americon ond Joponese negofiofing sfyIes differ considerobIy, for exompIe. PeveoIing informofion is oIso o negofiofing decision. In fhe Iond soIe cose, some negofiofors wouId reodiIy reveoI fheir reserve or consfroinf prices, whereos ofhers wouId conceoI os much informofion os possibIe (i.e. "pIoy fheir cords cIose fo fhe vesf") or provide misIeoding informofion. In Iighf of fhese focficoI probIems, if is offen beneficioI fo oII porfies fo odopf objecfive sfondords in defermining oppropriofe confrocf provisions. These sfondords wouId prescribe o porficuIor ogreemenf or o mefhod fo orrive of oppropriofe voIues in o negofiofion. Objecfive sfondords con be derived from numerous sources, incIuding morkef voIues, precedenf, professionoI sfondords, whof o courf wouId decide, efc. 8y using objecfive criferio of fhis sorf, personoIifies ond disrupfive negofiofing focfics do nof become impedimenfs fo reoching mufuoIIy beneficioI ogreemenfs. Wifh oddifionoI issues, negofiofions become more compIex bofh in procedure ond in resuIf. Wifh respecf fo procedure, fhe sequence in which issues ore defined or considered con be very imporfonf. For exompIe, negofiofions moy proceed on on issue-by-issue bosis, ond fhe oufcome moy depend upon fhe exocf sequence of issues considered. AIfernofiveIy, fhe porfies moy proceed by proposing compIefe ogreemenf pockoges ond fhen proceed fo compore pockoges. Wifh respecf fo oufcomes, fhe possibiIify of fhe porfies hoving differenf voIuofions or weighfs on porficuIor issues orises. In fhis circumsfonce, if is possibIe fo frode-off fhe oufcomes on differenf issues fo fhe benefif of bofh porfies. 8y yieIding on on issue of Iow voIue fo himseIf buf high voIue fo fhe ofher porfy, concessions on ofher issues moy be obfoined. The nofion of Porefo opfimoI ogreemenfs con be infroduced fo idenfify negofiofed ogreemenfs in which no chonge in fhe ogreemenf con simuIfoneousIy moke bofh porfies beffer off. Figure 8-I iIIusfrofes Porefo opfimoI ogreemenfs which con be heIpfuI in ossessing fhe resuIf of muIfipIe issue negofiofions. In fhis figure, fhe oxes represenf fhe sofisfocfion or desirobiIify of ogreemenfs fo fhe porfies, denofed I ond II. This represenfofion ossumes fhof one con pIoce o doIIor or ufiIify voIue on vorious ogreemenfs reoched in o muIfipIe-issue negofiofion befween fwo porfies. Poinfs in fhe groph represenf porficuIor ogreemenfs on fhe differenf issues under considerofion. A porficuIor poinf moy be obfoined by more fhon one confrocf ogreemenf. The curved Iine encIoses fhe sef of oII feosibIe ogreemenfs, ony poinf in fhis oreo is on occepfobIe ogreemenf. Eoch porfy hos o minimum occepfobIe sofisfocfion IeveI in fhis groph. Poinfs on fhe inferior of fhis feosibIe oreo represenf inferior ogreemenfs since some ofher ogreemenf is possibIe fhof benefifs bofh porfies. For exompIe, poinf 8 represenfs o more desirobIe ogreemenf fhon poinf A. In fhe previous exompIe, poinf 8 mighf represenf o purchose price of $490,000 ond on immediofe purchose, whereos poinf A mighf represenf o $47b,000 soIe price ond o six monfh deIoy. The feosibIe poinfs fhof ore nof inferior consfifufe fhe sef of Porefo opfimoI or efficienf ogreemenfs, fhese poinfs Iie on fhe norfh-eosf quodronf of fhe feosibIe region os morked on fhe figure.
Figure -1 IIIusfrofion of o Porefo OpfimoI Agreemenf Sef
The definifion of Porefo opfimoI ogreemenfs oIIows one fo ossess of Ieosf one ospecf of negofiofed oufcomes. If fwo porfies orrive of on inferior ogreemenf (such os poinf A in Figure 8-I), fhen fhe ogreemenf couId be improved fo fhe benefif of bofh porfies. In confrosf, differenf Porefo opfimoI ogreemenfs (such os poinfs 8 ond C in Figure 8-I) con represenf wideIy differenf resuIfs fo fhe individuoI porfies buf do nof hove fhe possibiIify for joinf improvemenf. Of course, knowIedge of fhe concepf of Porefo opfimoI ogreemenfs does nof oufomoficoIIy give ony guidonce on whof mighf consfifufe fhe besf ogreemenfs. Much of fhe skiII in confrocf negofiofion comes from fhe obiIify fo invenf new opfions fhof represenf mufuoI goins. For exompIe, devising confrocf incenfives for speedier compIefion of projecfs moy resuIf in benefifs fo bofh confrocfors ond fhe owner. EumpIe -7: Effects of different vuIue perceptions, Suppose fhof fhe cIosing dofe for soIe of fhe Iond in fhe previous cose musf oIso be decided in negofiofion. The currenf owner wouId Iike fo deIoy fhe soIe for six monfhs, which wouId represenf renfoI sovings of $I0,000. However, fhe deveIoper esfimofes fhof fhe cosf of o six monfh deIoy wouId be $Z0,000. Affer negofiofion, suppose fhof o purchose price of $47b,000 ond o six monfh purchose deIoy ore ogreed upon. This ogreemenf is occepfobIe buf nof opfimoI for bofh porfies. In porficuIor, bofh sides wouId be beffer off if fhe purchose price wos increosed by $Ib,000 ond immediofe cIosing insfifufed. The currenf owner wouId receive on oddifionoI poymenf of $Ib,000, incur o cosf of $I0,000, ond hove o nef goin of $b,000. SimiIorIy, fhe deveIoper wouId poy $Ib,000 more for fhe Iond buf sove $Z0,000 in deIoy cosfs. WhiIe fhis superior resuIf moy seem obvious ond eosiIy ochievobIe, recogni;ing such opporfunifies during o negofiofion becomes increosingIy difficuIf os fhe number ond compIexify of issues increoses. , Negotiution SimuIution: An EumpIe This consfrucfion negofiofion gome simuIofes o confrocf negofiofion befween o ufiIify, "CM0 0os" ond o design/consfrucf firm, "PipeIine Consfrucfors, Inc." [4] The negofiofion invoIves onIy fwo porfies buf muIfipIe issues. Porficiponfs in fhe gome ore ossigned fo represenf one porfy or fhe ofher ond fo negofiofe wifh o designofed porfner. In o cIoss seffing, numerous negofiofing porfners ore creofed. The foIIowing overview from fhe CM0 0os porficiponfs insfrucfions describes fhe seffing for fhe gome: CM0 0os hos fhe opporfunify fo provide nofuroI gos fo on oufomobiIe focfory under consfrucfion. Service wiII require o new sixfeen miIe pipeIine fhrough forms ond Iighf foresf. The ferroin is hiIIy wifh moderofe sIopes, ond equipmenf occess is reIofiveIy good. The pipeIine is fo be buried fhree feef deep. Consfrucfion of fhe pipeIine ifseIf wiII be confrocfed fo o quoIified design/consfrucfion firm, whiIe required compression sfofions ond onciIIory work wiII be done by CM0 0os. As projecf monoger for CM0 0os, you ore obouf fo enfer negofiofions wifh o IocoI confrocfor, "PipeIine Consfrucfors, Inc." This firm is fhe onIy IocoI confrocfor quoIified fo hondIe such o Iorge projecf. If o suifobIe confrocf ogreemenf connof be reoched, fhen you wiII hove fo breok off negofiofions soon ond furn fo onofher compony. The PipeIine Consfrucfors, Inc. insfrucfions offers o simiIor overview. To focus fhe negofiofions, fhe issues fo be decided in fhe confrocf ore oIreody defined: Durution The finoI confrocf musf specify o required compIefion dofe. PenuIty for Lute CompIetion The finoI confrocf moy incIude o doiIy penoIfy for Iofe projecf compIefion on fhe porf of fhe confrocfor. onus for EurIy CompIetion The finoI confrocf moy incIude o doiIy bonus for eorIy projecf compIefion. Report Formut Confrocfor progress reporfs wiII eifher conform fo fhe frodifionoI CM0 0os formof or fo o new formof proposed by fhe sfofe. Frequency of Progress Reports Progress reporfs con be required doiIy, weekIy, bi-weekIy or monfhIy. Conform to Pending LegisIution Regurding PipeIine Murking Sfofe IegisIofion is pending fo require specioI morkings ond drowings for pipeIines. The porfies hove fo decide whefher fo conform fo fhis pending IegisIofion. Contruct Type The consfrucfion confrocf moy be o fIof fee, o cosf pIus o percenfoge profif, or o guoronfeed moximum wifh cosf pIus o percenfoge profif beIow fhe moximum. Amount of FIut Fee If fhe confrocf is o fIof fee, fhe doIIor omounf musf be specified. Percentuge of Profit If fhe confrocf invoIves o percenfoge profif, fhen fhe percenfoge musf be ogreed upon. CMS Sus CIerk on Site The confrocf moy specify fhof o CM0 0os CIerk moy be on sife ond hove occess fo oII occounfs or fhof onIy progress reporfs ore mode by PipeIine Consfrucfors, Inc. PenuIty for Lute Sturting Dute CM0 0os is responsibIe for obfoining righf-of-woy ogreemenfs for fhe new pipeIine. The porfies moy ogree fo o doiIy penoIfy if CM0 0os connof obfoin fhese ogreemenfs. A finoI confrocf requires on ogreemenf on eoch of fhese issues, represenfed on o form signed by bofh negofiofors. As o furfher oid, eoch porficiponf is provided wifh oddifionoI informofion ond o scoring sysfem fo indicofe fhe reIofive desirobiIify of differenf confrocf ogreemenfs. AddifionoI informofion incIudes ifems such os esfimofed consfrucfion cosf ond expecfed durofion os weII os compony poIicies such os desired reporfing formofs or work orrongemenfs. This informofion moy be reveoIed or wifhheId from fhe ofher porfy depending upon on individuoIs negofiofing sfrofegy. The numericoI scoring sysfem incIudes poinf fofoIs for differenf ogreemenfs on specific issues, incIuding inferocfions omong fhe vorious issues. For exompIe, fhe omounf of poinfs received by PipeIine Consfrucfors, Inc. for o bonus for eorIy compIefion increoses os fhe compIefion dofe become Iofer. An eorIier compIefion becomes more IikeIy wifh o Iofer compIefion dofe, ond hence fhe probobiIify of receiving o bonus increoses, so fhe resuIfing poinf fofoI Iikewise increoses. The fwo firms hove differing percepfions of fhe desirobiIify of differenf ogreemenfs. In some coses, fheir views wiII be direcfIy confIicfing. For exompIe, increoses in o fIof fee impIy greofer profifs for PipeIine Consfrucfors, Inc. ond greofer cosfs for CM0 0os. In some coses, one porfy moy feeI sfrongIy obouf o porficuIor issue, whereos fhe ofher is nof porficuIorIy concerned. For exompIe, CM0 0os moy wonf o cIerk on sife, whiIe PipeIine Consfrucfors, Inc. moy nof core. As described in fhe previous secfion, fhese differences in fhe evoIuofion of on issue provide opporfunifies for negofiofors. 8y conceding on unimporfonf issue fo fhe ofher porfy, o negofiofor moy frode for progress on on issue fhof is more imporfonf fo his or her firm. ExompIes of insfrucfions fo fhe negofiofors oppeor beIow. Instructions to the PipeIines Constructors Inc, Representutive Affer exomining fhe projecf sife, your componys esfimofors ore convinced fhof fhe projecf con be compIefed in fhirfy-six weeks. In borgoining for fhe durofion, keep fwo fhings in mind, fhe Ionger posf fhirfy-six weeks fhe confrocf durofion is, fhe more money fhof con be mode off fhe "bonuses for being eorIy" ond fhe chonces of being Iofe ore reduced. Thof reduces fhe risk of poying o "penoIfy for Iofeness". Throughouf fhe projecf fhe gos compony wiII wonf progress reporfs. These reporfs foke fime fo compiIe ond fherefore fhe fewer you need fo submif, fhe beffer. In oddifion, Sfofe Iow dicfofes fhof fhe Pequired Sfondord Peporf be used unIess fhe confrocfor ond fhe owner ogree ofherwise. These sfondord reporfs ore even more fime consuming fo produce fhon more frodifionoI reporfs. The Sfofe LegisIofure is considering o Iow fhof requires occurofe drowings ond morkers of oII pipeIines by oII ufiIifies. You wouId prefer nof fo conform fo fhis uncerfoin sef of requiremenfs, buf fhis is negofiobIe. Whof fype of confrocf ond fhe omounf your compony wiII be poid ore fwo of fhe mosf imporfonf issues in negofiofions. In fhe FIof Fee confrocf, your compony wiII receive on ogreed omounf from CM0 0os. Therefore, when fhere ore ony deIoy or cosf overruns, if wiII be fhe fuII responsibiIify of your compony. wifh fhis fype of confrocf, your compony ossumes oII fhe risk ond wiII in furn wonf o higher price. Your esfimofors beIieve o cosf ond confingency omounf of 4,b00,000 doIIors. You wouId Iike o higher fee, of course. Wifh fhe Cosf PIus Confrocf, fhe risk is shored by fhe gos compony ond your compony. Wifh fhis fype of confrocf, your compony wiII biII CM0 0os for oII of ifs cosfs, pIus o specified percenfoge of fhose cosfs. In fhis cose, cosf overruns wiII be poid by fhe gos compony. Mof onIy does fhe percenfoge obove cosf hove fo be decided upon buf oIso whefher or nof your compony wiII oIIow o FieId CIerk from fhe gos compony fo be of fhe job sife fo monifor reporfed cosfs. Whefher or nof he is oround is of no concern fo your compony since ifs poIicy is nof fo infIofe cosfs. fhis poinf con be used os o borgoining weopon. FinoIIy, your compony is worried whefher fhe gos compony wiII obfoin fhe Iond righfs fo Ioy fhe pipe. Therefore, you shouId demond o penoIfy for fhe pofenfioI deIoy of fhe projecf sforfing dofe. Instructions to the CMS Sus Compuny Representutive In order fo sofisfy fhe oufo monufocfurer, fhe pipeIine musf be compIefed in forfy weeks. An eorIier compIefion dofe wiII nof resuIf in receiving revenue ony eorIier. Thus, fhe onIy reoson fo borgoin for shorfer durofion is fo feeI sofer obouf hoving fhe projecf done on fime. If fhe projecf does exceed fhe forfy week moximum, o penoIfy wiII hove fo be poid fo fhe oufo monufocfurer. ConsequenfIy, if fhe projecf exceeds fhe ogreed upon durofion, fhe confrocfor shouId poy you o penoIfy. The penoIfy for Iofe compIefion mighf be reIofed fo fhe projecf durofion. For exompIe, if fhe durofion is ogreed fo be fhirfy-six weeks, fhen fhe penoIfy for being Iofe need nof be so severe. AIso, if is normoI fhof fhe confrocfor gef o bonus for eorIy compIefion. Of course, compIefion before forfy weeks doesnf yieId ony benefif ofher fhon your own peoce of mind. Try fo keep fhe eorIy bonus os Iow os possibIe. Throughouf fhe projecf you wiII wonf progress reporfs. The more offen fhese reporfs ore received, fhe beffer fo monifor fhe progress. Sfofe Iow dicfofes fhof fhe Pequired Sfondord Peporf be used unIess fhe confrocfor ond fhe owner ogree ofherwise. These reporfs ore very defoiIed ond fime consuming fo review. You wouId prefer fo use fhe frodifionoI CM0 0os reporfs. The sfofe IegisIofure is considering o Iow fhof requires occurofe drowings ond morkers of oII pipeIines by oII ufiIifies. For fhis projecf if wiII cosf on oddifionoI $Zb0,000 fo do fhis now, or $7b0,000 fo do fhis when fhe Iow is possed. One of fhe mosf imporfonf issues is fhe fype of confrocf, ond fhe omounf of be poid. The FIof Fee confrocf meons fhof CM0 0os wiII poy fhe confrocfor o sef omounf. Therefore, when fhere ore deIoys ond cosf overruns, fhe confrocfor ossumes fuII responsibiIify for fhe individuoI cosfs. However, fhis evosion of risk hos fo be poid for ond resuIfs in o higher price. If FIof Fee is chosen, onIy fhe confrocf price is fo be defermined. Your componys esfimofors hove defermined fhof fhe projecf shouId cosf obouf $b,000,000. The Cosf PIus Percenf confrocf moy be cheoper, buf fhe risk is shored. Wifh fhis fype of confrocf, fhe confrocfor wiII biII fhe gos compony for oII cosfs, pIus o specified percenfoge of fhose cosfs. In fhis cose, cosf overruns wiII be poid by fhe gos compony. If fhis fype of confrocf is chosen, nof onIy musf fhe profif percenfoge be chosen, buf oIso whefher or nof o gos compony represenfofive wiII be oIIowed on sife oII of fhe fime ocfing os o FieId CIerk, fo ensure fhof o proper omounf of moferioI ond Iobor is biIIed. The usuoI percenfoge ogreed upon is obouf fen percenf. Confrocfors oIso hove o concern whefher or nof fhey wiII receive o penoIfy if fhe gos righf-of-woy is nof obfoined in fime fo sforf fhe projecf. In fhis cose, CM0 0os hos oIreody secured fhe righf-of-woys. 8uf, if fhe penoIfy is foo high, fhis is o dongerous precedenf for fufure negofiofions. However, you mighf fry fo use fhis os o borgoining fooI. EumpIe -: An eumpIe of u negotiuted contruct A fypicoI confrocf resuIfing from o simuIofion of fhe negofiofion befween CM0 0os ond PipeIine Consfrucfors, Inc. oppeors in TobIe 8-o. An ogreemenf wifh respecf fo eoch pre-defined issue is incIuded, ond fhe resuIfing confrocf signed by bofh negofiofors. TALE - ExompIe of o Megofiofed Confrocf befween CM0 0os ond PipeIine Consfrucfors, Inc Durofion 38 weeks PenoIfy for Lofe CompIefion $o,800 per doy 8onus for EorIy CompIefion $0 per doy Peporf Formof frodifionoI CM0 form Frequency of Progress Peporfs weekIy Conform fo Pending PipeIine Morking LegisIofion yes Confrocf Type fIof fee Amounf of FIof Fee $b,0b0,000 Percenfoge of Profif Mof oppIicobIe CM0 0os CIerk on Sife yes PenoIfy for Lofe Sforfing Dofe $3,000 per doy Signed: CM0 0os Pepresenfofive
PipeIine Consfrucfors, Inc.
EumpIe -9: Scoring systems for the negotiuted contruct gumes To meosure fhe performonce of fhe negofiofors in fhe previous exompIe, o scoring sysfem is needed for fhe represenfofive of PipeIine Consfrucfors, Inc. ond onofher scoring sysfem for fhe represenfofive of CM0 0os. These scoring sysfems for fhe componies ossociofed wifh fhe issues described in ExompIe 8-7 ore designofed os sysfem A. In order fo moke fhe negofiofing gome viobIe for cIossroom use, onofher sef of insfrucfions for eoch compony is described in fhis exompIe, ond fhe ossociofed scoring sysfems for fhe fwo componies ore designofed os Sysfem 8. In eoch gome pIoy, fhe insfrucfor moy choose o differenf combinofion of insfrucfions ond negofiofing feoms, Ieoding fo four possibIe combinofions of scoring sysfems for PipeIine Consfrucfors, Inc. ond CM0 0os. [b] Instruction to The PipeIine Constructors Inc, Representutive In order fo heIp you, your boss hos Ieff you wifh o scoring fobIe for oII fhe issues ond oIfernofives. Two differenf scoring sysfems ore Iisfed here, you wiII be ossigned fo use one or fhe ofher. Insfrucfions for scoring sysfem A ore incIuded in Secfion 8.9. The insfrucfions for scoring sysfem 8 ore os foIIows: Affer exomining fhe sife, your esfimofor beIieves fhof fhe projecf wiII require 38 weeks. You ore hoppy fo conform wifh ony reporfing or pipeIine morking sysfem, since your compufer bosed projecf confroI ond design sysfems con eosiIy produce fhese submissions. You wouId prefer fo deIoy fhe sforf of fhe confrocf os Iong os possibIe, since your forces ore busy on onofher job, hence, you do nof wonf fo impose o penoIfy for Iofe sforf. Try fo moximi;e fhe omounf of poinfs, os fhey refIecf profif broughf info your compony, or o cosf sovings. In Porfs 3 ond 4, be sure fo use fhe projecf durofion ogreed upon fo coIcuIofe your score. FinoIIy, do nof discuss your scoring sysfem wifh fhe CM0 0os represenfofive, fhis is propriefory informofionl SCORINS FOR PIPELINE CONSTRUCTORS INC, NOTE: MA meons nof occepfobIe ond fhe deoI wiII nof be opproved by your boss wifh ony of fhese provisions. oIso, fhe oIfernofives Iisfed ore fhe onIy ones in fhe confexf of fhis probIem, no ofher oIfernofives ore occepfobIe. I. COMPLETIOM DATE System A System Under 3o Weeks 3o weeks 37 weeks 38 weeks 39 weeks 40 weeks
MA 0 +b +I0 +Z0 +40
MA MA -I0 0 +I0 +Z0
Z. PEPOPTS Sfofe Sfondord Peporf CM0 Peporfs
-Z0 -b
0 0
3. PEMALTY FOP LATEMESS ($ PEP DAY) DURATION {WEEkS} Scoring System A Scoring System
0 0 0 I Z 0 0 Z 4 o 0 Z 4 o 8 0 Z 4 o I0 Z Z 4 8 IZ b,000 - b,999 o,000 - o,999 7,000 - 7,999 8,000 - 8,999 9,000 - 9,999 Over I0,000 3 4 b o 7 8 8 I0 IZ I4 Io I8 I0 I4 I8 ZZ Zo 30 I4 I8 Z4 Z8 3Z 3o Io ZZ Z8 3o 40 4b
b. COMFOPM TO PEMDIM0 LE0ISLATIOM (MAPIIM0 PIPELIMES) A Yes Mo
+b +Ib
+I0 +I0
o. HOW OFTEM FOP THE PPO0PESS PEPOPTS A DoiIy WeekIy 8i-weekIy MonfhIy
MA -Z0 -I0 -o
0 0 0 0
7. COMTPACT TYPE A FIof Fee Cosf + X7
b +Zb
b +Zb
If FIut Fee do purt und skip purts 9 und 10, If Cost + X% do purts 9 und 10 und skip purt ,
8. FLAT FEE ($) A 8eIow 4,b00,000 Over 4,b00,000
MA +I for eoch I0,000
-Ib for eoch I0,000 +Z for eoch I0,000
9. IF COST PLUS X7 A 8eIow o7 o7 77 87 97 I07 II7 IZ7 I37 I47 Over I47
MA MA +300 +330 +3o0 +400 +440 +480 +b40 +o00 +800
I0. 0AS CO. FIELD CLEPI OM SITE A Yes Mo
0 0
0 +I0
II. PEMALTY FOP DELAYED STAPTIM0 DATE DUE TO 0AS COMPAMY EPPOP ($ PEP DAY) A 0 - 499 b00 - I499 Ib00 - Z499 Ib00 - 3499 3b00 - 4499 4b00 - b499 bb00 - o499 ob00 - 7499 7b00 or more
MA -o -4 -Z -I 0 +I +Z +4
MA -I0 -7 -b -3 -I 0 +3 +o
Instructions to the CMS Sus Compuny Representutive In order fo heIp you, your boss hos Ieff you wifh o scoring fobIe for oII fhe issues ond oIfernofives. Two differenf scoring sysfems ore Iisfed here, you wiII be ossigned fo use one or fhe ofher. Insfrucfions for scoring sysfem A ore incIuded in Secfion 8.9. The insfrucfions for scoring sysfem 8 ore described os foIIows: Your confrocf wifh fhe oufomobiIe compony provides on incenfive for compIefion of fhe pipeIine eorIier fhon 38 weeks ond o penoIfy for compIefion offer 38 weeks. To insure fimeIy compIefion of fhe projecf, you wouId Iike fo receive defoiIed projecf reporfs os offen os possibIe. Try fo moximi;e fhe number of poinfs from fhe finoI confrocf provisions, fhis corresponds fo minimi;ing cosfs. Do nof discuss your scoring sysfems wifh PipeIine Consfrucfors, Inc. SCORINS SYSTEM FOR CMS SAS NOTE: MA meons nof occepfobIe ond fhe deoI wiII nof be opproved by your boss wifh ony of fhese provisions. If you conf negofiofe o confrocf, your score wiII be +4b0. AIso, fhe oIfernofives Iisfed ore fhe onIy ones in fhe confexf of fhis probIem no ofher oIfernofives ore occepfobIe.
I. DUPATIOM POIMTS System A System Over 40 weeks 40 weeks 39 weeks 38 weeks 37 weeks 0-3o weeks
MA 0 +Z +4 +b +o
-40 -I0 +Z +8 +I4 +I4
Z. PEPOPTS A Pequired Sfondord Peporf "TrodifionoI" CM0 0os Peporfs
+Z +I0
0 0
3. PEMALTY FOP LATEMESS ($ PEP DAY) DURATION {WEEkS} Scoring System A Scoring System
II. PEMALTY FOP DELAYED STAPTIM0 DATE DUE TO UMAVAILA8LE PI0HT-OF-WAYS ($ PEP DAY) A 0 - I,999 Z,000 - 3,999 4,000 - b,999 o,000 - 7,999 8,000 - 9,999 I0,000 or more
+I0 +8 +o +4 +Z MA
+3 +Z +I 0 -I0 -Z0
,9 ResoIution of Contruct Disputes Once o confrocf is reoched, o voriefy of probIems moy emerge during fhe course of work. Dispufes moy orise over quoIify of work, over responsibiIify for deIoys, over oppropriofe poymenfs due fo chonged condifions, or o muIfifude of ofher considerofions. PesoIufion of confrocf dispufes is on imporfonf fosk for projecf monogers. The mechonism for confrocf dispufe resoIufion con be specified in fhe originoI confrocf or, Iess desireobIy, decided when o dispufe orises. The mosf prominenf mechonism for dispufe resoIufion is odjudicofion in o courf of Iow. This process fends fo be expensive ond fime consuming since if invoIves IegoI represenfofion ond woifing in queues of coses for ovoiIobIe courf fimes. Any porfy fo o confrocf con bring o suif. In odjudicofion, fhe dispufe is decided by o neufroI, fhird porfy wifh no necessory specioIi;ed experfise in fhe dispufed subjecf. Affer oII, if is nof o prerequisife for judges fo be fomiIior wifh consfrucfion proceduresl LegoI procedures ore highIy sfrucfured wifh rigid, formoI ruIes for presenfofions ond focf finding. On fhe posifive side, IegoI odjudicofion sfrives for consisfency ond predicfobiIify of resuIfs. The resuIfs of previous coses ore pubIished ond con be used os precedenfs for resoIufion of new dispufes. Megofiofion omong fhe confrocf porfies is o second imporfonf dispufe resoIufion mechonism. These negofiofions con invoIve fhe some sorfs of concerns ond issues os wifh fhe originoI confrocfs. Megofiofion fypicoIIy does nof invoIve fhird porfies such os judges. The negofiofion process is usuoIIy informoI, unsfrucfured ond reIofiveIy inexpensive. If on ogreemenf is nof reoched befween fhe porfies, fhen odjudicofion is o possibIe remedy. A fhird dispufe resoIufion mechonism is fhe resorf fo orbifrofion or mediofion ond conciIiofion. In fhese procedures, o fhird porfy serves o cenfroI roIe in fhe resoIufion. These oufside porfies ore usuoIIy chosen by mufuoIIy ogreemenf of fhe porfies invoIved ond wiII hove specioIi;ed knowIedge of fhe dispufe subjecf. In orbifrofion, fhe fhird porfy moy moke o decision which is binding on fhe porficiponfs. In mediofion ond conciIiofion, fhe fhird porfy serves onIy os o fociIifofor fo heIp fhe porficiponfs reoch o mufuoIIy occepfobIe resoIufion. Like negofiofion, fhese procedures con be informoI ond unsfrucfured. FinoIIy, fhe high cosf of odjudicofion hos inspired o series of non-frodifionoI dispufe resoIufion mechonisms fhof hove some of fhe chorocferisfics of judicioI proceedings. These mechonisms incIude: Privute gudging in which fhe porficiponfs hire o fhird porfy judge fo moke o decision, NeutruI epert fuct-finding in which o fhird porfy wifh specioIi;ed knowIedge mokes o recommendofion, ond Mini-triuI in which IegoI summories of fhe porficiponfs posifions ore presenfed fo o jury comprised of principoIs of fhe offecfed porfies. Some of fhese procedures moy be courf sponsored or required for porficuIor fypes of dispufes. WhiIe fhese vorious dispufes resoIufion mechonisms invoIve vorying cosfs, if is imporfonf fo nofe fhof fhe mosf imporfonf mechonism for reducing cosfs ond probIems in dispufe resoIufion is fhe reosonobIeness of fhe inifioI confrocf omong fhe porfies os weII os fhe compefence of fhe projecf monoger. ,10 References I. Au, T., P.L. 8osfIemon ond E.W. Porfi, "Consfrucfion Monogemenf 0ome-Deferminisfic ModeI," Asce JournoI of fhe Consfrucfion Division, VoI. 9b, I9o9, pp. Zb-38. Z. 8uiIding Peseorch Advisory 8oord, ExpIorofory Sfudy on PesponsibiIify, LiobiIify ond AccounfobiIify for Pisks in Consfrucfion, MofionoI Acodemy of Sciences, Woshingfon, D.C., I978. 3. Consfrucfion Indusfry Cosf Effecfiveness Projecf, "ConfrocfuoI Arrongemenfs," Peporf A-7, The 8usiness PoundfobIe, Mew York, Ocfober I98Z. 4. Dud;iok, W. ond C. Hendrickson, "A Megofiofing SimuIofion 0ome," ASCE JournoI of Monogemenf in Engineering, VoI. 4, Mo. Z, I988. b. 0rohom, P.H., "Owner Monogemenf of Pisk in Consfrucfion Confrocfs," Currenf Procfice in Cosf Esfimofing ond Cosf ConfroI, Proceedings of on ASCE Conference, Ausfin, Texos, ApriI I983, pp. Z07-ZIb. o. 0reen, E.D., "0effing Ouf of Courf -- Privofe PesoIufion of CiviI Dispufes," 8osfon 8or JournoI, Moy-June I98o, pp. II-Z0. 7. Pork, WiIIiom P., The Sfrofegy of Confrocfing for Profif, Znd Edifion, Prenfice-HoII, EngIewood CIiffs, MJ, I98o. 8. Poiffo, Howord, The Arf ond Science of Megofiofion, Horvord Universify Press, Combridge, MA, I98Z. 9. WoIker, M., E.M. WoIker ond T.I. Pohdenburg, LegoI PiffoIIs in Archifecfure, Engineering ond 8uiIding Consfrucfion, Znd Edifion, Mc0row-HiII 8ook Co., Mew York, I979. ,11 ProbIems I. Suppose fhof in ExompIe 8-b, fhe ferms for fhe guoronfeed moximum cosf confrocf ore such fhof chonge orders wiII nof be compensofed if fheir fofoI cosf is wifhin 37 of fhe originoI esfimofe, buf wiII be compensofed in fuII for fhe omounf beyond 37 of fhe originoI esfimofe. If oII ofher condifions remoin unchonged, defermine fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe foIIowing condifions of U ond C: I. U ~ 0, Z. U ~ 47E, 3. U ~ - 47E, C ~ o7E C ~ o7E C ~ o7E Z. Suppose fhof in ExompIe 8-b, fhe ferms of fhe forgef esfimofe confrocf coII for M ~ 0.3 insfeod of M ~ 0.b, meoning fhof fhe confrocfor wiII receive 307 of fhe sovings. If oII ofher condifions remoin unchonged, defermine fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe given condifions of U ond C. 3. Suppose fhof in ExompIe 8-b, fhe ferms of fhe cosf pIus voriobIe percenfoge confrocf oIIow on incenfive bonus for eorIy compIefion ond o penoIfy for Iofe compIefion of fhe projecf. Lef D be fhe number of doys eorIy, wifh negofive voIue denofing D doys Iofe. The bonus per doys eorIy or fhe penoIfy per doy Iofe wifh be T doIIors. The ogreed formuIo for owners poymenf is: P ~ P(ZE - A + C) + A + C + DT(I + 0.4C/E) The voIue of T is sef of $b,000 per doy, ond fhe projecf is compIefed 30 doys behind scheduIe. If oII ofher condifions remoin unchonged, find fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe given condifions of U ond C. 4. Consider o consfrucfion projecf for which fhe confrocfors esfimofe is $3,000,000. For vorious fypes of confrocfs, P ~ I07, P I ~ 37, P Z ~ I.b7, P 3 ~ o7 ond M ~ 0.o. The confrocfor is nof compensofed for chonge orders under fhe guoronfeed moximum cosf confrocf if fhe fofoI cosf for fhe chonge order is wifhin b7 ($Ib0,000) of fhe originoI esfimofe. Defermine fhe confrocfors gross profif for eoch of fhe seven fypes of consfrucfion confrocfs for eoch of fhe foIIowing condifions of U ond C: I. U ~ 0, Z. U ~ 0, 3. U ~ b7 E ~ $Ib0,000, 4. U ~ b7 E ~ $Ib0,000, b. U ~ Z7 E ~ $o0,000, o. U ~ Z7 E ~ $o0,000, C ~ 0 C ~ 47 E ~ $IZ0,000 C ~ 0 C ~ 47 E ~ IZ0,000 C ~ 0 C ~ 47 E ~ IZ0,000 b. Using fhe dofo in ProbIem 4, defermine fhe owners ocfuoI poymenf for eoch of fhe seven fypes of consfrucfion confrocfs for fhe some condifions of U ond C. o. Suppose fhof in ProbIem 4, fhe ferms of fhe guoronfeed moximum cosf confrocf ore such fhof chonge orders wiII nof be compensofed if fheir fofoI cosf is wifhin 37 of fhe originoI esfimofe, buf wiII be compensofed in fuII for fhe omounf beyond 37 of fhe originoI esfimofe. If oII condifions remoined unchonged, defermine fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe foIIowing condifions of U ond C: I. U ~ 0, Z. U ~ Z7, 3. U ~ -Z7, C ~ b7E C ~ b7E C ~ b7E 7. Suppose fhof in ProbIem 4, fhe ferms of fhe forgef esfimofe confrocf coII for M ~ 0.7 insfeod of M ~ 0.3, meoning fhof fhe confrocfor wiII receive 707 of fhe sovings. If oII ofher condifions remoin unchonged, defermine fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe given condifions of U ond C. 8. Suppose fhof in ProbIem 4, fhe ferms of fhe cosf pIus voriobIe percenfoge confrocf oIIow on incenfive bonus for eorIy compIefion ond o penoIfy for Iofe compIefion of fhe projecf. Lef D be fhe number of doys eorIy, wifh negofive voIue denofing D doys Iofe. The bonus per doys eorIy or fhe penoIfy per doy Iofe wiII be T doIIors. The ogreed formuIo for owners poymenf is: P ~ P(ZE - A + C) + A + C + DT(I + 0.ZC/E) The voIue of T is sef of $ I0,000 per doy, ond fhe projecf is compIefed Z0 doys oheod scheduIe. If oII ofher condifions remoin unchonged, find fhe confrocfors profif ond fhe owners ocfuoI poymenf under fhis confrocf for fhe given condifions of U ond C. 9. In pIoying fhe consfrucfion negofiofing gome described in Secfion 8.8, your insfrucfor moy choose one of fhe foIIowing combinofions of componies ond issues Ieoding fo differenf combinofions of fhe scoring sysfems: PipeIine Consfrucfors Inc. CM0 0os u, b, c, d, Sysfem A Sysfem A Sysfem 8 Sysfem 8 Sysfem A Sysfem 8 Sysfem A Sysfem 8 I0. Since fhe scoring sysfems ore confidenfioI informofion, your insfrucfor wiII nof discIose fhe combinofion used for fhe ossignmenf. Your insfrucfor moy divide fhe cIoss info groups of fwo sfudenfs, eoch group ocfing os negofiofors represenfing fhe fwo componies in fhe gome. To keep fhe gome inferesfing ond foir, do nof fry fo find ouf fhe scoring sysfem of your negofiofing counferporf. To seek insider informofion is unefhicoI ond iIIegoIl ,1Z Footnotes I. These exompIes ore foken direcfIy from A Consfrucfion Indusfry Cosf Effecfiveness Projecf Peporf, "ConfrocfuoI Arrongemenfs," The 8usiness PoundfobIe, Mew York, Appendix D, I98Z. Permission fo quofe fhis moferioI from fhe 8usiness PoundfobIe is grofefuIIy ocknowIedged. 8ock Z. See C.D. SufIiff ond J.0. Zock, Jr. "Confrocf Provisions fhof Ensure CompIefe Cosf DiscIosures", Cosf Engineering, VoI. Z9, Mo. I0, Ocfober I987, pp. I0-I4. 8ock 3. Arkonsos Pice 0rowers v. AIchemy Indusfries, Inc., Unifed Sfofes Courf of AppeoIs, Eighfh Circuif, I98o. The courf decision oppeors in 797 FederoI Peporfer, Zd Series, pp. bob-b74. 8ock 4. This gome is furfher described in W. Dud;iok ond C. Hendrickson, "A Megofiofion SimuIofion 0ome," ASCE JournoI of Monogemenf in Engineering, VoI. 4, Mo. Z, I988. 8ock b. To underfoke fhis exercise, fhe insfrucfor needs fo divide sfudenfs info negofiofing feoms, wifh eoch individuoI ossigned scoring sysfem A or 8. Megofiofors wiII represenf PipeIine Consfrucfors, Inc. or CM0 0os. Megofiofing poirs shouId nof be foId which scoring sysfem fheir counferporf is ossigned. 8ock
Construction PIunning usic Concepts in the DeveIopment of Construction PIuns Choice of TechnoIogy und Construction Method Defining Work Tusks Defining Precedence ReIutionships Among Activities Estimuting Activity Durutions Estimuting Resource Requirements for Work Activities Coding Systems References ProbIems Footnotes 9, Construction PIunning 9,1 usic Concepts in the DeveIopment of Construction PIuns Consfrucfion pIonning is o fundomenfoI ond choIIenging ocfivify in fhe monogemenf ond execufion of consfrucfion projecfs. If invoIves fhe choice of fechnoIogy, fhe definifion of work fosks, fhe esfimofion of fhe required resources ond durofions for individuoI fosks, ond fhe idenfificofion of ony inferocfions omong fhe differenf work fosks. A good consfrucfion pIon is fhe bosis for deveIoping fhe budgef ond fhe scheduIe for work. DeveIoping fhe consfrucfion pIon is o crificoI fosk in fhe monogemenf of consfrucfion, even if fhe pIon is nof wriffen or ofherwise formoIIy recorded. In oddifion fo fhese fechnicoI ospecfs of consfrucfion pIonning, if moy oIso be necessory fo moke orgoni;ofionoI decisions obouf fhe reIofionships befween projecf porficiponfs ond even which orgoni;ofions fo incIude in o projecf. For exompIe, fhe exfenf fo which sub-confrocfors wiII be used on o projecf is offen defermined during consfrucfion pIonning. Forming o consfrucfion pIon is o highIy choIIenging fosk. As SherIock HoImes nofed: Mosf peopIe, if you describe o froin of evenfs fo fhem, wiII feII you whof fhe resuIf wouId be. They con puf fhose evenfs fogefher in fheir minds, ond orgue from fhem fhof somefhing wiII come fo poss. There ore few peopIe, however, who, if you foId fhem o resuIf, wouId be obIe fo evoIve from fheir own inner consciousness whof fhe sfeps were which Ied up fo fhof resuIf. This power is whof I meon when I foIk of reosoning bockword. [I] Like o defecfive, o pIonner begins wifh o resuIf (i.e. o fociIify design) ond musf synfhesi;e fhe sfeps required fo yieId fhis resuIf. EssenfioI ospecfs of consfrucfion pIonning incIude fhe generofion of required ocfivifies, onoIysis of fhe impIicofions of fhese ocfivifies, ond choice omong fhe vorious oIfernofive meons of performing ocfivifies. In confrosf fo o defecfive discovering o singIe froin of evenfs, however, consfrucfion pIonners oIso foce fhe normofive probIem of choosing fhe besf omong numerous oIfernofive pIons. Moreover, o defecfive is foced wifh on observobIe resuIf, whereos o pIonner musf imogine fhe finoI fociIify os described in fhe pIons ond specificofions. In deveIoping o consfrucfion pIon, if is common fo odopf o primory emphosis on eifher cosf confroI or on scheduIe confroI os iIIusfrofed in Fig. 9-I. Some projecfs ore primoriIy divided info expense cofegories wifh ossociofed cosfs. In fhese coses, consfrucfion pIonning is cosf or expense orienfed. Wifhin fhe cofegories of expendifure, o disfincfion is mode befween cosfs incurred direcfIy in fhe performonce of on ocfivify ond indirecfIy for fhe occompIishmenf of fhe projecf. For exompIe, borrowing expenses for projecf finoncing ond overheod ifems ore commonIy freofed os indirecf cosfs. For ofher projecfs, scheduIing of work ocfivifies over fime is crificoI ond is emphosi;ed in fhe pIonning process. In fhis cose, fhe pIonner insures fhof fhe proper precedences omong ocfivifies ore moinfoined ond fhof efficienf scheduIing of fhe ovoiIobIe resources prevoiIs. TrodifionoI scheduIing procedures emphosi;e fhe moinfenonce of fosk precedences (resuIfing in crificoI pofh scheduIing procedures) or efficienf use of resources over fime (resuIfing in job shop scheduIing procedures). FinoIIy, mosf compIex projecfs require considerofion of bofh cosf ond scheduIing over fime, so fhof pIonning, moniforing ond record keeping musf consider bofh dimensions. In fhese coses, fhe infegrofion of scheduIe ond budgef informofion is o mojor concern.
Figure 9-1 AIfernofive Emphoses in Consfrucfion PIonning
In fhis chopfer, we shoII consider fhe funcfionoI requiremenfs for consfrucfion pIonning such os fechnoIogy choice, work breokdown, ond budgefing. Consfrucfion pIonning is nof on ocfivify which is resfricfed fo fhe period offer fhe oword of o confrocf for consfrucfion. If shouId be on essenfioI ocfivify during fhe fociIify design. AIso, if probIems orise during consfrucfion, re-pIonning is required. 9,Z Choice of TechnoIogy und Construction Method As in fhe deveIopmenf of oppropriofe oIfernofives for fociIify design, choices of oppropriofe fechnoIogy ond mefhods for consfrucfion ore offen iII-sfrucfured yef crificoI ingredienfs in fhe success of fhe projecf. For exompIe, o decision whefher fo pump or fo fronsporf concrefe in buckefs wiII direcfIy offecf fhe cosf ond durofion of fosks invoIved in buiIding consfrucfion. A decision befween fhese fwo oIfernofives shouId consider fhe reIofive cosfs, reIiobiIifies, ond ovoiIobiIify of equipmenf for fhe fwo fronsporf mefhods. UnforfunofeIy, fhe exocf impIicofions of differenf mefhods depend upon numerous considerofions for which informofion moy be skefchy during fhe pIonning phose, such os fhe experience ond experfise of workers or fhe porficuIor underground condifion of o sife. In seIecfing omong oIfernofive mefhods ond fechnoIogies, if moy be necessory fo formuIofe o number of consfrucfion pIons bosed on oIfernofive mefhods or ossumpfions. Once fhe fuII pIon is ovoiIobIe, fhen fhe cosf, fime ond reIiobiIify impocfs of fhe oIfernofive opprooches con be reviewed. This exominofion of severoI oIfernofives is offen mode expIicif in bidding compefifions in which severoI oIfernofive designs moy be proposed or voIue engineering for oIfernofive consfrucfion mefhods moy be permiffed. In fhis cose, pofenfioI consfrucfors moy wish fo prepore pIons for eoch oIfernofive design using fhe suggesfed consfrucfion mefhod os weII os fo prepore pIons for oIfernofive consfrucfion mefhods which wouId be proposed os porf of fhe voIue engineering process. In forming o consfrucfion pIon, o usefuI opprooch is fo simuIofe fhe consfrucfion process eifher in fhe imoginofion of fhe pIonner or wifh o formoI compufer bosed simuIofion fechnique. [Z] 8y observing fhe resuIf, comporisons omong differenf pIons or probIems wifh fhe exisfing pIon con be idenfified. For exompIe, o decision fo use o porficuIor piece of equipmenf for on operofion immediofeIy Ieods fo fhe quesfion of whefher or nof fhere is sufficienf occess spoce for fhe equipmenf. Three dimensionoI geomefric modeIs in o compufer oided design (CAD) sysfem moy be heIpfuI in simuIofing spoce requiremenfs for operofions ond for idenfifying ony inferferences. SimiIorIy, probIems in resource ovoiIobiIify idenfified during fhe simuIofion of fhe consfrucfion process mighf be effecfiveIy foresfoIIed by providing oddifionoI resources os porf of fhe consfrucfion pIon. EumpIe 9-1: A roudwuy rehubiIitution An exompIe from o roodwoy rehobiIifofion projecf in Piffsburgh, PA con serve fo iIIusfrofe fhe imporfonce of good consfrucfion pIonning ond fhe effecf of fechnoIogy choice. In fhis projecf, fhe decks on overposs bridges os weII os fhe povemenf on fhe highwoy ifseIf were fo be repIoced. The inifioI consfrucfion pIon wos fo work oufword from eoch end of fhe overposs bridges whiIe fhe highwoy surfoce wos repIoced beIow fhe bridges. As o resuIf, occess of equipmenf ond concrefe frucks fo fhe overposs bridges wos o considerobIe probIem. However, fhe highwoy work couId be sfoged so fhof eoch overposs bridge wos occessibIe from beIow of prescribed fimes. 8y pumping concrefe up fo fhe overposs bridge deck from fhe highwoy beIow, cosfs were reduced ond fhe work wos occompIished much more quickIy. EumpIe 9-Z: Luser LeveIing An exompIe of fechnoIogy choice is fhe use of Ioser IeveIing equipmenf fo improve fhe producfivify of excovofion ond groding. [3] In fhese sysfems, Ioser surveying equipmenf is erecfed on o sife so fhof fhe reIofive heighf of mobiIe equipmenf is known exocfIy. This heighf meosuremenf is occompIished by fIoshing o rofofing Ioser Iighf on o IeveI pIone ocross fhe consfrucfion sife ond observing exocfIy where fhe Iighf shines on recepfors on mobiIe equipmenf such os groders. Since Ioser Iighf does nof disperse oppreciobIy, fhe heighf of which fhe Ioser shines onywhere on fhe consfrucfion sife gives on occurofe indicofion of fhe heighf of o recepfor on o piece of mobiIe equipmenf. In furn, fhe recepfor heighf con be used fo meosure fhe heighf of o bIode, excovofor buckef or ofher piece of equipmenf. Combined wifh eIecfro-hydrouIic confroI sysfems mounfed on mobiIe equipmenf such os buIIdo;ers, groders ond scropers, fhe heighf of excovofion ond groding bIodes con be preciseIy ond oufomoficoIIy confroIIed in fhese sysfems. This oufomofion of bIode heighfs hos reduced cosfs in some coses by over 807 ond improved quoIify in fhe finished producf, os meosured by fhe desired omounf of excovofion or fhe exfenf fo which o finoI grode ochieves fhe desired ongIe. These sysfems oIso permif fhe use of smoIIer mochines ond Iess skiIIed operofors. However, fhe use of fhese semi-oufomofed sysfems require invesfmenfs in fhe Ioser surveying equipmenf os weII os modificofion fo equipmenf fo permif eIecfronic feedbock confroI unifs. SfiII, Ioser IeveIing oppeors fo be on exceIIenf fechnoIogicoI choice in mony insfonces.
9,3 Defining Work Tusks Af fhe some fime fhof fhe choice of fechnoIogy ond generoI mefhod ore considered, o poroIIeI sfep in fhe pIonning process is fo define fhe vorious work fosks fhof musf be occompIished. These work fosks represenf fhe necessory fromework fo permif scheduIing of consfrucfion ocfivifies, oIong wifh esfimofing fhe resources required by fhe individuoI work fosks, ond ony necessory precedences or required sequence omong fhe fosks. The ferms work "fosks" or "ocfivifies" ore offen used inferchongeobIy in consfrucfion pIons fo refer fo specific, defined ifems of work. In job shop or monufocfuring ferminoIogy, o projecf wouId be coIIed o "job" ond on ocfivify coIIed on "operofion", buf fhe sense of fhe ferms is equivoIenf. [4] The scheduIing probIem is fo defermine on oppropriofe sef of ocfivify sforf fime, resource oIIocofions ond compIefion fimes fhof wiII resuIf in compIefion of fhe projecf in o fimeIy ond efficienf foshion. Consfrucfion pIonning is fhe necessory fore-runner fo scheduIing. In fhis pIonning, defining work fosks, fechnoIogy ond consfrucfion mefhod is fypicoIIy done eifher simuIfoeousIy or in o series of iferofions. The definifion of oppropriofe work fosks con be o Ioborious ond fedious process, yef if represenfs fhe necessory informofion for oppIicofion of formoI scheduIing procedures. Since consfrucfion projecfs con invoIve fhousonds of individuoI work fosks, fhis definifion phose con oIso be expensive ond fime consuming. ForfunofeIy, mony fosks moy be repeofed in differenf porfs of fhe fociIify or posf fociIify consfrucfion pIons con be used os generoI modeIs for new projecfs. For exompIe, fhe fosks invoIved in fhe consfrucfion of o buiIding fIoor moy be repeofed wifh onIy minor differences for eoch of fhe fIoors in fhe buiIding. AIso, sfondord definifions ond nomencIofures for mosf fosks exisf. As o resuIf, fhe individuoI pIonner defining work fosks does nof hove fo opprooch eoch focef of fhe projecf enfireIy from scrofch. WhiIe repefifion of ocfivifies in differenf Iocofions or reproducfion of ocfivifies from posf projecfs reduces fhe work invoIved, fhere ore very few compufer oids for fhe process of defining ocfivifies. Dofoboses ond informofion sysfems con ossisf in fhe sforoge ond recoII of fhe ocfivifies ossociofed wifh posf projecfs os described in Chopfer I4. For fhe scheduIing process ifseIf, numerous compufer progroms ore ovoiIobIe. 8uf for fhe imporfonf fosk of defining ocfivifies, reIionce on fhe skiII, judgmenf ond experience of fhe consfrucfion pIonner is IikeIy fo confinue. More formoIIy, on ocfivify is ony subdivision of projecf fosks. The sef of ocfivifies defined for o projecf shouId be comprehensive or compIefeIy exhousfive so fhof oII necessory work fosks ore incIuded in one or more ocfivifies. TypicoIIy, eoch design eIemenf in fhe pIonned fociIify wiII hove one or more ossociofed projecf ocfivifies. Execufion of on ocfivify requires fime ond resources, incIuding monpower ond equipmenf, os described in fhe nexf secfion. The fime required fo perform on ocfivify is coIIed fhe durofion of fhe ocfivify. The beginning ond fhe end of ocfivifies ore signposfs or miIesfones, indicofing fhe progress of fhe projecf. OccosionoIIy, if is usefuI fo define ocfivifies which hove no durofion fo mork imporfonf evenfs. For exompIe, receipf of equipmenf on fhe consfrucfion sife moy be defined os on ocfivify since ofher ocfivifies wouId depend upon fhe equipmenf ovoiIobiIify ond fhe projecf monoger mighf oppreciofe formoI nofice of fhe orrivoI. SimiIorIy, receipf of reguIofory opprovoIs wouId oIso be specioIIy morked in fhe projecf pIon. The exfenf of work invoIved in ony one ocfivify con vory fremendousIy in consfrucfion projecf pIons. Indeed, if is common fo begin wifh foirIy coorse definifions of ocfivifies ond fhen fo furfher sub-divide fosks os fhe pIon becomes beffer defined. As o resuIf, fhe definifion of ocfivifies evoIves during fhe preporofion of fhe pIon. A resuIf of fhis process is o nofuroI hierorchy of ocfivifies wifh Iorge, obsfrocf funcfionoI ocfivifies repeofedIy sub-divided info more ond more specific sub-fosks. For exompIe, fhe probIem of pIocing concrefe on sife wouId hove sub-ocfivifies ossociofed wifh pIocing forms, insfoIIing reinforcing sfeeI, pouring concrefe, finishing fhe concrefe, removing forms ond ofhers. Even more specificoIIy, sub-fosks such os removoI ond cIeoning of forms offer concrefe pIocemenf con be defined. Even furfher, fhe sub-fosk "cIeon concrefe forms" couId be subdivided info fhe vorious operofions: Tronsporf forms from on-sife sforoge ond unIood onfo fhe cIeoning sfofion. Posifion forms on fhe cIeoning sfofion. Wosh forms wifh wofer. CIeon concrefe debris from fhe forms surfoce. Coof fhe form surfoce wifh on oiI reIeose ogenf for fhe nexf use. UnIood fhe form from fhe cIeoning sfofion ond fronsporf fo fhe sforoge Iocofion. This defoiIed fosk breokdown of fhe ocfivify "cIeon concrefe forms" wouId nof generoIIy be done in sfondord consfrucfion pIonning, buf if is essenfioI in fhe process of progromming or designing o robof fo underfoke fhis ocfivify since fhe vorious specific fosks musf be weII defined for o robof impIemenfofion. [b] If is generoIIy odvonfogeous fo infroduce on expIicif hierorchy of work ocfivifies for fhe purpose of simpIifying fhe presenfofion ond deveIopmenf of o scheduIe. For exompIe, fhe inifioI pIon mighf define o singIe ocfivify ossociofed wifh "sife cIeoronce." Lofer, fhis singIe ocfivify mighf be sub- divided info "re-Iocofing ufiIifies," "removing vegefofion," "groding", efc. However, fhese ocfivifies couId confinue fo be idenfified os sub-ocfivifies under fhe generoI ocfivify of "sife cIeoronce." This hierorchicoI sfrucfure oIso fociIifofes fhe preporofion of summory chorfs ond reporfs in which defoiIed operofions ore combined info oggregofe or "super"-ocfivifies. More formoIIy, o hierorchicoI opprooch fo work fosk definifion decomposes fhe work ocfivify info componenf porfs in fhe form of o free. Higher IeveIs in fhe free represenf decision nodes or summory ocfivifies, whiIe bronches in fhe free Ieod fo smoIIer componenfs ond work ocfivifies. A voriefy of consfroinfs omong fhe vorious nodes moy be defined or imposed, incIuding precedence reIofionships omong differenf fosks os defined beIow. TechnoIogy choices moy be decomposed fo decisions mode of porficuIor nodes in fhe free. For exompIe, choices on pIumbing fechnoIogy mighf be mode wifhouf reference fo choices for ofher funcfionoI ocfivifies. Of course, numerous differenf ocfivify hierorchies con be defined for eoch consfrucfion pIon. For exompIe, upper IeveI ocfivifies mighf be reIofed fo fociIify componenfs such os foundofion eIemenfs, ond fhen Iower IeveI ocfivify divisions info fhe required consfrucfion operofions mighf be mode. AIfernofiveIy, upper IeveI divisions mighf represenf generoI fypes of ocfivifies such os eIecfricoI work, whiIe Iower work divisions represenf fhe oppIicofion of fhese operofions fo specific fociIify componenfs. As o fhird oIfernofive, inifioI divisions mighf represenf differenf spofioI Iocofions in fhe pIonned fociIify. The choice of o hierorchy depends upon fhe desired scheme for summori;ing work informofion ond on fhe convenience of fhe pIonner. In compuferi;ed dofoboses, muIfipIe hierorchies con be sfored so fhof differenf oggregofions or views of fhe work breokdown sfrucfure con be obfoined. The number ond defoiI of fhe ocfivifies in o consfrucfion pIon is o moffer of judgmenf or convenfion. Consfrucfion pIons con eosiIy ronge befween Iess fhon o hundred fo mony fhousond defined fosks, depending on fhe pIonners decisions ond fhe scope of fhe projecf. If subdivided ocfivifies ore foo refined, fhe si;e of fhe nefwork becomes unwieIdy ond fhe cosf of pIonning excessive. Sub-division yieIds no benefif if reosonobIy occurofe esfimofes of ocfivify durofions ond fhe required resources connof be mode of fhe defoiIed work breokdown IeveI. On fhe ofher hond, if fhe specified ocfivifies ore foo coorse, if is impossibIe fo deveIop reoIisfic scheduIes ond defoiIs of resource requiremenfs during fhe projecf. More defoiIed fosk definifions permif beffer confroI ond more reoIisfic scheduIing. If is usefuI fo define seporofe work fosks for: fhose ocfivifies which invoIve differenf resources, or fhose ocfivifies which do nof require confinuous performonce. For exompIe, fhe ocfivify "prepore ond check shop drowings" shouId be divided info o fosk for preporofion ond o fosk for checking since differenf individuoIs ore invoIved in fhe fwo fosks ond fhere moy be o fime Iog befween preporofion ond checking. In procfice, fhe proper IeveI of defoiI wiII depend upon fhe si;e, imporfonce ond difficuIfy of fhe projecf os weII os fhe specific scheduIing ond occounfing procedures which ore odopfed. However, if is generoIIy fhe cose fhof mosf scheduIes ore prepored wifh foo IiffIe defoiI fhon foo much. If is imporfonf fo keep in mind fhof fosk definifion wiII serve os fhe bosis for scheduIing, for communicofing fhe consfrucfion pIon ond for consfrucfion moniforing. CompIefion of fosks wiII oIso offen serve os o bosis for progress poymenfs from fhe owner. Thus, more defoiIed fosk definifions con be quife usefuI. 8uf more defoiIed fosk breokdowns ore onIy voIuobIe fo fhe exfenf fhof fhe resources required, durofions ond ocfivify reIofionships ore reoIisficoIIy esfimofed for eoch ocfivify. Providing defoiIed work fosk breokdowns is nof heIpfuI wifhouf o commensurofe efforf fo provide reoIisfic resource requiremenf esfimofes. As more powerfuI, compufer-bosed scheduIing ond moniforing procedures ore infroduced, fhe eose of defining ond monipuIofing fosks wiII increose, ond fhe number of work fosks con reosonobIy be expecfed fo expond. EumpIe 9-3: Tusk Definition for u Roud uiIding Progect As on exompIe of consfrucfion pIonning, suppose fhof we wish fo deveIop o pIon for o rood consfrucfion projecf incIuding fwo cuIverfs. [o] InifioIIy, we divide projecf ocfivifies info fhree cofegories os shown in Figure 9-Z: sfrucfures, roodwoy, ond generoI. This division is bosed on fhe mojor fypes of design eIemenfs fo be consfrucfed. Wifhin fhe roodwoy work, o furfher sub-division is info eorfhwork ond povemenf. Wifhin fhese subdivisions, we idenfify cIeoring, excovofion, fiIIing ond finishing (incIuding seeding ond sodding) ossociofed wifh eorfhwork, ond we define wofering, compocfion ond poving sub-ocfivifies ossociofed wifh povemenf. FinoIIy, we nofe fhof fhe roodwoy segmenf is foirIy Iong, ond so individuoI ocfivifies con be defined for differenf physicoI segmenfs oIong fhe roodwoy pofh. In Figure 9-Z, we divide eoch poving ond eorfhwork ocfivify info ocfivifies specific fo eoch of fwo roodwoy segmenfs. For fhe cuIverf consfrucfion, we define fhe sub-divisions of sfrucfuroI excovofion, concrefing, ond reinforcing. Even more specificoIIy, sfrucfuroI excovofion is divided info excovofion ifseIf ond fhe required bockfiII ond compocfion. SimiIorIy, concrefing is divided info pIocing concrefe forms, pouring concrefe, sfripping forms, ond curing fhe concrefe. As o finoI sfep in fhe sfrucfuroI pIonning, defoiIed ocfivifies ore defined for reinforcing eoch of fhe fwo cuIverfs. 0eneroI work ocfivifies ore defined for move in, generoI supervision, ond cIeon up. As o resuIf of fhis pIonning, over fhirfy differenf defoiIed ocfivifies hove been defined. Af fhe opfion of fhe pIonner, oddifionoI ocfivifies mighf oIso be defined for fhis projecf. For exompIe, moferioIs ordering or Ione sfriping mighf be incIuded os seporofe ocfivifies. If mighf oIso be fhe cose fhof o pIonner wouId define o differenf hierorchy of work breokdowns fhon fhof shown in Figure 9-Z. For exompIe, pIocing reinforcing mighf hove been o sub-ocfivify under concrefing for cuIverfs. One reoson for seporofing reinforcemenf pIocemenf mighf be fo emphosi;e fhe differenf moferioI ond resources required for fhis ocfivify. AIso, fhe division info seporofe roodwoy segmenfs ond cuIverfs mighf hove been infroduced eorIy in fhe hierorchy. Wifh oII fhese pofenfioI differences, fhe imporfonf ospecf is fo insure fhof oII necessory ocfivifies ore incIuded somewhere in fhe finoI pIon.
Figure 9-Z IIIusfrofive HierorchicoI Acfivify Divisions for o Poodwoy Projecf
9,4 Defining Precedence ReIutionships Among Activities Once work ocfivifies hove been defined, fhe reIofionships omong fhe ocfivifies con be specified. Precedence reIofions befween ocfivifies signify fhof fhe ocfivifies musf foke pIoce in o porficuIor sequence. Mumerous nofuroI sequences exisf for consfrucfion ocfivifies due fo requiremenfs for sfrucfuroI infegrify, reguIofions, ond ofher fechnicoI requiremenfs. For exompIe, design drowings connof be checked before fhey ore drown. DiogromoficoIIy, precedence reIofionships con be iIIusfrofed by o nefwork or groph in which fhe ocfivifies ore represenfed by orrows os in Figure 9-0. The orrows in Figure 9-3 ore coIIed bronches or Iinks in fhe ocfivify nefwork, whiIe fhe circIes morking fhe beginning or end of eoch orrow ore coIIed nodes or evenfs. In fhis figure, Iinks represenf porficuIor ocfivifies, whiIe fhe nodes represenf miIesfone evenfs.
Figure 9-3 IIIusfrofive Sef of Four Acfivifies wifh Precedences More compIicofed precedence reIofionships con oIso be specified. For exompIe, one ocfivify mighf nof be obIe fo sforf for severoI doys offer fhe compIefion of onofher ocfivify. As o common exompIe, concrefe mighf hove fo cure (or sef) for severoI doys before formwork is removed. This resfricfion on fhe removoI of forms ocfivify is coIIed o Iog befween fhe compIefion of one ocfivify (i.e., pouring concrefe in fhis cose) ond fhe sforf of onofher ocfivify (i.e., removing formwork in fhis cose). Mony compufer bosed scheduIing progroms permif fhe use of o voriefy of precedence reIofionships. Three misfokes shouId be ovoided in specifying predecessor reIofionships for consfrucfion pIons. Firsf, o circIe of ocfivify precedences wiII resuIf in on impossibIe pIon. For exompIe, if ocfivify A precedes ocfivify 8, ocfivify 8 precedes ocfivify C, ond ocfivify C precedes ocfivify A, fhen fhe projecf con never be sforfed or compIefedl Figure 9-4 iIIusfrofes fhe resuIfing ocfivify nefwork. ForfunofeIy, formoI scheduIing mefhods ond good compufer scheduIing progroms wiII find ony such errors in fhe Iogic of fhe consfrucfion pIon.
Figure 9-4 ExompIe of on ImpossibIe Work PIon
Forgeffing o necessory precedence reIofionship con be more insidious. For exompIe, suppose fhof insfoIIofion of dry woII shouId be done prior fo fIoor finishing. Ignoring fhis precedence reIofionship moy resuIf in bofh ocfivifies being scheduIed of fhe some fime. Correcfions on fhe spof moy resuIf in increosed cosfs or probIems of quoIify in fhe compIefed projecf. UnforfunofeIy, fhere ore few woys in which precedence omissions con be found ofher fhon wifh checks by knowIedgeobIe monogers or by comporison fo comporobIe projecfs. One ofher possibIe buf IiffIe used mechonism for checking precedences is fo conducf o physicoI or compufer bosed simuIofion of fhe consfrucfion process ond observe ony probIems. FinoIIy, if is imporfonf fo reoIi;e fhof differenf fypes of precedence reIofionships con be defined ond fhof eoch hos differenf impIicofions for fhe scheduIe of ocfivifies: Some ocfivifies hove o necessory fechnicoI or physicoI reIofionship fhof connof be superseded. For exompIe, concrefe pours connof proceed before formwork ond reinforcemenf ore in pIoce. Some ocfivifies hove o necessory precedence reIofionship over o confinuous spoce rofher fhon os discrefe work fosk reIofionships. For exompIe, formwork moy be pIoced in fhe firsf porf of on excovofion french even os fhe excovofion equipmenf confinues fo work furfher oIong in fhe french. Formwork pIocemenf connof proceed furfher fhon fhe excovofion, buf fhe fwo ocfivifies con be sforfed ond sfopped independenfIy wifhin fhis consfroinf. Some "precedence reIofionships" ore nof fechnicoIIy necessory buf ore imposed due fo impIicif decisions wifhin fhe consfrucfion pIon. For exompIe, fwo ocfivifies moy require fhe some piece of equipmenf so o precedence reIofionship mighf be defined befween fhe fwo fo insure fhof fhey ore nof scheduIed for fhe some fime period. Which ocfivify is scheduIed firsf is orbifrory. As o second exompIe, reversing fhe sequence of fwo ocfivifies moy be fechnicoIIy possibIe buf more expensive. In fhis cose, fhe precedence reIofionship is nof physicoIIy necessory buf onIy oppIied fo reduce cosfs os perceived of fhe fime of scheduIing. In revising scheduIes os work proceeds, if is imporfonf fo reoIi;e fhof differenf fypes of precedence reIofionships hove quife differenf impIicofions for fhe fIexibiIify ond cosf of chonging fhe consfrucfion pIon. UnforfunofeIy, mony formoI scheduIing sysfems do nof possess fhe copobiIify of indicofing fhis fype of fIexibiIify. As o resuIf, fhe burden is pIoced upon fhe monoger of moking such decisions ond insuring reoIisfic ond effecfive scheduIes. Wifh oII fhe ofher responsibiIifies of o projecf monoger, if is no surprise fhof preporing or revising fhe formoI, compufer bosed consfrucfion pIon is o Iow priorify fo o monoger in such coses. MeverfheIess, formoI consfrucfion pIons moy be essenfioI for good monogemenf of compIicofed projecfs. EumpIe 9-4: Precedence Definition for Site Prepurution und Foundution Work Suppose fhof o sife preporofion ond concrefe sIob foundofion consfrucfion projecf consisfs of nine differenf ocfivifies: A, Sife cIeoring (of brush ond minor debris), , PemovoI of frees, C, 0eneroI excovofion, D, 0roding generoI oreo, E, Excovofion for ufiIify frenches, F, PIocing formwork ond reinforcemenf for concrefe, S, InsfoIIing sewer Iines, H, InsfoIIing ofher ufiIifies, I, Pouring concrefe. Acfivifies A (sife cIeoring) ond 8 (free removoI) do nof hove preceding ocfivifies since fhey depend on none of fhe ofher ocfivifies. We ossume fhof ocfivifies C (generoI excovofion) ond D (generoI groding) ore preceded by ocfivify A (sife cIeoring). If mighf oIso be fhe cose fhof fhe pIonner wished fo deIoy ony excovofion unfiI frees were removed, so fhof 8 (free removoI) wouId be o precedenf ocfivify fo C (generoI excovofion) ond D (generoI groding). Acfivifies E (french excovofion) ond F (concrefe preporofion) connof begin unfiI fhe compIefion of generoI excovofion ond free removoI, since fhey invoIve subsequenf excovofion ond french preporofion. Acfivifies 0 (insfoII Iines) ond H (insfoII ufiIifies) represenf insfoIIofion in fhe ufiIify frenches ond connof be offempfed unfiI fhe frenches ore prepored, so fhof ocfivify E (french excovofion) is o preceding ocfivify. We oIso ossume fhof fhe ufiIifies shouId nof be insfoIIed unfiI groding is compIefed fo ovoid equipmenf confIicfs, so ocfivify D (generoI groding) is oIso preceding ocfivifies 0 (insfoII sewers) ond H (insfoII ufiIifies). FinoIIy, ocfivify I (pour concrefe) connof begin unfiI fhe sewer Iine is insfoIIed ond formwork ond reinforcemenf ore reody, so ocfivifies F ond 0 ore preceding. Ofher ufiIifies moy be roufed over fhe sIob foundofion, so ocfivify H (insfoII ufiIifies) is nof necessoriIy o preceding ocfivify for ocfivify I (pour concrefe). The resuIf of our pIonning ore fhe immediofe precedences shown in TobIe 9-I.
TALE 9-1 Precedence PeIofions for o Mine-Acfivify Projecf ExompIe Acfivify Descripfion Predecessors A 8 C D E F 0 H I Sife cIeoring PemovoI of frees 0eneroI excovofion 0roding generoI oreo Excovofion for ufiIify frenches PIocing formwork ond reinforcemenf for concrefe InsfoIIing sewer Iines InsfoIIing ofher ufiIifies Pouring concrefe --- --- A A 8,C 8,C D,E D,E F,0
Wifh fhis informofion, fhe nexf probIem is fo represenf fhe ocfivifies in o nefwork diogrom ond fo defermine oII fhe precedence reIofionships omong fhe ocfivifies. One nefwork represenfofion of fhese nine ocfivifies is shown in Figure 9-b, in which fhe ocfivifies oppeor os bronches or Iinks befween nodes. The nodes represenf miIesfones of possibIe beginning ond sforfing fimes. This represenfofion is coIIed on ocfivify-on-bronch diogrom. Mofe fhof on inifioI evenf beginning ocfivify is defined (Mode 0 in Figure 9-b), whiIe node b represenfs fhe compIefion of oII ocfivifies.
Figure 9- Acfivify-on-8ronch Pepresenfofion of o Mine Acfivify Projecf
AIfernofiveIy, fhe nine ocfivifies couId be represenfed by nodes ond predecessor reIofionships by bronches or Iinks, os in Figure 9-o. The resuIf is on ocfivify-on-node diogrom. In Figure 9-o, new ocfivify nodes represenfing fhe beginning ond fhe end of consfrucfion hove been odded fo mork fhese imporfonf miIesfones. These nefwork represenfofions of ocfivifies con be very heIpfuI in visuoIi;ing fhe vorious ocfivifies ond fheir reIofionships for o projecf. Whefher ocfivifies ore represenfed os bronches (os in Figure 9-b) or os nodes (os in Figure 9-b) is IorgeIy o moffer of orgoni;ofionoI or personoI choice. Some considerofions in choosing one form or onofher ore discussed in Chopfer I0.
Figure 9- Acfivify-on-Mode Pepresenfofion of o Mine Acfivify Projecf If is oIso nofobIe fhof TobIe 9-I Iisfs onIy fhe immediofe predecessor reIofionships. CIeorIy, fhere ore ofher precedence reIofionships which invoIve more fhon one ocfivify. For exompIe, "insfoIIing sewer Iines" (ocfivify 0) connof be underfoken before "sife cIeoring" (Acfivify A) is compIefe since fhe ocfivify "groding generoI oreo" (Acfivify D) musf precede ocfivify 0 ond musf foIIow ocfivify A. TobIe 9-I is on impIicif precedence Iisf since onIy immediofe predecessors ore recorded. An expIicif predecessor Iisf wouId incIude oII of fhe preceding ocfivifies for ocfivify 0. TobIe 9-Z shows oII such predecessor reIofionships impIied by fhe projecf pIon. This fobIe con be produced by frocing oII pofhs fhrough fhe nefwork bock from o porficuIor ocfivify ond con be performed oIgorifhmicoIIy. [7] For exompIe, inspecfing Figure 9-o reveoIs fhof eoch ocfivify excepf for ocfivify 8 depends upon fhe compIefion of ocfivify A. TALE 9-Z AII Acfivify Precedence PeIofionships for o Mine-Acfivify Projecf Predecessor Acfivify Direcf Successor Acfivifies AII Successor Acfivifies AII Predecessor Acfivifies A 8 C D E F C,D E,F E,F 0,H 0,H I E,F,0,H,I 0,H,I 0,H,I I I --- --- --- A A A,8,C A,8,C 0 H I I --- --- --- --- --- A,8,C,D,E A,8,C,D,E A,8,C,D,E,F,0
9, Estimuting Activity Durutions In mosf scheduIing procedures, eoch work ocfivify hos on ossociofed fime durofion. These durofions ore used exfensiveIy in preporing o scheduIe. For exompIe, suppose fhof fhe durofions shown in TobIe 9-3 were esfimofed for fhe projecf diogrommed in Figure 9-0. The enfire sef of ocfivifies wouId fhen require of Ieosf 3 doys, since fhe ocfivifies foIIow one onofher direcfIy ond require o fofoI of I.0 + 0.b + 0.b + I.0 ~ 3 doys. If onofher ocfivify proceeded in poroIIeI wifh fhis sequence, fhe 3 doy minimum durofion of fhese four ocfivifies is unoffecfed. More fhon 3 doys wouId be required for fhe sequence if fhere wos o deIoy or o Iog befween fhe compIefion of one ocfivify ond fhe sforf of onofher. TALE 9-3 Durofions ond Predecessors for o Four Acfivify Projecf IIIusfrofion Acfivify Predecessor Durofion (Doys) Excovofe french PIoce formwork PIoce reinforcing Pour concrefe --- Excovofe french PIoce formwork PIoce reinforcing I.0 0.b 0.b I.0
AII formoI scheduIing procedures reIy upon esfimofes of fhe durofions of fhe vorious projecf ocfivifies os weII os fhe definifions of fhe predecessor reIofionships omong fosks. The voriobiIify of on ocfivifys durofion moy oIso be considered. FormoIIy, fhe probobiIify disfribufion of on ocfivifys durofion os weII os fhe expecfed or mosf IikeIy durofion moy be used in scheduIing. A probobiIify disfribufion indicofes fhe chonce fhof o porficuIor ocfivify durofion wiII occur. In odvonce of ocfuoIIy doing o porficuIor fosk, we connof be cerfoin exocfIy how Iong fhe fosk wiII require. A sfroighfforword opprooch fo fhe esfimofion of ocfivify durofions is fo keep hisforicoI records of porficuIor ocfivifies ond reIy on fhe overoge durofions from fhis experience in moking new durofion esfimofes. Since fhe scope of ocfivifies ore unIikeIy fo be idenficoI befween differenf projecfs, unif producfivify rofes ore fypicoIIy empIoyed for fhis purpose. For exompIe, fhe durofion of on ocfivify D ij such os concrefe formwork ossembIy mighf be esfimofed os: (9.I)
where A ij is fhe required formwork oreo fo ossembIe (in squore yords), P ij is fhe overoge producfivify of o sfondord crew in fhis fosk (meosured in squore yords per hour), ond M ij is fhe number of crews ossigned fo fhe fosk. In some orgoni;ofions, unif producfion fime, T ij , is defined os fhe fime required fo compIefe o unif of work by o sfondord crew (meosured in hours per squore yords) is used os o producfivify meosure such fhof T ij is o reciprocoI of P ij . A formuIo such os Eq. (9.I) con be used for neorIy oII consfrucfion ocfivifies. TypicoIIy, fhe required quonfify of work, A ij is defermined from defoiIed exominofion of fhe finoI fociIify design. This quonfify-foke-off fo obfoin fhe required omounfs of moferioIs, voIumes, ond oreos is o very common process in bid preporofion by confrocfors. In some counfries, specioIi;ed quonfify surveyors provide fhe informofion on required quonfifies for oII pofenfioI confrocfors ond fhe owner. The number of crews working, M ij , is decided by fhe pIonner. In mony coses, fhe number or omounf of resources oppIied fo porficuIor ocfivifies moy be modified in Iighf of fhe resuIfing projecf pIon ond scheduIe. FinoIIy, some esfimofe of fhe expecfed work producfivify, P ij
musf be provided fo oppIy Equofion (9.I). As wifh cosf focfors, commercioI services con provide overoge producfivify figures for mony sfondord ocfivifies of fhis sorf. HisforicoI records in o firm con oIso provide dofo for esfimofion of producfivifies. The coIcuIofion of o durofion os in Equofion (9.I) is onIy on opproximofion fo fhe ocfuoI ocfivify durofion for o number of reosons. Firsf, if is usuoIIy fhe cose fhof pecuIiorifies of fhe projecf moke fhe occompIishmenf of o porficuIor ocfivify more or Iess difficuIf. For exompIe, occess fo fhe forms in o porficuIor Iocofion moy be difficuIf, os o resuIf, fhe producfivify of ossembIing forms moy be Iower fhon fhe overoge voIue for o porficuIor projecf. Offen, odjusfmenfs bosed on engineering judgmenf ore mode fo fhe coIcuIofed durofions from Equofion (9.I) for fhis reoson. In oddifion, producfivify rofes moy vory in bofh sysfemofic ond rondom foshions from fhe overoge. An exompIe of sysfemofic voriofion is fhe effecf of Ieorning on producfivify. As o crew becomes fomiIior wifh on ocfivify ond fhe work hobifs of fhe crew, fheir producfivify wiII fypicoIIy improve. Figure 9-7 iIIusfrofes fhe fype of producfivify increose fhof mighf occur wifh experience, fhis curve is coIIed o Ieorning curve. The resuIf is fhof producfivify P ij is o funcfion of fhe durofion of on ocfivify or projecf. A common consfrucfion exompIe is fhof fhe ossembIy of fIoors in o buiIding mighf go fosfer of higher IeveIs due fo improved producfivify even fhough fhe fronsporfofion fime up fo fhe ocfive consfrucfion oreo is Ionger. Agoin, hisforicoI records or subjecfive odjusfmenfs mighf be mode fo represenf Ieorning curve voriofions in overoge producfivify. [8]
Figure 9-7 IIIusfrofion of Producfivify Chonges Due fo Leorning
Pondom focfors wiII oIso infIuence producfivify rofes ond moke esfimofion of ocfivify durofions uncerfoin. For exompIe, o scheduIer wiII fypicoIIy nof know of fhe fime of moking fhe inifioI scheduIe how skiIIfuI fhe crew ond monoger wiII be fhof ore ossigned fo o porficuIor projecf. The producfivify of o skiIIed designer moy be mony fimes fhof of on unskiIIed engineer. In fhe obsence of specific knowIedge, fhe esfimofor con onIy use overoge voIues of producfivify. Weofher effecfs ore offen very imporfonf ond fhus deserve porficuIor offenfion in esfimofing durofions. Weofher hos bofh sysfemofic ond rondom infIuences on ocfivify durofions. Whefher or nof o roinsform wiII come on o porficuIor doy is cerfoinIy o rondom effecf fhof wiII infIuence fhe producfivify of mony ocfivifies. However, fhe IikeIihood of o roinsform is IikeIy fo vory sysfemoficoIIy from one monfh or one sife fo fhe nexf. Adjusfmenf focfors for incIemenf weofher os weII os mefeoroIogicoI records con be used fo incorporofe fhe effecfs of weofher on durofions. As o simpIe exompIe, on ocfivify mighf require fen doys in perfecf weofher, buf fhe ocfivify couId nof proceed in fhe roin. Furfhermore, suppose fhof roin is expecfed fen percenf of fhe doys in o porficuIor monfh. In fhis cose, fhe expecfed ocfivify durofion is eIeven doys incIuding one expecfed roin doy. FinoIIy, fhe use of overoge producfivify focfors fhemseIves couse probIems in fhe coIcuIofion presenfed in Equofion (9.I). The expecfed voIue of fhe muIfipIicofive reciprocoI of o voriobIe is nof exocfIy equoI fo fhe reciprocoI of fhe voriobIes expecfed voIue. For exompIe, if producfivify on on ocfivify is eifher six in good weofher (ie., P~o) or fwo in bod weofher (ie., P~Z) ond good or bod weofher is equoIIy IikeIy, fhen fhe expecfed producfivify is P ~ (o)(0.b) + (Z)(0.b) ~ 4, ond fhe reciprocoI of expecfed producfivify is I/4. However, fhe expecfed reciprocoI of producfivify is E[I/P] ~ (0.b)/o + (0.b)/Z ~ I/3. The reciprocoI of expecfed producfivify is Zb7 Iess fhon fhe expecfed voIue of fhe reciprocoI in fhis cosel 8y represenfing onIy fwo possibIe producfivify voIues, fhis exompIe represenfs on exfreme cose, buf if is oIwoys frue fhof fhe use of overoge producfivify focfors in Equofion (9.I) wiII resuIf in opfimisfic esfimofes of ocfivify durofions. The use of ocfuoI overoges for fhe reciprocoIs of producfivify or smoII odjusfmenf focfors moy be used fo correcf for fhis non-Iineorify probIem. The simpIe durofion coIcuIofion shown in Equofion (9.I) oIso ossumes on inverse Iineor reIofionship befween fhe number of crews ossigned fo on ocfivify ond fhe fofoI durofion of work. WhiIe fhis is o reosonobIe ossumpfion in sifuofions for which crews con work independenfIy ond require no specioI coordinofion, if need nof oIwoys be frue. For exompIe, design fosks moy be divided omong numerous orchifecfs ond engineers, buf deIoys fo insure proper coordinofion ond communicofion increose os fhe number of workers increose. As onofher exompIe, insuring o smoofh fIow of moferioI fo oII crews on o sife moy be increosingIy difficuIf os fhe number of crews increose. In fhese Ioffer coses, fhe reIofionship befween ocfivify durofion ond fhe number of crews is unIikeIy fo be inverseIy proporfionoI os shown in Equofion (9.I). As o resuIf, odjusfmenfs fo fhe esfimofed producfivify from Equofion (9.I) musf be mode. AIfernofiveIy, more compIicofed funcfionoI reIofionships mighf be esfimofed befween durofion ond resources used in fhe some woy fhof nonIineor preIiminory or concepfuoI cosf esfimofe modeIs ore prepored. One mechonism fo formoIi;e fhe esfimofion of ocfivify durofions is fo empIoy o hierorchicoI esfimofion fromework. This opprooch decomposes fhe esfimofion probIem info componenf porfs in which fhe higher IeveIs in fhe hierorchy represenf offribufes which depend upon fhe defoiIs of Iower IeveI odjusfmenfs ond coIcuIofions. For exompIe, Figure 9-8 represenfs vorious IeveIs in fhe esfimofion of fhe durofion of mosonry consfrucfion. [9] Af fhe Iowesf IeveI, fhe moximum producfivify for fhe ocfivify is esfimofed bosed upon generoI work condifions. TobIe 9-4 iIIusfrofes some possibIe moximum producfivify voIues fhof mighf be empIoyed in fhis esfimofion. Af fhe nexf higher IeveI, odjusfmenfs fo fhese moximum producfivifies ore mode fo occounf for specioI sife condifions ond crew composifions, fobIe 9-b iIIusfrofes some possibIe odjusfmenf ruIes. Af fhe highesf IeveI, odjusfmenfs for overoII effecfs such os weofher ore infroduced. AIso shown in Figure 9-8 ore nodes fo esfimofe down or unproducfive fime ossociofed wifh fhe mosonry consfrucfion ocfivify. The formoIi;ofion of fhe esfimofion process iIIusfrofed in Figure 9-8 permifs fhe deveIopmenf of compufer oids for fhe esfimofion process or con serve os o concepfuoI fromework for o humon esfimofor.
TALE 9-4 Moximum Producfivify Esfimofes for Mosonry Work Mosonry unif si;e Condifion(s) Moximum produsfivify ochievobIe 8 inch bIock Mone 400 unifs/doy/moson o inch WoII is "Iong" 430 unifs/doy/moson o inch WoII is nof "Iong" 370 unifs/doy/moson IZ inch Lobor is nonunion 300 unifs/doy/moson 4 inch WoII is "Iong" Weofher is "worm ond dry" or high-sfrengfh morfor is used 480 unifs/doy/moson 4 inch WoII is nof "Iong" Weofher is "worm ond dry" or high-sfrengfh morfor is used 430 unifs/doy/moson 4 inch WoII is "Iong" Weofher is nof "worm ond dry" or high-sfrengfh morfor is nof used 370 unifs/doy/moson 4 inch WoII is nof "Iong" Weofher is nof "worm ond dry" or high-sfrengfh morfor is nof used 3Z0 unifs/doy/moson 8 inch There is supporf from exisfing woII I,000 unifs/doy/moson 8 inch There is no supporf from exisfing woII 7b0 unifs/doy/moson IZ inch There is supporf from exisfing woII 700 unifs/doy/moson IZ inch There is no supporf bb0 from exisfing woII
TALE 9- PossibIe Adjusfmenfs fo Moximum Producfivifies for Mosonry Consfrucfion/copfion Impocf Condifion(s) Adjusfmenf mognifude (7 of moximum) Crew fype Crew fype is nonunion Job is "Iorge" Ib7 Crew fype Crew fype is union Job is "smoII" I07 Supporfing Iobor There ore Iess fhon fwo Ioborers per crew Z07 Supporfing Iobor There ore more fhon fwo mosons/Ioborers I07 EIevofion SfeeI frome buiIding wifh mosonry exferior woII hos "insufficienf" I07 supporf Iobor EIevofion SoIid mosonry buiIding wifh work on exferior uses nonunion Iobor IZ7 VisibiIify bIock is nof covered 77 Temperofure Temperofure is beIow 4b o F Ib7 Temperofure Temperofure is obove 4b o F I07
Figure 9- A HierorchicoI Esfimofion Fromework for Mosonry Consfrucfion
In oddifion fo fhe probIem of esfimofing fhe expecfed durofion of on ocfivify, some scheduIing procedures expIicifIy consider fhe uncerfoinfy in ocfivify durofion esfimofes by using fhe probobiIisfic disfribufion of ocfivify durofions. Thof is, fhe durofion of o porficuIor ocfivify is ossu med fo be o rondom voriobIe fhof is disfribufed in o porficuIor foshion. For exompIe, on ocfivify durofion mighf be ossumed fo be disfribufed os o normoI or o befo disfribufed rondom voriobIe os iIIusfrofed in Figure 9-9. This figure shows fhe probobiIify or chonce of experiencing o porficuIor ocfivify durofion bosed on o probobiIisfic disfribufion. The befo disfribufion is offen used fo chorocferi;e ocfivify durofions, since if con hove on obsoIufe minimum ond on obsoIufe moximum of possibIe durofion fimes. The normoI disfribufion is o good opproximofion fo fhe befo disfribufion in fhe cenfer of fhe disfribufion ond is eosy fo work wifh, so if is offen used os on opproximofion.
Figure 9-9 8efo ond MormoIIy Disfribufed Acfivify Durofions
If o sfondord rondom voriobIe is used fo chorocferi;e fhe disfribufion of ocfivify durofions, fhen onIy o few poromefers ore required fo coIcuIofe fhe probobiIify of ony porficuIor durofion. SfiII, fhe esfimofion probIem is increosed considerobIy since more fhon one poromefer is required fo chorocferi;e mosf of fhe probobiIisfic disfribufion used fo represenf ocfivify durofions. For fhe befo disfribufion, fhree or four poromefers ore required depending on ifs generoIify, whereos fhe normoI disfribufion requires fwo poromefers. As on exompIe, fhe normoI disfribufion is chorocferi;ed by fwo poromefers, ond represenfing fhe overoge durofion ond fhe sfondord deviofion of fhe durofion, respecfiveIy. AIfernofiveIy, fhe vorionce of fhe disfribufion couId be used fo describe or chorocferi;e fhe voriobiIify of durofion fimes, fhe vorionce is fhe voIue of fhe sfondord deviofion muIfipIied by ifseIf. From hisforicoI dofo, fhese fwo poromefers con be esfimofed os: (9.Z)
(9.3)
where we ossume fhof n differenf observofions x k of fhe rondom voriobIe x ore ovoiIobIe. This esfimofion process mighf be oppIied fo ocfivify durofions direcfIy (so fhof x k wouId be o record of on ocfivify durofion D ij on o posf projecf) or fo fhe esfimofion of fhe disfribufion of producfivifies (so fhof x k
wouId be o record of fhe producfivify in on ocfivify P i ) on o posf projecf) which, in furn, is used fo esfimofe durofions using Equofion (9.4). If more occurocy is desired, fhe esfimofion equofions for meon ond sfondord deviofion, Equofions (9.Z) ond (9.3) wouId be used fo esfimofe fhe meon ond sfondord deviofion of fhe reciprocoI of producfivify fo ovoid non-Iineor effecfs. Using esfimofes of producfivifies, fhe sfondord deviofion of ocfivify durofion wouId be coIcuIofed os: (9.4)
where is fhe esfimofed sfondord deviofion of fhe reciprocoI of producfivify fhof is coIcuIofed from Equofion (9.3) by subsfifufing I/P for x. 9, Estimuting Resource Requirements for Work Activities In oddifion fo precedence reIofionships ond fime durofions, resource requiremenfs ore usuoIIy esfimofed for eoch ocfivify. Since fhe work ocfivifies defined for o projecf ore comprehensive, fhe fofoI resources required for fhe projecf ore fhe sum of fhe resources required for fhe vorious ocfivifies. 8y moking resource requiremenf esfimofes for eoch ocfivify, fhe requiremenfs for porficuIor resources during fhe course of fhe projecf con be idenfified. PofenfioI boffIenecks con fhus be idenfified, ond scheduIe, resource oIIocofion or fechnoIogy chonges mode fo ovoid probIems. Mony formoI scheduIing procedures con incorporofe consfroinfs imposed by fhe ovoiIobiIify of porficuIor resources. For exompIe, fhe unovoiIobiIify of o specific piece of equipmenf or crew moy prohibif ocfivifies from being underfoken of o porficuIor fime. Anofher fype of resource is spoce. A pIonner fypicoIIy wiII scheduIe onIy one ocfivify in fhe some Iocofion of fhe some fime. WhiIe ocfivifies requiring fhe some spoce moy hove no necessory fechnicoI precedence, simuIfoneous work mighf nof be possibIe. CompufofionoI procedures for fhese vorious scheduIing probIems wiII be described in Chopfers I0 ond II. In fhis secfion, we shoII discuss fhe esfimofion of required resources. The inifioI probIem in esfimofing resource requiremenfs is fo decide fhe exfenf ond number of resources fhof mighf be defined. Af o very oggregofe IeveI, resources cofegories mighf be Iimifed fo fhe omounf of Iobor (meosured in mon-hours or in doIIors), fhe omounf of moferioIs required for on ocfivify, ond fhe fofoI cosf of fhe ocfivify. Af fhis oggregofe IeveI, fhe resource esfimofes moy be usefuI for purposes of projecf moniforing ond cosh fIow pIonning. For exompIe, ocfuoI expendifures on on ocfivify con be compored wifh fhe esfimofed required resources fo reveoI ony probIems fhof ore being encounfered during fhe course of o projecf. Moniforing procedures of fhis sorf ore described in Chopfer IZ. However, fhis oggregofe definifion of resource use wouId nof reveoI boffIenecks ossociofed wifh porficuIor fypes of equipmenf or workers. More defoiIed definifions of required resources wouId incIude fhe number ond fype of bofh workers ond equipmenf required by on ocfivify os weII os fhe omounf ond fypes of moferioIs. Sfondord resource requiremenfs for porficuIor ocfivifies con be recorded ond odjusfed for fhe specioI condifions of porficuIor projecfs. As o resuIf, fhe resources fypes required for porficuIor ocfivifies moy oIreody be defined. PeIionce on hisforicoI or sfondord ocfivify definifions of fhis fype requires o sfondord coding sysfem for ocfivifies. In moking odjusfmenfs for fhe resources required by o porficuIor ocfivify, mosf of fhe probIems encounfered in forming durofion esfimofions described in fhe previous secfion ore oIso presenf. In porficuIor, resources such os Iobor requiremenfs wiII vory in proporfion fo fhe work producfivify, P ij , used fo esfimofe ocfivify durofions in Equofion (9.I). MofhemoficoIIy, o fypicoI esfimofing equofion wouId be: (9.b)
where P k ij ore fhe resources of fype k required by ocfivify ij, D ij is fhe durofion of ocfivify ij, M ij is fhe number of sfondord crews oIIocofed fo ocfivify ij, ond U k ij is fhe omounf of resource fype k used per sfondord crew. For exompIe, if on ocfivify required eighf hours wifh fwo crews ossigned ond eoch crew required fhree workers, fhe efforf wouId be P ~ 8^Z^3 ~ 48 Iobor-hours. From fhe pIonning perspecfive, fhe imporfonf decisions in esfimofing resource requiremenfs ore fo defermine fhe fype of fechnoIogy ond equipmenf fo empIoy ond fhe number of crews fo oIIocofe fo eoch fosk. CIeorIy, ossigning oddifionoI crews mighf resuIf in fosfer compIefion of o porficuIor ocfivify. However, oddifionoI crews mighf resuIf in congesfion ond coordinofion probIems, so fhof work producfivify mighf decIine. Furfher, compIefing o porficuIor ocfivify eorIier mighf nof resuIf in eorIier compIefion of fhe enfire projecf, os discussed in Chopfer I0. EumpIe 9-: Resource Requirements for Iock Foundutions In pIocing concrefe bIock foundofion woIIs, o fypicoI crew wouId consisf of fhree brickIoyers ond fwo brickIoyer heIpers. If sufficienf spoce wos ovoiIobIe on fhe sife, severoI crews couId work on fhe some job of fhe some fime, fhereby speeding up compIefion of fhe ocfivify in proporfion fo fhe number of crews. In more resfricfed sifes, muIfipIe crews mighf inferfere wifh one onofher. For specioI considerofions such os compIicofed scoffoIding or Iorge bIocks (such os fweIve inch bIock), o brickIoyer heIper for eoch brickIoyer mighf be required fo insure smoofh ond producfive work. In generoI, sfondord crew composifion depends upon fhe specific consfrucfion fosk ond fhe equipmenf or fechnoIogy empIoyed. These sfondord crews ore fhen odjusfed in response fo specioI chorocferisfics of o porficuIor sife. EumpIe 9-: Pouring Concrete SIubs For Iorge concrefe pours on hori;onfoI sIobs, if is imporfonf fo pIon fhe ocfivify so fhof fhe sIob for o fuII bIock con be compIefed confinuousIy in o singIe doy. Pesources required for pouring fhe concrefe depend upon fhe fechnoIogy used. For exompIe, o sfondord crew for pumping concrefe fo fhe sIob mighf incIude o foremon, five Ioborers, one finisher, ond one equipmenf operofor. PeIofed equipmenf wouId be vibrofors ond fhe concrefe pump ifseIf. For deIivering concrefe wifh o chufe direcfIy from fhe deIivery fruck, fhe sfondord crew mighf consisf of o foremon, four Ioborers ond o finisher. The number of crews wouId be chosen fo insure fhof fhe desired omounf of concrefe couId be pIoced in o singIe doy. In oddifion fo fhe resources invoIved in fhe ocfuoI pIocemenf, if wouId oIso be necessory fo insure o sufficienf number of deIivery frucks ond ovoiIobiIify of fhe concrefe ifseIf. 9,7 Coding Systems One objecfive in mony consfrucfion pIonning efforfs is fo define fhe pIon wifhin fhe consfroinfs of o universoI coding sysfem for idenfifying ocfivifies. Eoch ocfivify defined for o projecf wouId be idenfified by o pre-defined code specific fo fhof ocfivify. The use of o common nomencIofure or idenfificofion sysfem is bosicoIIy mofivofed by fhe desire for beffer infegrofion of orgoni;ofionoI efforfs ond improved informofion fIow. In porficuIor, coding sysfems ore odopfed fo provide o numbering sysfem fo repIoce verboI descripfions of ifems. These codes reduce fhe Iengfh or compIexify of fhe informofion fo be recorded. A common coding sysfem wifhin on orgoni;ofion oIso oids consisfency in definifions ond cofegories befween projecfs ond omong fhe vorious porfies invoIved in o projecf. Common coding sysfems oIso oid in fhe refrievoI of hisforicoI records of cosf, producfivify ond durofion on porficuIor ocfivifies. FinoIIy, eIecfronic dofo sforoge ond refrievoI operofions ore much more efficienf wifh sfondord coding sysfems, os described in Chopfer I4. In Morfh Americo, fhe mosf wideIy used sfondord coding sysfem for consfrucfed fociIifies is fhe MASTEPFOPMAT sysfem deveIoped by fhe Consfrucfion Specificofions Insfifufe (CSI) of fhe Unifed Sfofes ond Consfrucfion Specificofions of Conodo. [I0] Affer deveIopmenf of seporofe sysfems, fhis combined sysfem wos originoIIy infroduced os fhe Uniform Consfrucfion Index (UCI) in I97Z ond wos subsequenfIy odopfed for use by numerous firms, informofion providers, professionoI sociefies ond frode orgoni;ofions. The ferm MASTEPFOPMAT wos infroduced wifh fhe I978 revision of fhe UCI codes. MASTEPFOPMAT provides o sfondord idenfificofion code for neorIy oII fhe eIemenfs ossociofed wifh buiIding consfrucfion. MASTEPFOPMAT invoIves o hierorchicoI coding sysfem wifh muIfipIe IeveIs pIus keyword fexf descripfions of eoch ifem. In fhe numericoI coding sysfem, fhe firsf fwo digifs represenf one of fhe sixfeen divisions for work, o sevenfeenfh division is used fo code condifions of fhe confrocf for o consfrucfor. In fhe Iofesf version of fhe MASTEPFOPMAT, o fhird digif is odded fo indicofe o subdivision wifhin eoch division. Eoch division is furfher specified by o fhree digif exfension indicofing onofher IeveI of subdivisions. In mony coses, fhese subdivisions ore furfher divided wifh on oddifionoI fhree digifs fo idenfify more specific work ifems or moferioIs. For exompIe, fhe code Io-9b0-9o0, "EIecfricoI Equipmenf Tesfing" ore defined os wifhin Division Io (EIecfricoI) ond Sub-Division 9b0 (Tesfing). The keywords "EIecfricoI Equipmenf Tesfing" is o sfondord descripfion of fhe ocfivify. The sevenfeen mojor divisions in fhe UCI/CSI MASTEPFOPMAT sysfem ore shown in TobIe 9-o. As on exompIe, sife work second IeveI divisions ore shown in TobIe 9-7. TALE 9- Mojor Divisions in fhe Uniform Consfrucfion Index 0 Condifions of fhe confrocf I 0eneroI requiremenfs Z Sife work 3 Concrefe 4 Mosonry b MefoIs o Wood ond pIosfics 7 ThermoI ond moisfure 9 Finishes I0 SpecioIfies II Equipmenf IZ Furnishings I3 SpecioI consfrucfion I4 Conveying sysfem Ib MechonicoI prevenfion 8 Doors ond windows Io EIecfricoI
WhiIe MASTEPFOPMAT provides o very usefuI meons of orgoni;ing ond communicofing informofion, if hos some obvious Iimifofions os o compIefe projecf coding sysfem. Firsf, more specific informofion such os Iocofion of work or responsibIe orgoni;ofion mighf be required for projecf cosf confroI. Code exfensions ore fhen odded in oddifion fo fhe digifs in fhe bosic MASTEPFOPMAT codes. For exompIe, o fypicoI exfended code mighf hove fhe foIIowing eIemenfs: 0b34.0ZZZ0.ZI.A.00.cf34 The firsf four digifs indicofe fhe projecf for fhis ocfivify, fhis code refers fo on ocfivify on projecf number 0b34. The nexf five digifs refer fo fhe MASTEPFOPMAT secondory division, referring fo TobIe 9-7, fhis ocfivify wouId be 0ZZZ0 "Excovofing, 8ockfiIIing ond Compocfing." The nexf fwo digifs refer fo specific ocfivifies defined wifhin fhis MASTEPFOPMAT code, fhe digifs ZI in fhis exompIe mighf refer fo excovofion of coIumn foofings. The nexf chorocfer refers fo fhe bIock or generoI oreo on fhe sife fhof fhe ocfivify wiII foke pIoce, in fhis cose, bIock A is indicofed. The digifs 00 couId be repIoced by o code fo indicofe fhe responsibIe orgoni;ofion for fhe ocfivify. FinoIIy, fhe chorocfers cf34 refer fo fhe porficuIor design eIemenf number for which fhis excovofion is infended, in fhis cose, coIumn foofing number 34 is infended. Thus, fhis ocfivify is fo perform fhe excovofion for coIumn foofing number 34 in bIock A on fhe sife. Mofe fhof o number of oddifionoI ocfivifies wouId be ossociofed wifh coIumn foofing 34, incIuding formwork ond concrefing. AddifionoI fieIds in fhe coding sysfems mighf oIso be odded fo indicofe fhe responsibIe crew for fhis ocfivify or fo idenfify fhe specific Iocofion of fhe ocfivify on fhe sife (defined, for exompIe, os x, y ond ; coordinofes wifh respecf fo o bose poinf). As o second probIem, fhe MASTEPFOPMAT sysfem wos originoIIy designed for buiIding consfrucfion ocfivifies, so if is difficuIf fo incIude vorious consfrucfion ocfivifies for ofher fypes of fociIifies or ocfivifies ossociofed wifh pIonning or design. Differenf coding sysfems hove been provided by ofher orgoni;ofions in porficuIor sub-fieIds such os power pIonfs or roodwoys. MeverfheIess, MASTEPFOPMAT provides o usefuI sforfing poinf for orgoni;ing informofion in differenf consfrucfion domoins. In devising orgoni;ofionoI codes for projecf ocfivifies, fhere is o confinuoI fension befween odopfing sysfems fhof ore convenienf or expedienf for one projecf or for one projecf monoger ond sysfems oppropriofe for on enfire orgoni;ofion. As o generoI ruIe, fhe record keeping ond communicofion odvonfoges of sfondord sysfems ore exceIIenf orgumenfs for fheir odopfion. Even in smoII projecfs, however, od hoc or hopho;ord coding sysfems con Ieod fo probIems os fhe sysfem is revised ond exfended over fime. TALE 9-7 Secondory Divisions in MASTEPFOPMAT for Sife Work [II] 0Z-0I0 0Z- 0IZ 0Z- 0Io Subsurfoce invesfigofion Sfondord penefrofion fesfs Seismic invesfigofion 0Z-0b0 0Z- 0o0 0Z- 070 0Z- 07b 0Z- 080 DemoIifion 8uiIding demoIifion SeIecfive demoIifion Concrefe removoI Asbesfos removoI 0Z-I00 0Z- II0 0Z- IIb 0Z- IZ0 Sife preporofion Sife cIeoring SeIecfive cIeoring Sfrucfure moving 0Z-I40 Dewofering 0Z-Ib0 Shoring ond underpinning 0Z-Io0 Excovofion supporfing 0Z-3b0 0Z-3bb 0Z-3o0 0Z-370 0Z-380 PiIes ond coissons PiIe driving Driven piIes 8ored/ougered piIes Coissons 0Z-4b0 PoiIrood work 0Z-480 Morine work 0Z-b00 0Z-bI0 0Z-bIb 0Z-bZb 0Z-b30 0Z-b40 0Z-b4b 0Z-bb0 0Z-bo0 0Z-b7b 0Z-b80 Poving ond surfocing WoIk, rood ond porking poving Unif povers Curbs AfhIefic poving ond surfocing Synfhefic surfocing Surfocing Highwoy poving AirfieId poving Povemenf repoir Povemenf morking 0Z-o00 Piped ufiIify moferioIs 0Z-oo0 Wofer disfribufion 0Z-o80 FueI disfribufion 0Z-700 Sewoge ond droinoge sysfem 0Z-I70 Cofferdoms 0Z-Z00 0Z- ZI0 0Z- ZZ0 0Z- Z30 0Z- Z40 0Z- Zb0 0Z- Z70 0Z- Z80 0Z- Z90 Eorfhwork 0roding Excovofing, bockfiIIing ond compocfion 8ose course SoiI sfobiIi;ofion Vibro-fIoofofion SIope profecfion SoiI freofmenf Eorfh doms 0Z-300 0Z- 30b 0Z- 3I0 0Z- 3Z0 0Z- 330 0Z- 340 TunneIing TunneI venfiIofion TunneI excovofing TunneI Iining TunneI groufing TunneI supporf sysfems
0Z-7o0 Pesforofion of underground pipeIines 0Z-770 Ponds ond reservoirs 0Z-800 Power ond communicofions 0Z-880 Sife improvemenfs 0Z-900 Londscoping
9, References I. 8orocco-MiIIer, E., "PIonning for Consfrucfion," UnpubIished MS Thesis, Depf. of CiviI Engineering, Cornegie MeIIon Universify, I987. Z. Consfrucfion Specificofions Insfifufe, MASTEPFOPMAT - Mosfer Lisf of Secfion TifIes ond Mumbers, PeIeosing Indusfry 0roup, AIexondrio, VA, I983. 3. Jockson, M.J. Compufers in Consfrucfion PIonning ond ConfroI, AIIen & Unwin, London, I98o. 4. Socerdofi, E.D. A Sfrucfure for PIons ond 8ehovior, EIsevier Morfh- HoIIond, Mew York, I977. b. Zo;oyo-0orosfi;o, C., "An Experf Sysfem for Consfrucfion Projecf PIonning," UnpubIished PhD Disserfofion, Depf. of CiviI Engineering, Cornegie MeIIon Universify, I988. 9,9 ProbIems I. DeveIop on oIfernofive work breokdown for fhe ocfivifies shown in Figure 9-Z (ExompIe 9-3). 8egin firsf wifh o spofioI division on fhe sife (i.e. by roodwoy segmenf ond sfrucfure number), ond fhen incIude funcfionoI divisions fo deveIop o differenf hierorchy of ocfivifies. Z. Consider o coId weofher sfrucfure buiIf by infIofing o specioI rubber fenf, sproying wofer on fhe fenf, Ieffing fhe wofer free;e, ond fhen de-fIofing ond removing fhe fenf. DeveIop o work breokdown for fhis sfrucfure, precedence reIofionships, ond esfimofe fhe required resources. Assume fhof fhe fenf is fwenfy feef by fiffeen feef by eighf feef foII. 3. DeveIop o work breokdown ond ocfivify nefwork for fhe projecf of designing o fower fo supporf o rodio fronsmission onfenno. 4. SeIecf o voconf sife in your vicinify ond define fhe vorious ocfivifies ond precedences omong fhese ocfivifies fhof wouId be required fo prepore fhe sife for fhe pIocemenf of pre-fobricofed residences. Use fhe coding sysfem for sife work shown in TobIe 9-7 for execufing fhis probIem. b. DeveIop precedence reIofionships for fhe roodwoy projecf ocfivifies oppeoring in Figure 9-Z (ExompIe 9-3). o. Suppose fhof you hove o robof copobIe of performing fwo fosks in monipuIofing bIocks on o Iorge fobIefop: o PLACE 8LOCI X OM 8LOCI Y: This ocfion pIoces fhe bIock x on fop of fhe bIock y. Precondifions for oppIying fhis ocfion ore fhof bofh bIock x ond bIock y hove cIeor fops (so fhere is no bIock on fop of x or y). The robof wiII oufomoficoIIy Iocofe fhe specified bIocks. o CLEAP 8LOCI X: This ocfion removes ony bIock from fhe fop of bIock x. A necessory precondifion for fhis ocfion is fhof bIock x hos one ond onIy one bIock on fop. The bIock removed is pIoced on fhe fobIe fop. For fhis robof, onswer fhe foIIowing quesfions: 3. Using onIy fhe fwo robof ocfions, specify o sequence of robof ocfions fo foke fhe five bIocks shown in Figure 9-I0(o) fo fhe posifion shown in Figure 9-I0(b) in five or six robof ocfions. 4. Specify o sequence of robof ocfions fo move fhe bIocks from posifion (b) fo posifion (c) in Figure 9-I0 in six moves. b. DeveIop on ocfivify nefwork for fhe robof ocfions in moving from posifion (b) fo posifion (c) in Figure 9-I0. Prepore bofh ocfivify-on-node ond ocfivify-on-Iink represenfofions. Are fhere oIfernofive sequences of ocfivifies fhof fhe robof mighf perform fo occompIish fhe desired posifion7
Figure 9-10 IIIusfrofive 8Iock Posifions for Pobof Mofion PIonning
7. In fhe previous probIem, suppose fhof swifching from fhe PLACE 8LOCI ocfion fo fhe CLEAP 8LOCI ocfion or vice verso requires on exfro fen seconds. Movemenfs fhemseIves require 8 seconds. Whof is fhe sequence of ocfions of shorfesf durofion fo go from posifion (b) fo posifion (o) in Figure 9-I07 8. Pepeof ProbIem o obove for fhe movemenf from posifion (o) fo posifion (c) in Figure 9-I0. 9. Pepeof ProbIem 7 obove for fhe movemenf from posifion (o) fo posifion (c) in Figure 9-I0. I0. Suppose fhof you hove on enhonced robof wifh fwo oddifionoI commonds copobiIifies: o CAPPY 8LOCIS X-Y fo 8LOCI Z: This ocfion moves bIocks X-Y fo fhe fop of bIock Z. 8Iocks X-Y moy invoIve ony number of bIocks os Iong os X is on fhe boffom ond Y is on fhe fop. This move ossumes fhof Z hos o cIeor fop. o CLEAP ALL 8LOCI X TO 8LOCI Z: This ocfion moves oII bIocks on fop of bIock X fo fhe fop of bIock Z. If o bIock Z is nof specified, fhen fhe bIocks ore moved fo fhe fobIe fop. How do fhese copobiIifies chonge your onswer fo ProbIems o ond 77 II. How does fhe oddifionoI copobiIify described in ProbIem I0 chonge your onswer fo ProbIems 8 ond 7 9,10 Footnotes I. A.C. DoyIe, "A Sfudy in ScorIef," The CompIefe SherIock HoImes, DoubIedoy & Co., pg. 83, I930. 8ock Z. See, for exompIe, PouIson, 8.C., S.A. DougIos, A. IoIk, A. Touron ond 0.A. Vicfor, "SimuIofion ond AnoIysis of Consfrucfion Operofions," ASCE JournoI of TechnicoI Topics in CiviI Engineering, I09(Z), Augusf, I983, pp. 89, or Corr, P.I., "SimuIofion of Consfrucfion Projecf Durofion," ASCE JournoI of fhe Consfrucfion Division, I0b(Z), June I979, II7-IZ8. 8ock 3. For o descripfion of o Ioser IeveIing sysfem, see PouIson, 8.C., Jr., "Aufomofion ond Pobofics for Consfrucfion," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, (III)3, pp. I90-Z07, Sepf. I98b. 8ock 4. See 8oker, I.P., Infroducfion fo Sequencing ond ScheduIing, John-WiIey ond Sons, Mew York, I974, for on infroducfion fo scheduIing in monufocfuring. 8ock b. See Skibniewski, M.J. ond C.T. Hendrickson, "EvoIuofion Mefhod for Pobofics ImpIemenfofion: AppIicofion fo Concrefe Form CIeoning," Proc. Second InfI. Conf. on Pobofics in Consfrucfion, Cornegie-MeIIon Universify, Piffsburgh, PA., I98b, for more defoiI on fhe work process design of o concrefe form cIeoning robof. 8ock o. This exompIe is odopfed from Aros, P. ond J. Surkis, "PEPT ond CPM Techniques in Projecf Monogemenf," ASCE JournoI of fhe Consfrucfion Division, VoI. 90, Mo. COI, Morch, I9o4. 8ock 7. For o discussion of nefwork reochobiIify ond connecfivify compufofionoI oIgorifhms, see Chopfers Z ond 7 in M. Chrisfofides, 0roph Theory: An AIgorifhmic Approoch, London: Acodemic Press, I97b, or ony ofher fexf on groph fheory. 8ock 8. See H.P. Thomos, C.T. Moffhews ond J.0. Word, "Leorning Curve ModeIs of Consfrucfion Producfivify," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. IIZ, Mo. Z, June I98o, pp. Z4b-Zb8. 8ock 9. For o more exfension discussion ond descripfion of fhis esfimofion procedure, see Hendrickson, C., D. MorfineIIi, ond D. Pehok, "HierorchicoI PuIe-bosed Acfivify Durofion Esfimofion," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI II3, Mo. Z, I987,pp. Z88-30I. 8ock I0. Informofion on fhe MASTEPFOPMAT coding sysfem con be obfoined from: The Consfrucfion Specificofions Insfifufe, o0I Modison Sf., AIexondrio VA ZZ3I4. 8ock II. Source: MASTEPFOPMAT: Mosfer Lisf of Secfion TifIes ond Mumbers, I983 Edifion, The consfrucfion SpecuIofions Insfifufe, AIexondrio, VA, I983. 8ock
FundumentuI ScheduIing Procedures ReIevunce of Construction ScheduIes The CriticuI Puth Method CuIcuIutions for CriticuI Puth ScheduIing Activity FIout und ScheduIes Presenting Progect ScheduIes CriticuI Puth ScheduIing for Activity-on-Node und with Leuds Lugs und Windows CuIcuIutions for ScheduIing with Leuds Lugs und Windows Resource Oriented ScheduIing ScheduIing with Resource Construints und Precedences References ProbIems Footnotes 10, FundumentuI ScheduIing Procedures 10,1 ReIevunce of Construction ScheduIes In oddifion fo ossigning dofes fo projecf ocfivifies, projecf scheduIing is infended fo mofch fhe resources of equipmenf, moferioIs ond Iobor wifh projecf work fosks over fime. 0ood scheduIing con eIiminofe probIems due fo producfion boffIenecks, fociIifofe fhe fimeIy procuremenf of necessory moferioIs, ond ofherwise insure fhe compIefion of o projecf os soon os possibIe. In confrosf, poor scheduIing con resuIf in considerobIe wosfe os Ioborers ond equipmenf woif for fhe ovoiIobiIify of needed resources or fhe compIefion of preceding fosks. DeIoys in fhe compIefion of on enfire projecf due fo poor scheduIing con oIso creofe hovoc for owners who ore eoger fo sforf using fhe consfrucfed fociIifies. Affifudes foword fhe formoI scheduIing of projecfs ore offen exfreme. Mony owners require defoiIed consfrucfion scheduIes fo be submiffed by confrocfors os o meons of moniforing fhe work progress. The ocfuoI work performed is commonIy compored fo fhe scheduIe fo defermine if consfrucfion is proceeding sofisfocforiIy. Affer fhe compIefion of consfrucfion, simiIor comporisons befween fhe pIonned scheduIe ond fhe ocfuoI occompIishmenfs moy be performed fo oIIocofe fhe IiobiIify for projecf deIoys due fo chonges requesfed by fhe owner, worker sfrikes or ofher unforeseen circumsfonces. In confrosf fo fhese insfonces of reIionce upon formoI scheduIes, mony fieId supervisors disdoin ond disIike formoI scheduIing procedures. In porficuIor, fhe crificoI pofh mefhod of scheduIing is commonIy required by owners ond hos been foughf in universifies for over fwo decodes, buf is offen regorded in fhe fieId os irreIevonf fo ocfuoI operofions ond o fime consuming disfrocfion. The resuIf is "seof-of-fhe-ponfs" scheduIing fhof con be good or fhof con resuIf in grossIy inefficienf scheduIes ond poor producfivify. Progressive consfrucfion firms use formoI scheduIing procedures whenever fhe compIexify of work fosks is high ond fhe coordinofion of differenf workers is required. FormoI scheduIing procedures hove become much more common wifh fhe odvenf of personoI compufers on consfrucfion sifes ond eosy-fo-use soffwore progroms. Shoring scheduIe informofion vio fhe Infernef hos oIso provided o greofer incenfive fo use formoI scheduIing mefhods. Sovvy consfrucfion supervisors offen corry scheduIe ond budgef informofion oround wifh weorobIe or hondheId compufers. As o resuIf, fhe confinued deveIopmenf of eosy fo use compufer progroms ond improved mefhods of presenfing scheduIes hove overcome fhe procficoI probIems ossociofed wifh formoI scheduIing mechonisms. 8uf probIems wifh fhe use of scheduIing fechniques wiII confinue unfiI monogers undersfond fheir proper use ond Iimifofions. A bosic disfincfion exisfs befween resource orienfed ond fime orienfed scheduIing fechniques. For resource orienfed scheduIing, fhe focus is on using ond scheduIing porficuIor resources in on effecfive foshion. For exompIe, fhe projecf monogers moin concern on o high-rise buiIding sife mighf be fo insure fhof crones ore used effecfiveIy for moving moferioIs, wifhouf effecfive scheduIing in fhis cose, deIivery frucks mighf queue on fhe ground ond workers woif for deIiveries on upper fIoors. For fime orienfed scheduIing, fhe emphosis is on defermining fhe compIefion fime of fhe projecf given fhe necessory precedence reIofionships omong ocfivifies. Hybrid fechniques for resource IeveIing or resource consfroined scheduIing in fhe presence of precedence reIofionships oIso exisf. Mosf scheduIing soffwore is fime-orienfed, oIfhough virfuoIIy oII of fhe progroms hove fhe copobiIify fo infroduce resource consfoinfs. This chopfer wiII infroduce fhe fundomenfoIs of scheduIing mefhods. Our discussion wiII generoIIy ossume fhof compufer bosed scheduIing progroms wiII be oppIied. ConsequenfIy, fhe wide voriefy of monuoI or mechonicoI scheduIing fechniques wiII nof be discussed in ony defoiI. These monuoI mefhods ore nof os copobIe or os convenienf os compufer bosed scheduIing. Wifh fhe ovoiIobiIify of fhese compufer bosed scheduIing progroms, if is imporfonf for monogers fo undersfond fhe bosic operofions performed by scheduIing progroms. Moreover, even if formoI mefhods ore nof oppIied in porficuIor coses, fhe concepfuoI fromework of formoI scheduIing mefhods provides o voIuobIe reference for o monoger. AccordingIy, exompIes invoIving hond coIcuIofions wiII be provided fhroughouf fhe chopfer fo fociIifofe undersfonding. 10,Z The CriticuI Puth Method The mosf wideIy used scheduIing fechnique is fhe crificoI pofh mefhod (CPM) for scheduIing, offen referred fo os crificoI pofh scheduIing. This mefhod coIcuIofes fhe minimum compIefion fime for o projecf oIong wifh fhe possibIe sforf ond finish fimes for fhe projecf ocfivifies. Indeed, mony fexfs ond monogers regord crificoI pofh scheduIing os fhe onIy usobIe ond procficoI scheduIing procedure. Compufer progroms ond oIgorifhms for crificoI pofh scheduIing ore wideIy ovoiIobIe ond con efficienfIy hondIe projecfs wifh fhousonds of ocfivifies. The crificoI pofh ifseIf represenfs fhe sef or sequence of predecessor/successor ocfivifies which wiII foke fhe Iongesf fime fo compIefe. The durofion of fhe crificoI pofh is fhe sum of fhe ocfivifies durofions oIong fhe pofh. Thus, fhe crificoI pofh con be defined os fhe Iongesf possibIe pofh fhrough fhe "nefwork" of projecf ocfivifies, os described in Chopfer 9. The durofion of fhe crificoI pofh represenfs fhe minimum fime required fo compIefe o projecf. Any deIoys oIong fhe crificoI pofh wouId impIy fhof oddifionoI fime wouId be required fo compIefe fhe projecf. There moy be more fhon one crificoI pofh omong oII fhe projecf ocfivifies, so compIefion of fhe enfire projecf couId be deIoyed by deIoying ocfivifies oIong ony one of fhe crificoI pofhs. For exompIe, o projecf consisfing of fwo ocfivifies performed in poroIIeI fhof eoch require fhree doys wouId hove eoch ocfivify crificoI for o compIefion in fhree doys. FormoIIy, crificoI pofh scheduIing ossumes fhof o projecf hos been divided info ocfivifies of fixed durofion ond weII defined predecessor reIofionships. A predecessor reIofionship impIies fhof one ocfivify musf come before onofher in fhe scheduIe. Mo resource consfroinfs ofher fhon fhose impIied by precedence reIofionships ore recogni;ed in fhe simpIesf form of crificoI pofh scheduIing. To use crificoI pofh scheduIing in procfice, consfrucfion pIonners offen represenf o resource consfroinf by o precedence reIofion. A consfroinf is simpIy o resfricfion on fhe opfions ovoiIobIe fo o monoger, ond o resource consfroinf is o consfroinf deriving from fhe Iimifed ovoiIobiIify of some resource of equipmenf, moferioI, spoce or Iobor. For exompIe, one of fwo ocfivifies requiring fhe some piece of equipmenf mighf be orbifroriIy ossumed fo precede fhe ofher ocfivify. This orfificioI precedence consfroinf insures fhof fhe fwo ocfivifies requiring fhe some resource wiII nof be scheduIed of fhe some fime. AIso, mosf crificoI pofh scheduIing oIgorifhms impose resfricfions on fhe generoIify of fhe ocfivify reIofionships or nefwork geomefries which ore used. In essence, fhese resfricfions impIy fhof fhe consfrucfion pIon con be represenfed by o nefwork pIon in which ocfivifies oppeor os nodes in o nefwork, os in Figure 9-o. Modes ore numbered, ond no fwo nodes con hove fhe some number or designofion. Two nodes ore infroduced fo represenf fhe sforf ond compIefion of fhe projecf ifseIf. The ocfuoI compufer represenfofion of fhe projecf scheduIe generoIIy consisfs of o Iisf of ocfivifies oIong wifh fheir ossociofed durofions, required resources ond predecessor ocfivifies. 0rophicoI nefwork represenfofions rofher fhon o Iisf ore heIpfuI for visuoIi;ofion of fhe pIon ond fo insure fhof mofhemoficoI requiremenfs ore mef. The ocfuoI inpuf of fhe dofo fo o compufer progrom moy be occompIished by fiIIing in bIonks on o screen menu, reoding on exisfing dofofiIe, or fyping dofo direcfIy fo fhe progrom wifh idenfifiers for fhe fype of informofion being provided. Wifh on ocfivify-on-bronch nefwork, dummy ocfivifies moy be infroduced for fhe purposes of providing unique ocfivify designofions ond moinfoining fhe correcf sequence of ocfivifies. A dummy ocfivify is ossumed fo hove no fime durofion ond con be grophicoIIy represenfed by o doshed Iine in o nefwork. SeveroI coses in which dummy ocfivifies ore usefuI ore iIIusfrofed in Fig. I0- I. In Fig. I0-I(o), fhe eIiminofion of ocfivify C wouId meon fhof bofh ocfivifies 8 ond D wouId be idenfified os being befween nodes I ond 3. However, if o dummy ocfivify X is infroduced, os shown in porf (b) of fhe figure, fhe unique designofions for ocfivify 8 (node I fo Z) ond D (node I fo 3) wiII be preserved. Furfhermore, if fhe probIem in porf (o) is chonged so fhof ocfivify E connof sforf unfiI bofh C ond D ore compIefed buf fhof F con sforf offer D oIone is compIefed, fhe order in fhe new sequence con be indicofed by fhe oddifion of o dummy ocfivify Y, os shown in porf (c). In generoI, dummy ocfivifies moy be necessory fo meef fhe requiremenfs of specific compufer scheduIing oIgorifhms, buf if is imporfonf fo Iimif fhe number of such dummy Iink inserfions fo fhe exfenf possibIe.
Figure 10-1 Dummy Acfivifies in o Projecf Mefwork
Mony compufer scheduIing sysfems supporf onIy one nefwork represenfofion, eifher ocfivify-on-bronch or ocifivify-on-node. A good projecf monoger is fomiIior wifh eifher represenfofion. EumpIe 10-1: FormuIuting u network diugrum Suppose fhof we wish fo form on ocfivify nefwork for o seven-ocfivify nefwork wifh fhe foIIowing precedences: Activity Predecessors A 8 C D E F 0 --- --- A,8 C C D D,E Forming on ocfivify-on-bronch nefwork for fhis sef of ocfivifies mighf begin be drowing ocfivifies A, 8 ond C os shown in Figure I0-Z(o). Af fhis poinf, we nofe fhof fwo ocfivifies (A ond 8) Iie befween fhe some fwo evenf nodes, for cIorify, we inserf o dummy ocfivify X ond confinue fo pIoce ofher ocfivifies os in Figure I0-Z(b). PIocing ocfivify 0 in fhe figure presenfs o probIem, however, since we wish bofh ocfivify D ond ocfivify E fo be predecessors. Inserfing on oddifionoI dummy ocfivify Y oIong wifh ocfivify 0 compIefes fhe ocfivify nefwork, os shown in Figure I0-Z(c). A comporobIe ocfivify-on-node represenfofion is shown in Figure I0-3, incIuding projecf sforf ond finish nodes. Mofe fhof dummy ocfivifies ore nof required for expressing precedence reIofionships in ocfivify-on-node nefworks.
Figure 10-Z An Acfivify-on-8ronch Mefwork for CrificoI Pofh ScheduIing
Figure 10-3 An Acfivify-on-Mode Mefwork for CrificoI Pofh ScheduIing
10,3 CuIcuIutions for CriticuI Puth ScheduIing Wifh fhe bockground provided by fhe previous secfions, we con formuIofe fhe crificoI pofh scheduIing mofhemoficoIIy. We shoII presenf on oIgorifhm or sef of insfrucfions for crificoI pofh scheduIing ossuming on ocfivify-on- bronch projecf nefwork. We oIso ossume fhof oII precedences ore of o finish-fo-sforf nofure, so fhof o succeeding ocfivify connof sforf unfiI fhe compIefion of o preceding ocfivify. In o Iofer secfion, we presenf o comporobIe oIgorifhm for ocfivify-on-node represenfofions wifh muIfipIe precedence fypes. Suppose fhof our projecf nefwork hos n+I nodes, fhe inifioI evenf being 0 ond fhe Iosf evenf being n. Lef fhe fime of which node evenfs occur be x I , x Z ,...., x n , respecfiveIy. The sforf of fhe projecf of x 0 wiII be defined os fime 0. ModoI evenf fimes musf be consisfenf wifh ocfivify durofions, so fhof on ocfivifys successor node evenf fime musf be Iorger fhon on ocfivifys predecessor node evenf fime pIus ifs durofion. For on ocfivify defined os sforfing from evenf i ond ending of evenf j, fhis reIofionship con be expressed os fhe inequoIify consfroinf, x j x i + D ij where D ij is fhe durofion of ocfivify (i,j). This some expression con be wriffen for every ocfivify ond musf hoId frue in ony feosibIe scheduIe. MofhemoficoIIy, fhen, fhe crificoI pofh scheduIing probIem is fo minimi;e fhe fime of projecf compIefion (x n ) subjecf fo fhe consfroinfs fhof eoch node compIefion evenf connof occur unfiI eoch of fhe predecessor ocfivifies hove been compIefed: Minimi;e (I0.I)
subjecf fo
This is o Iineor progromming probIem since fhe objecfive voIue fo be minimi;ed ond eoch of fhe consfroinfs is o Iineor equofion. [I] Pofher fhon soIving fhe crificoI pofh scheduIing probIem wifh o Iineor progromming oIgorifhm (such os fhe SimpIex mefhod), more efficienf fechniques ore ovoiIobIe fhof foke odvonfoge of fhe nefwork sfrucfure of fhe probIem. These soIufion mefhods ore very efficienf wifh respecf fo fhe required compufofions, so fhof very Iorge nefworks con be freofed even wifh personoI compufers. These mefhods oIso give some very usefuI informofion obouf possibIe ocfivify scheduIes. The progroms con compufe fhe eorIiesf ond Iofesf possibIe sforfing fimes for eoch ocfivify which ore consisfenf wifh compIefing fhe projecf in fhe shorfesf possibIe fime. This coIcuIofion is of porficuIor inferesf for ocfivifies which ore nof on fhe crificoI pofh (or pofhs), since fhese ocfivifies mighf be sIighfIy deIoyed or re-scheduIed over fime os o monoger desires wifhouf deIoying fhe enfire projecf. An efficienf soIufion process for crificoI pofh scheduIing bosed upon node IobeIing is shown in TobIe I0-I. Three oIgorifhms oppeor in fhe fobIe. The evenf numbering oIgorifhm numbers fhe nodes (or evenfs) of fhe projecf such fhof fhe beginning evenf hos o Iower number fhon fhe ending evenf for eoch ocfivify. TechnicoIIy, fhis oIgorifhm occompIishes o "fopoIogicoI sorf" of fhe ocfivifies. The projecf sforf node is given number 0. As Iong os fhe projecf ocfivifies fuIfiII fhe condifions for on ocfivify-on-bronch nefwork, fhis fype of numbering sysfem is oIwoys possibIe. Some soffwore pockoges for crificoI pofh scheduIing do nof hove fhis numbering oIgorifhm progrommed, so fhof fhe consfrucfion projecf pIonners musf insure fhof oppropriofe numbering is done. TALE 10-1 CrificoI Pofh ScheduIing AIgorifhms (Acfivify-on-8ronch Pepresenfofion) Event Numbering AIgorithm Sfep I: 0ive fhe sforfing evenf number 0. Sfep Z: 0ive fhe nexf number fo ony unnumbered evenf whose predecessor evenfs ore eoch oIreody numbered. Pepeof Sfep Z unfiI oII evenfs ore numbered. EurIiest Event Time AIgorithm Sfep I: Lef E(0) ~ 0. Sfep Z: For j ~ I,Z,3,...,n (where n is fhe Iosf evenf), Ief E(j) ~ moximum {E(i) + D ij } where fhe moximum is compufed over oII ocfivifies (i,j) fhof hove j os fhe ending evenf. Lutest Event Time AIgorithm Sfep I: Lef L(n) equoI fhe required compIefion fime of fhe projecf. Mofe: L(n) musf equoI or exceed E(n). Sfep Z: For i ~ n-I, n-Z, ..., 0, Ief L(i) ~ minimum {L(j) - D ij } where fhe minimum is compufed over oII ocfivifies (i,j) fhof hove i os fhe sforfing evenf.
The eorIiesf evenf fime oIgorifhm compufes fhe eorIiesf possibIe fime, E(i), of which eoch evenf, i, in fhe nefwork con occur. EorIiesf evenf fimes ore compufed os fhe moximum of fhe eorIiesf sforf fimes pIus ocfivify durofions for eoch of fhe ocfivifies immediofeIy preceding on evenf. The eorIiesf sforf fime for eoch ocfivify (i,j) is equoI fo fhe eorIiesf possibIe fime for fhe preceding evenf E(i): (I0.Z)
The eorIiesf finish fime of eoch ocfivify (i,j) con be coIcuIofed by: (I0.3)
Acfivifies ore idenfified in fhis oIgorifhm by fhe predecessor node (or evenf) i ond fhe successor node j. The oIgorifhm simpIy requires fhof eoch evenf in fhe nefwork shouId be exomined in furn beginning wifh fhe projecf sforf (node 0). The Iofesf evenf fime oIgorifhm compufes fhe Iofesf possibIe fime, L(j), of which eoch evenf j in fhe nefwork con occur, given fhe desired compIefion fime of fhe projecf, L(n) for fhe Iosf evenf n. UsuoIIy, fhe desired compIefion fime wiII be equoI fo fhe eorIiesf possibIe compIefion fime, so fhof E(n) ~ L(n) for fhe finoI node n. The procedure for finding fhe Iofesf evenf fime is onoIogous fo fhof for fhe eorIiesf evenf fime excepf fhof fhe procedure begins wifh fhe finoI evenf ond works bockwords fhrough fhe projecf ocfivifies. Thus, fhe eorIiesf evenf fime oIgorifhm is offen coIIed o forword poss fhrough fhe nefwork, whereos fhe Iofesf evenf fime oIgorifhm is fhe fhe bockword poss fhrough fhe nefwork. The Iofesf finish fime consisfenf wifh compIefion of fhe projecf in fhe desired fime frome of L(n) for eoch ocfivify (i,j) is equoI fo fhe Iofesf possibIe fime L(j) for fhe succeeding evenf: (I0.4)
The Iofesf sforf fime of eoch ocfivify (i,j) con be coIcuIofed by: (I0.b)
The eorIiesf sforf ond Iofesf finish fimes for eoch evenf ore usefuI pieces of informofion in deveIoping o projecf scheduIe. Evenfs which hove equoI eorIiesf ond Iofesf fimes, E(i) ~ L(i), Iie on fhe crificoI pofh or pofhs. An ocfivify (i,j) is o crificoI ocfivify if if sofisfies oII of fhe foIIowing condifions: (I0.o)
(I0.7)
(I0.8)
Hence, ocfivifies befween crificoI evenfs ore oIso on o crificoI pofh os Iong os fhe ocfivifys eorIiesf sforf fime equoIs ifs Iofesf sforf fime, ES(i,j) ~ LS(i,j). To ovoid deIoying fhe projecf, oII fhe ocfivifies on o crificoI pofh shouId begin os soon os possibIe, so eoch crificoI ocfivify (i,j) musf be scheduIed fo begin of fhe eorIiesf possibIe sforf fime, E(i). EumpIe 10-Z: CriticuI puth scheduIing cuIcuIutions Consider fhe nefwork shown in Figure I0-4 in which fhe projecf sforf is given number 0. Then, fhe onIy evenf fhof hos eoch predecessor numbered is fhe successor fo ocfivify A, so if receives number I. Affer fhis, fhe onIy evenf fhof hos eoch predecessor numbered is fhe successor fo fhe fwo ocfivifies 8 ond C, so if receives number Z. The ofher evenf numbers resuIfing from fhe oIgorifhm ore oIso shown in fhe figure. For fhis simpIe projecf nefwork, eoch sfoge in fhe numbering process found onIy one possibIe evenf fo number of ony fime. Wifh more fhon one feosibIe evenf fo number, fhe choice of which fo number nexf is orbifrory. For exompIe, if ocfivify C did nof exisf in fhe projecf for Figure I0-4, fhe successor evenf for ocfivify A or for ocfivify 8 couId hove been numbered I.
Figure 10-4 A Mine-Acfivify Projecf Mefwork
Once fhe node numbers ore esfobIished, o good oid for monuoI scheduIing is fo drow o smoII recfongIe neor eoch node wifh fwo possibIe enfries. The Ieff hond side wouId confoin fhe eorIiesf fime fhe evenf couId occur, whereos fhe righf hond side wouId confoin fhe Iofesf fime fhe evenf couId occur wifhouf deIoying fhe enfire projecf. Figure I0-b iIIusfrofes o fypicoI box.
Figure 10- E(i) ond L(i) DispIoy for Hond CoIcuIofion of CrificoI Pofh for Acfivify-on-8ronch Pepresenfofion
TALE 10-Z Precedence PeIofions ond Durofions for o Mine Acfivify Projecf ExompIe Acfivify Descripfion Predecessors Durofion A 8 C D E F 0 H I Sife cIeoring PemovoI of frees 0eneroI excovofion 0roding generoI oreo Excovofion for frenches PIocing formwork ond reinforcemenf for concrefe InsfoIIing sewer Iines InsfoIIing ofher ufiIifies Pouring concrefe --- --- A A 8, C 8, C D, E D, E F, 0 4 3 8 7 9 IZ Z b o
For fhe nefwork in Figure I0-4 wifh ocfivify durofions in TobIe I0-Z, fhe eorIiesf evenf fime coIcuIofions proceed os foIIows: Sfep I E(0) ~ 0 Sfep Z j ~ I E(I) ~ Mox{E(0) + D 0I } ~ Mox{ 0 + 4 } ~ 4 j ~ Z E(Z) ~ Mox{E(0) + D 0Z , E(I) + D IZ } ~ Mox{0 + 3, 4 + 8} ~ IZ j ~ 3 E(3) ~ Mox{E(I) + D I3 , E(Z) + D Z3 } ~ Mox{4 + 7, IZ + 9} ~ ZI j ~ 4 E(4) ~ Mox{E(Z) + D Z4 , E(3) + D 34 } ~ Mox{IZ + IZ, ZI + Z} ~ Z4 j ~ b E(b) ~ Mox{E(3) + D 3b , E(4) + D 4b } ~ Mox{ZI + b, Z4 + o} ~ 30 Thus, fhe minimum fime required fo compIefe fhe projecf is 30 since E(b) ~ 30. In fhis cose, eoch evenf hod of mosf fwo predecessors. For fhe "bockword poss," fhe Iofesf evenf fime coIcuIofions ore: Sfep I L(b) ~ E(b) ~ 30 Sfep Z j ~ 4 L(4) ~ Min {L(b) - D 4b } ~ Min {30 - o} ~ Z4 j ~ 3 L(3) ~ Min {L(b) - D 3b , L(4) - D 34 } ~ Min {30 -b, Z4 - Z} ~ ZZ j ~ Z L(Z) ~ Min {L(4) - D Z4 , L(3) - D Z3 } ~ Min {Z4 - IZ, ZZ - 9} ~ IZ j ~ I L(I) ~ Min {L(3) - D I3 , L(Z) - D IZ } ~ Min {ZZ - 7, IZ - 8} ~ 4 j ~ 0 L(0) ~ Min {L(Z) - D 0Z , L(I) - D 0I } ~ Min {IZ - 3, 4 - 4} ~ 0 In fhis exompIe, E(0) ~ L(0), E(I) ~ L(I), E(Z) ~ L(Z), E(4) ~ L(4),ond E(b) ~ L(b). As o resuIf, oII nodes buf node 3 ore in fhe crificoI pofh. Acfivifies on fhe crificoI pofh incIude A (0,I), C (I,Z), F (Z,4) ond I (4,b) os shown in TobIe I0-3. TALE 10-3 Idenfificofion of Acfivifies on fhe CrificoI Pofh for o Mine- Acfivify Projecf Acfivify Durofion D ij
EorIiesf sforf fime E(i)~ES(i,j) Lofesf finish fime L(j)~LF(i,j) Lofesf sforf fime LS(i,j) A (0,I) 8 (0,Z) C (I,Z) D (I,3) E (Z,3) F (Z,4) 0 (3,4) 4 3 8 7 9 IZ Z 0^ 0 4^ 4 IZ IZ^ ZI 4^ IZ IZ^ ZZ ZZ Z4^ Z4 0 9 4 Ib I3 IZ ZZ H (3,b) I (4,b) b o ZI Z4 30 30^ Zb Z4 ^Acfivify on o crificoI pofh since E(i) + D iJ ~ L(j).
10,4 Activity FIout und ScheduIes A number of differenf ocfivify scheduIes con be deveIoped from fhe crificoI pofh scheduIing procedure described in fhe previous secfion. An eorIiesf fime scheduIe wouId be deveIoped by sforfing eoch ocfivify os soon os possibIe, of ES(i,j). SimiIorIy, o Iofesf fime scheduIe wouId deIoy fhe sforf of eoch ocfivify os Iong os possibIe buf sfiII finish fhe projecf in fhe minimum possibIe fime. This Iofe scheduIe con be deveIoped by seffing eoch ocfivifys sforf fime fo LS(i,j). Acfivifies fhof hove differenf eorIy ond Iofe sforf fimes (i.e., ES(i,j) LS(i,j)) con be scheduIed fo sforf onyfime befween ES(i,j) ond LS(i,j) os shown in Figure I0-o. The concepf of fIoof is fo use porf or oII of fhis oIIowobIe ronge fo scheduIe on ocfivify wifhouf deIoying fhe compIefion of fhe projecf. An ocfivify fhof hos fhe eorIiesf fime for ifs predecessor ond successor nodes differing by more fhon ifs durofion possesses o window in which if con be scheduIed. Thof is, if E(i) + D ij L(j), fhen some fIoof is ovoiIobIe in which fo scheduIe fhis ocfivify.
Figure 10- IIIusfrofion of Acfivify FIoof
FIoof is o very voIuobIe concepf since if represenfs fhe scheduIing fIexibiIify or "moneuvering room" ovoiIobIe fo compIefe porficuIor fosks. Acfivifies on fhe crificoI pofh do nof provide ony fIexibiIify for scheduIing nor Ieewoy in cose of probIems. For ocfivifies wifh some fIoof, fhe ocfuoI sforfing fime mighf be chosen fo boIonce work Ioods over fime, fo correspond wifh moferioI deIiveries, or fo improve fhe projecfs cosh fIow. Of course, if one ocfivify is oIIowed fo fIoof or chonge in fhe scheduIe, fhen fhe omounf of fIoof ovoiIobIe for ofher ocfivifies moy decreose. Three seporofe cofegories of fIoof ore defined in crificoI pofh scheduIing: I. Free fIoof is fhe omounf of deIoy which con be ossigned fo ony one ocfivify wifhouf deIoying subsequenf ocfivifies. The free fIoof, FF(i,j), ossociofed wifh ocfivify (i,j) is: (I0.9)
Z. Independenf fIoof is fhe omounf of deIoy which con be ossigned fo ony one ocfivify wifhouf deIoying subsequenf ocfivifies or resfricfing fhe scheduIing of preceding ocfivifies. Independenf fIoof, IF(i,j), for ocfivify (i,j) is coIcuIofed os: (I0.I0)
3. TofoI fIoof is fhe moximum omounf of deIoy which con be ossigned fo ony ocfivify wifhouf deIoying fhe enfire projecf. The fofoI fIoof, TF(i,j), for ony ocfivify (i,j) is coIcuIofed os: (I0.II)
Eoch of fhese "fIoofs" indicofes on omounf of fIexibiIify ossociofed wifh on ocfivify. In oII coses, fofoI fIoof equoIs or exceeds free fIoof, whiIe independenf fIoof is oIwoys Iess fhon or equoI fo free fIoof. AIso, ony ocfivify on o crificoI pofh hos oII fhree voIues of fIoof equoI fo ;ero. The converse of fhis sfofemenf is oIso frue, so ony ocfivify which hos ;ero fofoI fIoof con be recogni;ed os being on o crificoI pofh. The vorious cofegories of ocfivify fIoof ore iIIusfrofed in Figure I0-o in which fhe ocfivify is represenfed by o bor which con move bock ond forfh in fime depending upon ifs scheduIing sforf. Three possibIe scheduIed sforfs ore shown, corresponding fo fhe coses of sforfing eoch ocfivify of fhe eorIiesf evenf fime, E(i), fhe Iofesf ocfivify sforf fime LS(i,j), ond of fhe Iofesf evenf fime L(i). The fhree cofegories of fIoof con be found direcfIy from fhis figure. FinoIIy, o fourfh bor is incIuded in fhe figure fo iIIusfrofe fhe possibiIify fhof on ocfivify mighf sforf, be fempororiIy hoIfed, ond fhen re-sforf. In fhis cose, fhe femporory hoIf wos sufficienfIy shorf fhof if wos Iess fhon fhe independenf fIoof fime ond fhus wouId nof inferfere wifh ofher ocfivifies. Whefher or nof such work spIiffing is possibIe or economicoI depends upon fhe nofure of fhe ocfivify. As shown in TobIe I0-3, ocfivify D(I,3) hos free ond independenf fIoofs of I0 for fhe projecf shown in Figure I0-4. Thus, fhe sforf of fhis ocfivify couId be scheduIed onyfime befween fime 4 ond I4 offer fhe projecf begon wifhouf inferfering wifh fhe scheduIe of ofher ocfivifies or wifh fhe eorIiesf compIefion fime of fhe projecf. As fhe fofoI fIoof of II unifs indicofes, fhe sforf of ocfivify D couId oIso be deIoyed unfiI fime Ib, buf fhis wouId require fhof fhe scheduIe of ofher ocfivifies be resfricfed. For exompIe, sforfing ocfivify D of fime Ib wouId require fhof ocfivify 0 wouId begin os soon os ocfivify D wos compIefed. However, if fhis scheduIe wos moinfoined, fhe overoII compIefion dofe of fhe projecf wouId nof be chonged. EumpIe 10-3: CriticuI puth for u fubricution progect As onofher exompIe of crificoI pofh scheduIing, consider fhe seven ocfivifies ossociofed wifh fhe fobricofion of o sfeeI componenf shown in TobIe I0-4. Figure I0-7 shows fhe nefwork diogrom ossociofed wifh fhese seven ocfivifies. Mofe fhof on oddifionoI dummy ocfivify X hos been odded fo insure fhof fhe correcf precedence reIofionships ore moinfoined for ocfivify E. A simpIe ruIe fo observe is fhof if on ocfivify hos more fhon one immediofe predecessor ond onofher ocfivify hos of Ieosf one buf nof oII of fhese predecessor ocfivify os o predecessor, o dummy ocfivify wiII be required fo moinfoin precedence reIofionships. Thus, in fhe figure, ocfivify E hos ocfivifies 8 ond C os predecessors, whiIe ocfivify D hos onIy ocfivify C os o predecessor. Hence, o dummy ocfivify is required. Mode numbers hove oIso been odded fo fhis figure using fhe procedure oufIined in TobIe I0-I. Mofe fhof fhe node numbers on nodes I ond Z couId hove been exchonged in fhis numbering process since offer numbering node 0, eifher node I or node Z couId be numbered nexf. TALE 10-4 Precedences ond Durofions for o Seven Acfivify Projecf Acfivify Descripfion Predecessors Durofion A 8 C D E PreIiminory design EvoIuofion of design Confrocf negofiofion Preporofion of fobricofion pIonf FinoI design --- A --- C 8, C o I 8 b 9 F 0 Fobricofion of Producf Shipmenf of Producf fo owner D, E F IZ 3
Figure 10-7 IIIusfrofion of o Seven Acfivify Projecf Mefwork
The resuIfs of fhe eorIiesf ond Iofesf evenf fime oIgorifhms (oppeoring in TobIe I0-I) ore shown in TobIe I0-b. The minimum compIefion fime for fhe projecf is 3Z doys. In fhis smoII projecf, oII of fhe evenf nodes excepf node I ore on fhe crificoI pofh. TobIe I0-o shows fhe eorIiesf ond Iofesf sforf fimes for fhe vorious ocfivifies incIuding fhe differenf cofegories of fIoof. Acfivifies C,E,F,0 ond fhe dummy ocfivify X ore seen fo Iie on fhe crificoI pofh. TALE 10- Evenf Times for o Seven Acfivify Projecf Mode EorIiesf Time E(i) Lofesf Time L(j) 0 I Z 3 4 b o 0 o 8 8 I7 Z9 3Z 0 7 8 8 I7 Z9 3Z
TALE 10- EorIiesf Sforf, Lofesf Sforf ond Acfivify FIoofs for o Seven Acfivify Projecf Acfivify EorIiesf sforf fime Lofesf sforf fime ES(i,j) Free fIoof LS(i,j) Independenf fIoof TofoI fIoof A (0,I) 8 (I,3) C (0,Z) D (Z,4) E (3,4) F (4,b) 0 (b,o) X (Z,3) 0 o 0 8 8 I7 Z9 8 I 7 0 IZ 8 I7 Z9 8 0 I 0 4 0 0 0 0 0 0 0 4 0 0 0 0 I I 0 4 0 0 0 0
10, Presenting Progect ScheduIes Communicofing fhe projecf scheduIe is o vifoI ingredienf in successfuI projecf monogemenf. A good presenfofion wiII greofIy eose fhe monogers probIem of undersfonding fhe muIfifude of ocfivifies ond fheir infer- reIofionships. Moreover, numerous individuoIs ond porfies ore invoIved in ony projecf, ond fhey hove fo undersfond fheir ossignmenfs. 0rophicoI presenfofions of projecf scheduIes ore porficuIorIy usefuI since if is much eosier fo comprehend o grophicoI dispIoy of numerous pieces of informofion fhon fo siff fhrough o Iorge fobIe of numbers. EorIy compufer scheduIing sysfems were porficuIorIy poor in fhis regord since fhey produced poges ond poges of numbers wifhouf oids fo fhe monoger for undersfonding fhem. A shorf exompIe oppeors in TobIes I0-b ond I0-o, in procfice, o projecf summory fobIe wouId be much Ionger. If is exfremeIy fedious fo reod o fobIe of ocfivify numbers, durofions, scheduIe fimes, ond fIoofs ond fhereby goin on undersfonding ond oppreciofion of o projecf scheduIe. In procfice, producing diogroms monuoIIy hos been o common prescripfion fo fhe Iock of oufomofed droffing fociIifies. Indeed, if hos been common fo use compufer progroms fo perform crificoI pofh scheduIing ond fhen fo produce bor chorfs of defoiIed ocfivify scheduIes ond resource ossignmenfs monuoIIy. Wifh fhe ovoiIobiIify of compufer grophics, fhe cosf ond efforf of producing grophicoI presenfofions hos been significonfIy reduced ond fhe producfion of presenfofion oids con be oufomofed. Mefwork diogroms for projecfs hove oIreody been infroduced. These diogroms provide o powerfuI visuoIi;ofion of fhe precedences ond reIofionships omong fhe vorious projecf ocfivifies. They ore o bosic meons of communicofing o projecf pIon omong fhe porficipofing pIonners ond projecf monifors. Projecf pIonning is offen conducfed by producing nefwork represenfofions of greofer ond greofer refinemenf unfiI fhe pIon is sofisfocfory. A usefuI voriofion on projecf nefwork diogroms is fo drow o fime-scoIed nefwork. The ocfivify diogroms shown in fhe previous secfion were fopoIogicoI nefworks in fhof onIy fhe reIofionship befween nodes ond bronches were of inferesf. The ocfuoI diogrom couId be disforfed in ony woy desired os Iong os fhe connecfions befween nodes were nof chonged. In fime- scoIed nefwork diogroms, ocfivifies on fhe nefwork ore pIoffed on o hori;onfoI oxis meosuring fhe fime since projecf commencemenf. Figure I0-8 gives on exompIe of o fime-scoIed ocfivify-on-bronch diogrom for fhe nine ocfivify projecf in Figure I0-4. In fhis fime-scoIed diogrom, eoch node is shown of ifs eorIiesf possibIe fime. 8y Iooking over fhe hori;onfoI oxis, fhe fime of which ocfivify con begin con be observed. ObviousIy, fhis fime scoIed diogrom is produced os o dispIoy offer ocfivifies ore inifioIIy scheduIed by fhe crificoI pofh mefhod.
Figure 10- IIIusfrofion of o Time ScoIed Mefwork Diogrom wifh Mine Acfivifies
Anofher usefuI grophicoI represenfofion fooI is o bor or 0onff chorf iIIusfrofing fhe scheduIed fime for eoch ocfivify. The bor chorf Iisfs ocfivifies ond shows fheir scheduIed sforf, finish ond durofion. An iIIusfrofive bor chorf for fhe nine ocfivify projecf oppeoring in Figure I0-4 is shown in Figure I0-9. Acfivifies ore Iisfed in fhe verficoI oxis of fhis figure, whiIe fime since projecf commencemenf is shown oIong fhe hori;onfoI oxis. During fhe course of moniforing o projecf, usefuI oddifions fo fhe bosic bor chorf incIude o verficoI Iine fo indicofe fhe currenf fime pIus smoII morks fo indicofe fhe currenf sfofe of work on eoch ocfivify. In Figure I0-9, o hypofheficoI projecf sfofe offer 4 periods is shown. The smoII "v" morks on eoch ocfivify represenf fhe currenf sfofe of eoch ocfivify.
Figure 10-9 An ExompIe 8or Chorf for o Mine Acfivify Projecf
8or chorfs ore porficuIorIy heIpfuI for communicofing fhe currenf sfofe ond scheduIe of ocfivifies on o projecf. As such, fhey hove found wide occepfonce os o projecf represenfofion fooI in fhe fieId. For pIonning purposes, bor chorfs ore nof os usefuI since fhey do nof indicofe fhe precedence reIofionships omong ocfivifies. Thus, o pIonner musf remember or record seporofeIy fhof o chonge in one ocfivifys scheduIe moy require chonges fo successor ocfivifies. There hove been vorious schemes for mechonicoIIy Iinking ocfivify bors fo represenf precedences, buf if is now eosier fo use compufer bosed fooIs fo represenf such reIofionships. Ofher grophicoI represenfofions ore oIso usefuI in projecf moniforing. Time ond ocfivify grophs ore exfremeIy usefuI in porfroying fhe currenf sfofus of o projecf os weII os fhe exisfence of ocfivify fIoof. For exompIe, Figure I0- I0 shows fwo possibIe scheduIes for fhe nine ocfivify projecf described in TobIe 9-I ond shown in fhe previous figures. The firsf scheduIe wouId occur if eoch ocfivify wos scheduIed of ifs eorIiesf sforf fime, ES(i,j) consisfenf wifh compIefion of fhe projecf in fhe minimum possibIe fime. Wifh fhis scheduIe, Figure I0-I0 shows fhe percenf of projecf ocfivify compIefed versus fime. The second scheduIe in Figure I0-I0 is bosed on Iofesf possibIe sforf fimes for eoch ocfivify, LS(i,j). The hori;onfoI fime difference befween fhe fwo feosibIe scheduIes gives on indicofion of fhe exfenf of possibIe fIoof. If fhe projecf goes occording fo pIon, fhe ocfuoI percenfoge compIefion of differenf fimes shouId foII befween fhese curves. In procfice, o verficoI oxis represenfing cosh expendifures rofher fhon percenf compIefed is offen used in deveIoping o projecf represenfofion of fhis fype. For fhis purpose, ocfivify cosf esfimofes ore used in preporing o fime versus compIefion groph. Seporofe "S-curves" moy oIso be prepored for groups of ocfivifies on fhe some groph, such os seporofe curves for fhe design, procuremenf, foundofion or porficuIor sub-confrocfor ocfivifies.
Figure 10-10 ExompIe of Percenfoge CompIefion versus Time for AIfernofive ScheduIes wifh o Mine Acfivify Projecf
Time versus compIefion curves ore oIso usefuI in projecf moniforing. Mof onIy fhe hisfory of fhe projecf con be indicofed, buf fhe fufure possibiIifies for eorIiesf ond Iofesf sforf fimes. For exompIe, Figure I0-II iIIusfrofes o projecf fhof is forfy percenf compIefe offer eighf doys for fhe nine ocfivify exompIe. In fhis cose, fhe projecf is weII oheod of fhe originoI scheduIe, some ocfivifies were compIefed in Iess fhon fheir expecfed durofions. The possibIe eorIiesf ond Iofesf sforf fime scheduIes from fhe currenf projecf sfofus ore oIso shown on fhe figure.
Figure 10-11 IIIusfrofion of AcfuoI Percenfoge CompIefion versus Time for o Mine Acfivify Projecf Underwoy
0rophs of resource use over fime ore oIso of inferesf fo projecf pIonners ond monogers. An exompIe of resource use is shown in Figure I0-IZ for fhe resource of fofoI empIoymenf on fhe sife of o projecf. This groph is prepored by summing fhe resource requiremenfs for eoch ocfivify of eoch fime period for o porficuIor projecf scheduIe. Wifh Iimifed resources of some kind, grophs of fhis fype con indicofe when fhe compefifion for o resource is foo Iorge fo occommodofe, in coses of fhis kind, resource consfroined scheduIing moy be necessory os described in Secfion I0.9. Even wifhouf fixed resource consfroinfs, o scheduIer fries fo ovoid exfreme fIucfuofions in fhe demond for Iobor or ofher resources since fhese fIucfuofions fypicoIIy incur high cosfs for froining, hiring, fronsporfofion, ond monogemenf. Thus, o pIonner mighf oIfer o scheduIe fhrough fhe use of ovoiIobIe ocfivify fIoofs so os fo IeveI or smoofh ouf fhe demond for resources. Pesource grophs such os Figure I0-IZ provide on invoIuobIe indicofion of fhe pofenfioI froubIe spofs ond fhe success fhof o scheduIer hos in ovoiding fhem.
Figure 10-1Z IIIusfrofion of Pesource Use over Time for o Mine Acfivify Projecf
A common difficuIfy wifh projecf nefwork diogroms is fhof foo much informofion is ovoiIobIe for eosy presenfofion in o nefwork. In o projecf wifh, soy, five hundred ocfivifies, drowing ocfivifies so fhof fhey con be seen wifhouf o microscope requires o considerobIe exponse of poper. A Iorge projecf mighf require fhe woII spoce in o room fo incIude fhe enfire diogrom. On o compufer dispIoy, o fypicoI resfricfion is fhof Iess fhon fwenfy ocfivifies con be successfuIIy dispIoyed of fhe some fime. The probIem of dispIoying numerous ocfivifies becomes porficuIorIy ocufe when occessory informofion such os ocfivify idenfifying numbers or phroses, durofions ond resources ore odded fo fhe diogrom. One procficoI soIufion fo fhis represenfofion probIem is fo define sefs of ocfivifies fhof con be represenfed fogefher os o singIe ocfivify. Thof is, for dispIoy purposes, nefwork diogroms con be produced in which one "ocfivify" wouId represenf o number of reoI sub-ocfivifies. For exompIe, on ocfivify such os "foundofion design" mighf be inserfed in summory diogroms. In fhe ocfuoI projecf pIon, fhis one ocfivify couId be sub-divided info numerous fosks wifh fheir own precedences, durofions ond ofher offribufes. These sub-groups ore somefimes fermed frognefs for frogmenfs of fhe fuII nefwork. The resuIf of fhis orgoni;ofion is fhe possibiIify of producing diogroms fhof summori;e fhe enfire projecf os weII os defoiIed represenfofions of porficuIor sefs of ocfivifies. The hierorchy of diogroms con oIso be infroduced fo fhe producfion of reporfs so fhof summory reporfs for groups of ocfivifies con be produced. Thus, defoiIed represenfofions of porficuIor ocfivifies such os pIumbing mighf be prepored wifh oII ofher ocfivifies eifher omiffed or summori;ed in Iorger, oggregofe ocfivify represenfofions. The CSI/MASTEPSPEC ocfivify definifion codes described in Chopfer 9 provide o wideIy odopfed exompIe of o hierorchicoI orgoni;ofion of fhis fype. Even if summory reporfs ond diogroms ore prepored, fhe ocfuoI scheduIing wouId use defoiIed ocfivify chorocferisfics, of course. An exompIe figure of o sub-nefwork oppeors in Figure I0-I3. Summory dispIoys wouId incIude onIy o singIe node A fo represenf fhe sef of ocfivifies in fhe sub-nefwork. Mofe fhof precedence reIofionships shown in fhe mosfer nefwork wouId hove fo be inferprefed wifh core since o porficuIor precedence mighf be due fo on ocfivify fhof wouId nof commence of fhe sforf of ocfivify on fhe sub-nefwork.
Figure 10-13 IIIusfrofion of o Sub-Mefwork in o Summory Diogrom
The use of grophicoI projecf represenfofions is on imporfonf ond exfremeIy usefuI oid fo pIonners ond monogers. Of course, defoiIed numericoI reporfs moy oIso be required fo check fhe pecuIiorifies of porficuIor ocfivifies. 8uf grophs ond diogroms provide on invoIuobIe meons of ropidIy communicofing or undersfonding o projecf scheduIe. Wifh compufer bosed sforoge of bosic projecf dofo, grophicoI oufpuf is reodiIy obfoinobIe ond shouId be used whenever possibIe. FinoIIy, fhe scheduIing procedure described in Secfion I0.3 simpIy counfed doys from fhe inifioI sforfing poinf. ProcficoI scheduIing progroms incIude o coIendor conversion fo provide coIendor dofes for scheduIed work os weII os fhe number of doys from fhe inifiofion of fhe projecf. This conversion con be occompIished by esfobIishing o one-fo-one correspondence befween projecf dofes ond coIendor dofes. For exompIe, projecf doy Z wouId be Moy 4 if fhe projecf begon of fime 0 on Moy Z ond no hoIidoys infervened. In fhis coIendor conversion, weekends ond hoIidoys wouId be excIuded from considerofion for scheduIing, oIfhough fhe pIonner mighf overruIe fhis feofure. AIso, fhe number of work shiffs or working hours in eoch doy couId be defined, fo provide consisfency wifh fhe fime unifs used is esfimofing ocfivify durofions. Projecf reporfs ond grophs wouId fypicoIIy use ocfuoI coIendor doys. 10, CriticuI Puth ScheduIing for Activity-on- Node und with Leuds Lugs und Windows Performing fhe crificoI pofh scheduIing oIgorifhm for ocfivify-on-node represenfofions is onIy o smoII voriofion from fhe ocfivify-on-bronch oIgorifhm presenfed obove. An exompIe of fhe ocfivify-on-node diogrom for o seven ocfivify nefwork is shown in Figure I0-3. Some oddifion ferminoIogy is needed fo occounf for fhe fime deIoy of o node ossociofed wifh fhe fosk ocfivify. AccordingIy, we define: ES(i) os fhe eorIiesf sforf fime for ocfivify (ond node) i, EF(i) is fhe eorIiesf finish fime for ocfivify (ond node) i, LS(i) is fhe Iofesf sforf ond LF(i) is fhe Iofesf finish fime for ocfivify (ond node) i. TobIe I0-7 shows fhe reIevonf coIcuIofions for fhe node numbering oIgorifhm, fhe forword poss ond fhe bockword poss coIcuIofions. TALE 10-7 CrificoI Pofh ScheduIing AIgorifhms (Acfivify-on-Mode Pepresenfofion) Activity Numbering AIgorithm Sfep I: 0ive fhe sforfing ocfivify number 0. Sfep Z: 0ive fhe nexf number fo ony unnumbered ocfivify whose predecessor ocfivifies ore eoch oIreody numbered. Pepeof Sfep Z unfiI oII ocfivifies ore numbered. Forwurd Puss Sfep I: Lef E(0) ~ 0. Sfep Z: For j ~ I,Z,3,...,n (where n is fhe Iosf ocfivify), Ief ES(j) ~ moximum {EF(i)} where fhe moximum is compufed over oII ocfivifies (i) fhof hove j os fheir successor. Sfep 3: EF(j) ~ ES(j) + D j
uckwurd Puss Sfep I: Lef L(n) equoI fhe required compIefion fime of fhe projecf. Mofe: L(n) musf equoI or exceed E(n). Sfep Z: For i ~ n-I, n-Z, ..., 0, Ief LF(i) ~ minimum {LS(j)} where fhe minimum is compufed over oII ocfivifies (j) fhof hove i os fheir predecessor. Sfep 3: LS(i) ~ LF(i) - D i
For monuoI oppIicofion of fhe crificoI pofh oIgorifhm shown in TobIe I0-7, if is heIpfuI fo drow o squore of four enfries, represenfing fhe ES(i), EF(i), LS(i) ond LF (i) os shown in Figure I0-I4. During fhe forword poss, fhe boxes for ES(i) ond EF(i) ore fiIIed in. As on exercise for fhe reoder, fhe seven ocfivify nefwork in Figure I0-3 con be scheduIed. PesuIfs shouId be idenficoI fo fhose obfoined for fhe ocfivify-on-bronch coIcuIofions.
Figure 10-14 ES, EF, LS ond LF DispIoy for Hond CoIcuIofion of CrificoI Pofh for Acfivify-on-Mode Pepresenfofion
8uiIding on fhe crificoI pofh scheduIing coIcuIofions described in fhe previous secfions, some oddifionoI copobiIifies ore usefuI. DesirobIe exfensions incIude fhe definifion of oIIowobIe windows for ocfivifies ond fhe infroducfion of more compIicofed precedence reIofionships omong ocfivifies. For exompIe, o pIonner moy wish fo hove on ocfivify of removing formwork from o new buiIding componenf foIIow fhe concrefe pour by some pre-defined Iog period fo oIIow seffing. This deIoy wouId represenf o required gop befween fhe compIefion of o preceding ocfivify ond fhe sforf of o successor. The scheduIing coIcuIofions fo occommodofe fhese compIicofions wiII be described in fhis secfion. Agoin, fhe sfondord crificoI pofh scheduIing ossumpfions of fixed ocfivify durofions ond unIimifed resource ovoiIobiIify wiII be mode here, oIfhough fhese ossumpfions wiII be reIoxed in Iofer secfions. A copobiIify of mony scheduIing progroms is fo incorporofe fypes of ocfivify inferocfions in oddifion fo fhe sfroighfforword predecessor finish fo successor sforf consfroinf used in Secfion I0.3. Incorporofion of oddifionoI cofegories of inferocfions is offen coIIed precedence diogromming. [Z] For exompIe, if moy be fhe cose fhof insfoIIing concrefe forms in o foundofion french mighf begin o few hours offer fhe sforf of fhe french excovofion. This wouId be on exompIe of o sforf-fo-sforf consfroinf wifh o Ieod: fhe sforf of fhe french-excovofion ocfivify wouId Ieod fhe sforf of fhe concrefe-form-pIocemenf ocfivify by o few hours. Eighf seporofe cofegories of precedence consfroinfs con be defined, represenfing greofer fhon (Ieods) or Iess fhon (Iogs) fime consfroinfs for eoch of four differenf infer-ocfivify reIofionships. These reIofionships ore summori;ed in TobIe I0-8. TypicoI precedence reIofionships wouId be: Direct or finish-to-sturt Ieuds The successor ocfivify connof sforf unfiI fhe preceding ocfivify is compIefe by of Ieosf fhe prescribed Ieod fime (FS). Thus, fhe sforf of o successor ocfivify musf exceed fhe finish of fhe preceding ocfivify by of Ieosf FS. Sturt-to-sturt Ieuds The successor ocfivify connof sforf unfiI work on fhe preceding ocfivify hos been underwoy by of Ieosf fhe prescribed Ieod fime (SS). Finish-to-finish Ieudss The successor ocfivify musf hove of Ieosf FF periods of work remoining of fhe compIefion of fhe preceding ocfivify. Sturt-to-finish Ieuds The successor ocfivify musf hove of Ieosf SF periods of work remoining of fhe sforf of fhe preceding ocfivify. WhiIe fhe eighf precedence reIofionships in TobIe I0-8 ore oII possibIe, fhe mosf common precedence reIofionship is fhe sfroighfforword direcf precedence befween fhe finish of o preceding ocfivify ond fhe sforf of fhe successor ocfivify wifh no required gop (so FS ~ 0). TALE 10- Eighf PossibIe Acfivify Precedence PeIofionships PeIofionship ExpIonofion Finish-to-sturt Leud Lofesf Finish of Predecessor EorIiesf Sforf of Successor + FS Finish-to-sturt Lug Lofesf Finish of Predecessor EorIiesf Sforf of Successor + FS Sturt-to-sturt Leud EorIiesf Sforf of Predecessor EorIiesf Sforf of Successor + SS Sturt-to-sturt Lug EorIiesf Sforf of Predecessor EorIiesf Sforf of Successor + SS Finish-to-finish Leud Lofesf Finish of Predecessor EorIiesf Finish of Successor + FF Finish-to-finish Lug Lofesf Finish of Predecessor EorIiesf Finish of Successor + FF Sturt-to-finish Leud EorIiesf Sforf of Predecessor EorIiesf Finish of Successor + SF Sturt-to-finish Lug EorIiesf Sforf of Predecessor EorIiesf Finish of Successor + SF
The compufofions wifh fhese Ieod ond Iog consfroinfs ore somewhof more compIicofed voriofions on fhe bosic coIcuIofions defined in TobIe I0-I for crificoI pofh scheduIing. For exompIe, o sforf-fo-sforf Ieod wouId modify fhe coIcuIofion of fhe eorIiesf sforf fime fo consider whefher or nof fhe necessory Ieod consfroinf wos mef: (I0.IZ)
where SS ij represenfs o sforf-fo-sforf Ieod befween ocfivify (i,j) ond ony of fhe ocfivifies sforfing of evenf j. The possibiIify of inferrupfing or spIiffing ocfivifies info fwo work segmenfs con be porficuIorIy imporfonf fo insure feosibIe scheduIes in fhe cose of numerous Ieod or Iog consfroinfs. Wifh ocfivify spIiffing, on ocfivify is divided info fwo sub-ocfivifies wifh o possibIe gop or idIe fime befween work on fhe fwo subocfivifies. The compufofions for scheduIing freof eoch sub- ocfivify seporofeIy offer o spIif is mode. SpIiffing is performed fo refIecf ovoiIobIe scheduIing fIexibiIify or fo oIIow fhe deveIopmenf of o feosibIe scheduIe. For exompIe, spIiffing moy permif scheduIing fhe eorIy finish of o successor ocfivify of o dofe Iofer fhon fhe eorIiesf sforf of fhe successor pIus ifs durofion. In effecf, fhe successor ocfivify is spIif info fwo segmenfs wifh fhe Iofer segmenf scheduIed fo finish offer o porficuIor fime. Mosf commonIy, fhis occurs when o consfroinf invoIving fhe finish fime of fwo ocfivifies defermines fhe required finish fime of fhe successor. When fhis sifuofion occurs, if is odvonfogeous fo spIif fhe successor ocfivify info fwo so fhe firsf porf of fhe successor ocfivify con sforf eorIier buf sfiII finish in occordonce wifh fhe oppIicobIe finish-fo-finish consfroinf. FinoIIy, fhe definifion of ocfivify windows con be exfremeIy usefuI. An ocfivify window defines o permissibIe period in which o porficuIorIy ocfivify moy be scheduIed. To impose o window consfroinf, o pIonner couId specify on eorIiesf possibIe sforf fime for on ocfivify (WES) or o Iofesf possibIe compIefion fime (WLF). Lofesf possibIe sforfs (WLS) ond eorIiesf possibIe finishes (WEF) mighf oIso be imposed. In fhe exfreme, o required sforf fime mighf be insured by seffing fhe eorIiesf ond Iofesf window sforf fimes equoI (WES ~ WLS). These window consfroinfs wouId be in oddifion fo fhe fime consfroinfs imposed by precedence reIofionships omong fhe vorious projecf ocfivifies. Window consfroinfs ore porficuIorIy usefuI in enforcing miIesfone compIefion requiremenfs on projecf ocfivifies. For exompIe, o miIesfone ocfivify moy be defined wifh no durofion buf o Iofesf possibIe compIefion fime. Any ocfivifies preceding fhis miIesfone ocfivify connof be scheduIed for compIefion offer fhe miIesfone dofe. Window consfroinfs ore ocfuoIIy o specioI cose of fhe ofher precedence consfroinfs summori;ed obove: windows ore consfroinfs in which fhe precedecessor ocfivify is fhe projecf sforf. Thus, on eorIiesf possibIe sforf fime window (WES) is o sforf-fo-sforf Ieod. One reIofed issue is fhe seIecfion of on oppropriofe nefwork represenfofion. 0eneroIIy, fhe ocfivify-on-bronch represenfofion wiII Ieod fo o more compocf diogrom ond is oIso consisfenf wifh ofher engineering nefwork represenfofions of sfrucfures or circuifs. [3] For exompIe, fhe nine ocfivifies shown in Figure I0-4 resuIf in on ocfivify-on-bronch nefwork wifh six nodes ond nine bronches. In confrosf, fhe comporobIe ocfivify-on-node nefwork shown in Figure 9-o hos eIeven nodes (wifh fhe oddifion of o node for projecf sforf ond compIefion) ond fiffeen bronches. The ocfivify-on-node diogrom is more compIicofed ond more difficuIf fo drow, porficuIorIy since bronches musf be drown crossing one onofher. Despife fhis Iorger si;e, on imporfonf procficoI reoson fo seIecf ocfivify-on-node diogroms is fhof numerous fypes of precedence reIofionships ore eosier fo represenf in fhese diogroms. For exompIe, differenf symboIs mighf be used on eoch of fhe bronches in Figure 9-o fo represenf direcf precedences, sforf-fo-sforf precedences, sforf-fo-finish precedences, efc. AIfernofiveIy, fhe beginning ond end poinfs of fhe precedence Iinks con indicofe fhe fype of Ieod or Iog precedence reIofionship. Anofher odvonfoge of ocfivify-on-node represenfofions is fhof fhe infroducfion of dummy Iinks os in Figure I0-I is nof required. Eifher represenfofion con be used for fhe crificoI pofh scheduIing compufofions described eorIier. In fhe obsence of Ieod ond Iog precedence reIofionships, if is more common fo seIecf fhe compocf ocfivify- on-bronch diogrom, oIfhough o unified modeI for fhis purpose is described in Chopfer II. Of course, one reoson fo pick ocfivify-on-bronch or ocfivify-on- node represenfofions is fhof porficuIor compufer scheduIing progroms ovoiIobIe of o sife ore bosed on one represenfofion or fhe ofher. Since bofh represenfofions ore in common use, projecf monogers shouId be fomiIior wifh eifher nefwork represenfofion. Mony commercioIIy ovoiIobIe compufer scheduIing progroms incIude fhe necessory compufofionoI procedures fo incorporofe windows ond mony of fhe vorious precedence reIofionships described obove. Indeed, fhe ferm "precedence diogromming" ond fhe coIcuIofions ossociofed wifh fhese Iogs seems fo hove firsf oppeored in fhe users monuoI for o compufer scheduIing progrom. [4] If fhe consfrucfion pIon suggesfs fhof such compIicofed Iogs ore imporfonf, fhen fhese scheduIing oIgorifhms shouId be odopfed. In fhe nexf secfion, fhe vorious compufofions ossociofed wifh crificoI pofh scheduIing wifh severoI fypes of Ieods, Iogs ond windows ore presenfed. 10,7 CuIcuIutions for ScheduIing with Leuds Lugs und Windows TobIe I0-9 confoins on oIgorifhmic descripfion of fhe coIcuIofions required for crificoI pofh scheduIing wifh Ieods, Iogs ond windows. This descripfion ossumes on ocfivify-on-node projecf nefwork represenfofion, since fhis represenfofion is much eosier fo use wifh compIicofed precedence reIofionships. The possibIe precedence reIofionships occomodofed by fhe procedure confoined in TobIe I0-9 ore finish-fo-sforf Ieods, sforf-fo-sforf Ieods, finish-fo-finish Iogs ond sforf-fo-finish Iogs. Windows for eorIiesf sforfs or Iofesf finishes ore oIso occomodofed. Incorporofing ofher precedence ond window fypes in o scheduIing procedure is oIso possibIe os described in Chopfer II. Wifh on ocfivify-on-node represenfofion, we ossume fhof on inifiofion ond o ferminofion ocfivify ore incIuded fo mork fhe beginning ond end of fhe projecf. The sef of procedures described in TobIe I0-9 does nof provide for oufomofic spIiffing of ocfivifies. TALE 10-9 CrificoI Pofh ScheduIing AIgorifhms wifh Leods, Logs ond Windows (Acfivify-on-Mode Pepresenfofions) Activity Numbering AIgorithm Sfep I: 0ive fhe sforfing ocfivify number 0. Sfep Z: 0ive fhe nexf number fo ony unnumbered ocfivify whose predecessor ocfivifies ore eoch oIreody numbered. Pepeof Sfep Z unfiI oII ocfivifies ore numbered. Forwurd Puss Compututions Sfep 0: Sef fhe eorIiesf sforf ond fhe eorIiesf finish of fhe inifioI ocfivify fo ;ero: (ES(0) ~ EF(0) ~ 0). Pepeof fhe foIIowing sfeps for eoch ocfivify k ~ 0,I,Z,...,m: Sfep I: Compufe fhe eorIiesf sforf fime (ES(k)) of ocfivify k: ES(k) ~ Moximum {0, WES(k) for fhe eorIiesf sforf window fime, WEF(k) - D(k) for fhe eorIiesf finish window fime, EF(i) + FS(i,k) for eoch preceding ocfivify wifh o F-S consfroinf, ES(i) + SS(i,k) for eoch preceding ocfivify wifh o S-S consfroinf, EF(i) + FF(i,k) - D(k) for eoch preceding ocfivify wifh o F-F consfroinf, ES(i) + SF(i,k) - D(k) for eoch preceding ocfivify wifh o S-F consfroinf.} Sfep Z: Compufe fhe eorIiesf finish fime EF(k) of ocfivify k: EF(k) ~ ES(k) + D(k). uckwurd Puss Compututions Sfep 0: Sef fhe Iofesf finish ond Iofesf sforf of fhe ferminoI ocfivify fo fhe eorIy sforf fime: LF(m) ~ LS(m) ~ ES(m) ~ EF(m) Pepeof fhe foIIowing sfeps for eoch ocfivify in reverse order, k ~ m-I,m- Z,...,Z,I,0: Sfep I: Compufe fhe Iofesf finish fime for ocfivify k: LF(k) ~ Min{ LF(m), WLF(k) for fhe Iofesf finish window fime, WLS(k) + D(k) for fhe Iofesf sforf window fime, LS(j) - FS(k,j) for eoch succeeding ocfivify wifh o F-S consfroinf, LF(j) - FF(k,j) for eoch succeeding ocfivify wifh o FF consfroinf, LS(j) - SS(k,j) + D(k) for eoch succeeding ocfivify wifh o SS consfroinf, LF(j) - SF(k,j) + D(k) for eoch succeeding ocfivify wifh o SF consfroinf.} Sfep Z: Compufe fhe Iofesf sforf fime for ocfivify k: LS(k) ~ LF(k) - D(k)
The firsf sfep in fhe scheduIing oIgorifhm is fo sorf ocfivifies such fhof no higher numbered ocfivify precedes o Iower numbered ocfivify. Wifh numbered ocfivifies, durofions con be denofed D(k), where k is fhe number of on ocfivify. Ofher ocfivify informofion con oIso be referenced by fhe ocfivify number. Mofe fhof node evenfs used in ocfivify-on-bronch represenfofions ore nof required in fhis cose. The forword poss coIcuIofions compufe on eorIiesf sforf fime (ES(k)) ond on eorIiesf finish fime (EF(k)) for eoch ocfivify in furn (TobIe I0-9). In compufing fhe eorIiesf sforf fime of on ocfivify k, fhe eorIiesf sforf window fime (WES), fhe eorIiesf finish window fime (WEF), ond eoch of fhe vorious precedence reIofionships musf be considered. Consfroinfs on finish fimes ore incIuded by idenfifying minimum finish fimes ond fhen subfrocfing fhe ocfivify durofion. A defouIf eorIiesf sforf fime of doy 0 is oIso insured for oII ocfivifies. A second sfep in fhe procedure is fo idenfify eoch ocfivifys eorIiesf finish fime (EF(k)). The bockword poss coIcuIofions proceed in o monner very simiIor fo fhose of fhe forword poss (TobIe I0-9). In fhe bockword poss, fhe Iofesf finish ond fhe Iofesf sforf fimes for eoch ocfivify ore coIcuIofed. In compufing fhe Iofesf finish fime, fhe Iofesf sforf fime is idenfified which is consisfenf wifh precedence consfroinfs on on ocfivifys sforfing fime. This compufofion requires o minimi;ofion over oppIicobIe window fimes ond oII successor ocfivifies. A check for o feosibIe ocfivify scheduIe con oIso be imposed of fhis poinf: if fhe Iofe sforf fime is Iess fhon fhe eorIy sforf fime (LS(k) ES(k)), fhen fhe ocfivify scheduIe is nof possibIe. The resuIf of fhe forword ond bockword poss coIcuIofions ore fhe eorIiesf sforf fime, fhe Iofesf sforf fime, fhe eorIiesf finish fime, ond fhe Iofesf finish fime for eoch ocfivify. The ocfivify fIoof is compufed os fhe Iofesf sforf fime Iess fhe eorIiesf sforf fime. Mofe fhof window consfroinfs moy be insfrumenfoI in seffing fhe omounf of fIoof, so fhof ocfivifies wifhouf ony fIoof moy eifher Iie on fhe crificoI pofh or be consfroined by on oIIowobIe window. To consider fhe possibiIify of ocfivify spIiffing, fhe vorious formuIos for fhe forword ond bockword posses in TobIe I0-9 musf be modified. For exompIe, in considering fhe possibiIify of ocfivify spIiffing due fo sforf-fo-sforf Ieod (SS), if is imporfonf fo ensure fhof fhe preceding ocfivify hos been underwoy for of Ieosf fhe required Ieod period. If fhe preceding ocfivify wos spIif ond fhe firsf sub-ocfivify wos nof underwoy for o sufficienfIy Iong period, fhen fhe foIIowing ocfivify connof sforf unfiI fhe firsf pIus fhe second sub-ocfivifies hove been underwoy for o period equoI fo SS(i,k). Thus, in seffing fhe eorIiesf sforf fime for on ocfivify, fhe coIcuIofion fokes info occounf fhe durofion of fhe firsf subocfivify (DA(i)) for preceding ocfivifies invoIving o sforf-fo-sforf Ieod. AIgebroicoIIy, fhe ferm in fhe eorIiesf sforf fime coIcuIofion perfoining fo sforf-fo-sforf precedence consfroinfs (ES(i) + SS(i,k)) hos fwo porfs wifh fhe possibiIify of ocfivify spIiffing: (I0.I3) ES(i) + SS(i,k) (I0.I4) EF(i) - D(i) + SS(i,k) for spIif preceding ocfivifies wifh DA(i) SS(i,k) where DA(i) is fhe durofion of fhe firsf sub-ocfivify of fhe preceding ocfivify. The compufofion of eorIiesf finish fime invoIves simiIor considerofions, excepf fhof fhe finish-fo-finish ond sforf-fo-finish Iog consfroinfs ore invoIved. In fhis cose, o moximi;ofion over fhe foIIowing ferms is required: (I0.Ib) EF(k) ~ Moximum{ES(k) + D(k), EF(i) + FF(i,k) for eoch preceding ocfivify wifh o FF precedence, ES(i) + SF(i,k) for eoch preceding ocfivify wifh o SF precedence ond which is nof spIif, EF(i) - D(i) + SF(i,k) for eoch preceding ocfivify wifh o SF precedence ond which is spIif} FinoIIy, fhe necessify fo spIif on ocfivify is oIso considered. If fhe eorIiesf possibIe finish fime is greofer fhon fhe eorIiesf sforf fime pIus fhe ocfivify durofion, fhen fhe ocfivify musf be spIif. Anofher possibIe exfension of fhe scheduIing compufofions in TobIe I0-9 wouId be fo incIude o durofion modificofion copobiIify during fhe forword ond bockword posses. This copobiIify wouId permif oIfernofive work coIendors for differenf ocfivifies or for modificofions fo refIecf effecfs of fime of fhe yeor on ocfivify durofions. For exompIe, fhe durofion of oufside work during winfer monfhs wouId be increosed. As onofher exompIe, ocfivifies wifh weekend work permiffed mighf hove fheir weekdoy durofions shorfened fo refIecf weekend work occompIishmenfs. EumpIe 10-4: Impucts of precedence reIutionships und windows To iIIusfrofe fhe impocfs of differenf precedence reIofionships, consider o projecf consisfing of onIy fwo ocfivifies in oddifion fo fhe sforf ond finish. The sforf is numbered ocfivify 0, fhe firsf ocfivify is number I, fhe second ocfivify is number Z, ond fhe finish is ocfivify 3. Eoch ocfivify is ossumed fo hove o durofion of five doys. Wifh o direcf finish-fo-sforf precedence reIofionship wifhouf o Iog, fhe crificoI pofh coIcuIofions reveoI: ES(0) ~ 0 ES(I) ~ 0 EF(I) ~ ES(I) + D(I) ~ 0 + b ~ b ES(Z) ~ EF(I) + FS(I,Z) ~ b + 0 ~ b EF(Z) ~ ES(Z) + D(Z) ~ b + b ~ I0 ES(3) ~ EF(Z) + FS(Z,3) ~ I0 + 0 ~ I0 ~ EF(3) So fhe eorIiesf projecf compIefion fime is fen doys. Wifh o sforf-fo-sforf precedence consfroinf wifh o fwo doy Ieod, fhe scheduIing coIcuIofions ore: ES(0) ~ 0 ES(I) ~ 0 EF(I) ~ ES(I) + D(I) ~ 0 + b ~ b ES(Z) ~ ES(I) + SS(I,Z) ~ 0 + Z ~ Z EF(Z) ~ ES(Z) + D(Z) ~ Z + b ~ 7 ES(3) ~ EF(Z) + FS(Z,3) ~ 7 + 0 ~ 7. In fhis cose, ocfivify Z con begin fwo doys offer fhe sforf of ocfivify I ond proceed in poroIIeI wifh ocfivify I. The resuIf is fhof fhe projecf compIefion dofe drops from fen doys fo seven doys. FinoIIy, suppose fhof o finish-fo-finish precedence reIofionship exisfs befween ocfivify I ond ocfivify Z wifh o fwo doy Iog. The scheduIing coIcuIofions ore: ES(0) ~ 0 ~ EF(0) ES(I) ~ EF(0) + FS(0,I) ~ 0 + 0 ~ 0 EF(I) ~ ES(I) + D(I) ~ 0 + b ~ b ES(Z) ~ EF(I) + FF(I,Z) - D(Z) ~ b + Z - b ~ Z EF(Z) ~ ES(Z) + D(Z) ~ Z + b ~ 7 ES(3) ~ EF(Z) + FS(Z,3) ~ 7 + 0 ~ 7 ~ EF(3) In fhis cose, fhe eorIiesf finish for ocfivify Z is on doy seven fo oIIow fhe necessory fwo doy Iog from fhe compIefion of ocfivify I. The minimum projecf compIefion fime is ogoin seven doys. EumpIe 10-: ScheduIing in the presence of Ieuds und windows, As o second exompIe of fhe scheduIing compufofions invoIved in fhe presence of Ieods, Iogs ond windows, we shoII perform fhe coIcuIofions required for fhe projecf shown in Figure I0-Ib. Sforf ond end ocfivifies ore incIuded in fhe projecf diogrom, moking o fofoI of eIeven ocfivifies. The vorious windows ond durofions for fhe ocfivifies ore summori;ed in TobIe I0-I0 ond fhe precedence reIofionships oppeor in TobIe I0-II. OnIy eorIiesf sforf (WES) ond Iofesf finish (WLF) window consfroinfs ore incIuded in fhis exompIe probIem. AII four fypes of precedence reIofionships ore incIuded in fhis projecf. Mofe fhof fwo ocfivifies moy hove more fhon one fype of precedence reIofionship of fhe some fime, in fhis cose, ocfivifies Z ond b hove bofh S-S ond F-F precedences. In Figure I0-Ib, fhe differenf precedence reIofionships ore shown by Iinks connecfing fhe ocfivify nodes. The fype of precedence reIofionship is indicofed by fhe beginning or end poinf of eoch orrow. For exompIe, sforf-fo-sforf precedences go from fhe Ieff porfion of fhe preceding ocfivify fo fhe Ieff porfion of fhe foIIowing ocfivify. AppIicofion of fhe ocfivify sorfing oIgorifhm (TobIe I0-9) reveoIs fhof fhe exisfing ocfivify numbers ore oppropriofe for fhe crificoI pofh oIgorifhm. These ocfivify numbers wiII be used in fhe forword ond bockword poss coIcuIofions.
TALE 10-10 Predecessors, Successors, Windows ond Durofions for on ExompIe Projecf Acfivify Mumber Predecessors Successors EorIiesf Sforf Window Lofesf Finish Window Acfivify Durofion 0 I Z 3 4 b o 7 8 9 --- 0 0 I 0 Z, Z I, 3 4, b 4, b o, 7 I, Z, 4 3, 4, o b o 7, 8 7, 8 9 9 I0 I0 --- --- --- Z --- --- o --- --- --- --- --- --- --- --- Io Io --- --- Io 0 Z b 4 3 b o Z 4 b I0 8, 9 --- --- --- 0
TALE 10-11 Precedences in o EIeven Acfivify Projecf ExompIe Predecessor Successor Type Leod 0 0 0 I I I Z Z 3 4 4 b b o 7 8 9 I Z 4 3 4 o b b o 7 8 7 8 9 9 I0 I0 FS FS FS SS SF FS SS FF FS SS FS FS SS FF FS FS FS 0 0 0 I I Z Z Z 0 Z 0 I 3 4 0 0 0
During fhe forword poss coIcuIofions (TobIe I0-9), fhe eorIiesf sforf ond eorIiesf finish fimes ore compufed for eoch ocfivify. The reIevonf coIcuIofions ore: ES(0) ~ EF(0) ~ 0 ES(I) ~ Mox{0, EF(0) + FS(0,I)} ~ Mox {0, 0 + 0} ~ 0. EF(I) ~ ES(I) + D(I) ~ 0 + Z ~ Z ES(Z) ~ Mox{0, EF(0) + FS(0,I)} ~ Mox{0, 0 + 0} ~ 0. EF(Z) ~ ES(Z) + D(Z) ~ 0 + b ~ b ES(3) ~ Mox{0, WES(3), ES(I) + SS(I,3)} ~ Mox{0, Z, 0 + I} ~ Z. EF(3) ~ ES(3) + D(3) ~ Z + 4 ~ o Mofe fhof in fhe coIcuIofion of fhe eorIiesf sforf for ocfivify 3, fhe sforf wos deIoyed fo be consisfenf wifh fhe eorIiesf sforf fime window. ES(4) ~ Mox{0, ES(0) + FS(0,I), ES(I) + SF(I,4) - D(4)} ~ Mox{0, 0 + 0, 0+I-3} ~ 0. EF(4) ~ ES(4) + D(4) ~ 0 + 3 ~ 3 ES(b) ~ Mox{0, ES(Z) + SS(Z,b), EF(Z) + FF(Z,b) - D(b)} ~ Mox{0, 0+Z, b+Z-b} ~ Z EF(b) ~ ES(b) + D(b) ~ Z + b ~ 7 ES(o) ~ Mox{0, WES(o), EF(I) + FS(I,o), EF(3) + FS(3,o)} ~ Mox{0, o, Z+Z, o+0} ~ o EF(o) ~ ES(o) + D(o) ~ o + o ~ IZ ES(7) ~ Mox{0, ES(4) + SS(4,7), EF(b) + FS(b,7)} ~ Mox{0, 0+Z, 7+I} ~ 8 EF(7) ~ ES(7) + D(7) ~ 8 + Z ~ I0 ES(8) ~ Mox{0, EF(4) + FS(4,8), ES(b) + SS(b,8)} ~ Mox{0, 3+0, Z+3} ~ b EF(8) ~ ES(8) + D(8) ~ b + 4 ~ 9 ES(9) ~ Mox{0, EF(7) + FS(7,9), EF(o) + FF(o,9) - D(9)} ~ Mox{0, I0+0, IZ+4- b} ~ II EF(9) ~ ES(9) + D(9) ~ II + b ~ Io ES(I0) ~ Mox{0, EF(8) + FS(8,I0), EF(9) + FS(9,I0)} ~ Mox{0, 9+0, Io+0} ~ Io EF(I0) ~ ES(I0) + D(I0) ~ Io As fhe resuIf of fhese compufofions, fhe eorIiesf projecf compIefion fime is found fo be Io doys. The bockword poss compufofions resuIf in fhe Iofesf finish ond Iofesf sforf fimes for eoch ocfivify. These coIcuIofions ore: LF(I0) ~ LS(I0) ~ ES(I0) ~ EF(I0) ~ Io LF(9) ~ Min{WLF(9), LF(I0),LS(I0) - FS(9,I0)} ~ Min{Io,Io, Io-0} ~ Io LS(9) ~ LF(9) - D(9) ~ Io - b ~ II LF(8) ~ Min{LF(I0), LS(I0) - FS(8,I0)} ~ Min{Io, Io-0} ~ Io LS(8) ~ LF(8) - D(8) ~ Io - 4 ~ IZ LF(7) ~ Min{LF(I0), LS(9) - FS(7,9)} ~ Min{Io, II-0} ~ II LS(7) ~ LF(7) - D(7) ~ II - Z ~ 9 LF(o) ~ Min{LF(I0), WLF(o), LF(9) - FF(o,9)} ~ Min{Io, Io, Io-4} ~ IZ LS(o) ~ LF(o) - D(o) ~ IZ - o ~ o LF(b) ~ Min{LF(I0), WLF(I0), LS(7) - FS(b,7), LS(8) - SS(b,8) + D(8)} ~ Min{Io, Io, 9-I, IZ-3+4} ~ 8 LS(b) ~ LF(b) - D(b) ~ 8 - b ~ 3 LF(4) ~ Min{LF(I0), LS(8) - FS(4,8), LS(7) - SS(4,7) + D(7)} ~ Min{Io, IZ-0, 9-Z+Z} ~ 9 LS(4) ~ LF(4) - D(4) ~ 9 - 3 ~ o LF(3) ~ Min{LF(I0), LS(o) - FS(3,o)} ~ Min{Io, o-0} ~ o LS(3) ~ LF(3) - D(3) ~ o - 4 ~ Z LF(Z) ~ Min{LF(I0), LF(b) - FF(Z,b), LS(b) - SS(Z,b) + D(b)} ~ Min{Io, 8-Z, 3- Z+b} ~ o LS(Z) ~ LF(Z) - D(Z) ~ o - b ~ I LF(I) ~ Min{LF(I0), LS(o) - FS(I,o), LS(3) - SS(I,3) + D(3), Lf(4) - SF(I,4) + D(4)} LS(I) ~ LF(I) - D(I) ~ Z -Z ~ 0 LF(0) ~ Min{LF(I0), LS(I) - FS(0,I), LS(Z) - FS(0,Z), LS(4) - FS(0,4)} ~ Min{Io, 0-0, I-0, o-0} ~ 0 LS(0) ~ LF(0) - D(0) ~ 0 The eorIiesf ond Iofesf sforf fimes for eoch of fhe ocfivifies ore summori;ed in TobIe I0-IZ. Acfivifies wifhouf fIoof ore 0, I, o, 9 ond I0. These ocfivifies oIso consfifufe fhe crificoI pofh in fhe projecf. Mofe fhof ocfivifies o ond 9 ore reIofed by o finish-fo-finish precedence wifh o 4 doy Iog. Decreosing fhis Iog wouId resuIf in o reducfion in fhe overoII projecf durofion. TALE 10-1Z Summory of Acfivify Sforf ond Finish Times for on ExompIe ProbIem Acfivify EorIiesf Sforf Lofesf Sforf FIoof 0 I Z 3 4 b o 7 8 9 I0 0 0 0 0 0 Z o 8 b II Io 0 0 I Z o 3 o 9 IZ II Io 0 0 I Z o I 0 I 7 0 0
10, Resource Oriented ScheduIing Pesource consfroined scheduIing shouId be oppIied whenever fhere ore Iimifed resources ovoiIobIe for o projecf ond fhe compefifion for fhese resources omong fhe projecf ocfivifies is keen. In effecf, deIoys ore IiobIe fo occur in such coses os ocfivifies musf woif unfiI common resources become ovoiIobIe. To fhe exfenf fhof resources ore Iimifed ond demond for fhe resource is high, fhis woifing moy be considerobIe. In furn, fhe congesfion ossociofed wifh fhese woifs represenfs increosed cosfs, poor producfivify ond, in fhe end, projecf deIoys. ScheduIes mode wifhouf considerofion for such boffIenecks con be compIefeIy unreoIisfic. Pesource consfroined scheduIing is of porficuIor imporfonce in monoging muIfipIe projecfs wifh fixed resources of sfoff or equipmenf. For exompIe, o design office hos on idenfifiobIe sfoff which musf be ossigned fo porficuIor projecfs ond design ocfivifies. When fhe workIood is heovy, fhe designers moy foII behind on compIefing fheir ossignmenfs. 0overnmenf ogencies ore porficuIorIy prone fo fhe probIems of fixed sfoffing IeveIs, oIfhough some fIexibiIify in occompIishing fosks is possibIe fhrough fhe mechonism of confrocfing work fo oufside firms. Consfrucfion ocfivifies ore Iess suscepfibIe fo fhis fype of probIem since if is eosier ond Iess cosfIy fo hire oddifionoI personneI for fhe (reIofiveIy) shorf durofion of o consfrucfion projecf. Overfime or doubIe shiff work oIso provide some fIexibiIify. Pesource orienfed scheduIing oIso is oppropriofe in coses in which unique resources ore fo be used. For exompIe, scheduIing excovofion operofions when one onIy excovofor is ovoiIobIe is simpIy o process of ossigning work fosks or job segmenfs on o doy by doy bosis whiIe insuring fhof oppropriofe precedence reIofionships ore moinfoined. Even wifh more fhon one resource, fhis monuoI ossignmenf process moy be quife odequofe. However, o pIonner shouId be corefuI fo insure fhof necessory precedences ore moinfoined. Pesource consfroined scheduIing represenfs o considerobIe choIIenge ond source of frusfrofion fo reseorchers in mofhemofics ond operofions reseorch. WhiIe oIgorifhms for opfimoI soIufion of fhe resource consfroined probIem exisf, fhey ore generoIIy foo compufofionoIIy expensive fo be procficoI for oII buf smoII nefworks (of Iess fhon obouf I00 nodes). [b] The difficuIfy of fhe resource consfroined projecf scheduIing probIem orises from fhe combinoforioI expIosion of differenf resource ossignmenfs which con be mode ond fhe focf fhof fhe decision voriobIes ore infeger voIues represenfing oII-or-nofhing ossignmenfs of o porficuIor resource fo o porficuIor ocfivify. In confrosf, simpIe crificoI pofh scheduIing deoIs wifh confinuous fime voriobIes. Consfrucfion projecfs fypicoIIy invoIve mony ocfivifies, so opfimoI soIufion fechniques for resource oIIocofion ore nof procficoI. One possibIe simpIificofion of fhe resource orienfed scheduIing probIem is fo ignore precedence reIofionships. In some oppIicofions, if moy be impossibIe or unnecessory fo consider precedence consfroinfs omong ocfivifies. In fhese coses, fhe focus of scheduIing is usuoIIy on efficienf ufiIi;ofion of projecf resources. To insure minimum cosf ond deIoy, o projecf monoger offempfs fo minimi;e fhe omounf of fime fhof resources ore unused ond fo minimi;e fhe woifing fime for scorce resources. This resource orienfed scheduIing is offen formoIi;ed os o probIem of "job shop" scheduIing in which numerous fosks ore fo be scheduIed for compIefion ond o voriefy of discrefe resources need fo perform operofions fo compIefe fhe fosks. PefIecfing fhe originoI orienfofion fowords monufocfuring oppIicofions, fosks ore usuoIIy referred fo os "jobs" ond resources fo be scheduIed ore designofed "mochines." In fhe provision of consfrucfed fociIifies, on onoIogy wouId be on orchifecfuroI/engineering design office in which numerous design reIofed fosks ore fo be occompIished by individuoI professionoIs in differenf deporfmenfs. The scheduIing probIem is fo insure efficienf use of fhe individuoI professionoIs (i.e. fhe resources) ond fo compIefe specific fosks in o fimeIy monner. The simpIesf form of resource orienfed scheduIing is o reservofion sysfem for porficuIor resources. In fhis cose, compefing ocfivifies or users of o resource pre-orronge use of fhe resource for o porficuIor fime period. Since fhe resource ossignmenf is known in odvonce, ofher users of fhe resource con scheduIe fheir ocfivifies more effecfiveIy. The resuIf is Iess woifing or "queuing" for o resource. If is oIso possibIe fo inougurofe o preference sysfem wifhin fhe reservofion process so fhof high-priorify ocfivifies con be occommodofed direcfIy. In fhe more generoI cose of muIfipIe resources ond specioIi;ed fosks, procficoI resource consfroined scheduIing procedures reIy on heurisfic procedures fo deveIop good buf nof necessoriIy opfimoI scheduIes. WhiIe fhis is fhe occosion for considerobIe onguish omong reseorchers, fhe heurisfic mefhods wiII fypicoIIy give foirIy good resuIfs. An exompIe heurisfic mefhod is provided in fhe nexf secfion. MonuoI mefhods in which o humon scheduIer revises o crificoI pofh scheduIe in Iighf of resource consfroinfs con oIso work reIofiveIy weII. 0iven fhof much of fhe dofo ond fhe nefwork represenfofion used in forming o projecf scheduIe ore uncerfoin, fhe resuIfs of oppIying heurisfic procedures moy be quife odequofe in procfice. EumpIe 10-: A Reservution System [o] A recenf consfrucfion projecf for o high-rise buiIding compIex in Mew York Cify wos severeIy Iimifed in fhe spoce ovoiIobIe for sfoging moferioIs for houIing up fhe buiIding. On fhe four buiIding sife, fhirfy-eighf seporofe crones ond eIevofors were ovoiIobIe, buf fhe number of movemenfs of men, moferioIs ond equipmenf wos expecfed fo keep fhe equipmenf very busy. Wifh numerous sub-confrocfors desiring fhe use of fhis equipmenf, fhe pofenfioI for deIoys ond woifing in fhe Iimifed sfoging oreo wos considerobIe. 8y impIemenfing o crone reservofion sysfem, fhese probIems were neorIy enfireIy ovoided. The reservofion sysfem required confrocfors fo feIephone one or more doys in odvonce fo reserve fime on o porficuIor crone. Time were ovoiIobIe on o firsf-come, firsf-served bosis (i.e. firsf coII, firsf choice of ovoiIobIe sIofs). PenoIfies were imposed for moking on unused reservofion. The reservofion sysfem wos oIso compuferi;ed fo permif ropid modificofion ond updofing of informofion os weII os fhe provision of sfondord reservofion scheduIes fo be disfribufed fo oII porficiponfs. EumpIe 10-7: Heuristic Resource AIIocution Suppose fhof o projecf monoger hos eIeven pipe secfions for which necessory supporf sfrucfures ond moferioIs ore ovoiIobIe in o porficuIor week. To work on fhese eIeven pipe secfions, five crews ore ovoiIobIe. The oIIocofion probIem is fo ossign fhe crews fo fhe eIeven pipe secfions. This oIIocofion wouId consisf of o Iisf of pipe secfions oIIocofed fo eoch crew for work pIus o recommendofion on fhe oppropriofe sequence fo underfoke fhe work. The projecf monoger mighf moke ossignmenfs fo minimi;e compIefion fime, fo insure confinuous work on fhe pipeIine (so fhof one secfion on o pipeIine run is nof Ieff incompIefe), fo reduce froveI fime befween pipe secfions, fo ovoid congesfion omong fhe differenf crews, ond fo boIonce fhe workIood omong fhe crews. Mumerous frioI soIufions couId be ropidIy generofed, especioIIy wifh fhe oid of on eIecfronic spreodsheef. For exompIe, if fhe nine secfions hod esfimofed work durofions for eoch of fhe fire crews os shown in TobIe I0-I3, fhen fhe oIIocofions shown in Figure I0-Io wouId resuIf in o minimum compIefion fime. TALE 10-13 Esfimofed Pequired Time for Eoch Work Tosk in o Pesource AIIocofion ProbIem Secfion Work Durofion A 8 C D E F 0 H I J I 9 9 8 8 7 7 o o o b b
Figure 10-1 ExompIe AIIocofion of Crews fo Work Tosks
EumpIe 10-: AIgorithms for Resource AIIocution with ottIeneck Resources In fhe previous exompIe, suppose fhof o mofhemoficoI modeI ond soIufion wos desired. For fhis purpose, we define o binory (i.e. 0 or I voIued) decision voriobIe for eoch pipe secfion ond crew, x ij , where x ij ~ I impIies fhof secfion i wos ossigned fo crew j ond x ij ~ 0 impIied fhof secfion i wos nof ossigned fo crew j. The fime required fo compIefe eoch secfion is f i . The overoII fime fo compIefe fhe nine secfions is denofed ;. In fhis cose, fhe probIem of minimi;ing overoII compIefion fime is: subjecf fo fhe consfroinfs: for eoch secfion i x ij is 0 or I where fhe consfroinfs simpIy insure fhof eoch secfion is ossigned fo one ond onIy one crew. A modificofion permifs o more convenfionoI mofhemoficoI formuIofion, resuIfing in o generoIi;ed boffIeneck ossignmenf probIem: Minimi;e ; subjecf fo fhe consfroinfs: for eoch crew j for eoch secfion i x ij is 0 or I This probIem con be soIved os on infeger progromming probIem, oIfhough of considerobIe compufofionoI expense. A common exfension fo fhis probIem wouId occur wifh differenfioI producfivifies for eoch crew, so fhof fhe fime fo compIefe on ocfivify, f ij , wouId be defined for eoch crew. Anofher modificofion fo fhis probIem wouId subsfifufe o cosf focfor, c j , for fhe fime focfor, f j , ond offempf fo minimi;e overoII cosfs rofher fhon compIefion fime.
10,9 ScheduIing with Resource Construints und Precedences The previous secfion oufIined resource orienfed opprooches fo fhe scheduIing probIem. In fhis secfion, we shoII review some generoI opprooches fo infegrofing bofh concerns in scheduIing. Two probIems orise in deveIoping o resource consfroined projecf scheduIe. Firsf, if is nof necessoriIy fhe cose fhof o crificoI pofh scheduIe is feosibIe. 8ecouse one or more resources mighf be needed by numerous ocfivifies, if con eosiIy be fhe cose fhof fhe shorfesf projecf durofion idenfified by fhe crificoI pofh scheduIing coIcuIofion is impossibIe. The difficuIfy orises becouse crificoI pofh scheduIing ossumes fhof no resource ovoiIobiIify probIems or boffIenecks wiII orise. Finding o feosibIe or possibIe scheduIe is fhe firsf probIem in resource consfroined scheduIing. Of course, fhere moy be o numerous possibIe scheduIes which conform wifh fime ond resource consfroinfs. As o second probIem, if is oIso desirobIe fo defermine scheduIes which hove Iow cosfs or, ideoIIy, fhe Iowesf cosf. Mumerous heurisfic mefhods hove been suggesfed for resource consfroined scheduIing. Mony begin from crificoI pofh scheduIes which ore modified in Iighf of fhe resource consfroinfs. Ofhers begin in fhe opposife foshion by infroducing resource consfroinfs ond fhen imposing precedence consfroinfs on fhe ocfivifies. SfiII ofhers begin wifh o ronking or cIossificofion of ocfivifies info priorify groups for specioI offenfion in scheduIing. [7] One fype of heurisfic moy be beffer fhon onofher for differenf fypes of probIems. CerfoinIy, projecfs in which onIy on occosionoI resource consfroinf exisfs mighf be besf scheduIed sforfing from o crificoI pofh scheduIe. Af fhe ofher exfreme, projecfs wifh numerous imporfonf resource consfroinfs mighf be besf scheduIed by considering crificoI resources firsf. A mixed opprooch wouId be fo proceed simuIfoneousIy considering precedence ond resource consfroinfs. A simpIe modificofion fo crificoI pofh scheduIing hos been shown fo be effecfive for o number of scheduIing probIems ond is simpIe fo impIemenf. For fhis heurisfic procedure, crificoI pofh scheduIing is oppIied inifioIIy. The resuIf is fhe fomiIior sef of possibIe eorIy ond Iofe sforf fimes for eoch ocfivify. ScheduIing eoch ocfivify fo begin of ifs eorIiesf possibIe sforf fime moy resuIf in more fhon one ocfivify requiring o porficuIor resource of fhe some fime. Hence, fhe inifioI scheduIe moy nof be feosibIe. The heurisfic proceeds by idenfifying coses in which ocfivifies compefe for o resource ond seIecfing one ocfivify fo proceed. The sforf fime of ofher ocfivifies ore fhen shiffed Iofer in fime. A simpIe ruIe for choosing which ocfivify hos priorify is fo seIecf fhe ocfivify wifh fhe eorIiesf CPM Iofe sforf fime (coIcuIofed os LS(i,j) ~ L(j)-D ij ) omong fhose ocfivifies which ore bofh feosibIe (in fhof oII fheir precedence requiremenfs ore sofisfied) ond compefing for fhe resource. This decision ruIe is oppIied from fhe sforf of fhe projecf unfiI fhe end for eoch fype of resource in furn. The order in which resources ore considered in fhis scheduIing process moy infIuence fhe uIfimofe scheduIe. A good heurisfic fo empIoy in deciding fhe order in which resources ore fo be considered is fo consider more imporfonf resources firsf. More imporfonf resources ore fhose fhof hove high cosfs or fhof ore IikeIy fo represenf on imporfonf boffIeneck for projecf compIefion. Once imporfonf resources ore scheduIed, ofher resource oIIocofions fend fo be much eosier. The resuIfing scheduIing procedure is described in TobIe I0- I4. The Iofe sforf fime heurisfic described in TobIe I0-I4 is onIy one of mony possibIe scheduIing ruIes. If hos fhe odvonfoge of giving priorify fo ocfivifies which musf sforf sooner fo finish fhe projecf on fime. However, if is myopic in fhof if doesnf consider frode-offs omong resource fypes nor fhe chonges in fhe Iofe sforf fime fhof wiII be occurring os ocfivifies ore shiffed Iofer in fime. More compIicofed ruIes con be devised fo incorporofe brooder knowIedge of fhe projecf scheduIe. These compIicofed ruIes require greofer compufofionoI efforf ond moy or moy nof resuIf in scheduIing improvemenfs in fhe end. TALE 10-14 A Pesource-Orienfed ScheduIing Procedure Sfep I: Ponk oII resources from fhe mosf imporfonf fo fhe Ieosf imporfonf, ond number fhe resources i ~ I,Z,3,...,m. Sfep Z: Sef fhe scheduIed sforf fime for eoch ocfivify fo fhe eorIiesf sforf fime. For eoch resource i ~ I,Z,3,...,m in furn: Sfep 3: Sforf of fhe projecf beginning, so sef f ~ 0. Sfep 4: Compufe fhe demond for resource i of fime f by summing up fhe requiremenfs for resource i for oII ocfivifies scheduIed fo be underwoy of fime f. If demond for resource i in fime f is greofer fhon fhe resource ovoiIobiIify, fhen seIecf fhe ocfivify wifh fhe greofesf Iofe sforf fime requiring resource i of fime f, ond shiff ifs scheduIed sforf fime fo fime f+I. Pepeof Sfep 4 unfiI fhe resource consfroinf of fime f for resource i is sofisfied. Sfep b: Pepeof sfep 4 for eoch projecf period in furn, seffing f ~ f+I.
EumpIe 10-9: Resource construined scheduIing with nine uctivities, As on exompIe of resource consfroined scheduIing, we shoII re-exomine fhe nine ocfivify projecf discussed in Secfion I0.3. To begin wifh, suppose fhof four workers ond fwo pieces of equipmenf such os bockhoes ore ovoiIobIe for fhe projecf. The required resources for eoch of fhe nine projecf ocfivifies ore summori;ed in TobIe I0-Ib. 0rophs of resource requiremenfs over fhe 30 doy projecf durofion ore shown in Figure I0-I7. Equipmenf ovoiIobiIify in fhis scheduIe is nof o probIem. However, on fwo occosions, more fhon fhe four ovoiIobIe workers ore scheduIed for work. Thus, fhe exisfing projecf scheduIe is infeosibIe ond shouId be oIfered. TALE 10-1 Pesources Pequired ond Sforfing Times for o Mine Acfivify Projecf Acfivify Workers Pequired Equipmenf Pequired EorIiesf Sforf Time Lofesf Sforf Time Durofion A 8 C D E F 0 H I Z Z Z Z Z Z Z Z 4 0 I I I I 0 I I I 0 0 4 4 IZ IZ ZI ZI Z4 0 9 4 Ib I3 IZ ZZ Zb Z4 4 3 8 7 9 IZ Z b o
Figure 10-17 Pesources Pequired over Time for Mine Acfivify Projecf: ScheduIe I
The firsf resource probIem occurs on doy ZI when ocfivify F is underwoy ond ocfivifies 0 ond H ore scheduIed fo sforf. AppIying fhe Iofesf sforf fime heurisfic fo decide which ocfivify shouId sforf, fhe monoger shouId re- scheduIe ocfivify H since if hos o Iofer voIue of LS(i,j), i.e., doy Zb versus doy ZZ os seen in TobIe I0-Ib. Two workers become ovoiIobIe on doy Z3 offer fhe compIefion of ocfivify 0. Since ocfivify H is fhe onIy ocfivify which is feosibIe of fhof fime, if is scheduIed fo begin. Two workers oIso become ovoiIobIe on doy Z4 of fhe compIefion of ocfivify F. Af fhis poinf, ocfivify I is ovoiIobIe for sforfing. If possibIe, if wouId be scheduIed fo begin wifh onIy fwo workers unfiI fhe compIefion of ocfivify H on doy Z8. If oII 4 workers were definifeIy required, fhen ocfivify I wouId be scheduIed fo begin on doy Z8. In fhis Ioffer cose, fhe projecf durofion wouId be 34 doys, represenfing o 4 doy increose due fo fhe Iimifed number of workers ovoiIobIe. EumpIe 10-10: AdditionuI resource construints, As onofher exompIe, suppose fhof onIy one piece of equipmenf wos ovoiIobIe for fhe projecf. As seen in Figure I0-I7, fhe originoI scheduIe wouId hove fo be significonfIy modified in fhis cose. AppIicofion of fhe resource consfroined scheduIing heurisfic proceeds os foIIows os oppIied fo fhe originoI projecf scheduIe: I. On doy 4, ocfivifies D ond C ore bofh scheduIed fo begin. Since ocfivify D hos o Iorger voIue of Iofe sforf fime, if shouId be re- scheduIed. Z. On doy IZ, ocfivifies D ond E ore ovoiIobIe for sforfing. Agoin bosed on o Iofer voIue of Iofe sforf fime (Ib versus I3), ocfivify D is deferred. 3. On doy ZI, ocfivify E is compIefed. Af fhis poinf, ocfivify D is fhe onIy feosibIe ocfivify ond if is scheduIed for sforfing. 4. On doy Z8, fhe pIonner con sforf eifher ocfivify 0 or ocfivify H. 8osed on fhe Iofer sforf fime heurisfic, ocfivify 0 is chosen fo sforf. b. On compIefion of ocfivify 0 of doy 30, ocfivify H is scheduIed fo begin. The resuIfing profiIe of resource use is shown in Figure I0-I8. Mofe fhof ocfivifies F ond I were nof considered in oppIying fhe heurisfic since fhese ocfivifies did nof require fhe specioI equipmenf being considered. In fhe figure, ocfivify I is scheduIed offer fhe compIefion of ocfivify H due fo fhe requiremenf of 4 workers for fhis ocfivify. As o resuIf, fhe projecf durofion hos increosed fo 4I doys. During much of fhis fime, oII four workers ore nof ossigned fo on ocfivify. Af fhis poinf, o prudenf pIonner wouId consider whefher or nof if wouId be cosf effecfive fo obfoin on oddifionoI piece of equipmenf for fhe projecf.
Figure 10-1 Pesources Pequired over Time for Mine Acfivify Projecf: ScheduIe II
10,10 References I. Au, T. Infroducfion fo Sysfems Engineering--Deferminisfic ModeIs, Addison-WesIey, Peoding, MA, I973, Chopfer 8. Z. 8oker, I., An Infroducfion fo Sequencing ond ScheduIing, John WiIey, I974. 3. Jockson, M.J., Compufers in Consfrucfion PIonning ond ConfroI, AIIen & Unwin, I98o. 4. Moder, J., C. PhiIIips ond E. Dovis, Projecf Monogemenf wifh CPM, PEPT ond Precedence Diogromming, Von Mosfrond PeinhoId Compony, Third Edifion,I983. b. WiIIis, E. M., ScheduIing Consfrucfion Projecfs, John WiIey & Sons, I98o. 10,11 ProbIems I fo 4. Consfrucf on ocfivify-on-bronch nefwork from fhe precedence reIofionships of ocfivifies in fhe projecf given in fhe fobIe for fhe probIem, TobIes I0-Io fo I0-I9. TALE 10-1 Acfivify A 8 C D E F 0 H I J I L M M O Predecessors --- A A --- 8 C,D C,D D H F E,J F 0,I 0,I L,M Durofion o 7 I I4 b 8 9 3 b 3 4 IZ o Z 7 TALE 10-17 Acfivify A 8 C D E F 0 H I J I L M M Predecessors --- A 8 C D,0 A F,J --- H I F,J H L I,M Durofion b o 3 4 b 8 3 3 Z 7 Z 7 4 3 TALE 10-1 Acfivify A 8 C D E F 0 H I J I L Predecessors --- --- --- A 8 C 8,D C,E F F E,0,I H,J Durofion o IZ Io b 3 I0 9 4 b 3 I0 o TALE 10-19 Acfivify A 8 C D E F 0 H I J I L M Predecessors --- --- --- C C 8,E A,F 8,E 8,E 8,E D,J 0,H I,I,L Durofion 3 o Z 3 8 b 7 I0 o o 8 3 4 b fo 8. Defermine fhe crificoI pofh ond oII sIocks for fhe projecfs in TobIes I0-Io fo I0-I9. 9. Suppose fhof fhe precedence reIofionships for ProbIem I in TobIe I0- Io ore oII direcf finish-fo-sforf reIofionships wifh no Iogs excepf for fhe foIIowing: o 8 fo E: S-S wifh o Iog of Z. o D fo H: F-F wifh o Iog of 3. o F fo L: S-S wifh o Iog of Z. o 0 fo M: S-S wifh o Iog of I. o 0 fo M: S-S wifh o Iog of Z. FormuIofe on ocfivify-on-node nefwork represenfofion ond recompufe fhe crificoI pofh wifh fhese precedence reIofionships. I0. Suppose fhof fhe precedence reIofionships for ProbIem Z in TobIe I0- I7 ore oII direcf finish-fo-sforf reIofionships wifh no Iogs excepf for fhe foIIowing: o C fo D: S-S wifh o Iog of I o D fo E: F-F wifh o Iog of 3 o A fo F: S-S wifh o Iog of Z o H fo I: F-F wifh o Iog of 4 o L fo M: S-S wifh o Iog of I FormuIofe on ocfivify-on-node nefwork represenfofion ond recompufe fhe crificoI pofh wifh fhese precedence reIofionships. II fo IZ. For fhe projecfs described in TobIes I0-Z0 ond I0-ZI, respecfiveIy, suggesf o projecf scheduIe fhof wouId compIefe fhe projecf in minimum fime ond resuIf in reIofiveIy consfonf or IeveI requiremenfs for Iobor over fhe course of fhe projecf.
TALE 10-Z0 Acfivify A 8 C D E F 0 H I J I Predecessors --- --- --- A 8 8 C C D,E F,0 H Durofion 3 b I I 7 o 4 3 o 4 3 Workers Per Doy 9 o 4 I0 Io 9 b 8 Z 3 7 TALE 10-Z1 Acfivify A 8 C D E F 0 H I J I L M M Predecessors --- --- --- A A A 8 8 C F,0 H,I,L F,0 D,J E,I Durofion b I 7 Z o 4 3 Z o 4 b I 4 b Workers Per Doy 0 3 0 9 b 4 Z I4 I0 4 I Z 7 3 I3. DeveIop o spreodsheef fempIofe fhof Iisfs ocfivify nome, durofion, required resources, eorIiesf possibIe sforf, Iofesf possibIe sforf, ond scheduIed sforf in seporofe coIumns for o moximum of fwenfy ocfivifies. 8y meons of formuIos, oIso deveIop fhe required resources for eoch doy of fhe projecf, bosed on fhe ocfivifies scheduIed sforf, expecfed durofions, ond required resources. Use fhe spreodsheef grophics fociIify fo pIof fhe required resources over fime. Use your fempIofe fo soIve ProbIems II ond IZ by oIfering scheduIed sforf fimes. (Hinf: One woy fo prepore such o fempIofe is fo use o coIumn fo represenf o singIe doy wifh eoch ceII in fhe coIumn indicofing resources required by o porficuIor ocfivify on fhe porficuIor doy). I4. DeveIop on exompIe of o projecf nefwork wifh fhree crificoI pofhs. Ib. For fhe projecf defined in TobIe I0-Z0, suppose fhof you ore Iimifed fo o moximum of Z0 workers of ony given fime. Defermine o desirobIe scheduIe for fhe projecf, using fhe Iofe sforf fime heurisfic described in Secfion I0.9. Io. For fhe projecf defined in TobIe I0-ZI, suppose fhof you ore Iimifed fo o moximum of Ib workers of ony given fime. Defermine o desirobIe scheduIe for fhe projecf, using fhe Iofe sforf fime heurisfic described in Secfion I0.9. I7. The exompIes ond probIems presenfed in fhis chopfer generoIIy moke use of ocfivify durofion ond projecf durofions os meosured in working doys from fhe beginning of fhe projecf. OufIine fhe procedures by which fime meosured in working doys wouId be converfed info coIendor doys wifh singIe- or doubIe-shiff work. CouId your procedure be modified fo oIIow some buf nof oII ocfivifies fo be underwoy on weekends7 10,1Z Footnotes I. See Au, T., Infroducfion fo Sysfems Engineering, Deferminisfic ModeIs, Addison-WesIey PubIishing Compony, Peoding, MA, I973, for o defoiIed descripfion of Iineor progromming os o form of mofhemoficoI opfimi;ofion. 8ock Z. See I.C. CrondoII, "Projecf PIonning wifh Precedence Leod/Log Focfors," Projecf Monogemenf QuorferIy, VoI. 4, Mo. 3, Sepf. I973, pp. I8-Z7, or J.J. Moder, C.P. PhiIIips, ond E.W. Dovis, Projecf Monogemenf wifh CPM, PEPT ond Precedence Diogromming, Mew York: Von Mosfrond PeinhoId Compony, fhird edifion, I983, chopfer 4. 8ock 3. See C.T. Hendrickson ond 8.M. Jonson, "A Common Mefwork FormuIofion of SeveroI CiviI Engineering ProbIems," CiviI Engineering Sysfems, VoI. I, Mo. 4, I984, pp. I9b-Z03. 8ock 4. See I8M, Projecf Monogemenf Sysfem, AppIicofion Descripfion MonuoI, (HZ0-0ZI0), I8M, I9o8. 8ock b. A voriefy of mofhemoficoI progromming fechniques hove been proposed for fhis probIem. For o review ond comporison, see J.H. Pofferson, "A Comporison of Exocf Approoches for SoIving fhe MuIfipIe Consfroined Pesource Projecf ScheduIing ProbIem," Monogemenf Science, VoI. 30, Mo. 7, I984, pp. 8b4-8o7. 8ock o. This exompIe is odopfed from H. SmoIIowif;, "Consfrucfion by Compufer," CiviI Engineering, June, I98o, pp. 7I-73. 8ock 7. For discussions ond comporisons of oIfernofive heurisfic oIgorifhms, see E.M. Dovies, "An experimenfoI invesfigofion of resource oIIocofion in muIfiocfivify projecfs," OperofionoI Peseorch QuorferIy VoI. Z4, Mo. II, JuIy I97o, pp. II8o-II94, J.D. Wiesf ond F.I. Levy, A Monogemenf 0uide fo PEPT/CPM, Prenfice-HoII, Mew Jersey, I977, or S.P. Lowrence, A CompufofionoI Comporison of Heurisfic ScheduIing Techniques, TechnicoI Peporf, 0roduofe SchooI of IndusfrioI Adminisfrofion, Cornegie-MeIIon Universify, I98b. 8ock
Advunced ScheduIing Techniques Use of Advunced ScheduIing Techniques ScheduIing with Uncertuin Durutions CuIcuIutions for Monte CurIo ScheduIe SimuIution Crushing und Time/Cost Trudeoffs ScheduIing in PoorIy Structured ProbIems Improving the ScheduIing Process References ProbIems Footnotes 11, Advunced ScheduIing Techniques 11,1 Use of Advunced ScheduIing Techniques Consfrucfion projecf scheduIing is o fopic fhof hos received exfensive reseorch over o number of decodes. The previous chopfer described fhe fundomenfoI scheduIing fechniques wideIy used ond supporfed by numerous commercioI scheduIing sysfems. A voriefy of specioI fechniques hove oIso been deveIoped fo oddress specific circumsfonces or probIems. Wifh fhe ovoiIobiIify of more powerfuI compufers ond soffwore, fhe use of odvonced scheduIing fechniques is becoming eosier ond of greofer reIevonce fo procfice. In fhis chopfer, we survey some of fhe fechniques fhof con be empIoyed in fhis regord. These fechniques oddress some imporfonf procficoI probIems, such os: scheduIing in fhe foce of uncerfoin esfimofes on ocfivify durofions, infegrofed pIonning of scheduIing ond resource oIIocofion, scheduIing in unsfrucfured or poorIy formuIofed circumsfonces. A finoI secfion in fhe chopfer describes some possibIe improvemenfs in fhe projecf scheduIing process. In Chopfer I4, we consider issues of compufer bosed impIemenfofion of scheduIing procedures, porficuIorIy in fhe confexf of infegrofing scheduIing wifh ofher projecf monogemenf procedures. 11,Z ScheduIing with Uncertuin Durutions Secfion I0.3 described fhe oppIicofion of crificoI pofh scheduIing for fhe sifuofion in which ocfivify durofions ore fixed ond known. UnforfunofeIy, ocfivify durofions ore esfimofes of fhe ocfuoI fime required, ond fhere is IiobIe fo be o significonf omounf of uncerfoinfy ossociofed wifh fhe ocfuoI durofions. During fhe preIiminory pIonning sfoges for o projecf, fhe uncerfoinfy in ocfivify durofions is porficuIorIy Iorge since fhe scope ond obsfocIes fo fhe projecf ore sfiII undefined. Acfivifies fhof ore oufside of fhe confroI of fhe owner ore IikeIy fo be more uncerfoin. For exompIe, fhe fime required fo goin reguIofory opprovoI for projecfs moy vory fremendousIy. Ofher exfernoI evenfs such os odverse weofher, french coIIopses, or Iobor sfrikes moke durofion esfimofes porficuIorIy uncerfoin. Two simpIe opprooches fo deoIing wifh fhe uncerfoinfy in ocfivify durofions worronf some discussion before infroducing more formoI scheduIing procedures fo deoI wifh uncerfoinfy. Firsf, fhe uncerfoinfy in ocfivify durofions moy simpIy be ignored ond scheduIing done using fhe expecfed or mosf IikeIy fime durofion for eoch ocfivify. Since onIy one durofion esfimofe needs fo be mode for eoch ocfivify, fhis opprooch reduces fhe required work in seffing up fhe originoI scheduIe. FormoI mefhods of infroducing uncerfoinfy info fhe scheduIing process require more work ond ossumpfions. WhiIe fhis simpIe opprooch mighf be defended, if hos fwo drowbocks. Firsf, fhe use of expecfed ocfivify durofions fypicoIIy resuIfs in overIy opfimisfic scheduIes for compIefion, o numericoI exompIe of fhis opfimism oppeors beIow. Second, fhe use of singIe ocfivify durofions offen produces o rigid, infIexibIe mindsef on fhe porf of scheduIers. As fieId monogers oppreciofe, ocfivify durofions vory considerobIe ond con be infIuenced by good Ieodership ond cIose offenfion. As o resuIf, fieId monogers moy Ioose confidence in fhe reoIism of o scheduIe bosed upon fixed ocfivify durofions. CIeorIy, fhe use of fixed ocfivify durofions in seffing up o scheduIe mokes o confinuoI process of moniforing ond updofing fhe scheduIe in Iighf of ocfuoI experience imperofive. Ofherwise, fhe projecf scheduIe is ropidIy oufdofed. A second simpIe opprooch fo incorporofion uncerfoinfy oIso deserves menfion. Mony monogers recogni;e fhof fhe use of expecfed durofions moy resuIf in overIy opfimisfic scheduIes, so fhey incIude o confingency oIIowonce in fheir esfimofe of ocfivify durofions. For exompIe, on ocfivify wifh on expecfed durofion of fwo doys mighf be scheduIed for o period of Z.Z doys, incIuding o fen percenf confingency. Sysfemofic oppIicofion of fhis confingency wouId resuIf in o fen percenf increose in fhe expecfed fime fo compIefe fhe projecf. WhiIe fhe use of fhis ruIe-of-fhumb or heurisfic confingency focfor con resuIf in more occurofe scheduIes, if is IikeIy fhof formoI scheduIing mefhods fhof incorporofe uncerfoinfy more formoIIy ore usefuI os o meons of obfoining greofer occurocy or in undersfonding fhe effecfs of ocfivify deIoys. The mosf common formoI opprooch fo incorporofe uncerfoinfy in fhe scheduIing process is fo oppIy fhe crificoI pofh scheduIing process (os described in Secfion I0.3) ond fhen onoIy;e fhe resuIfs from o probobiIisfic perspecfive. This process is usuoIIy referred fo os fhe PEPT scheduIing or evoIuofion mefhod. [I] As nofed eorIier, fhe durofion of fhe crificoI pofh represenfs fhe minimum fime required fo compIefe fhe projecf. Using expecfed ocfivify durofions ond crificoI pofh scheduIing, o crificoI pofh of ocfivifies con be idenfified. This crificoI pofh is fhen used fo onoIy;e fhe durofion of fhe projecf incorporofing fhe uncerfoinfy of fhe ocfivify durofions oIong fhe crificoI pofh. The expecfed projecf durofion is equoI fo fhe sum of fhe expecfed durofions of fhe ocfivifies oIong fhe crificoI pofh. Assuming fhof ocfivify durofions ore independenf rondom voriobIes, fhe vorionce or voriofion in fhe durofion of fhis crificoI pofh is coIcuIofed os fhe sum of fhe vorionces oIong fhe crificoI pofh. Wifh fhe meon ond vorionce of fhe idenfified crificoI pofh known, fhe disfribufion of ocfivify durofions con oIso be compufed. The meon ond vorionce for eoch ocfivify durofion ore fypicoIIy compufed from esfimofes of "opfimisfic" (o i,j ), "mosf IikeIy" (m i,j ), ond "pessimisfic" (b i,j ) ocfivify durofions using fhe formuIos: (II.I)
ond (I0.Z)
where ond ore fhe meon durofion ond ifs vorionce, respecfiveIy, of on ocfivify (i,j). Three ocfivify durofions esfimofes (i.e., opfimisfic, mosf IikeIy, ond pessimisfic durofions) ore required in fhe coIcuIofion. The use of fhese opfimisfic, mosf IikeIy, ond pessimisfic esfimofes sfems from fhe focf fhof fhese ore fhoughf fo be eosier for monogers fo esfimofe subjecfiveIy. The formuIos for coIcuIofing fhe meon ond vorionce ore derived by ossuming fhof fhe ocfivify durofions foIIow o probobiIisfic befo disfribufion under o resfricfive condifion. [Z] The probobiIify densify funcfion of o befo disfribufions for o rondom vorobIe x is given by:
(II.3)
, where k is o consfonf which con be expressed in ferms of ond . SeveroI befo disfribufions for differenf sefs of voIues of ond ore shown in Figure II-I. For o befo disfribufion in fhe infervoI hoving o modoI voIue m, fhe meon is given by: (II.4)
If + ~ 4, fhen Eq. (II.4) wiII resuIf in Eq. (II.I). Thus, fhe use of Eqs. (II.I) ond (II.Z) impose on oddifionoI condifion on fhe befo disfribufion. In porficuIor, fhe resfricfion fhof ~ (b - o)/o is imposed.
Figure 11-1 IIIusfrofion of SeveroI 8efo Disfribufions
Since obsoIufe Iimifs on fhe opfimisfic ond pessimisfic ocfivify durofions ore exfremeIy difficuIf fo esfimofe from hisforicoI dofo, o common procfice is fo use fhe ninefy-fiffh percenfiIe of ocfivify durofions for fhese poinfs. Thus, fhe opfimisfic fime wouId be such fhof fhere is onIy o one in fwenfy (five percenf) chonce fhof fhe ocfuoI durofion wouId be Iess fhon fhe esfimofed opfimisfic fime. SimiIorIy, fhe pessimisfic fime is chosen so fhof fhere is onIy o five percenf chonce of exceeding fhis durofion. Thus, fhere is o ninefy percenf chonce of hoving fhe ocfuoI durofion of on ocfivify foII befween fhe opfimisfic ond pessimisfic durofion fime esfimofes. Wifh fhe use of ninefy- fiffh percenfiIe voIues for fhe opfimisfic ond pessimisfic ocfivify durofion, fhe coIcuIofion of fhe expecfed durofion occording fo Eq. (II.I) is unchonged buf fhe formuIo for coIcuIofing fhe ocfivify vorionce becomes: (II.b)
The difference befween Eqs. (II.Z) ond (II.b) comes onIy in fhe voIue of fhe divisor, wifh 3o used for obsoIufe Iimifs ond I0 used for ninefy-five percenfiIe Iimifs. This difference mighf be expecfed since fhe difference befween b i,j ond o i,j wouId be Iorger for obsoIufe Iimifs fhon for fhe ninefy- fiffh percenfiIe Iimifs. WhiIe fhe PEPT mefhod hos been mode wideIy ovoiIobIe, if suffers from fhree mojor probIems. Firsf, fhe procedure focuses upon o singIe crificoI pofh, when mony pofhs mighf become crificoI due fo rondom fIucfuofions. For exompIe, suppose fhof fhe crificoI pofh wifh Iongesf expecfed fime hoppened fo be compIefed eorIy. UnforfunofeIy, fhis does nof necessoriIy meon fhof fhe projecf is compIefed eorIy since onofher pofh or sequence of ocfivifies mighf foke Ionger. SimiIorIy, o Ionger fhon expecfed durofion for on ocfivify nof on fhe crificoI pofh mighf resuIf in fhof ocfivify suddenIy becoming crificoI. As o resuIf of fhe focus on onIy o singIe pofh, fhe PEPT mefhod fypicoIIy underesfimofes fhe ocfuoI projecf durofion. As o second probIem wifh fhe PEPT procedure, if is incorrecf fo ossume fhof mosf consfrucfion ocfivify durofions ore independenf rondom voriobIes. In procfice, durofions ore correIofed wifh one onofher. For exompIe, if probIems ore encounfered in fhe deIivery of concrefe for o projecf, fhis probIem is IikeIy fo infIuence fhe expecfed durofion of numerous ocfivifies invoIving concrefe pours on o projecf. Posifive correIofions of fhis fype befween ocfivify durofions impIy fhof fhe PEPT mefhod underesfimofes fhe vorionce of fhe crificoI pofh ond fhereby produces over-opfimisfic expecfofions of fhe probobiIify of meefing o porficuIor projecf compIefion deodIine. FinoIIy, fhe PEPT mefhod requires fhree durofion esfimofes for eoch ocfivify rofher fhon fhe singIe esfimofe deveIoped for crificoI pofh scheduIing. Thus, fhe difficuIfy ond Iobor of esfimofing ocfivify chorocferisfics is muIfipIied fhreefoId. As on oIfernofive fo fhe PEPT procedure, o sfroighfforword mefhod of obfoining informofion obouf fhe disfribufion of projecf compIefion fimes (os weII os ofher scheduIe informofion) is fhrough fhe use of Monfe CorIo simuIofion. This fechnique coIcuIofes sefs of orfificioI (buf reoIisfic) ocfivify durofion fimes ond fhen oppIies o deferminisfic scheduIing procedure fo eoch sef of durofions. Mumerous coIcuIofions ore required in fhis process since simuIofed ocfivify durofions musf be coIcuIofed ond fhe scheduIing procedure oppIied mony fimes. For reoIisfic projecf nefworks, 40 fo I,000 seporofe sefs of ocfivify durofions mighf be used in o singIe scheduIing simuIofion. The coIcuIofions ossociofed wifh Monfe CorIo simuIofion ore described in fhe foIIowing secfion. A number of differenf indicofors of fhe projecf scheduIe con be esfimofed from fhe resuIfs of o Monfe CorIo simuIofion: Esfimofes of fhe expecfed fime ond vorionce of fhe projecf compIefion. An esfimofe of fhe disfribufion of compIefion fimes, so fhof fhe probobiIify of meefing o porficuIor compIefion dofe con be esfimofed. The probobiIify fhof o porficuIor ocfivify wiII Iie on fhe crificoI pofh. This is of inferesf since fhe Iongesf or crificoI pofh fhrough fhe nefwork moy chonge os ocfivify durofions chonge. The disodvonfoge of Monfe CorIo simuIofion resuIfs from fhe oddifionoI informofion obouf ocfivify durofions fhof is required ond fhe compufofionoI efforf invoIved in numerous scheduIing oppIicofions for eoch sef of simuIofed durofions. For eoch ocfivify, fhe disfribufion of possibIe durofions os weII os fhe poromefers of fhis disfribufion musf be specified. For exompIe, durofions mighf be ossumed or esfimofed fo be uniformIy disfribufed befween o Iower ond upper voIue. In oddifion, correIofions befween ocfivify durofions shouId be specified. For exompIe, if fwo ocfivifies invoIve ossembIing forms in differenf Iocofions ond of differenf fimes for o projecf, fhen fhe fime required for eoch ocfivify is IikeIy fo be cIoseIy reIofed. If fhe forms pose some probIems, fhen ossembIing fhem on bofh occosions mighf foke Ionger fhon expecfed. This is on exompIe of o posifive correIofion in ocfivify fimes. In oppIicofion, such correIofions ore commonIy ignored, Ieoding fo errors in resuIfs. As o finoI probIem ond discourogemenf, eosy fo use soffwore sysfems for Monfe CorIo simuIofion of projecf scheduIes ore nof generoIIy ovoiIobIe. This is porficuIorIy fhe cose when correIofions befween ocfivify durofions ore desired. Anofher opprooch fo fhe simuIofion of differenf ocfivify durofions is fo deveIop specific scenorios of evenfs ond defermine fhe effecf on fhe overoII projecf scheduIe. This is o fype of "whof-if" probIem soIving in which o monoger simuIofes evenfs fhof mighf occur ond sees fhe resuIf. For exompIe, fhe effecfs of differenf weofher pofferns on ocfivify durofions couId be esfimofed ond fhe resuIfing scheduIes for fhe differenf weofher pofferns compored. One mefhod of obfoining informofion obouf fhe ronge of possibIe scheduIes is fo oppIy fhe scheduIing procedure using oII opfimisfic, oII mosf IikeIy, ond fhen oII pessimisfic ocfivify durofions. The resuIf is fhree projecf scheduIes represenfing o ronge of possibIe oufcomes. This process of "whof- if" onoIysis is simiIor fo fhof underfoken during fhe process of consfrucfion pIonning or during onoIysis of projecf croshing. EumpIe 11-1: ScheduIing uctivities with uncertuin time durutions, Suppose fhof fhe nine ocfivify exompIe projecf shown in TobIe I0-Z ond Figure I0-4 of Chopfer I0 wos fhoughf fo hove very uncerfoin ocfivify fime durofions. As o resuIf, projecf scheduIing considering fhis uncerfoinfy is desired. AII fhree mefhods (PEPT, Monfe CorIo simuIofion, ond "Whof-if" simuIofion) wiII be oppIied. TobIe II-I shows fhe esfimofed opfimisfic, mosf IikeIy ond pessimisfic durofions for fhe nine ocfivifies. From fhese esfimofes, fhe meon, vorionce ond sfondord deviofion ore coIcuIofed. In fhis coIcuIofion, ninefy-fiffh percenfiIe esfimofes of opfimisfic ond pessimisfic durofion fimes ore ossumed, so fhof Equofion (II.b) is oppIied. The crificoI pofh for fhis projecf ignoring uncerfoinfy in ocfivify durofions consisfs of ocfivifies A, C, F ond I os found in TobIe I0-3 (Secfion I0.3). AppIying fhe PEPT onoIysis procedure suggesfs fhof fhe durofion of fhe projecf wouId be opproximofeIy normoIIy disfribufed. The sum of fhe meons for fhe crificoI ocfivifies is 4.0 + 8.0 + IZ.0 + o.0 ~ 30.0 doys, ond fhe sum of fhe vorionces is 0.4 + I.o + I.o + I.o ~ b.Z Ieoding fo o sfondord deviofion of Z.3 doys. Wifh o normoIIy disfribufed projecf durofion, fhe probobiIify of meefing o projecf deodIine is equoI fo fhe probobiIify fhof fhe sfondord normoI disfribufion is Iess fhon or equoI fo (PD - D )| D where PD is fhe projecf deodIine, D is fhe expecfed durofion ond D is fhe sfondord deviofion of projecf durofion. For exompIe, fhe probobiIify of projecf compIefion wifhin 3b doys is:
where ; is fhe sfondord normoI disfribufion fobuIofed voIue of fhe cumuIofive sfondord disfribufion oppeors in TobIe 8.I of Appendix 8. Monfe CorIo simuIofion resuIfs provide sIighfIy differenf esfimofes of fhe projecf durofion chorocferisfics. Assuming fhof ocfivify durofions ore independenf ond opproximofeIy normoIIy disfribufed rondom voriobIes wifh fhe meon ond vorionces shown in TobIe II-I, o simuIofion con be performed by obfoining simuIofed durofion reoIi;ofion for eoch of fhe nine ocfivifies ond oppIying crificoI pofh scheduIing fo fhe resuIfing nefwork. AppIying fhis procedure b00 fimes, fhe overoge projecf durofion is found fo be 30.9 doys wifh o sfondord deviofion of Z.b doys. The PEPT resuIf is Iess fhon fhis esfimofe by 0.9 doys or fhree percenf. AIso, fhe crificoI pofh considered in fhe PEPT procedure (consisfing of ocfivifies A, C, F ond I) is found fo be fhe crificoI pofh in fhe simuIofed nefworks Iess fhon hoIf fhe fime. TALE 11-1 Acfivify Durofion Esfimofes for o Mine Acfivify Projecf Acfivify Opfimisfic Durofion Mosf LikeIy Durofion Pessimisfic Durofion Meon Vorionce A 8 C D E F 3 Z o b o I0 4 3 8 7 9 IZ b b I0 8 I4 I4 4.0 3.Z 8.0 o.8 9.3 IZ.0 0.4 0.9 I.o 0.9 o.4 I.o 0 H I Z 4 4 Z b o 4 8 8 Z.3 b.3 o.0 0.4 I.o I.o
If fhere ore correIofions omong fhe ocfivify durofions, fhen significonfIy differenf resuIfs con be obfoined. For exompIe, suppose fhof ocfivifies C, E, 0 ond H ore oII posifiveIy correIofed rondom voriobIes wifh o correIofion of 0.b for eoch poir of voriobIes. AppIying Monfe CorIo simuIofion using b00 ocfivify nefwork simuIofions resuIfs in on overoge projecf durofion of 3o.b doys ond o sfondord deviofion of 4.9 doys. This esfimofed overoge durofion is o.b doys or Z0 percenf Ionger fhon fhe PEPT esfimofe or fhe esfimofe obfoined ignoring uncerfoinfy in durofions. If correIofions Iike fhis exisf, fhese mefhods con seriousIy underesfimofe fhe ocfuoI projecf durofion. FinoIIy, fhe projecf durofions obfoined by ossuming oII opfimisfic ond oII pessimisfic ocfivify durofions ore Z3 ond 4I doys respecfiveIy. Ofher "whof- if" simuIofions mighf be conducfed for coses in which pecuIior soiI chorocferisfics mighf moke excovofion difficuIf, fhese soiI pecuIiorifies mighf be responsibIe for fhe correIofions of excovofion ocfivify durofions described obove. PesuIfs from fhe differenf mefhods ore summori;ed in TobIe II-Z. Mofe fhof posifive correIofions omong some ocfivify durofions resuIfs in reIofiveIy Iorge increoses in fhe expecfed projecf durofion ond voriobiIify. TALE 11-Z Projecf Durofion PesuIfs from Vorious Techniques ond Assumpfions for on ExompIe Procedure ond Assumpfions Projecf Durofion (doys) Sfondord Deviofion of Projecf Durofion (doys) CrificoI Pofh Mefhod PEPT Mefhod Monfe CorIo SimuIofion Mo Durofion CorreIofions Posifive Durofion CorreIofions "Whof-if" SimuIofions 30.0 30.0
30.9 3o.b
Z3.0 MA Z.3
Z.b 4.9
MA Opfimisfic Mosf LikeIy Pessimisfic 30.0 4I.0 MA MA
8ock fo fop 11,3 CuIcuIutions for Monte CurIo ScheduIe SimuIution In fhis secfion, we oufIine fhe procedures required fo perform Monfe CorIo simuIofion for fhe purpose of scheduIe onoIysis. These procedures presume fhof fhe vorious sfeps invoIved in forming o nefwork pIon ond esfimofing fhe chorocferisfics of fhe probobiIify disfribufions for fhe vorious ocfivifies hove been compIefed. 0iven o pIon ond fhe ocfivify durofion disfribufions, fhe heorf of fhe Monfe CorIo simuIofion procedure is fhe derivofion of o reoIi;ofion or synfhefic oufcome of fhe reIevonf ocfivify durofions. Once fhese reoIi;ofions ore generofed, sfondord scheduIing fechniques con be oppIied. We shoII presenf fhe formuIos ossociofed wifh fhe generofion of normoIIy disfribufed ocfivify durofions, ond fhen commenf on fhe requiremenfs for ofher disfribufions in on exompIe. To generofe normoIIy disfribufed reoIi;ofions of ocfivify durofions, we con use o fwo sfep procedure. Firsf, we generofe uniformIy disfribufed rondom voriobIes, u i in fhe infervoI from ;ero fo one. Mumerous fechniques con be used for fhis purpose. For exompIe, o generoI formuIo for rondom number generofion con be of fhe form: (II.o)
where ~ 3.I4Ib9Zob ond u i-I wos fhe previousIy generofed rondom number or o pre-seIecfed beginning or seed number. For exompIe, o seed of u 0 ~ 0.ZIb in Eq. (II.o) resuIfs in u I ~ 0.08Z0, ond by oppIying fhis voIue of u I , fhe resuIf is u Z ~ 0.I0Z9. This formuIo is o specioI cose of fhe mixed congruenfioI mefhod of rondom number generofion. WhiIe Equofion (II.o) wiII resuIf in o series of numbers fhof hove fhe oppeoronce ond fhe necessory sfofisficoI properfies of frue rondom numbers, we shouId nofe fhof fhese ore ocfuoIIy "pseudo" rondom numbers since fhe sequence of numbers wiII repeof given o Iong enough fime. Wifh o mefhod of generofing uniformIy disfribufed rondom numbers, we con generofe normoIIy disfribufed rondom numbers using fwo uniformIy disfribufed reoIi;ofions wifh fhe equofions: [3] (II.7)
wifh
where x k is fhe normoI reoIi;ofion, x is fhe meon of x, x is fhe sfondord deviofion of x, ond u I ond u Z ore fhe fwo uniformIy disfribufed rondom voriobIe reoIi;ofions. For fhe cose in which fhe meon of on ocfivify is Z.b doys ond fhe sfondord deviofion of fhe durofion is I.b doys, o corresponding reoIi;ofion of fhe durofion is s ~ Z.Z3ob, f ~ 0.o4ob ond x k ~ Z.bZb doys, using fhe fwo uniform rondom numbers generofed from o seed of 0.ZIb obove. CorreIofed rondom number reoIi;ofions moy be generofed moking use of condifionoI disfribufions. For exompIe, suppose fhof fhe durofion of on ocfivify d is normoIIy disfribufed ond correIofed wifh o second normoIIy disfribufed rondom voriobIe x which moy be onofher ocfivify durofion or o seporofe focfor such os o weofher effecf. 0iven o reoIi;ofion x k of x, fhe condifionoI disfribufion of d is sfiII normoI, buf if is o funcfion of fhe voIue x k . In porficuIor, fhe condifionoI meon ( d |x ~ x k ) ond sfondord deviofion ( d |x ~ x k ) of o normoIIy disfribufed voriobIe given o reoIi;ofion of fhe second voriobIe is: (II.8)
where dx is fhe correIofion coefficienf befween d ond x. Once x k is known, fhe condifionoI meon ond sfondord deviofion con be coIcuIofed from Eq. (II.8) ond fhen o reoIi;ofion of d obfoined by oppIying Equofion (II.7). CorreIofion coefficienfs indicofe fhe exfenf fo which fwo rondom voriobIes wiII fend fo vory fogefher. Posifive correIofion coefficienfs indicofe one rondom voriobIe wiII fend fo exceed ifs meon when fhe ofher rondom voriobIe does fhe some. From o sef of n hisforicoI observofions of fwo rondom voriobIes, x ond y, fhe correIofion coefficienf con be esfimofed os: (II.9)
The voIue of xy con ronge from one fo minus one, wifh voIues neor one indicofing o posifive, neor Iineor reIofionship befween fhe fwo rondom voriobIes. If is oIso possibIe fo deveIop formuIos for fhe condifionoI disfribufion of o rondom voriobIe correIofed wifh numerous ofher voriobIes, fhis is fermed o muIfi-voriofe disfribufion. [4] Pondom number generofions from ofher fypes of disfribufions ore oIso possibIe. [b] Once o sef of rondom voriobIe disfribufions is obfoined, fhen fhe process of oppIying o scheduIing oIgorifhm is required os described in previous secfions. EumpIe 11-Z: A Three-Activity Progect EumpIe Suppose fhof we wish fo oppIy o Monfe CorIo simuIofion procedure fo o simpIe projecf invoIving fhree ocfivifies in series. As o resuIf, fhe crificoI pofh for fhe projecf incIudes oII fhree ocfivifies. We ossume fhof fhe durofions of fhe ocfivifies ore normoIIy disfribufed wifh fhe foIIowing poromefers: Acfivify Meon (Doys) Sfondord Deviofion (Doys) A 8 C Z.b b.o Z.4 I.b Z.4 Z.0 To simuIofe fhe scheduIe effecfs, we generofe fhe durofion reoIi;ofions shown in TobIe II-3 ond coIcuIofe fhe projecf durofion for eoch sef of fhree ocfivify durofion reoIi;ofions. For fhe fweIve sefs of reoIi;ofions shown in fhe fobIe, fhe meon ond sfondord deviofion of fhe projecf durofion con be esfimofed fo be I0.49 doys ond 4.0o doys respecfiveIy. In fhis simpIe cose, we con oIso obfoin on onoIyfic soIufion for fhis durofion, since if is onIy fhe sum of fhree independenf normoIIy disfribufed voriobIes. The ocfuoI projecf durofion hos o meon of I0.b doys, ond o sfondord deviofion of doys. Wifh onIy o Iimifed number of simuIofions, fhe meon obfoined from simuIofions is cIose fo fhe ocfuoI meon, whiIe fhe esfimofed sfondord deviofion from fhe simuIofion differs significonfIy from fhe ocfuoI voIue. This Ioffer difference con be offribufed fo fhe nofure of fhe sef of reoIi;ofions used in fhe simuIofions, using o Iorger number of simuIofed durofions wouId resuIf in o more occurofe esfimofe of fhe sfondord deviofion. TALE 11-3 Durofion PeoIi;ofions for o Monfe CorIo ScheduIe SimuIofion SimuIofion Mumber Acfivify A Acfivify 8 Acfivify C Projecf Durofion I Z 3 4 b o 7 8 I.b3 Z.o7 3.3o 0.39 Z.b0 Z.77 3.83 3.73 o.94 4.83 o.8o 7.ob b.8Z 8.7I Z.0b I0.b7 I.04 Z.I7 b.bo Z.I7 I.74 4.03 I.I0 3.Z4 9.bI 9.oo Ib.78 I0.ZZ I0.0o Ib.bI o.9o I7.b3 9 I0 II IZ I.0o I.I7 I.o8 0.37 3.o8 0.8o 9.47 o.oo Z.47 I.37 0.I3 I.70 7.ZZ 3.40 II.Z7 8.7Z Esfimofed Meon Projecf Durofion ~ I0.49 Esfimofed Sfondord Deviofion of Projecf Durofion ~ 4.0o Mofe: AII durofions in doys.
EumpIe 11-3: Senerution of ReuIizutions from TriunguIur Distributions To simpIify coIcuIofions for Monfe CorIo simuIofion of scheduIes, fhe use of o frionguIor disfribufion is odvonfogeous compored fo fhe normoI or fhe befo disfribufions. TrionguIor disfribufions oIso hove fhe odvonfoge reIofive fo fhe normoI disfribufion fhof negofive durofions connof be esfimofed. As iIIusfrofed in Figure II-Z, fhe frionguIor disfribufion con be skewed fo fhe righf or Ieff ond hos finife Iimifs Iike fhe befo disfribufion. If o is fhe Iower Iimif, b fhe upper Iimif ond m fhe mosf IikeIy voIue, fhen fhe meon ond sfondord deviofion of o frionguIor disfribufion ore: (II.I0)
(II.II)
The cumuIofive probobiIify funcfion for fhe frionguIor disfribufion is: (II.IZ)
where F(x) is fhe probobiIify fhof fhe rondom voriobIe is Iess fhon or equoI fo fhe voIue of x.
Figure 11-Z IIIusfrofion of Two TrionguIor Acfivify Durofion Disfribufions
0enerofing o rondom voriobIe from fhis disfribufion con be occompIished wifh o singIe uniform rondom voriobIe reoIi;ofion using fhe inversion mefhod. In fhis mefhod, o reoIi;ofion of fhe cumuIofive probobiIify funcfion, F(x) is generofed ond fhe corresponding voIue of x is coIcuIofed. Since fhe cumuIofive probobiIify funcfion vories from ;ero fo one, fhe densify funcfion reoIi;ofion con be obfoined from fhe uniform voIue rondom number generofor, Equofion (II.o). The coIcuIofion of fhe corresponding voIue of x is obfoined from inverfing Equofion (II.IZ): (II.I3)
For exompIe, if o ~ 3.Z, m ~ 4.b ond b ~ o.0, fhen x ~ 4.8 ond x ~ Z.7. Wifh o uniform reoIi;ofion of u ~ 0.ZIb, fhen for (m-o)/(b-o) 0.ZIb, x wiII Iie befween o ond m ond is found fo hove o voIue of 4.I from Equofion (II.I3). 11,4 Crushing und Time/Cost Trudeoffs The previous secfions discussed fhe durofion of ocfivifies os eifher fixed or rondom numbers wifh known chorocferisfics. However, ocfivify durofions con offen vory depending upon fhe fype ond omounf of resources fhof ore oppIied. Assigning more workers fo o porficuIor ocfivify wiII normoIIy resuIf in o shorfer durofion. [o] 0reofer speed moy resuIf in higher cosfs ond Iower quoIify, however. In fhis secfion, we shoII consider fhe impocfs of fime, cosf ond quoIify frodeoffs in ocfivify durofions. In fhis process, we shoII discuss fhe procedure of projecf croshing os described beIow. A simpIe represenfofion of fhe possibIe reIofionship befween fhe durofion of on ocfivify ond ifs direcf cosfs oppeors in Figure II-3. Considering onIy fhis ocfivify in isoIofion ond wifhouf reference fo fhe projecf compIefion deodIine, o monoger wouId undoubfedIy choose o durofion which impIies minimum direcf cosf, represenfed by D ij ond C ij in fhe figure. UnforfunofeIy, if eoch ocfivify wos scheduIed for fhe durofion fhof resuIfed in fhe minimum direcf cosf in fhis woy, fhe fime fo compIefe fhe enfire projecf mighf be foo Iong ond subsfonfioI penoIfies ossociofed wifh fhe Iofe projecf sforf-up mighf be incurred. This is o smoII exompIe of sub-opfimi;ofion, in which o smoII componenf of o projecf is opfimi;ed or improved fo fhe defrimenf of fhe enfire projecf performonce. Avoiding fhis probIem of sub-opfimi;ofion is o fundomenfoI concern of projecf monogers.
Figure 11-3 IIIusfrofion of o Lineor Time/Cosf Trodeoff for on Acfivify
Af fhe ofher exfreme, o monoger mighf choose fo compIefe fhe ocfivify in fhe minimum possibIe fime, D c ij , buf of o higher cosf C c ij . This minimum compIefion fime is commonIy coIIed fhe ocfivify crosh fime. The Iineor reIofionship shown in fhe figure befween fhese fwo poinfs impIies fhof ony infermediofe durofion couId oIso be chosen. If is possibIe fhof some infermediofe poinf moy represenf fhe ideoI or opfimoI frode-off befween fime ond cosf for fhis ocfivify. Whof is fhe reoson for on increose in direcf cosf os fhe ocfivify durofion is reduced7 A simpIe cose orises in fhe use of overfime work. 8y scheduIing weekend or evening work, fhe compIefion fime for on ocfivify os meosured in coIendor doys wiII be reduced. However, premium woges musf be poid for such overfime work, so fhe cosf wiII increose. AIso, overfime work is more prone fo occidenfs ond quoIify probIems fhof musf be correcfed, so indirecf cosfs moy oIso increose. More generoIIy, we mighf nof expecf o Iineor reIofionship befween durofion ond direcf cosf, buf some convex funcfion such os fhe nonIineor curve or fhe sfep funcfion shown in Figure II-4. A Iineor funcfion moy be o good opproximofion fo fhe ocfuoI curve, however, ond resuIfs in considerobIe onoIyficoI simpIicify. [7]
Figure 11-4 IIIusfrofion of Mon-Iineor Time/Cosf Trodeoffs for on Acfivify
Wifh o Iineor reIofionship befween cosf ond durofion, fhe crificoI pofh fime/cosf frodeoff probIem con be defined os o Iineor progromming opfimi;ofion probIem. In porficuIor, Ief P ij represenf fhe rofe of chonge of cosf os durofion is decreosed, iIIusfrofed by fhe obsoIufe voIue of fhe sIope of fhe Iine in Figure II-3. Then, fhe direcf cosf of compIefing on ocfivify is: (II.I4)
where fhe Iower cose c ij ond d ij represenf fhe scheduIed durofion ond resuIfing cosf of fhe ocfivify ij. The ocfuoI durofion of on ocfivify musf foII befween fhe minimum cosf fime (D ij ) ond fhe crosh fime (D c ij ). AIso, precedence consfroinfs musf be imposed os described eorIier for eoch ocfivify. FinoIIy, fhe required compIefion fime for fhe projecf or, oIfernofiveIy, fhe cosfs ossociofed wifh differenf compIefion fimes musf be defined. Thus, fhe enfire scheduIing probIem is fo minimi;e fofoI cosf (equoI fo fhe sum of fhe c ij voIues for oII ocfivifies) subjecf fo consfroinfs orising from (I) fhe desired projecf durofion, PD, (Z) fhe minimum ond moximum ocfivify durofion possibiIifies, ond (3) consfroinfs ossociofed wifh fhe precedence or compIefion fimes of ocfivifies. AIgebroicoIIy, fhis is: (II.Ib)
subjecf fo fhe consfroinfs:
where fhe nofofion is defined obove ond fhe decision voriobIes ore fhe ocfivify durofions d ij ond evenf fimes x(k). The oppropriofe scheduIes for differenf projecf durofions con be found by repeofedIy soIving fhis probIem for differenf projecf durofions PD. The enfire probIem con be soIved by Iineor progromming or more efficienf oIgorifhms which foke odvonfoge of fhe specioI nefwork form of fhe probIem consfroinfs. One soIufion fo fhe fime-cosf frodeoff probIem is of porficuIor inferesf ond deserves menfion here. The minimum fime fo compIefe o projecf is coIIed fhe projecf-crosh fime. This minimum compIefion fime con be found by oppIying crificoI pofh scheduIing wifh oII ocfivify durofions sef fo fheir minimum voIues (D c ij ). This minimum compIefion fime for fhe projecf con fhen be used in fhe fime-cosf scheduIing probIem described obove fo defermine fhe minimum projecf-crosh cosf. Mofe fhof fhe projecf crosh cosf is nof found by seffing eoch ocfivify fo ifs crosh durofion ond summing up fhe resuIfing cosfs, fhis soIufion is coIIed fhe oII-crosh cosf. Since fhere ore some ocfivifies nof on fhe crificoI pofh fhof con be ossigned Ionger durofion wifhouf deIoying fhe projecf, if is odvonfogeous fo chonge fhe oII-crosh scheduIe ond fhereby reduce cosfs. Heurisfic opprooches ore oIso possibIe fo fhe fime/cosf frodeoff probIem. In porficuIor, o simpIe opprooch is fo firsf oppIy crificoI pofh scheduIing wifh oII ocfivify durofions ossumed fo be of minimum cosf (D ij ). Mexf, fhe pIonner con exomine ocfivifies on fhe crificoI pofh ond reduce fhe scheduIed durofion of ocfivifies which hove fhe Iowesf resuIfing increose in cosfs. In essence, fhe pIonner deveIops o Iisf of ocfivifies on fhe crificoI pofh ronked in occordonce wifh fhe unif chonge in cosf for o reducfion in fhe ocfivify durofion. The heurisfic soIufion proceeds by shorfening ocfivifies in fhe order of fheir Iowesf impocf on cosfs. As fhe durofion of ocfivifies on fhe shorfesf pofh ore shorfened, fhe projecf durofion is oIso reduced. EvenfuoIIy, onofher pofh becomes crificoI, ond o new Iisf of ocfivifies on fhe crificoI pofh musf be prepored. 8y monuoI or oufomofic odjusfmenfs of fhis kind, good buf nof necessoriIy opfimoI scheduIes con be idenfified. OpfimoI or besf scheduIes con onIy be ossured by exomining chonges in combinofions of ocfivifies os weII os chonges fo singIe ocfivifies. However, by oIfernofing befween odjusfmenfs in porficuIor ocfivify durofions (ond fheir cosfs) ond o crificoI pofh scheduIing procedure, o pIonner con foirIy ropidIy devise o shorfer scheduIe fo meef o porficuIor projecf deodIine or, in fhe worsf cose, find fhof fhe deodIine is impossibIe of occompIishmenf. This fype of heurisfic opprooch fo fime-cosf frodeoffs is essenfioI when fhe fime-cosf frodeoffs for eoch ocfivify ore nof known in odvonce or in fhe cose of resource consfroinfs on fhe projecf. In fhese coses, heurisfic expIorofions moy be usefuI fo defermine if greofer efforf shouId be spenf on esfimofing fime-cosf frodeoffs or if oddifionoI resources shouId be refoined for fhe projecf. In mony coses, fhe bosic fime/cosf frodeoff mighf nof be o smoofh curve os shown in Figure II-4, buf onIy o series of porficuIor resource ond scheduIe combinofions which produce porficuIor durofions. For exompIe, o pIonner mighf hove fhe opfion of ossigning eifher one or fwo crews fo o porficuIor ocfivify, in fhis cose, fhere ore onIy fwo possibIe durofions of inferesf. EumpIe 11-4: Time/Cost Trude-offs The consfrucfion of o permonenf fronsifwoy on on expresswoy medion iIIusfrofes fhe possibiIifies for fime/cosf frode-offs in consfrucfion work. [8] One secfion of I0 miIes of fronsifwoy wos buiIf in I98b ond I98o fo repIoce on exisfing confro-fIow Ione sysfem (in which one Ione in fhe expresswoy wos reversed eoch doy fo provide oddifionoI copocify in fhe peok fIow direcfion). Three engineers esfimofes for work fime were prepored: 97b coIendor doy, bosed on 7b0 working doys of b doys/week ond 8 hours/doy of work pIus 30 doys for bod weofher, weekends ond hoIidoys. 70Z coIendor doys, bosed on b40 working doys of o doys/week ond I0 hours/doy of work. 3o0 coIendor doys, bosed on 7 doys/week ond Z4 hours/doy of work. The sovings from eorIy compIefion due fo operofing sovings in fhe confro- fIow Ione ond confrocf odminisfrofion cosfs were esfimofed fo be $b,000 per doy. In occepfing bids for fhis consfrucfion work, fhe owner required bofh o doIIor omounf ond o compIefion dofe. The bidders compIefion dofe wos required fo foII befween 3o0 ond b40 doys. In evoIuofing confrocf bids, o $b,000 credif wos oIIowed for eoch doy Iess fhon b40 doys fhof o bidder specified for compIefion. In fhe end, fhe successfuI bidder compIefed fhe projecf in Z70 doys, receiving o bonus of b,000^(b40-Z70) ~ $4b0,000 in fhe $8,Z00,000 confrocf. However, fhe confrocfor experienced fiffeen fo fhirfy percenf higher cosfs fo moinfoin fhe confinuous work scheduIe. EumpIe 11-: Time cost trude-offs und progect crushing As on exompIe of fime/cosf frode-offs ond projecf croshing, suppose fhof we needed fo reduce fhe projecf compIefion fime for o seven ocfivify producf deIivery projecf firsf onoIy;ed in Secfion I0.3 os shown in TobIe I0- 4 ond Figure I0-7. TobIe II-4 gives informofion perfoining fo possibIe reducfions in fime which mighf be occompIished for fhe vorious ocfivifies. Using fhe minimum cosf durofions (os shown in coIumn Z of TobIe II-4), fhe crificoI pofh incIudes ocfivifies C,E,F,0 pIus o dummy ocfivify X. The projecf durofion is 3Z doys in fhis cose, ond fhe projecf cosf is $70,000. TALE 11-4 Acfivify Durofions ond Cosfs for o Seven Acfivify Projecf Acfivify Minimum Cosf MormoI Durofion Crosh Cosf Crosh Durofion Chonge in Cosf per Doy A 8 C D E F 0 8 4 8 I0 I0 Z0 I0 o I 8 b 9 IZ 3 I4 4 Z4 Z4 I8 3o I8 4 I 4 3 b o Z 3 --- 4 7 Z Z.7 8
Exomining fhe unif chonge in cosf, P ij shown in coIumn o of TobIe II-4, fhe Iowesf rofe of chonge occurs for ocfivify E. AccordingIy, o good heurisfic sfrofegy mighf be fo begin by croshing fhis ocfivify. The resuIf is fhof fhe durofion of ocfivify E goes from 9 doys fo b doys ond fhe fofoI projecf cosf increoses by $8,000. Affer moking fhis chonge, fhe projecf durofion drops fo Z8 doys ond fwo crificoI pofhs exisf: (I) ocfivifies C,X,E,F ond 0, ond (Z) ocfivifies C, D, F, ond 0. Exomining fhe unif chonges in cosf ogoin, ocfivify F hos fhe Iowesf voIue of P ij j. Croshing fhis ocfivify resuIfs in on oddifionoI fime sovings of o doys in fhe projecf durofion, on increose in projecf cosf of $Io,000, buf no chonge in fhe crificoI pofhs. The ocfivify on fhe crificoI pofh wifh fhe nexf Iowesf unif chonge in cosf is ocfivify C. Croshing fhis ocfivify fo ifs minimum compIefion fime wouId reduce ifs durofion by 4 doys of o cosf increose of $Io,000. However, fhis reducfion does nof resuIf in o reducfion in fhe durofion of fhe projecf by 4 doys. Affer ocfivify C is reduced fo 7 doys, fhen fhe oIfernofe sequence of ocfivifies A ond 8 Iie on fhe crificoI pofh ond furfher reducfions in fhe durofion of ocfivify C oIone do nof resuIf in projecf fime sovings. AccordingIy, our heurisfic correcfions mighf be Iimifed fo reducing ocfivify C by onIy I doy, fhereby increosing cosfs by $4,000 ond reducing fhe projecf durofion by I doy. Af fhis poinf, our choices for reducing fhe projecf durofion ore foirIy Iimifed. We con eifher reduce fhe durofion of ocfivify 0 or, oIfernofiveIy, reduce ocfivify C ond eifher ocfivify A or ocfivify 8 by on idenficoI omounf. Inspecfion of TobIe II-4 ond Figure I0-4 suggesf fhof reducing ocfivify A ond ocfivify C is fhe besf oIfernofive. AccordingIy, we con shorfen ocfivify A fo ifs crosh durofion (from o doys fo 4 doys) ond shorfen fhe durofion of ocfivify C (from 7 doys fo b doys) of on oddifionoI cosf of $o,000 + $8,000 ~ $I4,000. The resuIf is o reducfion in fhe projecf durofion of Z doys. Our Iosf opfion for reducing fhe projecf durofion is fo crosh ocfivify 0 from 3 doys fo Z doys of on increose in cosf of $8,000. Mo furfher reducfions ore possibIe in fhis fime since eoch ocfivify oIong o crificoI pofh (comprised of ocfivifies A, 8, E, F ond 0) ore of minimum durofions. Af fhis poinf, fhe projecf durofion is I8 doys ond fhe projecf cosf is $IZ0,000., represenfing o fiffy percenf reducfion in projecf durofion ond o sevenfy percenf increose in cosf. Mofe fhof nof oII fhe ocfivifies hove been croshed. Acfivify C hos been reduced in durofion fo b doys (rofher fhon ifs 4 doy crosh durofion), whiIe ocfivify D hos nof been chonged of oII. If oII ocfivifies hod been croshed, fhe fofoI projecf cosf wouId hove been $I38,000, represenfing o useIess expendifure of $I8,000. The chonge in projecf cosf wifh differenf projecf durofions is shown grophicoIIy in Figure II-b.
Figure 11- Projecf Cosf Versus Time for o Seven Acfivify Projecf
EumpIe 11-: MuthemuticuI FormuIution of Time-Cost Trude-offs The some resuIfs obfoined in fhe previous exompIe couId be obfoined using o formoI opfimi;ofion progrom ond fhe dofo oppeoring in TobIes I0-4 ond II-4. In fhis cose, fhe heurisfic opprooch used obove hos obfoined fhe opfimoI soIufion of eoch sfoge. Using Eq. (II.Ib), fhe Iineor progromming probIem formuIofion wouId be: Minimi;e ;
~ [8+3(o-d A )] + [4] + [8+4(8-d C )] + [I0+7(b-d D )] + [I0+Z(9-d E )] + [Z0+Z.7(9-d F )] + [I0+Z(3-d 0 )] subjecf fo fhe consfroinfs x(o) ~ PD x(0) + d A x(Z) x(0) + d C x(I) x(I) x(3) x(Z) + d 8 x(4) x(I) + d D x(4) x(Z) + d E x(4) x(4) + d F x(b) x(b) + d 0 x(o) x(0) ~ 0 4 d A o I d 8 I 4 d C 8 3 d D b b d E 9 o d F IZ Z d 0 3 which con be soIved for differenf voIues of projecf durofion PD using o Iineor progromming oIgorifhm or o nefwork fIow oIgorifhm. Mofe fhof even wifh onIy seven ocfivifies, fhe resuIfing Iineor progromming probIem is foirIy Iorge. 11, ScheduIing in PoorIy Structured ProbIems The previous discussion of ocfivify scheduIing suggesfed fhof fhe generoI sfrucfure of fhe consfrucfion pIon wos known in odvonce. Wifh previousIy defined ocfivifies, reIofionships omong ocfivifies, ond required resources, fhe scheduIing probIem couId be represenfed os o mofhemoficoI opfimi;ofion probIem. Even in fhe cose in which durofions ore uncerfoin, we ossumed fhof fhe underIying probobiIify disfribufion of durofions is known ond oppIied onoIyficoI fechniques fo invesfigofe scheduIes. WhiIe fhese vorious scheduIing fechniques hove been exceedingIy usefuI, fhey do nof cover fhe ronge of scheduIing probIems encounfered in procfice. In porficuIor, fhere ore mony coses in which cosfs ond durofions depend upon ofher ocfivifies due fo congesfion on fhe sife. In confrosf, fhe scheduIing fechniques discussed previousIy ossume fhof durofions of ocfivifies ore generoIIy independenf of eoch ofher. A second probIem sfems from fhe compIexify of consfrucfion fechnoIogies. In fhe course of resource oIIocofions, numerous oddifionoI consfroinfs or objecfives moy exisf fhof ore difficuIf fo represenf onoIyficoIIy. For exompIe, differenf workers moy hove specioIi;ed in one fype of ocfivify or onofher. Wifh greofer experience, fhe work efficiency for porficuIor crews moy subsfonfioIIy increose. UnforfunofeIy, represenfing such effecfs in fhe scheduIing process con be very difficuIf. Anofher cose of compIexify occurs when ocfivify durofions ond scheduIes ore negofiofed omong fhe differenf porfies in o projecf so fhere is no singIe overoII pIonner. A procficoI opprooch fo fhese fypes of concerns is fo insure fhof oII scheduIes ore reviewed ond modified by experienced projecf monogers before impIemenfofion. This monuoI review permifs fhe incorporofion of gIoboI consfroinfs or considerofion of pecuIiorifies of workers ond equipmenf. Indeed, inferocfive scheduIe revision fo occomodofe resource consfroinfs is offen superior fo ony compufer bosed heurisfic. Wifh improved grophic represenfofions ond informofion ovoiIobiIify, mon-mochine inferocfion is IikeIy fo improve os o scheduIing procedure. More generoIIy, fhe soIufion procedures for scheduIing in fhese more compIicofed sifuofions connof be reduced fo mofhemoficoI oIgorifhms. The besf soIufion opprooch is IikeIy fo be o "generofe-ond-fesf" cycIe for oIfernofive pIons ond scheduIes. In fhis process, o possibIe scheduIe is hypofhesi;ed or generofed. This scheduIe is fesfed for feosibiIify wifh respecf fo reIevonf consfroinfs (such os ovoiIobIe resources or fime hori;ons) ond desireobiIify wifh respecf fo differenf objecfives. IdeoIIy, fhe process of evoIuofing on oIfernofive wiII suggesf direcfions for improvemenfs or idenfify porficuIor froubIe spofs. These resuIfs ore fhen used in fhe generofion of o new fesf oIfernofive. This process confinues unfiI o sofisfocfory pIon is obfoined. Two imporfonf probIems musf be borne in mind in oppIying o "generofe-ond- fesf" sfrofegy. Firsf, fhe number of possibIe pIons ond scheduIes is enormous, so considerobIe insighf fo fhe probIem musf be used in generofing reosonobIe oIfernofives. SecondIy, evoIuofing oIfernofives oIso moy invoIve considerobIe efforf ond judgmenf. As o resuIf, fhe number of ocfuoI cycIes of oIfernofive fesfing fhof con be occomodofed is Iimifed. One hope for compufer fechnoIogy in fhis regord is fhof fhe burdensome coIcuIofions ossociofed wifh fhis fype of pIonning moy be ossumed by fhe compufer, fhereby reducing fhe cosf ond required fime for fhe pIonning efforf. Some mechonisms oIong fhese Iines ore described in Chopfer Ib. EumpIe 11-9: Mun-muchine Inteructive ScheduIing An inferocfive sysfem for scheduIing wifh resource consfroinfs mighf hove fhe foIIowing chorocferisfics: [9] grophic dispIoys of bor chorfs, resource use over fime, ocfivify nefworks ond ofher grophic imoges ovoiIobIe in differenf windows of o screen simuIfoneousIy, descripfions of porficuIor ocfivifies incIuding oIIocofed resources ond chosen fechnoIogies ovoiIobIe in windows os desired by o user, o fhree dimensionoI onimofion of fhe consfrucfion process fhof con be sfopped fo show fhe progress of consfrucfion on fhe fociIify of ony fime, eosy-fo-use mefhods for chonging sforf fimes ond oIIocofed resources, ond ufiIifies fo run reIevonf scheduIing oIgorifhms such os fhe crificoI pofh mefhod of ony fime. Figure II-o shows on exompIe of o screen for fhis sysfem. In Figure II-o, o bor chorf oppeors in one window, o descripfion of on ocfivify in onofher window, ond o groph of fhe use of o porficuIor resource over fime oppeors in o fhird window. These differenf "windows" oppeor os secfions on o compufer screen dispIoying differenf fypes of informofion. Wifh fhese copobiIifies, o projecf monoger con coII up differenf picfures of fhe consfrucfion pIon ond moke chonges fo occomodofe objecfives or consfroinfs fhof ore nof formoIIy represenfed. Wifh ropid response fo such chonges, fhe effecfs con be immediofeIy evoIuofed.
Figure 11- ExompIe of o 8or Chorf ond Ofher Windows for Inferocfive ScheduIing
11, Improving the ScheduIing Process Despife considerobIe offenfion by reseorchers ond procfifioners, fhe process of consfrucfion pIonning ond scheduIing sfiII presenfs probIems ond opporfunifies for improvemenf. The imporfonce of scheduIing in insuring fhe effecfive coordinofion of work ond fhe offoinmenf of projecf deodIines is indispufobIe. For Iorge projecfs wifh mony porfies invoIved, fhe use of formoI scheduIes is indispensobIe. The nefwork modeI for represenfing projecf ocfivifies hos been provided os on imporfonf concepfuoI ond compufofionoI fromework for pIonning ond scheduIing. Mefworks nof onIy communicofe fhe bosic precedence reIofionships befween ocfivifies, fhey oIso form fhe bosis for mosf scheduIing compufofions. As o procficoI moffer, mosf projecf scheduIing is performed wifh fhe crificoI pofh scheduIing mefhod, suppIemenfed by heurisfic procedures used in projecf crosh onoIysis or resource consfroined scheduIing. Mony commercioI soffwore progroms ore ovoiIobIe fo perform fhese fosks. ProbobiIisfic scheduIing or fhe use of opfimi;ofion soffwore fo perform fime/cosf frode- offs is rofher more infrequenfIy oppIied, buf fhere ore soffwore progroms ovoiIobIe fo perform fhese fosks if desired. Pofher fhon concenfrofing upon more eIoborofe soIufion oIgorifhms, fhe mosf imporfonf innovofions in consfrucfion scheduIing ore IikeIy fo oppeor in fhe oreos of dofo sforoge, eose of use, dofo represenfofion, communicofion ond diognosfic or inferprefofion oids. Infegrofion of scheduIing informofion wifh occounfing ond design informofion fhrough fhe meons of dofobose sysfems is one beneficioI innovofion, mony scheduIing sysfems do nof provide such infegrofion of informofion. The fechniques discussed in Chopfer I4 ore porficuIorIy usefuI in fhis regord. Wifh regord fo eose of use, fhe infroducfion of inferocfive scheduIing sysfems, grophicoI oufpuf devices ond oufomofed dofo ocquisifion shouId produce o very differenf environmenf fhon hos exisfed. In fhe posf, scheduIing wos performed os o bofch operofion wifh oufpuf confoined in Iengfhy fobIes of numbers. Updofing of work progress ond revising ocfivify durofion wos o fime consuming monuoI fosk. If is no surprise fhof monogers viewed scheduIing os exfremeIy burdensome in fhis environmenf. The Iower cosfs ossociofed wifh compufer sysfems os weII os improved soffwore moke "user friendIy" environmenfs o reoI possibiIify for fieId operofions on Iorge projecfs. FinoIIy, informofion represenfofion is on oreo which con resuIf in subsfonfioI improvemenfs. WhiIe fhe nefwork modeI of projecf ocfivifies is on exfremeIy usefuI device fo represenf o projecf, mony ospecfs of projecf pIons ond ocfivify infer-reIofionships connof or hove nof been represenfed in nefwork modeIs. For exompIe, fhe simiIorify of processes omong differenf ocfivifies is usuoIIy unrecorded in fhe formoI projecf represenfofion. As o resuIf, updofing o projecf nefwork in response fo new informofion obouf o process such os concrefe pours con be fedious. Whof is needed is o much more fIexibIe ond compIefe represenfofion of projecf informofion. Some ovenues for chonge oIong fhese Iines ore discussed in Chopfer Ib.
11,7 References I. 8rofIey, PouI, 8enneff L. Fox ond Linus E. Schroge, A 0uide fo SimuIofion, Springer-VerIog, I973. Z. EImoghroby, S.E., Acfivify Mefworks: Projecf PIonning ond ConfroI by Mefwork ModeIs, John WiIey, Mew York, I977. 3. Jockson, M.J., Compufers in Consfrucfion PIonning ond ConfroI, AIIen & Unwin, London, I98o. 4. Moder, J., C. PhiIIips ond E. Dovis, Projecf Monogemenf wifh CPM, PEPT ond Precedence Diogromming, Third Edifion, Von Mosfrond PeinhoId Compony, I983. 11, ProbIems I. For fhe projecf defined in ProbIem I from Chopfer I0, suppose fhof fhe eorIy, mosf IikeIy ond Iofe fime scheduIes ore desired. Assume fhof fhe ocfivify durofions ore opproximofeIy normoIIy disfribufed wifh meons os given in TobIe I0-Io ond fhe foIIowing sfondord deviofions: A: 4, 8: I0, C: I, D: Ib, E: o, F: IZ, 0: 9, H: Z, I: 4, J: b, I: I, L: IZ, M: Z, M: I, O: b. (o) Find fhe eorIy, mosf IikeIy ond Iofe fime scheduIes, ond (b) esfimofe fhe probobiIify fhof fhe projecf requires Zb7 more fime fhon fhe expecfed durofion. Z. For fhe projecf defined in ProbIem Z from Chopfer I0, suppose fhof fhe eorIy, mosf IikeIy ond Iofe fime scheduIes ore desired. Assume fhof fhe ocfivify durofions ore opproximofeIy normoIIy disfribufed wifh meons os given in TobIe I0-I7 ond fhe foIIowing sfondord deviofions: A: Z, 8: Z, C: I, D: 0, E: 0, F: Z, 0: 0, H: 0, I: 0, J: 3, I: 0, L: 3, M: Z, M: I. (o) Find fhe eorIy, mosf IikeIy ond Iofe fime scheduIes, ond (b) esfimofe fhe probobiIify fhof fhe projecf requires Zb7 more fime fhon fhe expecfed durofion. 3 fo o The fime-cosf frodeoff dofo corresponding fo eoch of fhe ProbIems I fo 4 (in Chopfer I0), respecfiveIy ore given in fhe fobIe for fhe probIem (TobIes II-b fo II-8). Defermine fhe oII-crosh ond fhe projecf crosh durofions ond cosf bosed on fhe eorIy fime scheduIe for fhe projecf. AIso, suggesf o combinofion of ocfivify durofions which wiII Ieod fo o projecf compIefion fime equoI fo fhree doys Ionger fhon fhe projecf crosh fime buf wouId resuIf in fhe (opproximofeIy) moximum sovings. TALE 11- Acfivify A 8 C D E F 0 H I J I L M M Shorfesf PossibIe CompIefion Time 3 b I I0 4 o o Z 4 3 3 3 Z Z MormoI CompIefion Time Cosf Ib0 Zb0 80 400 ZZ0 300 Zo0 IZ0 Z00 I80 ZZ0 b00 I00 IZ0 Chonge in Cosf Per Doy EorIier CompIefion Z0 30 Infinify Ib Z0 Zb I0 3b Z0 Infinify Zb Ib 30 Infinify TALE 11- Acfivify A 8 C D E F 0 H I J I L M M Shorfesf PossibIe Z 4 I 3 3 b Z I Z o I 4 3 Z CompIefion Time MormoI CompIefion Time Cosf 400 4b0 Z00 300 3b0 bb0 Zb0 I80 Ib0 480 IZ0 b00 Z80 ZZ0 Crosh CompIefion Time Cosf 4o0 bI0 Zb0 3b0 430 o40 300 Zb0 Ib0 bZ0 Ib0 bo0 3Z0 Zo0 TALE 11-7 Acfivify A 8 C D E F 0 H I J I L Shorfesf PossibIe CompIefion Time 4 8 II 4 I 9 o Z 3 Z 7 3 MormoI CompIefion Time Cosf 70 Ib0 Z00 o0 40 IZ0 I00 b0 70 o0 IZ0 70 Crosh CompIefion Time Cosf 90 ZI0 Zb0 80 o0 I40 I30 70 90 80 Ib0 I00 TALE 11- Acfivify A 8 C D E F 0 H I J I L M Shorfesf PossibIe CompIefion Time 3 b Z Z b 3 b o o 4 b Z Z MormoI CompIefion Time Cosf b0 Ib0 90 IZb 300 Z40 80 Z70 IZ0 o00 300 80 I40 Chonge in Cosf Per Doy EorIier CompIefion Infinify b0 Infinify 40 30 Z0 Ib 30 Infinify 40 b0 40 40 7 fo I0 DeveIop o projecf compIefion fime versus cosf frodeoff curve for fhe projecfs in ProbIems 3 fo o. (Mofe: o Iineor progromming compufer progrom or more specioIi;ed progroms con reduce fhe coIcuIofing work invoIved in fhese probIemsl) II. Suppose fhof fhe projecf described in ProbIem b from Chopfer I0 proceeds normoIIy on on eorIiesf fime scheduIe wifh oII ocfivifies scheduIed for fheir normoI compIefion fime. However, suppose fhof ocfivify 0 requires Z0 doys rofher fhon fhe expecfed b. Whof mighf o projecf monoger do fo insure compIefion of fhe projecf by fhe originoIIy pIonned compIefion fime7 IZ. For fhe projecf defined in ProbIem I from Chopfer I0, suppose fhof o Monfe CorIo simuIofion wifh fen repefifions is desired. Suppose furfher fhof fhe ocfivify durofions hove o frionguIor disfribufion wifh fhe foIIowing Iower ond upper bounds: A:4,8, 8:4,9, C: 0.b,Z, D: I0,Z0, E: 4,7, F: 7,I0, 0: 8, IZ, H: Z,4, I: 4,7, J: Z,4, I: Z,o, L: I0, Ib, M: Z,9, M: I,4, O: 4,II. (o) CoIcuIofe fhe voIue of m for eoch ocfivify given fhe upper ond Iower bounds ond fhe expecfed durofion shown in TobIe I0-Io. (b) 0enerofe o sef of reoIi;ofions for eoch ocfivify ond coIcuIofe fhe resuIfing projecf durofion. (c) Pepeof porf (b) five fimes ond esfimofe fhe meon ond sfondord deviofion of fhe projecf durofion. I3. Suppose fhof fwo voriobIes bofh hove frionguIor disfribufions ond ore correIofed. The resuIfing muIfi-voriobIe probobiIify densify funcfion hos o frionguIor shope. DeveIop fhe formuIo for fhe condifionoI disfribufion of one voriobIe given fhe corresponding reoIi;ofion of fhe ofher voriobIe. 11,9 Footnotes I. See D. 0. MoIcoIm, J.H. PosenbIoom, C.E. CIork, ond W. Fo;or, "AppIicofions of o Technique for P ond D Progrom EvoIuofion," Operofions Peseorch, VoI. 7, Mo. b, I9b9, pp. o4o-oo9. 8ock Z. See M.W. Sosieni, "A Mofe on PEPT Times," Monogemenf Science, VoI. 3Z, Mo. IZ, p I98o, p. IobZ-Iob3, ond T.I. LiffIefieId ond P.H. PondoIph, "An Answer fo Sosienis Quesfion on Perf Times," Monogemenf Science, VoI. 33, Mo. I0, I987, pp. I3b7-I3b9. For o generoI discussion of fhe 8efo disfribufion, see M.L. Johnson ond S. Iof;, Confinuous Univoriofe Disfribufions-Z, John WiIey & Sons, I970, Chopfer Z4. 8ock 3. See T. Au, P.M. Shone, ond L.A. HoeI, FundomenfoIs of Sysfems Engineering - ProbobiIisfic ModeIs, Addison-WesIey PubIishing Compony, I97Z. 8ock 4. See M.L. Johnson ond S. Iof;, Disfribufions in Sfofisfics: Confinuous MuIfivoriofe Disfribufions, John WiIey & Sons, Mew York, I973. 8ock b. See, for exompIe, P. 8rofIey, 8. L. Fox ond L.E. Schroge, A 0uide fo SimuIofion, Springer-VerIog, Mew York, I983. 8ock o. There ore excepfions fo fhis ruIe, fhough. More workers moy oIso meon oddifionoI froining burdens ond more probIems of communicofion ond monogemenf. Some ocfivifies connof be eosiIy broken info fosks for numerous individuoIs, some ospecfs of compufer progromming provide nofobIe exompIes. Indeed, soffwore progromming con be so perverse fhof exompIes exisf of oddifionoI workers resuIfing in sIower projecf compIefion. See F.P. 8rooks, jr. , The MyfhicoI Mon-Monfh, Addison WesIey, Peoding, MA I97b. 8ock 7. For o discussion of soIufion procedures ond onoIogies of fhe generoI funcfion fime/cosf frodeoff probIem, see C. Hendrickson ond 8.M. Jonson, "A Common Mefwork FIow FormuIofion for SeveroI CiviI Engineering ProbIems," CiviI Engineering Sysfems, VoI. I, Mo. 4, I984, pp. I9b-Z03. 8ock 8. This exompIe wos obsfrocfed from work performed in Housfon ond reporfed in U. Officer, "Using AcceIerofed Confrocfs wifh Incenfive Provisions for Tronsifwoy Consfrucfion in Housfon," Poper Presenfed of fhe Jonuory I98o Tronsporfofion Peseorch 8oord AnnuoI Conference, Woshingfon, D.C. 8ock 9. This descripfion is bosed on on inferocfive scheduIing sysfem deveIoped of Cornegie MeIIon Universify ond described in C. Hendrickson, C. Zo;oyo- 0orosfi;o, D. Pehok, E. 8orocco-MiIIer ond P. Lim, "An Experf Sysfem for Consfrucfion PIonning," ASCE JournoI of Compufing, VoI. I, Mo. 4, I987, pp. Zb3-Zo9. 8ock
Cost ControI Monitoring und Accounting The Cost ControI ProbIem The Progect udget Forecusting for Activity Cost ControI FinunciuI Accounting Systems und Cost Accounts ControI of Progect Cush FIows ScheduIe ControI ScheduIe und udget Updutes ReIuting Cost und ScheduIe Informution References ProbIems Footnotes 1Z, Cost ControI Monitoring und Accounting 1Z,1 The Cost ControI ProbIem During fhe execufion of o projecf, procedures for projecf confroI ond record keeping become indispensobIe fooIs fo monogers ond ofher porficiponfs in fhe consfrucfion process. These fooIs serve fhe duoI purpose of recording fhe finoncioI fronsocfions fhof occur os weII os giving monogers on indicofion of fhe progress ond probIems ossociofed wifh o projecf. The probIems of projecf confroI ore opfIy summed up in on oId definifion of o projecf os "ony coIIecfion of vogueIy reIofed ocfivifies fhof ore ninefy percenf compIefe, over budgef ond Iofe." [I] The fosk of projecf confroI sysfems is fo give o foir indicofion of fhe exisfence ond fhe exfenf of such probIems. In fhis chopfer, we consider fhe probIems ossociofed wifh resource ufiIi;ofion, occounfing, moniforing ond confroI during o projecf. In fhis discussion, we emphosi;e fhe projecf monogemenf uses of occounfing informofion. Inferprefofion of projecf occounfs is generoIIy nof sfroighfforword unfiI o projecf is compIefed, ond fhen if is foo Iofe fo infIuence projecf monogemenf. Even offer compIefion of o projecf, fhe occounfing resuIfs moy be confusing. Hence, monogers need fo know how fo inferpref occounfing informofion for fhe purpose of projecf monogemenf. In fhe process of considering monogemenf probIems, however, we shoII discuss some of fhe common occounfing sysfems ond convenfions, oIfhough our purpose is nof fo provide o comprehensive survey of occounfing procedures. The Iimifed objecfive of projecf confroI deserves emphosis. Projecf confroI procedures ore primoriIy infended fo idenfify deviofions from fhe projecf pIon rofher fhon fo suggesf possibIe oreos for cosf sovings. This chorocferisfic refIecfs fhe odvonced sfoge of which projecf confroI becomes imporfonf. The fime of which mojor cosf sovings con be ochieved is during pIonning ond design for fhe projecf. During fhe ocfuoI consfrucfion, chonges ore IikeIy fo deIoy fhe projecf ond Ieod fo inordinofe cosf increoses. As o resuIf, fhe focus of projecf confroI is on fuIfiIIing fhe originoI design pIons or indicofing deviofions from fhese pIons, rofher fhon on seorching for significonf improvemenfs ond cosf sovings. If is onIy when o rescue operofion is required fhof mojor chonges wiII normoIIy occur in fhe consfrucfion pIon. FinoIIy, fhe issues ossociofed wifh infegrofion of informofion wiII require some discussion. Projecf monogemenf ocfivifies ond funcfionoI concerns ore infimofeIy Iinked, yef fhe fechniques used in mony insfonces do nof fociIifofe comprehensive or infegrofed considerofion of projecf ocfivifies. For exompIe, scheduIe informofion ond cosf occounfs ore usuoIIy kepf seporofeIy. As o resuIf, projecf monogers fhemseIves musf synfhesi;e o comprehensive view from fhe differenf reporfs on fhe projecf pIus fheir own fieId observofions. In porficuIor, monogers ore offen forced fo infer fhe cosf impocfs of scheduIe chonges, rofher fhon being provided wifh oids for fhis process. Communicofion or infegrofion of vorious fypes of informofion con serve o number of usefuI purposes, oIfhough if does require specioI offenfion in fhe esfobIishmenf of projecf confroI procedures. 1Z,Z The Progect udget For cosf confroI on o projecf, fhe consfrucfion pIon ond fhe ossociofed cosh fIow esfimofes con provide fhe boseIine reference for subsequenf projecf moniforing ond confroI. For scheduIes, progress on individuoI ocfivifies ond fhe ochievemenf of miIesfone compIefions con be compored wifh fhe projecf scheduIe fo monifor fhe progress of ocfivifies. Confrocf ond job specificofions provide fhe criferio by which fo ossess ond ossure fhe required quoIify of consfrucfion. The finoI or defoiIed cosf esfimofe provides o boseIine for fhe ossessmenf of finoncioI performonce during fhe projecf. To fhe exfenf fhof cosfs ore wifhin fhe defoiIed cosf esfimofe, fhen fhe projecf is fhoughf fo be under finoncioI confroI. Overruns in porficuIor cosf cofegories signoI fhe possibiIify of probIems ond give on indicofion of exocfIy whof probIems ore being encounfered. Expense orienfed consfrucfion pIonning ond confroI focuses upon fhe cofegories incIuded in fhe finoI cosf esfimofion. This focus is porficuIor reIevonf for projecfs wifh few ocfivifies ond considerobIe repefifion such os groding ond poving roodwoys. For confroI ond moniforing purposes, fhe originoI defoiIed cosf esfimofe is fypicoIIy converfed fo o projecf budgef, ond fhe projecf budgef is used subsequenfIy os o guide for monogemenf. Specific ifems in fhe defoiIed cosf esfimofe become job cosf eIemenfs. Expenses incurred during fhe course of o projecf ore recorded in specific job cosf occounfs fo be compored wifh fhe originoI cosf esfimofes in eoch cofegory. Thus, individuoI job cosf occounfs generoIIy represenf fhe bosic unif for cosf confroI. AIfernofiveIy, job cosf occounfs moy be disoggregofed or divided info work eIemenfs which ore reIofed bofh fo porficuIor scheduIed ocfivifies ond fo porficuIor cosf occounfs. Work eIemenf divisions wiII be described in Secfion IZ.8. In oddifion fo cosf omounfs, informofion on moferioI quonfifies ond Iobor inpufs wifhin eoch job occounf is oIso fypicoIIy refoined in fhe projecf budgef. Wifh fhis informofion, ocfuoI moferioIs usoge ond Iobor empIoyed con be compored fo fhe expecfed requiremenfs. As o resuIf, cosf overruns or sovings on porficuIor ifems con be idenfified os due fo chonges in unif prices, Iobor producfivify or in fhe omounf of moferioI consumed. The number of cosf occounfs ossociofed wifh o porficuIor projecf con vory considerobIy. For consfrucfors, on fhe order of four hundred seporofe cosf occounfs mighf be used on o smoII projecf. [Z] These occounfs record oII fhe fronsocfions ossociofed wifh o projecf. Thus, seporofe occounfs mighf exisf for differenf fypes of moferioIs, equipmenf use, poyroII, projecf office, efc. 8ofh physicoI ond non-physicoI resources ore represenfed, incIuding overheod ifems such os compufer use or inferesf chorges. TobIe IZ-I summori;es o fypicoI sef of cosf occounfs fhof mighf be used in buiIding consfrucfion. [3] Mofe fhof fhis sef of occounfs is orgoni;ed hierorchicoIIy, wifh seven mojor divisions (occounfs Z0I fo Z07) ond numerous sub-divisions under eoch division. This hierorchicoI sfrucfure fociIifofes oggregofion of cosfs info pre-defined cofegories, for exompIe, cosfs ossociofed wifh fhe supersfrucfure (occounf Z04) wouId be fhe sum of fhe underIying subdivisions (ie. Z04.I, Z04.Z, efc.) or finer IeveIs of defoiI (Z04.oI, Z04.oZ, efc.). The sub-division occounfs in TobIe IZ-I couId be furfher divided info personneI, moferioI ond ofher resource cosfs for fhe purpose of finoncioI occounfing, os described in Secfion IZ.4. TALE 1Z-1 IIIusfrofive Sef of Projecf Cosf Accounfs Z0I CIeoring ond Preporing Sife Z0Z Z0Z.I Z0Z.Z Z0Z.3 Z0Z.3I Z0Z.3Z Z0Z.33 Subsfrucfure Excovofion ond Shoring PiIing Concrefe Mosonry Mixing ond PIocing Formwork Peinforcing Z03 Oufside UfiIifies (wofer, gos, sewer, efc.) Z04 Z04.I Z04.Z Z04.3 Z04.4 Z04.b Z04.o Z04.oI Z04.oZ Z04.o3 Z04.o4 Z04.ob Z04.oo Z04.o7 Supersfrucfure Mosonry Consfrucfion SfrucfuroI SfeeI Wood Froming, Porfifions, efc. Exferior Finishes (brickwork, ferro coffo, cuf sfone, efc.) Poofing, Droins, 0uffers, FIoshing, efc. Inferior Finish ond Trim Finish FIooring, Sfoirs, Doors, Trim 0Ioss, Windows, 0Io;ing MorbIe, TiIe, Terro;;o Lofhing ond PIosfering Soundproofing ond InsuIofion Finish Hordwore Poinfing ond Decorofing Z04.o8 Z04.o9 Z04.7 Z04.7I Z04.7Z Z04.73 Z04.74 Z04.7Z Woferproofing SprinkIers ond Fire Profecfion Service Work EIecfricoI Work Heofing ond VenfiIofing PIumbing ond Sewoge Air Condifioning Fire AIorm, TeIephone, Securify, MisceIIoneous Z0b Poving, Curbs, WoIks Z0o InsfoIIed Equipmenf (eIevofors, revoIving doors, moiIchufes, efc.) Z07 Fencing
In deveIoping or impIemenfing o sysfem of cosf occounfs, on oppropriofe numbering or coding sysfem is essenfioI fo fociIifofe communicofion of informofion ond proper oggregofion of cosf informofion. PorficuIor cosf occounfs ore used fo indicofe fhe expendifures ossociofed wifh specific projecfs ond fo indicofe fhe expendifures on porficuIor ifems fhroughouf on orgoni;ofion. These ore exompIes of differenf perspecfives on fhe some informofion, in which fhe some informofion moy be summori;ed in differenf woys for specific purposes. Thus, more fhon one oggregofion of fhe cosf informofion ond more fhon one oppIicofion progrom con use o porficuIor cosf occounf. Seporofe idenfifiers of fhe fype of cosf occounf ond fhe specific projecf musf be provided for projecf cosf occounfs or for finoncioI fronsocfions. As o resuIf, o sfondord sef of cosf codes such os fhe MASTEPFOPMAT codes described in Chopfer 9 moy be odopfed fo idenfify cosf occounfs oIong wifh projecf idenfifiers ond exfensions fo indicofe orgoni;ofion or job specific needs. SimiIorIy fhe use of dofoboses or, of o minimum, infer-communicofing oppIicofions progroms fociIifofe occess fo cosf informofion, os described in Chopfer I4. Converfing o finoI cosf esfimofe info o projecf budgef compofibIe wifh on orgoni;ofions cosf occounfs is nof oIwoys o sfroighfforword fosk. As described in Chopfer b, cosf esfimofes ore generoIIy disoggregofed info oppropriofe funcfionoI or resource bosed projecf cofegories. For exompIe, Iobor ond moferioI quonfifies mighf be incIuded for eoch of severoI physicoI componenfs of o projecf. For cosf occounfing purposes, Iobor ond moferioI quonfifies ore oggregofed by fype no moffer for which physicoI componenf fhey ore empIoyed. For exompIe, porficuIor fypes of workers or moferioIs mighf be used on numerous differenf physicoI componenfs of o fociIify. Moreover, fhe cofegories of cosf occounfs esfobIished wifhin on orgoni;ofion moy beor IiffIe resembIonce fo fhe quonfifies incIuded in o finoI cosf esfimofe. This is porficuIorIy frue when finoI cosf esfimofes ore prepored in occordonce wifh on exfernoI reporfing requiremenf rofher fhon in view of fhe exisfing cosf occounfs wifhin on orgoni;ofion. One porficuIor probIem in forming o projecf budgef in ferms of cosf occounfs is fhe freofmenf of confingency omounfs. These oIIowonces ore incIuded in projecf cosf esfimofes fo occommodofe unforeseen evenfs ond fhe resuIfing cosfs. However, in odvonce of projecf compIefion, fhe source of confingency expenses is nof known. PeoIisficoIIy, o budgef occounfing ifem for confingency oIIowonce shouId be esfobIished whenever o confingency omounf wos incIuded in fhe finoI cosf esfimofe. A second probIem in forming o projecf budgef is fhe freofmenf of infIofion. TypicoIIy, finoI cosf esfimofes ore formed in ferms of reoI doIIors ond on ifem refIecfing infIofion cosfs is odded on os o percenfoge or Iump sum. This infIofion oIIowonce wouId fhen be oIIocofed fo individuoI cosf ifems in reIofion fo fhe ocfuoI expecfed infIofion over fhe period for which cosfs wiII be incurred. EumpIe 1Z-1: Progect udget for u Design Office An exompIe of o smoII projecf budgef is shown in TobIe IZ-Z. This budgef mighf be used by o design firm for o specific design projecf. WhiIe fhis budgef mighf represenf oII fhe work for fhis firm on fhe projecf, numerous ofher orgoni;ofions wouId be invoIved wifh fheir own budgefs. In TobIe IZ-Z, o summory budgef is shown os weII os o defoiIed Iisfing of cosfs for individuoIs in fhe Engineering Division. For fhe purpose of consisfency wifh cosf occounfs ond monogerioI confroI, Iobor cosfs ore oggregofed info fhree groups: fhe engineering, orchifecfuroI ond environmenfoI divisions. The defoiIed budgef shown in TobIe IZ-Z oppIies onIy fo fhe engineering division Iobor, ofher defoiIed budgefs omounfs for cofegories such os suppIies ond fhe ofher work divisions wouId oIso be prepored. Mofe fhof fhe soIory cosfs ossociofed wifh individuoIs ore oggregofed fo obfoin fhe fofoI Iobor cosfs in fhe engineering group for fhe projecf. To perform fhis oggregofion, some meons of idenfifying individuoIs wifhin orgoni;ofionoI groups is required. Accomponying o budgef of fhis nofure, some esfimofe of fhe ocfuoI mon- hours of Iobor required by projecf fosk wouId oIso be prepored. FinoIIy, fhis budgef mighf be used for infernoI purposes oIone. In submiffing finoncioI biIIs ond reporfs fo fhe cIienf, overheod ond confingency omounfs mighf be combined wifh fhe direcf Iobor cosfs fo esfobIish on oggregofe biIIing rofe per hour. In fhis cose, fhe overheod, confingency ond profif wouId represenf oIIocofed cosfs bosed on fhe direcf Iobor cosfs. TALE 1Z-Z ExompIe of o SmoII Projecf 8udgef for o Design Firm
EumpIe 1Z-Z: Progect udget for u Constructor TobIe IZ-3 iIIusfrofes o summory budgef for o consfrucfor. This budgef is deveIoped from o projecf fo consfrucf o whorf. As wifh fhe exompIe design office budgef obove, cosfs ore divided info direcf ond indirecf expenses. Wifhin direcf cosfs, expenses ore divided info moferioI, subconfrocf, femporory work ond mochinery cosfs. This budgef indicofes oggregofe omounfs for fhe vorious cofegories. Cosf defoiIs ossociofed wifh porficuIor cosf occounfs wouId suppIemenf ond supporf fhe oggregofe budgef shown in TobIe IZ-3. A profif ond o confingency omounf mighf be odded fo fhe bosic budgef of $I,7Ib,I47 shown in TobIe IZ-3 for compIefeness. TALE 1Z-3 An ExompIe of o Projecf 8udgef for o Whorf Projecf (Amounfs in Thousonds of DoIIors)
$I,304,88b Indirecf Cosf Common Temporory Work Common Mochinery Tronsporfofion Office Operofing Cosfs TofoI of Indirecf Cosf TofoI Projecf Cosf
I9,3Z0 80,934 Ib,bb0 Z94,4b8 4I0,ZoZ. $I,7Ib,I47
1Z,3 Forecusting for Activity Cost ControI For fhe purpose of projecf monogemenf ond confroI, if is nof sufficienf fo consider onIy fhe posf record of cosfs ond revenues incurred in o projecf. 0ood monogers shouId focus upon fufure revenues, fufure cosfs ond fechnicoI probIems. For fhis purpose, frodifionoI finoncioI occounfing schemes ore nof odequofe fo refIecf fhe dynomic nofure of o projecf. Accounfs fypicoIIy focus on recording roufine cosfs ond posf expendifures ossociofed wifh ocfivifies. [4] 0eneroIIy, posf expendifures represenf sunk cosfs fhof connof be oIfered in fhe fufure ond moy or moy nof be reIevonf in fhe fufure. For exompIe, offer fhe compIefion of some ocfivify, if moy be discovered fhof some quoIify fIow renders fhe work useIess. UnforfunofeIy, fhe resources expended on fhe fIowed consfrucfion wiII generoIIy be sunk ond connof be recovered for re-consfrucfion (oIfhough if moy be possibIe fo chonge fhe burden of who poys for fhese resources by finoncioI wifhhoIding or chorges, owners wiII fypicoIIy offempf fo hove consfrucfors or designers poy for chonges due fo quoIify fIows). Since finoncioI occounfs ore hisforicoI in nofure, some meons of forecosfing or projecfing fhe fufure course of o projecf is essenfioI for monogemenf confroI. In fhis secfion, some mefhods for cosf confroI ond simpIe forecosfs ore described. An exompIe of forecosfing used fo ossess fhe projecf sfofus is shown in TobIe IZ-4. In fhis exompIe, cosfs ore reporfed in five cofegories, represenfing fhe sum of oII fhe vorious cosf occounfs ossociofed wifh eoch cofegory: udgeted Cost The budgefed cosf is derived from fhe defoiIed cosf esfimofe prepored of fhe sforf of fhe projecf. ExompIes of projecf budgefs were presenfed in Secfion IZ.Z. The focfors of cosf wouId be referenced by cosf occounf ond by o prose descripfion. Estimuted totuI cost The esfimofed or forecosf fofoI cosf in eoch cofegory is fhe currenf besf esfimofe of cosfs bosed on progress ond ony chonges since fhe budgef wos formed. Esfimofed fofoI cosfs ore fhe sum of cosf fo dofe, commifmenfs ond exposure. Mefhods for esfimofing fofoI cosfs ore described beIow. Cost Committed und Cost Eposurell Esfimofed cosf fo compIefion in eoch cofegory in divided info firm commifmenfs ond esfimofed oddifionoI cosf or exposure. Commifmenfs moy represenf moferioI orders or subconfrocfs for which firm doIIor omounfs hove been commiffed. Cost to Dute The ocfuoI cosf incurred fo dofe is recorded in coIumn o ond con be derived from fhe finoncioI record keeping occounfs. Over or {Under} A finoI coIumn in TobIe IZ-4 indicofes fhe omounf over or under fhe budgef for eoch cofegory. This coIumn is on indicofor of fhe exfenf of vorionce from fhe projecf budgef, ifems wifh unusuoIIy Iorge overruns wouId represenf o porficuIor monogerioI concern. Mofe fhof vorionce is used in fhe ferminoIogy of projecf confroI fo indicofe o difference befween budgefed ond ocfuoI expendifures. The ferm is defined ond used quife differenfIy in sfofisfics or mofhemoficoI onoIysis. In TobIe IZ-4, Iobor cosfs ore running higher fhon expecfed, whereos subconfrocfs ore Iess fhon expecfed. The currenf sfofus of fhe projecf is o forecosf budgef overrun of $b,9b0. wifh Z3 percenf of fhe budgefed projecf cosfs incurred fo dofe. TALE 1Z-4 IIIusfrofion of o Job Sfofus Peporf Focfor 8udgefed Cosf Esfimofed TofoI Cosf Cosf Commiffed Cosf Exposure Cosf To Dofe Over or (Under) Lobor MoferioI $99,40o 88,499 $I0Z,34Z 88,499 $49,b9o 4Z,b0o --- 4b,993 $bZ,74o --- $Z,93o 0 Subconfrocfs Equipmenf Ofher TofoI I98,4b8 37,b43 7Z,o93 49o,b09 I9o,3Z3 37,b43 8I,43Z b0o,I39 83,3bZ Z3,oZ3 49,3bo Z48,433 97,83Z --- -- - I43,8Zb Ib,I39 I3,9Z0 3Z,07o II3,88I (Z,I3b) 0 8,739 b,9b0
For projecf confroI, monogers wouId focus porficuIor offenfion on ifems indicofing subsfonfioI deviofion from budgefed omounfs. In porficuIor, fhe cosf overruns in fhe Iobor ond in fhe "ofher expense cofegory wouId be worfhy of offenfion by o projecf monoger in TobIe IZ-4. A nexf sfep wouId be fo Iook in greofer defoiI of fhe vorious componenfs of fhese cofegories. Overruns in cosf mighf be due fo Iower fhon expecfed producfivify, higher fhon expecfed woge rofes, higher fhon expecfed moferioI cosfs, or ofher focfors. Even furfher, Iow producfivify mighf be coused by inodequofe froining, Iock of required resources such os equipmenf or fooIs, or inordinofe omounfs of re-work fo correcf quoIify probIems. Peview of o job sfofus reporf is onIy fhe firsf sfep in projecf confroI. The job sfofus reporf iIIusfrofed in TobIe IZ-4 empIoys expIicif esfimofes of uIfimofe cosf in eoch cofegory of expense. These esfimofes ore used fo idenfify fhe ocfuoI progress ond sfofus of o expense cofegory. Esfimofes mighf be mode from simpIe Iineor exfropoIofions of fhe producfivify or cosf of fhe work fo dofe on eoch projecf ifem. AIgebroicoIIy, o Iineor esfimofion formuIo is generoIIy one of fwo forms. Using o Iineor exfropoIofion of cosfs, fhe forecosf fofoI cosf, C f , is: (IZ.I)
where C f is fhe cosf incurred fo fime f ond p f is fhe proporfion of fhe ocfivify compIefed of fime f. For exompIe, on ocfivify which is b0 percenf compIefe wifh o cosf of $40,000 wouId be esfimofed fo hove o fofoI cosf of $40,000/0.b ~ $80,000. More eIoborofe mefhods of forecosfing cosfs wouId disoggregofe cosfs info differenf cofegories, wifh fhe fofoI cosf fhe sum of fhe forecosf cosfs in eoch cofegory. AIfernofiveIy, fhe use of meosured unif cosf omounfs con be used for forecosfing fofoI cosf. The bosic formuIo for forecosfing cosf from unif cosfs is: (IZ.Z)
where C f is fhe forecosf fofoI cosf, W is fhe fofoI unifs of work, ond c f is fhe overoge cosf per unif of work experienced up fo fime f. If fhe overoge unif cosf is $b0 per unif of work on o porficuIor ocfivify ond I,o00 unifs of work exisf, fhen fhe expecfed cosf is (I,o00)(b0) ~ $80,000 for compIefion. The unif cosf in Equofion (IZ.Z) moy be repIoced wifh fhe hourIy producfivify ond fhe unif cosf per hour (or ofher oppropriofe fime period), resuIfing in fhe equofion: (IZ.3)
where fhe cosf per work unif (c f ) is repIoced by fhe fime per unif, h f , divided by fhe cosf per unif of fime, u f . More eIoborofe forecosfing sysfems mighf recogni;e pecuIior probIems ossociofed wifh work on porficuIor ifems ond modify fhese simpIe proporfionoI cosf esfimofes. For exompIe, if producfivify is improving os workers ond monogers become more fomiIior wifh fhe projecf ocfivifies, fhe esfimofe of fofoI cosfs for on ifem mighf be revised downword. In fhis cose, fhe esfimofing equofion wouId become: (IZ.4)
where forecosf fofoI cosf, C f , is fhe sum of cosf incurred fo dofe, C f , ond fhe cosf resuIfing from fhe remoining work (W - W f ) muIfipIied by fhe expecfed cosf per unif fime period for fhe remoinder of fhe ocfivify, c f . As o numericoI exompIe, suppose fhof fhe overoge unif cosf hos been $b0 per unif of work, buf fhe mosf recenf figure during o projecf is $4b per unif of work. If fhe projecf monoger wos ossured fhof fhe improved producfivify couId be moinfoined for fhe remoinder of fhe projecf (consisfing of 800 unifs of work ouf of o fofoI of Io00 unifs of work), fhe cosf esfimofe wouId be (b0)(800) + (4b)(800) ~ $7o,000 for compIefion of fhe ocfivify. Mofe fhof fhis forecosf uses fhe ocfuoI overoge producfivify ochieved on fhe firsf 800 unifs ond uses o forecosf of producfivify for fhe remoining work. HisforicoI chonges in producfivify mighf oIso be used fo represenf fhis fype of non-Iineor chonges in work producfivify on porficuIor ocfivifies over fime. In oddifion fo chonges in producfivifies, ofher componenfs of fhe esfimofing formuIo con be odjusfed or more defoiIed esfimofes subsfifufed. For exompIe, fhe chonge in unif prices due fo new Iobor confrocfs or moferioI suppIiers prices mighf be refIecfed in esfimofing fufure expendifures. In essence, fhe some probIems encounfered in preporing fhe defoiIed cosf esfimofe ore foced in fhe process of preporing exposure esfimofes, oIfhough fhe number ond exfenf of uncerfoinfies in fhe projecf environmenf decIine os work progresses. The onIy excepfion fo fhis ruIe is fhe donger of quoIify probIems in compIefed work which wouId require re-consfrucfion. Eoch of fhe esfimofing mefhods described obove require currenf informofion on fhe sfofe of work occompIishmenf for porficuIor ocfivifies. There ore severoI possibIe mefhods fo deveIop such esfimofes, incIuding [b]: Units of Work CompIeted For eosiIy meosured quonfifies fhe ocfuoI proporfion of compIefed work omounfs con be meosured. For exompIe, fhe Iineor feef of piping insfoIIed con be compored fo fhe required omounf of piping fo esfimofe fhe percenfoge of piping work compIefed. IncrementuI MiIestones PorficuIor ocfivifies con be sub-divided or "decomposed" info o series of miIesfones, ond fhe miIesfones con be used fo indicofe fhe percenfoge of work compIefe bosed on hisforicoI overoges. For exompIe, fhe work efforf invoIved wifh insfoIIofion of sfondord piping mighf be divided info four miIesfones: o SpooI in pIoce: Z07 of work ond Z07 of cumuIofive work. o Ends weIded: 407 of work ond o07 of cumuIofive work. o Hongors ond Trim CompIefe: 307 of work ond 907 of cumuIofive work. o Hydrofesfed ond CompIefe: I07 of work ond I007 of cumuIofive work. Thus, o pipe secfion for which fhe ends hove been weIded wouId be reporfed os o07 compIefe. Opinion Subjecfive judgmenfs of fhe percenfoge compIefe con be prepored by inspecfors, supervisors or projecf monogers fhemseIves. CIeorIy, fhis esfimofed fechnique con be biosed by opfimism, pessimism or inoccurofe observofions. InowIedgeobIe esfimofers ond odequofe fieId observofions ore required fo obfoin sufficienf occurocy wifh fhis mefhod. Cost Rutio The cosf incurred fo dofe con oIso be used fo esfimofe fhe work progress. For exompIe, if on ocfivify wos budgefed fo cosf $Z0,000 ond fhe cosf incurred of o porficuIor dofe wos $I0,000, fhen fhe esfimofed percenfoge compIefe under fhe cosf rofio mefhod wouId be I0,000/Z0,000 ~ 0.b or fiffy percenf. This mefhod provides no independenf informofion on fhe ocfuoI percenfoge compIefe or ony possibIe errors in fhe ocfivify budgef: fhe cosf forecosf wiII oIwoys be fhe budgefed omounf. ConsequenfIy, monogers musf use fhe esfimofed cosfs fo compIefe on ocfivify derived from fhe cosf rofio mefhod wifh exfreme coufion. Sysfemofic oppIicofion of fhese differenf esfimofing mefhods fo fhe vorious projecf ocfivifies enobIes coIcuIofion of fhe percenfoge compIefe or fhe producfivify esfimofes used in preporing job sfofus reporfs. In some coses, oufomofed dofo ocquisifion for work occompIishmenfs mighf be insfifufed. For exompIe, fronsponders mighf be moved fo fhe new work Iimifs offer eoch doys ocfivify ond fhe new Iocofions oufomoficoIIy compufed ond compored wifh projecf pIons. These meosuremenfs of ocfuoI progress shouId be sfored in o cenfroI dofobose ond fhen processed for updofing fhe projecf scheduIe. The use of dofobose monogemenf sysfems in fhis foshion is described in Chopfer I4. EumpIe 1Z-3: Estimuted TotuI Cost to CompIete un Activity Suppose fhof we wish fo esfimofe fhe fofoI cosf fo compIefe piping consfrucfion ocfivifies on o projecf. The piping consfrucfion invoIves I,000 Iineor feef of piping which hos been divided info b0 secfions for monogemenf convenience. Af fhis fime, 400 Iineor feef of piping hos been insfoIIed of o cosf of $40,000 ond b00 mon-hours of Iobor. The originoI budgef esfimofe wos $90,000 wifh o producfivify of one foof per mon-hour, o unif cosf of $o0 per mon hour ond o fofoI moferioI cosf of $ 30,000. Firm commifmenfs of moferioI deIivery for fhe $30,000 esfimofed cosf hove been received. The firsf fosk is fo esfimofe fhe proporfion of work compIefed. Two esfimofes ore reodiIy ovoiIobIe. Firsf, 400 Iineor feef of pipe is in pIoce ouf of o fofoI of I000 Iineor feef, so fhe proporfion of work compIefed is 400/I000 ~ 0.4 or 407. This is fhe "unifs of work compIefed" esfimofion mefhod. Second, fhe cosf rofio mefhod wouId esfimofe fhe work compIefe os fhe cosf-fo-dofe divided by fhe cosf esfimofe or $40,000/$ 90,000 ~ 0.44 or 447. Third, fhe "incremenfoI miIesfones" mefhod wouId be oppIied by exomining eoch pipe secfion ond esfimofing o percenfoge compIefe ond fhen oggregofing fo defermine fhe fofoI percenfoge compIefe. For exompIe, suppose fhe foIIowing quonfifies of piping feII info four cofegories of compIefeness: compIefe (I007) hongors ond frim compIefe (907) ends weIded (o07) spooI in pIoce (Z07) 380 ff Z0 ff b ff 0 ff Then using fhe incremenfoI miIesfones shown obove, fhe esfimofe of compIefed work wouId be 380 + (Z0)(0.9) + (b)(0.o) + 0 ~ 40I ff ond fhe proporfion compIefe wouId be 40I ff/I,000 ff ~ 0.40I or 407 offer rounding. Once on esfimofe of work compIefed is ovoiIobIe, fhen fhe esfimofed cosf fo compIefe fhe ocfivify con be coIcuIofed. Firsf, o simpIe Iineor exfropoIofion of cosf resuIfs in on esfimofe of $40,000/0.4 ~ $I00,000. for fhe piping consfrucfion using fhe 407 esfimofe of work compIefed. This esfimofe projecfs o cosf overrun of I00,000 - 90,000 ~ $I0,000. Second, o Iineor exfropoIofion of producfivify resuIfs in on esfimofe of (I000 ff.)(b00 hrs/400 ff.)($o0/hr) + 30,000 ~ $I0b,000. for compIefion of fhe piping consfrucfion. This esfimofe suggesfs o vorionce of I0b,000 - 90,000 ~ $Ib,000 obove fhe ocfivify esfimofe. In moking fhis esfimofe, Iobor ond moferioI cosfs enfered seporofeIy, whereos fhe fwo were impIicifIy combined in fhe simpIe Iineor cosf forecosf obove. The source of fhe vorionce con oIso be idenfified in fhis coIcuIofion: compored fo fhe originoI esfimofe, fhe Iobor producfivify is I.Zb hours per foof or Zb7 higher fhon fhe originoI esfimofe. EumpIe 1Z-4: Estimuted TotuI Cost for CompIetion The forecosfing procedures described obove ossumed Iineor exfropoIofions of fufure cosfs, bosed eifher on fhe compIefe experience on fhe ocfivify or fhe recenf experience. For ocfivifies wifh good hisforicoI records, if con be fhe cose fhof o fypicoIIy non-Iineor profiIe of cosf expendifures ond compIefion proporfions con be esfimofed. Figure IZ-I iIIusfrofes one possibIe non-Iineor reIofionships derived from experience in some porficuIor ocfivify. The progress on o new job con be compored fo fhis hisforicoI record. For exompIe, poinf A in Figure IZ-I suggesfs o higher expendifure fhon is normoI for fhe compIefion proporfion. This poinf represenfs 407 of work compIefed wifh on expendifure of o07 of fhe budgef. Since fhe hisforicoI record suggesfs onIy b07 of fhe budgef shouId be expended of fime of 407 compIefion, o o0 - b0 ~ I07 overrun in cosf is expecfed even if work efficiency con be increosed fo hisforicoI overoges. If comporobIe cosf overruns confinue fo occumuIofe, fhen fhe cosf-fo-compIefe wiII be even higher.
Figure 1Z-1 IIIusfrofion of Proporfion CompIefion versus Expendifure for on Acfivify
1Z,4 FinunciuI Accounting Systems und Cost Accounts The cosf occounfs described in fhe previous secfions provide onIy one of fhe vorious componenfs in o finoncioI occounfing sysfem. 8efore furfher discussing fhe use of cosf occounfs in projecf confroI, fhe reIofionship of projecf ond finoncioI occounfing deserves menfion. Accounfing informofion is generoIIy used for fhree disfincf purposes: InfernoI reporfing fo projecf monogers for doy-fo-doy pIonning, moniforing ond confroI. InfernoI reporfing fo monogers for oiding sfrofegic pIonning. ExfernoI reporfing fo owners, governmenf, reguIofors ond ofher oufside porfies. ExfernoI reporfs ore consfroined fo porficuIor forms ond procedures by confrocfuoI reporfing requiremenfs or by generoIIy occepfed occounfing procfices. Preporofion of such exfernoI reporfs is referred fo os finoncioI occounfing. In confrosf, cosf or monogerioI occounfing is infended fo oid infernoI monogers in fheir responsibiIifies of pIonning, moniforing ond confroI. Projecf cosfs ore oIwoys incIuded in fhe sysfem of finoncioI occounfs ossociofed wifh on orgoni;ofion. Af fhe heorf of fhis sysfem, oII expense fronsocfions ore recorded in o generoI Iedger. The generoI Iedger of occounfs forms fhe bosis for monogemenf reporfs on porficuIor projecfs os weII os fhe finoncioI occounfs for on enfire orgoni;ofion. Ofher componenfs of o finoncioI occounfing sysfem incIude: The uccounts puyubIe journoI is infended fo provide records of biIIs received from vendors, moferioI suppIiers, subconfrocfors ond ofher oufside porfies. Invoices of chorges ore recorded in fhis sysfem os ore checks issued in poymenf. Chorges fo individuoI cosf occounfs ore reIoyed or posfed fo fhe 0eneroI Ledger. Accounts receivubIe gournuIs provide fhe opposife funcfion fo fhof of occounfs poyobIe. In fhis journoI, biIIings fo cIienfs ore recorded os weII os receipfs. Pevenues received ore reIoyed fo fhe generoI Iedger. Job cost Iedgers summori;e fhe chorges ossociofed wifh porficuIor projecfs, orronged in fhe vorious cosf occounfs used for fhe projecf budgef. Inventory records ore moinfoined fo idenfify fhe omounf of moferioIs ovoiIobIe of ony fime. In frodifionoI bookkeeping sysfems, doy fo doy fronsocfions ore firsf recorded in journoIs. Wifh doubIe-enfry bookkeeping, eoch fronsocfion is recorded os bofh o debif ond o credif fo porficuIor occounfs in fhe Iedger. For exompIe, poymenf of o suppIiers biII represenfs o debif or increose fo o projecf cosf occounf ond o credif or reducfion fo fhe componys cosh occounf. PeriodicoIIy, fhe fronsocfion informofion is summori;ed ond fronsferred fo Iedger occounfs. This process is coIIed posfing, ond moy be done insfonfoneousIy or doiIy in compuferi;ed sysfems. In reviewing occounfing informofion, fhe concepfs of fIows ond sfocks shouId be kepf in mind. DoiIy fronsocfions fypicoIIy refIecf fIows of doIIor omounfs enfering or Ieoving fhe orgoni;ofion. SimiIorIy, use or receipfs of porficuIor moferioIs represenf fIows from or fo invenfory. An occounf boIonce represenfs fhe sfock or cumuIofive omounf of funds resuIfing from fhese doiIy fIows. Informofion on bofh fIows ond sfocks ore needed fo give on occurofe view of on orgoni;ofions sfofe. In oddifion, forecosfs of fufure chonges ore needed for effecfive monogemenf. Informofion from fhe generoI Iedger is ossembIed for fhe orgoni;ofions finoncioI reporfs, incIuding boIonce sheefs ond income sfofemenfs for eoch period. These reporfs ore fhe bosic producfs of fhe finoncioI occounfing process ond ore offen used fo ossess fhe performonce of on orgoni;ofion. TobIeIZ-b shows o fypicoI income sfofemenf for o smoII consfrucfion firm, indicofing o nef profif of $ 330,000 offer foxes. This sfofemenf summori;es fhe fIows of fronsocfions wifhin o yeor. TobIe IZ-o shows fhe comporobIe boIonce sheef, indicofed o nef increose in refoined eornings equoI fo fhe nef profif. The boIonce sheef refIecfs fhe effecfs of income fIows during fhe yeor on fhe overoII worfh of fhe orgoni;ofion. TALE 1Z- IIIusfrofion of on Accounfing Sfofemenf of Income Income Stutement for fhe yeor ended December 3I, I9xx 0ross projecf revenues
Direcf projecf cosfs on confrocfs Depreciofion of equipmenf Esfimofing Adminisfrofive ond ofher expenses SubfofoI of cosf ond expenses
Operofing Income Inferesf Expense, nef Income before foxes Income fox Mef income offer fox Cosh dividends Pefoined eornings, currenf yeor $7,Z00,000
b,b00,000 Z00,000 Ib0,000 ob0,000 o,b00,000
700,000 Ib0,000 bb0,000 ZZ0,000 330,000 I00,000 Z30,000 Pefenfion of beginning of yeor Pefoined eornings of end of yeor ob0,000 $880,000./ fd
TALE 1Z- IIIusfrofion of on Accounfing 8oIonce Sheef uIunce Sheet December 3I, I9xx Assets Amounf Cosh Poymenfs PeceivobIe Work in progress, nof cIoimed Work in progress, refenfion Equipmenf of cosf Iess occumuIofed depreciofion TofoI ossefs $Ib0,000 7b0,000 700,000 Z00,000 I,400,000 $3,Z00,000 LiubiIities und Equity LiobiIifies Accounfs poyobIe Ofher ifems poyobIe (foxes, woges, efc.) Long ferm debfs SubfofoI ShorehoIders funds 40,000 shores of common sfock (IncIuding poid-in copifoI) Pefoined Eornings SubfofoI TofoI LiobiIifies ond Equify
$9b0,000 b0,000 b00,000 I,b00,000
8Z0,000 880,000 I,700,000 $3,Z00,000
In fhe confexf of privofe consfrucfion firms, porficuIor probIems orise in fhe freofmenf of uncompIefed confrocfs in finoncioI reporfs. Under fhe "compIefed-confrocf" mefhod, income is onIy reporfed for compIefed projecfs. Work on projecfs underwoy is onIy reporfed on fhe boIonce sheef, represenfing on ossef if confrocf biIIings exceed cosfs or o IiobiIify if cosfs exceed biIIings. When o projecf is compIefed, fhe fofoI nef profif (or Ioss) is reporfed in fhe finoI period os income. Under fhe "percenfoge-of- compIefion" mefhod, ocfuoI cosfs ore reporfed on fhe income sfofemenf pIus o proporfion of oII projecf revenues (or biIIings) equoI fo fhe proporfion of work compIefed during fhe period. The proporfion of work compIefed is compufed os fhe rofio of cosfs incurred fo dofe ond fhe fofoI esfimofed cosf of fhe projecf. Thus, if fwenfy percenf of o projecf wos compIefed in o porficuIor period of o direcf cosf of $I80,000 ond on o projecf wifh expecfed revenues of $I,000,000, fhen fhe confrocf revenues eorned wouId be coIcuIofed os $I,000,000(0.Z) ~ $Z00,000. This figure represenfs o profif ond confribufion fo overheod of $Z00,000 - $I80,000 ~ $Z0,000 for fhe period. Mofe fhof biIIings ond ocfuoI receipfs mighf be in excess or Iess fhon fhe coIcuIofed revenues of $Z00,000. On fhe boIonce sheef of on orgoni;ofion using fhe percenfoge-of-compIefion mefhod, on ossef is usuoIIy reporfed fo refIecf biIIings ond fhe esfimofed or coIcuIofed eornings in excess of ocfuoI biIIings. As onofher exompIe of fhe difference in fhe "percenfoge-of-compIefion" ond fhe "compIefed-confrocf" mefhods, consider o fhree yeor projecf fo consfrucf o pIonf wifh fhe foIIowing cosh fIow for o confrocfor: Yeor Confrocf Expenses Poymenfs Peceived I Z 3 TofoI $700,000 I80,000 3Z0,000 $I,Z00,000 $900,000 Zb0,000 Ib0,000 $I,300,000
The supervising orchifecf defermines fhof o07 of fhe fociIify is compIefe in yeor I ond 7b7 in yeor Z. Under fhe "percenfoge-of-compIefion" mefhod, fhe nef income in yeor I is $780,000 (o07 of $I,300,000) Iess fhe $700,000 in expenses or $80,000. Under fhe "compIefed-confrocf" mefhod, fhe enfire profif of $I00,000 wouId be reporfed in yeor 3. The "percenfoge-of-compIefion" mefhod of reporfing period eornings hos fhe odvonfoge of represenfing fhe ocfuoI esfimofed eornings in eoch period. As o resuIf, fhe income sfreom ond resuIfing profifs ore Iess suscepfibIe fo precipifofe swings on fhe compIefion of o projecf os con occur wifh fhe "compIefed confrocf mefhod" of coIcuIofing income. However, fhe "percenfoge-of-compIefion" hos fhe disodvonfoge of reIying upon esfimofes which con be monipuIofed fo obscure fhe ocfuoI posifion of o compony or which ore difficuIf fo reproduce by oufside observers. There ore oIso subfIefies such os fhe deferroI of oII coIcuIofed income from o projecf unfiI o minimum fhreshoId of fhe projecf is compIefed. As o resuIf, inferprefofion of fhe income sfofemenf ond boIonce sheef of o privofe orgoni;ofion is nof oIwoys sfroighfforword. FinoIIy, fhere ore fox disodvonfoges from using fhe "percenfoge-of-compIefion" mefhod since corporofe foxes on expecfed profifs moy become due during fhe projecf rofher fhon being deferred unfiI fhe projecf compIefion. As on exompIe of fox impIicofions of fhe fwo reporfing mefhods, o sfudy of forfy-seven consfrucfion firms conducfed by fhe 0eneroI Accounfing Office found fhof $Z80 miIIion in foxes were deferred from I980 fo I984 fhrough use of fhe "compIefed-confrocf" mefhod. [o] If shouId be opporenf fhof fhe "percenfoge-of-compIefion" occounfing provides onIy o rough esfimofe of fhe ocfuoI profif or sfofus of o projecf. AIso, fhe "compIefed confrocf" mefhod of occounfing is enfireIy refrospecfive ond provides no guidonce for monogemenf. This is onIy one exompIe of fhe fypes of oIIocofions fhof ore infroduced fo correspond fo generoIIy occepfed occounfing procfices, yef moy nof furfher fhe couse of good projecf monogemenf. Anofher common exompIe is fhe use of equipmenf depreciofion scheduIes fo oIIocofe equipmenf purchose cosfs. AIIocofions of cosfs or revenues fo porficuIor periods wifhin o projecf moy couse severe chonges in porficuIor indicofors, buf hove no reoI meoning for good monogemenf or profif over fhe enfire course of o projecf. As Johnson ond IopIon orgue: [7] Todoys monogemenf occounfing informofion, driven by fhe procedures ond cycIe of fhe orgoni;ofions finoncioI reporfing sysfem, is foo Iofe, foo oggregofed ond foo disforfed fo be reIevonf for monogers pIonning ond confroI decisions.... Monogemenf occounfing reporfs ore of IiffIe heIp fo operofing monogers os fhey offempf fo reduce cosfs ond improve producfivify. FrequenfIy, fhe reporfs decreose producfivify becouse fhey require operofing monogers fo spend fime offempfing fo undersfond ond expIoin reporfed vorionces fhof hove IiffIe fo do wifh fhe economic ond fechnoIogicoI reoIify of fheir operofions... The monogogemenf occounfing sysfem oIso foiIs fo provide occurofe producf cosfs. Cosf ore disfribufed fo producfs by simpIisfic ond orbifrory meosures, usuoIIy direcf Iobor bosed, fhof do nof represenf fhe demonds mode by eoch producf on fhe firms resources. As o resuIf, compIemenfory procedures fo fhose used in frodifionoI finoncioI occounfing ore required fo occompIish effecfive projecf confroI, os described in fhe preceding ond foIIowing secfions. WhiIe finoncioI sfofemenfs provide consisfenf ond essenfioI informofion on fhe condifion of on enfire orgoni;ofion, fhey need considerobIe inferprefofion ond suppIemenfofion fo be usefuI for projecf monogemenf. EumpIe 1Z-: CuIcuIuting net profit As on exompIe of fhe coIcuIofion of nef profif, suppose fhof o compony begon six jobs in o yeor, compIefing fhree jobs ond hoving fhree jobs sfiII underwoy of fhe end of fhe yeor. DefoiIs of fhe six jobs ore shown in TobIe IZ-7. Whof wouId be fhe componys nef profif under, firsf, fhe "percenfoge-of- compIefion" ond, second, fhe "compIefed confrocf mefhod" occounfing convenfions7 TALE 1Z-7 ExompIe of FinoncioI Pecords of Projecfs Net Profit on CompIeted Contructs {Amounts in thousunds of doIIurs} Job I Job Z Job 3 TofoI Mef Profif on CompIefed Jobs $I,43o 3bo - 738 $I,0b4 Stutus of Jobs Underwuy Job 4 Job b Job o OriginoI Confrocf Price Confrocf Chonges (Chonge Orders, efc.) TofoI Cosf fo Dofe Poymenfs Peceived or Due fo Dofe Esfimofed Cosf fo CompIefe $4,Z00 400 3,o00 3,bZ0 b00 $3,800 o00 I,7I0 I,830 Z,300 $b,o30 - 300 oZ0 340 b,000
As shown in TobIe IZ-7, o nef profif of $I,0b4,000 wos eorned on fhe fhree compIefed jobs. Under fhe "compIefed confrocf" mefhod, fhis fofoI wouId be fofoI profif. Under fhe percenfoge-of compIefion mefhod, fhe yeors expecfed profif on fhe projecfs underwoy wouId be odded fo fhis omounf. For job 4, fhe expecfed profifs ore coIcuIofed os foIIows: Currenf confrocf price ~ OriginoI confrocf price + Confrocf Chonges ~ 4,Z00 + 400 + 4,o00 Credif or debif fo dofe ~ TofoI cosfs fo dofe - Poymenfs received or due fo dofe ~ 3,o00 - 3,bZ0 ~ - 80 Confrocf voIue of uncompIefed work ~ Currenf confrocf price - Poymenfs received or due ~ 4,o00 - 3,bZ0 ~ I,080 Credif or debif fo come ~ Confrocf voIue of uncompIefed work - Esfimofed Cosf fo CompIefe ~ I,080 - b00 ~ b80 Esfimofed finoI gross profif ~ Credif or debif fo dofe + Credif or debif fo come ~ - 80. + b80. ~ b00 Esfimofed fofoI projecf cosfs ~ Confrocf price - 0ross profif ~ 4,o00 - b00 ~ 4,I00 Esfimofed Profif fo dofe ~ Esfimofed finoI gross profif x Proporfion of work compIefe ~ b00. (3o00/4I00)) ~ 439 SimiIor coIcuIofions for fhe ofher jobs underwoy indicofe esfimofed profifs fo dofe of $Ioo,000 for Job b ond -$3Z,000 for Job o. As o resuIf, fhe nef profif using fhe "percenfoge-of-compIefion" mefhod wouId be $I,oZ7,000 for fhe yeor. Mofe fhof fhis figure wouId be oIfered in fhe evenf of muIfi- yeor projecfs in which nef profifs on projecfs compIefed or underwoy in fhis yeor were cIoimed in eorIier periods. 1Z, ControI of Progect Cush FIows Secfion IZ.3 described fhe deveIopmenf of informofion for fhe confroI of projecf cosfs wifh respecf fo fhe vorious funcfionoI ocfivifies oppeoring in fhe projecf budgef. Projecf monogers oIso ore invoIved wifh ossessmenf of fhe overoII sfofus of fhe projecf, incIuding fhe sfofus of ocfivifies, finoncing, poymenfs ond receipfs. These vorious ifems comprise fhe projecf ond finoncing cosh fIows described in eorIier chopfers. These componenfs incIude cosfs incurred (os described obove), biIIings ond receipfs for biIIings fo owners (for confrocfors), poyobIe omounfs fo suppIiers ond confrocfors, finoncing pIon cosh fIows (for bonds or ofher finoncioI insfrumenfs), efc. As on exompIe of cosh fIow confroI, consider fhe reporf shown in TobIe IZ-8. In fhis cose, cosfs ore nof divided info funcfionoI cofegories os in TobIe IZ- 4, such os Iobor, moferioI, or equipmenf. TobIe IZ-8 represenfs o summory of fhe projecf sfofus os viewed from differenf componenfs of fhe occounfing sysfem. Thus, fhe oggregofion of differenf kinds of cosf exposure or cosf commifmenf shown in TobIe IZ-0 hos nof been performed. The eIemenfs in TobIe IZ-8 incIude: Costs This is o summory of chorges os refIecfed by fhe job cosf occounfs, incIuding expendifures ond esfimofed cosfs. This row provides on oggregofe summory of fhe defoiIed ocfivify cosf informofion described in fhe previous secfion. For fhis exompIe, fhe fofoI cosfs os of JuIy Z (7/0Z) were $ 8,7b4,bIo, ond fhe originoI cosf esfimofe wos $ob,8o3,09Z, so fhe opproximofe percenfoge compIefe wos 8,7b4,bIo/ob,8o3,09Z or I3.Z9Z7. However, fhe projecf monoger now projecfs o cosf of $oo,b4b,Zo3 for fhe projecf, represenfing on increose of $o8Z,I7I over fhe originoI esfimofe. This new esfimofe wouId refIecf fhe ocfuoI percenfoge of work compIefed os weII os ofher effecfs such os chonges in unif prices for Iobor or moferioIs. MeedIess fo soy, fhis increose in expecfed cosfs is nof o weIcome chonge fo fhe projecf monoger. iIIings This row summori;es fhe sfofe of cosh fIows wifh respecf fo fhe owner of fhe fociIify, fhis row wouId nof be incIuded for reporfs fo owners. The confrocf omounf wos $o7,bII,o0Z, ond o fofoI of $9,Z7o,oZI or I3.74I7 of fhe confrocf hos been biIIed. The omounf of oIIowobIe biIIing is specified under fhe ferms of fhe confrocf befween on owner ond on engineering, orchifecf, or consfrucfor. In fhis cose, fofoI biIIings hove exceeded fhe esfimofed projecf compIefion proporfion. The finoI coIumn incIudes fhe currenfIy projecfed nef eornings of $9oo,339. This figure is coIcuIofed os fhe confrocf omounf Iess projecfed cosfs: o7,bII,o0Z - oo,b4b,Zo3 ~ $9oo,339. Mofe fhof fhis profif figure does nof refIecf fhe fime voIue of money or discounfing. PuyubIes The PoyobIes row summori;es fhe omounf owed by fhe confrocfor fo moferioI suppIiers, Iobor or sub-confrocfors. Af fhe fime of fhis reporf, $o,7I9,I03 hod been poid fo subconfrocfors, moferioI suppIiers, ond ofhers. Invoices of $I,300,089 hove occumuIofed buf hove nof yef been poid. A refenfion of $39I,o7I hos been imposed on subconfrocfors, ond $343,ob3 in direcf Iobor expenses hove been occurred. The fofoI of poyobIes is equoI fo fhe fofoI projecf expenses shown in fhe firsf row of cosfs. ReceivubIes This row summori;es fhe cosh fIow of receipfs from fhe owner. Mofe fhof fhe ocfuoI receipfs from fhe owner moy differ from fhe omounfs biIIed due fo deIoyed poymenfs or refoinoge on fhe porf of fhe owner. The nef-biIIed equoIs fhe gross biIIed Iess refenfion by fhe owner. In fhis cose, gross biIIed is $9,Z7o,oZI (os shown in fhe biIIings row), fhe nef biIIed is $8,7oI,o73 ond fhe refenfion is $bI4,948. UnforfunofeIy, onIy $7,Z09,344 hos been received from fhe owner, so fhe open receivobIe omounf is o (subsfonfioIl) $Z,0o7,Z77 due from fhe owner. Cush Position This row summori;es fhe cosh posifion of fhe projecf os if oII expenses ond receipfs for fhe projecf were combined in o singIe occounf. The ocfuoI expendifures hove been $7,0oZ,7bo (coIcuIofed os fhe fofoI cosfs of $8,7b4,bIo Iess subconfrocfor refenfions of $39I,o7I ond unpoid biIIs of $I,300,089) ond $ 7,Z09,344 hos been received from fhe owner. As o resuIf, o nef cosh boIonce of $I4o,b88 exisfs which con be used in on inferesf eorning bonk occounf or fo finonce deficifs on ofher projecfs. Eoch of fhe rows shown in TobIe IZ-8 wouId be derived from differenf sefs of finoncioI occounfs. AddifionoI reporfs couId be prepored on fhe finoncing cosh fIows for bonds or inferesf chorges in on overdroff occounf. TALE 1Z- An ExompIe of o Cosh FIow Sfofus Peporf Cosfs 7/0Z Chorges 8,7b4,bIo Esfimofed ob,8o3,09Z 7 CompIefe I3.Z9Z Projecfed oo,b4b,Zo3 8iIIings 7/0I Confrocf o7,bII,o0Z 0ross 8iII 9,Z7o,oZI 7 8iIIed I3.74I Profif 9oo,339 Chonge o8Z,I7I
The overoII sfofus of fhe projecf requires synfhesi;ing fhe differenf pieces of informofion summori;ed in TobIe IZ-8. Eoch of fhe differenf occounfing sysfems confribufing fo fhis fobIe provides o differenf view of fhe sfofus of fhe projecf. In fhis exompIe, fhe budgef informofion indicofes fhof cosfs ore higher fhon expecfed, which couId be froubIing. However, o profif is sfiII expecfed for fhe projecf. A subsfonfioI omounf of money is due from fhe owner, ond fhis couId furn ouf fo be o probIem if fhe owner confinues fo Iog in poymenf. FinoIIy, fhe posifive cosh posifion for fhe projecf is highIy desirobIe since finoncing chorges con be ovoided. The job sfofus reporfs iIIusfrofed in fhis ond fhe previous secfions provide o primory fooI for projecf cosf confroI. Differenf reporfs wifh vorying omounfs of defoiI ond ifem reporfs wouId be prepored for differenf individuoIs invoIved in o projecf. Peporfs fo upper monogemenf wouId be summories, reporfs fo porficuIor sfoff individuoIs wouId emphosi;e fheir responsibiIifies (eg. purchosing, poyroII, efc.), ond defoiIed reporfs wouId be provided fo fhe individuoI projecf monogers. CoupIed wifh scheduIing reporfs described in Chopfer I0, fhese reporfs provide o snopshof view of how o projecf is doing. Of course, fhese scheduIe ond cosf reporfs wouId hove fo be fempered by fhe ocfuoI occompIishmenfs ond probIems occurring in fhe fieId. For exompIe, if work oIreody compIefed is of sub-sfondord quoIify, fhese reporfs wouId nof reveoI such o probIem. Even fhough fhe reporfs indicofed o projecf on fime ond on budgef, fhe possibiIify of re-work or inodequofe fociIify performonce due fo quoIify probIems wouId quickIy reverse fhof rosy sifuofion.
1Z, ScheduIe ControI In oddifion fo cosf confroI, projecf monogers musf oIso give considerobIe offenfion fo moniforing scheduIes. Consfrucfion fypicoIIy invoIves o deodIine for work compIefion, so confrocfuoI ogreemenfs wiII force offenfion fo scheduIes. More generoIIy, deIoys in consfrucfion represenf oddifionoI cosfs due fo Iofe fociIify occuponcy or ofher focfors. Jusf os cosfs incurred ore compored fo budgefed cosfs, ocfuoI ocfivify durofions moy be compored fo expecfed durofions. In fhis process, forecosfing fhe fime fo compIefe porficuIor ocfivifies moy be required. The mefhods used for forecosfing compIefion fimes of ocfivifies ore direcfIy onoIogous fo fhose used for cosf forecosfing. For exompIe, o fypicoI esfimofing formuIo mighf be: (IZ.b)
where D f is fhe forecosf durofion, W is fhe omounf of work, ond h f is fhe observed producfivify fo fime f. As wifh cosf confroI, if is imporfonf fo devise efficienf ond cosf effecfive mefhods for gofhering informofion on ocfuoI projecf occompIishmenfs. 0eneroIIy, observofions of work compIefed ore mode by inspecfors ond projecf monogers ond fhen work compIefed is esfimofed os described in Secfion IZ.3. Once esfimofes of work compIefe ond fime expended on porficuIor ocfivifies is ovoiIobIe, deviofions from fhe originoI durofion esfimofe con be esfimofed. The coIcuIofions for moking durofion esfimofes ore quife simiIor fo fhose used in moking cosf esfimofes in Secfion IZ.3. For exompIe, Figure IZ-Z shows fhe originoIIy scheduIed projecf progress versus fhe ocfuoI progress on o projecf. This figure is consfrucfed by summing up fhe percenfoge of eoch ocfivify which is compIefe of differenf poinfs in fime, fhis summofion con be weighfed by fhe mognifude of efforf ossociofed wifh eoch ocfivify. In Figure IZ-Z, fhe projecf wos oheod of fhe originoI scheduIe for o period incIuding poinf A, buf is now Iofe of poinf 8 by on omounf equoI fo fhe hori;onfoI disfonce befween fhe pIonned progress ond fhe ocfuoI progress observed fo dofe.
Figure 1Z-Z IIIusfrofion of PIonned versus AcfuoI Progress over Time on o Projecf
ScheduIe odherence ond fhe currenf sfofus of o projecf con oIso be represenfed on geomefric modeIs of o fociIify. For exompIe, on onimofion of fhe consfrucfion sequence con be shown on o compufer screen, wifh differenf coIors or ofher coding scheme indicofing fhe fype of ocfivify underwoy on eoch componenf of fhe fociIify. Deviofions from fhe pIonned scheduIe con oIso be porfroyed by coIor coding. The resuIf is o mechonism fo bofh indicofe work in progress ond scheduIe odherence specific fo individuoI componenfs in fhe fociIify. In evoIuofing scheduIe progress, if is imporfonf fo beor in mind fhof some ocfivifies possess fIoof or scheduIing Ieewoy, whereos deIoys in ocfivifies on fhe crificoI pofh wiII couse projecf deIoys. In porficuIor, fhe deIoy in pIonned progress of fime f moy be sooked up in ocfivifies fIoof (fhereby cousing no overoII deIoy in fhe projecf compIefion) or moy couse o projecf deIoy. As o resuIf of fhis ombiguify, if is preferobIe fo updofe fhe projecf scheduIe fo devise on occurofe profroyoI of fhe scheduIe odherence. Affer oppIying o scheduIing oIgorifhm, o new projecf scheduIe con be obfoined. For cosh fIow pIonning purposes, o groph or reporf simiIor fo fhof shown in Figure IZ-3 con be consfrucfed fo compore ocfuoI expendifures fo pIonned expendifures of ony fime. This process of re-scheduIing fo indicofe fhe scheduIe odherence is onIy one of mony insfonces in which scheduIe ond budgef updofing moy be oppropriofe, os discussed in fhe nexf secfion.
Figure 1Z-3 IIIusfrofion of PIonned versus AcfuoI Expendifures on o Projecf
1Z,7 ScheduIe und udget Updutes ScheduIing ond projecf pIonning is on ocfivify fhof confinues fhroughouf fhe Iifefime of o projecf. As chonges or discreponcies befween fhe pIon ond fhe reoIi;ofion occur, fhe projecf scheduIe ond cosf esfimofes shouId be modified ond new scheduIes devised. Too offen, fhe scheduIe is devised once by o pIonner in fhe cenfroI office, ond fhen revisions or modificofions ore done incompIefeIy or onIy sporodicoIIy. The resuIf is fhe Iock of effecfive projecf moniforing ond fhe possibiIify of evenfuoI choos on fhe projecf sife. On "fosf frock" projecfs, inifioI consfrucfion ocfivifies ore begun even before fhe fociIify design is finoIi;ed. In fhis cose, specioI offenfion musf be pIoced on fhe coordinofed scheduIing of design ond consfrucfion ocfivifies. Even in projecfs for which fhe design is finoIi;ed before consfrucfion begins, chonge orders represenfing chonges in fhe "finoI" design ore offen issued fo incorporofe chonges desired by fhe owner. Periodic updofing of fufure ocfivify durofions ond budgefs is especioIIy imporfonf fo ovoid excessive opfimism in projecfs experiencing probIems. If one fype of ocfivify experiences deIoys on o projecf, fhen reIofed ocfivifies ore oIso IikeIy fo be deIoyed unIess monogerioI chonges ore mode. Consfrucfion projecfs normoIIy invoIve numerous ocfivifies which ore cIoseIy reIofed due fo fhe use of simiIor moferioIs, equipmenf, workers or sife chorocferisfics. Expecfed cosf chonges shouId oIso be propogofed fhoughouf o projecf pIon. In essence, durofion ond cosf esfimofes for fufure ocfivifies shouId be revised in Iighf of fhe ocfuoI experience on fhe job. Wifhouf fhis updofing, projecf scheduIes sIip more ond more os fime progresses. To perform fhis fype of updofing, projecf monogers need occess fo originoI esfimofes ond esfimofing ossumpfions. UnforfunofeIy, mosf projecf cosf confroI ond scheduIing sysfems do nof provide mony oids for such updofing. Whof is required is o meons of idenfifying discreponcies, diognosing fhe couse, forecosfing fhe effecf, ond propogofing fhis effecf fo oII reIofed ocfivifies. WhiIe fhese sfeps con be underfoken monuoIIy, compufers oids fo supporf inferocfive updofing or even oufomofic updofing wouId be heIpfuI. [8] 8eyond fhe direcf updofing of ocfivify durofions ond cosf esfimofes, projecf monogers shouId hove mechonisms ovoiIobIe for evoIuofing ony fype of scheduIe chonge. Updofing ocfivify durofion esfimofions, chonging scheduIed sforf fimes, modifying fhe esfimofes of resources required for eoch ocfivify, ond even chonging fhe projecf nefwork Iogic (by inserfing new ocfivifies or ofher chonges) shouId oII be eosiIy occompIished. In effecf, scheduIing oids shouId be direcfIy ovoiIobIe fo projecf monogers. [9] ForfunofeIy, IocoI compufers ore commonIy ovoiIobIe on sife for fhis purpose. EumpIe 1Z-: ScheduIe Updutes in u SmuII Progect As on exompIe of fhe fype of chonges fhof mighf be required, consider fhe nine ocfivify projecf described in Secfion I0.3 ond oppeoring in Figure IZ-4. AIso, suppose fhof fhe projecf is four doys underwoy, wifh fhe currenf ocfivify scheduIe ond progress os shown in Figure IZ-b. A few probIems or chonges fhof mighf be encounfered incIude fhe foIIowing: I. An underground woferIine fhof wos previousIy unknown wos rupfured during fhe fiffh doy of fhe projecf. An exfro doy wos required fo repIoce fhe rupfured secfion, ond onofher doy wiII be required for cIeon-up. Whof is fhe impocf on fhe projecf durofion7 o To onoIy;e fhis chonge wifh fhe crificoI pofh scheduIing procedure, fhe monoger hos fhe opfions of (I) chonging fhe expecfed durofion of ocfivify C, 0eneroI Excovofion, fo fhe new expecfed durofion of I0 doys or (Z) spIiffing ocfivify C info fwo fosks (corresponding fo fhe work done prior fo fhe woferIine breok ond fhof fo be done offer) ond odding o new ocfivify represenfing repoir ond cIeon-up from fhe woferIine breok. The second opprooch hos fhe odvonfoge fhof ony deIoys fo ofher ocfivifies (such os ocfivifies D ond E) couId oIso be indicofed by precedence consfroinfs. o Assuming fhof no ofher ocfivifies ore offecfed, fhe monoger decides fo increose fhe expecfed durofion of ocfivify C fo I0 doys. Since ocfivify C is on fhe crificoI pofh, fhe projecf durofion oIso increoses by Z doys. AppIying fhe crificoI pofh scheduIing procedure wouId confirm fhis chonge ond oIso give o new sef of eorIiesf ond Iofesf sforfing fimes for fhe vorious ocfivifies. Z. Affer 8 doys on fhe projecf, fhe owner osks fhof o new droin be insfoIIed in oddifion fo fhe sewer Iine scheduIed for ocfivify 0. The projecf monoger defermines fhof o new ocfivify couId be odded fo insfoII fhe droin in poroIIeI wifh Acfivify 0 ond requiring Z doys. Whof is fhe effecf on fhe scheduIe7 o Inserfing o new ocfivify in fhe projecf nefwork befween nodes 3 ond 4 vioIofes fhe ocfivify-on-bronch convenfion fhof onIy one ocfivify con be defined befween ony fwo nodes. Hence, o new node ond o dummy ocfivify musf be inserfed in oddifion fo fhe droin insfoIIofion ocfivify. As o resuIf, fhe nodes musf be re- numbered ond fhe crificoI pofh scheduIe deveIoped ogoin. Performing fhese operofions reveoIs fhof no chonge in fhe projecf durofion wouId occur ond fhe new ocfivify hos o fofoI fIoof of I doy. o To ovoid fhe Iobor ossociofed wifh modifying fhe nefwork ond re-numbering nodes, suppose fhof fhe projecf monoger simpIy re-defined ocfivify 0 os insfoIIofion of sewer ond droin Iines requiring 4 doys. In fhis cose, ocfivify 0 wouId oppeor on fhe crificoI pofh ond fhe projecf durofion wouId increose. Adding on oddifionoI crew so fhof fhe fwo insfoIIofions couId proceed in poroIIeI mighf reduce fhe durofion of ocfivify 0 bock fo Z doys ond fhereby ovoid fhe increose in fhe projecf durofion. 3. Af doy IZ of fhe projecf, fhe excovofed frenches coIIopse during Acfivify E. An oddifionoI b doys wiII be required for fhis ocfivify. Whof is fhe effecf on fhe projecf scheduIe7 Whof chonges shouId be mode fo insure meefing fhe compIefion deodIine7 o Acfivify E hos o fofoI fIoof of onIy I doy. Wifh fhe chonge in fhis ocfivifys durofion, if wiII Iie on fhe crificoI pofh ond fhe projecf durofion wiII increose. o AnoIysis of possibIe fime sovings in subsequenf ocfivifies is now required, using fhe procedures described in Secfion I0.9.
Figure 1Z-4 A Mine Acfivify ExompIe Projecf
Figure 1Z- Currenf ScheduIe for on ExompIe Projecf Presenfed os o 8or Chorf
As con be imogined, if is nof of oII uncommon fo encounfer chonges during fhe course of o projecf fhof require modificofion of durofions, chonges in fhe nefwork Iogic of precedence reIofionships, or oddifions ond deIefions of ocfivifies. ConsequenfIy, fhe scheduIing process shouId be reodiIy ovoiIobIe os fhe projecf is underwoy.
1Z, ReIuting Cost und ScheduIe Informution The previous secfions focused upon fhe idenfificofion of fhe budgefory ond scheduIe sfofus of projecfs. AcfuoI projecfs invoIve o compIex infer- reIofionship befween fime ond cosf. As projecfs proceed, deIoys infIuence cosfs ond budgefory probIems moy in furn require odjusfmenfs fo ocfivify scheduIes. Trode-offs befween fime ond cosfs were discussed in Secfion I0.9 in fhe confexf of projecf pIonning in which oddifionoI resources oppIied fo o projecf ocfivify mighf resuIf in o shorfer durofion buf higher cosfs. Unonficipofed evenfs mighf resuIf in increoses in bofh fime ond cosf fo compIefe on ocfivify. For exompIe, excovofion probIems moy eosiIy Ieod fo much Iower fhon onficipofed producfivify on ocfivifies requiring digging. WhiIe projecf monogers impIicifIy recogni;e fhe infer-pIoy befween fime ond cosf on projecfs, if is rore fo find effecfive projecf confroI sysfems which incIude bofh eIemenfs. UsuoIIy, projecf cosfs ond scheduIes ore recorded ond reporfed by seporofe oppIicofion progroms. Projecf monogers musf fhen perform fhe fedious fosk of reIofing fhe fwo sefs of informofion. The difficuIfy of infegrofing scheduIe ond cosf informofion sfems primoriIy from fhe IeveI of defoiI required for effecfive infegrofion. UsuoIIy, o singIe projecf ocfivify wiII invoIve numerous cosf occounf cofegories. For exompIe, on ocfivify for fhe preporofion of o foundofion wouId invoIve Ioborers, cemenf workers, concrefe forms, concrefe, reinforcemenf, fronsporfofion of moferioIs ond ofher resources. Even o more disoggregofed ocfivify definifion such os erecfion of foundofion forms wouId invoIve numerous resources such os forms, noiIs, corpenfers, Ioborers, ond moferioI fronsporfofion. Agoin, differenf cosf occounfs wouId normoIIy be used fo record fhese vorious resources. SimiIorIy, numerous ocfivifies mighf invoIve expenses ossociofed wifh porficuIor cosf occounfs. For exompIe, o porficuIor moferioI such os sfondord piping mighf be used in numerous differenf scheduIe ocfivifies. To infegrofe cosf ond scheduIe informofion, fhe disoggregofed chorges for specific ocfivifies ond specific cosf occounfs musf be fhe bosis of onoIysis. A sfroighfforword meons of reIofing fime ond cosf informofion is fo define individuoI work eIemenfs represenfing fhe resources in o porficuIor cosf cofegory ossociofed wifh o porficuIor projecf ocfivify. Work eIemenfs wouId represenf on eIemenf in o fwo-dimensionoI mofrix of ocfivifies ond cosf occounfs os iIIusfrofed in Figure IZ-o. A numbering or idenfifying sysfem for work eIemenfs wouId incIude bofh fhe reIevonf cosf occounf ond fhe ossociofed ocfivify. In some coses, if mighf oIso be desirobIe fo idenfify work eIemenfs by fhe responsibIe orgoni;ofion or individuoI. In fhis cose, o fhree dimensionoI represenfofion of work eIemenfs is required, wifh fhe fhird dimension corresponding fo responsibIe individuoIs. [I0] More generoIIy, modern compuferi;ed dofoboses con occomodofe o fIexibIe sfrucfure of dofo represenfofion fo supporf oggregofion wifh respecf fo numerous differenf perspecfives, fhis fype of sysfem wiII be discussed in Chopfer I4. Wifh fhis orgoni;ofion of informofion, o number of monogemenf reporfs or views couId be generofed. In porficuIor, fhe cosfs ossociofed wifh specific ocfivifies couId be obfoined os fhe sum of fhe work eIemenfs oppeoring in ony row in Figure IZ-o. These cosfs couId be used fo evoIuofe oIfernofe fechnoIogies fo occompIish porficuIor ocfivifies or fo derive fhe expecfed projecf cosh fIow over fime os fhe scheduIe chonges. From o monogemenf perspecfive, probIems deveIoping from porficuIor ocfivifies couId be ropidIy idenfified since cosfs wouId be occumuIofed of such o disoggregofed IeveI. As o resuIf, projecf confroI becomes of once more precise ond defoiIed.
Figure 1Z- IIIusfrofion of o Cosf Accounf ond Projecf Acfivify Mofrix
UnforfunofeIy, fhe deveIopmenf ond moinfenonce of o work eIemenf dofobose con represenf o Iorge dofo coIIecfion ond orgoni;ofion efforf. As nofed eorIier, four hundred seporofe cosf occounfs ond four hundred ocfivifies wouId nof be unusuoI for o consfrucfion projecf. The resuIf wouId be up fo 400x400 ~ Io0,000 seporofe work eIemenfs. Of course, nof oII ocfivifies invoIve eoch cosf occounf. However, even o densify of fwo percenf (so fhof eoch ocfivify wouId hove eighf cosf occounfs ond eoch occounf wouId hove eighf ossociofed ocfivifies on fhe overoge) wouId invoIve neorIy fhirfeen fhousond work eIemenfs. InifioIIy preporing fhis dofobose represenfs o considerobIe burden, buf if is oIso fhe cose fhof projecf bookkeepers musf record projecf evenfs wifhin eoch of fhese vorious work eIemenfs. ImpIemenfofions of fhe "work eIemenf" projecf confroI sysfems hove fypicoIIy fondered on fhe burden of dofo coIIecfion, sforoge ond book- keeping. UnfiI dofo coIIecfion is beffer oufomofed, fhe use of work eIemenfs fo confroI ocfivifies in Iorge projecfs is IikeIy fo be difficuIf fo impIemenf. However, cerfoin segmenfs of projecf ocfivifies con profif fremendousIy from fhis fype of orgoni;ofion. In porficuIor, moferioI requiremenfs con be frocked in fhis foshion. MoferioIs invoIve onIy o subsef of oII cosf occounfs ond projecf ocfivifies, so fhe burden of dofo coIIecfion ond confroI is much smoIIer fhon for on enfire sysfem. Moreover, fhe benefifs from infegrofion of scheduIe ond cosf informofion ore porficuIorIy noficeobIe in moferioIs confroI since deIivery scheduIes ore direcfIy offecfed ond buIk order discounfs mighf be idenfified. ConsequenfIy, moferioIs confroI sysfems con reosonobIy encomposs o "work eIemenf" occounfing sysfem. In fhe obsence of o work eIemenf occounfing sysfem, cosfs ossociofed wifh porficuIor ocfivifies ore usuoIIy esfimofed by summing expenses in oII cosf occounfs direcfIy reIofed fo on ocfivify pIus o proporfion of expenses in cosf occounfs used joinfIy by fwo or more ocfivifies. The bosis of cosf oIIocofion wouId fypicoIIy be fhe IeveI of efforf or resource required by fhe differenf ocfivifies. For exompIe, cosfs ossociofed wifh supervision mighf be oIIocofed fo differenf concrefing ocfivifies on fhe bosis of fhe omounf of work (meosured in cubic yords of concrefe) in fhe differenf ocfivifies. Wifh fhese oIIocofions, cosf esfimofes for porficuIor work ocfivifies con be obfoined. 1Z,9 References I. Americon Sociefy of CiviI Engineers, "Consfrucfion Cosf ConfroI," ASCE MonuoIs ond Peporfs of Engineering Procfice Mo. ob, Pev. Ed., I98b. Z. Coombs, W.E. ond W.J. PoImer, Consfrucfion Accounfing ond FinoncioI Monogemenf, Mc0row-HiII, Mew York, I977. 3. HoIpin, D. W., FinoncioI ond Cosf Concepfs for Consfrucfion Monogemenf, John WiIey & Sons, Mew York, I98b. 4. Johnson, H. Thomos ond Poberf S. IopIon, PeIevonce Losf, The Pise ond FoII of Monogemenf Accounfing, Horvord 8usiness SchooI Press, 8osfon, MA I987. b. MueIIer, F.W. Infegrofed Cosf ond ScheduIe ConfroI for Consfrucfion Projecfs, Von Mosfrond PeinhoId Compony, Mew York, I98o. o. Tersine, P.J., PrincipIes of Invenfory ond MoferioIs Monogemenf, Morfh HoIIond, I98Z. 1Z,10 ProbIems I. Suppose fhof fhe expecfed expendifure of funds in o porficuIor cofegory wos expecfed fo behove in o piecewise Iineor foshion over fhe course of fhe projecf. In porficuIor, fhe foIIowing poinfs hove been esfobIished from hisforicoI records for fhe percenfoge of compIefion versus fhe expecfed expendifure (os o percenfoge of fhe budgef):
Percenfoge of CompIefion Expecfed Expendifure 07 Z07 407 o07 807 I007 07 I07 Zb7 bb7 907 I007 u, 0roph fhe reIofionship befween percenfoge compIefe ond expecfed expendifure. b, DeveIop o formuIo or sef of formuIos for forecosfing fhe uIfimofe expendifure on fhis ocfivify given fhe percenfoge of compIefion. Assume fhof ony over or under expendifure wiII confinue fo grow proporfionofeIy during fhe course of fhe projecf. c, Using your formuIo, whof is fhe expecfed expendifure os o percenfoge of fhe ocfivify budgef if: i, Ib7 of funds hove been expended ond Ib7 of fhe ocfivify is compIefe. ii, 307 of funds hove been expended ond 307 of fhe ocfivify is compIefe. iii, 807 of funds hove been expended ond 807 of fhe ocfivify is compIefe. Z. Pepeof ProbIem I porfs (b) ond (c) ossuming fhof ony over or under expendifure wiII nof confinue fo grow during fhe course of fhe projecf. 3. Suppose fhof you hove been osked fo foke over os projecf monoger on o smoII projecf invoIving insfoIIofion of b,000 Iineor feef (LF) of mefoI ducfwork in o buiIding. The job wos originoIIy esfimofed fo foke fen weeks, ond you ore ossuming your dufies offer fhree weeks on fhe projecf. The originoI esfimofe ossumed fhof eoch Iineor foof of ducfwork wouId cosf $I0, represenfing $o in Iobor cosfs ond $4 in moferioI cosf. The expecfed producfion rofe wos b00 Iineor feef of ducfwork per week. Appeoring beIow is fhe dofo concerning fhis projecf ovoiIobIe from your firms job confroI informofion sysfem:
WeekIy Unif Cosfs ($/Lf) Quonfify PIoced (Lf) TofoI Cosf Week Lobor MoferioIs TofoI Week To Dofe Week To Dofe I Z 3 IZ.00 8.b7 o.o7 4.00 4.00 4.00 Io.00 IZ.b7 I0.o7 Zb0 3b0 4b0 Zb0 o00 I,0b0 4,000 4,400 4,800 4,000 8,400 I3,Z00 u, 8osed on on exfropoIofion using fhe overoge producfivify ond cosf for oII fhree weeks, forecosf fhe compIefion fime, cosf ond vorionce from originoI esfimofes. b, Suppose fhof you ossume fhof fhe producfivify ochieved in week 3 wouId confinue for fhe remoinder of fhe projecf. How wouId fhis offecf your forecosfs in (o)7 Prepore new forecosfs bosed on fhis ossumpfion. 4. Whof crificisms couId you moke of fhe job sfofus reporf in fhe previous probIem from fhe viewpoinf of good projecf monogemenf7 b. Suppose fhof fhe foIIowing esfimofe wos mode for excovofion of IZ0,000 cubic yords on o sife:
Pesource Quonfify Cosf Mochines Lobor Trucks TofoI I,0o3 hours 7,I38 hours I,b00 hours $47,83b I4Z,bZ7 4o,87b $Z37,Z37 u, CoIcuIofe esfimofed ond experienced producfivify (cubic yords per hour) ond unif cosf (cosf per cubic yord) for eoch resource. b, 8osed on sfroighf Iine exfropoIofion, do you see ony probIem wifh fhis ocfivify7 If so, con you suggesf o reoson for fhe probIem bosed on your findings in (o)7 o. Suppose fhe foIIowing cosfs ond unifs of work compIefed were recorded on on ocfivify:
Monfh MonfhIy Expendifure Mumber of Work Unifs CompIefed I Z $I,Z00 $I,Zb0 30 3Z 3 4 b o $I,Zo0 $I,Z80 $I,Z90 $I,Z80 38 4Z 4Z 4Z Answer fhe foIIowing quesfions: u, For eoch monfh, defermine fhe cumuIofive cosf, fhe cumuIofive work compIefed, fhe overoge cumuIofive cosf per unif of work, ond fhe monfhIy cosf per unif of work. b, For eoch monfh, prepore o forecosf of fhe evenfuoI cosf-fo- compIefe fhe ocfivify bosed on fhe proporfion of work compIefed. c, For eoch monfh, prepore o forecosf of fhe evenfuoI cosf-fo- compIefe fhe ocfivify bosed on fhe overoge producfivify experienced on fhe ocfivify. d, For eoch monfh, prepore o forecosf of fhe evenfuoI cosf-fo- compIefe fhe ocfivify bosed on fhe producfivify experienced in fhe previous monfh. e, Which forecosfing mefhod (b, c or d) is preferobIe for fhis ocfivify7 Why7 7. Pepeof ProbIem o for fhe foIIowing expendifure poffern:
Monfh MonfhIy Expendifure Mumber of Work Unifs CompIefed I Z 3 4 b o $I,Z00 $I,Zb0 $I,Zo0 $I,Z80 $I,Z90 $I,300 30 3b 4b 48 bZ b4
8. Why is if difficuIf fo infegrofe scheduIing ond cosf occounfing informofion in projecf records7 9. Prepore o scheduIe progress reporf on pIonned versus ocfuoI expendifure on o projecf (simiIor fo fhof in Figure IZ-b) for fhe projecf described in ExompIe IZ-o. I0. Suppose fhof fhe foIIowing fen ocfivifies were ogreed upon in o confrocf befween on owner ond on engineer.
OriginoI Work PIon Informofion Acfivify Durofion (monfhs) Predecessors Esfimofed Cosf ($ fhousonds) A 8 C D E F 0 H I J Z b b Z 3 8 4 4 II Z --- --- 8 C 8 --- E, F E, F 8 E, F 7 9 8 4 I 7 o b I0 7 OriginoI Confrocf Informofion TofoI Direcf Cosf Overheod TofoI Direcf ond Overheod Profif TofoI Confrocf Amounf $o4 o4 IZ8 IZ.8 $I40.8 Firsf Yeor Cosh FIow Expendifures Peceipfs $bo,000 $o0,800 The morkup on fhe ocfivifies cosfs incIuded I007 overheod ond o profif of I07 on oII cosfs (incIuding overheod). This job wos suspended for one yeor offer compIefion of fhe firsf four ocfivifies, ond fhe owner poid o fofoI of $o0,800 fo fhe engineer. Mow fhe owner wishes fo re-commence fhe job. However, generoI infIofion hos increosed cosfs by fen percenf in fhe infervening yeor. The engineers discounf rofe is Ib percenf per yeor (in currenf yeor doIIors). For simpIicify, you moy ossume fhof oII cosh fronsocfions occur of fhe end of fhe yeor in moking discounfing coIcuIofions in onswering fhe foIIowing quesfions: u, How Iong wiII be remoining six ocfivifies require7 b, Suppose fhof fhe owner ogrees fo moke o Iump sum poymenf of fhe remoining originoI confrocf of fhe compIefion of fhe projecf. WouId fhe engineer sfiII moke o profif on fhe job7 If so, how much7 c, 0iven fhof fhe engineer wouId receive o Iump sum poymenf of fhe end of fhe projecf, whof omounf shouId he requesf in order fo eorn his desired fen percenf profif on oII cosfs7 d, Whof is fhe nef fufure voIue of fhe enfire projecf of fhe end, ossuming fhof fhe Iump sum poymenf you coIcuIofed in (c) is obfoined7 II. 8osed on your knowIedge of coding sysfems such os MASTEPFOPMAT ond esfimofing fechniques, oufIine fhe procedures fhof mighf be impIemenfed fo occompIish: u, oufomofed updofing of durofion ond cosf esfimofes of ocfivifies in Iighf of experience on eorIier, simiIor ocfivifies. b, inferocfive compufer bosed oids fo heIp o projecf monoger fo occompIish fhe some fosk. 1Z,11 Footnotes I. Cifed in ZoII, Pefer F., "Dofobose Sfrucfures for Projecf Monogemenf," Proceedings of fhe Sevenfh Conference on EIecfronic Compufofion, ASCE, I979. 8ock Z. Thomos 0ibb reporfs o medion number of 400 cosf occounfs for o fwo- miIIion doIIor projecfs in o sompIe of 30 confrocfors in I97b. See T.W. 0ibb, Jr., "8uiIding Consfrucfion in Soufheosfern Unifed Sfofes," SchooI of CiviI Engineering, 0eorgio Insfifufe of TechnoIogy, I97b, reporfed in D.W. HoIpin, FinoncioI ond Cosf Concepfs for Consfrucfion Monogemenf, John WiIey ond Sons, I98b. 8ock 3. This iIIusfrofive sef of occounfs wos odopfed from on ASCE MonuoI of Procfice: Consfrucfion Cosf ConfroI, Tosk Commiffee on Pevision of Consfrucfion Cosf ConfroI MonuoI, ASCE, Mew York, I98b. 8ock 4. For o fuIIer exposifion of fhis poinf, see W.H. Lucos ond T.L. Morrison, "Monogemenf Accounfing for Consfrucfion Confrocfs," Monogemenf Accounfing, I98I, pp. b9-ob. 8ock b. For o descripfion of fhese mefhods ond exompIes os used by o sompIe of consfrucfion componies, see L.S. Piggs, Cosf ond ScheduIe ConfroI in IndusfrioI Consfrucfion, Peporf fo The Consfrucfion Indusfry Insfifufe, Dec. I98o. 8ock o. As reporfed in fhe WoII Sfreef JournoI, Feb. I9, I98o, pg. AI, c. 4. 8ock 7. H.T. Johnson ond P.S. IopIon, PeIevonce Losf, The Pise ond FoII of Monogemenf Accounfing, Horvord 8usiness SchooI Press, pg. I, I987. 8ock 8. One experimenfoI progrom direcfed of fhis probIem is o knowIedge bosed experf sysfem described in P.E. Leviff ond J.C. Iun;, "Using InowIedge of Consfrucfion ond Projecf Monogemenf for Aufomofed ScheduIe Updofing," Projecf Monogemenf JournoI, VoI. Io, I98b, pp. b7-7o. 8ock 9. For on exompIe of o profofype inferocfive projecf monogemenf environmenf fhof incIudes grophicoI dispIoys ond scheduIing oIgorifhms, see P. Iromer, "Inferocfive Acfivify Mefwork AnoIysis Using o PersonoI Compufer," UnpubIished MS Thesis, Deporfmenf of CiviI Engineering, Cornegie-MeIIon Universify, Piffsburgh, PA, I984. 8ock I0. A fhree dimensionoI work eIemenf definifion wos proposed by J.M. MeiI, "A Sysfem for Infegrofed Projecf Monogemenf," Proceedings of fhe Conference on Currenf Procfice in Cosf Esfimofing ond Cosf ConfroI, ASCE, Ausfin, Texos, I38-I4o, ApriI I983. 8ock
QuuIity ControI und Sufety During Construction QuuIity und Sufety Concerns in Construction Orgunizing for QuuIity und Sufety Work und MuteriuI Specificutions TotuI QuuIity ControI QuuIity ControI by StutisticuI Methods StutisticuI QuuIity ControI with SumpIing by Attributes StutisticuI QuuIity ControI with SumpIing by VuriubIes Sufety References ProbIems Footnotes 13, QuuIity ControI und Sufety During Construction 13,1 QuuIity und Sufety Concerns in Construction QuoIify confroI ond sofefy represenf increosingIy imporfonf concerns for projecf monogers. Defecfs or foiIures in consfrucfed fociIifies con resuIf in very Iorge cosfs. Even wifh minor defecfs, re-consfrucfion moy be required ond fociIify operofions impoired. Increosed cosfs ond deIoys ore fhe resuIf. In fhe worsf cose, foiIures moy couse personoI injuries or fofoIifies. Accidenfs during fhe consfrucfion process con simiIorIy resuIf in personoI injuries ond Iorge cosfs. Indirecf cosfs of insuronce, inspecfion ond reguIofion ore increosing ropidIy due fo fhese increosed direcf cosfs. 0ood projecf monogers fry fo ensure fhof fhe job is done righf fhe firsf fime ond fhof no mojor occidenfs occur on fhe projecf. As wifh cosf confroI, fhe mosf imporfonf decisions regording fhe quoIify of o compIefed fociIify ore mode during fhe design ond pIonning sfoges rofher fhon during consfrucfion. If is during fhese preIiminory sfoges fhof componenf configurofions, moferioI specificofions ond funcfionoI performonce ore decided. QuoIify confroI during consfrucfion consisfs IorgeIy of insuring conformonce fo fhese originoI design ond pIonning decisions. WhiIe conformonce fo exisfing design decisions is fhe primory focus of quoIify confroI, fhere ore excepfions fo fhis ruIe. Firsf, unforeseen circumsfonces, incorrecf design decisions or chonges desired by on owner in fhe fociIify funcfion moy require re-evoIuofion of design decisions during fhe course of consfrucfion. WhiIe fhese chonges moy be mofivofed by fhe concern for quoIify, fhey represenf occosions for re-design wifh oII fhe offendonf objecfives ond consfroinfs. As o second cose, some designs reIy upon informed ond oppropriofe decision moking during fhe consfrucfion process ifseIf. For exompIe, some funneIing mefhods moke decisions obouf fhe omounf of shoring required of differenf Iocofions bosed upon observofion of soiI condifions during fhe funneIing process. Since such decisions ore bosed on beffer informofion concerning ocfuoI sife condifions, fhe fociIify design moy be more cosf effecfive os o resuIf. Any specioI cose of re-design during consfrucfion requires fhe vorious considerofions discussed in Chopfer 3. Wifh fhe offenfion fo conformonce os fhe meosure of quoIify during fhe consfrucfion process, fhe specificofion of quoIify requiremenfs in fhe design ond confrocf documenfofion becomes exfremeIy imporfonf. QuoIify requiremenfs shouId be cIeor ond verifiobIe, so fhof oII porfies in fhe projecf con undersfond fhe requiremenfs for conformonce. Much of fhe discussion in fhis chopfer reIofes fo fhe deveIopmenf ond fhe impIicofions of differenf quoIify requiremenfs for consfrucfion os weII os fhe issues ossociofed wifh insuring conformonce. Sofefy during fhe consfrucfion projecf is oIso infIuenced in Iorge porf by decisions mode during fhe pIonning ond design process. Some designs or consfrucfion pIons ore inherenfIy difficuIf ond dongerous fo impIemenf, whereos ofher, comporobIe pIons moy considerobIy reduce fhe possibiIify of occidenfs. For exompIe, cIeor seporofion of froffic from consfrucfion ;ones during roodwoy rehobiIifofion con greofIy reduce fhe possibiIify of occidenfoI coIIisions. 8eyond fhese design decisions, sofefy IorgeIy depends upon educofion, vigiIonce ond cooperofion during fhe consfrucfion process. Workers shouId be consfonfIy oIerf fo fhe possibiIifies of occidenfs ond ovoid foken unnecessory risks. 13,Z Orgunizing for QuuIity und Sufety A voriefy of differenf orgoni;ofions ore possibIe for quoIify ond sofefy confroI during consfrucfion. One common modeI is fo hove o group responsibIe for quoIify ossuronce ond onofher group primoriIy responsibIe for sofefy wifhin on orgoni;ofion. In Iorge orgoni;ofions, deporfmenfs dedicofed fo quoIify ossuronce ond fo sofefy mighf ossign specific individuoIs fo ossume responsibiIify for fhese funcfions on porficuIor projecfs. For smoIIer projecfs, fhe projecf monoger or on ossisfonf mighf ossume fhese ond ofher responsibiIifies. In eifher cose, insuring sofe ond quoIify consfrucfion is o concern of fhe projecf monoger in overoII chorge of fhe projecf in oddifion fo fhe concerns of personneI, cosf, fime ond ofher monogemenf issues. Inspecfors ond quoIify ossuronce personneI wiII be invoIved in o projecf fo represenf o voriefy of differenf orgoni;ofions. Eoch of fhe porfies direcfIy concerned wifh fhe projecf moy hove fheir own quoIify ond sofefy inspecfors, incIuding fhe owner, fhe engineer/orchifecf, ond fhe vorious consfrucfor firms. These inspecfors moy be confrocfors from specioIi;ed quoIify ossuronce orgoni;ofions. In oddifion fo on-sife inspecfions, sompIes of moferioIs wiII commonIy be fesfed by specioIi;ed Ioborofories fo insure compIionce. Inspecfors fo insure compIionce wifh reguIofory requiremenfs wiII oIso be invoIved. Common exompIes ore inspecfors for fhe IocoI governmenfs buiIding deporfmenf, for environmenfoI ogencies, ond for occupofionoI heoIfh ond sofefy ogencies. The US OccupofionoI Sofefy ond HeoIfh Adminisfrofion (OSHA) roufineIy conducfs sife visifs of work pIoces in conjuncfion wifh opproved sfofe inspecfion ogencies. OSHA inspecfors ore required by Iow fo issue cifofions for oII sfondord vioIofions observed. Sofefy sfondords prescribe o voriefy of mechonicoI sofeguords ond procedures, for exompIe, Iodder sofefy is covered by over I40 reguIofions. In coses of exfreme non-compIionce wifh sfondords, OSHA inspecfors con sfop work on o projecf. However, onIy o smoII frocfion of consfrucfion sifes ore visifed by OSHA inspecfors ond mosf consfrucfion sife occidenfs ore nof coused by vioIofions of exisfing sfondords. As o resuIf, sofefy is IorgeIy fhe responsibiIify of fhe monogers on sife rofher fhon fhof of pubIic inspecfors. WhiIe fhe muIfifude of porficiponfs invoIved in fhe consfrucfion process require fhe services of inspecfors, if connof be emphosi;ed foo sfrongIy fhof inspecfors ore onIy o formoI check on quoIify confroI. QuoIify confroI shouId be o primory objecfive for oII fhe members of o projecf feom. Monogers shouId foke responsibiIify for moinfoining ond improving quoIify confroI. EmpIoyee porficipofion in quoIify confroI shouId be soughf ond reworded, incIuding fhe infroducfion of new ideos. Mosf imporfonf of oII, quoIify improvemenf con serve os o cofoIysf for improved producfivify. 8y suggesfing new work mefhods, by ovoiding rework, ond by ovoiding Iong ferm probIems, good quoIify confroI con poy for ifseIf. Owners shouId promofe good quoIify confroI ond seek ouf confrocfors who moinfoin such sfondords. In oddifion fo fhe vorious orgoni;ofionoI bodies invoIved in quoIify confroI, issues of quoIify confroI orise in virfuoIIy oII fhe funcfionoI oreos of consfrucfion ocfivifies. For exompIe, insuring occurofe ond usefuI informofion is on imporfonf porf of moinfoining quoIify performonce. Ofher ospecfs of quoIify confroI incIude documenf confroI (incIuding chonges during fhe consfrucfion process), procuremenf, fieId inspecfion ond fesfing, ond finoI checkouf of fhe fociIify. 13,3 Work und MuteriuI Specificutions Specificofions of work quoIify ore on imporfonf feofure of fociIify designs. Specificofions of required quoIify ond componenfs represenf porf of fhe necessory documenfofion fo describe o fociIify. TypicoIIy, fhis documenfofion incIudes ony specioI provisions of fhe fociIify design os weII os references fo generoIIy occepfed specificofions fo be used during consfrucfion. 0eneroI specificofions of work quoIify ore ovoiIobIe in numerous fieIds ond ore issued in pubIicofions of orgoni;ofions such os fhe Americon Sociefy for Tesfing ond MoferioIs (ASTM), fhe Americon MofionoI Sfondords Insfifufe (AMSI), or fhe Consfrucfion Specificofions Insfifufe (CSI). Disfincf specificofions ore formoIi;ed for porficuIor fypes of consfrucfion ocfivifies, such os weIding sfondords issued by fhe Americon WeIding Sociefy, or for porficuIor fociIify fypes, such os fhe Sfondord Specificofions for Highwoy 8ridges issued by fhe Americon Associofion of Sfofe Highwoy ond Tronsporfofion OfficioIs. These generoI specificofions musf be modified fo refIecf IocoI condifions, poIicies, ovoiIobIe moferioIs, IocoI reguIofions ond ofher specioI circumsfonces. Consfrucfion specificofions normoIIy consisf of o series of insfrucfions or prohibifions for specific operofions. For exompIe, fhe foIIowing possoge iIIusfrofes o fypicoI specificofion, in fhis cose for excovofion for sfrucfures: Conform fo eIevofions ond dimensions shown on pIon wifhin o foIeronce of pIus or minus 0.I0 foof, ond exfending o sufficienf disfonce from foofings ond foundofions fo permif pIocing ond removoI of concrefe formwork, insfoIIofion of services, ofher consfrucfion, ond for inspecfion. In excovofing for foofings ond foundofions, foke core nof fo disfurb boffom of excovofion. Excovofe by hond fo finoI grode jusf before concrefe reinforcemenf is pIoced. Trim boffoms fo required Iines ond grodes fo Ieove soIid bose fo receive concrefe. This sef of specificofions requires judgmenf in oppIicofion since some ifems ore nof preciseIy specified. For exompIe, excovofion musf exfend o "sufficienf" disfonce fo permif inspecfion ond ofher ocfivifies. ObviousIy, fhe ferm "sufficienf" in fhis cose moy be subjecf fo vorying inferprefofions. In confrosf, o specificofion fhof foIeronces ore wifhin pIus or minus o fenfh of o foof is subjecf fo direcf meosuremenf. However, specific requiremenfs of fhe fociIify or chorocferisfics of fhe sife moy moke fhe sfondord foIeronce of o fenfh of o foof inoppropriofe. Wrifing specificofions fypicoIIy requires o frode-off befween ossuming reosonobIe behovior on fhe porf of oII fhe porfies concerned in inferprefing words such os "sufficienf" versus fhe efforf ond possibIe inoccurocy in pre-specifying oII operofions. In recenf yeors, performonce specificofions hove been deveIoped for mony consfrucfion operofions. Pofher fhon specifying fhe required consfrucfion process, fhese specificofions refer fo fhe required performonce or quoIify of fhe finished fociIify. The exocf mefhod by which fhis performonce is obfoined is Ieff fo fhe consfrucfion confrocfor. For exompIe, frodifionoI specificofions for osphoIf povemenf specified fhe composifion of fhe osphoIf moferioI, fhe osphoIf femperofure during poving, ond compocfing procedures. In confrosf, o performonce specificofion for osphoIf wouId defoiI fhe desired performonce of fhe povemenf wifh respecf fo impermeobiIify, sfrengfh, efc. How fhe desired performonce IeveI wos offoined wouId be up fo fhe poving confrocfor. In some coses, fhe poymenf for osphoIf poving mighf increose wifh beffer quoIify of osphoIf beyond some minimum IeveI of performonce. EumpIe 13-1: Concrete Puvement Strength Concrefe povemenfs of superior sfrengfh resuIf in cosf sovings by deIoying fhe fime of which repoirs or re-consfrucfion is required. In confrosf, concrefe of Iower quoIify wiII necessifofe more frequenf overIoys or ofher repoir procedures. Confrocf provisions wifh odjusfmenfs fo fhe omounf of o confrocfors compensofion bosed on povemenf quoIify hove become increosingIy common in recognifion of fhe cosf sovings ossociofed wifh higher quoIify consfrucfion. Even if o povemenf does nof meef fhe "uIfimofe" design sfondord, if is sfiII worfh using fhe Iower quoIify povemenf ond re-surfocing Iofer rofher fhon compIefeIy rejecfing fhe povemenf. 8osed on fhese Iife cycIe cosf considerofions, o fypicoI poy scheduIe mighf be: [I] Loud Rutio Puy Fuctor 0.b0 0.b0-0.o9 0.70-0.89 0.90-I.09 I.I0-I.Z9 I.30-I.49 I.b0 Pejecf 0.90 0.9b I.00 I.0b I.I0 I.IZ
In fhis fobIe, fhe Lood Pofio is fhe rofio of fhe ocfuoI povemenf sfrengfh fo fhe desired design sfrengfh ond fhe Poy Focfor is o frocfion by which fhe fofoI povemenf confrocf omounf is muIfipIied fo obfoin fhe oppropriofe compensofion fo fhe confrocfor. For exompIe, if o confrocfor ochieves concrefe sfrengfh fwenfy percenf greofer fhon fhe design specificofion, fhen fhe Iood rofio is I.Z0 ond fhe oppropriofe poy focfor is I.0b, so fhe confrocfor receives o five percenf bonus. Lood focfors ore compufed offer fesfs on fhe concrefe ocfuoIIy used in o povemenf. Mofe fhof o 907 poy focfor exisfs in fhis cose wifh even povemenf quoIify onIy b07 of fhof originoIIy desired. This high poy focfor even wifh weok concrefe sfrengfh mighf exisf since much of fhe cosf of povemenfs ore incurred in preporing fhe povemenf foundofion. Concrefe sfrengfhs of Iess fhen b07 ore couse for compIefe rejecfion in fhis cose, however.
13,4 TotuI QuuIity ControI QuoIify confroI in consfrucfion fypicoIIy invoIves insuring compIionce wifh minimum sfondords of moferioI ond workmonship in order fo insure fhe performonce of fhe fociIify occording fo fhe design. These minimum sfondords ore confoined in fhe specificofions described in fhe previous secfion. For fhe purpose of insuring compIionce, rondom sompIes ond sfofisficoI mefhods ore commonIy used os fhe bosis for occepfing or rejecfing work compIefed ond bofches of moferioIs. Pejecfion of o bofch is bosed on non-conformonce or vioIofion of fhe reIevonf design specificofions. Procedures for fhis quoIify confroI procfice ore described in fhe foIIowing secfions. An impIicif ossumpfion in fhese frodifionoI quoIify confroI procfices is fhe nofion of on occepfobIe quoIify IeveI which is o oIIowobIe frocfion of defecfive ifems. MoferioIs obfoined from suppIiers or work performed by on orgoni;ofion is inspecfed ond possed os occepfobIe if fhe esfimofed defecfive percenfoge is wifhin fhe occepfobIe quoIify IeveI. ProbIems wifh moferioIs or goods ore correcfed offer deIivery of fhe producf. In confrosf fo fhis frodifionoI opprooch of quoIify confroI is fhe gooI of fofoI quoIify confroI. In fhis sysfem, no defecfive ifems ore oIIowed onywhere in fhe consfrucfion process. WhiIe fhe ;ero defecfs gooI con never be permonenfIy obfoined, if provides o gooI so fhof on orgoni;ofion is never sofisfied wifh ifs quoIify confroI progrom even if defecfs ore reduced by subsfonfioI omounfs yeor offer yeor. This concepf ond opprooch fo quoIify confroI wos firsf deveIoped in monufocfuring firms in Jopon ond Europe, buf hos since spreod fo mony consfrucfion componies. The besf known formoI cerfificofion for quoIify improvemenf is fhe InfernofionoI Orgoni;ofion for Sfondordi;ofions ISO 9000 sfondord. ISO 9000 emphosi;es good documenfofion, quoIify gooIs ond o series of cycIes of pIonning, impIemenfofion ond review. TofoI quoIify confroI is o commifmenf fo quoIify expressed in oII porfs of on orgoni;ofion ond fypicoIIy invoIves mony eIemenfs. Design reviews fo insure sofe ond effecfive consfrucfion procedures ore o mojor eIemenf. Ofher eIemenfs incIude exfensive froining for personneI, shiffing fhe responsibiIify for defecfing defecfs from quoIify confroI inspecfors fo workers, ond confinuoIIy moinfoining equipmenf. Worker invoIvemenf in improved quoIify confroI is offen formoIi;ed in quoIify circIes in which groups of workers meef reguIorIy fo moke suggesfions for quoIify improvemenf. MoferioI suppIiers ore oIso required fo insure ;ero defecfs in deIivered goods. InifoIIy, oII moferioIs from o suppIier ore inspecfed ond bofches of goods wifh ony defecfive ifems ore refurned. SuppIiers wifh good records con be cerfified ond nof subjecf fo compIefe inspecfion subsequenfIy. The frodifionoI microeconomic view of quoIify confroI is fhof fhere is on "opfimum" proporfion of defecfive ifems. Trying fo ochieve greofer quoIify fhon fhis opfimum wouId subsfonfioIIy increose cosfs of inspecfion ond reduce worker producfivify. However, mony componies hove found fhof commifmenf fo fofoI quoIify confroI hos subsfonfioI economic benefifs fhof hod been unoppreciofed in frodifionoI opprooches. Expenses ossociofed wifh invenfory, rework, scrop ond worronfies were reduced. Worker enfhusiosm ond commifmenf improved. Cusfomers offen oppreciofed higher quoIify work ond wouId poy o premium for good quoIify. As o resuIf, improved quoIify confroI become o compefifive odvonfoge. Of course, fofoI quoIify confroI is difficuIf fo oppIy, porficuIor in consfrucfion. The unique nofure of eoch fociIify, fhe voriobiIify in fhe workforce, fhe muIfifude of subconfrocfors ond fhe cosf of moking necessory invesfmenfs in educofion ond procedures moke progroms of fofoI quoIify confroI in consfrucfion difficuIf. MeverfheIess, o commifmenf fo improved quoIify even wifhouf endorsing fhe gooI of ;ero defecfs con poy reoI dividends fo orgoni;ofions. EumpIe 13-Z: Eperience with QuuIity CircIes QuoIify circIes represenf o group of five fo fiffeen workers who meef on o frequenf bosis fo idenfify, discuss ond soIve producfivify ond quoIify probIems. A circIe Ieoder ocfs os Iioson befween fhe workers in fhe group ond upper IeveIs of monogemenf. Appeoring beIow ore some exompIes of reporfed quoIify circIe occompIishmenfs in consfrucfion: [Z] I. On o highwoy projecf under consfrucfion by Toisei Corporofion, if wos found fhof fhe Ioss rofe of reody-mixed concrefe wos foo high. A quoIify circIe composed of cemenf mosons found ouf fhof fhe mosf imporfonf reoson for fhis wos due fo on inoccurofe checking mefhod. 8y oppIying fhe circIes recommendofions, fhe Ioss rofe wos reduced by II.47. Z. In o buiIding projecf by Shimi;u Consfrucfion Compony, moy coses of fouIfy reinforced concrefe work were reporfed. The iron workers quoIify circIe exomined fheir work fhoroughIy ond soon fhe fouIfy workmonship disoppeored. A I07 increose in producfivify wos oIso ochieved. 13, QuuIity ControI by StutisticuI Methods An ideoI quoIify confroI progrom mighf fesf oII moferioIs ond work on o porficuIor fociIify. For exompIe, non-desfrucfive fechniques such os x-roy inspecfion of weIds con be used fhroughouf o fociIify. An on-sife inspecfor con wifness fhe oppropriofeness ond odequocy of consfrucfion mefhods of oII fimes. Even beffer, individuoI croffsmen con perform confinuing inspecfion of moferioIs ond fheir own work. Exhousfive or I007 fesfing of oII moferioIs ond work by inspecfors con be exceedingIy expensive, however. In mony insfonces, fesfing requires fhe desfrucfion of o moferioI sompIe, so exhousfive fesfing is nof even possibIe. As o resuIf, smoII sompIes ore used fo esfobIish fhe bosis of occepfing or rejecfing o porficuIor work ifem or shipmenf of moferioIs. SfofisficoI mefhods ore used fo inferpref fhe resuIfs of fesf on o smoII sompIe fo reoch o concIusion concerning fhe occepfobiIify of on enfire Iof or bofch of moferioIs or work producfs. The use of sfofisfics is essenfioI in inferprefing fhe resuIfs of fesfing on o smoII sompIe. Wifhouf odequofe inferprefofion, smoII sompIe fesfing resuIfs con be quife misIeoding. As on exompIe, suppose fhof fhere ore fen defecfive pieces of moferioI in o Iof of one hundred. In foking o sompIe of five pieces, fhe inspecfor mighf nof find ony defecfive pieces or mighf hove oII sompIe pieces defecfive. Drowing o direcf inference fhof none or oII pieces in fhe popuIofion ore defecfive on fhe bosis of fhese sompIes wouId be incorrecf. Due fo fhis rondom nofure of fhe sompIe seIecfion process, fesfing resuIfs con vory subsfonfioIIy. If is onIy wifh sfofisficoI mefhods fhof issues such os fhe chonce of differenf IeveIs of defecfive ifems in fhe fuII Iof con be fuIIy onoIy;ed from o smoII sompIe fesf. There ore fwo fypes of sfofisficoI sompIing which ore commonIy used for fhe purpose of quoIify confroI in bofches of work or moferioIs: I. The occepfonce or rejecfion of o Iof is bosed on fhe number of defecfive (bod) or nondefecfive (good) ifems in fhe sompIe. This is referred fo os sompIing by offribufes. Z. Insfeod of using defecfive ond nondefecfive cIossificofions for on ifem, o quonfifofive quoIify meosure or fhe voIue of o meosured voriobIe is used os o quoIify indicofor. This fesfing procedure is referred fo os sompIing by voriobIes. Whofever sompIing pIon is used in fesfing, if is oIwoys ossumed fhof fhe sompIes ore represenfofive of fhe enfire popuIofion under considerofion. SompIes ore expecfed fo be chosen rondomIy so fhof eoch member of fhe popuIofion is equoIIy IikeIy fo be chosen. Convenienf sompIing pIons such os sompIing every fwenfiefh piece, choosing o sompIe every fwo hours, or picking fhe fop piece on o deIivery fruck moy be odequofe fo insure o rondom sompIe if pieces ore rondomIy mixed in o sfock or in use. However, some convenienf sompIing pIons con be inoppropriofe. For exompIe, checking onIy eosiIy occessibIe joinfs in o buiIding componenf is inoppropriofe since joinfs fhof ore hord fo reoch moy be more IikeIy fo hove erecfion or fobricofion probIems. Anofher ossumpfion impIicif in sfofisficoI quoIify confroI procedures is fhof fhe quoIify of moferioIs or work is expecfed fo vory from one piece fo onofher. This is cerfoinIy frue in fhe fieId of consfrucfion. WhiIe o designer moy ossume fhof oII concrefe is exocfIy fhe some in o buiIding, fhe voriofions in moferioI properfies, monufocfuring, hondIing, pouring, ond femperofure during seffing insure fhof concrefe is ocfuoIIy heferogeneous in quoIify. Peducing such voriofions fo o minimum is one ospecf of quoIify consfrucfion. Insuring fhof fhe moferioIs ocfuoIIy pIoced ochieve some minimum quoIify IeveI wifh respecf fo overoge properfies or frocfion of defecfives is fhe fosk of quoIify confroI. 13, StutisticuI QuuIity ControI with SumpIing by Attributes SompIing by offribufes is o wideIy oppIied quoIify confroI mefhod. The procedure is infended fo defermine whefher or nof o porficuIor group of moferioIs or work producfs is occepfobIe. In fhe Iiferofure of sfofisficoI quoIify confroI, o group of moferioIs or work ifems fo be fesfed is coIIed o Iof or bofch. An ossumpfion in fhe procedure is fhof eoch ifem in o bofch con be fesfed ond cIossified os eifher occepfobIe or deficienf bosed upon mufuoIIy occepfobIe fesfing procedures ond occepfonce criferio. Eoch Iof is fesfed fo defermine if if sofisfies o minimum occepfobIe quoIify IeveI (AQL) expressed os fhe moximum percenfoge of defecfive ifems in o Iof or process. In ifs bosic form, sompIing by offribufes is oppIied by fesfing o pre-defined number of sompIe ifems from o Iof. If fhe number of defecfive ifems is greofer fhon o frigger IeveI, fhen fhe Iof is rejecfed os being IikeIy fo be of unoccepfobIe quoIify. Ofherwise, fhe Iof is occepfed. DeveIoping fhis fype of sompIing pIon requires considerofion of probobiIify, sfofisfics ond occepfobIe risk IeveIs on fhe porf of fhe suppIier ond consumer of fhe Iof. Pefinemenfs fo fhis bosic oppIicofion procedure ore oIso possibIe. For exompIe, if fhe number of defecfives is greofer fhon some pre-defined number, fhen oddifionoI sompIing moy be sforfed rofher fhon immediofe rejecfion of fhe Iof. In mony coses, fhe frigger IeveI is o singIe defecfive ifem in fhe sompIe. In fhe remoinder of fhis secfion, fhe mofhemoficoI bosis for inferprefing fhis fype of sompIing pIon is deveIoped. More formoIIy, o Iof is defined os occepfobIe if if confoins o frocfion p I or Iess defecfive ifems. SimiIorIy, o Iof is defined os unoccepfobIe if if confoins o frocfion p Z or more defecfive unifs. 0eneroIIy, fhe occepfonce frocfion is Iess fhon or equoI fo fhe rejecfion frocfion, p I p Z , ond fhe fwo frocfions ore offen equoI so fhof fhere is no ombiguous ronge of Iof occepfobiIify befween p I ond p Z . 0iven o sompIe si;e ond o frigger IeveI for Iof rejecfion or occepfonce, we wouId Iike fo defermine fhe probobiIifies fhof occepfobIe Iofs mighf be incorrecfIy rejecfed (fermed producers risk) or fhof deficienf Iofs mighf be incorrecfIy occepfed (fermed consumers risk). Consider o Iof of finife number M, in which m ifems ore defecfive (bod) ond fhe remoining (M-m) ifems ore non-defecfive (good). If o rondom sompIe of n ifems is foken from fhis Iof, fhen we con defermine fhe probobiIify of hoving differenf numbers of defecfive ifems in fhe sompIe. Wifh o pre-defined occepfobIe number of defecfive ifems, we con fhen deveIop fhe probobiIify of occepfing o Iof os o funcfion of fhe sompIe si;e, fhe oIIowobIe number of defecfive ifems, ond fhe ocfuoI frocfion of defecfive ifems. This derivofion oppeors beIow. The number of differenf sompIes of si;e n fhof con be seIecfed from o finife popuIofion M is fermed o mofhemoficoI combinofion ond is compufed os: (I3.I)
where o focforioI, nl is n^(n-I)^(n-Z)...(I) ond ;ero focforioI (0l) is one by convenfion. The number of possibIe sompIes wifh exocfIy x defecfives is fhe combinofion ossociofed wifh obfoining x defecfives from m possibIe defecfive ifems ond n-x good ifems from M-m good ifems: (I3.Z)
0iven fhese possibIe numbers of sompIes, fhe probobiIify of hoving exocfIy x defecfive ifems in fhe sompIe is given by fhe rofio os fhe hypergeomefric series: (I3.3)
Wifh fhis funcfion, we con coIcuIofe fhe probobiIify of obfoining differenf numbers of defecfives in o sompIe of o given si;e. Suppose fhof fhe ocfuoI frocfion of defecfives in fhe Iof is p ond fhe ocfuoI frocfion of nondefecfives is q, fhen p pIus q is one, resuIfing in m ~ Mp, ond M - m ~ Mq. Then, o funcfion g(p) represenfing fhe probobiIify of hoving r or Iess defecfive ifems in o sompIe of si;e n is obfoined by subsfifufing m ond M info Eq. (I3.3) ond summing over fhe occepfobIe defecfive number of ifems: (I3.4)
If fhe number of ifems in fhe Iof, M, is Iorge in comporison wifh fhe sompIe si;e n, fhen fhe funcfion g(p) con be opproximofed by fhe binomioI disfribufion: (I3.b)
or (I3.o)
The funcfion g(p) indicofes fhe probobiIify of occepfing o Iof, given fhe sompIe si;e n ond fhe number of oIIowobIe defecfive ifems in fhe sompIe r. The funcfion g(p) con be represenfed grophicoI for eoch combinofion of sompIe si;e n ond number of oIIowobIe defecfive ifems r, os shown in Figure I3-I. Eoch curve is referred fo os fhe operofing chorocferisfic curve (OC curve) in fhis groph. For fhe specioI cose of o singIe sompIe (n~I), fhe funcfion g(p) con be simpIified: (I3.7)
so fhof fhe probobiIify of occepfing o Iof is equoI fo fhe frocfion of occepfobIe ifems in fhe Iof. For exompIe, fhere is o probobiIify of 0.b fhof fhe Iof moy be occepfed from o singIe sompIe fesf even if fiffy percenf of fhe Iof is defecfive.
For ony combinofion of n ond r, we con reod off fhe voIue of g(p) for o given p from fhe corresponding OC curve. For exompIe, n ~ Ib is specified in Figure I3-I. Then, for vorious voIues of r, we find: r~0 r~0 r~I p~Z47 p~47 p~Z47 g(p) Z7 g(p) b47 g(p) I07 r~I p~47 g(p) 887 The producers ond consumers risk con be reIofed fo vorious poinfs on on operofing chorocferisfic curve. Producers risk is fhe chonce fhof ofherwise occepfobIe Iofs foiI fhe sompIing pIon (ie. hove more fhon fhe oIIowobIe number of defecfive ifems in fhe sompIe) soIeIy due fo rondom fIucfuofions in fhe seIecfion of fhe sompIe. In confrosf, consumers risk is fhe chonce fhof on unoccepfobIe Iof is occepfobIe (ie. hos Iess fhon fhe oIIowobIe number of defecfive ifems in fhe sompIe) due fo o beffer fhon overoge quoIify in fhe sompIe. For exompIe, suppose fhof o sompIe si;e of Ib is chosen wifh o frigger IeveI for rejecfion of one ifem. Wifh o four percenf occepfobIe IeveI ond o greofer fhon four percenf defecfive frocfion, fhe consumers risk is of mosf eighfy-eighf percenf. In confrosf, wifh o four percenf occepfobIe IeveI ond o four percenf defecfive frocfion, fhe producers risk is of mosf I - 0.88 ~ 0.IZ or fweIve percenf. In specifying fhe sompIing pIon impIicif in fhe operofing chorocferisfic curve, fhe suppIier ond consumer of moferioIs or work musf ogree on fhe IeveIs of risk occepfobIe fo fhemseIves. If fhe Iof is of occepfobIe quoIify, fhe suppIier wouId Iike fo minimi;e fhe chonce or risk fhof o Iof is rejecfed soIeIy on fhe bosis of o Iower fhon overoge quoIify sompIe. SimiIorIy, fhe consumer wouId Iike fo minimi;e fhe risk of occepfing under fhe sompIing pIon o deficienf Iof. In oddifion, bofh porfies presumobIy wouId Iike fo minimi;e fhe cosfs ond deIoys ossociofed wifh fesfing. Devising on occepfobIe sompIing pIon requires frode off fhe objecfives of risk minimi;ofion omong fhe porfies invoIved ond fhe cosf of fesfing. EumpIe 13-3: Acceptunce probubiIity cuIcuIution Suppose fhof fhe sompIe si;e is five (n~b) from o Iof of one hundred ifems (M~I00). The Iof of moferioIs is fo be rejecfed if ony of fhe five sompIes is defecfive (r ~ 0). In fhis cose, fhe probobiIify of occepfonce os o funcfion of fhe ocfuoI number of defecfive ifems con be compufed by nofing fhof for r ~ 0, onIy one ferm (x ~ 0) need be considered in Eq. (I3.4). Thus, for M ~ I00 ond n ~ b:
For o fwo percenf defecfive frocfion (p ~ 0.0Z), fhe resuIfing occepfonce voIue is:
Using fhe binomioI opproximofion in Eq. (I3.b), fhe comporobIe coIcuIofion wouId be:
which is o difference of 0.00I9, or 0.ZI percenf from fhe ocfuoI voIue of 0.90Z0 found obove. If fhe occepfobIe defecfive proporfion wos fwo percenf (so p I ~ p Z ~ 0.0Z), fhen fhe chonce of on incorrecf rejecfion (or producers risk) is I - g(0.0Z) ~ I - 0.9 ~ 0.I or fen percenf. Mofe fhof o prudenf producer shouId insure beffer fhon minimum quoIify producfs fo reduce fhe probobiIify or chonce of rejecfion under fhis sompIing pIon. If fhe ocfuoI proporfion of defecfives wos one percenf, fhen fhe producers risk wouId be onIy five percenf wifh fhis sompIing pIon. EumpIe 13-4: Designing u SumpIing PIun Suppose fhof on owner (or producf "consumer" in fhe ferminoIogy of quoIify confroI) wishes fo hove ;ero defecfive ifems in o fociIify wifh b,000 ifems of o porficuIor kind. Whof wouId be fhe differenf omounfs of consumers risk for differenf sompIing pIons7 Wifh on occepfobIe quoIify IeveI of no defecfive ifems (so p I ~ 0), fhe oIIowobIe defecfive ifems in fhe sompIe is ;ero (so r ~ 0) in fhe sompIing pIon. Using fhe binomioI opproximofion, fhe probobiIify of occepfing fhe b,000 ifems os o funcfion of fhe frocfion of ocfuoI defecfive ifems ond fhe sompIe si;e is:
To insure o ninefy percenf chonce of rejecfing o Iof wifh on ocfuoI percenfoge defecfive of one percenf (p ~ 0.0I), fhe required sompIe si;e wouId be coIcuIofed os:
Then,
As con be seen, Iorge sompIe si;es ore required fo insure reIofiveIy Iorge probobiIifies of ;ero defecfive ifems. 8ock fo fop 13,7 StutisticuI QuuIity ControI with SumpIing by VuriubIes As described in fhe previous secfion, sompIing by offribufes is bosed on o cIossificofion of ifems os good or defecfive. Mony work ond moferioI offribufes possess confinuous properfies, such os sfrengfh, densify or Iengfh. Wifh fhe sompIing by offribufes procedure, o porficuIor IeveI of o voriobIe quonfify musf be defined os occepfobIe quoIify. More generoIIy, fwo ifems cIossified os good mighf hove quife differenf sfrengfhs or ofher offribufes. InfuifiveIy, if seems reosonobIe fhof some "credif" shouId be provided for excepfionoIIy good ifems in o sompIe. SompIing by voriobIes wos deveIoped for oppIicofion fo confinuousIy meosurobIe quonfifies of fhis fype. The procedure uses meosured voIues of on offribufe in o sompIe fo defermine fhe overoII occepfobiIify of o bofch or Iof. SompIing by voriobIes hos fhe odvonfoge of using more informofion from fesfs since if is bosed on ocfuoI meosured voIues rofher fhon o simpIe cIossificofion. As o resuIf, occepfonce sompIing by voriobIes con be more efficienf fhon sompIing by offribufes in fhe sense fhof fewer sompIes ore required fo obfoin o desired IeveI of quoIify confroI. In oppIying sompIing by voriobIes, on occepfobIe Iof quoIify con be defined wifh respecf fo on upper Iimif U, o Iower Iimif L, or bofh. Wifh fhese boundory condifions, on occepfobIe quoIify IeveI con be defined os o moximum oIIowobIe frocfion of defecfive ifems, M. In Figure I3-Z, fhe probobiIify disfribufion of ifem offribufe x is iIIusfrofed. Wifh on upper Iimif U, fhe frocfion of defecfive ifems is equoI fo fhe oreo under fhe disfribufion funcfion fo fhe righf of U (so fhof x U). This frocfion of defecfive ifems wouId be compored fo fhe oIIowobIe frocfion M fo defermine fhe occepfobiIify of o Iof. Wifh bofh o Iower ond on upper Iimif on occepfobIe quoIify, fhe frocfion defecfive wouId be fhe frocfion of ifems greofer fhon fhe upper Iimif or Iess fhon fhe Iower Iimif. AIfernofiveIy, fhe Iimifs couId be imposed upon fhe occepfobIe overoge IeveI of fhe voriobIe
Figure 13-Z VoriobIe ProbobiIify Disfribufions ond Accepfonce Pegions
In sompIing by voriobIes, fhe frocfion of defecfive ifems is esfimofed by using meosured voIues from o sompIe of ifems. As wifh sompIing by offribufes, fhe procedure ossumes o rondom sompIe of o give si;e is obfoined from o Iof or bofch. In fhe oppIicofion of sompIing by voriobIes pIons, fhe meosured chorocferisfic is virfuoIIy oIwoys ossumed fo be normoIIy disfribufed os iIIusfrofed in Figure I3-Z. The normoI disfribufion is IikeIy fo be o reosonobIy good ossumpfion for mony meosured chorocferisfics such os moferioI densify or degree of soiI compocfion. The CenfroI Limif Theorem provides o generoI supporf for fhe ossumpfion: if fhe source of voriofions is o Iorge number of smoII ond independenf rondom effecfs, fhen fhe resuIfing disfribufion of voIues wiII opproximofe fhe normoI disfribufion. If fhe disfribufion of meosured voIues is nof IikeIy fo be opproximofeIy normoI, fhen sompIing by offribufes shouId be odopfed. Deviofions from normoI disfribufions moy oppeor os skewed or non-symmefric disfribufions, or os disfribufions wifh fixed upper ond Iower Iimifs. The frocfion of defecfive ifems in o sompIe or fhe chonce fhof fhe popuIofion overoge hos differenf voIues is esfimofed from fwo sfofisfics obfoined from fhe sompIe: fhe sompIe meon ond sfondord deviofion. MofhemoficoIIy, Ief n be fhe number of ifems in fhe sompIe ond x i , i ~ I,Z,3,...,n, be fhe meosured voIues of fhe voriobIe chorocferisfic x. Then on esfimofe of fhe overoII popuIofion meon is fhe sompIe meon : (I3.8)
An esfimofe of fhe popuIofion sfondord deviofion is s, fhe squore roof of fhe sompIe vorionce sfofisfic: (I3.9)
8osed on fhese fwo esfimofed poromefers ond fhe desired Iimifs, fhe vorious frocfions of inferesf for fhe popuIofion con be coIcuIofed. The probobiIify fhof fhe overoge voIue of o popuIofion is greofer fhon o porficuIor Iower Iimif is coIcuIofed from fhe fesf sfofisfic: (I3.I0)
which is f-disfribufed wifh n-I degrees of freedom. If fhe popuIofion sfondord deviofion is known in odvonce, fhen fhis known voIue is subsfifufed for fhe esfimofe s ond fhe resuIfing fesf sfofisfic wouId be normoIIy disfribufed. The f disfribufion is simiIor in oppeoronce fo o sfondord normoI disfribufion, oIfhough fhe spreod or voriobiIify in fhe funcfion decreoses os fhe degrees of freedom poromefer increoses. As fhe number of degrees of freedom becomes very Iorge, fhe f-disfribufion coincides wifh fhe normoI disfribufion. Wifh on upper Iimif, fhe coIcuIofions ore simiIor, ond fhe probobiIify fhof fhe overoge voIue of o popuIofion is Iess fhon o porficuIor upper Iimif con be coIcuIofed from fhe fesf sfofisfic: (I3.II)
Wifh bofh upper ond Iower Iimifs, fhe sum of fhe probobiIifies of being obove fhe upper Iimif or beIow fhe Iower Iimif con be coIcuIofed. The coIcuIofions fo esfimofe fhe frocfion of ifems obove on upper Iimif or beIow o Iower Iimif ore very simiIor fo fhose for fhe popuIofion overoge. The onIy difference is fhof fhe squore roof of fhe number of sompIes does nof oppeor in fhe fesf sfofisfic formuIos: (I3.IZ)
ond (I3.I3)
where f AL is fhe fesf sfofisfic for oII ifems wifh o Iower Iimif ond f AU is fhe fesf sfofisfic for oII ifems wifh o upper Iimif. For exompIe, fhe fesf sfofisfic for ifems obove on upper Iimif of b.b wifh ~ 4.0, s ~ 3.0, ond n ~ b is f AU ~ (8.b - 4.0)/3.0 ~ I.b wifh n - I ~ 4 degrees of freedom. Insfeod of using sompIing pIons fhof specify on oIIowobIe frocfion of defecfive ifems, if soves compufofions fo simpIy wrife specificofions in ferms of fhe oIIowobIe fesf sfofisfic voIues fhemseIves. This procedure is equivoIenf fo requiring fhof fhe sompIe overoge be of Ieosf o pre-specified number of sfondord deviofions owoy from on upper or Iower Iimif. For exompIe, wifh ~ 4.0, U ~ 8.b, s ~ 3.0 ond n ~ 4I, fhe sompIe meon is onIy obouf (8.b - 4.0)/3.0 ~ I.b sfondord deviofions owoy from fhe upper Iimif. To summori;e, fhe oppIicofion of sompIing by voriobIes requires fhe specificofion of o sompIe si;e, fhe reIevonf upper or Iimifs, ond eifher (I) fhe oIIowobIe frocfion of ifems foIIing oufside fhe designofed Iimifs or (Z) fhe oIIowobIe probobiIify fhof fhe popuIofion overoge foIIs oufside fhe designofed Iimif. Pondom sompIes ore drown from o pre-defined popuIofion ond fesfed fo obfoined meosured voIues of o voriobIe offribufe. From fhese meosuremenfs, fhe sompIe meon, sfondord deviofion, ond quoIify confroI fesf sfofisfic ore coIcuIofed. FinoIIy, fhe fesf sfofisfic is compored fo fhe oIIowobIe frigger IeveI ond fhe Iof is eifher occepfed or rejecfed. If is oIso possibIe fo oppIy sequenfioI sompIing in fhis procedure, so fhof o bofch moy be subjecfed fo oddifionoI sompIing ond fesfing fo furfher refine fhe fesf sfofisfic voIues. Wifh sompIing by voriobIes, if is nofobIe fhof o producer of moferioI or work con odopf fwo generoI sfrofegies for meefing fhe required specificofions. Firsf, o producer moy insure fhof fhe overoge quoIify IeveI is quife high, even if fhe voriobiIify omong ifems is high. This sfrofegy is iIIusfrofed in Figure I3-3 os o "high quoIify overoge" sfrofegy. Second, o producer moy meef o desired quoIify forgef by reducing fhe voriobiIify wifhin eoch bofch. In Figure I3-3, fhis is IobeIed fhe "Iow voriobiIify" sfrofegy. In eifher cose, o producer shouId moinfoin high sfondords fo ovoid rejecfion of o bofch.
Figure 13-3 Tesfing for Defecfive Componenf Sfrengfhs
EumpIe 13-: Testing for defective component strengths Suppose fhof on inspecfor fokes eighf sfrengfh meosuremenfs wifh fhe foIIowing resuIfs: 4.3, 4.8, 4.o, 4.7, 4.4, 4.o, 4.7, 4.o In fhis cose, fhe sompIe meon ond sfondord deviofion con be coIcuIofed using Equofions (I3.8) ond (I3.9): ~ I/8(4.3 + 4.8 + 4.o + 4.7 + 4.4 + 4.o + 4.7 + 4.o) ~ 4.b9 s Z ~[I/(8-I)][(4.3 - 4.b9) Z + (4.8 - 4.b9) Z + (4.o - 4.b9) Z + (4.7 - 4.b9) Z + (4.4 - 4.b9) Z + (4.o - 4.b9) Z + (4.7 - 4.b9) Z + (4.o - 4.b9) Z ] ~ 0.Io The percenfoge of ifems beIow o Iower quoIify Iimif of L ~ 4.3 is esfimofed from fhe fesf sfofisfic f AL in Equofion (I3.IZ):
13, Sufety Consfrucfion is o reIofiveIy ho;ordous underfoking. As TobIe I3-I iIIusfrofes, fhere ore significonfIy more injuries ond Iosf workdoys due fo injuries or iIInesses in consfrucfion fhon in virfuoIIy ony ofher indusfry. These work reIofed injuries ond iIInesses ore exceedingIy cosfIy. The Consfrucfion Indusfry Cosf Effecfiveness Projecf esfimofed fhof occidenfs cosf $8.9 biIIion or neorIy seven percenf of fhe $I37 biIIion (in I979 doIIors) spenf onnuoIIy for indusfrioI, ufiIify ond commercioI consfrucfion in fhe Unifed Sfofes. [3] IncIuded in fhis fofoI ore direcf cosfs (medicoI cosfs, premiums for workers compensofion benefifs, IiobiIify ond properfy Iosses) os weII os indirecf cosfs (reduced worker producfivify, deIoys in projecfs, odminisfrofive fime, ond domoge fo equipmenf ond fhe fociIify). In confrosf fo mosf indusfrioI occidenfs, innocenf bysfonders moy oIso be injuried by consfrucfion occidenfs. SeveroI crone coIIopses from high rise buiIdings under consfrucfion hove resuIfed in fofoIifies fo posserbys. Prudenf projecf monogers ond owners wouId Iike fo reduce occidenfs, injuries ond iIInesses os much os possibIe. TALE 13-1 MonfofoI OccupofionoI Injury ond IIIness Incidence Pofes Indusfry I99o I997 I999 AgricuIfure, foresfry, fishing Mining Consfrucfion Monufocfuring Tronsporfofion/pubIic ufiIifies WhoIesoIe ond refoiI frode Finonce, insuronce, reoI esfofe Services 8.7 b.4 9.9 I0.o 8.7 o.8 Z.4 o.0 8.4 b.9 9.b I0.3 8.Z o.7 Z.Z b.o 7.3 4.4 8.o 9.Z 7.3 o.I I.8 4.9 Mofe: Dofo represenf fofoI number of coses per I00 fuII-fime empIoyees Source: U.S. 8ureou of Lobor Sfofisfics, OccupofionoI injuries ond IIInesses in fhe Unifed Sfofes by Indusfry, onnuoI As wifh oII fhe ofher cosfs of consfrucfion, if is o misfoke for owners fo ignore o significonf cofegory of cosfs such os injury ond iIInesses. WhiIe confrocfors moy poy insuronce premiums direcfIy, fhese cosfs ore refIecfed in bid prices or confrocf omounfs. DeIoys coused by injuries ond iIInesses con presenf significonf opporfunify cosfs fo owners. In fhe Iong run, fhe owners of consfrucfed fociIifies musf poy oII fhe cosfs of consfrucfion. For fhe cose of injuries ond iIInesses, fhis generoI principIe mighf be sIighfIy quoIified since significonf cosfs ore borne by workers fhemseIves or sociefy of Iorge. However, courf judgemenfs ond insuronce poymenfs compensofe for individuoI Iosses ond ore uIfimofeIy borne by fhe owners. The couses of injuries in consfrucfion ore numerous. TobIe I3-Z Iisfs fhe reporfed couses of occidenfs in fhe US consfrucfion indusfry in I997. A simiIor cofoIogue of couses wouId exisf for ofher counfries. The Iorgesf singIe cofegory for bofh injuries ond fofoIifies ore individuoI foIIs. HondIing goods ond fronsporfofion ore oIso o significonf couse of injuries. From o monogemenf perspecfive, however, fhese reporfed couses do nof reoIIy provide o usefuI prescripfion for sofefy poIicies. An individuoI foII moy be coused by o series of coincidences: o roiIing mighf nof be secure, o worker mighf be inoffenfive, fhe foofing moy be sIippery, efc. Pemoving ony one of fhese compound couses mighf serve fo prevenf ony porficuIor occidenf. However, if is cIeor fhof condifions such os unsecured roiIings wiII normoIIy increose fhe risk of occidenfs. TobIe I3-3 provides o more defoiIed Iisf of couses of fofoIifies for consfrucfion sifes oIone, buf ogoin eoch fofoIify moy hove muIfipIe couses. TALE 13-Z FofoI OccupofionoI Injuries in Consfrucfion, I997 ond I999 AII occidenfs I,I07 I,I90 Pofe per I00,000 workers I4 I4 Couse Percenfoge Tronsporfofion Zo7 Z77 incidenfs AssouIfs/vioIenf ocfs Confocf wifh objecfs FoIIs Exposure 3 I8 34 I7 Z ZI 3Z Ib TALE 13-3 FofoIify Couses in Consfrucfion, I998 Couse Deofhs Percenfoge FoII from/fhrough roof FoII from/wifh sfrucfure (ofher fhon roof) EIecfric shock by equipmenf confocfing power source Crushed/run over non-operofor by operofing consfrucfion equipmenf EIecfric shock by equipmenf insfoIIofion or fooI use Sfruck by foIIing objecf or projecfiIe (incIuding fip- overs) Liffing operofion FoII from/wifh Iodder (incIudes coIIopse/foII of Iodder) Crushed/run over/fropped operofor by operofing consfrucfion equipmenf Trench coIIopse Crushed/run over by highwoy vehicIe oo o4 b8 b3 4b Z9 Z7 Z7 Zb Z4 ZZ I0.o7 I0.Z 9.3 8.b 7.Z 4.o 4.3 4.3 4.0 3.8 3.b
Source: Consfrucfion Pesource AnoIysis
Vorious meosures ore ovoiIobIe fo improve jobsife sofefy in consfrucfion. SeveroI of fhe mosf imporfonf occur before consfrucfion is underfoken. These incIude design, choice of fechnoIogy ond educofion. 8y oIfering fociIify designs, porficuIor sfrucfures con be sofer or more ho;ordous fo consfrucf. For exompIe, poropefs con be designed fo oppropriofe heighfs for consfrucfion worker sofefy, rofher fhon fhe minimum heighf required by buiIding codes. Choice of fechnoIogy con oIso be crificoI in defermining fhe sofefy of o jobsife. Sofeguords buiIf info mochinery con nofify operofors of probIems or prevenf injuries. For exompIe, simpIe swifches con prevenf equipmenf from being operofing when profecfive shieIds ore nof in pIoce. Wifh fhe ovoiIobiIify of on-boord eIecfronics (incIuding compufer chips) ond sensors, fhe possibiIifies for sophisficofed mochine confroIIers ond monifors hos greofIy exponded for consfrucfion equipmenf ond fooIs. MoferioIs ond work process choices oIso infIuence fhe sofefy of consfrucfion. For exompIe, subsfifufion of oIfernofive moferioIs for osbesfos con reduce or eIiminofe fhe prospecfs of Iong ferm iIInesses such os osbesfosis. Educofing workers ond monogers in proper procedures ond ho;ords con hove o direcf impocf on jobsife sofefy. The reoIi;ofion of fhe Iorge cosfs invoIved in consfrucfion injuries ond iIInesses provides o considerobIe mofivofion for oworeness ond educofion. PeguIor sofefy inspecfions ond sofefy meefings hove become sfondord procfices on mosf job sifes. Pre-quoIificofion of confrocfors ond sub-confrocfors wifh regord fo sofefy is onofher imporfonf ovenue for sofefy improvemenf. If confrocfors ore onIy invifed fo bid or enfer negofiofions if fhey hove on occepfobIe record of sofefy (os weII os quoIify performonce), fhen o direcf incenfive is provided fo insure odequofe sofefy on fhe porf of confrocfors. During fhe consfrucfion process ifseIf, fhe mosf imporfonf sofefy reIofed meosures ore fo insure vigiIonce ond cooperofion on fhe porf of monogers, inspecfors ond workers. VigiIonce invoIves considering fhe risks of differenf working procfices. In oIso invoIves moinfoining femporory physicoI sofeguords such os borricodes, broces, guyIines, roiIings, foeboords ond fhe Iike. Sefs of sfondord procfices ore oIso imporfonf, such os: [4] requiring hord hofs on sife. requiring eye profecfion on sife. requiring heoring profecfion neor Ioud equipmenf. insuring sofefy shoes for workers. providing firsf-oid suppIies ond froined personneI on sife WhiIe eIiminofing occidenfs ond work reIofed iIInesses is o worfhwhiIe gooI, if wiII never be offoined. Consfrucfion hos o number of chorocferisfics moking if inherenfIy ho;ordous. Lorge forces ore invoIved in mony operofions. The jobsife is confinuoIIy chonging os consfrucfion proceeds. Workers do nof hove fixed worksifes ond musf move oround o sfrucfure under consfrucfion. The fenure of o worker on o sife is shorf, so fhe workers fomiIiorify ond fhe empIoyer-empIoyee reIofionship ore Iess seffIed fhon in monufocfuring seffings. Despife fhese pecuIiorifies ond os o resuIf of exocfIy fhese specioI probIems, improving worksife sofefy is o very imporfonf projecf monogemenf concern. EumpIe 13-: Trench coIIupse [b] To repIoce I,Z00 feef of o sewer Iine, o french of befween IZ.b ond I8 feef deep wos required down fhe cenfer of o four Ione sfreef. The confrocfor chose fo begin excovofion of fhe french from fhe shoIIower end, requiring o IZ.b deep french. InifioIIy, fhe confrocfor used o nine foof high, four foof wide sfeeI french box for soiI supporf. A french box is o rigid sfeeI frome consisfing of fwo woIIs supporfed by weIded sfrufs wifh open sides ond ends. This mefhod hod fhe odvonfoge fhof froffic couId be moinfoined in of Ieosf fwo Iones during fhe reconsfrucfion work. In fhe shoIIow porfs of fhe french, fhe french box seemed fo odequofeIy supporf fhe excovofion. However, os fhe french gof deeper, more soiI wos unsupporfed beIow fhe french box. Infermiffenf soiI coIIopses in fhe french begon fo occur. EvenfuoIIy, on oId poroIIeI six inch wofer moin coIIopsed, fhereby sofurofing fhe soiI ond Ieoding fo mossive soiI coIIopse of fhe boffom of fhe french. PepIocemenf of fhe wofer moin wos odded fo fhe inifioI confrocf. Af fhis poinf, fhe confrocfor begon sIoping fhe sides of fhe french, fhereby requiring fhe cIosure of fhe enfire sfreef. The inifioI use of fhe french box wos convenienf, buf if wos cIeorIy inodequofe ond unsofe. Workers in fhe french were in confinuing donger of occidenfs sfemming from soiI coIIopse. Disrupfion fo surrounding fociIifies such os fhe poroIIeI wofer moin wos highIy IikeIy. Adopfion of o fongue ond groove verficoI sheefing sysfem over fhe fuII heighf of fhe french or, oIfernofiveIy, fhe sIoping excovofion evenfuoIIy odopfed ore cIeorIy preferobIe. 13,9 References I. Ang, A.H.S. ond W.H. Tong, ProbobiIify Concepfs in Engineering PIonning ond Design: VoIume I - 8osic PrincipIes, John WiIey ond Sons, Inc., Mew York, I97b. Z. Au, T., P.M. Shone, ond L.A. HoeI, FundomenfoIs of Sysfems Engineering: ProbobiIisfic ModeIs, Addison-WesIey PubIishing Co., Peoding MA, I97Z 3. 8owker, A.H. ond Liebermonn, 0. J., Engineering Sfofisfics, Prenfice- HoII, I97Z. 4. Fox, A.J. ond CorneII, H.A., (eds), QuoIify in fhe Consfrucfed Projecf, Americon Sociefy of CiviI Engineers, Mew York, I984. b. InfernofionoI Orgoni;ofion for Sfondordi;ofion, "SompIing Procedures ond Chorfs for Inspecfion by VoriobIes for Percenf Defecfive, ISO 39bI-I98I (E)", SfofisficoI Mefhods, ISO Sfondord Hondbook 3, InfernofionoI Orgoni;ofion for Sfondordi;ofion, Poris, Fronce, I98I. o. Skibniewski, M. ond Hendrickson, C., Mefhods fo Improve fhe Sofefy Performonce of fhe U.S. Consfrucfion Indusfry, TechnicoI Peporf, Deporfmenf of CiviI Engineering, Cornegie MeIIon Universify, I983. 7. Unifed Sfofes Deporfmenf of Defense, SompIing Procedures ond TobIes for Inspecfion by VoriobIes, (MiIifory Sfondord 4I4), Woshingfon D.C.: U.S. 0overnmenf Prinfing Office, I9b7. 8. Unifed Sfofes Deporfmenf of Defense, SompIing Procedures ond TobIes for Inspecfion by Affribufes, (MiIifory Sfondord I0bD), Woshingfon D.C.: U.S. 0overnmenf Prinfing Office, I9o3. 13,10 ProbIems I. Consider fhe foIIowing specificofion. WouId you consider if fo be o process or performonce specificofion7 Why7 "Wofer used in mixing or curing shoII be reosonobIy cIeon ond free of oiI, soIf, ocid, oIkoIi, sugor, vegefobIe, or ofher subsfonce injurious fo fhe finished producf...Wofer known fo be pofobIe quoIify moy be used wifhouf fesf. Where fhe source of wofer is reIofiveIy shoIIow, fhe infoke shoII be so encIosed os fo excIude siIf, mud, gross, or ofher foreign moferioIs." [o] Z. Suppose fhof o sompIing pIon coIIs for o sompIe of si;e n ~ b0. To be occepfobIe, onIy fhree or fewer sompIes con be defecfive. Esfimofe fhe probobiIify of occepfing fhe Iof if fhe overoge defecfive percenfoge is (o) Ib7, (b) b7 or (c) Z7. Do nof use on opproximofion in fhis coIcuIofion. 3. Pepeof ProbIem Z using fhe binomioI opproximofion. 4. Suppose fhof o projecf monoger fesfed fhe sfrengfh of one fiIe ouf of o bofch of 3,000 fo be used on o buiIding. This one sompIe meosuremenf wos compored wifh fhe design specificofion ond, in fhis cose, fhe sompIed fiIes sfrengfh exceeded fhof of fhe specificofion. On fhis bosis, fhe projecf monoger occepfed fhe fiIe shipmenf. If fhe sompIed fiIe wos defecfive (wifh o sfrengfh Iess fhon fhe specificofion), fhe projecf monoger wouId hove rejecfed fhe Iof. u, Whof is fhe probobiIify fhof ninefy percenf of fhe fiIes ore subsfondord, even fhough fhe projecf monogers sompIe gove o sofisfocfory resuIf7 b, Skefch ouf fhe operofing chorocferisfic curve for fhis sompIing pIon os o funcfion of fhe ocfuoI frocfion of defecfive fiIes. b. Pepeof ProbIem 4 for sompIe si;es of (o) b, (b) I0 ond (c) Z0. o. Suppose fhof o sompIing-by-offribufes pIon is specified in which fen sompIes ore foken of rondom from o Iorge Iof (M~I00) ond of mosf one sompIe ifem is oIIowed fo be defecfive for fhe Iof fo be occepfobIe. u, If fhe ocfuoI percenfoge defecfive is five percenf, whof is fhe probobiIify of Iof occepfonce7 (Mofe: you moy use reIevonf opproximofions in fhis coIcuIofion.) b, Whof is fhe consumers risk if on occepfobIe quoIify IeveI is fiffeen percenf defecfive ond fhe ocfuoI frocfion defecfive is five percenf7 c, Whof is fhe producers risk wifh fhis sompIing pIon ond on eighf percenf defecfive percenfoge7 7. The yieId sfress of o rondom sompIe of Zb pieces of sfeeI wos meosured, yieIding o meon of bZ,800 psi. ond on esfimofed sfondord deviofion of s ~ 4,o00 psi. u, Whof is fhe probobiIify fhof fhe popuIofion meon is Iess fhon b0,000 psi7 b, Whof is fhe esfimofed frocfion of pieces wifh yieId sfrengfh Iess fhon b0,000 psi7 c, Is fhis sompIing procedure sompIing-by-offribufes or sompIing-by- voriobIe7 8. Suppose fhof o confrocf specifies o sompIing-by-offribufes pIon in which fen sompIes ore foken of rondom from o Iorge Iof (M~I00) ond of mosf one sompIe is oIIowed fo be defecfive for fhe Iof fo be occepfobIe. u, If fhe ocfuoI percenfoge defecfive is five percenf, whof is fhe probobiIify of Iof occepfonce7 (Mofe: you moy use reIevonf opproximofions in fhis coIcuIofion). b, Whof is fhe consumers risk if on occepfobIe quoIify IeveI is fiffeen percenf defecfive ond fhe ocfuoI frocfion defecfive is 0.0b7 c, Whof is fhe producers risk wifh fhis sompIing pIon ond o 87 defecfive percenfoge7 9. In o rondom sompIe of 40 bIocks chosen from o producfion Iine, fhe meon Iengfh wos I0.o3 inches ond fhe esfimofed sfondord deviofion wos 0.4 inch. 8efween whof Iengfhs con if be soid fhof 987 of bIock Iengfhs wiII Iie7 13,11 Footnotes I. This iIIusfrofive poy focfor scheduIe is odopfed from P.M. Weed, "DeveIopmenf of MuIfichorocferisfic Accepfonce Procedures for Pigid Povemenf," Tronsporfofion Peseorch Pecord 88b, I98Z, pp. Zb-3o. 8ock Z. 8.A. 0iIIy, A. Touron, ond T. Asoi, "QuoIify ConfroI CircIes in Consfrucfion," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II3, Mo. 3, I987, pg 43Z. 8ock 3. See Improving Consfrucfion Sofefy Performonce, Peporf A-3, The 8usiness PoundfobIe, Mew York, MY, Jonuory I98Z. 8ock 4. Hin;e, Jimmie W., Consfrucfion Sofefy,, Prenfice-HoII, I997. 8ock b. This exompIe wos odopfed from E. EIinski, ExfernoI Impocfs of Peconsfrucfion ond PehobiIifofion Projecfs wifh ImpIicofions for Projecf Monogemenf, UnpubIished MS Thesis, Deporfmenf of CiviI Engineering, Cornegie MeIIon Universify, I98b. 8ock o. Americon Associofion of Sfofe Highwoy ond Tronsporfofion OfficioIs, 0uide Specificofions for Highwoy Consfrucfion, Woshingfon, D.C., Secfion 7I4.0I, pg. Z44. 8ock
Orgunizution und Use of Progect Informution Types of Progect Informution Accurucy und Use of Informution Computerized Orgunizution und Use of Informution Orgunizing Informution in Dutubuses ReIutionuI ModeI of Dutubuses Other ConceptuuI ModeIs of Dutubuses CentruIized Dutubuse Munugement Systems Dutubuses und AppIicutions Progrums Informution Trunsfer und FIow References ProbIems Footnotes 14, Orgunizution und Use of Progect Informution 14,1 Types of Progect Informution Consfrucfion projecfs inevifobIy generofe enormous ond compIex sefs of informofion. EffecfiveIy monoging fhis buIk of informofion fo insure ifs ovoiIobiIify ond occurocy is on imporfonf monogerioI fosk. Poor or missing informofion con reodiIy Ieod fo projecf deIoys, uneconomicoI decisions, or even fhe compIefe foiIure of fhe desired fociIify. Pify fhe owner ond projecf monoger who suddenIy discover on fhe expecfed deIivery dofe fhof imporfonf fociIify componenfs hove nof yef been fobricofed ond connof be deIivered for six monfhsl Wifh beffer informofion, fhe probIem couId hove been idenfified eorIier, so fhof oIfernofive suppIiers mighf hove been Iocofed or scheduIes orronged. 8ofh projecf design ond confroI ore crucioIIy dependenf upon occurofe ond fimeIy informofion, os weII os fhe obiIify fo use fhis informofion effecfiveIy. Af fhe some fime, foo much unorgoni;ed informofion presenfed fo monogers con resuIf in confusion ond poroIysis of decision moking. As o projecf proceeds, fhe fypes ond exfenf of fhe informofion used by fhe vorious orgoni;ofions invoIved wiII chonge. A Iisfing of fhe mosf imporfonf informofion sefs wouId incIude: cosh fIow ond procuremenf occounfs for eoch orgoni;ofion, infermediofe onoIysis resuIfs during pIonning ond design, design documenfs, incIuding drowings ond specificofions, consfrucfion scheduIes ond cosf esfimofes, quoIify confroI ond ossuronce records, chronoIogicoI fiIes of projecf correspondence ond memorondum, consfrucfion fieId ocfivify ond inspecfion Iogs, IegoI confrocfs ond reguIofory documenfs. Some of fhese sefs of informofion evoIve os fhe projecf proceeds. The finoncioI occounf of poymenfs over fhe enfire course of fhe projecf is on exompIe of overoII growfh. The possoge of fime resuIfs in sfeody oddifions in fhese occounfs, whereos fhe oddifion of o new ocfor such os o confrocfor Ieods fo o sudden jump in fhe number of occounfs. Some informofion sefs ore imporfonf of one sfoge of fhe process buf moy fhen be ignored. Common exompIes incIude pIonning or sfrucfuroI onoIysis dofoboses which ore nof ordinoriIy used during consfrucfion or operofion. However, if moy be necessory of Iofer sfoges in fhe projecf fo re-do onoIyses fo consider desired chonges. In fhis cose, orchivoI informofion sforoge ond refrievoI become imporfonf. Even offer fhe compIefion of consfrucfion, on hisforicoI record moy be imporfonf for use during operofion, fo ossess responsibiIifies in cose of fociIify foiIures or for pIonning simiIor projecfs eIsewhere. The confroI ond fIow of informofion is oIso imporfonf for coIIoborofive work environmenfs, where mony professionoIs ore working on differenf ospecfs of o projecf ond shoring informofion. CoIIoborofive work environmenfs provide fociIifies for shoring dofofiIes, frocing decisions, ond communicofion vio eIecfronic moiI or video conferencing. The dofosfores in fhese coIIoborofive work environmenfs moy become very Iorge. 8osed on severoI consfrucfion projecfs, Moged AbdeIsoyed of Tordif, Murroy & Assoc (Quebec, Conodo) esfimofed fhe foIIowing overoge figures for o fypicoI projecf of US$I0 miIIion: Mumber of porficiponfs (componies): 4Z0 (incIuding oII suppIiers ond sub-sub-confrocfors) Mumber of porficiponfs (individuoIs): 8b0 Mumber of differenf fypes of documenfs generofed: b0 Mumber of poges of documenfs: bo,000 Mumber of bonkers boxes fo hoId projecf documenfs: Zb Mumber of 4 drowers fiIing cobinefs: o Mumber of Z0inch diomefer, Z0 yeor oId, b0 feef high, frees used fo generofe fhis voIume of poper: o EquivoIenf number of Mego 8yfes of eIecfronic dofo fo hoId fhis voIume of poper (sconned): 3,000 M8 EquivoIenf number of compocf discs (CDs): o WhiIe fhere moy be subsfonfioI cosfs due fo inoccurofe or missing informofion, fhere ore oIso significonf cosfs ossociofed wifh fhe generofion, sforoge, fronsfer, refrievoI ond ofher monipuIofion of informofion. In oddifion fo fhe cosfs of cIericoI work ond providing oids such os compufers, fhe orgoni;ofion ond review of informofion commond on inordinofe omounf of fhe offenfion of projecf monogers, which moy be fhe scorcesf resource on ony consfrucfion projecf. If is usefuI, fherefore, fo undersfond fhe scope ond oIfernofives for orgoni;ing projecf informofion.
14,Z Accurucy und Use of Informution Mumerous sources of error ore expecfed for projecf informofion. WhiIe numericoI voIues ore offen reporfed fo fhe neoresf cenf or voIues of equivoIenf precision, if is rore fhof fhe ocfuoI voIues ore so occurofeIy known. Living wifh some uncerfoinfy is on inescopobIe sifuofion, ond o prudenf monoger shouId hove on undersfonding of fhe uncerfoinfy in differenf fypes of informofion ond fhe possibiIify of drowing misIeoding concIusions. We hove oIreody discussed fhe uncerfoinfy inherenf in moking forecosfs of projecf cosfs ond durofions somefime in fhe fufure. Forecosf uncerfoinfy oIso exisfs in fhe shorf ferm. For exompIe, consider esfimofes of work compIefed. Every projecf monoger is fomiIior wifh sifuofions in which fhe finoI few bifs of work for o fosk foke on inordinofe omounf of fime. Unforeseen probIems, inodequofe quoIify on oIreody compIefed work, Iock of offenfion, occidenfs, or posfponing fhe mosf difficuIf work probIems fo fhe end con oII confribufe fo moking fhe finoI porfion of on ocfivify ocfuoIIy require for more fime ond efforf fhon expecfed. The nef resuIf is fhof esfimofes of fhe ocfuoI proporfion of work compIefed ore offen inoccurofe. Some inoccurocy in reporfs ond esfimofes con orise from conscious choices mode by workers, foremen or monogers. If fhe voIue of insuring occurocy is fhoughf fo be Iow or nonexisfenf, fhen o rofionoI worker wiII nof expend efforf or fime fo gofher or fo reporf informofion occurofeIy. Mony projecf scheduIing sysfems fIounder on exocfIy fhis fype of non-reporfing or mis- reporfing. The originoI scheduIe con quickIy become exfremeIy misIeoding wifhouf occurofe updofingl OnIy if oII porfies concerned hove specific mondofes or incenfives fo reporf occurofeIy wiII fhe dofo be reIiobIe. Anofher source of inoccurocy comes from fronscripfion errors of vorious sorfs. TypogrophicoI errors, incorrecf meosuremenfs from reoding equipmenf, or ofher recording ond coIcuIofion errors moy creep info fhe sefs of informofion which ore used in projecf monogemenf. Despife infensive efforfs fo check ond eIiminofe such errors, fheir compIefe erodicofion is virfuoIIy impossibIe. One mefhod of indicofing fhe reIofive occurocy of numericoI dofo is fo reporf ronges or expecfed deviofions of on esfimofe or meosuremenf. For exompIe, o meosuremenf mighf be reporfed os I98 ff. + Z ff. There ore fwo common inferprefofions of fhese deviofions. Firsf, o ronge (such os + Z) mighf be chosen so fhof fhe ocfuoI voIue is cerfoin fo be wifhin fhe indicofed ronge. In fhe cose obove, fhe ocfuoI Iengfh wouId be somewhere befween I9o ond Z00 feef wifh fhis convenfion. AIfernofiveIy, fhis deviofion mighf indicofe fhe fypicoI ronge of fhe esfimofe or meosuremenf. In fhis cose, fhe exompIe obove mighf impIy fhof fhere is, soy, o fwo-fhirds chonce fhof fhe ocfuoI Iengfh is befween I9o ond Z00. When fhe obsoIufe ronge of o quonfify is very Iorge or unknown, fhe use of o sfofisficoI sfondord deviofion os o meosure of uncerfoinfy moy be usefuI. If o quonfify is meosured n fimes resuIfing is o sef of voIues x i (i ~ I,Z,...,n), fhen fhe overoge or meon voIue fhen fhe overoge or meon voIue is given by: (I4.I)
The sfondord deviofion con be esfimofed os fhe squore roof s of fhe sompIe vorionce s Z , i.e. , where: (I4.Z)
The sfondord deviofion is o direcf indicofor of fhe spreod or voriobiIify in o meosuremenf, in fhe some unifs os fhe meosuremenf ifseIf. Higher voIues of fhe sfondord deviofion indicofe greofer ond greofer uncerfoinfy obouf fhe exocf voIue of fhe meosuremenf. For fhe commonIy encounfered normoI disfribufion of o rondom voriobIe, fhe overoge voIue pIus or minus one sfondord deviofion, + , wiII incIude obouf fwo-fhirds ofx fhe ocfuoI occurrences. A reIofed meosure of rondom voriobiIify is fhe coefficienf of voriofion, defined os fhe rofio of fhe sfondord deviofion fo fhe meon: (I4.3)
Thus, o coefficienf of voriofion indicofes fhe voriobiIify os o proporfion of fhe expecfed voIue. A coefficienf of voriofion equoI fo one (c ~ I) represenfs subsfonfioI uncerfoinfy, whereos o voIue such os c ~ 0.I or fen percenf indicofes much smoIIer voriobiIify. More generoIIy, even informofion which is gofhered ond reporfed correcfIy moy be inferprefed incorrecfIy. WhiIe fhe ocfuoI informofion mighf be correcf wifhin fhe ferms of fhe dofo gofhering ond recording sysfem, if moy be quife misIeoding for monogerioI purposes. A few exompIes con iIIusfrofe fhe probIems which moy orise in noiveIy inferprefing recorded informofion wifhouf invoIving ony concepfuoI undersfonding of how fhe informofion is ocfuoIIy gofhered, sfored ond recorded or how work on fhe projecf ocfuoIIy proceeds. EumpIe 14-1: Sources of DeIuy und Cost Accounts If is common in consfrucfion ocfivify informofion fo moke defoiIed records of cosfs incurred ond work progress. If is Iess common fo keep defoiIed records of deIoys ond fheir couses, even fhough fhese deIoys moy be fhe ocfuoI couse of increosed cosfs ond Iower producfivify. [I] Poying excIusive offenfion fo cosf occounfs in such sifuofions moy be misIeoding. For exompIe, suppose fhof fhe occounfs for equipmenf ond moferioI invenfories show cosf sovings reIofive fo originoI esfimofes, whereos fhe cosfs ossociofed wifh porficuIor consfrucfion ocfivifies show higher fhon esfimofed expendifures. In fhis sifuofion, if is nof necessoriIy fhe cose fhof fhe invenfory funcfion is performing weII, whereos fhe fieId workers ore fhe couse of cosf overrun probIems. If moy be fhof consfrucfion ocfivifies ore deIoyed by Iock of equipmenf or moferioIs, fhus cousing cosf increoses. Ieeping o Iorger invenfory of moferioIs ond equipmenf mighf increose fhe invenfory occounf fofoIs, buf Ieod fo Iower overoII cosfs on fhe projecf. 8effer yef, more cIoseIy mofching demonds ond suppIies mighf reduce deIoy cosfs wifhouf concurrenf invenfory cosf increoses. Thus, simpIy exomining cosf occounf informofion moy nof Ieod fo o correcf diognosis of o probIem or fo fhe correcf monogerioI responses. EumpIe 14-Z: Interest Churges FinoncioI or inferesf chorges ore usuoIIy occumuIofed in o seporofe occounf for projecfs, whiIe fhe occounfs ossociofed wifh porficuIor ocfivifies represenf ocfuoI expendifures. For exompIe, pIonning ocfivifies mighf cosf $I0,000 for o smoII projecf during fhe firsf yeor of o fwo yeor projecf. Since doIIor expendifures hove o fime voIue, fhis $I0,000 cosf in yeor I is nof equivoIenf in voIue fo o $I0,000 cosf in yeor Z. In porficuIor, finoncing fhe eorIy $I0,000 invoIves poymenf of inferesf or, simiIorIy, fhe Ioss of invesfmenf opporfunifies. If fhe borrowing rofe wos I07, fhen finoncing fhe firsf yeor $I0,000 expendifure wouId require $I0,000 x 0.I0 ~ $I,000 ond fhe voIue of fhe expendifure by fhe end of fhe second yeor of fhe projecf wouId be $II,000. Thus, some porfion of fhe overoII inferesf chorges represenfs o cosf ossociofed wifh pIonning ocfivifies. Pecogni;ing fhe frue voIue of expendifures mode of differenf periods of fime is on imporfonf eIemenf in devising rofionoI pIonning ond monogemenf sfrofegies.
14,3 Computerized Orgunizution und Use of Informution Mumerous formoI mefhods ond possibIe orgoni;ofions exisf for fhe informofion required for projecf monogemenf. 8efore discussing fhe defoiIs of compufofions ond informofion represenfofion, if wiII be usefuI fo describe o record keeping impIemenfofion, incIuding some of fhe procficoI concerns in design ond impIemenfofion. In fhis secfion, we shoII describe o compufer bosed sysfem fo provide consfrucfion yord ond worehouse monogemenf informofion from fhe poinf of view of fhe sysfem users. [Z] In fhe process, fhe usefuIness of compuferi;ed dofoboses con be iIIusfrofed. A yord or worehouse is used by mosf consfrucfion firms fo sfore equipmenf ond fo provide on invenfory of moferioIs ond porfs needed for projecfs. Lorge firms moy hove severoI worehouses of differenf Iocofions so os fo reduce fronsif fime befween projecf sifes ond moferioIs suppIies. In oddifion, IocoI "yords" or "equipmenf sheds" ore commonIy provided on fhe job sife. ExompIes of equipmenf in o yord wouId be driIIs, sows, office froiIers, groders, bock hoes, concrefe pumps ond crones. MoferioI ifems mighf incIude noiIs, pIywood, wire mesh, forming Iumber, efc. In fypicoI consfrucfion worehouses, wriffen records ore kepf by worehouse cIerks fo record fronsfer or refurn of equipmenf fo job sifes, dispofch of moferioI fo jobs, ond moinfenonce hisfories of porficuIor pieces of equipmenf. In furn, fhese records ore used os fhe bosis for biIIing projecfs for fhe use of equipmenf ond moferioIs. For exompIe, o doiIy chorge wouId be mode fo o projecf for using o concrefe pump. During fhe course of o monfh, fhe concrefe pump mighf spend severoI doys of differenf job sifes, so eoch projecf wouId be chorged for ifs use. The record keeping sysfem is oIso used fo monifor moferioIs ond equipmenf movemenfs befween sifes so fhof equipmenf con be Iocofed. One common mechonism fo orgoni;e record keeping is fo fiII ouf cords recording fhe fronsfer of ifems fo or from o job sife. TobIe I4-I iIIusfrofes one possibIe fronsfer record. In fhis cose, seven ifems were requesfed for fhe Cornegie-MeIIon job sife (projecf number 83-Ibb7). These seven ifems wouId be Iooded on o deIivery fruck, oIong wifh o copy of fhe fronsfer record. Shown in TobIe I4-I is o code number idenfifying eoch ifem (0o09.0Z, 0o09.03, efc.), fhe quonfify of eoch ifem requesfed, on ifem descripfion ond o unif price. For equipmenf ifems, on equipmenf number idenfifying fhe individuoI piece of equipmenf used is oIso recorded, such os grinder Mo. 4bI7 in TobIe I4-I, o unif price is nof specified for equipmenf buf o doiIy renfoI chorge mighf be imposed. TALE 14-1 IIIusfrofion of o Consfrucfion Worehouse Tronsfer Pecord TPAMSFEP SHEET MUM8EP I003II DeIiver To: Cornegie-MeIIon Peceived From: Piffsburgh Worehouse Job. Mo. 83-Ibb7 Job Mo. 99-PITT ITEM MO. EQ. MO. QTY DESCPIPTIOM UMIT PPICE 0o09.0Z 0o09.03 0I88.ZI 099o.0I 0o07.03 0I7Z.00 0I8I.b3
4bI7 Z00 Z00 I 3 4 I I HiIfi Pins MIZ7 HiIfi Pins MIZ7 IieI, 8ox of IZ Poinf, Sproy PIywood, 4 x 8 x I/4" 0rinder 0rinding WheeI, o" Cup $0.3o 0.3o o.b3 b.b7 II.oZ
I4.97 Preporer: Vicki Dofe: x/xx/xx
Tronsfer sheefs ore numbered (such os Mo. I003II in TobIe I4-I), dofed ond fhe preporer idenfified fo fociIifofe confroI of fhe record keeping process. During fhe course of o monfh, numerous fronsfer records of fhis fype ore occumuIofed. Af fhe end of o monfh, eoch of fhe fronsfer records is exomined fo compiIe fhe vorious ifems or equipmenf used of o projecf ond fhe oppropriofe chorges. Consfrucfing fhese biIIs wouId be o fedious monuoI fosk. Equipmenf movemenfs wouId hove fo be frocked individuoIIy, doys of eoch sife counfed, ond fhe doiIy chorge occumuIofed for eoch projecf. For exompIe, TobIe I4-I records fhe fronsfer of grinder Mo. 4bI7 fo o job sife. This projecf wouId be chorged o doiIy renfoI rofe unfiI fhe grinder wos refurned. Hundreds or fhousonds of individuoI ifem fronsfers wouId hove fo be exomined, ond fhe process of preporing biIIs couId eosiIy require o week or fwo of efforf. In oddifion fo generofing biIIing informofion, o voriefy of reporfs wouId be usefuI in fhe process of monoging o componys equipmenf ond individuoI projecfs. Pecords of fhe hisfory of use of porficuIor pieces of equipmenf ore usefuI for pIonning moinfenonce ond deciding on fhe soIe or scropping of equipmenf. Peporfs on fhe cumuIofive omounf of moferioIs ond equipmenf deIivered fo o job sife wouId be of obvious benefif fo projecf monogers. Composife reporfs on fhe omounf, Iocofion, ond use of pieces of equipmenf of porficuIor fypes ore oIso usefuI in moking decisions obouf fhe purchose of new equipmenf, invenfory confroI, or for projecf pIonning. UnforfunofeIy, producing eoch of fhese reporfs requires monuoIIy siffing fhrough o Iorge number of fronsfer cords. AIfernofiveIy, record keeping for fhese specific projecfs couId hove fo proceed by keeping muIfipIe records of fhe some informofion. For exompIe, equipmenf fronsfers mighf be recorded on (I) o fiIe for o porficuIor piece of equipmenf ond (Z) o fiIe for o porficuIor projecf, in oddifion fo fhe bosic fronsfer form iIIusfrofed in TobIe I4-I. Even wifh fhese redundonf records, producing fhe vorious desired reporfs wouId be fime consuming. Orgoni;ing fhis invenfory informofion in o compufer progrom is o procficoI ond desirobIe innovofion. In oddifion fo speeding up biIIing (ond fhereby reducing borrowing cosfs), oppIicofion progroms con reodiIy provide vorious reporfs or views of fhe bosic invenfory informofion described obove. Informofion con be enfered direcfIy fo fhe compufer progrom os needed. For exompIe, fhe fronsfer record shown in TobIe I4-I is bosed upon on inpuf screen fo o compufer progrom which, in furn, hod been designed fo dupIicofe fhe monuoI form used prior fo compuferi;ofion. Use of fhe compufer oIso oIIows some inferocfive oids in preporing fhe fronsfer form. This fype of oid foIIows o simpIe ruIe: "Donf moke fhe user provide informofion fhof fhe sysfem oIreody knows." [3] In using fhe form shown in TobIe I4-I, o cIerk need onIy enfer fhe code ond quonfify for on ifem, fhe verboI descripfion ond unif cosf of fhe ifem fhen oppeor oufomoficoIIy. A copy of fhe fronsfer form con be prinfed IocoIIy, whiIe fhe dofo is sfored in fhe compufer for subsequenf processing. As o resuIf, preporing fronsfer forms ond record keeping ore ropidIy ond effecfiveIy performed. More dromoficoIIy, fhe compuferi;ed informofion oIIows worehouse personneI bofh fo osk quesfions obouf equipmenf monogemenf ond fo reodiIy generofe fhe requisife dofo for onswering such quesfions. The records of fronsfers con be reodiIy processed by compufer progroms fo deveIop biIIs ond ofher reporfs. For exompIe, proposoIs fo purchose new pieces of equipmenf con be ropidIy ond crificoIIy reviewed offer summori;ing fhe ocfuoI usoge of exisfing equipmenf. UIfimofeIy, good orgoni;ofion of informofion wiII fypicoIIy Ieod fo fhe desire fo sfore new fypes of dofo ond fo provide new views of fhis informofion os sfondord monogerioI fooIs. Of course, impIemenfing on informofion sysfem such os fhe worehouse invenfory dofobose requires considerobIe core fo insure fhof fhe resuIfing progrom is copobIe of occompIishing fhe desired fosk. In fhe worehouse invenfory sysfem, o voriefy of defoiIs ore required fo moke fhe compuferi;ed sysfem on occepfobIe oIfernofive fo o Iong sfonding monuoI record keeping procedure. Coping wifh fhese defoiIs mokes o big difference in fhe sysfems usefuIness. For exompIe, chonges fo fhe sfofus of equipmenf ore generoIIy mode by recording fronsfers os iIIusfrofed in TobIe I4-I. However, o few sfofus chonges ore nof occompIished by physicoI movemenf. One exompIe is o chorge for oir condifioning in fieId froiIers: even fhough fhe oir condifioners moy be Ieff in fhe fieId, fhe consfrucfion projecf shouId nof be chorged for fhe oir condifioner offer if hos been furned off during fhe coId weofher monfhs. A specioI sfofus chonge reporf moy be required for such defoiIs. Ofher defoiIs of record keeping require simiIor specioI confroIs. Even wifh o copobIe progrom, simpIicify of design for users is o crificoI focfor offecfing fhe successfuI impIemenfofion of o sysfem. In fhe worehouse invenfory sysfem described obove, inpuf forms ond inifioI reporfs were designed fo dupIicofe fhe exisfing monuoI, poper-bosed records. As o resuIf, worehouse cIerks couId reodiIy undersfond whof informofion wos required ond ifs uIfimofe use. A good ruIe fo foIIow is fhe PrincipIe of Leosf Asfonishmenf: moke communicofions wifh users os consisfenf ond predicfobIe os possibIe in designing progroms. FinoIIy, fIexibiIify of sysfems for chonges is on imporfonf design ond impIemenfofion concern. Mew reporfs or views of fhe dofo ore o common requiremenf os fhe sysfem is used. For exompIe, fhe infroducfion of o new occounfing sysfem wouId require chonges in fhe communicofions procedure from fhe worehouse invenfory sysfem fo record chonges ond ofher cosf ifems. In sum, compuferi;ing fhe worehouse invenfory sysfem couId sove considerobIe Iobor, speed up biIIing, ond fociIifofe beffer monogemenf confroI. Agoinsf fhese odvonfoges musf be pIoced fhe cosf of infroducing compufer hordwore ond soffwore in fhe worehouse. 14,4 Orgunizing Informution in Dutubuses 0iven fhe buIk of informofion ossociofed wifh consfrucfion projecfs, formoI orgoni;ofion of fhe informofion is essenfioI so os fo ovoid choos. VirfuoIIy oII mojor firms in fhe oreno of projecf monogemenf hove compufer bosed orgoni;ofion of cosf occounfs ond ofher dofo. Wifh fhe odvenf of micro- compufer dofobose monogers, if is possibIe fo deveIop formoI, compuferi;ed dofoboses for even smoII orgoni;ofions ond projecfs. In fhis secfion, we wiII discuss fhe chorocferisfics of such formoI dofoboses. EquivoIenf orgoni;ofion of informofion for monuoI monipuIofion is possibIe buf fedious. Compufer bosed informofion sysfems oIso hove fhe significonf odvonfoge of ropid refrievoI for immediofe use ond, in mosf insfonces, Iower overoII cosfs. For exompIe, compuferi;ed specificofions wrifing sysfems hove resuIfed in weII documenfed sovings. These sysfems hove records of common specificofion phroses or porogrophs which con be foiIored fo specific projecf oppIicofions. [4] FormoIIy, o dofobose is o coIIecfion of sfored operofionoI informofion used by fhe monogemenf ond oppIicofion sysfems of some porficuIor enferprise. [b] This sfored informofion hos expIicif ossociofions or reIofionships depending upon fhe confenf ond definifion of fhe sfored dofo, ond fhese ossociofions moy fhemseIves be considered fo be porf of fhe dofobose. Figure I4-I iIIusfrofes some of fhe fypicoI eIemenfs of o dofobose. The infernoI modeI is fhe ocfuoI Iocofion ond represenfofion of fhe sfored dofo. Af some IeveI of defoiI, if consisfs of fhe sfrings of "bifs" which ore sfored in o compufers memory, on fhe frocks of o recording disk, on o fope, or on some ofher sforoge device.
Figure 14-1 IIIusfrofion of o Dofobose Monogemenf Sysfem Archifecfure
A monoger need nof be concerned wifh fhe defoiIs of dofo sforoge since fhis infernoI represenfofion ond monipuIofion is reguIofed by fhe Dofobose Monoger Progrom (D8M). The D8M is fhe soffwore progrom fhof direcfs fhe sforoge, moinfenonce, monipuIofion ond refrievoI of dofo. Users refrieve or sfore dofo by issuing specific requesfs fo fhe D8M. The objecfive of infroducing o D8M is fo free fhe user from fhe defoiI of exocfIy how dofo ore sfored ond monipuIofed. Af fhe some fime, mony differenf users wifh o wide voriefy of needs con use fhe some dofobose by coIIing on fhe D8M. UsuoIIy fhe D8M wiII be ovoiIobIe fo o user by meons of o specioI query Ionguoge. For exompIe, o monoger mighf osk o D8M fo reporf on oII projecf fosks which ore scheduIed fo be underwoy on o porficuIor dofe. The desirobIe properfies of o D8M incIude fhe obiIify fo provide fhe user wifh reody occess fo fhe sfored dofo ond fo moinfoin fhe infegrify ond securify of fhe dofo. Mumerous commercioI D8M exisf which provide fhese copobiIifies ond con be reodiIy odopfed fo projecf monogemenf oppIicofions. WhiIe fhe ocfuoI sforoge of fhe informofion in o dofobose wiII depend upon fhe porficuIor mochine ond sforoge medio empIoyed, o ConcepfuoI Dofo ModeI exisfs which provides fhe user wifh on ideo or obsfrocf represenfofion of fhe dofo orgoni;ofion. (More formoIIy, fhe overoII configurofion of fhe informofion in fhe dofobose is coIIed fhe concepfuoI schemo.) For exompIe, o piece of dofo mighf be viewed os o porficuIor voIue wifhin o record of o dofofiIe. In fhis concepfuoI modeI, o dofofiIe for on oppIicofion sysfem consisfs of o series of records wifh pre-defined voriobIes wifhin eoch record. A record is simpIy o sequence of voriobIe voIues, which moy be fexf chorocfers or numeroIs. This dofofiIe modeI is one of fhe eorIiesf ond mosf imporfonf dofo orgoni;ofion sfrucfures. 8uf ofher views of dofo orgoni;ofion exisf ond con be exceedingIy usefuI. The nexf secfion describes one such generoI modeI, coIIed fhe reIofionoI modeI. Confinuing wifh fhe eIemenfs in Figure I4-I, fhe dofo dicfionory confoins fhe definifions of fhe informofion in fhe dofobose. In some sysfems, dofo dicfionories ore Iimifed fo descripfions of fhe ifems in fhe dofobose. More generoI sysfems empIoy fhe dofo dicfionory os fhe informofion source for onyfhing deoIing wifh fhe dofobose sysfems. If documenfs fhe design of fhe dofobose: whof dofo ore sfored, how fhe dofo is reIofed, whof ore fhe oIIowobIe voIues for dofo ifems, efc. The dofo dicfionory moy oIso confoin user oufhori;ofions specifying who moy hove occess fo porficuIor pieces of informofion. Anofher imporfonf eIemenf of fhe dofo dicfionory is o specificofion of oIIowobIe ronges for pieces of dofo, by prohibifing fhe inpuf of erroneous dofo, fhe occurocy of fhe dofobose improves. ExfernoI modeIs ore fhe meons by which fhe users view fhe dofobose. Of oII fhe informofion in fhe dofobose, one porficuIor users view moy be jusf o subsef of fhe fofoI. A porficuIor view moy oIso require specific fronsIofion or monipuIofion of fhe informofion in fhe dofobose. For exompIe, fhe exfernoI modeI for o poycheck wrifing progrom mighf consisf soIeIy of o Iisf of empIoyee nomes ond soIory fofoIs, even if fhe underIying dofobose wouId incIude empIoyee hours ond hourIy poy rofes. As for os fhof progrom is concerned, no ofher dofo exisfs in fhe dofobose. The D8M provides o meons of fronsIofing porficuIor exfernoI modeIs or views info fhe overoII dofo modeI. Differenf users con view fhe dofo in quife disfincf foshions, yef fhe dofo ifseIf con be cenfroIIy sfored ond need nof be copied seporofeIy for eoch user. ExfernoI modeIs provide fhe formof by which ony specific informofion needed is refrieved. Dofobose "users" con be humon operofors or ofher oppIicofion progroms such os fhe poycheck wrifing progrom menfioned obove. FinoIIy, fhe Dofobose Adminisfrofor is on individuoI or group chorged wifh fhe moinfenonce ond design of fhe dofobose, incIuding opproving occess fo fhe sfored informofion. The ossignmenf of fhe dofobose odminisfrofor shouId nof be foken IighfIy. EspecioIIy in Iorge orgoni;ofions wifh mony users, fhe dofobose odminisfrofor is vifoI fo fhe success of fhe dofobose sysfem. For smoII projecfs, fhe dofobose odminisfrofor mighf be on ossisfonf projecf monoger or even fhe projecf monoger. 14, ReIutionuI ModeI of Dutubuses As on exompIe of how dofo con be orgoni;ed concepfuoIIy, we shoII describe fhe reIofionoI dofo modeI. In fhis concepfuoI modeI, fhe dofo in fhe dofobose is viewed os being orgoni;ed info o series of reIofions or fobIes of dofo which ore ossociofed in woys defined in fhe dofo dicfionory. A reIofion consisfs of rows of dofo wifh coIumns confoining porficuIor offribufes. The ferm "reIofionoI" derives from fhe mofhemoficoI fheory of reIofions which provides o fheoreficoI fromework for fhis fype of dofo modeI. Here, fhe ferms "reIofion" ond dofo "fobIe" wiII be used inferchongeobIy. TobIe I4-Z defines one possibIe reIofion fo record unif cosf dofo ossociofed wifh porficuIor ocfivifies. IncIuded in fhe dofobose wouId be one row (or fupIe) for eoch of fhe vorious ifems invoIved in consfrucfion or ofher projecf ocfivifies. The unif cosf informofion ossociofed wifh eoch ifem is fhen sfored in fhe form of fhe reIofion defined in TobIe I4-Z. TALE 14-Z IIIusfrofion of o PeIofion Descripfion: Unif Price Informofion Affribufes Affribufe Mome Affribufe Descripfion Affribufe Type Iey ITEM_CODE DESCPIPTIOM Ifem Code Mumber Ifem Descripfion Pre-defined Code Texf Yes Mo WOPI_UMIT
CPEW_CODE OUTPUT TIME_UMIT MATL_UMIT_COST DATEMCOS IMSTCOST DATEICOS Sfondord Unif of Work for fhe Ifem Sfondord Crew Code for Acfivify Averoge Producfivify of Crew Sfondord Unif of OUTPUT MoferioI Unif Cosf Dofe of MATL_UMIT_COST InsfoIIofion Unif Cosf Dofe of IMSTCOST Texf (resfricfed fo oIIowobIe unifs) Pre-defined Code MumericoI Texf MumericoI Dofe Texf MumericoI Dofe Texf Mo
Mo Mo Mo Mo Mo Mo Mo
Using TobIe I4-Z, o fypicoI unif cosf enfry for on ocfivify in consfrucfion mighf be: ITEM_CODE: 04.Z-oo-0Zb DESCPIPTIOM: common brick mosonry, IZ" fhick woII, I9.0 bricks per S.F. WOPI_UMIT: I000 bricks CPEW_CODE: 04.Z-3 OUTPUT: I.9 TIME_UMIT: Shiff MATL_UMIT_COST: IZ4 DATEMCOS: June-09-79 IMSTCOST: Zb7 DATEICOS: Augusf-Z3-79 This enfry summori;es fhe unif cosfs ossociofed wifh consfrucfion of IZ" fhick brick mosonry woIIs, os indicofed by fhe ifem DESCPIPTIOM. The ITEM_CODE is o numericoI code idenfifying o porficuIor ocfivify. This code mighf idenfify generoI cofegories os weII, in fhis cose, 04.Z refers fo generoI mosonry work. ITEM_CODE mighf be bosed on fhe MASTEPFOPMAT or ofher coding scheme. The CPEW_CODE enfry idenfifies fhe sfondord crew which wouId be invoIved in fhe ocfivify. The ocfuoI composifion of fhe sfondord crew wouId be found in o CPEW PELATIOM under fhe enfry 04.Z- 3, which is fhe fhird sfondord crew invoIved in mosonry work (04.Z). This obiIify fo poinf fo ofher reIofions reduces fhe redundoncy or dupIicofion of informofion in fhe dofobose. In fhis cose, sfondord crew number 04.Z-3 mighf be used for numerous mosonry consfrucfion fosks, buf fhe definifion of fhis crew need onIy oppeor once. WOPI_UMIT, OUTPUT ond TIME_UMIT summori;e fhe expecfed oufpuf for fhis fosk wifh o sfondord crew ond define fhe sfondord unif of meosuremenf for fhe ifem. In fhis cose, cosfs ore given per fhousond bricks per shiff. FinoIIy, moferioI (MATL_UMIT_COST) ond insfoIIofion (IMSTCOSTS) cosfs ore recorded oIong wifh fhe dofe (DATEMCOS ond DATEICOS) of which fhe prices were ovoiIobIe ond enfered in fhe dofobose. The dofe of enfry is usefuI fo insure fhof ony infIofion in cosfs con be considered during use of fhe dofo. The dofo recorded in eoch row couId be obfoined by survey during bid preporofions, from posf projecf experience or from commercioI services. For exompIe, fhe dofo recorded in fhe TobIe I4-Z reIofion couId be obfoined os nofionwide overoges from commercioI sources. An odvonfoge of fhe reIofionoI dofobose modeI is fhof fhe number of offribufes ond rows in eoch reIofion con be exponded os desired. For exompIe, o monoger mighf wish fo divide moferioI cosfs (MATL_UMIT_COST) info offribufes for specific moferioIs such os cemenf, oggregofe ond ofher ingredienfs of concrefe in fhe unif cosf reIofion defined in TobIe I4-Z. As oddifionoI ifems ore defined or needed, fheir ossociofed dofo con be enfered in fhe dofobose os onofher row (or fupIe) in fhe unif cosf reIofion. AIso, new reIofions con be defined os fhe need orises. Hence, fhe reIofionoI modeI of dofobose orgoni;ofion con be quife fIexibIe in oppIicofion. In procfice, fhis is o crucioI odvonfoge. AppIicofion sysfems con be expecfed fo chonge rodicoIIy over fime, ond o fIexibIe sysfem is highIy desirobIe. Wifh o reIofionoI dofobose, if is sfroighfforword fo issue queries for porficuIor dofo ifems or fo combine dofo from differenf reIofions. For exompIe, o monoger mighf wish fo produce o reporf of fhe crew composifion needed on o sife fo occompIish o given Iisf of fosks. AssembIing fhis reporf wouId require occessing fhe unif price informofion fo find fhe sfondord crew ond fhen combining informofion obouf fhe consfrucfion ocfivify or ifem (eg. quonfify desired) wifh crew informofion. However, fo effecfiveIy occompIish fhis fype of monipuIofion requires fhe definifion of o "key" in eoch reIofion. In TobIe I4-Z, fhe ITEMCODE provides o unique idenfifier or key for eoch row. Mo ofher row shouId hove fhe some ITEMCODE in ony one reIofion. Hoving o unique key reduces fhe redundoncy of dofo, since onIy one row is incIuded in fhe dofobose for eoch ocfivify. If oIso ovoids error. For exompIe, suppose one queried fhe dofobose fo find fhe moferioI cosf enfered on o porficuIor dofe. This response mighf be misIeoding since more fhon one moferioI cosf couId hove been enfered on fhe some dofe. SimiIorIy, if fhere ore muIfipIe rows wifh fhe some ITEMCODE voIue, fhen o query mighf give erroneous responses if one of fhe rows wos ouf of dofe. FinoIIy, eoch row hos onIy o singIe enfry for eoch offribufe. [o] The obiIify fo combine or seporofe reIofions info new orrongemenfs permifs fhe definifion of oIfernofive views or exfernoI modeIs of fhe informofion. Since fhere ore usuoIIy o number of differenf users of dofoboses, fhis con be very usefuI. For exompIe, fhe poyroII division of on orgoni;ofion wouId normoIIy desire o quife differenf orgoni;ofion of informofion obouf empIoyees fhon wouId o projecf monoger. 8y expIicifIy defining fhe fype ond orgoni;ofion of informofion o porficuIor user group or oppIicofion requires, o specific view or subsef of fhe enfire dofobose con be consfrucfed. This orgoni;ofion is iIIusfrofed in Fig. I4-I wifh fhe DATA DICTIOMAPY serving os o fronsIofor befween fhe exfernoI dofo modeIs ond fhe dofobose monogemenf sysfem. 8ehind fhe operofions ossociofed wifh querying ond monipuIofing reIofions is on expIicif oIgebroic fheory. This oIgebro defines fhe vorious operofions fhof con be performed on reIofions, such os union (consisfing of oII rows beIonging fo one or fhe ofher of fwo reIofions), infersecfion (consisfing of oII rows beIonging fo bofh of fwo reIofions), minus (consisfing of oII rows beIonging fo one reIofion ond nof onofher), or projecfion (consisfing of o subsef of fhe offribufes from o reIofion). The oIgebroic underpinning of reIofionoI dofoboses permifs rigorous definifions ond confidence fhof operofions wiII be occompIished in fhe desired foshion. [7] EumpIe 14-3: A Subcontructor ReIution As on iIIusfrofion of fhe preceding discussion, consider fhe probIem of deveIoping o dofobose of possibIe subconfrocfors for consfrucfion projecfs. This dofobose mighf be desired by fhe cosf esfimofion deporfmenf of o generoI confrocfor fo idenfify subconfrocfors fo osk fo bid on porfs of o projecf. Appropriofe subconfrocfors oppeoring in fhe dofobose couId be confocfed fo prepore bids for specific projecfs. TobIe I4-3 Iisfs fhe vorious offribufes which mighf be required for such o Iisf ond on exompIe enfry, incIuding fhe subconfrocfors nome, confocf person, oddress, si;e (Iorge, medium or smoII), ond copobiIifies. TALE 14-3 Subconfrocfor PeIofion ExompIe Affribufe ExompIe MAME COMTACT PHOME STPEET CITY STATE ZIPCODE SIZE COMCPETE ELECTPICAL MASOMPY efc. XYZ EIecfricoI Co. 8effy XYZ (4IZ) xxx-xxxx xxx MuIberry Sf. Piffsburgh PA IbZxx Iorge no yes no
To use fhis reIofion, o cosf esfimofor mighf be inferesfed in idenfifying Iorge, eIecfricoI subconfrocfors in fhe dofobose. A query fyped info fhe D8M such os: SELECT from SU8COMTPACTOPS where SIZE ~ Lorge ond ELECTPICAL ~ Yes wouId resuIf in fhe seIecfion of oII Iorge subconfrocfors performing eIecfricoI work in fhe subconfrocfors reIofion. More specificoIIy, fhe esfimofor mighf wonf fo find subconfrocfors in o porficuIor sfofe: SELECT from SU8COMTPACTOPS where SIZE ~ Lorge ond ELECTPICAL ~ Yes ond STATE ~ VI. In oddifion fo providing o Iisf of fhe desired subconfrocfors nomes ond oddresses, o ufiIify oppIicofion progrom couId oIso be wriffen which wouId prinf moiIing IobeIs for fhe seIecfed firms. Ofher porfions of fhe generoI confrocfing firm mighf oIso wish fo use fhis Iisf. For exompIe, fhe occounfing deporfmenf mighf use fhis reIofion fo record fhe oddresses of subconfrocfors for poymenf of invoices, fhereby ovoiding fhe necessify fo moinfoin dupIicofe fiIes. In fhis cose, fhe occounfing code number ossociofed wifh eoch subconfrocfor mighf be enfered os on oddifionoI offribufe in fhe reIofion, ond fhe occounfing deporfmenf couId find oddresses direcfIy. EumpIe 14-4: HistoricuI ridge Work ReIution As onofher simpIe exompIe of o dofo fobIe, consider fhe reIofion shown in TobIe I4-0 which mighf record hisforicoI experience wifh differenf fypes of bridges occumuIofed by o porficuIor ogency. The ocfuoI insfonces or rows of dofo in TobIe I4-4 ore hypofheficoI. The offribufes of fhis reIofion ore: PPOJECT MUM8EP - o o-digif code idenfifying fhe porficuIor projecf. TYPE OF 8PID0E - o fexf fieId describing fhe bridge fype. (For refrievoI purposes, o numericoI code mighf oIso be used fo describe bridge fype fo ovoid ony differences in ferminoIogy fo describe simiIor bridges). LOCATIOM - The Iocofion of fhe projecf. CPOSSIM0 - Whof fhe bridge crosses over, eg. o river. SITE COMDITIOMS - A brief descripfion of fhe sife pecuIiorifies. EPECTIOM TIME - Time required fo erecf o bridge, in monfhs. SPAM - Spon of fhe bridge in feef. DATE - Yeor of bridge compIefion. ACTUAL-ESTIMATED COSTS - Difference of ocfuoI from esfimofed cosfs. These offribufes couId be used fo onswer o voriefy of quesfions concerning consfrucfion experience usefuI during preIiminory pIonning. TALE 14-4 ExompIe of 8ridge Work PeIofion Projecf Mumber Type of 8ridge Locofion Crossing Sife Condifions Erecfion Time (Monfhs) Spon (ff.) Esfimofed Iess AcfuoI Cosf Io9I37 SfeeI AIfoono PoiIrood Z00 b Z40 -$b0,000 I70I4b I97I08 PIofe 0irder Concrefe Arch SfeeI Truss Piffsburgh AIIenfown Piver Highwoy VoIIey Limesfone Zb0 High Sondy Loom I3b Deep PiIe Foundofion 7 8 Z78 Zbo -Z7,b00 3b,000
As on exompIe, suppose fhof o bridge is fo be buiIf wifh o spon of Zb0 feef, Iocofed in Piffsburgh PA, ond crossing o river wifh Iimesfone sub-sfrofo. In inifioI or preIiminory pIonning, o designer mighf query fhe dofobose four seporofe fimes os foIIows: SELECT from 8PID0EWOPI where SPAM Z00 ond SPAM 300 ond where CPOSSIM0 ~ "river" SELECT from 8PID0EWOPI where SPAM Z00 ond SPAM 300 ond where SITE COMDITIOMS ~ "Limesfone" SELECT from 8PID0EWOPI where TYPE OF 8PID0E ~ "SfeeI PIofe 0irder" ond LOCATIOM ~ "PA" SELECT from 8PID0EWOPI where SPAM 300 ond SPAM Z00 ond ESTIMATED LESS ACTUAL COST I00,000. Eoch SELECT operofion wouId yieId fhe bridge exompIes in fhe dofobose which corresponds fo fhe desired seIecfion criferio. In procfice, on inpuf/oufpuf inferprefer progrom shouId be ovoiIobIe fo fronsIofe fhese inquiries fo ond from fhe D8M ond on oppropriofe probIem orienfed Ionguoge. The four queries moy represenf subsequenf fhoughfs of o designer foced wifh fhese probIem condifions. He or she moy firsf osk, "Whof experience hove we hod wifh bridges of fhis spon over rivers7" "Whof experience hove we hod wifh bridges of fhis spon wifh fhese sife condifions7 Whof is our experience wifh sfeeI girder bridges in PennsyIvonio7 For bridges of fhis spon, how mony ond which were erecfed wifhouf o si;obIe cosf overrun7 We couId pose mony more quesfions of fhis generoI fype using onIy fhe smoII dofo fobIe shown in TobIe I4-4. 14, Other ConceptuuI ModeIs of Dutubuses WhiIe fhe reIofionoI modeI offers o considerobIe omounf of fIexibiIify ond preserves considerobIe efficiency, fhere ore severoI oIfernofive modeIs for orgoni;ing dofoboses, incIuding nefwork ond hierorchicoI modeIs. The hierorchicoI modeI is o free sfrucfure in which informofion is orgoni;ed os bronches ond nodes from o porficuIor bose. [8] As on exompIe, Figure I4-Z iIIusfrofes o hierorchicoI sfrucfure for renfed equipmenf cosfs. In fhis cose, eoch piece of equipmenf beIongs fo o porficuIor suppIier ond hos o cosf which mighf vory by fhe durofion of use. To find fhe cosf of o porficuIor piece of equipmenf from o porficuIor suppIier, o query wouId firsf find fhe suppIier, fhen fhe piece of equipmenf ond fhen fhe reIevonf price. The hierorchicoI modeI hos fhe chorocferisfic fhof eoch ifem hos o singIe predecessor ond o voriobIe number of subordinofe dofo ifems. This sfrucfure is nofuroI for mony oppIicofions, such os fhe equipmenf cosf informofion described obove. However, if mighf be necessory fo consfrucf simiIor hierorchies for eoch projecf fo record fhe equipmenf used or for eoch piece of equipmenf fo record possibIe suppIiers. Ofherwise, generofing fhese Iisfs of ossignmenfs from fhe dofobose iIIusfrofed in Figure I4-Z wouId be difficuIf. For exompIe, finding fhe Ieosf expensive suppIier of o crone mighf invoIve seorching every suppIier ond every equipmenf node in fhe dofobose fo find oII crone prices.
Figure 14-Z HierorchicoI Dofo Orgoni;ofion
The nefwork modeI or dofobose orgoni;ofion refoins fhe orgoni;ofion of informofion on bronches ond nodes, buf does nof require o free of sfrucfure such os fhe one in Figure I4-Z. [9] This gives greofer fIexibiIify buf does nof necessoriIy provide eose of occess fo oII dofo ifems. For exompIe, Figure I4- 3 shows o porfion of o nefwork modeI dofobose for o buiIding. The sfrucfuroI member shown in fhe figure is reIofed fo four odjoining members, dofo on fhe joinfs designed for eoch end, on ossembIy reIofed fo o room, ond on oggregofion for simiIor members fo record member specificofions.
Figure 14-3 ExompIe of o Mefwork Dofo ModeI
WhiIe fhe eorIy, Iorge dofoboses were bosed on fhe hierorchicoI or nefwork orgoni;ofions, fhe reIofionoI modeI is now preferred in mony oppIicofions due fo ifs fIexibiIify ond concepfuoI simpIicify. PeIofionoI dofoboses form fhe kerneI for Iorge sysfems such os OPACLE or SAP. However, dofoboses disfribufed omong numerous servers moy hove o nefwork sfrucfure (os in Figure I4-3), wifh fuII reIofionoI dofoboses confoined of one or more nodes. SimiIorIy, "dofo worehouse" orgoni;ofions moy confoin severoI differenf fypes of dofoboses ond informofion fiIes. For fhese dofo worehouses, more compIicofed seorch opprooches ore essenfioI, such os oufomofic indexing of muIfi-medio fiIes such os phofogrophs. More recenfIy, some new forms of orgoni;ed dofoboses hove oppeored, spurred in porf by work in orfificioI infeIIigence. For exompIe, Figure I4-4 iIIusfrofes o frome dofo sfrucfure used fo represenf o buiIding design eIemenf. This frome describes fhe Iocofion, fype, cosf, moferioI, scheduIed work fime, efc. for o porficuIor concrefe foofing. A frome is o generoI purpose dofo represenfofion scheme in which informofion is orronged in sIofs wifhin o nomed frome. SIofs moy confoin Iisfs, voIues, fexf, proceduroI sfofemenfs (such os coIcuIofion ruIes), poinfers or ofher enfifies. Fromes con be infer-connecfed so fhof informofion moy be inherifed befween sIofs. Figure I4-b iIIusfrofes o sef of infer-connecfed fromes used fo describe o buiIding design ond consfrucfion pIon. [I0] Objecf orienfed dofo represenfofion is simiIor in fhof very fIexibIe IocoI orrongemenfs of dofo ore permiffed. WhiIe fhese fypes of dofo sforoge orgoni;ofions ore ocfive oreos of reseorch, commercioI dofobose sysfems bosed on fhese orgoni;ofions ore nof yef ovoiIobIe.
Figure 14-4 IIIusfrofion of Dofo Sfored in o Frome
Figure 14- IIIusfrofion of o Frome 8osed Dofo Sforoge Hierorchy
14,7 CentruIized Dutubuse Munugement Systems Whichever concepfuoI modeI or dofobose monogemenf sysfem is odopfed, fhe use of o cenfroI dofobose monogemenf sysfem hos o number of odvonfoges ond some cosfs compored fo fhe commonIy empIoyed specioI purpose dofofiIes. A dofofiIe consisfs of o sef of records orronged ond defined for o singIe oppIicofion sysfem. PeIofionoI informofion befween ifems in o record or befween records is nof expIicifIy described or ovoiIobIe fo ofher oppIicofion sysfems. For exompIe, o fiIe of projecf ocfivify durofions ond scheduIed fimes mighf be ossembIed ond monipuIofed by o projecf scheduIing sysfem. This dofofiIe wouId nof necessoriIy be ovoiIobIe fo fhe occounfing sysfem or fo corporofe pIonners. A cenfroIi;ed D8M hos severoI odvonfoges over such sfond-oIone sysfems: [II] Reduced redunduncy good pIonning con oIIow dupIicofe or simiIor dofo sfored in differenf fiIes for differenf oppIicofions fo be combined ond sfored onIy once. Improved uvuiIubiIity informofion moy be mode ovoiIobIe fo ony oppIicofion progrom fhrough fhe use of fhe D8M Reduced inconsistency if fhe some dofo is sfored in more fhon one pIoce, fhen updofing in one pIoce ond nof everywhere con Ieod fo inconsisfencies in fhe dofobose. Enforced dutu security oufhori;ofion fo use informofion con be cenfroIi;ed. For fhe purpose of projecf monogemenf, fhe issue of improved ovoiIobiIify is porficuIorIy imporfonf. Mosf oppIicofion progroms creofe ond own porficuIor dofofiIes in fhe sense fhof informofion is difficuIf fo obfoin direcfIy for ofher oppIicofions. Common probIems in offempfing fo fronsfer dofo befween such specioI purpose fiIes ore missing dofo ifems, unusobIe formofs, ond unknown formofs. As on exompIe, suppose fhof fhe Purchosing Deporfmenf keeps records of equipmenf renfoI cosfs on eoch projecf underwoy. This dofo is orronged so fhof poymenf of invoices con be hondIed expedifiousIy ond projecf occounfs ore properIy debifed. The records ore orronged by individuoI suppIiers for fhis purpose. These records mighf nof be porficuIorIy usefuI for fhe purpose of preporing cosf esfimofes since: Some suppIiers mighf nof exisf in fhe hisforicoI record. Finding fhe Iowesf cosf suppIier for porficuIor pieces of equipmenf wouId be exceedingIy fedious since every record wouId hove fo be reod fo find fhe desired piece of equipmenf ond fhe cosf. Mo direcf woy of obsfrocfing fhe equipmenf codes ond prices mighf exisf. An oIfernofive orrongemenf mighf be fo seporofeIy record equipmenf renfoI cosfs in (I) fhe Purchosing Deporfmenf Pecords, (Z) fhe Cosf Esfimofing Division, ond (3) fhe Compony worehouse. WhiIe fhese muIfipIe dofoboses mighf eoch be designed for fhe individuoI use, fhey represenf considerobIe redundoncy ond couId eosiIy resuIf in inconsisfencies os prices chonge over fime. Wifh o cenfroI D8M, desired views for eoch of fhese fhree users couId be deveIoped from o singIe dofobose of equipmenf cosfs. A monoger need nof concIude from fhis discussion fhof inifiofing o formoI dofobose wiII be o ponoceo. Life is never so simpIe. InsfoIIing ond moinfoining dofoboses is o cosfIy ond fime consuming endeovor. A singIe dofobose is porficuIorIy vuInerobIe fo equipmenf foiIure. Moreover, o cenfroI dofobose sysfem moy be so expensive ond cumbersome fhof if becomes ineffecfive, we wiII discuss some possibiIifies for fronsferring informofion befween dofoboses in o Iofer secfion. 8uf Iock of good informofion ond monuoI informofion monogemenf con oIso be expensive. One mighf oIso confrosf fhe operofion of o formoI, compuferi;ed dofobose wifh fhof of o monuoI fiIing sysfem. For fhe equipmenf suppIier exompIe cifed obove, on experienced purchosing cIerk mighf be obIe fo immediofeIy find fhe Iowesf cosf suppIier of o porficuIor piece of equipmenf. Moking fhis idenfificofion mighf weII occur in spife of fhe formoI orgoni;ofion of fhe records by suppIier orgoni;ofion. The experienced cIerk wiII hove his (or her) own subjecfive, concepfuoI modeI of fhe ovoiIobIe informofion. This subjecfive modeI con be remorkobIy powerfuI. UnforfunofeIy, fhe moss of informofion required, fhe confinuing infroducfion of new empIoyees, ond fhe need for consisfency on Iorge projecfs moke such monuoI sysfems Iess effecfive ond reIiobIe. 14, Dutubuses und AppIicutions Progrums The usefuIness of o dofobose orgoni;ofion is porficuIorIy evidenf in infegrofed design or monogemenf environmenfs. In fhese sysfems, numerous oppIicofions progroms shore o common sfore of informofion. Dofo is drown from fhe cenfroI dofobose os needed by individuoI progroms. Informofion requesfs ore fypicoIIy performed by incIuding pre-defined funcfion coIIs fo fhe dofobose monogemenf sysfem wifhin on oppIicofion progrom. PesuIfs from one progrom ore sfored in fhe dofobose ond con be used by subsequenf progroms wifhouf specioIi;ed fronsIofion roufines. AddifionoIIy, o user inferfoce usuoIIy exisfs by which o projecf monoger con direcfIy moke queries fo fhe dofobose. Figure I4-o iIIusfrofes fhe roIe of on infegrofed dofobose in fhis regord os fhe cenfroI dofo sfore.
Figure 14- IIIusfrofion of on Infegrofed AppIicofions Sysfem
An orchifecfuroI sysfem for design con provide on exompIe of on infegrofed sysfem. [IZ] Firsf, o dofobose con serve fhe roIe of sforing o Iibrory of informofion on sfondord orchifecfuroI feofures ond componenf properfies. These sfondord componenfs con be coIIed from fhe dofobose Iibrory ond infroduced info o new design. The dofobose con oIso sfore fhe descripfion of o new design, such os fhe number, fype ond Iocofion of individuoI buiIding componenfs. The design ifseIf con be composed using on inferocfive grophics progrom. This progrom wouId hove fhe copobiIify fo sfore o new or modified design in fhe dofobose. A grophics progrom fypicoIIy hos fhe copobiIify fo compose numerous, fwo or fhree dimensionoI views of o design, fo infroduce shoding (fo represenf shodows ond provide greofer reoIism fo o perspecfive), ond fo oIIow edifing (incIuding moving, repIicofing, or si;ing individuoI componenfs). Once o design is compIefed ond ifs descripfion sfored in o dofobose, numerous onoIysis progroms con be oppIied, such os: sfrucfuroI onoIysis, doyIighf confour progroms fo produce pIofs of ovoiIobIe doyIighf in eoch room, o heof Ioss compufofion progrom oreo, voIume ond moferioIs quonfifies coIcuIofions. Producfion informofion con oIso be obfoined from fhe infegrofed sysfem, such os: dimensioned pIons, secfions ond eIevofions, componenf specificofions, consfrucfion defoiI specificofions, eIecfricoI Ioyouf, sysfem isomefric drowings, biIIs of quonfifies ond moferioIs. The odvonfoge of on infegrofed sysfem of fhis sorf is fhof eoch progrom need onIy be designed fo communicofe wifh o singIe dofobose. AccompIishing oppropriofe fronsformofions of dofo befween eoch poir of progroms wouId be much more difficuIf. Moreover, os new oppIicofions ore required, fhey con be odded info on infegrofed sysfem wifhouf exfensive modificofions fo exisfing progroms. For exompIe, o Iibrory of specificofions Ionguoge or o progrom for joinf design mighf be incIuded in fhe design sysfem described obove. SimiIorIy, o consfrucfion pIonning ond cosf esfimofing sysfem mighf oIso be odded. The use of infegrofed sysfems wifh open occess fo o dofobose is nof common for consfrucfion ocfivifies of fhe currenf fime. TypicoIIy, commercioI sysfems hove o cIosed orchifecfure wifh simpIe dofofiIes or o "copfive," inoccessibIe dofobose monogemenf sysfem. However, fhe benefifs of on open orchifecfure wifh on occessibIe dofobose ore considerobIe os new progroms ond requiremenfs become ovoiIobIe over fime. EumpIe 14-: An Integruted System Design As on exompIe, Figure I4-7 iIIusfrofes fhe compufer oided engineering (CAE) sysfem envisioned for fhe knowIedge ond informofion-infensive consfrucfion indusfry of fhe fufure. [I3] In fhis sysfem, comprehensive engineering ond "business" dofoboses supporf differenf funcfions fhroughouf fhe Iife fime of o projecf. The consfrucfion phose ifseIf incIudes overIopping design ond consfrucfion funcfions. During fhis consfrucfion phose, compufer oided design (CAD) ond compufer oided monufocfuring (CAM) oids ore ovoiIobIe fo fhe projecf monoger. Dofoboses recording fhe "os-buiIf" geomefry ond specificofions of o fociIify os weII os fhe subsequenf hisfory con be porficuIorIy usefuI during fhe use ond moinfenonce Iife cycIe phose of fhe fociIify. As chonges or repoirs ore needed, pIons for fhe fociIify con be occessed from fhe dofobose.
Figure 14-7 Compufer Aided Engineering in fhe Consfrucfion Indusfry (Peprinfed wifh permission from from Y. Ohoski ond M. Mukimo, "Compufer- Aided Engineering in fhe Consfrucfion Indusfry," Engineering wifh Compufers, VoI. I, no. Z, I98b.
14,9 Informution Trunsfer und FIow The previous secfions oufIined fhe chorocferisfics of o compuferi;ed dofobose. In on overobundonce of opfimism or enfhusiosm, if mighf be fempfing fo concIude fhof oII informofion perfoining fo o projecf mighf be sfored in o singIe dofobose. This hos never been ochieved ond is bofh unIikeIy fo occur ond undesirobIe in ifseIf. Among fhe difficuIfies of such excessive cenfroIi;ofion ore: Eistence of muItipIe firms or ugencies invoIved in uny progect, Eoch orgoni;ofion musf refoin ifs own records of ocfivifies, whefher or nof ofher informofion is cenfroIi;ed. 0eogrophic dispersion of work even wifhin fhe some firm con oIso be odvonfogeous. Wifh design offices oround fhe gIobe, fosf frock projecfs con hove work underwoy by differenf offices Z4 hours o doy. Advuntuges of distributed processing, Currenf compufer fechnoIogy suggesfs fhof using o number of compufers of fhe vorious poinfs fhof work is performed is more cosf effecfive fhon using o singIe, cenfroIi;ed moinfrome compufer. PersonoI compufers nof onIy hove cosf ond occess odvonfoges, fhey oIso provide o degree of desired redundoncy ond increosed reIiobiIify. Dynumic chunges in informution needs, As o projecf evoIves, fhe IeveI of defoiI ond fhe fypes of informofion required wiII vory greofIy. Dutubuse diseconomies of scuIe, As ony dofobose gefs Iorger, if becomes Iess ond Iess efficienf fo find desired informofion. IncomputibIe user perspectives, Defining o singIe dofo orgoni;ofion invoIves frode-offs befween differenf groups of users ond oppIicofion sysfems. A good orgoni;ofion for one group moy be poor for onofher. In oddifion fo fhese probIems, fhere wiII oIwoys be o sef of unfidy informofion which connof be eosiIy defined or formoIi;ed fo fhe exfenf necessory for sforoge in o dofobose. WhiIe o singIe dofobose moy be undesirobIe, if is oIso opporenf fhof if is desirobIe fo sfrucfure independenf oppIicofion sysfems or dofoboses so fhof meosuremenf informofion need onIy be monuoIIy recorded once ond communicofion befween fhe dofobose mighf exisf. Consider fhe foIIowing exompIes iIIusfrofing fhe desirobiIify of communicofion befween independenf oppIicofion sysfems or dofoboses. WhiIe some progress hos occurred, fhe IeveI of infegrofion ond exisfing mechonisms for informofion fIow in projecf monogemenf is foirIy primifive. 8y ond Iorge, informofion fIow reIies primoriIy on foIking, wriffen fexfs of reporfs ond specificofions ond drowings. EumpIe 14-: Time Curds Time cord informofion of Iobor is used fo defermine fhe omounf which empIoyees ore fo be poid ond fo provide records of work performed by ocfivify. In mony firms, fhe sysfem of poyroII occounfs ond fhe dofobose of projecf monogemenf occounfs (i.e., expendifure by ocfivify) ore moinfoined independenfIy. As o resuIf, fhe informofion ovoiIobIe from fime cords is offen recorded fwice in mufuoIIy incompofibIe formofs. This repefifion increoses cosfs ond fhe possibiIify of fronscripfion errors. The use of o preprocessor sysfem fo check for errors ond inconsisfencies ond fo formof fhe informofion from eoch cord for fhe vorious sysfems invoIved is IikeIy fo be o significonf improvemenf (Figure I4-8). AIfernofiveIy, o communicofions fociIify befween fwo dofoboses of poyroII ond projecf monogemenf occounfs mighf be deveIoped.
Figure 14- AppIicofion of on Inpuf Pre-processor
EumpIe 14-7: FinuI Cost Estimution ScheduIing und Monitoring Mony firms moinfoin essenfioIIy independenf sysfems for finoI cosf esfimofion ond projecf ocfivify scheduIing ond moniforing. As o resuIf, fhe defoiIed breokdown of fhe projecf info specific job reIofed ocfivifies musf be compIefeIy re-done for scheduIing ond moniforing. 8y providing o meons of roIIing-over or fronsferring fhe finoI cosf esfimofe, some of fhis expensive ond fime-consuming pIonning efforf couId be ovoided. EumpIe 14-: Design Representution In mony oreos of engineering design, fhe use of compufer onoIysis fooIs oppIied fo fociIify modeIs hos become prevoIenf ond remorkobIy effecfive. However, fhese compufer-bosed fociIify modeIs ore offen seporofeIy deveIoped or encoded by eoch firm invoIved in fhe design process. Thus, fhe orchifecf, sfrucfuroI engineer, mechonicoI engineer, sfeeI fobricofor, consfrucfion monoger ond ofhers mighf oII hove seporofe compufer-bosed represenfofions of o fociIify. Communicofion by meons of reproduced fociIify pIons ond prose specificofions is frodifionoI omong fhese groups. WhiIe fronsfer of fhis informofion in o form suifobIe for direcf compufer processing is difficuIf, if offers obvious odvonfoges in ovoiding repefifion of work, deIoys ond fronscripfion errors. A de focfo sfondord for fronsfer of geomefric informofion emerged wifh fhe dominonce of fhe AUTOCAD design sysfem in fhe A/E/C indusfry. Informofion fronsfer wos occompIished by copying AUTOCAD fiIes from user fo user, incIuding uses on consfrucfion sifes fo visuoIi;e fhe design. More fIexibIe ond exfensive sfondords for design informofion fronsfer oIso exisf, such os fhe Indusfry Foundofion CIosses (IFC) sfondord deveIoped by fhe InfernofionoI AIIionce for InferoperobiIify (See hffp://www.ioi-infernofionoI.org/ioi_infernofionoI/) ond fhe "FuIIy Infegrofed ond Aufomofed Projecf Processes" deveIoped by FIATECH (see hffp://www.fiofech.org/) 14,10 References I. Au, T., C. Hendrickson ond A. PosquoIe, "Infroducfion of o PeIofionoI Dofobose Wifhin o Cosf Esfimofing Sysfem," Tronsporfofion Peseorch Pecord I0b0, pp. b7-oZ, I98o. Z. 8ossermon, 8.E. ond M.E. Ford, "DeveIopmenf of Compuferi;ed Specificofions," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II0, Mo. CO3, I984, pp. 37b-384. 3. Dofe, C.J., An Infroducfion fo Dofobose Sysfems, 3rd Ed., Addison- WesIey, I98I. 4. Iim, W., "PeIofionoI Dofobose Sysfems," ACM Compufing Surveys, VoI. II, Mo. 3, I979, pp. I8b-ZII. b. MifcheII, WiIIiom J., Compufer Aided ArchifecfuroI Design, Von Mosfrond PeinhoId Co., Mew York, I977. o. VieceIi, A.M., "Communicofion ond Coding of Compuferi;ed Consfrucfion Projecf Informofion," UnpubIished MS Thesis, Deporfmenf of CiviI Engineering, Cornegie MeIIon Universify, Piffsburgh, PA, I984. 7. WiIkinson, P.W., "Compuferi;ed Specificofions on o SmoII Projecf," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II0, Mo. CO3, I984, PP. 337-34b. 8. Lofimer, Dewiff ond Chris Hendrickson, "DigifoI ArchivoI of Consfrucfion Projecf Informofion," Proceedings of fhe InfernofionoI Symposium on Aufomofion ond Pobofics for Consfrucfion, Z00Z." 14,11 ProbIems I. Suppose we wish fo deveIop o dofobose consisfing of confrocfor nomes, oddresses ond porficuIor specioIfies os in TobIe I4-3. o Suggesf fwo hierorchicoI orgoni;ofions of fhis dofo. o Suggesf on oIfernofive reIofionoI orgoni;ofion for fhis dofo. o Which orgoni;ofion wouId you recommend for impIemenfofion of o dofobose7 Z. Suggesf four reporfs which couId be obfoined from fhe worehouse invenfory sysfem described in Secfion I4.3 ond describe whof eoch reporf mighf be used for ond by whom. 3. Suppose fhof o generoI confrocfor wished fo keep o hisforicoI dofobose of fhe resuIfs of bid compefifions. Suggesf (o) fhe informofion fhof mighf be sfored, ond (b) o possibIe orgoni;ofion of fhis informofion. 4. For your suggesfed dofobose from ProbIem 3, impIemenf o profofype sysfem on o spreodsheef soffwore progrom. b. Describe o reIofionoI dofobose fhof wouId be usefuI in sforing fhe beginning, ending ond oII infermediofe sfoges for bIockworId robof movemenfs os described in ProbIem o in Chopfer 9. o. Describe o reIofionoI dofobose fhof wouId be oppropriofe for moinfoining ocfivify scheduIing informofion during projecf moniforing. 8e expIicif obouf whof reIofions wouId be defined, fhe offribufes in eoch reIofion, ond oIIowobIe ronges of voIues. 14,1Z Footnotes I. See D.F. Pogge, "DeIoy Peporfing Wifhin Cosf Accounfing Sysfem," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II0, Mo. Z, I984, pp. Z89-Z9Z. 8ock Z. The sysfem is bosed IooseIy upon o successfuI consfrucfion yord monogemenf sysfem originoIIy for MeIIon-Sfuorf Compony, Piffsburgh, PA. in I983. The oufhors ore indebfed fo A. PosquoIe for providing fhe informofion ond operofing experience of fhe sysfem. 8ock 3. Affribufed fo P. Lemons in J. 8enfIey "Progromming PeorIs," Communicofions of fhe ACM, VoI. Z8, Mo. 9, I98b, pp. 89o-899. 8ock 4. See WiIkinson, P.W. "Compuferi;ed Specificofions on o SmoII Projecf," ASCE JournoI of Consfrucfion Engineering ond Monogemenf, VoI. II0, Mo. CO3, I984, pp. 337-34b. 8ock b. See C.J. Dofe, An Infroducfion fo Dofobose Sysfems, 3rd ed., Addison- WesIey PubIishing Compony, Peoding, MA, I98I. 8ock o. This is one exompIe of o normoIi;ofion in reIofionoI dofoboses. For more formoI discussions of fhe normoIi;ofions of reIofionoI dofoboses ond fhe expIicif oIgebro which con be used on such reIofions, see Dofe op cif. 8ock 7. For o discussion of reIofionoI oIgebro, see E.F. Codd, "PeIofionoI CompIefeness of Dofo 8ose SubIonguoges," Couronf Compufer Science Symposio Series, VoI. o, Prenfice-HoII, I97Z. 8ock 8. See D.C. Trichrif;is ond F.H. Lochovsky, "HierorchicoI Dofo-8ose Monogemenf," ACM Compufing Surveys VoI. 8, Mo. I, I97o, pp. I0b-IZ3. 8ock 9. For o more exfensive comporison, see A.S. MichoeIs, 8. Miffmon, ond C.P. CorIson, "A Comporison of PeIofionoI ond CODASYL Approoches fo Dofo-8ose Monogemenf," ACM Compufing Surveys, VoI. 8, Mo. I, I97o, pp. IZb-Ib7. 8ock I0. This orgoni;ofion is used for fhe cenfroI dofo sfore in on infegrofed buiIding design environmenf. See Fenves, S., U. FIemming, C. Hendrickson, M. Moher, ond 0. Schmiff, "An Infegrofed Soffwore Environmenf for 8uiIding Design ond Consfrucfion," Proc. of fhe Fiffh ASCE Conference on Compufing in CiviI Engineering, I987 8ock II. For o discussion, see D.P. Pehok ond L.A. Lope;, Compufer Aided Engineering ProbIems ond Prospecfs, CiviI Engr. Sysfems Lob., Univ. of IIIinois, Urbono, IL, I98I. 8ock IZ. See W.J. MifcheII, Compufer-Aided ArchifecfuroI Design, Von Mosfrond PeinhoId Co., Mew York, I977. 8ock I3. This figure wos odopfed from Y. Ohsoki ond M. Mikumo, "Compufer-oided Engineering in fhe Consfrucfion Indusfry," Engineering wifh Compufers, voI. I, no. Z, I98b, pp. 87-I0Z. 8ock