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Obrien Catalogue
Obrien Catalogue
OBrien
Commercial Range
Boilers output from 22 up to 6000 kW
O,Brien OBrienBoilers
Condensing Range
Boilers output from 75 up to 2300 kW
Industrial Range
Boilers output from 70 up to 12000 kW
www.obrienboilers.com.au
Boilers Boilers
1 21 35 72
THE 3 STARS EFFICIENCY SYSTEM Fin-e is a system that increases the boiler efficiency up to the 3 stars level according to the European norm 192 issued on August 19, 2005: energy saving reduces environmental impact. Fin-e is an aluminium extrusion, with internal fins, inserted on the back side of the boilers smoke tubes in order to guarantee the complete contact between surfaces. While flue gas transmits thermal energy along the finned surfaces, its own temperature is reduced before it reaches the smoke chamber and therefore it exits at the chimney at a very low temperature.
commercial range
Reverse Flame Boiler
Series: REX / REX K / REX DUAL
Customisable Calorifers
AT / Coils for calorifiers / Insulation / Permanent cathodic protection / INOX flanges / Electrical resistances
range range
2 5 10 11 14 16
Commercial Range
10 6 15 12 13 11 17 12
REX K / KF
7 1
3 8
14
Legend
1 2 3 4 5 6 7 8 9 10 11 12 front tube plate furnace upper boiler shell return trap lower boiler shell rear tube plate smoke tubes rear stay support boiler drai rear smoke box thermostats pockets flow and return
9 5
Prepared for site welding, REX K boilers are designed for installation in boiler rooms where no access has been provided for pre-assembled boilers. The pressure test is made at the end of the assembly. The REX K / KF boiler has the same technical and mechanical characteristics of the REX / F boiler. The single pieces are available on pallets with the assembly instructions. (Assembly and welding are not included in the boiler selling price).
16
13 14 15 16 17
safety valves connections boiler frame upper frame support boiler door eyebolt
Model standard REX K 7 REX K 8 REX K 9 REX K 10 REX K 12 REX K 15 REX K 20 REX K 25 REX K 30 REX K 35 REX K 40 REX K 50 REX K 62 REX K 75 REX K 85 REX K 95 REX K 100 REX K 120 REX K 130 REX K 140 REX K 160 REX K 180
Boiler Code standard 83801050 83801060 83802070 83802080 83802090 83803050 83803060 83804020 83805020 83806020 83807020 83808020 83809020 83810030 83810040 83811020 83812040 83812050 83812060 83813040 83813050 83814050
Model F REX K 7 F REX K 8F REX K 9 F REX K 10 F REX K 12 F REX K 15 F REX K 20 F REX K 25 F REX K 30 F REX K 35 F REX K 40 F REX K 50 F REX K 62 F REX K 75 F REX K 85 F REX K 95 F REX K 100 F REX K 120 F REX K 130 F REX K 140 F REX K 160 F REX K 180 F
Boiler Code F 83801250 83801260 83802270 83802280 83802290 83803250 83803260 83804220 83805220 83806220 83807220 83808220 83809220 83810230 83810240 83811220 83812240 83812250 83812260 83813240 83813250 83814250
Output
kW
Burner hole
mm
Water volume
l
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
70 80 90 100 120 150 200 250 300 350 400 500 620 750 850 950 1020 1200 1300 1400 1600 1800
200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 230-280 270-320 270-320 270-320 270-320 270-320 270-320 270-320 270-320 350-400 350-400 450-500
130 130 130 130 130 160 160 160 180 180 225 225 225 280 280 280 280 280 280 320 320 320
105 105 123 123 123 172 172 220 300 356 360 540 645 855 855 950 1200 1200 1200 1500 1500 1650
1030 x 750 x 994 1030 x 750 x 994 1030 x 750 x 1119 1030 x 750 x 1119 1030 x 750 x 1119 1080 x 800 x 1364 1080 x 800 x 1364 1080 x 800 x 1614 1180 x 900 x 1614 1180 x 900 x 1864 1190 x 940 x 1872 1380 x 1160 x 1946 1380 x 1160 x 2235 1510 x 1290 x 2247 1510 x 1290 x 2247 1510 x 1290 x 2497 1660 x 1440 x 2477 1660 x 1440 x 2477 1660 x 1440 x 2477 1660 x 1440 x 2500 1660 x 1440 x 2500 1660 x 1440 x 2500
216 216 258 258 258 346 346 431 475 542 584 853 963 1205 1205 1417 1843 1843 1843 2600 2600 2750
200 200 200 200 200 250 250 250 250 250 250 300 300 350 350 350 400 400 400 400 400 400
Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Commercial Range
REX DUAL / DUAL F boilers consists of two equal capacity adjacent Reverse flame boiler Commercial Range modules, connected with flow and return headers, providing: high working flexibility to face variable heat demand ADJACENT MODULES high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows THREE intelligent management of twoBACK PASS REVERSE FLAME WET high/low burners
REX DUAL / DUAL F boilers consists of two equal capacity adjacent modules, connected with flow and return headers, providing: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners
Model standard REX DUAL 80 REX DUAL 100 REX DUAL 124 REX DUAL 150 REX DUAL 170 REX DUAL 190 Boiler Code standard 83807030 83808030 83809030
Model standard
Output
kW
Burner hole
mm
Water volume
l
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
230-280 270-320 270-320 270-320 Burner blast 270-320 tube length 270-320 mm 270-320 230-280
1690 x 1015 x 1901 x 1872 1880 x 1205 x 2341 x 1946 1900 x 1205 x 2341 x 2235 2155 x 1335 x 2600 x 2247 2155 x 1335 x 2600 x 2247
Dimensions Weight
83810060
83810050 Boiler Code DUAL 150 F REX Model F standardREX DUAL 170 F REX DUAL 190 F
2.409
2.409
83811030
2.833 mm
REX DUAL 200REX DUAL 80 83812070 83807030 DUAL 200 F 80 F 83812270 REX REX DUAL 83807230 REX DUAL 240REX DUAL 100 83808030 DUAL 240 F 100 F83812280 83812080 REX REX DUAL 83808230 REX DUAL 260REX DUAL 124 83809030 DUAL 260 F 124 F83812290 83812090 REX REX DUAL 83809230
REX DUAL 150 Maximum working pressure: 5 bar REX REX REX REX REX DUAL 170 DUAL 190 DUAL 200 DUAL 240 DUAL 260
REX DUAL lpg, F Fuel: natural gas,150light oil83810250 REX DUAL 170 F REX DUAL 190 F REX DUAL 200 F REX DUAL 240 F REX DUAL 260 F 83810260 83811230 83812270 83812280 83812290
280 225 24001000 270-320 280 270-320 225 26001240 270-320 280 270-320 225 1500 return 270-320 280 Minimal water temperature: 55C 1700 270-320 280 1900 270-320 280 2040 270-320 280 2400 270-320 280 2600 270-320 280
2400 720 2400 1080 2400 1290 1710 1710 1900 2400 2400 2400
2405 x 1901 x 1872 3.686 1690 x 1015 x 1485 x 2900 x 24771.167 250 2405 x 2341 x 1946 3.686 1880 x 1205 x 1485 x 2900 x 24771.705 300 2405 x 2341 x 2235 3.686 1900 x 1205 x 1485 x 2900 x 24771.925 300 2155 x 1335higher pressure, please contact our Sales Dept. 2.409 350 For x 2600 x 2247 2155 x 1335 x 2600 x 2247 2.409 350 2155 x 1335 x 2600 x 2497 2.833 350 2405 x 1485 x 2900 x 2477 3.686 400 2405 x 1485 x 2900 x 2477 3.686 400 2405 x 1485 x 2900 x 2477 3.686 400
Maximum working pressure: 5 bar Fuel: natural gas, lpg, light oil For higher pressure, please contact our Sales Dept.
175
H1
Standard equipment Outer casing with high density insulation Turbolators outer casing with high density insulation Cleaning toolturbolators Control panel complete with: Cleaning tool - 2 boiler control/high limit thermostats for Control panel complete with: the two high/low burners 2 boiler control/high limit thermostats for the - 2 safety limit thermostats two high/low burners - 2 burner on/off switches 2 safety - 2 pump thermostats limit thermostats - 2 boiler thermometers on/off switches 2 burner - 1 pump on/off switch 2 pump thermostats - 2 hours run meters 2 boiler thermometers Pipe-work manifold and headers
Standard equipment
1 pump on/off switch 2 hours run meters pipe-work manifold and headers
For details see
Optional
Code
Optional Digital sequencer control panel Digital sequencer control panel Outside probe Outside sensor
31020012 17090038
ICI CALDAIE IS AT YOUR DISPOSAL FOR SUPPLYING BURNERS OF THE MAIN INTERNATIONAL BRANDS
27
Commercial Range
REX DUAL / DUAL F boilers consists of two equal capacity stacked modules, connected with flow and return headers housed in the back of the boiler, providing: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners global insulation coating for two modules to reduce the external surface area and radiation loss.
Model standard REX DUAL 14 REX DUAL 16 REX DUAL 18 REX DUAL 20 REX DUAL 24 REX DUAL 30 REX DUAL 40 REX DUAL 50 REX DUAL 60 REX DUAL 70 REX DUAL 80 REX DUAL 100 REX DUAL 124 REX DUAL 150 REX DUAL 170
Boiler Code standard 83801030 83801040 83802040 83802050 83802060 83803030 83803040 83804030 83805030 83806030 83807040 83808040 83809040 83810070 83810080
Model F REX DUAL 14 F REX DUAL 16 F REX DUAL 18 F REX DUAL 20 F REX DUAL 24 F REX DUAL 30 F REX DUAL 40 F REX DUAL 50 F REX DUAL 60 F REX DUAL 70 F REX DUAL 80 F REX DUAL 100 F REX DUAL 124 F REX DUAL 150 F REX DUAL 170 F
Boiler Code F 83801230 83801240 83802240 83802250 83802260 83803230 83803240 83804230 83805230 83806230 83807240 83808240 83809240 83810270 83810280
Output
kW
Burner hole
mm
Water volume
l
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
140 160 180 200 240 300 400 500 600 700 800 1000 1240 1500 1700
200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 230-280 270-320 270-320 270-320 270-320
130 130 130 130 130 160 160 160 180 180 225 225 225 280 280
210 210 246 246 246 344 344 440 600 712 720 1080 1290 1710 1710
1693 x 930 x 1365 x 996 1693 x 930 x 1365 x 996 1693 x 930 x 1490 x 1121 1693 x 930 x 1490 x 1121 1693 x 930 x 1490 x 1121 1793 x 980 x 1798 x 1400 1793 x 980 x 1798 x 1400 1793 x 980 x 2048 x 1650 1993 x 1080 x 2299 x 1650 1993 x 1080 x 2299 x 1900 2244 x 1122 x 2440 x 1795 2624 x 1342 x 2490 x 1847 2640 x 1342 x 2792 x 2113 2935 x 1472 x 2756 x 2087 2935 x 1472 x 2756 x 2087
442 442 536 536 536 776 776 882 969 1.114 1.167 1.705 1.925 2.409 2.409
200 200 200 200 200 250 250 250 250 250 250 300 300 350 350
Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters pipe-work manifold and headers
Commercial Range
DUAL BT
DUAL BT boilers consists of two equal capacity adjacent modules, connected with flow and return headers, having the advantages to divide the load into two modules and to work at low temperature. high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners environmentally friendly performance with low NOx combustion level high seasonal efficiency when matched with a weather-compensated flow temperature control
Model standard DUAL BT 20 DUAL BT 24 DUAL BT 30 DUAL BT 40 DUAL BT 50 DUAL BT 58 DUAL BT 70 DUAL BT 80 DUAL BT 92 DUAL BT 120
Boiler Code 83080182 83080202 83080262 83080322 83080402 83080502 83080602 83080702 83080802 83081002
Output
kW
Burner hole
mm
Water volume
l
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
200 240 300 400 500 580 700 800 920 1200
200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250
Minimal return water temperature: 55C
160 160 160 170 170 225 225 225 225 225
592 592 592 824 824 1010 1476 1476 1726 1726
1780 x 1441 x 1734 1780 x 1441 x 1734 1780 x 1441 x 1734 1925 x 1521 x 1894 1925 x 1521 x 1894 2150 x 1611 x 194 2280 x 1761 x 2226 2280 x 1761 x 2226 2455 x 1901 x 2226 2455 x 1901 x 2226
1310 1310 1310 1580 1580 1800 2320 2320 2900 2900
Fuel: natural gas, lpg, light oil
200 200 200 250 250 250 250 250 250 250
Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters pipe-work manifold and headers
Commercial Range
GREENOx.e
The series GREENOx.e boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners (yellow flame) or low-NOx burners (blue flame): environmentally friendly performance with low NOx combustion level high efficiency rated at 3 star according to the 92/42/CEE high water volume anti scale and anti condensate design reversible double door opening casing made of easy-to-mount painted steel panels
Model GREENOx.e 12 GREENOx.e 15 GREENOx.e 20 GREENOx.e 25 GREENOx.e 30 GREENOx.e 35 GREENOx.e 40 GREENOx.e 47 GREENOx.e 60 GREENOx.e 70
Boiler Code 83080100 83080130 83080160 83080200 83080250 83080300 83080350 83080400 83080500 83080600
Output
kW
Input
kW
Efficiency
100% 30%
Pressure Drop
mm
Burner hole
l
Water volume 296 296 296 412 412 505 505 738 863 863
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
120 150 200 250 300 350 400 470 600 700
126 157 210 262 315 367 420 493 630 734
95,24 95,54 95,24 95,42 95,24 95,37 95,24 95,33 95,24 95,37
95,70 96,05 95,57 95,95 95,73 95,90 95,76 95,80 95,77 95,85
1,4 2,5 2,6 2,5 3,9 3,9 4,7 4,6 4,0 5,6
200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250
160 160 160 170 170 225 225 225 225 225
1400 x 715 x 1735 1400 x 715 x 1735 1400 x 715 x 1735 1520 x 755 x 1895 1520 x 755 x 1895 1675 x 800 x 1948 1675 x 800 x 1948 1805 x 875 x 2227 1925 x 945 x 2228 1925 x 945 x 2228
615 615 615 735 735 850 850 1110 1390 1390
200 200 200 250 250 250 250 250 250 250
GREENOX
175
Standard equipment
C
outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Commercial Range
Catalogue 2009
Commercial Range
EFFICIENCY EFFICIENCY
GREENOx.e REX
THREE PASS REVERSE FLAME
The series GREENOx.e boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners The REX boiler or low-NOx burners (blue flame): horizontal retube (yellow flame) is a three pass reverse ame boiler suitable for use on liquid and gaseous fuels. level environmentally friendly performance with low NOx combustion The boiler is robust, giving according to the 92/42/CEE high efficiency rated at 3 star long life, high efciency and easy maintenance,volume are guaranteed by: high water which anti scale and plate without T-butt weld to the furnace anged front anti condensate design dished furnace back opening reversible double door and rear plate high water volume circular stucco aluminium casing which are fitted at the lagged and clad with antifactory and anti condensate design scale
reversible door opening lagged and clad with circular stucco aluminium casing which are tted at the factory
Model GREENOx.e 80 Model GREENOx.e 90 GREENOx.e 100 GREENOx.e 120 REX 140 140 GREENOx.e GREENOx.e REX 160 170 GREENOx.e 200 REX 180 230 GREENOx.e GREENOx.e REX 200 260 Boiler Code 83090804 Boiler Code 83090900 83091004 83091204 83813010 83091400 83091700 83813020 83092000 83814010 83092300 83092600 83815010 Output
kW
Input
kW 100%
Efficiency
30%
Pressure Drop
mm
Burner hole
l
Water volume
Dimensions
Weight
kg
C
mm
800 Output 900 1000 kW 1200 1400 1400 1700 1600 2000 1800 2300 2600 2000
839 Input 944 1050 kW 1259 14691517 17841733 2099 24151950 28402167
95,35 95,88 Efficiency 95,34 95,92 95,24100% 95,76 30% 95,31 95,83 90,36 95,3092,29 95,84 95,2992,33 95,79 90,41 95,28 95,79 90,50 95,2492,31 95,77 95,2092,29 95,80 90,30
REX 240 REX 300 REX 350 REX 400 REX 450 REX 500 REX 600
7,0 6,0 Minimal return water temperature: 55C 90,60 7,5 450-500 90,55 90,20 91,80 91,90 91,90 91,90 8,0 9,0 9,0 10,0 10,0 12,0 450-500 450-500 450-500 500-550 500-550 530-580
6,0 6,5
300-350 tube 300-350 length 360-410mm 360-410 350-400 360-410 360-410 350-400 360-410 450-500 360-410 360-410 450-500
Burner blast
Burner hole mm
320 320
320 360 For higher pressure, please contact our Sales Dept. 360 2300 1876 x 1600 x 3480 400 400 400 400 450 450 3150 3650 4450 4900 6200 6980 2146 x 1870 x 3480 2146 x 1870 x 3935 2326 x 1980 x 4310 2326 x 1980 x 4660 2529 x 2180 x 4729 2529 x 2180 x 5230
1775 x 1380 x 2535Dimensions 1970 volume x 1380 x 2535 1775 1970 2760 l 1825 x 1490 x 2589 L x P in mm) (H x 1825 x 1490 x 2589 2760 1500 x 1490 x 2899x 147029952886 1746 x 1825 1965 1500 x 1640 x 2941x 147037002886 1746 x 1965 x 1640 x 3441 4330 1650 x 1640 x 3441x 147043303096 1746 x 1965 1965 2000 x 1640 x 3941x 160050503220 1876 x
Water
(H x L x P in mm)
350 Weight 350 400 kg 400 2600 400 400 2600 400 2750 400 400 3650
C mm
400 400 400 500 500 550 550 600 600 650 650
Maximum working pressure : 5 bar from REX 140 to 350 6 bar from REX 175 175 600 400 to For higher pressure, please contact our Sales Dept.
Minimal return water temperature: 55C Standard Equipment (REX 140-350) Standard equipment outer casing with high density insulation outer casing with high density insulation turbolators turbolators cleaning tool cleaning tool control panel complete with: with: control panel complete - 1 main switch 1 main switch C - 2 boiler control thermostats 2 boiler control thermostats 1 safety limit thermostat - manual reset - 1 safety limit thermostat - manual reset 1 pump thermostat - 1 pump thermostat 1 burner on/off switch - 1 burner on/off switch 1 pump on/off switch - 1 pump on/off switch 1 boiler thermometer - 1 boiler thermometer Standard Equipment (REX 400-600) outer casing with high density insulation turbolators cleaning tool boiler thermometer boiler manometer 1st safety limit thermostat - manual reset 2nd safetyFor details see limit thermostat - manual reset boiler control thermostat Page 31 control panel IP55 1~ 230V 50 Hz
Page 31 Page 31 Page 33
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Optional
Code
Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Commercial Range
GREENOx BT
The series GREENOx. BT boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners (yellow flame) or low-NOx burners (blue flame). The GREENOx BT boiler is also fitted with double skin exhaust gas tubes which allow return water temperatures down to 35C without condensing the flue gases. environmentally friendly performance with low NOx combustion level high seasonal efficiency when matched with a weather-compensated flow temperature control high water volume anti scale and anti condensate design reversible double door opening casing made of easy-to-mount painted steel panels
Model GREENOx BT 10 GREENOx BT 12 GREENOx BT 15 GREENOx BT 20 GREENOx BT 25 GREENOx BT 30 GREENOx BT 35 GREENOx BT 40 GREENOx BT 47 GREENOx BT 60
Boiler Code 83080091 83080101 83080131 83080161 83080201 83080251 83080301 83080351 83080401 83080501
Output
kW
Input
kW
Efficiency
100% 30%
Pressure Drop
mm
Burner hole
l
Water volume 296 296 296 412 412 505 738 738 863 863
Dimensions
(H x L x P in mm)
Weight
kg
C
mm
100 120 150 200 250 300 350 400 470 600
107 129 162 214 269 324 376 432 506 649
93,46 93,02 92,59 93,46 92,94 92,59 93,09 92,59 92,89 92,45
93,45 92,50 92,34 93,17 92,53 92,35 92,75 92,41 92,70 92,22
1,4 2,2 2,2 2,0 2,8 3,5 3,6 4,5 4,0 5,0
200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250 200-250
160 160 160 170 170 225 225 225 225 225
1400 x 715 x 1735 1400 x 715 x 1735 1400 x 715 x 1735 1520 x 755 x 1895 1520 x 755 x 1895 1675 x 800 x 1948 1805 x 875 x 2227 1805 x 875 x 2227 1925 x 945 x 2228 1925 x 945 x 2228
655 655 655 790 790 900 1160 1160 1450 1450
200 200 200 250 250 250 250 250 250 250
SAFETY VALVES
CONNECTIONS
CONTROL
PANEL
FLOW
INSTRUMENTS
CONNECTIONS
RETURN
Standard equipment
outer casing with high density insulation turbolators cleaning tool control panel complete with: 1 main switch 2 boiler control thermostats 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
UPPER SHELL
STAINLESS STEEL
TURBOLATORS
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Commercial Range
Catalogue 2009
Commercial Range
EFFICIENCY EFFICIENCY
GREENOx BT REX
THREE PASS REVERSE FLAME
The series GREENOx. BT boilers are 3 pass design. They offer excellent results in terms of efficiency and low emissions, using traditional burners The REX boiler or low-NOx burners (blue flame). The GREENOx BTretube (yellow flame) is a three pass reverse ame horizontal boiler boiler suitable for use on liquid and gaseous fuels. return is also fitted with double skin exhaust gas tubes which allow The boiler is robust,down to 35C withouthigh efciency and easy water temperatures giving long life, condensing the flue gases. maintenance, which are guaranteed low NOx combustion level environmentally friendly performance with by: high seasonal plate without T-butt weld to the furnaceflow anged front efficiency when matched with a weather-compensated dished furnace back and rear plate temperature control high water volume high water volume antianti scale and anti condensate designdesign scale and anti condensate reversible double door opening reversible door opening lagged and clad with circular aluminium casing which are lagged and cladwith circular stuccostucco aluminium casing which are fitted at the factory tted at the factory
Model
Boiler Code
Output kW
Input kW
Pressure Drop
Pressure Drop 6,0
mm
Burner hole
Burner hole 320 280 320 280 320 320 320 360 320 360 360 360 400
l
Water volume
Water volume 1200 1365 1365 1570 1880 2340 2340
Dimensions (H x L x P in mm)
Weight
Weight kg
C mm
Model
Boiler Code
Output
Input
Efficiency
mbar
mm
mm
REX 300 BT 200 83817010 GREENOx 83082003 REX 350 Maximum working pressure: 5 bar 83818010 REX 400 83819010 REX 450 83820010 REX 500 REX 600 83821010 83822010
900 1800 1000 2000 1200 1400 2400 1700 3000 2000
978 1950 1087 2167 1304 1522 2600 1848 3250 2174
450-500 360-410 90,20 Minimal return water temperature: 55C 9,0 450-500 91,80 9,0 450-500 91,90 10,0 500-550 91,90 91,90 10,0 12,0 500-550 530-580
6,5 2,7 2,7 7,0 3,5 6,0 5,1 5,4 7,5 8,0 8,0 8,5
350-400 300-350
360-410 450-500 360-410 450-500 360-410 360-410 450-500 360-410
mm
1500 1746 x 1470 x 2886 (H x L x P in mm) kg 1500 x 1380 x 2570x 1470 x 2886 1746 1775 2220
1825 3040 1650 x 1490 x 2624x 1470 x 3096 1746 1825 x 1490 x 2624 3040 2000 x 1490 x 2934x 1600 x 3220 1876 1825 3360 1965 4120 2300 x 1640 x 2976x 1600 x 3480 1876 1965 x 1640 x 3476 4825
Dimensions
2600 mm 3502600
4002750 400 4003650 4003900 400 4005200
400 400 400 500 500 550 550 600 600 650 650
3150 x 1640 x 3476x 1870 x 3480 2146 1965 4825 400 For higher pressure, please contact our Sales Dept. 3650 2146 x 1870 x 3935 400 4450 2326 x 1980 x 4310 400 4900 2326 x 1980 x 4660 450 450 6200 6980 2529 x 2180 x 4729 2529 x 2180 x 5230
Maximum working pressure : 5 bar from REX 140 to 350 6 bar from REX 175 175 600 400 to For higher pressure, please contact our Sales Dept.
Minimal return water temperature: 55C Standard Equipment (REX 140-350) Standard equipment outer casing with high density insulation outer casing with high density insulation turbolators turbolators cleaning tool cleaning tool control panel complete with: with: control panel complete - 1 main switch 1 main switch C - 2 boiler control thermostats 2 boiler control thermostats 1 safety limit thermostat - manual reset - 1 safety limit thermostat - manual reset 1 pump thermostat - 1 pump thermostat 1 burner on/off switch - 1 burner on/off switch 1 pump on/off switch - 1 pump on/off switch 1 boiler thermometer - 1 boiler thermometer Standard Equipment (REX 400-600) outer casing with high density insulation turbolators cleaning tool boiler thermometer boiler manometer 1st safety limit thermostat - manual reset 2nd safetyFor details see limit thermostat - manual reset boiler control thermostat Page 31 control panel IP55 1~ 230V 50 Hz
Page 31 Page 31 Page 33
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Optional
Code
Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit
Commercial Range
Metering Station
NEREIX
METERING STATION
An appliance to connect individual heating circuits / domestic hot water circuits to a centralised plant, whereby the end users can individually manage their own consumption of thermal power, whilst gaining the advantage of energy conservation and reliability achieved by the use of a central plant. It allows for: individual choice of temperature centralised boiler check up choice of ON/OFF timing high efficiency pay only the energy used large d.h.w production no gas piping in the house no chimneys in the house
Commercial Range
MASTER UNIT
control of 250 modules port RS232 to connect with local PC modem to transfer data to a remote control serial port RS485 for data exchange with unity slave of modules digital inputs output relays used to command and control central heating
SOFTWARE
MS-Windows based with a database to manage different systems It allows for: Main duties: of temperature - Individual choice - Centralized boiler check up - Choice of ON/OFF timing - High efficiency Pay only the energy used record of every calls. production data base for storage - Large d.h.w - display of in the house No gas pipingfollowing information: - No chimneys in the house consumptions of domestic hot and cold water. annual or Seasonal Consumption metering in units of 1/1000 HEATING AND DOMESTIC HOT WATER PACKAGE internal parameters: SOFTWARE MASTER UNIT flow 250 Return Control of andmodules Temperature.MS-Windows based with a database to manage different systems Port RS232 to connect with local PC instantaneous Flow. Main duties: Modem to transfer data to a remote - Data istantaneous Duty, Water Volume. base for storage record of every calls. control - Display of following information: Serial port RS485 for data exchange clock slave of modules Consumptions of domestic hot and cold water. with unity
Digital inputs Output relays used to command and control central heating To amplify the signals when the length of the BUS exceeds 400 meters Annual or Seasonal Consumption Metering in units of 1/1000 - Internal parameters: Flow and Return Temperature. Instantaneous Flow. Istantaneous Duty, Water Volume. Clock.
An appliance to connect individual heating circuits / domestic hot water circuits to a centralised plant, whereby the end users can individually manage their own consumption of thermal power, whilst gaining the advantage of energy conservation and reliability achieved by the use of a central plant.
METERING STATION
thermostat function
FOR FURTHER INFORMATION, PLEASE CONTACT US FOR FURTHER LITERATURE BUS SIGNAL AMPLIFIER
KRONOS CHRONOTHERMOSTAT
Easy temperature setting thermostatic timer function with weekly program set by the user Easy programming owing to graphic display DWH temperature setting (for Radiax Combi) consumption display diagram of room temperature trend in the last 24 hours diagram of heat consumption trend in the last 12 months optional extras: Humidity measuring Remote control via mobile phone
34
METERING STATION
KRONOS CHRONOTHERMOSTAT
Thermostat function Easy temperature setting Thermostatic timer function with weekly program set by the user Easy programming owing to graphic display DWH temperature setting (for Radiax Combi) Consumption display Diagram of room temperature trend in the last 24 hours Diagram of heat consumption trend in the last 12 months Optional extras: - Humidity measuring - Remote control via mobile phone
10
Commercial Range
Metering Station
Standard equipment: polyurethane foam lagging painted steel casing protective magnesium anode
Calorifiers
Anticorrosive treatment: Inorganic vitreous-enamel coating suitable for potable water according to COIL CALORIFIER HORIZONTAL DIN 4753.33 Fixed coil horizontal heater for rapid production and storage of Domestic Hot Water. Working pressure: 6 bar
BL
Standard equipment:
polyurethane foam lagging painted steel casing protective magnesium anode
DHW production Code Exchange power kW (1) Heating time min.(2) Continous l/h (1) First 10 min. l (1)
Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN Weight 4753.33
L H P Dimensions
mm
Kg
29,3 36 42,7
12 13 14
rature 80 - 70 C, secondary temperature 10 45Exchange C, storage temperature 60 C DHW production Heating time Model Code power o heat the calorifier water from 10 to 45 C. Continous First 10 min.
kW (1) min. (2) i/h (1) l (1)
Weight
Kg
29,3 36 42,7
12 13 14
(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C (2) Time needed to heat the calorifier water from 10 to 45o C.
Key
E1 U1 A B AN R T TS
L P
nlet outlet
Primary inlet Primary outlet Sanitary water inlet Sanitary water outlet Anode Recirculation Thermometer connection 1/2 Thermostat connection 1/2
35
Calorifiers
Commercial Range
11
Calorifiers
BV
Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging N 2 protective magnesium anodes inspection flange (only for models 8001000) sensor housing not fitted
COIL CALORIFIER
Fixed coil vertical heater for rapid production and storage of Domestic Hot Water
Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN 4753.33 Working pressure: 10 bar up to 500 litre, 6 bar from 800 litre
DHW production Continous
i/h (1)
Model
Code
Exchange power
kW (1)
Heating time
min. (2)
Dimensions L
mm
First 10 min.
l (1)
H
mm
Weight
Kg
27 30 44 55 63 95 130
15 17 18 19 20 20 19
(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C
BVS
Standard equipment:
Fixed double coil vertical heater for rapid production and storage of Domestic Hot Water.
30 mm thick polyurethane insulation external flexible polyurethane lagging N 2 protective magnesium anodes inspection flange (only for models 8001000). sensor housing not fitted
Anticorrosive treatment:
Inorganic vitreous-enamel coating suitable for potable water according to DIN 4753.33 Working pressure: 6 bar
Dimensions Diameter
mm
Heating time
min. (2)
Heating Time
min. (3)
Height
mm
Weight
kg
37 57 71 95
21 23 30 28
22 37 44 44
19 19 25 32
(1) Primary temperature 80 - 70 C, secondary temperature 10 - 45 C, storage temperature 60 C (2) Time needed to heat the calorifier water from 10 to 60 C (3) Time needed to heat the upper calorifier water (40% of the total) from 10 to 60 C
12
Commercial Range
Calorifiers
Calorifiers
BVX
Fixed coil vertical heater for rapid production and storage of Domestic Hot Water. Rigid polyurethane foam lagging and PVC coating
Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging inspection flange sensor housing not fitted Material: stainless steel AISI 316L Working pressure: 6 bar
Model
Code
Exchange power
kW (1)
Heating time
min. (2)
Dimensions Diameter
mm
First 10 min.
l (1)
Height
mm
Weight
kg
BVX 200 BVX 300 BVX 400 BVX 500 BVX 600 BVX 800 BVX 1000
49 55 55 83 83 96 131
15 17 19 18 21 20 19
(1) Primary temperature 80 - 70o C, secondary temperature 10 - 45o C, storage temperature 60o C
BVXS
Fixed double coil vertical heater for rapid production and storage of Domestic Hot Water. Rigid polyurethane foam lagging and PVC coating.
Standard equipment:
30 mm thick polyurethane insulation external flexible polyurethane lagging inspection flange sensor housing not fitted
Dimensions Diameter
mm
Heating time
min. (2)
Heating Time
min. (2)
Height
mm
Weight
kg
BVXS 200 BVXS 300 BVXS 400 BVXS 500 BVXS 600 BVXS 800 BVXS 1000
49 55 55 83 83 96 131
15 17 19 18 21 20 19
19 19 22 45 45 49 49
18 20 22 20 23 24 31
(3) Time needed to heat the upper calorifier water (40% of the total) from 10 to 60 C
Calorifiers
Commercial Range
13
Customisable Calorifiers
AT
For storage od DHW and suitable for the fitting of a removable u-tube heat exchanger available from 2.000 up to 10.000 lts. An horizontal version is available upon request. Material: stainless steel AISI 316L or AISI 304 Working pressure: 6, 8 or 10 bar
Diameter
mm
Height
mm
Inlet
in
Outlet
in
Recirculation
in
Blow down
in
2 2 2 2 1/2 2 1/2 3 3
2 2 2 2 1/2 2 1/2 3 3
Model 04 05 06 07 08 09 10
Heating Surface
m2
Duty (1)
kW
pipes thickness
mm
working pressure
bar
Diameter
mm
Length
mm
4 5 6 7 8 9 10
18 18 18 18 18 18 18
1 1 1 1 1 1 1
6 6 6 6 6 6 6
(1) Calculated considering: production of domestic hot water, primary temperatures 80-70C and storage temperature 60C.
14
Commercial Range
Customisable Calorifiers
Customisable Calorifiers
Insulation
Rigid Insulation
70 mm thickness hard polyurethane slabs clad with a 0,8 mm thickness aluminium sheet supplied fitted available for tanks up to 5000 litres
Soft Insulation
50 mm thickness soft polyurethane slabs SKAY type cladding
Compulsory for AISI 304 tanks Advised for AISI 316 L tanks
INOX flanges
Available on request both AISI 304 and AISI 316L flanged connections from DN15 up to DN 200. Flanges PN6, PN 10 or PN16 UNI 2276/78
Electrical resistances
Electrical resistances are available on request. Material: stainless steel AISI 316L Power: from 2000W up to 40 kW Voltage: 220 or 380 V Connections: screwed or flanged
Customisable Calorifiers
Commercial Range
15
WOOD F
WOOD F is a hand fired boiler with inverse combustion chamber. The combustion system of WOOD F boiler works with an induced air fan. This technology allows to get the highest levels of efficiency from solid fuel. The set temperature is reached gradually by regulation of the air fan. combustion chamber with 8 mm wall thickness to resist corrosion seamless tubes exchanger induced draught combustion for high efficiency and reduction of unburned residues long working autonomy, 2-3 loads a day large heating surface for low flue gas temperature
Legend
A R S AS P1 P2 VA VP QC BP F Heating flow Heating return Drain Exchanger fittings Loading door Cleaning door Aspirator (aspirated version) Air fan (fan version) Switch board By-pass handle Smoke box
Standard equipment
outer casing with high density insulation induced air fan ash box control panel safety exchanger cleaning tool
16
Commercial Range
SC-SCV
SC-SCV boilers are designed for functional use of wood and other biomass such as chip, sawdust, blocks, nut shells, etc. For medium/high duties, the boiler can be equipped with an automatic feed system. The boiler is available in two versions: SC version with thermostatic draught controller, and SCV with combustion air fan. large combustion chamber volume and load capacity combustion chamber with 8 mm wall thickness to resist corrosion seamless tubes exchanger large heating surface for low flue gas temperature Larger boilers available upon request .
Model SC-SCV 25 SC-SCV 40 SC-SCV 60 SC-SCV 80 SC-SCV 100 SC-SCV 150 SC-SCV 200 SC-SCV 250 SC-SCV 300 SC-SCV 400 SC-SCV 500 SC-SCV 600 SC-SCV 800 SC-SCV 1000
Heat output
kW
Heat input
kW
Pressure drop
mbar
Water volume
l
DHW production
lt/min
Dimensions
(H x L x P in mm)
c
mm
Weight
kg
29,0 46,5 69,8 93,0 116,3 174,5 232,6 290,7 348,9 465,2 581,5 697,8 930,4 1163,0
36,0 57,6 86,2 114,5 142,3 214,5 286,0 363,8 429,2 574,5 715,2 858,3 1144,4 1430,5
0,1 0,2 0,3 1,0 1,1 1,2 1,5 1,7 1,9 2,4 2,9 3,2 3,7 4,2
100 110 120 125 125 130 135 135 145 180 220 240 330 380
115 145 200 250 390 725 980 1250 1650 1800 1950 2250 3400 3950
18 18 25 25 30 30 30 30 30 30 30 30 30 30
870 x 620 x 1220 1030 x 620 x 1220 1240 x 700 x 1440 1490 x 700 x 1440 1620 x 850 x 1520 1920 x 1000 x 1860 2420 x 1000 x 1860 2720 x 1000 x 1860 2150 x 1200 x 2000 2500 x 1200 x 2000 2650 x 1300 x 2450 3000 x 1300 x 2450 3300 x 1600 x 2700 3600 x 1600 x 2900
194 194 220 220 250 250 273 273 273 300 350 350 400 400
320 360 550 650 950 1450 1800 2000 2250 3000 3600 4100 4800 5500
Working pressure: 2,5 bar for models 25-100; 2 bar for models 150-1000
Standard equipment
outer casing with high density insulation draught controller (only SC) induced air fan (only SCV) ash box (up to SC/SCV 100) control and safety thermostats thermometer safety exchanger cleaning tool
Options Preparation for automatic feeder Automatic feeder Precombuster Ciclon Multiciclon
For details see Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services Please contact OBrien Boiler Services
Commercial Range
17
SP
The Series SP are automated wood pellet fired boilers, complying to norms EN12809 and EN303-5 second. They are constructed from a body boiler in steel, with a pressure jet burner, a control system and a system of feeding to stoker. three pass design to ensure good solid fuel combustion the cleaning of the boiler is facilitated from the two fast opening and closing front doors large volume for the accumulation of ashes complete combustion assisted by the grate design ensuring no unburnt carbon in ash. pellet burner is specially designed for the application on the biomass boilers with a high performance centrifugal fan producing a horizontal flame like traditional burners the pellet fuel is fed through an auger which can be operated on / off, high / low and is complete with electronic control system the combustion air is supplied by a variable speed fan which adapts to the demand for power and requirement of combustion air to suit the supply of fuel from the stoker
Model
max
kW
Heat input
kW
Efficiency
%
Working pressure
bar
Water Volume
l
Dimensions
(H x L x P in mm)
Weight
kg
c
mm
SP 25 SP 35 SP 50 SP 65 SP 100
12,5 20 25 30 50
25 34,5 50 65 100
27 38 55 71 110
91 91 91 91 91
3 3 3 3 3
620 x 1220 x 915 620 x 1220 x 915 620 x 1220 x 1075 700 x 1500 x 1350 700 x 1500 x 1550
Standard equipment
outer casing with high density insulation Pellet Burner electronic controller stoker with servomotor stainless steel grate pellet hopper of 220 kg capacity
Options Ash box Programmer for burner ignition Kit for operation on wood chip Safety exchanger
18
Commercial Range
Note
Note
Commercial Range
19
Condensing Range
condensing range
Modular Condensing Boilers
Series: WALL
Condensing Boilers
Series: MONOLITE Series: STELT / STELT DUAL Series: GREENOx BT COND
Accessories
range range
22 26 27 31
WALL
The WALL series are hot water condensing boilers specially designed for modular use. Each module consists of a 125 or 150 kW boiler with single pass combustion chamber and condensing section underneath, both constructed from AISI 316 L anti-acid stainless steel. Combustion of each module is provided by a total premix burner. Up to 4 modules can be joined together for a maximum output of 600 kW. very low NOx and noise level high water volume boiler sequence and weather compensation function fully packaged unit complete with hydraulic & gas headers, control and safety devices gas/water outlet side is selectable (to be specified on the order) external stainless steel casing for outside installation twin water return
Model
Boiler Code
Output 70oC*
kW
50-30oC**
kW
Input
kW
Efficiency 70oC*
100%
50-30oC**
100%
50-30oC**
30% mbar
Dimensions
(H x L x P in mm)
c
mm
Weight
kg
UNASSEMBLED KIT VERSION WALL 125 WALL 150 WALL 250 WALL 300 WALL 375 WALL 450 WALL 500 WALL 600 SKID MOUNTED VERSION WALL 125 M WALL 150 M WALL 250 M WALL 300 M WALL 375 M WALL 450 M WALL 500 M WALL 600 M
Maximum working pressure: 4 bar
81029125 81029150 81029250 81029300 81029375 81029450 81029500 81029600 81029126 81029151 81029251 81029301 81029376 81029451 81029501 81029601
113 137 227 274 340 412 454 549 113 137 227 274 340 412 454 549
124 150 248 300 372 450 496 600 124 150 248 300 372 450 496 600
Fuel: natural gas or LPG
115 140 231 279 346 419 461 558 115 140 231 279 346 419 461 558
98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3
107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5 107,5
109 109 109 109 109 109 109 109 109 109 109 109 109 109 109 109
2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4 2,4 3,4
1265 x 1795 x 1975 1265 x 1795 x 1975 1265 x 1368 x 1975 1265 x 1368 x 1975 1265 x 1946 x 1975 1265 x 1946 x 1975 1265 x 2523 x 1975 1265 x 2523 x 1975 1335 x 1795 x 1975 1335 x 1795 x 1975 1335 x 1368 x 1975 1335 x 1368 x 1975 1335 x 1946 x 1975 1335 x 1946 x 1975 1335 x 2523 x 1975 1335 x 2523 x 1975
125 125 250 250 250 250 250 250 125 125 250 250 250 250 250 250
250 250 500 500 750 750 1000 1000 335 335 660 660 985 985 1300 1300
Options CASING WITH INSULATION SKID FOR UNASSEMBLED KIT VERSION WALL 250-300 SKID FOR UNASSEMBLED KIT VERSION WALL 375- 450 SKID FOR UNASSEMBLED KIT VERSION WALL 500-600 Acid condense neutralizer
22
Condensing Range
Catalogue 2009
Condensing Range
L
L
ON
WALL
20 40
I 0
OFF AUT
I 0
MAN
I 0
I 0
L
+
ON
WALL
20 40
ON
WALL
20 40
I 0
OFF AUT
I 0
OFF AUT
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
MAX
MIN
ON
I
ON 0 OFF AUT OFF AUT 0 MAN
WALL WALL
20 40 20 40
ON
ON
WALL
20 40
ON
WALL
20 40
WALL
20 40
ON
ON
I 0
OFF AUT
WALL
20 40
WALL
20 40
ON
WALL
20 40
ON
ON
I 0
OFF AUT
I 0
OFF AUT
WALL
20 40
ON
I 0
OFF AUT
WALL WALL
20 40 20 40
I 0
I 0 I 0 I 0
OFF AUT
I 0 I 0 I 0
OFF AUT
I 0
OFF AUT
ON
WALL
20 40
ON
WALL
20 40
ON
I 0
I 0
OFF AUT
ON
WALL
20 40
WALL
20 40
I 0
OFF AUT
I 0
OFF
I 0 I 0
I 0 I 0
OFF AUT
I 0
I 0
I 0
0
MAN
MIN
MAN
MAX
MAX
MIN
H
OFF AUT
I 0
MAN
I 0 I 0 I 0
MAN
I 0
I 0
I 0
MAN
I 0 I
MAN
I 0 I 0
I 0
OFF AUT
I 0 I 0 I 0
MAN
I 0
I 0
I 0
I 0
I 0
I 0
I 0
MAN
I 0
I 0
I 0
I 0
MAN
I 0
I 0
AUT
I 0
MAN
MAN
MAX MIN
MAN
MAN
MAX MIN
MAN
MAX MIN
MAX
MIN
L
ON
L
ON
WALL
20 40
ON
WALL
20 40
WALL
20 40
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
ON
WALL
20 40
ON
WALL
20 40
ON
WALL
20 40
ON
WALL
20 40
I 0
OFF
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
AUT
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
MAX MIN
MAX MIN
LL
ON
ON
WALL
20 40
ON
ON
I 0
OFF AUT
I 0
OFF AUT
WALL WALL
20 40 20 40
ON
WALL
20 40
WALL
20 40
ON
ON
I 0
OFF
I 0
OFF AUT
WALL WALL
20 40 20 40
ON
I
ON
0
OFF AUT
WALL WALL
20 40 20 40
ON
ON
I 0
OFF AUT
I 0
OFF AUT
I 0
I 0
WALL
20 40
ON
WALL
20 40
ON
I 0
I 0
OFF AUT
WALL
20 40
ON
WALL
20 40
ON
I 0
OFF AUT
I 0
OFF AUT
WALL
20 40
WALL
20 40
I 0
OFF AUT
I 0
OFF
AUT
0 I 0 I 0
MAN
AUT
0
MAN
0 I 0 I 0
AUT
0
MAN
0 I 0 I 0
OFF
OFF
OFF AUT
I 0 I 0 I 0
MAN
I 0
I 0
AUT
I 0
MAN
I 0
I 0
I 0
MAN
I I 0 0
MAN
I I 0 0
I 0
I 0
MAN
I 0
MAN
I 0
I 0
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
MAX MIN
MAN
MAN
MAN
MAX MIN
MAX MIN
MAX MIN
MAX MIN
MAX
MIN
When placing your order, be sure to specify the side of the following headers: P gas, flues, hydraulic (flow and return) and condensate drain. L L L
When placing your order, be sure to specify the side of the following headers: gas, flues, hydraulic (flow and return) and condensate drain.
ON ON
WALL
20 40
ON
WALL
20 40
WALL
20 40
ON
WALL
20 40
OFF
OFF
AUT
AUT
OFF
OFF
AUT
AUT
ON
MAN
MAN
WALL
0
20 40
ON
WALL
20 40
ON
WALL
20 40
MAN
MAN
OFF
OFF
OFF
MAX MIN
AUT
AUT
AUT
MAX
MIN
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
MAX MIN
MSX
ON
MDX
ON
WALL
20 40
ON
WALL
20 40
ON
WALL
20 40
ON
WALL
20 40
ON
WALL
20 40
WALL
20 40
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
I 0
OFF AUT
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
I 0
MAN
I 0
I 0
GSX
MAX MIN
GDX
MAX MIN
FSX SCDX
ON
FDX
ON
SCSX RBSX
WALL
20 40
WALL
20 40
I 0
OFF
I 0
OFF AUT
RBDX
AUT
I 0
MAN
I 0
I 0
MAX
MIN
RMSX
+
I 0
MAN
I 0
I 0
RMDX
Legend:
GSX Gas left GDX Gas right SCSX Condensate drain left Legend: SCDX Condensate drain right GSX = Gas left RBSX Low temperature return left GDX = Gas right SCSX = Condensate drain left SCDX = Condensate drain right RBSX = Low temperature return left RBDX MSX MDX FSX FDX Low temperature return right Flow left Flow right Flues left RBDX = Low temperature return right Flues right MSX = Flow left MDX = Flow right FSX = Flues left FDX = Flues right
47
Condensing Range
23
c
+ +
+ +
+
+ + +
+
+
+
+
+ +
+ +
Plant diagram
OUTSIDE PROBE
WALL 500/600
MAIN BOARD CONTROLLER NEXT BOILER CONTROLLERS MIXED ZONE PROBE (OPTIONAL) MAX ONE FOR EACH CONTROLLER
24
Condensing Range
WALL
CONTROL PANEL WITH RVA 63 CONTROLLER FULLY MODULATING PREMIX BURNER GAS HEADER FLOW HEADER FURNACE IN AISI 316 L STEEL
FLUES HEADER
Standard equipment
SAFETY VALVE
outer casing with high density insulation control panel with RVA 63 for each module with possibility to control: one direct or mixed heating circuit one DHW circuit cascade master controller RVA 43 (for models 300, 450 and 600) premix burner hydraulic headers (flow, return, condensate drain) gas header flue header safety accessories
Condensing Range
25
MONOLITE JB
CONDENSING BOILER
The MONOLITE JB has a very high efficiency (max. 109%) which places it at the peak of the classification according to European standards (Output Directive 92/42/EEC). The AISI 316 Ti furnace and vertical flues are capable of resisting attacks from acidic condensation. The boiler may operate with any kind of pressure jet gas burners, always ensuring the highest performance, which is provided by: recovery of the latent heat by condensation of the water vapour present in the flue gases; extremely low flue temperature, equal to that of the return water plus about 10C; reduction to a minimum of heat loss through the boiler casing, as the boiler may operate regularly alternating total off-periods without limits, below the water temperature. twin water return
Model
Boiler Code
Efficiency 70oC*
kW 100%
50-30oC**
kW
5030oC**
30%
Pressure Drop
mbar
Water vol.
l
Dimensions
(H x L x P in mm)
Weight
kg
c
mm
MONOLITE 75 JB MONOLITE 95 JB MONOLITE 125 JB MONOLITE 160 JB MONOLITE 210 JB MONOLITE 270 JB MONOLITE 350 JB MONOLITE 440 JB MONOLITE 550 JB MONOLITE 610 JB MONOLITE 670 JB
81020076 81020096 81020126 81020160 81020210 81020270 81020350 81020440 81020550 81020610 81020670
87 110 145 186 244 313 406 511 639 709 779
95 120 158 203 266 343 445 559 699 775 851
88 112 147 189 248 319 414 520 650 721 792
98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3 98,3
109 109 109 109 109 109 109 109 109 109 109
0,8 1,0 1,1 1,5 2,0 2,1 2,3 2,5 2,7 3,4 4,1
150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200 150-200
150 150 150 180 180 180 225 225 225 225 225
8 12 22 12 22 16 11 17 27 34 41
150 210 200 308 285 340 392 560 523 523 523
1825 x 936 x 990 1825 x 963 x 1330 1825 x 963 x 1330 2151 x 1060 x 1550 2151 x 1060 x 1550 2200 x 1060 x 1801 2310 x 1198 x 1817 2310 x 1198 x 2331 2310 x 1198 x 2331 2310 x 1198 x 2331 2310 x 1198 x 2331
220 280 320 520 590 680 1030 1230 1270 1270 1270
150 180 180 200 200 200 250 250 250 250 250
Standard equipment
outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
Chimney
Boiler frame
26
Condensing Range
Condensing Boiler
WITH PREMIX BURNER EFFICIENCY
MONOLITE GT
CONDENSING BOILER
The MONOLITE GT has a very high efficiency (max. 109%) which places it at the peak of the classification according to European standards (Output Directive 92/42/EEC). The AISI 316 Ti furnace and vertical flues are capable of resisting attacks from acidic condensation. The boiler is already equipped with a fully modulating premix burner, thus ensuring the highest performance, which is provided by: recovery of the latent heat by condensation of the water vapour present in the flue gases extremely low flue temperature, equal to that of the return water plus about 10C reduction to a minimum of heat loss through the boiler casing, as the boiler may operate regularly alternating total off-periods without limits, below the water temperature twin water return very low NOx and noise level
Output 70 C*
kW
o
50-30oC**
kW
Input
kW
70oC*
100%
Efficiency 50-30oC**
100%
50-30oC**
30% mbar
Dimensions
(H x L x P in mm)
c
mm
Weight
kg
52 81 110 145
57 88 120 158
Fuel: natural gas or LPG
53 82 112 147
1825 x 936 x 1267 1825 x 936 x 1267 1825 x 963 x 1607 1825 x 963 x 1607
180
Standard equipment
H
outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer
Condensing Boiler
Condensing Range
27
Condensing Boiler
EFFICIENCY
STELT
CONDENSING BOILER
STELT is a commercial hot water condensing boiler for single or modular use. Small dimensions, high water content and very high efficiency (up to 107%) are the main features of this boiler. STELT is a condensing boiler that allows the new technology of condensing to be easily utilised on a new or existing heating circuit. The furnace, the boiler shell and the horizontal flue sections are fully manufactured in titanium stainless steel AISI 316 Ti. recovery of the latent heat by condensation of the water vapour present in the flue gases extremely low flue temperature, equal to that of the return water plus about 15C twin water return
Model
Boiler Code
Output Input 70 C*
kW
o
Efficiency
o
50-30 C**
kW kW
70 C*
100%
5030oC**
30%
Pressure Drop
mbar
Water vol.
l
Dimensions
(H x L x P in mm)
Weight
kg
c
mm
STELT 75 STELT 90 STELT 120 STELT 160 STELT 220 STELT 270 STELT 320
5 7 13 22 41 22 31
1190 x 773 x 1155 1190 x 773 x 1155 1190 x 773 x 1155 1290 x 873 x 1155 1290 x 873 x 1410 1290 x 1003 x 1463 1290 x 1003 x 1463
INSTRUMENTATION FITTINGS
FLOW
CHIMNEY
STAINLESS STEEL AISI 316 TI FURNACE BOILER DOOR INSULATION TITANIUM AISI 316 TI STAINLESS STEEL FLUE SECTIONS
P
L
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer
28
Condensing Range
Condensing Boiler
BOILER DOOR
Standard equipment
outer casing with high density insulation boiler control panel complete with: 1 main switch 2 control thermostat 1 safety limit thermostat - manual reset 1 pump thermostat 1 burner on/off switch 1 pump on/off switch 1 boiler thermometer
Condensing Boiler
STACKED MODULES EFFICIENCY
STELT DUAL
CONDENSING BOILER
Owing to its slim design, the STELT DUAL boiler can be installed in most plant rooms, particularly where the access is a problem. High water content and the twin water return, allow an easy installation for every plant application. New condensing technology can be used on the traditional heating circuits as well (radiators, heating fan coils, etc.) increasing the efficiency up to 107%. With the same characteristics of the STELT boiler, the STELT DUAL boiler additionally features: high working flexibility to face variable heat demand high reliability against boiler failure (half power is always guaranteed in case one module fails) the digital sequencer (optional) mounted inside the control panel allows intelligent management of two high/low burners
Boiler Code Output Input 70 C*
kW
o
Efficiency
o
Model
50-30 C**
kW kW
70 C*
100%
5030oC**
30%
Pressure Drop
mbar
Water vol.
l
Dimensions
(H x L x P in mm)
Weight
kg
c
mm
STELT 75 STELT 90 STELT 120 STELT 160 STELT 220 STELT 270 STELT 320
5 7 13 22 41 22 31
1190 x 773 x 1155 1190 x 773 x 1155 1190 x 773 x 1155 1290 x 873 x 1155 1290 x 873 x 1410 1290 x 1003 x 1463 1290 x 1003 x 1463
Standard equipment
outer casing with high density insulation control panel complete with: 2 boiler control/high limit thermostats for the two high/low burners 2 safety limit thermostats 2 burner on/off switches 2 pump thermostats 2 boiler thermometers 1 pump on/off switch 2 hours run meters Pipe-work manifold and headers
Optional Digital sequencer control panel Outside sensor Acid condense neutralizer
Condensing Boiler
Condensing Range
29
Condensing Boiler
EFFICIENCY
GREENOx BT COND
These boilers are fitted with double skin third pass gas tubes which allow the boiler to operate with a return water temperature of 35 C. Owing to the low water temperature in the boiler and the particular shape of the flue gas passages inner surfaces, the flue gases exiting from the outlet of the boiler pass into a flue gas condenser installed downstream of the boiler, where the temperature of the gases drop below dew point. The droplets of condensate are then conveyed into the specially inclined flue ways, in order to drain. The stainless steel AISI 316 Ti horizontal gas passes are characterized by tapered projecting parts obtained from a pressed plate heat exchanger. The inner surface has a particular corrugated shape capable of transmitting both sensible heat (due to the fall in the flue gas temperature) and latent heat
Model
Boiler Code
Output 70 C*
kW
o
Efficiency Input
kW
5030oC**
kW
70 C*
100%
5030oC**
30%
Pressure Drop
mbar
Water vol.
l
Dimensions
(H x L x P in mm)
Weight
kg
c
mm
GREENOx BT 80 COND GREENOx BT 100 COND GREENOx BT 110 COND GREENOx BT 140 COND GREENOx BT 160 COND GREENOx BT 200 COND GREENOx BT 230 COND
Maximum working pressure: 5 bar
58 90 90 69 64 85 90
1930 x 1380 x 4119 2019 x 1490 x 4204 2019 x 1490 x 4204 2084 x 1490 x 4514 2224 x 1640 x 4555 2224 x 1640 x 5049 2224 x 1640 x 5049
Standard equipment
outer casing with high density insulation boiler control panel complete with: 2 control thermostat 2 safety limit thermostat - manual pump thermostat burner on/off switch pump on/off switch boiler on/off switch
Optional Control panel with digital controller RVA 43 for on/off and high/low burners Control panel with digital controller RVA 63 for modulating burners Calorifier sensor for controllers RVA Volt free kit Acid condense neutralizer
30
Condensing Range
Condensing Boiler
Accessories
Commercial / Condensing
Standard equipment:
digital controller RVA 43 2 control thermostats 1 safety limit thermostat 1 thermometer 1 low limit thermostat 1 main on/off switch 1 burner on/off switch 1 heating circuit pump on/off switch 1 calorifier pump on/off switch 1 switch automatic/manual setting 1 boiler sensor 1 outside sensor
RVA 43 Controller
RVA 63 Controller
Description RVA 43 controller control panel RVA 63 controller control panel RVA 43 controller RVA 63 controller Immersion calorifier sensor Immersion boiler sensor Immersion collector sensor Clamb-on collector sensor Outside sensor Room sensor
The correct working is guarantee with original items only
Note For any boiler with high/low burner For any boiler with modulating burner
Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63 Suitable only for controllers RVA 43 and RVA 63
Commercial / Condensing
Accessories
31
Accessories
Commercial / Condensing
QCLIM6301
PANEL WITH RVA63 BOILER 2 B2 boiler sensor B10 collector sensor immersion (code 17120078) clamb-on (code 17120077) B9 outside sensor (code 17120076) B3 calorifier sensor (code 17120078) B1 mixed circuit sensor (code 17120078) B2 B1
QCLIM6301
The digital controller control panels are inclusive of boiler sensor and outside sensor; in case of cascade control, only one outside sensor is used; collector sensor and calorifier/mixed circuit sensors must be ordered separately.
B9 = B3 =
B2
QCLIM4301
32
Accessories
Commercial / Condensing
Accessories
Commercial / Condensing
Commercial / Condensing
Accessories
33
Industrial Range
industrial i industrialndustrial
industrial range
36 39 42 48 53
Steam Generator
Flash / Series: PX
Steam Boiler
Series: BX / AX / GX
Steam Generator
Series: EVX
range range
53 58 62 66 68 69
Industrial Range
Burner control...
Fully modulating control Use of variable speed fan O2 trim ...can save up to 2% thermal energy 30% electric energy
% +12
ENERGY S
36
Industrial Range
Industrial Range
Water treatment...
Reduces amount of boiler blowdown required Avoids scaling inside the boiler which affect heat transfer rate between the water and the hot gases ...can save up to 5% thermal energy
Industrial Range
37
Notes
38
Industrial Range
Notes
Steam Generator
STEAM PRODUCTION FROM 9 TO 163 KG/H
The FLASH is an automatic electric steam generator. Its safety and longlasting features make the FLASH generator the ideal steam producer for cleaning and ironing centres which require reduced maintenance and quick response to intermittent steam demand. easy and quick installation reduced maintenance due to absence of combustion exemption from supervision being an unfired boiler quick steam production different sets of heaters available to increase flexibility
Dimensions (P x L x H) mm 550 x 440 x 980 550 x 440 x 1980 580 x 660 x 1730 580 x 660 x 1730 710 x 750 x 1568 710 x 750 x 1136 710 x 750 x 1704
Design pressure: 4,5 or 7 bar
Model FLASH 15 FLASH 15 electro FLASH 24 FLASH 26 FLASH 60 FLASH 60 combi FLASH 180
Steam production kg 9,5; 13,6; 16,3; 20,4 9,5; 13,6; 16,3; 20,4 9,5; 13,6; 16,3; 20,4; 24,5 9,5; 13,6; 16,3; 20,4; 24,5 from 27 to 81,5 from 27 to 81,5 *2 from 27 to 81,5x3
Water volume l 16 16 24 24 55 55 x 2 55 x 3
Characteristics 4 steam outlets 4 steam electrovalves 1 steam outlet condensate trap, 2 steam outlets 1 steam outlet 2 steam outlets 3 steam outlets
Standard equipment
level indicator main steam stop valve/s safety valve pressure gauge pressure switches automatic level control feed water pump non-return valve blowdown valve electric heater/s switches and alarm lamps
Optional Boiler body in AISI 304 stainless steel Special voltage Feed water tank Double independent heaters set
Steam Generator
Industrial Range
39
# E URO
Steam Generator
.E.
D. 9 7/23
/C
1370
PX
40
The PX steam boiler is an upright, externally fired cylindrical boiler consisting of a furnace with vertical downward fire passage all encircled by a water and steam casing. Thanks to its limited water content, it has a quick start-up and provides high working efficiency even in intermittent operating conditions. supplied fully packaged and ready for installation reduced base size due to the vertical design; quick start up and reduced boilerhouse supervision owing to its limited water content avoids problems of scaling which are typical in coil type generators standby feed pump as standard
Heat output
kW
Heat input
kW
Steam Production
kg/h
Working P min./max.
bar
NWL
l
Dry weight
kg
33 36 36 43
47 49 49 59
Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 1 non-return valve 1 blowdown stop valve 1 control panel 1~ 230V 50 Hz
Industrial Range
Steam Generator
Industrial Range
Model PX 100 PX 150 PX 200 PX 300
SFuel: gas or light oil
Steam Generator
Burner blast tube length
mm
Furnace resistance
mbar
Dimensions C
mm
H
mm
L
mm
P
mm
Flue gas temperature: 280C (on natural gas with 10% CO2)
FURNACE
INSULATION
LEVEL INDICATOR
ALUMINIUM COVER
BASE-FRAME
Steam Generator
Industrial Range
41
# E URO
Steam Boiler
.E.
D. 9 7
/23
/C
1370
BX
OBrien Boiler Services steam boiler model BX is specifically designed for operation at 1 bar g. only. The steam dome on top of the shell increases the steam space volume as well as the distance between the evaporating surface and the steam outlet connection, resulting in high quality dry steam in spite of the low pressure. supplied fully packaged and ready for installation quality dry steam owing to large steam space and steam drum full stainless steel casing for food or sanitary applications standby feed pump as standard
Model BX 60 BX 90 BX 200 BX 300 BX 400 BX 500 BX 600 BX 800 BX 1000 BX 1200 BX 1500 BX 1750
Boiler Code 86120064 86120094 86120204 86120304 86120404 86120504 86120604 86120804 86121004 86121204 86121504 86121754
Heat output
kW
Heat input
kW
Steam Production
kg/h
Working P min./max.
bar
NWL
l
Dry weight
kg
70 105 233 349 465 581 698 930 1163 1395 1744 2035
77 116 258 387 516 645 774 1032 1292 1550 1937 2260
100 159 354 530 708 883 1060 1415 1770 2000 2650 3000
Design pressure: 1 bar
0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9 0,2 / 0,9
146 250 515 705 815 1035 1175 1480 1695 2050 2805 3100
198 410 805 1050 1210 1540 1740 2225 2530 3020 3840 4240
470 660 1080 1400 1520 1960 2200 2600 3200 3600 4400 4900
Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 1~ 230V 50 Hz for BX 60200 3/N~ 400V 50 Hz for BX 3001750
42
Industrial Range
Steam Boiler
Industrial Range
Model Furnace resistance
mbar
Steam Boiler
Burner hole diam.
mm
Diesel oil
kg/h
C
mm
H
mm
L
mm
L1
mm
P
mm
BX 60 BX 90 BX 200 BX 300 BX 400 BX 500 BX 600 BX 800 BX 1000 BX 1200 BX 1500 BX 1750
Fuel: gas, light oil or heavy oil
0,7 1,5 3,5 3,5 5,0 4,5 6,0 5,5 7,0 7,5 6,5 7,5
240-290 280-330 280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470
130 160 180 225 225 280 280 280 280 320 360 360
7,9 11,9 26,4 39,6 52,8 66,0 79,2 105,7 132,3 158,7 198,3 231,4
6,5 9,8 21,8 32,6 43,5 54,4 65,3 87,0 108,9 130,7 163,3 190,5
6,8 10,3 22,9 34,3 45,7 57,2 68,6 91,5 114,5 137,4 171,7 200,4
180 200 250 250 250 300 300 350 350 400 450 450
1500 1680 2010 2260 2260 2280 2280 2570 2570 2720 3000 3000
1200 1220 1400 1590 1590 1750 1750 1900 1900 2000 2200 2200
750 900 1080 1240 1240 1400 1400 1550 1550 1680 1840 1840
1215 1720 2060 2092 2342 2384 2633 2633 2963 3160 3419 3719
Flue gas temperature: 220C (on natural gas with 10% CO2)
STEAM STOP VALVE LIFTING EYE PRESSURE SWITCHES PRESSURE GAUGE DRY STEAM DRUM
Optional High level alarm kit Automatic blowdown system (from BX 60 to 200) Automatic blowdown system (from BX 300 to 2000) ECXV economiser
Steam Boiler
Industrial Range
43
Industrial Range AX
Steam Boiler
D. 9 7/23
Model AX 100 AX 200 AX 300 AX 400 AX 500 AX 600 AX 800 AX 1000 AX 1200 AX 1500 AX 1750 AX 2000 AX 2500 AX 3000
Boiler Code 12 bar 15 bar 86140204 86140304 86140404 86140504 86140604 86140804 86141004 86141204 86141504 86141754 86142004 86142504 86143004 86150204 86150304 86150404 86150504 86150604 86150804 86151004 86151204 86151504 86151754 86152004 86152504 86153004
Heat Output
kW
Heat input
kW
Steam Production
kg/h
15 bar
kg
117 233 349 465 581 698 930 1163 1395 1744 2035 2326 2907 3488
129 258 388 517 646 775 1034 1292 1550 1938 2261 2584 3230 3876
170 340 510 680 850 1020 1370 1700 2040 2560 3000 3400 4270 5100
8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5
10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3
256 500 670 780 930 1070 1420 1620 1970 2600 2875 3280 4250 4765
375 730 940 1090 1380 1585 2030 2330 2860 3630 4020 4470 6220 6945
1300 1500 1800 2100 2600 3000 3600 4300 4700 6000 6500 7500 10000 11000
1500 1700 2000 2400 2900 3300 4000 4800 5200 6600 7200 8300 11000 12100
Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 3/N~ 400V 50 Hz
44
Industrial Range
Steam Boiler
/C
OBrien Boiler Services steam boiler model AX is a reverse flame three pass wet back horizontal boiler. The boiler is fully packaged for easy installation and requires only connection to power, water supply, steam and blow down lines. The construction utilises high quality material and the welds are checked by x-ray, ultrasonic and dye penetrant inspections. supplied fully packaged and ready for installation AN DIRECT PE large steam space account for good quality dry steam full stainless steel casing for food or sanitary applications 1370
IV E
# E URO
.E.
Industrial Range
Model Furnace resistance
mbar
Steam Boiler
Fuel consumption Natural gas
stNm3/h
Diesel oil
kg/h
C
mm
H
mm
L
mm
L1
mm
P
mm
AX 100 AX 200 AX 300 AX 400 AX 500 AX 600 AX 800 AX 1000 AX 1200 AX 1500 AX 1750 AX 2000 AX 2500 AX 3000
3,0 3,5 3,5 5,0 4,5 6,0 5,5 7,0 8,0 6,5 7,5 8,0 9,0 9,5
280-330 280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470 480-530 480-530 480-530
140 180 225 225 280 280 280 280 320 360 360 360 400 400
13,2 26,4 39,7 52,9 66,1 79,3 105,9 132,3 158,7 198,4 231,5 264,6 330,7 396,8
11,9 21,8 32,7 43,6 54,5 65,3 87,2 108,9 130,7 163,4 190,6 217,9 272,3 326,8
11,5 22,9 34,4 45,8 57,3 68,7 91,7 114,5 137,4 171,8 200,5 229,1 286,4 343,6
200 250 250 250 300 300 350 350 400 450 450 450 550 600
1905 1600 1780 1800 1980 2010 2160 2220 2370 2550 2550 2710 2900 3000
1200 1480 1640 1640 1800 1800 1950 1950 2100 2260 2260 2450 2600 2700
900 1130 1290 1290 1450 1450 1600 1600 1730 1890 1890 2000 2150 2250
1650 2060 2092 2342 2381 2631 2661 2961 3163 3413 3713 3785 4283 4626
Flue gas temperature: 240C (on natural gas with 10% CO2)
LEVEL INDICATORS
STRAINERS
Optional High level alarm kit Automatic blowdown system (from AX 200 to 2000) Automatic blowdown system (from AX 2500) TDS control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser
Code 90060010 86900039 86900042 17090037 38040102 No code No code No code According to model
For details see Page 54 Page 53 Page 53 Page 53 Page 53 Page 55 Page 54 Page 54 Page 50
Steam Boiler
Industrial Range
45
Steam Boiler
T
IV E
.E.
D. 9 7/23
/C
1370
GX
Medium - high pressure steam boiler GX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for industrial plants. The GX boiler is manufactured incorporating the latest technology and provides excellent performance, in order to satisfy the special requirements of reliability, endurance and control. supplied fully packaged and ready for installation large steam space and evaporation surface for good quality dry steam large heating surface without use of turbulators for a low heat release flanged tube plates for full flexibility of the vessel during the combustion process standby feed pump as standard
Model GX 1000 GX 1200 GX 1500 GX 1750 GX 2000 GX 2500 GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 GX 12000
Boiler Code 12 bar 86161000 86161200 86161500 86161750 86162000 86162500 86163000 86163500 86164000 86165000 86166000 86167000 86168000 86169000 86169900 86169912 15 bar 86171000 86171200 86171500 86171750 86172000 86172500 86173000 86173500 86174000 86175000 86176000 86177000 86178000 86179000 86179900 86179912
Heat Output
kW
Heat input
kW
Steam Production
kg/h
15 bar
kg
1163 1395 1744 2035 2326 2907 3488 4070 4651 5814 6977 8140 9302 10465 11628 13953
1292 1550 1938 2261 2584 3230 3876 4522 5168 6460 7752 9044 10336 11628 12920 15500
1700 2040 2560 3000 3410 4270 5100 6000 6820 8500 10240 12000 13600 15300 17000 20000
8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5
10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3 10 / 14,3
4565 4445 5475 5395 6615 7640 7955 9565 10280 11180 13345 15970 20050 22060 24620 29250
5940 5805 6960 6890 8435 9610 9865 11940 12630 14120 16530 20030 25700 28140 31120 37500
6500 7100 8500 9600 10500 11500 13000 14300 16000 18000 21000 24000 26500 30000 33000 38000
7300 8000 9500 10700 11800 12800 14300 16000 18000 20000 23200 26200 29000 32500 36000 42000
Higher duty up to 17441 kW (25000 kg/h) available on request Steam production actual from feed water at 80C
Standard equipment
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 second stage pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 3 non-return valves 1 blowdown stop valve 1 control panel 3/N~ 400V 50 Hz
46
Industrial Range
Steam Boiler
Industrial Range
Model Furnace resistance
mbar
Steam Boiler
Fuel consumption Natural gas
st
Diesel oil
Nm3/h
C
kg/h
H
mm
L
mm
L1
mm
P
mm
Dry weight
mm
GX 1000 GX 1200 GX 1500 GX 1750 GX 2000 GX 2500 GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 GX 12000
5,5 7,0 7,0 7,0 8,5 8,0 9,0 10,5 10,0 10,5 12,0 12,0 14,0 14,0 15,0 19,0
min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 380 min. 380 min. 430 min. 430 min. 430 min. 500 min. 500 min. 550
subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner subject to burner
type type type type type type type type type type type type type type type type
132,3 158,7 198,4 231,5 264,6 330,7 396,8 463,0 529,1 661,4 793,7 925,9 1058,2 1190,5 1322,8 1586,9
108,9 130,7 163,4 190,6 217,9 272,3 326,8 381,3 435,7 544,7 653,6 762,5 871,5 980,4 1089,3 1306,9
114,5 137,4 171,8 200,5 229,1 286,4 343,6 400,9 458,2 572,7 687,3 801,8 916,4 1030,9 1145,5 1374,2
400 400 450 450 500 550 600 600 650 650 700 700 800 900 900 1100
2280 2280 2460 2460 2460 2620 2760 2720 2920 3000 3200 3350 3500 3600 3685 3900
2450 2450 2550 2650 2650 2760 2900 2900 3000 3200 3300 3460 3620 3750 3750 4000
2000 2000 2180 2180 2180 2300 2340 2400 2500 2640 2740 2880 3040 3200 3280 3500
4100 4100 4100 4100 4600 4900 5100 5600 5700 5700 6300 6750 7250 7650 8050 8600
Flue gas temperature: 240C (on natural gas with 10% CO2)
MANHOLE STEAM STOP VALVE PRESSURE SWITCHES SAFETY LEVEL PROBES PRESSURE GAUGE 3RD PASS TUBES 2ND PASS TUBES
ECXV ECONOMISER (OPTIONAL) GAS RESERSAL CHAMBER MODULATING FEED WATER VALVE (OPTIONAL)
Optional High level alarm kit Automatic blowdown system TDS automatic control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser Ladder and handrail
Code 90060010 86900042 17090037 38040102 No code No code No code According to model No code
For details see Page 54 Page 53 Page 53 Page 53 Page 37 Page 54 Page 54 Page 50
Steam Boiler
Industrial Range
47
designed for boiler feed water storage and condensate handling available in galvanized steel when below 60 C or in AISI 316 L stainless steel when above 60 C available for all steam boilers
Standard equipment
1 level indicator 1 floating type level controller 1 drain valve
Model VRC 200 VRC 300 VRC 500 VRC 800 VRC 1000 VRC 1500 VRC 2000 VRC 2500 VRC 3000 VRC 4000 VRC 5000 AISI 316L 85520046 85520048 85520047 85520056 85520045 85520070 85520054 85520058 85520053 85520074 85520075
Product code Galvanized 85520034 85520033 85520030 85520040 85520010 85520001 85520005 85520017 85520068 85520032 85520028
Total volume l 200 300 500 800 1000 1500 2000 2500 3000 4000 5000
To suit boiler steam production kg/h 160 340 510 850 1020 1370 2040 2560 3410 4270 5100
Dimensions D mm 450 550 650 800 800 950 1100 1100 1250 1400 1600 H mm 1580 1630 1900 1995 2250 2580 2650 2900 2860 2950 3000
BDV
Standard equipment:
1 cooling water system (40-105C) via cold water injection 1 set of inlet stop and check valves 1 pressure gauge 1 drain valve
BLOWDOWN VESSEL
provides safe expansion and cooling of boiler blowdown inlets and manifolds available for bottom, TDS and level gauges blowdown meets local or national requirements
48
Industrial Range
Industrial Range
DEG
ATMOSPHERIC DEAERATOR
reduces the concentration of dissolved corrosive gases in boiler feed water higher and controlled feed water temperature available for all steam boilers up to 10 t/h
Model consumption DEG 500 DEG 1000 DEG 1500 DEG 2000 DEG 2500 DEG 3000 DEG 4000 DEG 5000 DEG 8000 DEG 10000
Product code 85500015 85500012 85500026 85500028 85500025 85500005 85500014 85500016 85500018 85500022
Total volume
l
Deaeration capacity
kg/h
Steam consumption H
kg/h mm
Dimensions L
mm
P
mm
Dry weight
kg
500 1000 1500 2000 2500 3000 4000 5000 8000 10000
510 1020 1700 2040 2560 3400 4260 5100 8500 10000
1170 1320 1320 1620 1620 1850 1980 2200 2220 2110
Water temperature 5-90C, steam pressure 12 bar
830 1030 1030 1300 1300 1480 1630 1830 1830 1860
1930 2350 3250 2540 3130 3230 3190 3030 4500 5580
140 330 415 550 650 700 1050 1250 1800 2100
Standard equipment
1 steam control unit for temperature maintaining (modulating control valve, temperature controller, sparge tube with suitably sized steam injector/s) 1 water control unit for level maintaining (solenoid valve, level control probes) 1 level indicator 1 thermometer 1 control panel 3/N~ 400V 50 Hz A B C D E F G condensate return steam supply 12/15 bar water supply to boiler drain too much full vent
Industrial Range
49
VERTICAL ECONOMISER
Gas flows contain a considerable heat potential at high temperatures. The economiser uses this potential for the preheat of the feed water, thus increasing the boiler efficiency. non-condensing economizer for gas fired boilers only boiler efficiency increase min. 4% at any rated output with consequent reduction of the fuel cost less thermal shock due to higher feed water temperature supplied fully integrated in the boiler package the economizer can run dry
Model
Duty
kW
Efficiency increase
%
Dry weight
kg
N1
in/DN
C
mm
Dimensions H
mm
L
mm
P
mm
15 21 25 30 34 47 54 62 82 92 101 142 161 179 267 315 391 435 502 564 606
6,7 6,1 5,6 5,2 4,9 5 4,7 4,4 4,7 4,5 4,3 4,9 4,6 4,4 5,7 5,4 5,6 5,3 5,4 5,4 5,2
0,1 0,2 0,3 0,4 0,5 0,3 0,4 0,5 0,2 0,3 0,4 0,4 0,5 0,7 1,9 2,8 2,3 2,9 2,8 2,5 3,0
119 131 139 146 152 149 155 160 155 158 162 152 157 160 135 141 138 143 142 142 145 269 341 438 510 40 50 50 65 650 700 800 900 700 700 700 700 642 732 822 912 1280 1480 1530 1630 232 32 550 575 708 1280 178 32 450 550 552 1030 124 32 350 400 380 910 85 1 250 400 278 710
ECXV 2-6
ECXV 8-12
ECXV 15-20
ECXV 25-35
AX/GX 3000 GX 3500 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000
Working pressure 18 bar
The boiler dimensions are subjected to the economizer fitting. Please contact our Sales Dept for further information.
SIDE VIEW N1 N1
P
FRONT VIEW
50
Industrial Range
Industrial Range
Model To suit boiler Code Inlet temperature
C
flow
l/h
Code
Inlet temperature
C
flow
l/h
AX 200 AX 300 ECXV 2-6 AX 400 AX 500 AX 600 AX 800 ECXV 8-12 AX/GX 1000 AX/GX 1200 AX/GX 1500 ECXV 15-20 AX/GX 1750 AX/GX 2000 AX/GX 2500 ECXV 25-35 AX/GX 3000 GX 3500 ECXV 40-50 ECXV 60-70 ECXV 80 ECXV 90-100 GX 4000 GX 5000 GX 6000 GX 7000 GX 8000 GX 9000 GX 10000 85500170 85500140 85500120 85500090
75 75 75 75 75 75 75 75 75 75 75 75 75 75
90 90 90 90 90 90 90 90 90 90 90 90 90 90
891 1209 1485 1728 1945 2695 3096 3555 4701 5275 5791 8141 9231 10263
0,02 0,02 0,04 0,05 0,06 0,19 0,26 0,31 0,13 0,15 0,18 0,21 0,26 0,37 85500175 85500190 85500220 85500230 85500160 85500135 85500110 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 109 107 106 107 106 105 108 107 105 114 113 113 111 112 112 111 1370 1700 2040 2560 3000 3400 4270 5100 6000 6820 8500 10240 12000 13600 15300 17000 0,15 0,21 0,29 0,03 0,07 0,06 0,07 0,09 0,13 0,27 0,3 0,44 0,57 0,58 0,18 0,19 Setting (B) not available
Setting (A) not available Setting (A) not available Setting (A) not available Setting (A) not available
ECXV fitting diagram in a closed circuit with vertical feed water tank or deaerator. Standard equipment:
1 safety valve 1 circulating pump 3 isolating valves 1 filter 2 thermostats
SETTING (A)
ECXV fitting diagram between feed water pumps and boiler with modulating level control system. Standard equipment:
1 safety valve (18 bar) 3 isolating valves 1 thermostats 1 pressostat
SETTING (B)
Accessories Flue gas bypass for light oil fuel Special design for liquid fuel Stainless steel design
Code -
Remarks Required when the burner is dual fuel fired Please specify the fuel type AISI 304 o AISI 316
Industrial Range
51
Water treatment system designed for treatment of feed water of the steam boiler, in order to prevent scale deposits and oxygen corrosion inside the boiler. The treatment consists in water softening via ion exchange resins and oxygen scavenging via dosing of chemical additives. The selection of the equipment is based on the following plant parameters: boiler steam production condensate return boiler working hours per day raw water hardness The following tables help a quick selection:
SELECTION TABLE Boiler capacity kg/h 1001020 13702040 25603000 34005100 60006820 850010240 30% C F G I J K
Working 812 h/day Hardness 30 F Condensate return 50% C E F H I J Hardness 30 50 F Condensate return 30% 50% 80% E H I J K L D F H J J K C D E F H I Hardness 30 F Condensate return 50% BB DD DD FF GG II
80% A B D E F G
30% BB DD EE GG HH JJ
80% AA AA BB DD DD FF
Sel. B= C= D= E= F= G= H= I= J= K= L=
Model (single) ADD 150 ADD 210 ADD 300 ADD 450 ADD 600 ADD 800 ADD 1050 ADD 1350 ADD 1950 ADD 3000 ADD 4300
Sel. AA = BB = CC = DD = EE = FF = GG = HH = II = JJ = -
Model (duplex) ADD 90 D ADD 150 D ADD 210 D ADD 300 D ADD 450 D ADD 600 D ADD 800 D ADD 1055 D ADD 1355 D ADD 1955 D -
Hydraulic connections in 1 1 1 1 1 1 1 1 1 2 2 2
Max flow m3/h 1,6 2,4 2,8 3,2 4,1 4,5 5 8 11,5 16 18 20
Resins per column l 15 25 35 50 75 100 130 175 225 325 500 725
Cycle per column m3F 90 150 210 300 450 600 800 1050 1350 1950 3000 4300
LEGEND
H F C S B G P raw water inlet filters softener softener discharge deareator steam boiler sample taking SG A V R D E boiler blow down dosing unit for chemicals steam condensate return brine tank boilers pump
Standard equipment
softner with single or dual system via volume control brinetank/s inlet sand filter/s dosing station for chemicals and 50 kg of oxygen scavenger
52
Industrial Range
Industrial Range
avoids carryover problems due to high TDS levels remote indication of operating conditions probe cleaning plus compensation for scaling for precise TDS control
Code 17090037
Sample cooler
Standard equipment:
1 sample cooler 1 sample inlet valve 1 cooling water inlet valve
corrosion resistant materials for long life and contamination free samples counter current flow for efficient cooling compact and maintenance free design
Code 38040102
Standard equipment:
1 blow-down valve with pneumatic actuator 1 air electro-valve 1 panel mounted timer
Description Automatic blowdown system Automatic blowdown system Automatic blowdown system Automatic blowdown system Automatic blowdown system
Remarks For PX generators For BX boilers from model 60 to 200 For BX boilers from model 300 to 2000 For AX boilers from model 200 to 2000 For AX boilers 2500 and 3000 and GX boilers
Industrial Range
53
Industrial Range
Standard equipment:
2 Low level safety conductivity probes fail safe 2 High integrity self monitoring low level controllers in the control panel
Code No code
Standard equipment:
1 high level safety conductivity probe fail safe 1 high integrity self monitoring high level controller in the control panel
Description Self monitoring high level alarm Code No code
Standard equipment:
1 high level conductivity probe 1 electronic relay in the boiler control panel
Description High level alarm kit Code 90060010
54
Industrial Range
Industrial Range
To the boiler
With this system, the water level is maintained by a PID controller regulating a pneumatic valve in the feed water line with a continuously running feed pump. The feed water flow rate is smoothly matched to the steam demand, thus avoiding cycling of the steam output which occurs with on/off control.
Standard equipment:
From feed water pump
1 capacitance probe with preamplifier 1 modulating control valve with pneumatic actuator 1 air electrovalve
Description Modulating level control system
2 isolating valves 2 bypass valves 1 level controller in the boiler control panel
Code No code
Standard equipment:
1 capacitance probe with preamplifier 1 frequency converter (inverter) integrated in one feed pump 1 PID level controller in the boiler control panel
Description Modulating level control system Code No code
Standard equipment:
boiler electric junction box boiler / control panel connection wires and plugs control panel / burner connection wires and plugs (only when the burner is part of supply)
Description Quick connection plugs kit Code No code
Industrial Range
55
56
Industrial Range
Industrial Range
Boiler main control panel certified for the management of the safety chains with self diagnosis function, comprising:
integrated PLC for setting and visualizing the statuses and alarms with self-monitoring logics board mounted operator panel with user friendly interface
Industrial Range
57
# E URO
.E.
D. 9 7
/23
/C
1370
ASX
The OBrien Boiler Services ASX Medium Temperature Hot Water Boiler is a three pass reverse flame furnace wet back boiler. The boiler is a complete package and requires only a firm level base. The construction utilises material tested according the European standards, metals are tested by ultrasonic inspection, while the welds by radiographics and dye penetrants. supplied fully packaged and ready for installation large volume furnace to suit perfect combustion of both liquid and gaseous fuels
Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz
Model ASX 200 ASX 300 ASX 400 ASX 500 ASX 600 ASX 800 ASX 1000 ASX 1200 ASX 1500 ASX 1750 ASX 2000 ASX 2500 ASX 3000
Boiler code 5 bar 86180200 86180300 86180400 86180500 86180600 86180800 86181000 86181200 86181500 86181750 86182000 86182500 86183000 12 bar 86190200 86190300 86190400 86190500 86190600 86190800 86191000 86191200 86191500 86191750 86192000 86192500 86193000
T=20C
Heat output
kW
Heat input
kW
Water volume
l
12 bar
kg
233 349 465 581 698 930 1163 1395 1744 2035 2326 2907 3488
258 388 517 646 775 1034 1292 1550 1938 2261 2584 3230 3876
13 16 17 21 20 26 24 22 30 32 39 48
130 130 130 130 130 130 130 130 130 28 130 130 130
150 150 150 150 150 150 150 150 150 130 150 150 150
Design pressure: 5 or 12 bar
735 750 865 1060 1220 1535 1765 2170 2680 150 3560 4360 5450
1400 1600 1850 2200 2700 3000 3500 4100 4550 3050 6650 7200 8200
1540 1760 2035 2420 2970 3300 3850 4510 5000 6500 7300 7920 9000
Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz
58
Industrial Range
Industrial Range
Model ASX 200 ASX 300 ASX 400 ASX 500 ASX 600 ASX 800 ASX 1000 ASX 1200 ASX 1500 ASX 1750 ASX 2000 ASX 2500 ASX 3000 Furnace resistance
mbar
Natural gas
st Nm3/h
Heavy oil
kg/h
C
mm
H
mm
Dimensions L
mm
L1
mm
P
mm
3,5 3,5 5,0 4,5 6,0 5,5 7,0 8,0 6,5 7,5 8,0 9,0 9,5
280-330 310-360 310-360 350-400 350-400 370-420 370-420 370-420 420-470 420-470 480-530 480-530 480-530
180 225 225 280 280 280 280 320 360 360 360 400 400
26,4 39,7 52,9 66,1 79,3 105,9 132,3 158,7 198,4 231,5 264,6 330,7 39,8
21,8 32,7 43,6 54,5 65,3 87,2 108,9 130,7 163,4 190,6 217,9 272,3 326,8
22,9 34,4 45,8 57,3 68,7 91,7 114,5 137,4 171,8 200,5 229,1 286,4 343,6
250 250 250 300 300 350 350 400 450 450 450 550 600
1730 1780 1780 1940 1940 2090 2090 2190 2445 2445 2455 2595 2765
1290 1380 1380 1530 1530 1660 1660 1750 1930 1930 1950 2160 2160
1080 1170 1170 1320 1320 1450 1450 1540 1720 1720 1740 1900 1950
2100 2100 2300 2300 2550 2600 2900 3100 3400 3700 3700 4250 4550
Flue gas temperature: 220C (on natural gas with 10% CO2)
CONVECTION TUBES
THERMOMETER HOUSING
RETURN
SIGHT GLASS
BASE FRAME
DRAIN
SMOKEBOX
Industrial Range
59
# E URO
Industrial Range
N D I RE
IV E
#
1370
ASGX
.E.
D. 9 7/23
/C
THREE PASS WET BACK
Water volume
l
Medium temperature hot water boiler ASGX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for industrial plants. The ASGX boiler is manufactured incorporating the latest technology and provide excellent performance, in order to satisfy the special requirements of reliability endurance and control. supplied fully packaged and ready for installation large heating surface without use of turbulators for a low heat release flanged tube plates for full flexibility of the vessel during the combustion process
Model ASGX 1200 ASGX 1500 ASGX 1750 ASGX 2000 ASGX 2500 ASGX 3000 ASGX 3500 ASGX 4000 ASGX 5000 ASGX 6000 ASGX 7000 ASGX 8000 ASGX 9000 ASGX 10000
Boiler code 86900120 86900150 86900175 86900200 86900250 86900300 86900350 86900400 86900500 86900600 86900700 86900800 86900900 86900990
Heat output
kW
Heat input
kW
Working T max.
C
Dry weight
kg
1395 1744 2035 2325 2907 3488 4070 4651 5814 6977 8140 9302 10465 11628
1533 1916 2236 2555 3195 3833 4473 5111 6389 7667 8945 10222 11500 12920
20 25 32 20 27 36 50 66 50 70 95 70 90 115
150 150 150 150 150 150 150 150 150 150 150 150 150 150
4800 5000 5200 5970 6500 7600 8890 9660 11020 12430 15700 17600 18800 19600
6500 7500 8500 9400 10500 11500 13000 15000 17000 19000 22000 25000 27500 30000
Standard equipment
2 safety valves 1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 drain valve 1 control panel 3/N~ 400V 50 Hz
60
Industrial Range
Industrial Range
Model ASGX 1200 ASGX 1500 ASGX 1750 ASGX 2000 ASGX 2500 ASGX 3000 ASGX 3500 ASGX 4000 ASGX 5000 ASGX 6000 ASGX 7000 ASGX 8000 ASGX 9000 ASGX 10000 Furnace resistance
mbar
C
mm
H
mm
L
mm
P
mm
7,0 7,0 7,0 8,5 8,0 9,0 10,5 10,0 10,5 12,0 12,0 14,0 14,0 15,0
min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 320 min. 380 min. 380 min. 430 min. 430 min. 430 min. 500 min. 500
subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type subject to burner type
156,9 196,2 229,0 261,6 327,1 392,4 457,9 523,3 654,1 785,0 915,8 1046,5 1177,4 1322,8
129,3 161,6 188,5 215,4 269,3 323,2 377,1 430,9 538,7 646,4 754,2 861,9 969,6 1089,3
135,9 169,9 198,3 226,5 283,2 339,8 396,5 453,1 566,4 679,8 793,1 906,3 1019,6 1145,5
400 450 450 500 550 600 600 650 650 700 800 800 900 900
2200 2250 2400 2400 2550 2600 2600 2720 2900 3000 3100 3300 3300 3400
1800 1900 2000 2000 2100 2100 2150 2260 2450 2490 2600 2750 2800 3000
4000 4100 4100 4500 4900 5000 5500 5600 5700 6200 6800 7000 7300 7600
Flue gas temperature: 220C (on natural gas with 10% CO2)
FLUE TUBES
MANOMETER FITTING
SMOKE BOX
HEADHOLE
Industrial Range
61
Industrial Range
TNX
TNX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process
Model TNX 3000 TNX 3500 TNX 4000 TNX 5000 TNX 6000 TNX 7000
Heat output
kW
Heat input
kW
Working T max.
C
Water volume
l
Dry weight
kg
Model TNX 3000 TNX 3500 TNX 4000 TNX 5000 TNX 6000 TNX 7000
Furnace resistance
mbar
Natural gas
st Nm3/h
C
mm
H
mm
L
mm
P
mm
Flue gas temperature: 180C (on natural gas with 10% CO2)
Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
62
Industrial Range
Industrial Range
TNX
TNX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process
Heat output
kW
Heat input
kW
Working T max.
C
Water volume
l
Dry weight
kg
95 70 90 115
T=20C
Furnace resistance
mbar
Natural gas
st Nm3/h
C
mm
H
mm
L
mm
P
mm
Flue gas temperature: 180C (on natural gas with 10% CO2)
Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
C
Industrial Range
63
Industrial Range
TNOX
TNOX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process large volume for low Nox level
Model TNOX 2500 TNOX 3000 TNOX 3500 TNOX 4000 TNOX 5000 TNOX 6000
Water side pressure drop is from
Heat output
kW
Heat input
kW
Working T max.
C
Water volume
l
Dry weight
kg
38 54 74 41 62 89
Model TNOX 2500 TNOX 3000 TNOX 3500 TNOX 4000 TNOX 5000 TNOX 6000
Furnace resistance
mbar
Natural gas
st Nm3/h
Fuel consumption Diesel oil 226,7 272,0 317,3 371,7 453,3 543,9
H
kg/h
L
mm
P
mm
C
mm
Flue gas temperature: 180C (on natural gas with 10% CO2)
Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
64
Industrial Range
Industrial Range
TNOX
TNOX is a genuine three pass wet back horizontal fire tube boiler, designed in accordance with the latest EU codes and produced especially for large heating circuits. The boiler is robust and giving long life and high efficiency. supplied fully packaged and ready for installation large water volume large heating surface flanged tube plates for full flexibility of the vessel during the combustion process large volume for low Nox level
Heat output
kW
Heat input
kW
Working T max.
C
Water volume
l
Dry weight
kg
Model
Furnace resistance
mbar
Fuel consumption
Diesel oil kg/h Heavy oil kg/h H mm L mm
Dimensions
P mm C mm
Flue gas temperature: 180C (on natural gas with 10% CO2)
Standard equipment
1 pressure gauge 1 thermometer 1 safety thermostat, manual reset 1 safety pressure switch, manual reset 1 control panel 3/N~ 400V 50 Hz
C
Industrial Range
65
OPX is a three pass, horizontal thermal oil heater with flue exit at the back of the boiler. The heater is designed with low heat losses and very high oil velocity in order to eliminate cracking: thermal oil disease during superheating. The very low thermal capacity, for a reduced use of refractory cement, allows reliability against superheating risks even, at worst, during oil circulation stopping. OPX is generously sized with low heat release criteria, manufactured incorporating the latest technology and providing excellent performance.
Model OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500
Code 87110100 87110200 87110300 87110400 87110500 87110600 87110800 87111000 87111200 87111500
Heat output
kW
Heat input
kW
Efficiency
100%
Working T max.
C
Oil volume
l
Dry weight
kg
116 233 349 465 581 698 930 1163 1395 1744
T= 40 C
135 270 405 541 676 810 1081 1351 1622 2028
84,87 86,30 86,17 85,95 85,95 86,17 86,03 86,08 86,00 86,00
1,44 1,70 1,94 1,00 1,84 1,60 1,20 1,68 1,00 1,70
300 300 300 300 300 300 300 300 300 300
Design pressure 10 bar
650 900 1200 1500 1650 1750 2200 2650 3750 3800
Model OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500
Furnace resistance
mbar
Fuel consumption
Diesel oil Heavy oil
H
mm
L
mm
L1
mm
P
mm
C
mm
0,5 1,0 1,5 2,0 4,0 3,5a 4,0 3,5 4,0 5,0
280-330 280-330 310-360 310-360 310-360 350-400 370-420 370-420 370-420 420-470
160 225 225 280 280 280 280 280 320 320
13,8 27,6 41,4 55,4 69,2 83,0 110,7 138,3 166,1 207,6
11,4 22,7 34,1 45,6 57,0 68,3 91,2 113,9 136,8 171,0
12,0 23,9 35,9 47,9 59,9 71,9 95,9 119,8 143,8 179,8
1150 1400 1600 1650 1645 1695 1725 1805 1915 2050
1330 1510 1730 1790 1765 1885 1910 1985 2180 2300
1145 1295 1495 1545 1515 1605 1635 1715 1845 1935
1540 1780 1805 2070 2315 2390 2940 3050 3500 3900
200 250 250 300 350 350 350 400 450 500
Fuel: gas, light oil or heavy oil - Flue gas temperature: 350 C (on natural gas with 10% CO2)
Standard equipment
1 oil filter 2 isolating valves 1 thermal oil pump 3 pressure gauges 1 differential pressure switch 1 safety thermostat, manual reset 1 flue gas sensor 1 drain valve 1 control panel 3/N ~ 400 V 50 Hz
66
Industrial Range
Industrial Range
OPX REC
OPX REC is a three pass, horizontal thermal oil heater with flue exit at the back of the boiler directed to a heat recuperator. The heater is designed with low heat losses and very high oil velocity in order to eliminate cracking: thermal oil disease during superheating. The very low thermal capacity, for a reduced use of refractory cement, allows reliability against superheating risks even, at worst, during oil circulation stopping. OPX REC is generously sized with low heat release criteria, manufactured incorporating the latest technology and providing excellent performance. Before being expelled to the chimney, the flue gases pass through a built-in recuperator where the flue gas temperature is further reduced by preheating the combustion air, thus achieving a global efficiency over 91%. The hot air is then carried to the industrial type burner which is always supplied with the OPX REC heater.
Model OPX 1000 REC OPX 1200 REC OPX 1500 REC OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC
Code 87111001 87111201 87111501 87112000 87112500 87113000 87114000 87115000 87116000 87118000
Heat output
kW
Heat input
kW
Effi ciency
100%
Working T max.
C
Oil volume
l
Dry weight
kg
1163 1395 1744 2326 2907 3488 4651 5814 6977 9302
1277 1533 1916 2555 3194 3833 5110 6388 7666 10222
T= 40 C
91,07 91,00 91,02 91,04 91,01 91,00 91,02 91,01 91,01 91,00
1,68 1,00 1,70 1,60 1,30 1,80 2,00 1,90 2,00 2,90
300 300 300 300 300 300 300 300 300 300
Design pressure 10 ba
460 680 700 1350 1600 1520 2300 2500 2800 3650
3500 4800 5000 6800 8600 10500 14000 17500 21000 28000
Model OPX 1000 REC OPX 1200 REC OPX 1500 REC OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC
Furnace resistance
mbar
Fuel consumption
Diesel oil Heavy oi
H
mm
L
mm
L1
mm
P
mm
C
mm
5,5 6,0 7,5 8,0 9,0 10,0 12,0 15,0 18,0 19,0
280-330 280-330 310-360 310-360 310-360 350-400 370-420 370-420 370-420 420-470
280 320 320 350 360 380 400 400 400 450
130,7 156,9 196,2 261,5 327,0 392,4 523,2 654,0 784,9 1046,5
107,6 129,2 161,6 215,4 269,3 323,1 430,9 538,6 646,4 861,9
113,2 135,9 169,9 226,5 283,2 339,8 453,1 566,4 679,7 906,3
2000 2120 2250 2700 2900 2850 3300 3800 3800 3800
2150 2300 2500 2700 2900 3000 3300 3450 3600 3750
1715 1845 1935 2250 2350 2474 2650 2950 2950 2950
3800 4300 4600 4700 5200 5600 6350 7000 7750 8000
400 450 500 550 600 600 650 700 800 850
Fuel: gas, light oil or heavy oil - Flue gas temperature: 350 C (on natural gas with 10% CO2)
Standard equipment
1 oil filter 2 isolating valves 1 thermal oil pump 3 pressure gauges 1 differential pressure switch 1 safety thermostat, manual reset 1 flue gas sensor 1 drain valve 1 control panel 3/N ~ 400 V 50 Hz
L1 L
Industrial Range
67
# E URO
PE
AN DIRECT
Steam Generator
IV E
.E.
D. 9 7/23
/C
INDIRECT STEAM GENERATOR
1370
EVX is a very large indirect steam generator. The thermal oil passes through the stainless steel coil in the closed circuit within OPX the boiler. TheEV generator provides excellent steam quality and dryness as in a traditional steam boiler. Suitable for all plant requirements.
L1 L
Model EVX 200 EVX 300 EVX 400 EVX 500 EVX 600 EVX 800 EVX 1000 EVX 1200 EVX 1500 EVX 2000 EVX 2500 EVX 3000 EVX 4000 EVX 5000 EVX 6000 EVX 8000
Code 87140212 87140312 87140412 87140512 87140612 87140812 87141012 87141212 87141512 87142012 87142512 87143012 87144012 87145012 87146012 87148012
Output
kW
Steam production
kg/h
Working P min/max
bar
Dry weight
kg
Dimensions C
mm
H
mm
L
mm
P
mm
233 349 465 581 698 930 1163 1395 1744 2326 2907 3488 4651 5814 6977 9302
340 510 680 850 1020 1370 1700 2040 2560 3400 4270 5100 6820 8500 10000 13600
8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5 8 / 11,5
500 615 960 1000 1350 1580 2070 2220 3100 3600 3390 3910 5000 6100 8300 9500
650 800 950 1300 1750 2050 2600 2950 4050 4700 4850 5500 6500 8000 10800 12300
600 850 1050 1150 1350 1550 1700 1850 2400 2550 2900 3400 3800 4500 5500 7200
1450 1500 1600 1700 1850 1850 2000 2000 2250 2250 2300 2400 2500 2650 2800 3000
1300 1350 1400 1500 1650 1650 1750 1750 1950 1950 2050 2150 2250 2350 2500 2650
900 950 1000 1100 1250 1250 1350 1350 1550 1550 1550 1650 1750 1850 2000 2150
2000 2200 2400 2700 3000 3500 3600 3800 3800 3800 4300 4500 4600 4900 5900 6300
Standard equipment:
2 level indicators 1 main steam stop valve 2 spring safety valves 1 pressure gauge 1 limit pressure switch 1 safety pressure switch, manual reset 1 automatic level control 1 low level safety probe 1 extra low level safety probe 2 feed water pumps 2 strainers 3 isolating valves 2 non-return valves 1 blowdown stop valve 1 control panel 3/N 400V 50 Hz
Optional High level alarm kit Automatic blowdown system TDS control system Sample cooler Modulating feed water system Self monitoring low level alarms Self monitoring high level alarm ECXV economiser
Code No code 86900033 17090037 38040102 No code No code No code According to model
For details see Page 54 Page 53 Page 53 Page 53 Page 55 Page 54 Page 54 Page 50
68
Industrial Range
Steam Generator
Industrial Range
PMX
full reliability against system stopping due to service pump failure supplied completely connected and wired to the thermal oil heater
Standard equipment:
1 thermal oil pump 1 isolating valves on pump inlet and outlet 1 filter 1 pressure gauge 1 drain valve
Description PMX 100 PMX 200 PMX 300 PMX 400 PMX 500 PMX 600 PMX 800 PMX 1000 PMX 1200 PMX 1500 PMX 2000 PMX 2500 PMX 3000 PMX 4000 PMX 5000 PMX 6000 PMX 8000
Code 87050100 87050200 87050300 87050400 87050500 87050600 87050800 87051000 87051200 87051500 87052000 87052500 87053000 87054000 87055000 87056000 87058000
To suit boiler OPX 100 OPX 200 OPX 300 OPX 400 OPX 500 OPX 600 OPX 800 OPX 1000 OPX 1200 OPX 1500 OPX 2000 REC OPX 2500 REC OPX 3000 REC OPX 4000 REC OPX 5000 REC OPX 6000 REC OPX 8000 REC
# E URO
PE
AN DIRECT
IV E
#
1370
ESP
.E.
pressurized by air or nitrogen supplied fully packaged and ready for installation
Standard equipment:
1 pressure gauge 1 safety pressure switch 1 level indicator 2 nitrogen/air solenoid valves 1 safety valve 1 nitrogen/air check valve 1 level controller 1 nitrogen/air manifold 1 pressure switch
Description ESP 200 ESP 400 ESP 800 ESP 1000 ESP 1500 ESP 2000 ESP 3000
* = subject to plant parameters; to be checked before order
/C
To suit boiler* OPX 100-200-300 OPX 400-500-600 OPX 800-1000 OPX 1200-1500 OPX 2000-2500 REC OPX 3000-4000 REC OPX 5000-8000 REC
Industrial Range
69
OBriens Box
house
ICI Box
OBriens Box
OBriens Box is a package plant room for small and medium heating circuits. OBriens Box is the optimal solution when it is difficult or not convenient to find the space and cover the expenses for the construction of a conventional boilerhouse. It is supplied with all the safety devices and accessories according latest European standards, ready to be piped to existing or new circuits. saving on costs of installation of pipework. saving on construction costs saving on time for installation easy maintenance simplifies projects budget costs calculations system fully tested and certified absolute safety against gas leakages as the plant room is out of any building light structure for installation on robust roofs
Model MINI BOX MEDI BOX MEDI BOX SPECIAL MAXI BOX 1 MAXI BOX 1 SPECIAL MAXI BOX 2 MAXI BOX 2 SPECIAL
Dimensions (2400 x 1600 x 2300 h) (2400 x 3149 x 2300 h) (2400 x 3149 x 2995 h) (2400 x 3950 x 2300 h) (2400 x 3950 x 2995 h) (2400 x 4700 x 2300 h) (2400 x 4700 x 2995 h)
Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler burner with accessories chimney boiler circulation pumps anti-condensate pumps (not supplied for condensing boiler house) electrical circuit pipe-work control thermostats safety thermostats thermometer pressure switches pressure gauges on-off fuel valve safety valves expansions vessel pressurisation equipment ventilation louvres fire extinguisher
72
ICI Box
Model Classe A Classe A Classe A Classe D Classe D Classe E Classe E Classe C Classe C Classe C
Output
kW
Type traditional traditional traditional double furnace double furnace low temperature low temperature condensing condensing condensing
Dimensions
(H x L x P in mm)
93 - 186 232 - 407 465 - 581 186 - 233 302 - 581 105 - 407 465 - 581 70 - 145 186 - 314 407 - 511
3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2400 x 4000 3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2000 x 4000 3000 x 2400 x 4000 3000 x 2000 x 3000 3000 x 2000 x 4000 3000 x 2400 x 4000
Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler burner with accessories chimney boiler circulation pumps anti-condensate pumps (not supplied for CLASSE C) electrical circuit pipe-work control thermostats safety thermostats thermometer pressure switches pressure gauges on-off fuel valve safety valves expansions vessel pressurisation equipment ventilation louvres fire extinguisher
73
OBrien Boiler Services Packaged Boiler House is a customized package plant room for large heating circuits or industrial plants (steam, thermal oil or MTHW). ICI Caldaie Packaged Boiler House is the optimal solution when it is difficult or not convenient to find the space and cover the expenses for the construction of a conventional boilerhouse. It is supplied with all the safety devices and accessories according latest European standards, ready to be piped to existing or new circuits. saving on costs of installation of pipework. saving on construction costs saving on time for installation easy maintenance simplifies projects budget costs calculations system fully tested and certified absolute safety against gas leakages as the plant room is out of any building robust and highly insulated boiler room completely designed according to customer specifications suitable for different locations within the boilerhouse lifetime
Modello heating boiler plant steam boiler plant thermal oil boiler plant MTHW boiler plant
Tipologia specifications to be provided for a quotation specifications to be provided for a quotation specifications to be provided for a quotation specifications to be provided for a quotation
Standard equipment:
roofing / side walls anti-fire construction door 60 minutes anti-fire construction boiler (steam, thermal oil or MTHW) burner with accessories chimney regulation and safety accessories according to boiler type and customer specification electrical circuit pipe-work ventilation louvres fire extinguisher
74
OBrien
Australia Wide
27 Technology Drive Sunshine West Victoria 3020 Australia T - +61 3 8325 1000 F - +61 3 8325 1001 E - service@obrienboilers.com W - www.obrienboilers.com.au
O,Brien OBrienBoilers
Boilers Boilers