PAD.DR.D.Y.PATIL INSTITUTE OF ENGG.

&TECH,PIMPRI PUNE-411 018

DEPARTMENT OF MECHANICAL ENGINEERING
CLASS-T.E. YEAR-2012-13

DESIGN OF SCREW JACKNAME OF STUDENTS1)JAGTAP PRASHANT RAMDAS 2)SHINDE NILAM PRAKASH

SIGNATURE

1. INTRODUCTION :

DYPIET,PIMPRI PUNE-18

DESIGN OF SCREW JACK

1.1 Power screw is a screw & nut system used to change angular or rotory motion in to linear motion & normally to transmit power. 1.2 The essential elements of power screw are a screw and a nut. 1.3 A power screw can be machine powered or manually operated. 1.4 In order to cause relative motion between two elements i.escrew and nut ,a torque is applied to one of these twoelements ,causing it to rotate and either itself or other elements in an axial direction.

2. APLLICATION : 1. Lead screw of machine tools 2. Screw jacks 3. Clamps 4. Mechanical presses 5. Tensile testing machines and vices

PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

Design of power screw QuestionA screw jack is to lift to a load of 110KN through a height of 400mm.The elastic strength of screw material in tension and compression is 420MPa .The material for nut is phosphor bronze for which the elastic limit may be taken as 190MPa in tension, and 95MPa in shear.Handle is made up of plain carbon steel having yield strength in tension is 420MPa. The bearing pressure between the nut and the screw is not to be exceed 10N/mm2.Design the screw jack assuming factor of safty is 5,coefficint of friction between nut & screw and cup & collar is 0.18 & 0.20 respectivly. The design should Include 1)Design of screw 2)Design of nut 3)Design of handle 4)Design of body ANSWER:GIVEN: - W=110KN H=400mm=Lift SCREW: Syt=Syc=420MPa, t=c= (Syt)=120MPa.
PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

84N/mm2

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DESIGN OF SCREW JACK

= NUT: Syt=190MPa,

80N/mm2

t=

38N/mm2 = =19N/mm2

Sys=95MPa,

Bearing pressure (Pb) =10N/mm2 Factor of safety (F.S) =5 SOLUTION:Design of screw Consider the load lifted by screw jack cause the compressive stress on the screw. c= dc=40.83mm 42mm d0=42+P=40+8=50mm dm=42+0.5P=46mm

BEARING PRESSURE ON THE THREAD:Pb=10= n=19.02 = 20 thread

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PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

DESIGN OF SCREW JACK

Torque required to lift the load= (Mt) nut and screw=W*tan (+)* But, =tan () 0.18=tan () =10.20 And Tan ()= =3.168 Therefore, (Mt1) nut and screw=601.23N/mm2 =

Torsional shear stress in screw ()= =26.3079N/mm2 screw=60N/mm2

Actual torsional stressed developed in screw is less than the permissible value for screw mat.

PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

max=( =66.9

) 2 ------------By max. Shear stress theory

max=66.6 permissiblefor screw=80N/mm2 Hence design is safe in combine loading Consider failure in screw thread in shear:= =10.42 screw=80N/mm2 n is safe.

DESIGN OF NUT:Shearing failure of nut:= = N/mm2

Tearing failure or failure of nut in tension:t = D1=78.65 80mm

1

Crushing failure of nut collar:PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

cr= D2=100.43mm 101mm

Failure of nut collar in shear:= t1=23.03mm 24mm let, n=

h=n*p=20*8 h=160mm

DESIGN OF SHAFT:D3=1.5d0=75mm D4=0.75do=0.75*50=37.5mm DESIGN OF HANDLE:Torque required to overcome friction between cup &collar(Mt2)=0.2*110000*(dm/2) Mt2 =621.5N-m Total torque=Mt1+Mt2=1222.73N-m
PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

=manual effort*effective length of handle 1222.73 =400*Le Le=3.05m LH=Le+0.12=3.17m Length of handle is3.17m DESIGN OF BODY:D6=2.25D2=227.25mm 230mm D7=1.5D6=345mm t2=2*t1=48mm t3=0.5do=25mm D5=1.5D2=151.5mm 152mm Height of body(Hb)=1.2*(total lift+hight of nut) =1.2*(400+160) Hb=672mm

DIMENSIONS OF SCREW JACK:dc=42mm do=50mm dm=46mm

PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

n= No. of threads=20 =10.20 =3.168 D1=80mm D2=101mm D3=75mm D4=37.5mm D5=152mm D6=230mm D7=345mm h=160mm LH=3.17m Hb=672mm t1=24mm t2=48mm t3=25mm 6.CONCLUSION : From the design of screw jack,calculated values of stresses are less than permissible stress value.
PAD. DR.D.Y.PATIL.INSTITUTE OF ENGG.&TECH,PIMPRI-PUNE

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DESIGN OF SCREW JACK

7.REFERENCES: 1. Bhandari V.B,Design of Machine Elements,Tata McGraw Hill Publication Co.Ltd. 2. Textbook of Machine Design-I,by R.B.Patil

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