0

B A
REV.

ISSUE FOR DESIGN ISSUE FOR BID ISSUE FOR BID DESCRIPTION TECHINT N:

18-08-2009 08-06-2009 27-05-2009 DATE

MHX MHX MHX BY

ISU ISU ISU CHK.

PNN PNN PNN APPD.

3411PSP100024

PROJECT: TITLE:

PER CAMISEA SECOND EXPANSION (PCSE)

PIPING CLASS E1 ASME 1500#

P&P FACILITIES DEPARTMENT
All the information contained in this document is confidential and property of Pluspetrol, and the totally or partial copy or reproduction of it is prohibited without previous authorization.
DOCUMENTUM

TECHNICAL SPECIFICATION DOCUMENT N: Revision

SCALE

REPLACE:

PCSE100ETC024

0
Page 0 of 5

Puma5 - Tearg Tools 8/18/2009 3:21:16 PM

PERU

PIPING CLASS
Camisea Second Expansion Project

PROJ: 3411 DOC: PCSE-100-ET-C-024

Size: Inc Thk: Sch. mm Temp: F

REV: 0

8/18/2009

Pres: PSI

Corr: In

Piping class

E1

Standard of design
ASME B31.3

Client Reference PLUSPETROL Service Hydrocarbons Temp.

-20.0 100.0 300.0

Branch Table E1 Corrosion Allow 0.063 Welding Spec. Press.

3,705.00 3,705.00 3,270.00

Mod

Base Material Carbon Steel Rating 1500 LB Finish RTJ Heat Treatment Control level

Applicable through Temperature Pressure Chgd Mod Size

1/2 3/4 1 1_1/2 2 3 4 6 8 10 12 14 16 18 20 24

Min -20.0 3270.0

Max 300.0 3705.0

PIPE THICKNESS Thk

S-160 S-160 S-160 S-160 S-160 S-160 S-160 S-160 S-XXS S-XXS S-160 S-140 S-140 S-160 S-140 S-140

Note 1) Dimensional standards shall be in accordance with ASME B16.5 (Flanges), ASME B16.9 (Buttweld fittings), ASME B16.11 (Forged steel fittings), and ASME B16.10 (Valves) 2) Reducing fitting thickness shall match heavier pipewall thickness 3) Socket weld ball valves must be in the open position when welded into piping to prevent damage to seating. 4) Valves are limited for seat and seal materials. For services expected to exceed 250F, valve seat and seal materials shall be checked for suitability and valve type designations modified as required prior to purchase. 5) Threaded fittings must be used only for instrument connections (pressure and temperature) in non vibrating service and must be seal welded. Instrument connections shall be screwed beyond the first block valve off of process pipping. 6) All pipe welds thicker than 3/4" shall be stress relieved in accordance with applicable welding procedure. 7) Pipe shall be saw (straight seam) with 100% of X-RAY or SMLS. 8) All flanges and flanged ends shall have smooth finish facings groove 63 AARH max. 9) Refer to standard specification PCSE-100-ET-C-001 for design and fabrication requirements and PCSE-100-ET-C-026 to 029 for general requirements for piping materials supply 10) Stud bolts threaded entire lenght with two hexagonal semi-finished heavy nuts. 11) Not in use. 12) All gaskets, seals, seats and packing materials shall not contain any asbestos related materials. 13) Minimum design temperature for soft seat -20F 14) Socketweld piping is required in this service below 2". Threaded piping is only permited where socketweld devices are not available. Where threaded piping is required (limited to 1 1/2" npt maximum), the following shall apply a) Pipe wall thickness shall be schedule XXS b) Fittings ratings shall match those specified for socket weld fittings. 15) Used for vents and drains only. 16) Pipe and fittings thicker than 1/2" may require impact test when minimum design metal temperature is below 95F (See ASME B31.3, paragraph 323.2.2). Impact tests shall be according to ASME B31.3 paragraph 323.3. 17) Coating of piping material (including, pipe, fittings, valves & stud bolts and nuts) shall be in accordance with the requirements of Standart Specification No. PCSE-100-ET-X-002; Selection and Application of Protective Coatings.

Mod

Puma5 - Tearg Tools 8/18/2009 3:21:28 PM

PERU

PIPING CLASS DETAIL

Camisea Second Expansion Project

PROJ: 3411 DOC: PCSE-100-ET-C-024

Size: Inc Thk: Sch. mm Temp: F

REV: 0

8/18/2009

Pres: PSI

Corr: In

Piping Class E1
From To (M) From To (R)
1/2 2 6 1_1/2 4 24

Object
Pipe Pipe Pipe

Standard of design
ASME B36.10 ASME B36.10 ASME B36.10

End
PE BE BE

Rating

Finish

Construction Material
Seamless Seamless API Spec 5L Gr. B API Spec 5L Gr. B

Other req. Notes

Alt. Thk. Data Sheet Alias. Pos.

PIPING

Mod

See note 16 Normalized See note 7 & 16 Straight seam 100% X-ray See note 7 & 16 Normalized Straight seam 100% X-ray & Coated at least 16 mils FBE See note 14. SCH. XXS SCH. XXS

PIPING PIPING

Seamless / SAW API Spec 5L Gr.X60

Pipe

20

20

ASME B36.10

BE

Seamless / SAW API Spec 5L Gr.X60

PIPING

Pipe Nipple L=75mm Pipe Nipple L=100mm Swage Concentric Nipple Swage Concentric Nipple Swage Eccentric Nipple Swage Eccentric Nipple 90 Elbow 45 Elbow Coupling Coupling Plug Hexagonal Head Reducing Insert 90 Elbow Long Radius 90 Elbow Long Radius 45 Elbow Long Radius 45 Elbow Long Radius Tee Tee Tee

1/2 1/2 3/4 1/2 2 1/2 3/4 1/2 2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 1/2 2 6 2 6 1/2 2 6

1/2 1_1/2 1_1/2 1 3 1_1/2 1_1/2 1 3 1_1/2 1_1/2 1_1/2 1_1/2 3/4 1_1/2 1_1/2 1 4 24 4 24 1_1/2 4 24

ASME B36.10M ASME B36.10 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 ASME B16.11 ASME B16.11 ASME B16.11 ASME B16.11 ASME B16.11 MSS SP-79 ASME B16.9 MSS SP-75 ASME B16.9 MSS SP-75 ASME B16.11 ASME B16.9 MSS SP-75

THDD-M npt > PE THDD-M npt PE BW x PE PE BW x PE SW-F SW-F SW-F THDD-F npt x SW-F THDD-M npt SW-F BW BW BW BW SW-F BW BW 6000 psi 6000# 6000# 6000# 6000# 6000#

Seamless Seamless Wrought S Wrought S Wrought S Wrought S Forged Forged Forged Forged Forged Forged Wrought S Wrought S Wrought S Wrought S Forged Wrought S Wrought S

API Spec 5L Gr. B API Spec 5L Gr. B ASTM A 234 Gr.WPB SMLS ASTM A 234 Gr.WPB SMLS ASTM A 234 Gr.WPB SMLS ASTM A 234 Gr.WPB SMLS ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 234 Gr.WPB SMLS MSS SP-75 WPHY 60 SMLS ASTM A 234 Gr.WPB SMLS MSS SP-75 WPHY 60 SMLS ASTM A 105 ASTM A 234 Gr.WPB SMLS MSS SP-75 WPHY 60 SMLS

6Q3C89 6Q3C89 6Q2C35 6Q2C35 6Q2C36 6Q2C36 6Q2C77 6Q2C57 6Q2C25

See Note 15 See Note 15

6Q2C25 6Q2C19 INS

See note 16 See note 16 See note 16 See note 16

6Q2C80 6Q2C80 6Q2C59 6Q2C59 6Q3C22

See note 16 See note 16

6Q3C22 6Q3C22

Puma5 - Tearg Tools 8/18/2009 3:21:29 PM

PERU

PIPING CLASS DETAIL

Camisea Second Expansion Project

PROJ: 3411 DOC: PCSE-100-ET-C-024

Size: Inc Thk: Sch. mm Temp: F

REV: 0

8/18/2009

Pres: PSI

Corr: In

Piping Class E1
From To (M) From To (R)
3/4 1/2 Tee Reducing Tee Reducing Cap Cap Cap Reducer Concentric Reducer Concentric Reducer Eccentric Reducer Eccentric Sockolet Sockolet Thredolet Thredolet Weldolet Flange Flange Flange W.N. Flange W.N. Flange W.N. 2 1_1/2 6 3 1/2 2 6 3 2 6 3 3 2 6 3 2 1/2 6 1/2 2 3/4 6 3/4 6 2 1/2 1 2 2 6 1_1/2 1 4 3 24 20 1_1/2 4 24 4 3 24 20 4 3 24 20 4 1_1/2 24 1_1/2 4 3/4 24 1_1/2 24 8 1_1/2 1_1/2 4 4 24 ASME B16.5 ASME B16.5 ASME B16.5 ASME B16.5 ASME B16.5 SW-F SW-F 1500 LB 1500 LB 1500 LB 1500 LB 1500 LB RTJ RTJ RTJ RTJ RTJ Forged Forged Forged Forged Forged ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 105 ASTM A 694 Gr.F60 WITH JACK SCREW WITH JACK SCREW WITH JACK SCREW 6Q2C01 6Q2C01 6Q2C01 6Q2C01 6Q2C01 MSS SP-97 BW Forged ASTM A 694 Gr.F60 SCH. 160 6Q3C73 MSS SP-97 THDD-F npt 6000# Forged ASTM A 694 Gr.F60 6Q3C75 MSS SP-97 THDD-F npt 6000# Forged ASTM A 105 See note 15 6Q3C75 MSS SP-97 SW-F 6000# Forged ASTM A 694 Gr.F60 6Q3C74 MSS SP-97 SW-F 6000# Forged ASTM A 105 6Q3C74 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS See note 16 6Q2C28 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS See note 16 6Q2C28 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS See note 16 6Q2C27 ASME B16.11 ASME B16.9 MSS SP-75 ASME B16.9 SW-F BW BW BW 6000# Forged Wrought S Wrought S Wrought S ASTM A 105 ASTM A 234 Gr.WPB SMLS MSS SP-75 WPHY 60 SMLS ASTM A 234 Gr.WPB SMLS See note 16 See note 16 See note 16 6Q2C21 6Q2C21 6Q2C21 6Q2C27 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS See note 16 6Q3C24 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPB SMLS See note 16 6Q3C24

Object
Tee Reducing

Standard of design
ASME B16.11

End
SW-F

Rating
6000#

Finish

Construction Material
Forged ASTM A 105

Other req. Notes

Alt. Thk. Data Sheet Alias. Pos.

6Q3C24

Mod

Puma5 - Tearg Tools 8/18/2009 3:21:29 PM

PERU

PIPING CLASS DETAIL

Camisea Second Expansion Project

PROJ: 3411 DOC: PCSE-100-ET-C-024

Size: Inc Thk: Sch. mm Temp: F

REV: 0

8/18/2009

Pres: PSI

Corr: In

Piping Class E1
From To (M) From To (R)
6 1/2 6 1 24 4 24 6

Object
Flange W.N. Flange Blind Flange Blind Spectacle Blinds

Standard of design
ASME B16.5 ASME B16.5 ASME B16.5 API 590

End

Rating
1500 LB 1500 LB 1500 LB

Finish
RTJ RTJ RTJ RTJ

Construction Material
Forged Forged Forged From Plate ASTM A 694 Gr.F60 ASTM A 105 ASTM A 694 Gr.F60 ASTM A 285 Gr.C

Other req. Notes

Alt. Thk. Data Sheet Alias. Pos.

6Q2C01 6Q2C08 6Q2C08

Mod

THRU BOLTED

1500 LB

Spacers & Blinds

24

API 590

THRU BOLTED

1500 LB

RTJ

From Plate

ASTM A 285 Gr.C

Valve Ball F.B. Floating Valve Ball R.B. Floating Valve Ball R.B. Trunion Valve Ball F.B. Trunion Valve Check Wafer Valve Piston Check Valve Gate Solid Wedge Valve Gate Flex. Wedge Valve Globe Plug Disc Valve Globe Plug Disc Needle Valve Dielectric Joint (Thk = 0.125")

1/2 1/2 2 2 2 1/2 1/2 2 1/2 2 1/2 2

1_1/2 1_1/2 24 24 20 1_1/2 1_1/2 16 1_1/2 8 1_1/2 24

ISO 17292 ISO 17292 API 6D API 6D API 594 API 602 API 602 API 600 API 602 BS 1873 Manuf.s STD ASME B16.21

SW-F SW-F FLG FLG

3750 psi WP 3750 psi WP 1500 LB 1500 LB 1500 LB RTJ RTJ RTJ

Forged Forged Cast Cast Cast Forged Forged RTJ Cast Forged RTJ Cast Forged RTJ 63 Ra Gasket

ASTM A 105 ASTM A 105 ASTM A 216 WCB ASTM A 216 WCB ASTM A 216 WCB ASTM A 105 ASTM A 105 ASTM A 216 WCB ASTM A 105 ASTM A 216 WCB ASTM A 105 GLASS REINFORCED EPOXI NEMA G-10 / TEFLON

Thk. Acc. To See note 16 PCSE-100-ETC-100 Thk. Acc. To See note 16 PCSE-100-ETC-100 Extended Pipes Extended Pipes

6Q2C10

6Q2C13

VBA37C002 6Q1C06 VBA37C001 6Q1C06 VBA15C007 6Q1C06 VBA15C008 6Q1C06

TRIM N8 TRIM N8 TRIM N8 TRIM N8 TRIM N8 TRIM N8

VCK15C005 6Q1C39 VCP15C001 6Q1C38 VGA15C001 6Q1C01 VGA15C002 6Q1C01 VGL15C006 6Q1C11 VGL15C005 6Q1C11 VNEC7C001 6Q1C22

SW-F SW-F FLG SW-F FLG

1500 LB 1500 LB 1500 LB 1500 LB 1500 LB

THDD-M npt x THDD- 6000 psi @ F npt 150F 1500 LB

Oval Ring Joint Drip Ring

1/2 3/4

24 24

ASME B16.20 Ends as per ASME B16.5 THRU BOLTED

1500 LB 1500 LB RTJ

Gasket From Plate

Soft Iron ASTM A 285 Gr.C

With bolt insulation sleeving & double insulation and steel washers HB 90 max. / Ca. Pltd. Dim. acc. to PCSE-100-ETC-100

6Q3C95

6Q3C95 6Q3C36

Object Stud Bolt + 2 Heavy Hex Nuts

Standard of design ASME B18.2.1/B18.2.2/B1.1 UNC<=1"& 8UN>1" Cl.2A/2B

Material ASTM A 193 Gr.B7 - A 194 Gr.2H

Constructive characteristic Both XYLAN 1311 coated (black color)

Tag

Default x

Mod

Puma5 - Tearg Tools 8/18/2009 3:21:49 PM

PERU

PIPING CLASS BRANCH

Camisea Second Expansion Project

PROJ: 3411

REV: 0

8/18/2009

DOC: PCSE-100-ET-C-024
Size: Inc Thk: Sch. mm Temp: F Pres: PSI Corr: In Chgd

Piping Class
B r a n c h S i z e
24 20 18 16 14 12 10 8 6 4 3 2 1 1 TS TR TS TR TR TS

E1

Branch Table E1
Branch S TR TS W Sockolet Tee Reducing Tee Weldolet

TR TR TR TS TR TR TR TR TS TR TR TR TR TR TS TR TR TR TR TR TR TS W TR TR TR TR TR TR TS W W W TR TR TR TR TR TS W W W W W W TR TR TR TS W W W W W W W W TR TR TS W W W W W W W W W TR TR TS S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S 8 S S S S 6 S S S S 4 S S S S 3 TR TS S S S 2 TR TS TR TR TS TR TR TR TS 1 1

24 20 18 16 14 12 10

Run Size