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Issue Date January 31, 2006

APPLICATION NOTE

AHU Applications

Using AHU Applications .......................................................................3


Introduction......................................................................................................... 3 Key Concepts...................................................................................................... 4
AHU Applications .............................................................................................................. 4 Mixed Air Single Path Applications ................................................................................... 5 100% Outside Air Single Path Applications .................................................................... 18 Mixed Air Dual Path or 100% Outside Air Dual Path Applications .................................. 20 Heat Recovery for 100% Outside Air Applications .......................................................... 25 Economizer ..................................................................................................................... 27 Preheat............................................................................................................................ 31 Heating............................................................................................................................ 37 Cooling ............................................................................................................................ 42 Dehumidification.............................................................................................................. 47 Humidification.................................................................................................................. 49 Modes of Operation......................................................................................................... 51 Fan System ..................................................................................................................... 58 Using an AHU Application in a UNT Controller ............................................................... 62

Procedure Overview......................................................................................... 64 Detailed Procedures......................................................................................... 65


Creating a Mixed Air Single Path Application.................................................................. 65 Creating a 100% Outside Air Single Path Application..................................................... 68 Creating a Mixed Air Dual Path or 100% Outside Air Dual Path Application .................. 69 Completing the Heat Recovery for 100% Outside Air Question/Answer Path ................ 70 Completing the Economizer Question/Answer Path ....................................................... 72 Completing the Minimum Duct Requirements Question/Answer Path ............................ 75 Completing the Vent and Purge Question/Answer Path ................................................. 79
2006 Johnson Controls, Inc. Code No. LIT-6375080 www.johnsoncontrols.com

AHU Applications Application Note

Completing the Preheat Question/Answer Path.............................................................. 81 Completing the Heating Question/Answer Path .............................................................. 89 Completing the Cooling Question/Answer Path .............................................................. 98 Completing the Dehumidification Question/Answer Path.............................................. 106 Completing the Humidification Question/Answer Path.................................................. 109 Completing the Modes of Operation Question/Answer Path......................................... 111 Completing the Fan System Control Question/Answer Path......................................... 117

Troubleshooting ............................................................................................. 125


Downloading an AHU Application ................................................................................. 125 Saving an AHU Application File for a UNT Controller ................................................... 126

Point Assignments and Parameters ............................................................. 127


Default Point Assignments ............................................................................................ 127 Default Parameters ......................................................................................................*131

AHU Applications Application Note

Using AHU Applications

Introduction
The AHU (Air Handling Unit) application is capable of controlling many different air handlers and control strategies. This application note introduces AHU applications and provides procedures for configuring these applications using the question/answer path. This application note describes how to: create a mixed air single path application create a 100% outside air single path application create a mixed air dual path or 100% outside air dual path application complete the heat recovery for 100% outside air question/answer path complete the economizer question/answer path complete the minimum duct requirements question/answer path complete the vent and purge question/answer path complete the preheat question/answer path complete the heating question/answer path complete the cooling question/answer path complete the dehumidification question/answer path complete the humidification question/answer path complete the modes of operation question/answer path complete the fan system control question/answer path

AHU Applications Application Note

Key Concepts
AHU Applications
The AHU application is capable of controlling many different air handlers and control strategies (Figure 1). The types of air handling applications that can be controlled include: Mixed Air Single Path Mixed Air Dual Path 100% Outside Air Single Path 100% Outside Air Dual Path
File

Open Select Existing File Name

New

Air Handlers Mixed Air Single Path

Air Handlers Mixed Air Dual Path

Air Handlers 100% Outside Air Single Path

Air Handlers 100% Outside Air Dual Path


FLWCHT3

Figure 1: AHU Application Path Each of these applications are explained in the following topics. Use the Table of Contents at the beginning of this document to locate the application you are using. Every question is listed for the entire AHU application, along with explanations for each answer. The AHU controller can be downloaded as a generic point multiplexer. The unused points can be user defined and used with up to 16 sideloops.

AHU Applications Application Note

Mixed Air Single Path Applications


Schematic Figure 2 is a schematic of a mixed air single path application.
Airflow Station Return

Exhaust N.C.

Airflow Status

Mixed Air N.O. Dampers Mixed Air Temperature Outside N.C. Preheat Temperature

Return Fan

Return Air Temperature and Humidity Airflow Status Airflow Station Humidifier Discharge

Preheat Coil Note: Coil arrangement may differ: - Preheat coil may be in the outside air duct before the mixed air sensor. - Heating coil may be after the cooling coil for dehumidification control. - Heating and/or cooling coil may be after the supply fan.

Heating Coil

Cooling Coil

Supply Fan

Discharge Air Temperature

Static Pressure

MASPDUCT

Figure 2: Mixed Air Single Path Schematic Control Strategy The first question in the mixed air single path question/answer path (Figure 50) asks you to select the control strategy. The available strategies are: Room Control Room Control of Cooling, Room Reset of Heating Supply Air Reset from Zone Temperature (Mixed Air) Return Air Control Constant Discharge Air Temperature Supply Air Reset from Return Temerature

The following provides information on each of the six available strategies.

AHU Applications Application Note

Room Control The Room Control strategy uses the zone temperature to directly control each controlled device (Figure 3). As the zone temperature decreases into the heating proportional band, the system commands the preheat (if selected and sequenced) and heating devices in sequence. As the zone temperature increases above the zone cooling setpoint, the system controls the outdoor air damper (if selected and sequenced) and mechanical cooling device in sequence. As the zone temperature travels through the various proportional bands, the output to the associated controlled device ranges from 0 to 100%. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

1 Mixed Air Setpoint 2 Mixed Air Prop Band

Mixed Air Deadband Supply Airflow 0 Heating Integration Term 0 Shutdown Mixed Air Integration Term Mixed Air Temperature

Separate Mixed Air Closed Loop Single PI 100% Economizer Command 2 1

Return Return Setpoint Control Sequencer Heating Deadband ECON PHTG Heating Proportional Band CLG HTG Preheat Proportional Band Heating Integration 2 6 5 Economizer Proportional Band 6 Cooling Deadband 3 4 1 5 7 7 Cooling Proportional Band Cooling Integration Return Air Temperature 1 2 3 4

Heating Command Preheat Command Cooling Command Economizer Command

Supply Airflow 0 Cooling Integration Term 0

Shutdown

Economizer Logic Minimum Position*

*See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information.

1 Mixed Air Low Limit Setpoint 2 Mixed Air Low Limit Proportional Band Supply Airflow 0 0 Mixed Air Low Limit Integration Term Shutdown Mixed Air Low Limit Deadband Mixed Air Low Limit Integration Term Mixed Air Temperature

Mixed Air Low Limit 0 Multiply 1 0-1 2 1 Occupied

Maximum Economizer Command Select

Mixed Air Low Limit Offset

Figure 3: Room Control

MASPRAC.cdr

Go To Economizer Switchover Logic

AHU Applications Application Note

Room Control of Cooling, Room Reset of Heating This control strategy uses the zone temperature to reset a discharge air heating setpoint and directly control the cooling device (Figure 4). As the zone temperature increases above the zone cooling setpoint, the system controls the outdoor air damper (if selected and sequenced) and mechanical cooling device in sequence. As the zone temperature travels through the proportional band, the output to the associated controlled device ranges from 0 to 100%. The controller calculates a discharge heating setpoint based on the input heating reset schedule. The discharge heating low limit establishes a calculated discharge setpoint when the zone temperature first enters the zone heating proportional band. The system adds the discharge heating reset band to this low limit. This value is the number of degrees the discharge setpoint changes as the zone temperature decreases through the zone heating proportional band. The discharge sensor then controls and sequences the preheat (if selected and sequenced) and heating device as the discharge temperature decreases below the calculated discharge setpoint. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. The heating device will remain active when cooling is locked out based on the outside air temperature. This maintains a discharge heating low limit even when the zone temperature is in the cooling proportional band.

AHU Applications Application Note

Separate Mixed Air Closed Loop 1 Mixed Air Setpoint Single PI 2 Mixed Air Prop Band 100% Mixed Air Deadband Mixed Air Integration Term 0 Mixed Air Temperature 1 2

Supply Airflow 0 Heating Integration Term 0

Shutdown

Economizer Command

1 Zone Setpoint 2 Heating Deadband 3 Heating Proportional Band Heating Integration 4 Discharge Heating Low Limit 5 Discharge Heating Reset Band 6 Economizer Proportional Band 7 Cooling Deadband 8 Cooling Proportional Band Cooling Integration Zone Temperature

HTG Reset 5

Sequencer ECON CLG 4 Discharge Heating Setpoint Cooling Command Economizer Command 8

7 6

3 2 1

Supply Airflow 0 Cooling Integration Term 0

Shutdown Heating Setpoint Discharge Htg Prop Band Discharge Htg Integration Discharge Preheat Prop Band Discharge Sensor

Heating Control 100%

Heating Command Preheat Command

Supply Airflow 0 Mixed Air Low Limit Integration Term 0

Shutdown

Economizer Logic Occupied *See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information. 0 Minimum Position* Mixed Air 1 Mixed Air Low Limit Low Limit Setpoint 0 2 Mixed Air Low Limit Proportional Band Maximum Economizer Multiply 0-1 Select Command Mixed Air Low Limit 1 1 2 Deadband Occupied 0 Mixed Air Low Limit Offset
MASPRCRR.cdr

Mixed Air Low Limit Integration Term Mixed Air Temperature

Go To Economizer Switchover Logic

Figure 4: Room Control of Cooling, Room Reset of Heating

10

AHU Applications Application Note

Supply Air Reset from Zone Temperature (Mixed Air) The supply air reset from zone temperature strategy resets the discharge air setpoint for heating and cooling (Figure 5). The zone proportional band is divided by two and each half is active above and below the zone setpoint. As the zone temperature varies away from the zone setpoint within the zone proportional band, it calculates the actual discharge setpoint based on a discharge low limit and discharge reset band. This strategy uses a discharge sensor to control heating and cooling around the actual discharge setpoint. It controls and sequences the preheat (if selected and sequenced) and heating devices as the discharge temperature decreases below the actual discharge setpoint minus the heating deadband. The discharge sensor also controls the outside air damper (if selected and sequenced) and mechanical cooling device as the discharge air temperature increases above the actual discharge setpoint plus the cooling deadband. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

11

Separate Mixed Air Closed Loop Supply Airflow 0 Mixed Air Low Limit Integration Term 0
1 Mixed Air Setpoint

Shutdown

2 Mixed Air Prop Band

Single PI 100% Economizer Command 0


2 1

Mixed Air Deadband Mixed Air Integration Term Mixed Air Temperature

1 Zone Setpoint 2 Zone Proportional Band

Zone PI 2
2 1 2

1 Discharge Low Limit 2 Discharge 2 1

Discharge Setpoint Reset Band

Zone Integration Time Supply Airflow 0 Heating Integration Term 0

Reset Band 0-100% 0% 100%

Shutdown

Zone Temperature

1 Discharge Setpoint 2 Heating Deadband 3 4 5 6 7

Discharge Temperature Loop HTG PHTG ECON CLG Preheat Command Heating Command Cooling Command Economizer Command

Heating Integration Time Heating Proportional Band Preheat Proportional Band Economizer Proportional Band Cooling Deadband Cooling Integration Time Cooling Proportional Band Discharge Temperature

3 4

2 1 5 6

Supply Airflow 0 Cooling Integration Term

Shutdown

Economizer Logic Minimum Position* Multiply *See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information.
1 Mixed Air Low Limit

Maximum Select

Economizer Command

Mixed Air Low Limit 0

Setpoint
2 Mixed Air Low Limit

0-1 Occupied Go To Economizer Switchover Logic


MASPARZT.cdr

Supply Airflow 0 Mixed Air Low Limit Integration Term 0

Proportional Band Shutdown Mixed Air Low Limit Deadband Mixed Air Low Limit Integration Term Mixed Air Temperature 1
2 1

0 Mixed Air Low Limit Offset

Figure 5: Supply Air Reset from Zone Temperature

12

AHU Applications Application Note

Return Air Control The return air control strategy uses the return air temperature to directly control each controlled device (Figure 6). This strategy commands the preheat (if selected and sequenced) and heating devices in sequence as the return air temperature decreases below the return setpoint minus a heating deadband. As the return temperature increases above the return air setpoint, the return air control strategy controls the outdoor air damper (if selected and sequenced) and mechanical cooling devices in sequence. As the return air temperature varies through the heating and cooling proportional bands, the output to the controlled device ranges between 0 to 100%. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

13

1 Mixed Air Setpoint 2 Mixed Air Prop Band

Mixed Air Deadband Supply Airflow 0 Heating Integration Term 0 Shutdown Mixed Air Integration Term Mixed Air Temperature

Separate Mixed Air Closed Loop Single PI 100% Economizer Command 2 1

Return Return Setpoint Control Sequencer Heating Deadband ECON PHTG Heating Proportional Band CLG HTG Preheat Proportional Band Heating Integration 2 6 5 Economizer Proportional Band 6 Cooling Deadband 3 4 1 5 7 7 Cooling Proportional Band Cooling Integration Return Air Temperature 1 2 3 4

Heating Command Preheat Command Cooling Command Economizer Command

Supply Airflow 0 Cooling Integration Term 0

Shutdown

Economizer Logic Minimum Position

1 Mixed Air Low Limit Setpoint 2 Mixed Air Low Limit Proportional Band Supply Airflow 0 0 Mixed Air Low Limit Integration Term Shutdown Mixed Air Low Limit Deadband Mixed Air Low Limit Integration Term Mixed Air Temperature

Mixed Air Low Limit 0 Multiply 1 0-1 2 1 Occupied 0 Mixed Air Low Limit Offset

Maximum Economizer Command Select

Go To Economizer Switchover Logic


MASPRAC

Figure 6: Return Air Control

14

AHU Applications Application Note

Constant Discharge Air Temperature The constant discharge air temperature strategy uses the discharge air temperature to directly control each controlled device (Figure 7). It commands, in sequence, the preheat (if selected and sequenced) and heating device as the discharge air temperature decreases into the heating proportional band. As the discharge temperature increases above the discharge air setpoint, the system controls the outdoor air damper (if selected and sequenced) and mechanical cooling devices in sequence. As the discharge temperature varies through heating and cooling proportional bands, the output to the controlled device ranges between 0 to 100%. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

15

Supply Airflow 0 Mixed Air Low Limit Integration Term 0

Shutdown

User-Selected Setpoint for Mixed Air Control Separate Mixed Air Closed Loop
1 Mixed Air Setpoint or

Discharge Air Setpoint


2 Mixed Air Prop Band

Single PI 100%

Mixed Air Deadband Mixed Air Integration Term Mixed Air Temperature Supply Airflow 0 Heating Integration Term 0 Shutdown

Economizer Command

1 Discharge Setpoint 2 Heating Deadband 3 4 5 6 7

Discharge Control Sequencer PHTG HTG 2 3 4 1 5 6 7 ECON CLG Preheat Command Heating Command Cooling Command Economizer Command

Heating Integration Time Heating Proportional Band Preheat Proportional Band Economizer Proportional Band Cooling Deadband Cooling Integration Time Cooling Proportional Band Discharge Temperature

Supply Airflow 0 Cooling Integration Term 0

Shutdown *See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information.

Economizer Logic See Economizer Switchover Logic Minimum Position*

1 Mixed Air Low Limit

Setpoint
2 Mixed Air Low Limit

Mixed Air Low Limit 0 0-1 1


2 1

Proportional Band Supply Airflow 0 Mixed Air Low Limit Integration Term Shutdown Mixed Air Low Limit Deadband Mixed Air Low Limit Integration Term Mixed Air Temperature

Multiply

Economizer Maximum Select Command

Occupied

0 Mixed Air Low Limit Offset

Figure 7: Constant Discharge Air Control

MASPCDC.cdr

Go To Economizer Switchover Logic

16

AHU Applications Application Note

Supply Air Reset from Return Temperature The supply air reset from return temperature strategy resets the discharge air setpoint for heating and cooling (Figure 8). As the return temperature varies below the return high limit and within the return reset band, it calculates a discharge setpoint based on a discharge low limit and discharge reset band. The return proportional band is divided and active above and below the return setpoint. The discharge low limit establishes the discharge setpoint when the return temperature is at the warmest end of the return proportional band. The value of the discharge reset band is the number of degrees added to the discharge low limit as the return temperature decreases through the return proportional band. This strategy uses a discharge sensor to control heating and cooling around the calculated discharge setpoint. It controls and sequences the preheat (if selected and sequenced) and heating devices as the discharge temperature decreases below the calculated discharge setpoint minus the heating deadband. The discharge sensor also controls the outside air damper (if selected and sequenced) and mechanical cooling device as the discharge air temperature increases above the calculated discharge setpoint. As discharge temperature varies through the heating and cooling proportional bands, the outputs to the controlled devices modulate between 0 to 100%. Integration may be added to these control loops to eliminate the inherent offset associated with proportional only control. Economizer Command may include resetting the minimum position see Figure 8, based on indoor air quality. See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information.

AHU Applications Application Note

17

Separate Mixed Air Closed Loop Supply Airflow 0 Mixed Air Low Limit Integration Term 0 Shutdown 1 Mixed Air Setpoint 2 Mixed Air Prop Band 100% Mixed Air Deadband Mixed Air Integration Term Mixed Air Temperature 0

Economizer Command 2 1

Supply Airflow 0 Heating Integration Term 0

Shutdown

Return High Limit Return Reset Band Discharge Low Limit Discharge Reset Band Return Air Temperature

Reset Band

1 Discharge Setpoint 2 Heating Deadband Heating Integration Time 3 Heating Proportional Band 4 Preheat Proportional Band 5 Economizer Proportional Band 6 Cooling Deadband Cooling Integration Time 7 Cooling Proportional Band Discharge Temperature Supply Airflow 0 Cooling Integration Term 0 Minimum Position* Economizer Logic

Discharge Temperature Loop HTG PHTG 2 3 4 1 ECON CLG Preheat Command Heating Command 6 5 7 Cooling Command Economizer Command

Shutdown

*See the Is Minimum Damper Position Reset from an Air Quality Sensor Needed? section for more information. 1 Mixed Air Low Limit Setpoint 2 Mixed Air Low Limit Proportional Band Mixed Air Low Limit Deadband Mixed Air Low Limit Integration Term Mixed Air Sensor MA-T 1 2 1 0 Mixed Air Low Limit Offset Mixed Air Low Limit 0

Multiply

Maximum Select

Economizer Command

0-1 Occupied Go To Economizer Switchover Logic


MASPSART

Figure 8: Supply Air Reset from Return Temperature

18

AHU Applications Application Note

100% Outside Air Single Path Applications


Schematic Figure 9 is a schematic of a 100% outside air single path application.
Airflow Status Exhaust Airflow Station Return N.C. Exhaust Air Temperature and Humidity Exhaust Fan

Preheat Temperature Outside N.C.

Airflow Status

Airflow Station

Humidifier Discharge

Preheat Coil

Heating Coil

Cooling Coil

Supply Fan

Note: Coil arrangement may differ: - Heating coil may be after the cooling coil for dehumidification control. - Heating and/or cooling coil may be after the supply fan.

Discharge Air Temperature

Static Pressure

OASPDUCT

Figure 9: 100% Outside Air Single Path Schematic Question/Answer Path The questions and answers for 100% Outside Air Single Path (OASP) are identical to those for Mixed Air Single Path (MASP), with a few exceptions: 100% OASP provides exhaust air temperature control, instead of return air control as in MASP. Supply air reset from exhaust temperature is not available for 100% OA units, as supply air reset from return temperature was available for MASP units. The supply air reset from zone temperature is unique for 100% OA. There is no economizer section for 100% OA control, so when finished with this section, see the Heat Recovery for 100% Outside Air Applications section.

AHU Applications Application Note

19

Supply Air Reset from Zone Temperature (100% OA Single Path) The supply air reset from zone temperature strategy resets the discharge air setpoint for heating and cooling (Figure 10). As the zone temperature rises into the zone cooling proportional band, it calculates a discharge setpoint based on a discharge cooling low limit and discharge cooling reset band. When the zone temperature drops below the zone setpoint, minus the zone heating deadband and into the zone heating proportional band, a discharge setpoint is calculated based on a discharge heating low limit and discharge heating reset band. This strategy uses a discharge sensor to control heating and cooling around the calculated discharge setpoint. It controls and sequences the preheat (if selected and sequenced) and heating devices as the discharge temperature decreases below the actual discharge setpoint minus the discharge heating deadband. The discharge sensor also controls the mechanical cooling device as the discharge air temperature increases above the actual discharge setpoint. As discharge temperature varies through the heating and cooling proportional bands, the output to the controlled devices modulate between 0 to 100%. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.
1 2 3 4 5 Zone Setpoint Heating Deadband Heating Proportional Band Discharge Heating Low Limit Discharge Heating Reset Band Heating Integration 6 Cooling Proportional Band 7 Discharge Cooling Low Limit 8 Discharge Cooling Reset Band Cooling Integration Zone Loop

5 4 2 3 1 6 8 7 Discharge Setpoint

Discharge Loop 9 10 11 12 Heating Deadband Heating Proportional Band Preheat Proportional Band Cooling Proportional Band Cooling Integration Preheat Command Heating Command 10 11 9 12 Cooling Command
SPSARZT2

Figure 10: Supply Air Reset from Zone Temperature

20

AHU Applications Application Note

Mixed Air Dual Path or 100% Outside Air Dual Path Applications
Schematic Figure 11 is a schematic of a dual path application.
* From Preheat Coil Discharge Heating Coil Hot Deck Temperature N.O. Supply Air

Supply Fan * See 100% Outside Air Single Path or Mixed Air Single Path schematic for return/exhaust fan, dampers, and preheat coil. Cooling Coil N.C. Zone Control (by separate controller)
MADPDUCT

Cold Deck Temperature

Figure 11: Dual Path Schematic Control Strategy The first question in the mixed air dual path or 100% outside air dual path question/answer path (Figures 52 and 53) asks you to select the control strategy. The available strategies are: Multizone Hot/Cold Deck Reset Dual Duct Hot/Cold Deck Reset Multizone Zone Control Dual Duct Zone Control

The following provides information on each of the four available strategies. Multizone Hot/Cold Deck Reset or Dual Duct Hot/Cold Deck Reset This control strategy controls typical multizone or dual duct type air handlers (Figure 12). It uses the temperature from the warmest and coldest zone, and calculates a cold deck and hot deck setpoint through a cold and hot deck reset schedule respectively. The cold deck setpoint and the cold deck discharge temperature controls the outdoor air damper (if sequenced with cooling) and mechanical cooling device in sequence. The hot deck setpoint and the hot deck temperature control the heating device. When a preheat device is selected, it will be controlled as a Separate Mixed Air Closed Loop. It is recommended that the preheat setpoint be a value lower than the cold deck low limit.

AHU Applications Application Note

21

1 Coldest Zone High Limit 2 Coldest Zone Reset Band 3 Hot Deck Low Limit 4 Hot Deck Reset Band Coldest Zone Temperature

Coldest Zone 4 2 1 Hot Deck 3

5 Hot Deck Setpoint 6 Heating Proportional Band Heating Integration

Hot Deck Control

Heating Command 6 5

1 Warmest Zone High Limit 2 Warmest Zone Reset Band 3 Cold Deck Low Limit 4 Cold Deck Reset Band Warmest Zone Temperature

Warmest Zone 4 3 2 1

5 Cold Deck Setpoint 6 Cooling Proportional Band Cooling Integration

Cold Deck Control

Cooling Command

6
DPRHCDR2

Figure 12: Multizone Hot/Cold Deck Reset or Dual Duct Hot/Cold Deck Reset Reset Schedule The four input parameters of each reset schedule determine the reset schedule for the cold and hot deck. The hot zone high limit, hot zone reset band, cold deck low limit, and cold deck reset band establish the cold deck reset schedule. The system uses the warmest zone temperature to calculate the cold deck setpoint through this reset schedule. The cold zone high limit, cold zone reset band, hot deck low limit and hot deck reset band establish the hot deck reset schedule. The system uses the coldest zone temperature to calculate the hot deck setpoint through this reset schedule. The coolest and warmest zone temperatures are individual analog inputs. Zones that are not the warmest or coolest control their zone damper through separate control loops outside of this sequence. Cold Deck Control If the system is mixed air dual path, the outdoor air damper and mechanical cooling device are in sequence. As the cold deck temperature rises above the calculated cold deck setpoint and enters the economizer proportional band, the economizer dampers will modulate from minimum position to 100% open (if economizer is enabled). The cold deck cooling deadband is added to the cold deck setpoint and establishes the cold deck temperature value at which the mechanical cooling proportional band begins. An alternate cooling deadband is used when Econ mode is not available. As the cold deck temperature rises through the cold deck proportional band, the mechanical cooling device will modulate from 0 to 100% open. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

22

AHU Applications Application Note

The system controls the outdoor air dampers from minimum position during the Occupied mode and from 0% during the Unoccupied mode. It is possible to eliminate the operation of the outdoor air damper in Unoccupied mode by setting the unoccupied economizer proportional band equal to zero. Hot Deck Control The system controls the hot deck heating device when the hot deck temperature is below the calculated hot deck setpoint. As the temperature enters the heating proportional band, the output to the controlled device will modulate from 0 to 100% open. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. Zone Mixing Damper Control For satisfying the load in the space, the system requires zones that are not the warmest or coldest to mix the hot and cold deck air streams. This means that a separate closed loop must exist outside the AHU controller to control each of the zone dampers. Individual zone temperature control may be a pneumatic loop with a T-4002 thermostat controlling the zone damper. The system brings the multiple thermostats into a C-2220 high/low signal selector that selects the zones with the greatest heating and cooling demands. The system brings these signals out of the C-2220 and into two FM-IAP101-0s. The FM-IAP101-0s convert the high and low pneumatic signals into 4 to 20 mA signals that connect into the AHU controller. HVAC PRO can scale this signal internally to the sensitivity range of the T-4002 thermostat.* * Refer to the Appendix D: Multizone Hot and Cold Deck Reset Application Note in the Appendix section of the HVAC PRO Users Manual, which explains how to set up the analog inputs for the warmest and coolest zones. Typically, on digitally controlled zones, a supervisory system like Metasys Companion/Facilitator or Metasys Network Control Module (NCM) is applied to select the warmest and coolest zones from the zone controllers, and then globally share this data with the AHU.

AHU Applications Application Note

23

Multizone Zone Control or Dual Duct Zone Control This control strategy takes the warmest and coldest zone inputs and directly controls the cold and hot deck respectively (Figure 13). It is appropriate for direct zone control of dual duct and multizone systems.
Coldest Zone Temperature (CZ-T) 1 Zone Heating Setpoint 2 Heating Proportional Band Heating Integration Warmest Zone Temperature (WZ-T) 3 Zone Cooling Setpoint 4 Cooling Proportional Band Cooling Integration

Zone Loop HTG CLG Hot Deck Command Cold Deck Command

4 WZ-T

CZ-T

DPMRZC2

Figure 13: Zone Control Warmest Zone Control The system controls the outdoor air damper (if selected and sequenced) and mechanical cooling device in sequence. As the warmest zone temperature rises above the calculated warmest zone setpoint and enters the economizer proportional band, the economizer dampers will modulate from minimum position to 100% open (if Econ is enabled). The warmest zone cooling deadband is added to the warmest zone setpoint and establishes the warmest zone temperature value at which the mechanical cooling proportional band begins. An alternate cooling deadband is used when Econ mode is not available. As the warmest zone temperature rises through the warmest zone proportional band, the mechanical cooling device will modulate from 0 to 100% open. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. The system controls the outdoor air dampers from minimum position during the Occupied mode and from 0% during the Unoccupied mode. It is possible to eliminate the operation of the outdoor air damper by setting the unoccupied economizer proportional band equal to zero. Coolest Zone Control The system controls the heating device below the calculated coolest zone setpoint. As the coolest zone temperature decreases below the calculated coolest zone setpoint and enters the heating proportional band, the output to the controlled device will modulate from 0 to 100% open. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

24

AHU Applications Application Note

Zone Mixing Damper Control For satisfying the load in the space, the system requires zones that are not the warmest or coldest to mix the hot and cold deck air streams. This means that a separate closed loop must exist outside the AHU controller to control each of the zone dampers. Individual zone temperature control may be a pneumatic loop with a T-4002 thermostat controlling the zone damper. The system brings the multiple thermostats into a C-2220 high/low signal selector that selects the warmest and coldest zones. The system brings the warmest and coldest zone signals out of the C-2220 and into two FM-IAP101-0s. The FM-IAP101-0s convert the high and low pneumatic signals into 4 to 20 mA signals that connect into the AHU controller. HVAC PRO scales this signal internally to the sensitivity range of the T-4002 thermostat.* * Refer to the Appendix D: Multizone Hot and Cold Deck Reset Application Note in the Appendix section of the HVAC PRO Users Manual, which explains how to set up the analog inputs for the warmest and coolest zones. Typically, on digitally controlled zones, a supervisory system like Metasys Companion/Facilitator or Metasys NCM is applied to select the warmest and coolest zones from the zone controllers, and then globally share this data with the AHU.

AHU Applications Application Note

25

Heat Recovery for 100% Outside Air Applications


Heat Recovery Type The first question in the heat recovery for 100% outside air applications question/answer path (Figure 54) asks you to select the heat recovery type. The available types are: 2-position Output from Analog Input Sensor Run Around Glycol Loop

The following provides information on each of the available types. 2-Position Output from Analog Input Sensor When the outdoor or discharge air temperature (user selectable via question) decreases below the heat recovery setpoint, a maintained binary output energizes, causing the 2-position heat recovery device (Figure 14) to be on or open. When the temperature increases to a value that is equal to the heat recovery setpoint plus the heat recovery differential, the controller commands the heat recovery device off or closed. If the heat recovery control sensor becomes unreliable, the command to the heat recovery device is off or closed. This control loop must have proven airflow. Whenever the system loses airflow or when the Shutdown mode is on, the system commands the heat recovery device off or closed.
Shutdown Airflow NOT OR

Outdoor Air or Discharge Air Temperature Heat Recovery Setpoint Differential

Compare 0

Fail Soft 0

BO Heat Recovery
HR2P

Figure 14: Heat Recovery for 2-Position Device Run Around Glycol Loop When the heat recovery temperature decreases below the heat recovery setpoint and into the heat recovery proportional band, the 3-way valve opens to allow modulated flow between the exhaust and supply coils (Figure 15).

26

AHU Applications Application Note

1 Heat Recovery Setpoint 2 Proportional Band Integration Offset Deadband Heat Recovery AI

PI Control Shutdown 0 Multiply 2 1 Compare 1.0% Differential 1.0% Pump Start


HR-GL

Airflow Heat Recovery AO

PI Glycol Low Limit 1 Glycol Low Limit Setpoint 2 Proportional Band Integration Deadband Glycol Temperature 0 1

0-1

BO

Figure 15: Run Around Glycol Loop Whenever the glycol temperature decreases below the glycol low limit setpoint, the low limit loop backs off the heat recovery loop causing more flow to the exhaust coil to protect the exhaust coil from condensation and frost. The Shutdown mode or loss of airflow commands the output to the heat recovery valve to 0% open. See Figure 16.
Exhaust N.C. Return

Pump

Glycol Temperature Heat Recovery Valve

Outside

N.C.

Discharge

Heat Recovery Temperature

GLYCOL

Figure 16: Heat Recovery Device

AHU Applications Application Note

27

Economizer
Description The system controls the outdoor air dampers from minimum position during the Occupied mode and from 0% during the Unoccupied mode. Through the unoccupied control parameters, you can eliminate outdoor air damper operation during the Unoccupied mode.
Purge Economizer Command Outdoor Air Temperature Minimum Position, 0, or Last Command Fail Soft 100% 100% 0 Economizer Command AO 0
ELCAMAS

Vent

Airflow

Shutdown

Figure 17: Economizer Logic Common to All Systems Switchover Strategy The last question in the economizer question/answer path (Figure 55) asks you to select the switchover strategy. The available strategies are: None Software (N2) Command Hardware BI Point Dry Bulb Enthalpy Comparison Outdoor Air Enthalpy Fixed Temperature Differential

The following provides information on each of the available strategies. None When you do not select an economizer strategy, the outdoor air damper modulates from minimum position to 100% open to provide cooling without switchover logic intervention. Unless free cooling from outside air is available year around, this selection is usually not valid (that is, the outdoor air dampers will open to provide cooling even when the outdoor air has a high heat content).

28

AHU Applications Application Note

Software (N2) Command A binary data point is generated for a Facility Management System (FMS) to command (Figure 18). One controller can determine economizer changeover logic and report it to the FMS which can then distribute the information to the other controllers on the network through their binary data points. When economizer is commanded on, free cooling is available.
N2 Command (ECON) ECON

Minimum Position Control Command From Sequencer

ELN2C

Figure 18: Software (N2) Command Hardware BI Point A binary input is used to read the output from an outdoor air temperature switch (Figure 19). When the switch closes (BI is On), the economizer status is off; when the switch opens (BI is Off), the economizer status is on. When economizer status is on, free cooling is available.
BI ECON NOT ECON
EBI

Figure 19: Hardware BI Point Dry Bulb The outdoor air temperature is compared to an economizer switchover setpoint to determine economizer status (Figure 20). The economizer status is off when the outdoor air temperature exceeds the switchover setpoint. When the outdoor air temperature is less than the switchover setpoint minus a two degree differential, economizer status is on. If the outdoor air sensor is unreliable, economizer status is off. When economizer status is on, free cooling is available.
Outdoor Air Temperature Compare Switchover Setpoint Switchover Differential ECON
EDBS

Figure 20: Dry Bulb Switchover

AHU Applications Application Note

29

Enthalpy Comparison Return air temperature and humidity are used to calculate the return air enthalpy (Figure 21). Outdoor air temperature and humidity are used for calculating outdoor air enthalpy which is then compared to the return air enthalpy. When the outdoor air enthalpy exceeds the return air enthalpy, or the outdoor air temperature exceeds the dry bulb default, economizer status is off. When the outdoor air enthalpy is less than the return air enthalpy minus the enthalpy differential switchover and the outdoor air temperature is less than the dry bulb default minus a two degree differential, economizer status is on. If either the return temperature or return humidity becomes unreliable, the outdoor air enthalpy is compared to a failsoft enthalpy of 30 Btu/lb. If the outdoor air humidity sensor becomes unreliable, the outdoor air temperature is compared to the default economizer setpoint. If the outdoor air temperature sensor becomes unreliable, the economizer status is off. When the economizer status is on, free cooling is available.
Outdoor Air Temperature Enthalpy Calculation Outdoor Air RH Return Air Temperature Enthalpy Calculation Return Air RH 1 2 Compare 1 Enthalpy Differential 2 ECON

OR

NOT

Outdoor Air Temperature Economizer Switchover Dry Bulb Setpoint (Default)

Compare

EC

Figure 21: Enthalpy Comparison

30

AHU Applications Application Note

Outdoor Air Enthalpy Outdoor air temperature and humidity are used to calculate outdoor air enthalpy for comparison to an enthalpy switchover setpoint (Figure 22). If the outdoor air enthalpy exceeds the enthalpy switchover setpoint, or if the outdoor air temperature exceeds the default economizer setpoint, economizer status is off. When the outdoor air enthalpy is below the enthalpy switchover setpoint minus a differential of one Btu/lb, and if the outdoor air temperature is below the default economizer setpoint default minus a two degree differential, the economizer status is on. If the humidity sensor is unreliable, then the controller uses only the default economizer setpoint to determine economizer status. If the outdoor air sensor becomes unreliable, the economizer status is off. When economizer status is on, free cooling is available.
Outdoor Air Temperature Enthalpy Calculation Outdoor Air RH Outdoor Enthalpy Setpoint Differential Outdoor Air Temperature Economizer Switchover Dry Bulb Setpoint Compare
EOAES

1 Compare 2 1 2

OR

NOT ECON

Figure 22: Outdoor Air Enthalpy Fixed Temperature Differential The outdoor air temperature is subtracted from the return air temperature and compared to the temperature differential switchover (Figure 23). Economizer status is off when the difference between the temperatures is less than the temperature differential switchover. When the difference between the temperatures exceeds the temperature differential switchover plus a two degree differential, the economizer status is on. If either the outdoor air or return air sensors becomes unreliable, economizer status will be off. When economizer status is on, free cooling is available.
Return Temperature Outdoor Temperature Subtract Compare NOT ECON

Economizer Switchover Differential Setpoint Differential = 2.0


EFTD

Figure 23: Fixed Temperature Differential

AHU Applications Application Note

31

Preheat
Device Type The first question in the preheat question/answer path (Figure 61) asks you to select the preheat device type. The available types are: 2 Position Steam/Water Valve (Sensor Cntld) Face and Bypass w/Vlv Switch over Seq w/Htg Clg Modulated Single Coil Staged

The following provides information on each of the available types. 2 Position Steam/Water Valve (Sensor Cntld) When the outdoor, mixed, or discharge temperature (user selected) falls below the preheat low limit setpoint, the controller commands a binary output to on (Figure 24). When the temperature rises above the preheat low limit setpoint plus the preheat low limit differential, the controller commands the binary output to off. Airflow interlock is optional in this control loop.

32

AHU Applications Application Note

(Preheat Lockout) Outdoor Air Temperature Differential Compare

Compare AI Preheat Low Limit Setpoint Differential Loss of Airflow Choice 0% = 0 100% = 1 Remain in Control = 1 AND OR

0% 100% 0

NOT AND

Airflow Interlock (BI) or Remain in Control (1) Fail Soft

0, 1

Purge

NOT AND Vent OR AND BO Preheat

AND Shutdown NOT


PC2PV

Figure 24: 2-Position Steam/Water Valve Face and Bypass w/Vlv Switch over Seq w/Htg Clg This control strategy is part of the main control strategy selected at the beginning of HVAC PRO (Figure 25). The discharge air or zone temperature controls this loop depending on your selection. When the outdoor air temperature is below the outdoor air face and bypass switchover setpoint, the controller commands the preheat valve to 100% open, while it modulates the face and bypass damper. As the control temperature falls through the preheat proportional band, the damper shall modulate from bypass (0%) to face (100%). When the outdoor air temperature rises above the outdoor air face and bypass switchover setpoint plus the outdoor temperature face/bypass differential setpoint, the controller commands the face damper to 100% face and modulates the preheat valve to obtain the control setpoint.

AHU Applications Application Note

33

(Lockout) Outdoor Temperature Compare Setpoint Differential Purge Preheat Command Fail Soft 0, 100, or Last Reliable Command 100% Outdoor Temperature Fail Soft Vent Airflow

Outdoor Temperature Compare Face and Bypass Switch Setpoint

100%

0 0, 100, or Remain in Control 0, 100, or Remain in Control Airflow

Shutdown AO Preheat Valve

0, 100, or Last Reliable Command

Shutdown AO Face and Bypass

0, 100, or Remain in Control

0, 100, or Remain in Control

Pump Start

Figure 25: Face and Bypass with Valve Switchover

PCFB.cdr

0 0

Compare

BO

34

AHU Applications Application Note

The preheat proportional band allows the sequence of preheat operation as the control temperature decreases below the control setpoint. A heating device can be sequenced and controlled as the control temperature continues to decrease below the preheat band. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. The integration term for this control loop is shared with the sequenced heating device. This option is not valid for Dual Path units. Modulated Single Coil This strategy allows the preheat device to be controlled as an independent loop or as part of the main control strategy (Figure 26). The preheat proportional band allows the sequence of preheat operation as the control temperature decreases below the control setpoint. A heating device can be sequenced and controlled as the control temperature continues to decrease below the preheat proportional band. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. The integration term for this control loop is shared with the sequenced heating device.
Outdoor Temperature Setpoint Differential 1 Preheat Setpoint 2 Proportional Band Integration Offset Deadband 2 1 PI Fail Soft 0 0, 100, or Last Reliable Command Purge Compare

Vent

Airflow

0 0

Mixed Air Temperature (Rev 1.0) Separate Sensor (Rev 2.0) or Preheat Command

Shutdown

AO Preheat 0

Compare 0 0 BO Pump
PMSC2

Figure 26: Modulated Single Coil

AHU Applications Application Note

35

Staged This strategy allows electric preheat stages to be controlled as an independent loop or as part of the main control strategy (Figure 27). The preheat stages energize as the control temperature decreases into the preheat proportional band. It can be sequenced with a preheat device if selected. Adding integration to a control loop with staged outputs is not advised, as it usually results in the constant cycling of the outputs. Staged outputs are airflow interlocked. The integration for this loop is shared with the sequenced heating device.
Outdoor Temperature Compare Lockout > Setpoint Differential Purge Vent Airflow Shutdown BO Sequencer 0 0 Timers 1 2 3 4

Preheat Command or

Fail Soft 0, 100, or Remain in Control

0 0

1 Preheat Setpoint 2 Proportional Band Integration Offset Deadband 2 1


PS2

Mixed Air Temperature (Rev 1.0) Separate Sensor (Rev 2.0)

Figure 27: Staged Sequencer - Number of Stages The minimum on/off and interstage on/off timers can be adjusted once for all stages or for each individual stage. Once it is on, the minimum on timer keeps a stage energized for a minimum time period. Once it is off, the minimum off timer does not allow a stage to be re-energized for a minimum time period. The interstage delay on and off timers prevent the next stage from energizing or de-energizing until the interstage timer has expired. The interstage on timer for Stage 1 controls the elapsed time before Stage 2 may be turned on. The interstage timer for Stage 2 must elapse before Stage 3 may be turned on, and so on. The reverse is true for the interstage off timers. The interstage on of the last stage has no effect, and the interstage off of the first stage has no effect.

36

AHU Applications Application Note

Use the cycles per hour adjustment to restrict the unit from over cycling by providing a minimum time between starts. The cycle per hour feature divides a one hour period into equal cycle intervals. A value of six divides a one hour period into six, 10-minute intervals. Once a stage is commanded on, ten minutes must elapse before another on command is issued. Once a stage is turned off, it cannot be turned on again until the cycle per hour interval and minimum off timer are satisfied. The starting point of the first stage can be adjusted to any value that is 5% or greater and less than the starting point of the second stage. The command and starting point of each stage is based on the 0 to 100% command into the sequencer, with the proportional division of the number of stages over a 0 to 100% range. When you select the first stage to start at 0%, the starting point of the first stage defaults to the normal proportional division (that is, 3 stages would start at 33, 67, and 100% commands). You can override the preheat stages by commanding the pseudo-analog output for preheat. This ensures a 0 to 100% override value is used, keeping the timers inside the sequencing logic active. Individual binary outputs are not eligible to be overridden when part of a sequencer. IMPORTANT: Staged outputs remain on for their defined minimum on time, regardless of their commanded state. When all stages must be turned off without delay, adjust the interstage off time to 0. The minimum on timer can hold a stage on even though the Shutdown mode or airflow interlock is active. Keep minimum on timers at the smallest possible value or 0. AHU controllers with C06 firmware or later and UNT (Unitary) controllers with B00 firmware or later will utilize an Instant Off feature. This feature will force all staged outputs off on loss of airflow or shutdown regardless of timer conditions.

AHU Applications Application Note

37

Heating
Device Type The first question in the heating question/answer path (Figure 64) asks you to select the heating device type. The available types are: Modulated Single Coil Modulated Common Htg and Clg Coil Staged 2-Position Valve w/Face and Bypass Position Adjust - Incremental

The following provides information on each of the available types. Modulated Single Coil The system controls the modulated single heating coil through the main control sequence of operation (Figure 28). The controller sequences the operation of the heating coil with preheat (if selected and sequenced) and cooling. The heating valve will modulate as the control temperature decreases below the control setpoint and into the heating proportional band. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.
Heating Lockout See Lockout illustration. (Figure 29) Purge Heating Command Fail Soft 0 Vent 0 0 Airflow Shutdown AO

0 0, 100, or Last Reliable Command

Compare 0 Pump Start

BO

ABO1A

Figure 28: Modulated Single Coil Heating

38

AHU Applications Application Note

N2 Command with AI Backup Heating Lockout Outdoor Air Temperature Compare Heating Lockout Setpoint Differential N2 Command N2 Command Status

AI Switch

Heating Lockout Outdoor Air Temperature Heating Lockout Setpoint Differential Compare

N2 Command Heating Lockout Command


LOCKOUT

Figure 29: Lockout Modulated Common Htg and Clg Coil The common heating and cooling coil is controlled through the main sequence of operation (Figure 30). During the Winter mode of operation (sum/win = on), the controller shall modulate the valve from fully closed to open as the control temperature decreases below the control setpoint and passes through the heating proportional band (Figure 31). The heating signal shall be sequenced with preheat (if selected and sequenced). During the Summer mode of operation (sum/win = off), the controller shall modulate the valve from fully closed to open as the control temperature increases above the control setpoint and passes through the cooling proportional band. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

39

AI Setpoint Differential

Compare Heating and Cooling Lockout See Lockout illustrations. (Figures 29 and 35)

or SUM / WIN (N2 or BI) Cooling Command Heating Command Fail Soft

Purge

Vent

Airflow Shutdown

0 0 0

AO

0 0, 100, or Last Reliable Command

Compare 0 Pump Start BO

ABO2

Figure 30: Modulated Common Heating and Cooling Coil


Heating/Cooling Sensor

Winter Mode Heating High Setpoint Differential

Summer Mode
AHUSUMWI

Figure 31: Summer/Winter Switchover Staged This strategy allows electric heating stages to be controlled as part of the main control strategy (Figure 32). The heating stages energize as the control temperature decreases into the heating proportional band. It can be sequenced with a preheat device if selected. Adding integration to a control loop with staged outputs is not advised, as it usually results in the constant cycling of the outputs.

40

AHU Applications Application Note

Heating Lockout See Lockout illustration. (Figure 29) Purge Heating Command Fail Soft 0 Vent 0 0 Timers Compare 0 AO Vernier Control BO Face and Bypass
ABO3

Airflow Shutdown BO Sequencer 1 2 3 4

0 0, 100, or Last Reliable Command

Figure 32: Staged Heating 2-Position Valve w/Face and Bypass The heating command from the main control sequence modulates a face and bypass damper as the control temperature decreases into the heating proportional band (Figure 33). A 2-position command will open a heating valve when the heating command increases above a user adjustable setpoint. This output has adjustable minimum on and off timers. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.
Heating Lockout See Lockout illustration. (Figure 29) Purge Heating Command Fail Soft 0 Vent 0 0 Airflow Shutdown AO Face and Bypass

0 0, 100, or Last Reliable Command

Compare 0 BO Valve
ABO3A

Figure 33: 2-Position Valve with Face and Bypass Position Adjust Incremental The controller uses two binary outputs to position the control valve. The stroke time you specify determines the timing of these binary outputs. The controller uses the zone temperature to determine the required position of the valve. Then it energizes the appropriate output for a percent of full stroke to achieve the required valve position.

AHU Applications Application Note

41

As the zone temperature drops below the heating setpoint, the controller energizes the appropriate output to open the valve. As the zone temperature increases, the controller energizes the other output to close the valve. When the temperature is within the deadband of the controller, neither output is energized and the valve stays in its current position. As the required position drops below the current position, the controller energizes the appropriate output to close the valve. As the required position increases, the controller energizes the other output to open the valve. When the change from the current position to the calculated new position is within the controllers deadband, neither output is energized, leaving the valve in its current position. The controller uses overdrive logic to ensure the position of the valve. When the output reaches 99%, it will be driven for 1.5 times the stroke time, causing the valve to reach its 100% position. Sequencer - Number of Stages You can adjust the minimum on/off and interstage on/off timers once for all stages or for each individual stage. Once it is turned on, the minimum on timer keeps a stage energized for the input time period. The minimum off timer does not allow a stage to be re-energized for a time period once it is turned off. The interstage delay on and off timers prevent the next stage from energizing or de-energizing until the interstage timer has expired. The interstage on timer for Stage 1 controls the elapsed time before Stage 2 may be turned on. The interstage timer for Stage 2 must elapse before Stage 3 may be turned on, and so on. The reverse is true for the interstage off timers. The interstage on of the last stage has no effect, and the interstage off of the first stage has no effect. Use the cycles per hour adjustment to restrict the unit from over cycling by providing a minimum time between starts. The cycle per hour feature divides a one hour period into equal cycle intervals. A value of six divides a one hour period into six 10-minute intervals. Once a stage is turned on, ten minutes must elapse before another on command is issued. Once a stage is turned off, it cannot be turned on again until the cycle per hour interval and minimum off timer is satisfied.

42

AHU Applications Application Note

The starting point of the first stage can be adjusted to any value that is 5% or greater and less than the starting point of the second stage. When you answer this question 0%, the stages are automatically proportioned over the heating proportional band. The command and starting point of each stage is based on the 0 to 100% command into the sequencer, with the proportional division of the number of stages over a 0 to 100% range. When you select the first stage to start at 0%, the starting point of the first stage defaults to the normal proportional division (i.e., 3 stages would start at 33, 67, and 100% commands). You can override the heating stages by commanding the pseudo-analog output for heating. This ensures a 0 to 100% override value is used, keeping the timers inside the sequencing logic active. Individual binary outputs are not eligible to be overridden when part of a sequencer. IMPORTANT: Staged outputs remain on for their defined minimum on time, regardless of their commanded state. When all stages must be turned off without delay, adjust the interstage off time to 0. The minimum on timer can hold a stage on even though the Shutdown mode or airflow interlock is active. Keep minimum on timers at the smallest possible value or 0. AHU controllers with C06 firmware or later and UNT controllers with B00 firmware or later will utilize an Instant Off feature. This feature will force all staged outputs off on loss of airflow or shutdown regardless of timer conditions.

Cooling
Device Type The first question in the cooling question/answer path (Figure 68) asks you to select the cooling device type. The available types are: Modulated Single Coil Staged 2-Position Valve w/Face and Bypass Position Adjust - Incremental

The following provides information on each of the available types.

AHU Applications Application Note

43

Modulated Single Coil The system controls the modulated single cooling coil through the main control sequence (Figure 34). The controller sequences operation of the cooling coil with heating and outdoor air damper operation (if sequenced). As the control temperature increases above the zone or discharge setpoint, through the cooling deadband and into the cooling proportional band, the controller issues a 0 to 100% command to the cooling device. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.
Cooling Lockout See Lockout illustration. (Figure 35) Purge See the Cooling Fail Dehumidification Command Soft section. Dehumidification 0 Logic 0, 100, or Last Reliable Command Vent 0 0 0 Airflow Shutdown AO

Compare 0 BO Pump Start


ABO4A

Figure 34: Modulated Single Coil Cooling


N2 Command with AI Backup Cooling Lockout Outdoor Air Temperature Compare Cooling Lockout Setpoint Differential N2 Command N2 Command Status

AI Switch

Cooling Lockout Outdoor Air Temperature Cooling Lockout Setpoint Differential Compare

N2 Command Cooling Lockout Command


CLGLOCK

Figure 35: Lockout

44

AHU Applications Application Note

Staged This strategy allows Direct Expansion (DX) cooling stages to be controlled as part of the main control strategy (Figure 36). The controller sequences the DX stages as the control temperature increases into the cooling proportional band. Adding integration to a control loop with staged outputs is not advised as it usually results in the constant cycling of the outputs.
Cooling Lockout See Lockout illustration. (Figure 35) Purge Cooling Command See the Fail Dehumidification Soft section. Dehumidification Logic 0, 100, or Vent Airflow Shutdown BO Sequencer 0 Timers AO Vernier Control
ABO4B

0 0 0

1 2 3 4

Remain in Control

Figure 36: Staged Cooling 2-Position Valve w/Face and Bypass The cooling command from the main control sequence modulates a face and bypass damper as the control temperature increases into the cooling proportional band. A 2-position command will open a cooling valve when the cooling command increases above a user adjustable setpoint. This output has adjustable minimum on and off timers. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. Position Adjust Incremental The controller uses two binary outputs to position the control valve. The timing of these outputs is based on an operator specified stroke time. The controller uses the zone temperature to determine the required position of the valve. Then the controller will cause the appropriate output to energize for a percent of full stroke to achieve the required valve position. As the zone temperature rises above the cooling setpoint, the controller energizes the appropriate output to open the valve. As the zone temperature decreases, the controller energizes the other output to close the valve. When the temperature is within the deadband of the controller neither output energizes, leaving the valve in its current position. The controller uses overdrive logic to ensure the position of the valve. When the output reaches 99%, it will be driven for 1.5 times the stroke time, causing the valve to reach its 100% position.

AHU Applications Application Note

45

Sequencer - Number of Stages The minimum on/off and interstage on/off timers can be adjusted once for all stages or for each individual stage. Once turned on, the minimum on timer keeps a stage energized for the input time period. Once turned off, the minimum off timer does not allow a stage to re-energize for the input time period. The interstage delay on and off timers prevent the next stage from energizing or de-energizing until the interstage timer has expired. The interstage on timer for Stage 1 controls the elapsed time before Stage 2 may be turned on. The interstage timer for Stage 2 must elapse before Stage 3 may be turned on, and so on. The reverse is true for the interstage off timers. The interstage on of the last stage has no effect, and the interstage off of the first stage has no effect. Use the cycles per hour adjustment to restrict the unit from over cycling by providing a minimum time between starts. The cycle per hour feature divides a one hour period into equal cycle intervals. A value of six divides a one hour period into six 10-minute intervals. Once a stage is turned on, ten minutes must elapse before another on command can be issued. Once a stage is turned off, it cannot be turned on again until the cycle per hour interval and minimum off timer is satisfied.
Cooling Lockout See Lockout illustration. (Figure 35) Purge Cooling Command See the Dehumidification section. Vent Airflow Shutdown AO Face and Bypass

Fail Soft 0

0 0

Dehumidification Logic

0 0, 100, or Last Reliable Command

Compare 0

BO Cooling Valve
ABO4C

Figure 37: Rotational Sequencing of Cooling

46

AHU Applications Application Note

The starting point of the first stage can be adjusted to any value that is 5% or greater and less than the starting point of the second stage. The command and starting point of each stage is based on the 0 to 100% command into the sequencer, with the proportional division of the number of stages over a 0 to 100% range. When you select the first stage to start at 0%, the starting point of the first stage defaults to the normal proportional division (that is, 3 stages would start at 33, 67, and 100% commands). You can override the DX stages by commanding the pseudo-analog output for cooling. This ensures a 0 to 100% override value is used, keeping the timers inside the sequencing logic active. Individual binary outputs are not eligible to be overridden when part of a sequencer. IMPORTANT: Staged outputs remain on for their defined minimum on time, regardless of their commanded state. When all stages must be turned off without delay, adjust the interstage off time to 0. The minimum on timer can hold a stage on even though the Shutdown mode or airflow interlock is active. Keep minimum on timers at the smallest possible value or 0. AHU controllers with C06 firmware or later and UNT controllers with B00 firmware or later will utilize an Instant Off feature. This feature will force all staged outputs off on loss of airflow or shutdown regardless of timer conditions.

AHU Applications Application Note

47

Dehumidification
Control Strategy The first question in the dehumidification question/answer path (Figure 70) asks you to select the control strategy. The available strategies are: High Signal Selection w/Cooling Command Addition of Dehumid. and Cooling Command

The following provides information on each of the available strategies. High Signal Selection w/Cooling Command This control strategy selects the highest signal between the sensible cooling command and the dehumidification command, then outputs the selected value to the cooling device (Figure 38). The cooling command originates from the main temperature control sequence of operation. When the relative humidity increases above the humidity setpoint and into the dehumidification proportional band, a dehumidification command is determined. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.
1 Dehumidification Setpoint 2 Proportional Band Integration Deadband Humidity AI Offset PI Fail Soft 1 2 0 or Last Command 1 or Occupied 0 Maximum Select Cooling Command Go To Cooling Logic

Airflow 0 Integration
ABO5

Figure 38: High Signal Selection with Cooling Command Addition of Dehumidification and Cooling Command This control strategy adds the sensible cooling command from the main sequence of operation to the dehumidification command and outputs the total value to the cooling device (Figure 39). The cooling command originates from the main temperature control sequence of operation. When the relative humidity increases above the humidity setpoint and into the dehumidification proportional band, a dehumidification command is determined. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control.

48

AHU Applications Application Note

1 Dehumidification Setpoint 2 Proportional Band Integration Deadband Humidity AI Offset

PI

1 or Occupied 0 Fail Soft Minimum Select 100.0 Go To Cooling Logic

ADD Cooling Command

0 or Last Command

Airflow 0 Integration
ABO5A

Figure 39: Addition of Dehumidification and Cooling Command

AHU Applications Application Note

49

Humidification
Description A humidity high limit device is recommended with any humidification strategy. The device should be located in the supply duct, at least eight feet downstream of the humidifier. A device such as the HLC-1000 can be used to limit the electronic signal to the humidifier from the controllers analog output when a high limit setpoint is reached. Sequencer - Number of Stages The minimum on/off and interstage on/off timers can be adjusted once for all stages or for each individual stage. Once turned on, the minimum on timer keeps a stage energized for the input time period. Once turned off, the minimum off timer does not allow a stage to re-energize for the input time period. The interstage delay on and off timers prevent the next stage from energizing or de-energizing until the interstage timer has expired. The interstage on timer for Stage 1 controls the elapsed time before Stage 2 may be turned on. The interstage timer for Stage 2 must elapse before Stage 3 may be turned on, and so on. The reverse is true for the interstage off timers. The interstage on of the last stage has no effect, and the interstage off of the first stage has no effect. Use the cycles per hour adjustment to restrict the unit from over cycling by providing a minimum time between starts. The cycle per hour feature divides a one hour period into equal cycle intervals. A value of six divides a one hour period into six 10-minute intervals. Once a stage is turned on, ten minutes must elapse before another on command can be issued. Once a stage is turned off, it cannot be turned on again until the cycle per hour interval and minimum off timer is satisfied. The command and starting point of each stage is based on the 0 to 100% command into the sequencer, with the proportional division of the number of stages over a 0 to 100% range (i.e., 3 stages would start at 33, 67, and 100% commands). You can override the humidity stages by commanding the pseudo-analog output for humidity. This ensures a 0 to 100% override value is used, keeping the timers inside the sequencing logic active. Individual binary outputs are not eligible to be overridden when part of a sequencer. IMPORTANT: Staged outputs remain on for their defined minimum on time, regardless of their commanded state.

50

AHU Applications Application Note

When all stages must be turned off without delay, adjust the interstage off time to 0. The minimum on timer can hold a stage on even though the Shutdown mode or airflow interlock is active. Keep minimum on timers at the smallest possible value or 0. AHU controllers with C06 firmware or later and UNT controllers with B00 firmware or later will utilize an Instant Off feature. This feature will force all staged outputs off on loss of airflow or shutdown regardless of timer conditions.

AHU Applications Application Note

51

Modes of Operation
Unoccupied Control Strategy Note: When occupied is on, the controller assumes the occupied setpoints and operates as normal.

The first question in the modes of operation question/answer path (Figure 73) asks you to select the control strategy. The available strategies are: Intermittent Night Operation from Zone Sensor Setup/Setback of Htg/Clg Setpts in Main Seq Operation from Zone (Only in Room Control Strategy)

The following provides information on each of the available strategies. Intermittent Night Operation from Zone Sensor The intermittent night operation selection is a valid option for all the AHU control strategies including: Room Control Return Air Control Constant Discharge Air Control Supply Air Reset from Return/Exhaust Room Control of Cooling/Room Reset of Heating Supply Air Reset from Zone

This selection requires a zone sensor which will only be used for night operation. When the controller is in the Unoccupied mode and the zone temperature is above the night cooling or below the night heating setpoint, the unit will start (Figure 40).

52

AHU Applications Application Note

Shutdown

NOT

AND Delay On

BO AND Supply Fan XOR NOT

Occupied OR OR Warmup/ Cooldown

Two Minutes Supply Air Flow 15 Seconds

Delay Off

AND

Zone Temperature Night Heating Setpoint Differential Zone Temperature Night Cooling Setpoint Differential

Compare OR Compare
BO9

Figure 40: Intermittent Night Operation: Supply Fan Start The system controls the control temperature around the occupied heating and cooling setpoints. When the constant discharge air control strategy is selected, user adjustable unoccupied discharge heating and cooling setpoints are used. When the system commands the fan on due to zone temperature, the appropriate discharge temperature is delivered to the zone. The controller commands the fan system off when the zone temperature increases above the night heating setpoint plus the night heating differential, or below the night cooling setpoint minus the night cooling differential. If the mixed air dampers are sequenced with cooling, you may want to prevent free cooling in the Unoccupied mode by setting the unoccupied economizer proportional band to 0. When the economizer status is not on, the mechanical cooling algorithm operates with the alternate cooling deadband (default = 0). This moves the starting point of mechanical cooling to the control setpoint.

AHU Applications Application Note

53

Shutdown NOT Occupied OR Warmup/ Cooldown OR

AND

BO AND Supply Fan

Fan Delay Between AND Fans Delay Off

Delay On

XOR

NOT

Supply Air Flow 15 Seconds Return Air Flow 15 Seconds

AND AND Fan Delay Delay On BO Return Fan

Delay Off

Zone Temperature Night Heating Setpoint Differential Zone Temperature Night Cooling Setpoint Differential

Compare OR Compare

BO9A

Figure 41: Intermittent Night Operation: Supply and Return Fan Start Setup/Setback of Htg/Clg Setpts in Main Seq Operation from Zone (Only in Room Control Strategy) The setup and setback option is only available when the main control strategy is room control. The controller adds the setup value to the zone cooling setpoint and subtracts the setback value from the zone or heating setpoint. The controller does not use the heating deadband when calculating the setback value. The setback value replaces the heating deadband. The unit fans will start when the preheat (if selected and sequenced), heating, economizer (if selected and sequenced) or cooling proportional command reaches 10% and the unit will stop when the commands have decreased to 1%. Once the unit fan starts and airflow status is on, the command is passed through to the appropriate heating or cooling device. It is likely that once the unit starts in the Setup/Setback mode, it will continue to run for the rest of the unoccupied period while maintaining the setup or setback setpoint. See Figures 42 through 44.

54

AHU Applications Application Note

Warmup/ Cooldown Occupied Setup 0 Warmup/ Cooldown ADD 0

Go to Zone Main Control Strategy (Zone Setpoint) Setpoint Occupied

ADD

Setback Heating Deadband

Go to Main Control Strategy (Heating Deadband)

ABO7

Figure 42: Setup and Setback: Setpoint Logic

Shutdown NOT

AND OR 2 Minutes

Occupied

Delay On

XOR

NOT

AND

BO Supply Fan

Airflow Delay Off 15 Seconds

AND

Zone Heating Command 10%

Compare

OR Compare Zone Preheat Command 10% OR Zone Economizer Command 10% Compare

OR Compare Zone Cooling Command 10%


ABO7A

Figure 43: Setup and Setback: Single Supply Fan

AHU Applications Application Note

55

Shutdown

NOT AND

Occupied

OR Delay On XOR NOT AND BO Supply Fan

Fan Delay Between Fans 2 Minutes Supply Air Flow 15 Seconds

ADD

Delay Off AND AND

Fan Delay

Delay On

BO Return Fan

Return Air Flow 15 Seconds

Delay Off

Same Logic as Single Supply Fan Logic


BO8

Figure 44: Setup and Setback: Supply and Return Fan Logic If the mixed air dampers are sequenced with cooling, you may want to prevent free cooling in the Unoccupied mode by setting the unoccupied economizer proportional band to 0. When the economizer status is not on, the mechanical cooling algorithm operates with the alternate cooling deadband (default = 0). This moves the starting point of mechanical cooling to the control setpoint value plus the setup value. Shutdown Mode The default of the Shutdown mode (Figure 45) is off. When shutdown is enabled, all outputs to fans are turned off, outside air dampers are closed, and the humidity devices are shutdown. Preheat, heating, and cooling outputs will be shutdown to 0% command if the user specified they be affected by shutdown. Otherwise, they will go to their loss of airflow position. In Shutdown mode, all integration timers are set to 0, so no windup occurs when the system is put back into control.

56

AHU Applications Application Note

N2 Command Status Zone Bus Communication Status

OR

Shutdown Command Default Shutdown Start Time Schedule Start/ Default Shutdown Stop Stop N2 Shutdown Command
B010A

Figure 45: Shutdown Mode Warmup/Cooldown Mode The Warmup/Cooldown mode is only available if an unoccupied strategy is selected and may only operate in the Unoccupied mode. When commanded on, the Warmup/Cooldown mode stops the unoccupied temperature control strategy selected and starts the fan system if it is not running. It then controls to the temperature setpoints selected for occupied operation. On mixed air systems, if free cooling is available, the mixed air dampers shall modulate from 0 to 100% open, ignoring the minimum outside air position. As the control temperature approaches the control setpoint, the system modulates or stages the controlled devices (preheat, heating, cooling). When the controller switches into Occupied mode, warmup/cooldown ends. This allows the minimum outdoor air dampers to open. Even though Warmup mode ends, it remains on until commanded off. When the Occupied mode is turned off, but the warmup/cooldown is left on, Warmup/Cooldown mode will operate until commanded off. If you selected the constant discharge air control strategy, an unoccupied discharge air setpoint is used until the zone temperature achieves the warmup/cooldown zone setpoint. If the zone temperature is below the warmup/cooldown zone setpoint, the unoccupied heating discharge air setpoint shall be used. If the zone temperature is above the warmup/cooldown zone setpoint, the unoccupied cooling discharge air setpoint shall be used. Once the zone temperature reaches the warmup/cooldown zone setpoint, the discharge air will control to the (occupied) discharge air setpoint. The warmup/cooldown zone differential is used to prevent switching back to the unoccupied discharge air setpoints once the warmup/cooldown zone setpoint is achieved.

AHU Applications Application Note

57

Airflow Interlock and Alarm An airflow switch is incorporated into the controller operation. A two minute delay is in effect after a command to start the fan is sent, allowing time to prove airflow. Airflow must be proven in order to operate the economizer output. If loss of airflow is detected for more than 15 seconds, the preheat, heating, and cooling outputs will be commanded to the user selected loss of airflow output and a fan alarm indication will be given. If you select a return fan, return airflow must be proven for normal operation. In the Fan System Control section, a Fan Commanded Off Upon Loss of Air Flow question is asked. If you answer no, a loss of airflow will not shut down the fan system. Once airflow is in alarm, the airflow status must toggle from off to on to clear the alarm. Default Schedule When you initiate Occupied mode and shutdown through the software (N2) command only, you can input a default occupied and shutdown start/stop time schedule. This schedule is in effect whenever the N2 Bus is offline longer than ten minutes. The time clock that operates inside the AHU controller is not battery backed. It resets to 00:00 whenever you apply power to the controller or the controller goes through a reset condition, such as when downloaded.
N2 Command Status Zone Bus Communication Status OR Occupied Command Default Occupied Start Time Schedule Start/ Stop N2 Occupied Command
B010

Default Occupied Stop

Figure 46: Default Schedule The only way to set the controllers time clock to any time other than 00:00 is through the NCM or Companion/Facilitator via the N2 Bus, or a Zone Terminal (ZT) configured with a weekly schedule for that controller. Whenever you connect a laptop to the Zone Bus (but not a ZT), the controller enters the Service mode. The Service mode disconnects the AHU controller from the N2 Bus. The Occupied mode can be overridden from the Commissioning program of HVAC PRO when you connect the laptop to the Zone Bus (or N2 Bus).

58

AHU Applications Application Note

Fan System
Control Type The first question in the fan system control question/answer path (Figure 75) asks you to select the fan system control type. The available types are: Single Supply Fan with Static Press. Cntl. Single Sup/Ret Vol Match w/Static Pres Cntl Single Supply, Low/High Speed Control Constant Volume

The following provides information on each of the available types. Single Supply Fan with Static Press. Cntl. Supply fan output is the trigger for static pressure control. Supply fan status enables the integration term. If the ramp control is not used, the proportional output must be sufficient to make the fan status. This control strategy allows the control of variable frequency/speed drives, inlet vanes or discharge dampers that control static pressure within the air handling system. The static pressure setpoint is in inches of Water Gauge (WG) or Pascals for metric units. The static pressure proportional band, integration value, and derivative weight determine the gain of the control loop. An integration value is always recommended to eliminate the proportional offset in this control loop, as precise static pressure control is required in most cases. Usually derivative control action is not necessary, and the derivative weight should be input as 0. The system adds the static pressure offset value to the PID control calculation and usually remains at 0. The static pressure deadband value establishes a range above and below the static pressure setpoint where the error is considered 0. The deadband is applied above and below the static pressure setpoint. If the static sensor becomes unreliable, the command to the static pressure control device equals 0%.

AHU Applications Application Note

59

Static Pressure Process Variable Setpoint Proportional Band Integration Derivative Offset Deadband Supply Fan Cmd AO Supply Fan Control 0 0

Static Pressure 1 Static Pressure 2

MIN Select

Fail Soft 0

Supply Airflow

Delay OFF 0 Static Integration Term

Supply Fan Command

Delay ON

AND

XOR

NORAMP

Figure 47: Single Supply Fan, Static Pressure, without Ramp Control Single Sup/Ret Vol Match w/Static Pres Cntl Supply fan output is the trigger for static pressure control. Supply fan status enables the integration term. If the ramp control is not used, the proportional output must be sufficient to make the fan status. This control strategy allows the control of variable frequency/speed drives, inlet vane or discharge dampers that control static pressure within the air handling system. The static pressure setpoint is in inches of Water Gauge (WG) or Pascals for metric units. The static pressure proportional band, integration value, and derivative weight determine the gain of the control loop. An integration value is always recommended to eliminate the proportional offset in this control loop, as precise static pressure control is required in most cases. Usually derivative control action is not necessary, and the derivative weight should be input as 0. The system adds the static pressure offset value to the PID control calculation and usually remains at 0. The static pressure deadband value establishes a range above and below the static pressure setpoint where the error is considered 0. The deadband is applied above and below the static pressure setpoint. If the static sensor becomes unreliable, the command to the static pressure control device equals 0%. In the volume matching strategy, the return fan is to track the CFM delivery of the supply fan.

60

AHU Applications Application Note

Supply Volume Velocity Pressure Duct Area Return Volume Velocity Pressure Duct Area

CFM Calculation CFM Calculation Occupancy

SUB Process Variable Setpoint Proportional Band Integration Derivative Offset Deadband Return Fan Offset Supply Airflow Delay OFF AO Return Fan Control

Fail Soft 0

Unocc CFM Differential Occ CFM Differential

0 Static Integration Term

RFMSSFO

Figure 48: Single Supply and Return Fan, Volume Matching, without Static Ramp The controller uses the CFM differential as the setpoint, and calculates the controlled variable or feedback, by subtracting the return CFM from the supply CFM. The return volume proportional band integration value and derivative weight determines the gain of the return fan control loop. An integration value is always recommended to eliminate the proportional offset in this control loop, as precise volume control is required in most cases. Usually, derivative control action is not necessary and the derivative weight should be input as 0. If the return fan is started by means other than the AHU, supply fan status enables the return fan control integration. If the AHU supply fan is ramped on startup (supply or return started first), an active supply fan ramp or return fan status enables the return fan control integration. If the AHU starts the return fan first and there is no ramp of the supply fan on startup, the return fan integration is enabled for two minutes after the return fan command is on to allow for fan status to make. Return fan command and return fan not in alarm enables the return fan control integration. If the supply fan or return fan CFM calculation is unreliable, the output to the return fan equals 0%.

AHU Applications Application Note

61

Single Supply, Low/High Speed Control This strategy controls a two speed fan motor. Upon startup, the low speed fan energizes. After a five minute delay the controller analyzes the velocity pressure of the supply air and allows the high speed circuit to energize. This strategy always starts the low speed fan first when a supply fan command is received.
Supply Fan Command BO Low Speed

Five Minutes Supply Velocity Pressure Setpoint Differential

Delay On

AND

Delay On Coast Time

BO High Speed

Compare

Delay Off Coast Time Two Minutes ADD NOT Delay On


BO13

Figure 49: Single Supply Fan; Low/High Speed Control If the velocity pressure is above the high speed velocity pressure setpoint, the controller commands the fan off, for the time period entered for coast time. After this timer expires, the high speed fan circuit energizes. When the velocity pressure decreases below the high speed velocity pressure setpoint minus the velocity pressure differential, the fan de-energizes again for a period equal to the coast time. When this timer expires, the low speed circuit fan energizes. Constant Volume The fans start in the Occupied mode, Warmup mode, Vent or Purge mode, intermittent night operation, or setup/setback operation.

62

AHU Applications Application Note

Using an AHU Application in a UNT Controller


With HVAC PRO Release 5.10 or later, it is possible to select a UNT as a target device for an AHU application. Valid target devices include all UNT1nn-n controllers. With the 8 K UNTs, the question is not whether the configuration will fit in the controller, but if there are enough hardware points on the UNT for the configuration. Most likely, you will run out of Analog Output (AO) points first. If this is the case, you can use a Zone Bus actuator like the M100 motor actuator for the extra AOs. Table 1: Default Zone Bus Addresses for Analog Outputs
Output
Damper Command Preheat Valve Heating Valve Cooling Valve Humid Valve Supply Fan Cntl Return Fan Cntl

Address
20 21 22 23 24 25 26

The Zone Bus addresses listed in Table 1 are based on the default locations of analog outputs assigned by HVAC PRO during the Question and Answer session. If you move the analog output location within an HVAC PRO configuration, HVAC PRO will recalculate the Zone Bus address using the equation: ZB Address = AO Number + 19. Default Point Types The AHU application Question and Answer session assigns point type defaults that are compatible with AHU controller hardware, but may not be compatible with UNT controller hardware. AHU controllers support the Current type for analog input sensors and analog output points. Since the Current type is not supported by the UNT controller hardware, any analog input sensor or analog output point configured as Current must be changed before targeting the application to a UNT controller. Voltage type is supported.

AHU Applications Application Note

63

Instant Off Feature When using staged outputs in the UNT, the Binary Output (BO) Instant Off feature operates properly. So if the stages are on, and shutdown is turned on or airflow status is open, the staged outputs will ignore the minimum on timers and go off immediately. The Instant Off feature is also available on AHU controllers with firmware Revision C06 or later. Momentary Start/Stop Momentary start/stop points will operate properly on the UNT controller when loaded with an AHU configuration. Accumulator Point The accumulator point (BI-4) on the UNT controller operates as usual, even when the UNT controller is loaded with an AHU configuration. Binary Parameters The locations of certain binary parameters loaded by the AHU application Question and Answer session are not supported by UNT1nn-0 devices. All UNT1nn-0 devices are removed from the Target Device Selection if you select anything but Hardware BI Point or Hardware AI Point to initiate any modes, as shown in Table 2. Table 2: Mode/Command
Mode/Command Name
Cooling Lockout Cmd Econ Switch Heating Lockout Cmd Occupied Command Preht Lockout Cmd Purge Command Shutdown Command Summer/Winter Vent Command Warmup/Cooldown Command

BD Address
205 199 204 196 203 194 197 198 193 195

The following message will appear in the Reason Not Allowed window: Device UNT1nn-0 does not support BYTE (mode/command name) at address nnn. The location where these parameters would exist in the AHU controller is not supported in the UNT1nn-0.

64

AHU Applications Application Note

Procedure Overview
Table 3: Using AHU Applications
To Do This
Create a Mixed Air Single Path Application Create a 100% Outside Air Single Path Application Create a Mixed Air Dual Path or 100% Outside Air Dual Path Application

Follow These Steps:


From the File menu, select New. Select Air Handlers MA Single Path. Answer the questions as they are presented. When finished, go to the Economizer section. From the File menu, select New. Select Air Handlers 100% OA Single Path. Answer the questions as they are presented. When finished, go to the Heat Recovery for 100% Outside Air section. From the File menu, select New. Select Air Handlers MA Dual Path or Air Handlers 100% OA Dual Path. Answer the questions as they are presented. After completing the Mixed Air Dual Path section of the question/answer path, go to the Economizer section. After completing the 100% Outside Air Dual Path section of the question/answer path, go to the Heat Recovery for 100% Outside Air section, since there is no Economizer available for 100% OA units. Answer the questions as they are presented. When finished, go to the Preheat section. Answer the questions as they are presented. When finished, go to the Minimum Duct Requirements section. Answer the questions as they are presented. When finished, go to the Vent and Purge section. Answer the questions as they are presented. When finished, go to the Preheat section. Answer the questions as they are presented. When finished, go to the Heating section. Answer the questions as they are presented. After completing the Heating section of the question/answer path for none, modulated single coil, staged, or 2-position valve with face and bypass, go to the Cooling section. After completing the Heating section of the question/answer path for modulated common heating and cooling coil, go to the Dehumidification section. Answer the questions as they are presented. After completing the Cooling section of the question/answer path for None, go to the Humidification section. For all other cooling strategies, go to the Dehumidification section. Answer the questions as they are presented. When finished, go to the Humidification section. Answer the questions as they are presented. When finished, go to the Modes of Operation section. Answer the questions as they are presented. Answer the questions as they are presented.

Complete the Heat Recovery for 100% Outside Air Question/Answer Path Complete the Economizer Question/Answer Path Complete the Minimum Duct Requirements Question/Answer Path Complete the Vent and Purge Question/Answer Path Complete the Preheat Question/Answer Path Complete the Heating Question/Answer Path

Complete the Cooling Question/Answer Path

Complete the Dehumidification Question/Answer Path Complete the Humidification Question/Answer Path Complete the Modes of Operation Question/Answer Path Complete the Fan System Control Question/Answer Path

AHU Applications Application Note

65

Detailed Procedures
Creating a Mixed Air Single Path Application
To create a mixed air single path application: 1. 2. 3. From the File menu, select New. Select Air Handlers MA Single Path. Answer the questions as they are presented (Figure 50), using the control strategy information in the Key Concepts section and the information presented in the remainder of this procedure as a guide. After the Mixed Air Single Path section, the question/answer path continues on to the Economizer section.
Select the Control Strategy

4.

Room Control

Room Control of Cooling Room Reset of Heating

Supply Air Reset from Zone Temperature

Return Air Control

Constant Discharge Air Temperature

Supply Air Reset from Return Temperature

Select the Setpoint Type

Single Zone Setpoint Is a Remote Zone Setpoint Needed?

Dual Zone Setpoints Are Remote Zone Setpoints for Heating and Cooling Needed? Is a Remote Zone Setpoint Needed?

No

Remote Setpoint Slider

TMZ Digital Room Sensor

No

Dual Remote Setpoint Sliders

TMZ Digital Room Sensor

No

Remote Setpoint Slider

TMZ Digital Room Sensor

To Economizer Section

MASP

Figure 50: Mixed Air Single Path Questions and Answers

66

AHU Applications Application Note

Select the Control Strategy See the Key Concepts section for descriptions of each of the control strategy options. Select the Setpoint Type Choose among the options in Table 4. Table 4: Select the Setpoint Type
Option
Single Zone Setpoint Dual Zone Setpoints

Description
Single setpoint uses a zone setpoint and a deadband. When the zone temperature is within the heating deadband, the zone heating and cooling commands are 0%. The dual setpoints strategy uses separate cooling and heating setpoints. When the zone temperature is between the cooling and heating setpoints, the zone heating and cooling commands are 0%.

Is a Remote Zone Setpoint Needed? Choose among the options in Table 5. Table 5: Is a Remote Zone Setpoint Needed?
Option
No

Description
The zone setpoint and heating deadband used for sequencing heating and cooling outputs for all modes of operation are defined in HVAC PRO. An AI is defined as the remote zone setpoint. A single cooling setpoint adjustment from a room thermostat is used to establish the zone setpoints for sequencing heating and cooling during the Occupied mode. The unoccupied and standby setpoints defined in HVAC PRO are used during the Unoccupied and Standby modes. If the remote AI becomes unreliable, the controller will use the occupied zone setpoints defined in HVAC PRO. Points, parameters and logic are assigned to provide setpoints adjustable from a either a supervisory system, a configuration/commissioning tool, or a TMZ Digital Room Sensor. The heating and cooling setpoints are adjustable from the supervisory system, configuration/commissioning tool or TMZ. The Heating Setpoint and Cooling Setpoint are adjustable with default values of 20C (68.0F) and 22C (72F) respectively. Additional parameters are loaded to provide information for the TMZ to display to the user.

Remote Setpoint Slider

TMZ Digital Room Sensor

AHU Applications Application Note

67

Are Remote Zone Setpoints for Heating and Cooling Needed? Choose among the options in Table 6. Table 6: Are Remote Zone Setpoints for Heating and Cooling Needed?
Option
No Dual Remote Setpoint Sliders

Description
The zone setpoints used for sequencing heating and cooling outputs for all modes of operation are defined in HVAC PRO. Two AIs are defined as the heating and cooling setpoints. Separate heating and cooling setpoint adjustments are used to establish the zone setpoints for sequencing heating and cooling during the Occupied mode. The unoccupied and standby setpoints defined in HVAC PRO are used during Unoccupied and Standby modes. If the remote AI becomes unreliable, the controller will use the occupied zone setpoints defined in HVAC PRO. Points, parameters and logic are assigned to provide setpoints adjustable from a either a supervisory system, a configuration/commissioning tool, or a TMZ digital room sensor. The heating and cooling setpoints are adjustable from the supervisory system, configuration/commissioning tool or TMZ. The Heating Setpoint and Cooling Setpoint are adjustable with default values of 20C (68F) and 22C (72F) respectively. Additional parameters are loaded to provide information for the TMZ to display to the user.

TMZ Remote Digital Sensor

68

AHU Applications Application Note

Creating a 100% Outside Air Single Path Application


To create a 100% outside air single path application: 1. 2. 3. From the File menu, select New. Select Air Handlers 100% OA Single Path. Answer the questions as they are presented (Figure 51), using the information presented in the Key Concepts section and the Mixed Single Air Path Applications topic as a guide. After the 100% Outside Air Single Path section, the question/answer path continues on to the Heat Recovery for 100% Outside Air section.
Select the Control Strategy

4.

Room Control

Room Control Cooling Room Reset Heating

Supply Air Reset From Zone Temp

Exhaust Air Temp Control

Constant Discharge Air Temperature

Select the Setpoint Type

Single Zone Setpoint Is a Remote Zone Setpoint Needed?

Dual Zone Setpoints

Are Remote Zone Setpoints for Heating and Cooling Needed? No Dual Remote Setpoint Sliders TMZ Digital Room Sensor

No

Remote Setpoint Slider

TMZ Digital Room Sensor

To Heat Recovery Section

100OASP

Figure 51: 100% Outside Air Single Path Questions and Answers

AHU Applications Application Note

69

Creating a Mixed Air Dual Path or 100% Outside Air Dual Path Application
To create a mixed air dual path or 100% outside air dual path application: 1. 2. 3. From the File menu, select New. Select Air Handlers MA Dual Path or Air Handlers 100% OA Dual Path. Answer the questions as they are presented (Figures 52 and 53), using the information presented in the Key Concepts section as a guide. After the Mixed Air Dual Path section, the question/answer path continues on to the Economizer section. After the 100% Outside Air Dual Path section, the question/answer path continues on to the Heat Recovery for 100% Outside Air section, since there is no Economizer available for 100% OA units.
Mixed Air Dual Path

4.

Multizone Hot/Cold Deck Reset

Multizone Zone Control

Dual Duct Hot/Cold Deck Reset

Dual Duct Zone Control

To Economizer Section

MADP

Figure 52: Mixed Air Dual Path Questions and Answers


100% Outside Air Dual Path

Multizone Hot/Cold Deck Reset

Multizone Zone Control

Dual Duct Hot/Cold Deck Reset

Dual Duct Zone Control

To Heat Recovery Section

100OADP

Figure 53: 100% Outside Air Dual Path Questions and Answers

70

AHU Applications Application Note

Completing the Heat Recovery for 100% Outside Air Question/Answer Path
To complete the heat recovery for 100% outside air question/answer path: 1. Answer the questions as they are presented (Figure 54), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Heat Recovery for 100% Outside Air section, the question/answer path continues on to the Preheat section.
Select the Type of Heat Recovery Device:

2.

None

2 Pos Output from Analog Input Sensor

Run Around Glycol Loop

Select the Analog Input

Is pump start needed upon sensor entering prop band?

Outdoor Discharge Air Sensor Air Sensor No Yes

Type of Pump Output Maintained Momentary Pulse

To Preheat Section

HEATREC

Figure 54: Heat Recovery for 100% Outside Air Questions and Answers

AHU Applications Application Note

71

Select the Heat Recovery Type Choose among the options in Table 7. Table 7: Select the Heat Recovery Type
Option
None 2-Position Output from Analog Input Sensor Run Around Glycol Loop

Description
No point/parameter assignment or logic sequence for this selection. See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option.

Is Pump Start Needed upon Sensor Entering Prop Band? Choose among the options in Table 8. Table 8: Is Pump Start Needed upon Sensor Entering Prop Band?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The pump start option allows a pump operation whenever the command to the heat recovery device is greater than 1% open.

Type of Pump Output Choose among the options in Table 9. Table 9: Type of Pump Output
Option
Maintained

Description
A single binary output is assigned. It will be energized when the pump command is on and de-energized when the pump command is off. A pair of binary outputs are assigned. The start output will be energized momentarily when the pump command is on and the stop output will be energized momentarily when the pump command is off. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

72

AHU Applications Application Note

Completing the Economizer Question/Answer Path


To complete the economizer question/answer path: 1. Answer the questions as they are presented (Figure 55), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Economizer section, the question/answer path continues on to the Minimum Duct Requirements section.
Select Damper Control Strategy

2.

Separate Mixed Air Closed Loop

Sequenced with Heating and Cooling Only Asked If Strategy is Discharge Control or Is a Mixed Air Supply Air Reset Low Limit Required? Which setpoint shall be used? Discharge Separate Air Setpoint Mixed Air (Cold Deck for Setpoint Dual Path) Yes No

Is Low Limit Override of Minimum Required?

Yes

No

Select The Economizer Switchover Strategy

None

Software Hardware (N2) Command BI point

Dry Bulb

Fixed Enthalpy Outdoor Air Comparison Enthalpy Temperature Differential

To Minimum Duct Requirements Section

ECON

Figure 55: Economizer

AHU Applications Application Note

73

Select the Damper Control Strategy Choose among the options in Table 10. Table 10: Select the Damper Control Strategy
Option
Separate Mixed Air Closed Loop

Description
This strategy provides a separate control loop for the outdoor air dampers based on the mixed air sensor. A temperature setpoint is selected and maintained when free cooling is available and economizer is on. The direct acting output shall open the outside air dampers from minimum position to 100% as the mixed air temperature rises through the proportional band. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. This strategy allows the sequencing of the outside air dampers with the mechanical cooling device when free cooling is available and economizer is on. The direct acting output shall open the outside air dampers from minimum position to 100% as the controlled temperature rises through the economizer proportional band. The economizer proportional band must not exceed the sum of the cooling deadband and the cooling proportional band. If this is not done, the economizer output will stop increasing when the cooling output reaches 100%. When the Economizer mode is off (free cooling not available), an alternate cooling deadband is used to shift the cooling proportional band left towards the control setpoint. This causes mechanical cooling to modulate or energize at a temperature closer to the control setpoint in comparison to the normal cooling deadband when free cooling is available. The cooling integration term for the mechanical cooling device is also used by the economizer dampers.

Sequenced with Heating and Cooling

Which Setpoint Shall Be Used? Choose among the options in Table 11. Table 11: Which Setpoint Shall Be Used?
Option
Separate Mixed Air Setpoint Discharge Air Setpoint (Cold Deck for Dual Path)

Description
A mixed air setpoint shall be added to the parameters list for mixed air temperature control. The mixed air closed loop will maintain the same setpoint as the discharge or supply air loop (cold deck for dual path). The actual mixed air setpoint will be available for the user to monitor.

74

AHU Applications Application Note

Is a Mixed Air Low Limit Required? Choose among the options in Table 12. Table 12: Is a Mixed Air Low Limit Required?
Option
Yes

Description
A mixed air temperature sensor will be assigned to an AI and will be used to maintain the low limit logic for the economizer cycle. Control will be achieved through a reverse acting PI algorithm that will back off the economizer command and position the damper to maintain the low limit setpoint. The mixed air low limit control will override the minimum position setting if the mixed temperature continues to drop below setpoint which can occur with low ambient conditions in the outdoor air. If you desire a minimum position regardless of the mixed air low limit logic (for example, you are not in danger of freezing mechanical equipment), use a damper offset which will not allow the damper to go below this value during Occupied mode. Integration has been added to this control loop to eliminate the inherent offset associated with proportional only control. No point/parameter assignment or logic sequence for this selection.

No

Is Low Limit Override of Minimum Required? Choose among the options in Table 13. Table 13: Is Low Limit Override of Minimum Required?
Option
Yes

Description
A mixed air temperature sensor will be assigned to an AI and will be used to maintain the low limit logic for the economizer cycle. Control will be achieved through a reverse acting PI algorithm that will back off the economizer command and position the damper to maintain the low limit setpoint. The mixed air low limit control will override the minimum position setting if the mixed temperature continues to drop below setpoint which can occur with low ambient conditions in the outdoor air. Integration has been added to this control loop to eliminate the inherent offset associated with proportional only control. No point/parameter assignment or logic sequence for this selection.

No

Select Economizer Switchover Strategy See the Key Concepts section for a description of the economizer switchover strategy options.

AHU Applications Application Note

75

Completing the Minimum Duct Requirements Question/Answer Path


To complete the minimum duct requirements question/answer path: 1. Answer the questions as they are presented (Figure 56), using the information presented in the remainder of this procedure as a guide. After the Minimum Duct Requirements section, the question/answer path continues on to the Vent and Purge section.
Is a Separate Minimum Duct used for minimum position? No Is Minimum Damper Position Reset from an Air Quality Sensor Needed? Yes No Yes How Is the Minimum Damper Controlled 2 Position Minimum Closed Loop Volume Control Select Type of Air Flow Measuring Station Pitot Tube Scaled InputFlow Station Thermistor

2.

For Unreliable Outdoor Air or Control Sensor Command Outdoor Air Damper to: Minimum Position 0% Last Reliable Command

Is Minimum Damper Position Reset from an Air Quality Sensor Needed? No Yes

For Unreliable Outdoor Air or Control Sensor Command Outdoor Air Damper to: Minimum Position 0% Last Reliable Command

To Vent and Purge Section

MINDUCT

Figure 56: Minimum Duct Requirements

76

AHU Applications Application Note

Is a Separate Minimum Duct Used for Minimum Position? Choose among the options in Table 14. Table 14: Is a Separate Minimum Duct Used for Minimum Position?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. A minimum damper control strategy must be selected by the user, either 2-position or minimum closed loop volume control. See How is the Minimum Damper Controlled? for logic and point assignments.

Is Minimum Damper Position Reset from an Air Quality Sensor Needed? Choose among the options in Table 15. Table 15: Is Minimum Damper Position Reset from an Air Quality Sensor Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. An input from an air quality sensor resets the minimum position of the outdoor air damper to an increased value (Figure 57). The controller does this through the inputs of indoor air quality low limit and indoor air quality reset band. These inputs adjust the minimum position setpoint from minimum position through the minimum position reset band. The indoor air quality defaults are in reference to a carbon dioxide sensor that indicates Parts Per Million (PPM). The minimum position reset schedule is in percent position or CFM, depending upon the type of minimum damper strategy selected. High carbon dioxide is usually a good indication that more outside air is required. However, low carbon dioxide is not always a good indication of contaminant free air.

Occupied Reset 4 3 1 2 IAQ Minimum Setpoint 0 Minimum Position (% or CFM)


IAQ2

Air Quality Sensor 1 Air Quality Low Limit 2 Air Quality Reset Band 3 Minimum Position 4 Minimum Reset Band

Figure 57: Minimum Damper Reset from Air Quality Sensor

AHU Applications Application Note

77

For Unreliable Outdoor Air or Control Sensor, Command Outdoor Air Damper To Choose among the options in Table 16. Table 16: For Unreliable Outdoor Air or Control Sensor, Command Outdoor Air Damper To
Option
Minimum Position 0% Last Reliable Command

Description
Drive the damper to the minimum position. Drive the damper to the 0% open position. Hold the output at the last reliable position.

How is the Minimum Damper Controlled? Choose among the options in Table 17. Table 17: How is the Minimum Damper Controlled?
Option
2-Position

Description
The 2-position strategy energizes a binary output whenever the controller switches into the Occupied mode of operation (Figure 58). During the Unoccupied or Shutdown mode, the binary output for 2-position control is off. During the Vent or Purge mode, the controller energizes the binary output (damper) even if the controller is in the Unoccupied mode. The minimum volume closed loop strategy allows control to a minimum air volume setpoint (CFM) via conventional PI control (Figure 59). As the volume (CFM) of air through an airflow measuring station decreases below the minimum volume setpoint and into the CFM proportional band, the minimum damper is modulated open. The CFM deadband suspends any change in the control output when the actual CFM is within the this deadband region. The full input deadband value is in effect on the positive and negative side of the CFM setpoint. Integration may be added to this control loop to eliminate the inherent offset associated with proportional only control. The minimum duct area input is the square foot area of the airflow measuring station (provided by device manufacturer). The area is required by the controller to calculate the CFM. The CFM offset, is a value in percent that the controller adds to the command after it performs the proportional and integration control calculation.

Minimum Closed Loop Volume Control

Shutdown Occupied OR Purge Warmup NOT OR Vent OR AND BO

Airflow 0
SMD2PD

Figure 58: 2-Position Minimum Damper

78

AHU Applications Application Note

From Air Quality Reset Logic (If Used) 1 Minimum Volume CFM Setpoint 2 CFM Proportional Band CFM Integration CFM Offset CFM Deadband PI Control 0 0 Airflow 0 or 100 2 1 CFM Calculation P Duct Area (ft2) Constant (K) AI Velocity Pressure Fail Soft Shutdown AI Minimum Damper

Airflow

NOT

OR CFM Integration 0

Supply Air Command

NOT

CFM = 4005( P /K ) (ft2) v OR CFM Calculation (Linear) Duct Area (ft2) AI Linearized Velocity Input
2

CFM = (Velocity) x (ft )

MPMCLD2

Figure 59: Minimum Volume Closed Loop Application

Select the Type of Air Flow Measuring Station Choose among the options in Table 18. Table 18: Select the Type of Air Flow Measuring Station
Option
Pitot Tube

Description
This selection is required when the controller needs to calculate the square root of the velocity pressure reading. The area of the face of the airflow station is required, and a constant is required to extract any amplification of the velocity pressure that is present in the design of the Pitot tube traverse. The formula for the CFM calculation of the Pitot tube method is:
CFM = A 4005 Pv K

Where: Pv = velocity pressure (in. WG) K = constant (provided by the manufacturer) A = area of the airflow station (sq ft) Scaled InputFlow Station (Thermistor) This selection is intended for a packaged airflow station having a linear output ranged in velocity (FPM) or volume (CFM). In cases where the airflow station outputs a linear CFM signal, adjust the value for the area of the airflow measuring station to 1.0. CFM = (V)(A) Where: V = velocity (ft/min) A = area of the airflow station (sq ft)

AHU Applications Application Note

79

Completing the Vent and Purge Question/Answer Path


To complete the vent and purge question/answer path: 1. Answer the questions as they are presented (Figure 60), using the information presented in the remainder of this procedure as a guide. After the Vent and Purge section, the question/answer path continues on to the Preheat section.
Is Vent and Purge Mode Needed?

2.

No

Yes

Select the Method to Control the Vent Mode: Software Hardware (N2) Command BI point Both with BI backup Both can activate

Select the Method to Control the Purge Mode:

Software Hardware (N2) Command BI point

Both with BI backup

Both can activate

To Preheat Section

VENTPURG

Figure 60: Vent and Purge

80

AHU Applications Application Note

Is Vent and Purge Mode Needed? Choose among the options in Table 19. Table 19: Is Vent and Purge Mode Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The Vent and Purge modes open the outdoor air damper to 100% when the controller commands it to on. The difference between the two modes is purge shuts off all mechanical heating, cooling, and humidification while vent allows all heating, cooling, and humidification to remain in control. If the controller commands Vent and Purge modes on simultaneously, Vent mode takes priority. Both modes are active during Occupied or Unoccupied modes of operation but are not effective during the Shutdown mode. The outdoor air dampers will not open until the supply airflow status is on. Either mode energizes the supply fan start command.

Select the Method to Control the Vent Mode Choose among the options in Table 20. Table 20: Select the Method to Control the Vent Mode
Option
Software (N2) Command Hardware BI Point Both with BI Backup

Description
A Vent mode binary data point is provided for a Facility Management System (FMS) to command. If communications are lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the Vent mode is off. A hardware binary input is provided to switch the controller into the Vent mode; when the contact is closed, the Vent mode will be active. A Vent mode binary data point is provided for a facility management system to command. If communication with the FMS is lost, the status of the binary input is used to determine Vent mode. A Vent mode binary data point is provided for a facility management system to command. A hardware binary input is also provided to switch the controller into Vent mode. Either point can place the controller into the Vent mode. Both points must be off for the controller to release to the previous mode.

Both can Activate

AHU Applications Application Note

81

Select the Method to Control the Purge Mode Choose among the options in Table 21. Table 21: Select the Method to Control the Purge Mode
Option
Software (N2) Command Hardware BI Point Both with BI Backup

Description
A Purge mode binary data point is provided for a facility management system to command. If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the Purge mode is off. A hardware binary input is provided to switch the controller into the Purge mode; when the contact is closed, the Purge mode will be active. A Purge mode binary data point is provided for a facility management system to command. If communication with the FMS is lost, the status of the binary input is used to determine Purge mode. A Purge mode binary data point is provided for a facility management system to command. A hardware binary input is also provided to switch the controller into Purge mode. Either point can place the controller into the Purge mode. Both points must be off for the controller to release to the previous mode.

Both can Activate

Completing the Preheat Question/Answer Path


To complete the preheat question/answer path: 1. Answer the questions as they are presented (Figure 61), using the information presented in the remainder of this procedure as a guide. After the Preheat section, the question/answer path continues on to the Heating section.

2.

82

AHU Applications Application Note

Select Type of Preheat Control Strategy G None 2 Pos Steam/Water Valve (Sensor Cntl'd) Enter the Control Sensor Outdoor Air Face/Bypass w/vlv Switch over Seq w/Htg Clg* Should the Preheat output go to 0% during Shutdown? Yes Use loss of airflow defaults Upon loss of airflow, the value will be commanded to: 0% 100% Remain in Control Modulated Single Coil Select the Preheat Control Strategy Closed Loop with separate sensor Sequenced with Heating and Cooling*

Mixed Discharge Air Air

Should the Preheat output go go to 0% during Shutdown?* Yes Use loss of airflow defaults

Should the Preheat output go to 0% during Shutdown?* Yes Use loss of airflow defaults

Upon loss of air flow, the valve will be commanded to: 0% 100% Remain in Control

Upon loss of air flow, the valve will be commanded to: 0% 100% Remain in Control

Is Preheat Lockout from outdoor air temperature needed? No Yes Select the Method To Initiate Preheat Lockout

Is pump start upon a preheat command needed? No Yes Type of Output Signal Maintained Momentary Pulse

Software (N2) Hardware Both with Command AI point AI backup

Is Preheat Lockout from outdoor air temperature needed ? If the control sensor becomes unreliable, command preheat valve to: No Yes Select the Method to Initiate Preheat Lockout Software (N2) Hardware Both with Command AI point AI backup

0%

100%

If the control sensor becomes unreliable, command preheat valve to:

0%

100% Last Reliable Command H

* Not an option on dual path units

To Heating Section

PREHEAT

Figure 61: Preheat

AHU Applications Application Note

83

Figure 62: Preheat (Cont.)

84

AHU Applications Application Note

Select the Type of Preheat Device Choose among the options in Table 22. Table 22: Select the Type of Preheat Device
Option
None 2-Position Steam/Water Valve (Sensor Cntld) Face and Bypass w/Vlv Switch over Seq w/Htg Clg Modulated Single Coil Staged

Description
No point/parameter assignment or logic sequence for this selection. See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

Enter the Control Sensor (2-Position Only) Choose among the options in Table 23. Table 23: Enter the Control Sensor (2-Position Only)
Option
Outdoor Air

Description
When the outdoor air temperature falls below the preheat low limit setpoint, the controller commands a binary output to on. When the outdoor air temperature rises above the preheat low limit setpoint plus the differential, the BO will be commanded off. When the mixed air temperature falls below the preheat low limit setpoint, the controller commands a binary output to on. When the mixed air temperature rises above the preheat low limit setpoint plus the differential, the BO will be commanded off. When the discharge air temperature falls below the preheat low limit setpoint, the controller commands a binary output to on. When the discharge air temperature rises above the preheat low limit setpoint plus the differential, the BO will be commanded off.

Mixed Air

Discharge Air

AHU Applications Application Note

85

Should the Preheat Command Go to 0% on Shutdown? Choose among the options in Table 24. Table 24: Should the Preheat Command Go to 0% on Shutdown?
Option
Yes Use Loss of Airflow Defaults

Description
When the Shutdown mode is on, the controlled device will be commanded to 0%. The Shutdown mode will have no effect on the controlled device. Shutdown will turn the fan off causing the loss of airflow. The position of the controlled device will be determined by how the Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Valve will be Commanded To Choose among the options in Table 25. Table 25: Upon Loss of Air Flow, the Valve will be Commanded To
Option
0% 100% Remain In Control

Description
Drive the preheat valve to the 0% open position and bypass damper to 0%. Drive the preheat valve to the 100% open position and bypass damper to 0%. Continue to control as normal. This strategy is intended to be used only where the coil has an effect on the sensor when airflow is off, that is the sensor is in close proximity to the coil.

Is Preheat Lockout from Outdoor Air Temperature Needed? Choose among the options in Table 26. Table 26: Is Preheat Lockout from Outdoor Air Temperature Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. All preheat control strategies may be locked out. The preheat lockout can be initiated from a controller input, or over the N2 Bus by a FMS.

86

AHU Applications Application Note

Select the Method to Initiate Preheat Lockout


N2 Command with AI Backup Heating Lockout Outdoor Air Temperature Compare Heating Lockout Setpoint Differential N2 Command N2 Com Status

AI Switch

Heating Lockout Compare

Outdoor Air Temperature Heating Lockout Setpoint Differential

N2 Command Heating Lockout Command


LOCKOUT

Figure 63: Lockout Choose among the options in Table 27. Table 27: Select the Method to Initiate Preheat Lockout
Option
Software (N2) Command Hardware AI Point

Description
A binary data point is provided to initiate the preheat lockout. If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the preheat lockout is off. An analog input is assigned for an outside air temperature sensor. When the outside air temperature is above the preheat lockout setpoint, the preheat will be locked out; when the outside air temperature is below the setpoint minus the differential, the preheat will be enabled. If the analog input becomes unreliable, the preheat will failsoft enabled. A binary data point is provided to initiate the preheat lockout. If communication is lost with the FMS, the controller will use the outside air sensor as a backup for the preheat lockout decision. In the event N2 communications is lost, when the outside air temperature is above the preheat lockout setpoint, the preheat will be locked out; when the outside air temperature is below the setpoint minus the differential, the preheat will be enabled. If the analog input becomes unreliable, the preheat will failsoft enabled.

Both with AI Backup

AHU Applications Application Note

87

If the Control Sensor Becomes Unreliable, Command Preheat Valve To Choose among the options in Table 28. Table 28: If the Control Sensor Becomes Unreliable, Command Preheat Valve To
Option
0% 100% Last Reliable Command

Description
Drive the valve to the 0% open position. Drive the valve to the 100% open position. Hold the output at the last reliable position. This option is not available on a 2-position steam strategy.

Is Pump Start upon a Preheat Command Needed? Choose among the options in Table 29. Table 29: Is Pump Start upon a Preheat Command Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. Preheat Control Strategies Face and Bypass Valve Sequenced with Heating and Cooling and Modulated Single Coil have the option of an additional output assigned for a pump. This output will be energized when the heating command is greater than 1%.

Type of Output Signal Choose among the options in Table 30. Table 30: Type of Output Signal
Option
Maintained

Description
A single binary output is assigned. It will be energized when the pump command is on and de-energized when the pump command is off. A pair of binary outputs are assigned. The start output will be energized momentarily when the pump command is on and the stop output will be energized momentarily when the pump command is off. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

88

AHU Applications Application Note

Select the Preheat Control Strategy (Staged and Modulated) Choose among the options in Table 31. Table 31: Select the Preheat Control Strategy (Staged and Modulated)
Option
Closed Loop with Separate Sensor Part of Main Ctl Sequenced with Heating and Cooling

Description
When configured as a closed loop, the preheat setpoint with separate sensor, the preheat setpoint, proportional band, integration value, offset, and deadband control the action of the preheat device. When configured as sequenced with heating and cooling, the preheat proportional band allows the preheat device to be controlled as the control temperature decreases below the control setpoint. The integration term is shared with the heating device. This option is not available on Dual Path units.

Sequencer - Number of Stages See the Key Concepts section for a description of these options. Is Vernier Control Needed? (AO Control for % after Stage) Choose among the options in Table 32. Table 32: Is Vernier Control Needed? (AO Control for % after Stage)
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. This strategy allows an analog output to be commanded from 0 to 100% between each stage of preheat. The analog command increases from 0 to 100% as the sequencer command from the control strategy increases from 0 to the starting point of the first stage. When you select Vernier control, the starting point of the first stage defaults to the normal proportional division of the number of stages plus one (i.e., 3 stages would start at 25, 50, and 75% commands). When the sequencer preheat command rises above the first stage on percent, the analog command begins again at 0 and increases to 100% until the sequencer command equals the starting point of the second stage. The analog output operation between each stage is consistent between all stages. The Vernier control strategy cannot be used with rotational sequencing.

AHU Applications Application Note

89

Is Rotational Sequencing Needed? Choose among the options in Table 33. Table 33: Is Rotational Sequencing Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The rotational sequencing option allows each stage to be the next started (in order) after the controller turns off the first stage. For example, if Stages 1 - 2 - 3 - 4 energize and then turn off in the opposite order, the next sequence is 2 - 3 - 4 - 1. This new order de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When you select the rotational sequencing feature, you cannot use Vernier control.

Completing the Heating Question/Answer Path


To complete the heating question/answer path: 1. Answer the questions as they are presented (Figure 64), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Heating section, the question/answer path continues on either to the Cooling section (for Heating device=None, Modulated single coil, Staged, or 2-Position valve with face and bypass) or the Dehumidification section (for Heating device= Modulated common heating and cooling coil).

2.

90

AHU Applications Application Note

Select the type of heating device:

None

Modulated single coil

Position Adjust Incremental

Modulated common htg and clg coil Method of determining heating or cooling:

Staged

2 Position valve w/face and bypass

Will pump start upon heating command greater than 0% open? No Yes Type of output signal: Maintained Momentary pulse

Software (N2) command

Hardware BI point

Hardware AI point

Is outdoor air lockout of heating needed? No Yes Select the method to initiate Heating Lockout: No Software Hardware (N2) BI point command Hardware AI point Yes Will pump start upon a htg/clg command greater than 0% open?

Type of output signal:

If the control sensor becomes unreliable, command heating valve to: Last Reliable command

Maintained

Momentary pulse

0%

100%

Should the heating output go to 0% during shutdown Yes Use loss of airflow defaults

Is outdoor air lockout of heating needed?

No

Yes Select the method to initiate Heating Lockout:

Upon loss of air flow, the heating valve will be commanded to:

0%

100%

Remain in Control

Software Hardware (N2) BI point command

Hardware AI point

D
AHUHTG1

Figure 64: Heating

AHU Applications Application Note

91

Is outdoor air lockout of heating needed?

Type of output signal:

Maintained No Yes Select the method to initiate Heating Lockout:

Momentary pulse

Is outdoor air lockout of heating needed? Software Hardware (N2) BI point command Hardware AI point No Yes Select the method to initiate Heating Lockout:

Sequencer: No. of Stages

One

Two thru Nine

Is Vernier control needed (AO control for % control after stage)? No Yes

Is Vernier control needed (AO control for % control between stages)? No Yes

Software Hardware (N2) BI point command

Hardware AI point

If the control sensor becomes unreliable, command heating valve to:

Is rotational sequencing needed? No Yes

0%

100%

Last Reliable command

If the control sensor becomes unreliable, command heating valve to:

Should the heating output go to 0% during shutdown? Yes Use loss of airflow defaults

0%

100%

Last Reliable command

Upon loss of air flow, the heating valve will be commanded to:

Does the electric heat require a 2 position command to face and bypass damper? No Yes

0%

100%

Remain in Control

To Cooling Section

AHUHTG2

Figure 65: Heating (Cont.)

92

AHU Applications Application Note

Is outdoor air lockout of cooling needed?

No

Yes Select the method to initiate Cooling Lockout:

Software Hardware (N2) BI point command

Hardware AI point

If the control sensor becomes unreliable, command htg/clg valve to:

0%

100%

Last Reliable command

Should the htg/clg output go to 0% during shutdown? Yes Use loss of airflow defaults

Upon loss of air flow, the htg/clg valve will be commanded to:

0%

100%

Remain in Control

To Dehumidification Section

AHUHTG3

Figure 66: Heating (Cont.)

AHU Applications Application Note

93

Select the Type of Heating Device Choose among the options in Table 34. Table 34: Select the Type of Heating Device
Option
None Modulated Single Coil Modulated Common Htg and Clg Coil Staged 2-Position Valve w/Face and Bypass Position Adjust Incremental

Description
No point/parameter assignment or logic sequence for this selection. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option.

Will Pump Start Upon a Heating Command Greater than 0% Open? Choose among the options in Table 35. Table 35: Will Pump Start Upon a Heating Command Greater than 0% Open?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The heating control strategies titled Modulated Single Coil, Common Heating and Cooling, and 2-Position Face and Bypass Valve have the option of an additional output assigned for a pump. This output will be energized when the heating command is greater than 1%.

94

AHU Applications Application Note

Type of Output Signal Choose among the options in Table 36. Table 36: Type of Output Signal
Option
Maintained

Description
A single binary output is assigned. It will be energized when the pump command is on and de-energized when the pump command is off. A pair of binary outputs are assigned. The start output will be energized momentarily when the pump command is on and the stop output will be energized momentarily when the pump command is off. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

Is Outdoor Air Lockout of Heating Needed? Choose among the options in Table 37. Table 37: Is Outdoor Air Lockout of Heating Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. All heating control strategies may be locked out. The heating lockout can be initiated from a controller input or over the N2 Bus by an FMS.
N2 Command with AI Backup Heating Lockout Outdoor Air Temperature Compare Heating Lockout Setpoint Differential N2 Command N2 Com Status

AI Switch

Heating Lockout Compare

Outdoor Air Temperature Heating Lockout Setpoint Differential

N2 Command Heating Lockout Command


LOCKOUT

Figure 67: Heating Lockout

AHU Applications Application Note

95

Select the Method to Initiate Heating Lockout Choose among the options in Table 38. Table 38: Select the Method to Initiate Heating Lockout
Option
Software (N2) Command Hardware BI Point Hardware AI Point

Description
A binary data point is provided to initiate the heating lockout (Figure 67). If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the heating lockout is off. A hardware binary input is provided to initiate heating lockout. When the contact is closed, heating lockout is initiated. An analog input is assigned to outdoor air temperature, for when the outside air temperature drops below the heating lockout setpoint and differential. If the analog input becomes unreliable, the heating will failsoft enabled.

If the Control Sensor Becomes Unreliable, Command Heating Valve To Choose among the options in Table 39. Table 39: If the Control Sensor Becomes Unreliable, Command Heating Valve To
Option
0% 100% Last Reliable Command

Description
Drive the valve to the 0% open position. Drive the valve to the 100% open position. Hold the output at the last reliable position.

Should the Heat Command go to 0% on Shutdown? Choose among the options in Table 40. Table 40: Should the Heat Command go to 0% on Shutdown?
Option
Yes Use Loss of Airflow Defaults

Description
When the Shutdown mode is on, the controlled device will be commanded to 0%. The Shutdown mode will have no effect on the controlled device. Shutdown will turn the fan off causing the loss of airflow. The position of the controlled device will be determined by how the Loss of Air Flow question is answered.

96

AHU Applications Application Note

Upon Loss of Air Flow, the Heating Valve will be Commanded To Choose among the options in Table 41. Table 41: Upon Loss of Air Flow, the Heating Valve will be Commanded To
Option
0% 100% Remain In Control

Description
Drive the valve to the 0% open position. Drive the valve to the 100% open position. Continue to control as normal. This strategy is intended to be used only where the coil has an effect on the sensor when airflow is off, that is the sensor is in close proximity to the coil.

Method of Determining Heating or Cooling Choose among the options in Table 42. Table 42: Method of Determining Heating or Cooling
Option
Software (N2) Command

Description
A binary data point is provided to initiate the heating/cooling switchover. If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the sum/win is off, which will leave the AHU in Summer mode for cooling. The controller is in the Winter mode of operation when sum/win = on (1) and in the Summer mode when it is off (0). A binary input is provided to initiate the heating/cooling switchover. The controller is in the Winter mode of operation when sum/win = on (BI contact is closed) and in the Summer mode when it is off (BI contact is open). An analog input is assigned as a hot/cold water temperature sensor. The controller is in the Winter mode of operation when sum/win = on and in the Summer mode when it is off. When the AI is greater than the setpoint, sum/win = on and when the AI is less than the setpoint minus the differential, sum/win = off. The default setpoint differential is 7C (40F), and should remain a relatively large value if adjusted.

Hardware BI Point

Hardware AI Point

Sequencer - Number of Stages See the Key Concepts section for a description of these options.

AHU Applications Application Note

97

Is Vernier Control Needed (AO Control for % Control Between Stages) Choose among the options in Table 43. Table 43: Is Vernier Control Needed (AO Control for % Control Between Stages)
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. This strategy allows an analog output to be commanded from 0 to 100% between each stage of heating. The analog command increases from 0 to 100% as the sequencer command from the control strategy increases from 0 to the starting point of the first stage. When you select Vernier control, the starting point of the first stage defaults to the normal proportional division of the number of stages plus one (i.e., 3 stages would start at 25, 50, and 75% commands). When the sequencer heating command rises above the first stage on percent, the analog command begins again at 0 and increases to 100% until the sequencer command equals the starting point of the second stage. The analog output operation between each stage is consistent between all stages. The Vernier control strategy cannot be used with rotational sequencing.

Is Rotational Sequencing Needed? Choose among the options in Table 44. Table 44: Is Rotational Sequencing Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The rotational sequencing option allows each stage to be the next started (in order) after the controller turns off the first stage. For example, if Stages 1 - 2 - 3 - 4 energize and then turn off in the opposite order, the next sequence is 2 - 3 - 4 - 1. This new order de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When you select the rotational sequencing feature, you cannot use Vernier control.

98

AHU Applications Application Note

Does the Electric Heat Require a 2-Position Command to Face and Bypass Damper? Choose among the options in Table 45. Table 45: Does the Electric Heat Require a 2-Position Command to Face and Bypass Damper?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. A binary output is assigned as a heat face/bypass. This output will turn on when the heating command reaches 11% and goes back off at 1%.

Select Output Type Choose among the options in Table 46. Table 46: Select Output Type
Option
Maintained

Description
A single binary output is assigned. It will be energized when the valve is commanded open and de-energized when the valve is commanded closed. A pair of binary outputs are assigned, the open output will be energized momentarily when the valve is commanded open and the close output will be energized momentarily when the valve is commanded closed. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

Completing the Cooling Question/Answer Path


To complete the cooling question/answer path: 1. Answer the questions as they are presented (Figure 68), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Cooling section, the question/answer path continues on either to the Humidification section (Cooling device = None) or to the Dehumidification section (all other cooling devices).

2.

AHU Applications Application Note

99

Select the type of cooling device:

None

Modulated single coil

Position Adjust incremental

Staged

2 Position valve w/face and bypass Is outdoor air lockout of cooling needed? No Yes Select the method to initiate Cooling Lockout:

Should the cooling output go to 0% during shutdown?

Is outdoor air lockout of cooling needed?

Yes

Use loss of airflow defaults No Yes Select the method to initiate Cooling Lockout:

Upon loss of air flow, the cooling valve will be commanded to: 0% 100% Remain in Control

Is pump start upon cooling command greater than 0% needed? No Yes

Software (N2) Hardware Command AI point

Both with AI backup

Software Hardware Both with (N2) AI point AI backup Command Should the cooling output go to 0% during shutdown?

Sequencer: No of Stages One Type of output signal: Maintained Momentary pulse Is Vernier control needed (AO control for % control after stage)? No Yes Is Vernier control needed (AO control for % control between stages)? No Is rotational sequencing needed? No If the control sensor becomes unreliable, the cooling stages are commanded to: 0% 100% Last Reliable command Type of output signal: Maintained Momentary pulse Yes Yes 0% 100% Open Remain in Control Two through Nine Yes Use loss of airflow defaults

Upon loss of air flow, the cooling output will be commanded to:

Is outdoor air lockout of cooling needed? No Yes Select the method to initiate Cooling Lockout: Software (N2) Hardware Command AI point Both with AI backup

If the control sensor becomes unreliable, the cooling output is commanded to:

0%

100%

If the control sensor becomes unreliable, the cooling valve is commanded to: 0% 100% Last Reliable command

Last Reliable command

To Humidification Section

To Dehumidification Section

AHUCLG

Figure 68: Cooling

100

AHU Applications Application Note

Select the Type of Cooling Device Choose among the options in Table 47. Table 47: Select the Type of Cooling Device
Option
None

Description
No point/parameter assignment or logic sequence for this selection. Note: When you select None (no cooling apparatus), HVAC PRO does not display questions for dehumidification. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

Modulated Single Coil Staged 2-Position Valve w/Face and Bypass Position Adjust Incremental

See the Key Concepts section for a description of this option.

Should the Cooling Command Go to 0% on Shutdown? Choose among the options in Table 48. Table 48: Should the Cooling Command Go to 0% on Shutdown?
Option
Yes Use Loss of Airflow Defaults

Description
When the Shutdown mode is on, the controlled device will be commanded to 0%. The Shutdown mode will have no effect on the controlled device. Shutdown will turn the fan off causing the loss of airflow. The position of the controlled device will be determined by how the Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Cooling Valve will be Commanded To Choose among the options in Table 49. Table 49: Upon Loss of Air Flow, the Cooling Valve will be Commanded To
Option
0% 100% Remain In Control

Description
Drive the valve to the 0% open position. Drive the valve to the 100% open position. Continue to control as normal. This strategy is intended to be used only where the coil has an effect on the sensor when airflow is off, that is the sensor is in close proximity to the coil.

AHU Applications Application Note

101

Is Pump Start Upon Cooling Command Greater Than 0% Needed? Choose among the options in Table 50. Table 50: Is Pump Start Upon Cooling Command Greater Than 0% Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The cooling control strategies titled Modulated Single Coil, Common Heating and Cooling, and 2-Position Face and Bypass Valve have the option of an additional output assigned for a pump. This output will be energized when the cooling command is greater than 1%.

Type of Output Signal Choose among the options in Table 51. Table 51: Type of Output Signal
Option
Maintained

Description
A single binary output is assigned. It will be energized when the pump command is on and de-energized when the pump command is off. A pair of binary outputs are assigned. The start output will be energized momentarily when the pump command is on and the stop output will be energized momentarily when the pump command is off. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

Is Outdoor Air Lockout of Cooling Needed? Choose among the options in Table 52. Table 52: Is Outdoor Air Lockout of Cooling Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. All cooling control strategies may be locked out. The cooling lockout can be initiated from a controller input, or over the N2 Bus by a FMS.

102

AHU Applications Application Note

Select the Method to Initiate Cooling Lockout Choose among the options in Table 53. Table 53: Select the Method to Initiate Cooling Lockout
Option
Software (N2) Command Hardware AI Point

Description
A binary data point is provided to initiate the cooling lockout (Figure 69). If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the cooling lockout is off. An analog input is assigned for an outside air temperature sensor. When the outside air temperature is below the cooling lockout setpoint, the cooling will be locked out; when the outside air temperature is above the setpoint plus the differential, the cooling will be enabled. If the analog input becomes unreliable, the cooling failsoft is enabled. A binary data point is provided to initiate the cooling lockout. If communication is lost with the FMS, the controller will use the outside air sensor as a backup for the cooling lockout decision. If the analog input becomes unreliable, the cooling failsoft is enabled. In the event N2 communications is lost when the outside air temperature is below the cooling lockout setpoint, the cooling will be locked out; when the outside air temperature is above the setpoint plus the differential, the cooling will be enabled. If the analog input becomes unreliable, the cooling failsoft is enabled.

Both with AI Backup

N2 Command with AI Backup Cooling Lockout Outdoor Air Temperature Compare Cooling Lockout Setpoint Differential N2 Command N2 Command Status

AI Switch

Cooling Lockout Outdoor Air Temperature Cooling Lockout Setpoint Differential Compare

N2 Command Cooling Lockout Command


CLGLOCK

Figure 69: Lockout

AHU Applications Application Note

103

If the Control Sensor Becomes Unreliable, the Cooling Valve is Commanded To Choose among the options in Table 54. Table 54: If the Control Sensor Becomes Unreliable, the Cooling Valve is Commanded To
Option
0% 100% Last Reliable Command

Description
Drive the valve to the 0% open position. Drive the valve to the 100% open position. Hold the output at the last reliable position.

Sequencer - Number of Stages See the Key Concepts section for a description of these options. Is Vernier Control Needed? (AO Control for % Control Between Stages) Choose among the options in Table 55. Table 55: Is Vernier Control Needed? (AO Control for % Control Between Stages)
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. This strategy allows an analog output to be commanded from 0 to 100% between each stage of cooling. The analog command increases from 0 to 100% as the sequencer cooling command from the control strategy increases from 0 to the starting point of the first stage. When you select Vernier control, the starting point of the first stage defaults to the normal proportional division of the number of stages plus one (i.e., 3 stages would start at 25, 50, and 75% commands). When the sequencer command rises above the first stage on percent, the analog command begins again at 0 and increases to 100% until the sequencer command equals the starting point of the second stage. The analog output operation between each stage is consistent between all stages. The Vernier control strategy cannot be used with rotational sequencing.

104

AHU Applications Application Note

Is Rotational Sequencing Needed? Choose among the options in Table 56. Table 56: Is Rotational Sequencing Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The rotational sequencing option allows each stage to be the next started (in order) after the controller turns off the first stage. For example, if Stages 1 - 2 - 3 4 energize and then turn off in the opposite order, the next sequence is 2 - 3 - 4 - 1. This new order de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When you select the rotational sequencing feature, you cannot use Vernier control.

If the Control Sensor Becomes Unreliable Command Cooling Stages To Choose among the options in Table 57. Table 57: If the Control Sensor Becomes Unreliable Command Cooling Stages To
Option
0% 100% Last Reliable Command

Description
Turn all stages off. Turn all stages on. Hold the staged outputs at the last reliable command.

Type of Output Signal (2-Position Valve) Choose among the options in Table 58. Table 58: Type of Output Signal (2-Position Valve)
Option
Maintained

Description
A single binary output is assigned. It will be energized when the valve is commanded open and de-energized when the valve is commanded closed. A pair of binary outputs are assigned, the open output will be energized momentarily when the valve is commanded open and the close output will be energized momentarily when the valve is commanded closed. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

AHU Applications Application Note

105

Should the Cooling Command Go to 0% on Shutdown? Choose among the options in Table 59. Table 59: Should the Cooling Command Go to 0% on Shutdown?
Option
Yes Use Loss of Airflow Defaults

Description
When the Shutdown mode is on, the controlled device will be commanded to 0%. The Shutdown mode will have no effect on the controlled device. Shutdown will turn the fan off causing the loss of airflow. The position of the controlled device will be determined by how the Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Cooling Face and Bypass Damper will be Commanded To Choose among the options in Table 60. Table 60: Upon Loss of Air Flow, the Cooling Face and Bypass Damper will be Commanded To
Option
0% 100% Remain In Control

Description
Drive the damper to the 0% face position and turn valve off. Drive the damper to the 100% face position and turn the valve on. Continue to control as normal. This strategy is intended to be used only where the coil has an effect on the sensor when airflow is off, that is the sensor is in close proximity to the coil.

If the Control Sensor Becomes Unreliable, the Cooling Face and Bypass Damper is Commanded To Choose among the options in Table 61. Table 61: If the Control Sensor Becomes Unreliable, the Cooling Face and Bypass Damper is Commanded To
Option
0% 100% Last Reliable Command

Description
Drive the damper to the 0% face position and turn valve off. Drive the damper to the 100% face position and turn the valve on. Hold the output at the last reliable position and commands.

106

AHU Applications Application Note

Completing the Dehumidification Question/Answer Path


To complete the dehumidification question/answer path: 1. Answer the questions as they are presented (Figure 70), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Dehumidification section, the question/answer path continues on to the Humidification section.
Select the dehumidification control strategy

2.

None

High signal selection w/ cooling command

Addition of dehumidification and cooling command

Select the humidity sensor for dehumidification

Zone

Return/Exhaust Air

Is dehumidification needed during unoccupied mode?

No

Yes

If the humidity sensor becomes unreliable, dehumid command =

0%

Last reliable command

To Humidification Section

DEHUMID

Figure 70: Dehumidification

AHU Applications Application Note

107

Select the Dehumidification Control Strategy Choose among the options in Table 62. Table 62: Select the Dehumidification Control Strategy
Option
None High Signal Selection w/Cooling Command Addition of Dehumid. and Cooling Command

Description
No point/parameter assignment or logic sequence for this selection. See the Key Concepts section for a description of this option.

See the Key Concepts section for a description of this option.

Select the Humidity Sensor for Dehumidification Choose among the options in Table 63. Table 63: Select the Humidity Sensor for Dehumidification
Option
Zone Return/ Exhaust Air

Description
An analog input for a zone humidity sensor is defined. An analog input for a duct insertion return/exhaust air humidity sensor is defined.

Is Dehumidification Needed During Unoccupied Mode? Choose among the options in Table 64. Table 64: Is Dehumidification Needed During Unoccupied Mode?
Option
No Yes

Description
Dehumidification will only be active in the Occupied mode of operation. When Dehumidification is in use during the Unoccupied mode of operation, the control output can be commanded above 0% open only during periods of positive supply airflow.

108

AHU Applications Application Note

If the Humidity Sensor Becomes Unreliable, Dehumid. Command = Choose among the options in Table 65. Table 65: If the Humidity Sensor Becomes Unreliable, Dehumid. Command =
Option
0% Last Reliable Command

Description
Dehumidification command goes to 0%. Hold the command at the last reliable value.

AHU Applications Application Note

109

Completing the Humidification Question/Answer Path


To complete the humidification question/answer path: 1. Answer the questions as they are presented (Figure 71), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Humidification section, the question/answer path continues on to the Modes of Operation section.
Select humidification control strategy:

2.

None

Staged

Modulated

SEQUENCER: Number of stages

One through Nine

Select the setpoint type

Single humidification setpoint

% RH setpoint reset by outdoor air temp.

Select the humidity sensor for humidification

Zone

Return/Exhaust air

Is humidification needed during unoccupied mode?

No

Yes

To Modes of Operation Section

HUMID

Figure 71: Humidification

110

AHU Applications Application Note

Select the Humidification Control Strategy Choose among the options in Table 66. Table 66: Select the Humidification Control Strategy
Option
None Staged

Description
No point/parameter assignment or logic sequence for this selection. As the control humidity decreases below the user defined setpoint and into the humidification proportional band, the controller calculates a 0 to 100% command. Staged humidification requires parameter inputs for cycle, interstage, and minimum on/off timers. Vernier and rotational sequencing is not available for staged humidification outputs. Adding integration to a control loop with staged outputs is not advised, as it usually results in the constant cycling of the outputs. The system controls the modulated humidity (i.e., steam) coil based on the provided humidity sensor (Figure 72). As the control humidity decreases below the user defined setpoint and into the humidification proportional band, the controller issues a 0 to 100% command to the humidification device. During PI control, if the humidity sensor value is within the deadband area, the error is considered 0 and the control output holds constant. In proportional only control, if the sensor value is within the deadband area, the output command is 0%.

Modulated

Supply Airflow Supply Fan AND Humidity AI Humidification Setpoint 2 Proportional Band Integration Deadband Offset Purge Fail Soft 2 1 0 Humidity Reset Outdoor Temperature AI Outdoor Low Limit Outdoor Reset Band Humidification Low Limit Humidification Reset Band 1 or Occupied 0 0 Shutdown AO
ABO6

Shutdown 0 0

PI Control

Vent 0

Humidity Integration

Figure 72: Modulated Humidification Reset from Outside Air Temperature

Sequencer - Number of Stages See the Key Concepts section for a description of these options.

AHU Applications Application Note

111

Select the Setpoint Type Choose among the options in Table 67. Table 67: Select the Setpoint Type
Option
Single Humidification Setpoint % RH Setpoint Reset by Outdoor Air Temp.

Description
A single humidification setpoint is used for humidification control. The value entered for the humidity deadband is active equally above and below the setpoint. The outdoor air reset schedule performs a direct readjustment of the humidification setpoint. As the outdoor air temperature decreases, the humidification setpoint also decreases. The reset schedule is configured through the humidity low limit and reset band. It is associated with the outdoor air low limit and reset band.

Select the Humidity Sensor for Humidification Choose among the options in Table 68. Table 68: Select the Humidity Sensor for Humidification
Option
Zone Return/ Exhaust Air

Description
An analog input for a zone humidity sensor is defined. An analog input for a duct insertion return/exhaust air humidity sensor is defined.

Is Humidification Needed During Unoccupied Mode? Choose among the options in Table 69. Table 69: Is Humidification Needed During Unoccupied Mode?
Option
No Yes

Description
Humidification will only be active in the Occupied mode of operation. When humidification is in use during the Unoccupied mode of operation, the control output can be commanded above 0% open only during periods of positive supply airflow.

Completing the Modes of Operation Question/Answer Path


To complete the modes of operation question/answer path: 1. Answer the questions as they are presented (Figure 73), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. After the Modes of Operation section, the question/answer path continues on to the Fan System Control section.

2.

112

AHU Applications Application Note

Select the unoccupied control strategy:

None

Intermittent night operation from zone

Setup/setback of htg/clg setpts in main seq operation from zone* * only in room control strategy

Select the method to control the occupied/unoccupied mode of operation:

Software (N2) command Should a default occ/unocc schedule take effect when the N2 is disconnected? No Yes

Hardware BI point

Both with BI backup

Both can activate

How is shutdown mode initiated?

How is shutdown mode initiated?

Software Hardware (N2) command BI point Should a default shutdown schedule take effect when the N2 is disconnected? No Yes

Both with BI backup

Both can activate

Software (N2) command

Hardware BI point

Both with BI backup

Both can activate

Should a default shutdown schedule take affect when the N2 is disconnected? No Yes

How is warmup/cooldown initiated? No warmup/ cooldown needed Software Hardware (N2) command BI point Both with BI backup Both can activate

Power fail restart logic? No Yes

To Fan System Control Section

UNOCC

Figure 73: Modes of Operation

AHU Applications Application Note

113

Select the Unoccupied Control Strategy Choose among the options in Table 70. Table 70: Select the Unoccupied Control Strategy
Option
None

Description
No point/parameter assignment or logic sequence for this selection. The controller always operates in Occupied mode and only shuts down through Shutdown mode. HVAC PRO does not display questions for warmup/cooldown since this is an unoccupied feature. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

Intermittent Night Operation from Zone Sensor Setup/Setback of Htg/Clg Setpts in Main Seq Operation from Zone (Only in Room Control Strategy)

114

AHU Applications Application Note

Select the Method to Control the Occupied/Unoccupied Mode of Operation Choose among the options in Table 71. Table 71: Select the Method to Control the Occupied/Unoccupied Mode of Operation
Option
Software (N2) Command

Description
An occupied binary data point is provided for a facility management system to command. A default/backup time schedule in the controller takes effect when loss of communication with a supervisory device occurs. The time schedule follows occupied start and stop time parameters based on the controllers internal clock. The controllers clock is not battery backed and will reset to 00:00 hours whenever the controller resets, such as occurs after a power failure. Only a supervisory device (Companion/Facilitator, NCM, or ZT) can set the controllers clock. When both start and stop time parameters are set to the same value, occupied remains on in standalone. If the backup schedule is not used and communication loss with a supervisory device occurs, the controller will maintain the last commanded state for ten minutes and then default the Occupied mode as on. A hardware binary input is provided to switch the controller between Occupied and Unoccupied modes. When the contact is closed, occupied status is on. An occupied binary data point is provided for a facility management system to command. If communication with the FMS is lost, the status of the binary input is used to determine Occupied mode. An occupied binary data point is provided for a facility management system to command. A hardware binary input is also provided to switch the controller between Occupied and Unoccupied modes. Either point can place the controller into the Occupied mode. Both points must be off for the controller to be in the Unoccupied mode.

Hardware BI Point Both with BI Backup

Both can Activate

AHU Applications Application Note

115

How is Shutdown Mode Initiated? Choose among the options in Table 72. Table 72: How is Shutdown Mode Initiated?
Option
Software (N2) Command

Description
A shutdown binary data point is provided for a facility management system to command. If the backup schedule is not used and communication loss with a supervisory device occurs, the controller will maintain the last commanded state for ten minutes and then default to Occupied mode as on. A hardware binary input is provided to switch the controller into the Shutdown mode. When the contact is closed, the Shutdown mode is on. A shutdown binary data point is provided for a facility management system to command and a hardware binary input is provided for backup. If communication with the FMS is lost, the status of the binary input is used to determine Shutdown mode. A shutdown binary data point is provided for a facility management system to command. A hardware binary input is also provided to switch the controller into Shutdown mode. Either point can place the controller into the Shutdown mode. Both points must be off for the controller to turn Shutdown mode off. When shutdown is enabled, all outputs to fans are turned off and the economizer dampers are closed. Preheat, heating, and cooling outputs will be shutdown to 0% command if the user specified they be affected by shutdown. Otherwise, they will go to their loss of airflow position. In Shutdown mode, all integration timers are set to 0, so no windup occurs when the system is put back into control.

Hardware BI Point Both with BI Backup

Both can Activate

116

AHU Applications Application Note

Should a Default Shutdown Schedule Take Effect When the N2 is Disconnected? Choose among the options in Table 73. Table 73: Should a Default Shutdown Schedule Take Effect When the N2 is Disconnected?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. A default/backup time schedule in the controller takes effect when loss of communication with a supervisory device occurs. The time schedule follows shutdown start and stop time parameters based on the controllers internal clock. The controllers clock is not battery backed and will reset to 00:00 hours whenever the controller resets, such as occurs after a power failure. Only a supervisory device (Companion/Facilitator, NCM, or ZT) can set the controllers clock. When both start and stop time parameters are set to the same value, shutdown remains on in standalone. If the backup schedule is not used and communication loss with a supervisory device occurs, the controller will maintain the last commanded state for ten minutes and then default the Shutdown mode as off.

How is Warmup/Cooldown Initiated? Choose among the options in Table 74. Table 74: How is Warmup/Cooldown Initiated?
Option
No Warmup/ Cooldown Mode Needed Software (N2) Command Hardware BI Point Both with BI Backup

Description
No point/parameter assignment or logic sequence for this selection.

A warmup/cooldown binary data point is provided for a facility management system to command. If communication is lost with the FMS, the controller will maintain the last commanded state for ten minutes. The default of the Warmup/Cooldown mode is off. A hardware binary input is provided to switch the controller into the Warmup/Cooldown mode. When the contact is closed, the Warmup/Cooldown mode is on. A warmup/cooldown binary data point is provided for a facility management system to command and a hardware binary input is provided for backup. If communication with the FMS is lost, the status of the binary input is used to determine warmup/cooldown mode. A warmup/cooldown binary data point is provided for a facility management system to command. A hardware binary input is also provided to switch the controller into Warmup/Cooldown mode. Either point can place the controller into the Warmup/Cooldown mode. Both points must be off for the controller to turn Warmup/Cooldown mode off.

Both can Activate

AHU Applications Application Note

117

Power Fail Restart Logic?


Controller Reset Trigger Restart Delay Time Delay On Shutdown NOT OR Shutdown Command
B010B

Figure 74: Power Fail Restart Choose among the options in Table 75. Table 75: Power Fail Restart Logic?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. A power fail restart delay time delays the startup of the unit after a power failure or controller reset condition. This logic holds the controller in Shutdown mode until the restart timer expires. This strategy prevents the startup of multiple controllers upon the restoration of power. When power is restored to the controller, the reset trigger is initially equal to 0. This results in shutdown being on. When reset completes, the reset trigger is equal to on. This causes a delay before shutdown is commanded back to off.

Completing the Fan System Control Question/Answer Path


To complete the fan system control question/answer path: 1. Answer the questions as they are presented (Figure 75), using the information presented in the Key Concepts section and the remainder of this procedure as a guide. The Fan System Control section is the final portion of the question/answer path. You have completed the AHU applications question and answer path.

2.

118

AHU Applications Application Note

Select the fan system control type:

Single Supply fan, w/static press cntl Is low static selection between two sensors needed?

Single sup/ret vol match w/stat pres ctl Is low static selection between two sensors needed?

Single supply, low/high speed control Is supply flow needed from an air flow measuring station? No Yes

Constant volume

No

Yes

No

Yes

Is ramp control upon supply fan startup needed?

Is ramp control upon supply fan startup needed?

No

Yes

No

Yes

Is supply flow needed from an air flow measuring station? No Yes Select the type of air flow measurement:

Select the type of air flow measurement: Pitot tube Scaled input-air flow station thermistor

Is an alternate flow differential setpoint required for unocc'd or warmup modes?

Pitot tube

Scaled input-air flow station thermistor

No

Yes

Type of output signal (supply) : Maintained Momentary Pulse

Should the supply/return fan be commanded "OFF" upon a loss of air flow? No Yes

E
FANSYS

Figure 75: Fan System Control

AHU Applications Application Note

119

Will the controller start and stop the return fan? No Yes

Type of output signal (return) :

Maintained

Momentary Pulse

Select which fan should start first:

Supply

Return

DONE

FANSYS

Figure 76: Fan System Control (Cont.) Select the Fan System Control Type Choose among the options in Table 76. Table 76: Select the Fan System Control Type
Option
Single Supply Fan with Static Press. Cntl Single Sup/Ret Vol Match w/Static Press Cntl Single Supply, Low/High Speed Control Constant Volume

Description
See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option. See the Key Concepts section for a description of this option.

120

AHU Applications Application Note

Is Low Static Selection Between Two Sensors Needed? Choose among the options in Table 77. Table 77: Is Low Static Selection Between Two Sensors Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. Two static pressure sensors can be selected for the AHU controller configuration. The lowest static pressure value is in use as the input to the static pressure PID control loop.

Is Ramp Control Upon Supply Fan Startup Needed? Choose among the options in Table 78. Table 78: Is Ramp Control Upon Supply Fan Startup Needed?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. A ramp step, in percent per second, is a user adjustable parameter. When the static pressure setpoint is obtained during the ramp routine, the PID loop internal integration value will be set equal to the ramp signal offset and the ramp will end. This will provide a smooth transition from the ramp routine to PID control. For example, to achieve 30% command in ten minutes calculate the ramp step as follows: 10 min x 60 secs = 600 seconds 30% 600 secs = 0.05% per second, so the ramp step is 0.05% Note: If the fan status is not on by the time the step reaches setpoint, the fan output will go to 0% and the ramp will restart.

AHU Applications Application Note

121

Static Setpoint

COMPARE >

AND

Ramp Status Stored Integration

Static Offset

SUB

Static Pressure Process Variable Setpoint Proportional Band Integration Derivative Offset Deadband Supply Airflow Delay OFF Supply Fan Cmd 0 Fail Soft 0 0 Ramp RAMP AO Supply Fan Control

Static Pressure 1 Static Pressure 2

MIN Select

Supply Ramp Step

OR 0 Static Integration Term


WITHRAMP

Figure 77: Single Supply Fan, Static Pressure, with Ramp Control
Supply Volume Velocity Pressure Duct Area Return Volume Velocity Pressure Duct Area Unocc CFM Differential Occ CFM Differential Return Airflow CFM Calculation Occupancy

CFM Calculation

SUB Return Fan Cmd AO Fail Soft 0 0 Return Fan Control

Process Variable Setpoint Proportional Band Integration Derivative Offset Deadband Return Fan Offset Delay OFF

OR 0 Return Volume Integration Term

When supply fan ramp is chosen: Supply Ramp Status ON = Ramping

When supply fan ramp is not chosen: Return Fan Command Delay ON XOR
RFMSSFRN

Figure 78: Single Supply/Return Fan, Volume Matching, with Ramp Control

122

AHU Applications Application Note

Is Supply Flow Needed from an Air Flow Measuring Station? Choose among the options in Table 79. Table 79: Is Supply Flow Needed from an Air Flow Measuring Station?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. Supply airflow in CFM is calculated for monitoring purposes only.

Select the Type of Air Flow Measurement Choose among the options in Table 80. Table 80: Select the Type of Air Flow Measurement
Option
Pitot Tube

Description
This selection is required when the controller needs to calculate the square root of the velocity pressure reading. The area of the face of the airflow station is required, and a constant is required to extract any amplification of the velocity pressure that is present in the design of the Pitot tube traverse. The formula for the CFM calculation of the Pitot tube method is shown in Figure 79. This selection is intended for a packaged airflow station having a linear output ranged in velocity (FPM) or volume (CFM). In cases where the airflow station outputs a linear CFM signal, adjust the value for the area of the airflow measuring station to 1.0. CFM = (V)(A) Where: V = velocity (ft/min) A = area of the airflow station (sq ft)

Airflow Station (Thermistor)

CFM = (4005) (Pv/K) (A) Where: Pv = velocity pressure (in. WG) K = constant (provided by the device manufacturer) A = area of the airflow station (sq ft)

Supply Velocity Pressure Duct Area Constant CFM CALC CFM


BO11A

Velocity (ft/min) Duct Area

MULTIPLY

CFM

BO11B

Figure 79: CFM Calculations

AHU Applications Application Note

123

Is an Alternate Flow Differential Setpoint Required for Unoccd or Warmup Modes? Choose among the options in Table 81. Table 81: Is an Alternate Flow Differential Setpoint Required for Unoccd of Warmup Modes?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The CFM differential can be adjusted to a different value (typically 0) for unoccupied operation.

Type of Output Signal (Supply) Choose among the options in Table 82. Table 82: Type of Output Signal (Supply)
Option
Maintained

Description
A single binary output is assigned. It will be energized when the fan command is on and de-energized when the fan command is off. A pair of binary outputs are assigned. The start output will be energized momentarily when the fan command is on and the stop output will be energized momentarily when the fan command is off. A momentary output has a pulse duration of 1.5 seconds.

Momentary Pulse

Should the Supply/Return Fan be Commanded OFF Upon a Loss of Air Flow? Choose among the options in Table 83. Table 83: Should the Supply/Return Fan be Commanded OFF Upon a Loss of Air Flow?
Option
No

Description
If airflow interlock is selected and airflow is lost, the controller will leave the fan command on and will still give airflow status indication and airflow failure alarm. When airflow is lost, after a user adjustable delay, the fan alarm will go on and the fan command will be turned off. The occupied or Warmup/Cooldown mode must toggle on, or the shutdown must toggle off to trigger another start command to the fan. Also, if the airflow status is toggled on, a start command will be issued and the fan alarm will clear.

Yes

124

AHU Applications Application Note

Will the Controller Start and Stop the Return Fan? Choose among the options in Table 84. Table 84: Will the Controller Start and Stop the Return Fan?
Option
No Yes

Description
No point/parameter assignment or logic sequence for this selection. The controller will start and stop the return fan in sequence with the supply fan. A user-adjustable fan delay time is loaded in the supply fan parameters list. This is the time between the start commands of the supply fan and the return fan.

Type of Output Signal (Return) Choose among the options in Table 85. Table 85: Type of Output Signal (Return)
Option
Maintained

Description
A single binary output is assigned. It will be energized when the fan command is on and de-energized when the fan command is off. Supply fan airflow status triggers the start and stop commands to the return fan. A pair of binary outputs are assigned. The start output will be energized momentarily when the fan command is on and the stop output will be energized momentary when the fan command is off. A momentary output has a pulse duration of 1.5 seconds. Supply fan airflow status triggers the start and stop commands to the return fan.

Momentary Pulse

Select Which Fan Should Start First Choose among the options in Table 86. Table 86: Select Which Fan Should Start First
Option
Supply or Return

Description
When selecting the supply and return fan start/stop, the user can select if the return or the supply fan will start first. It may be necessary to start the return fan first. This strategy could prevent damage to ductwork, or avoid a low temperature switch from dropping out the supply fan starter circuit due to excessively low ambient outside air during startup by pressurizing the mixed air temperature plenum with warmer return air.

AHU Applications Application Note

125

Troubleshooting
Downloading an AHU Application
The following concerns problems that may be encountered when downloading an AHU assembled at HVAC PRO Release 4.00 or 5.00. Note: This overflow is only likely to occur on a very limited number of jobs. Do not let this hamper the upgrade of your AHU jobs to HVAC PRO Release 5.00.

Table 87: Troubleshooting AHU Controllers


Error/Condition
Large Configurations Overflow the Amount of Configuration Space in the AHU Memory

Problem
Due to the enhancements/improvements made in the AHU paths since HVAC PRO Release 3.0, some large configurations may overflow the amount of configuration space in the AHU memory. The problem affects AHU revisions C05 or earlier. The user will not be informed that the program is too large, and the following symptoms can occur: The AHU, after the download, resets continually. The Binary Inputs no longer update their actual condition.

Solution
If you experience one of the symptoms described in the Problem column after downloading the AHU, perform the following: 1. Download the file AHU500.EXE from the Main Board of the Bulletin Board System. This file is self-extracting and will give you three files: AHUASM.EXE, FIXRESET.EXE and README.TXT. 2. Perform the steps in the README file to fix the reset problem. 3. Download the AHU with your original program created with an earlier release of HVAC PRO. If you are upgrading your AHU programs or configuring a new AHU with HVAC PRO Release 5.00, perform the following: 1. Download the file AHU500.EXE from the Main Board of the Bulletin Board System. This file is self-extracting and will give you three files: AHUASM.EXE, FIXRESET.EXE and README.TXT. 2. Assemble your AHU configuration with HVAC PRO Release 5.0. This new assembler will generate an error message Configuration Data Overflow if the file you are assembling will overflow the AHU memory. The object code necessary for download will not be created. 3. If your AHU configuration generates this message, re-configure and download at HVAC PRO Release 3.03.

126

AHU Applications Application Note

Saving an AHU Application File for a UNT Controller


When using the Save As command to save a configuration to a different target device, all available devices should appear in the Devices window. If the Devices window reads No Target Device, look in the Reason Not Allowed: at the bottom of the screen for the reason. The most common reasons are provided below, along with suggested solutions for these issues. No Target Device is a valid option to save a configuration temporarily until you decide which option is best for your application. Note: It is not possible to load a UNT application into an AHU or VAV (Variable Air Volume controller). It is not possible to load an AHU application into a VAV.

Table 88: Reasons for No Target Device Message


Reason
The device UNT1nn-n does not have enough AIs. The device UNT1nn-n does not have enough AOs. The device UNT1nn-n does not have enough BIs. The device UNT1nn-n does not support one of the AI sensors. The device UNT1nn-n does not support one of the AO types.

Solutions
Move the AIs up into the first six AIs if possible. Eliminate a feature that uses an AI. Move the voltage AOs up into the first two AOs. Change the AO device type to a Zone Bus, and move it to AO-3 or greater.

Eliminate a feature that uses a BI. Change AI sensor types to Resistive or Voltage. Change AO device types to Voltage, Pneumatic, or Zone Bus.

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127

Point Assignments and Parameters


Default Point Assignments
Table 89 provides the default point assignments for AHU applications. Table 89: AHU Application Default Point Assignments
Point Type
AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI AI

Point Index
1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1 2 3 3 4 4 5 5 5 6 7 7 7 7 7 8 8 8 8 8 8 8

Point Name
Glycol Temp Heat Recov Temp Htg/Clg Sensor Minpos Vel Press OA Rel Humid Return Vel Press Return Velocity Supply Velocity Outdoor Air Temp Mixed Air Temp Disch Air Temp Hot Deck Temp Cold Deck Temp Zone Temp Exhaust Temp Minpos Velocity Return Air Temp Preheat Control Coldest Zone Rem Clg Setpoint Static Press Static Press #1 Zone Rel Humid Air Quality Rem Htg Setpoint Rem Zone Setpnt Return Rel Humid Static Press #2 Supply Vel Press Warmest Zone

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128

AHU Applications Application Note

Point Type (Cont.)


BI BI BI BI BI BI BI BI BI AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO AO

Point Index
1st available 1st available 1st available 1st available 2 2 2 2 3 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1 5 6 7 8 8

Point Name
Purge Return Airflow Supply Airflow Vent Econ Switch Occupied Warmup/Cooldown Summer/Winter Shutdown Clg Face/Bypass Cooling Valve Cooling Vernier Heating Valve Heating Vernier Ht Recov Valve Htg Face/Bypass Htg/Clg Valve Humid Valve Min Damper Cmd Preheat Valve Preheat Vernier Preht Face/Bypass Return Fan Cntl Supply Fan Cntl Damper Command Humid Command Preheat Command Heating Command Cooling Command Preheat Control

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AHU Applications Application Note

129

Point Type (Cont.)


BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO

Point Index
1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available

Point Name
Cooling Pump Cooling Pump Cooling Pump Off Cooling Stage 1 Cooling Stage 2 Cooling Stage 3 Cooling Stage 4 Cooling Stage 5 Cooling Stage 6 Cooling Stage 7 Cooling Stage 8 Cooling Stage 9 Cooling Valve Cooling Valve Cooling Valve Off Heating Pump Heating Pump Heating Pump Off Heating Stage 1 Heating Stage 2 Heating Stage 3 Heating Stage 4 Heating Stage 5 Heating Stage 6 Heating Stage 7 Heating Stage 8 Heating Stage 9 Heating Valve Heating Valve Heating Valve Off Ht Recov Pump Ht Recov Pump Ht Recov PumpOff Ht Recov Valve Htg Face/Bypass

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130

AHU Applications Application Note

Point Type (Cont.)


BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO BO

Point Index
1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available 1st available

Point Name
Htg Face/Bypass Humid Stage 1 Humid Stage 2 Humid Stage 3 Humid Stage 4 Humid Stage 5 Humid Stage 6 Humid Stage 7 Humid Stage 8 Humid Stage 9 Min Damper Cmd Preheat Pump Preheat Pump Preheat Pump Off Preheat Stage 1 Preheat Stage 2 Preheat Stage 3 Preheat Stage 4 Preheat Stage 5 Preheat Stage 6 Preheat Stage 7 Preheat Stage 8 Preheat Stage 9 Preheat Valve Return Fan Return Fan Return Fan Off Supfan HI Off Supfan HI Speed Supfan HI Speed Supfan LO Off Supfan LO Speed Supfan LO Speed Supply Fan Supply Fan Supply Fan Off

AHU Applications Application Note

131

Default Parameters
Table 90 provides the default parameters for AHU applications. Note: Values in parentheses are metric defaults.

Table 90: AHU Application Default Parameters


Parameter
Actual Cold Deck Setpt Actual Disch Clg Setpt Actual Disch Htg Setpt Actual Disch Setpt Actual Hot Deck Setpt Actual Humid Setpt Actual Mxd Air Setpnt Alt Clg Deadband Cld Deck Low Lim Cld Deck RBand Cld Zone Hi Lim Cld Zone RBand Clg % Stage 1 SP Clg 2 Pos SP Clg Lockout Cmd Clg Lockout Stat Clg OA Diff Clg OA Setpoint Coast Time Cold Deck DBand Cold Deck Int Tm Cold Deck PBand Cooling Command Cooling Setpoint Damper Duct Area Damper Flow Mult Deck Econ PBand

Point Location
ADF 18 ADF 18 ADF 17 ADF 17 ADF 17 ADF 23 ADF 24 ADF 146 ADF 144 ADF 145 ADF 138 ADF 139 ADI 227 ADF 179 BD 205 BD 22 ADF 178 ADF 177 ADF 252 ADF 136 ADF 132 ADF 137 AO 8 ADF 130 ADF 157 ADF 158 ADF 133

Default Value
calculated variable calculated variable calculated variable calculated variable calculated variable calculated variable calculated variable 0.0C (0.0F) 12.0C (55.0F) 11.0C (20.0F) 22.0C (72.0F) -2.0C (-4.0F) 0.0% 1% (1%) 0 = Off 0 = Off 1.5C (3.0F) 12.0C (55.0F) 10.0 Secute (10.0 Sec) 28.0C (50.0F) 60 16.0C (30.0F) Calculated value 22.0C (72.0F) 0.4 sq m (4.0 sq ft) 1.00 28.0C (50.0F)

Description
Actual cold deck setpoint being used Actual discharge air cooling setpoint being used Actual discharge air heating setpoint being used Actual discharge air setpoint being used Actual hot deck setpoint being used Actual humidity setpoint Actual mixed air setpoint Alternate cooling deadband when damper is closed Cold Deck Reset - cold deck low limit setpoint Cold Deck Reset - cold deck reset band Hot Deck Reset - coldest zone low limit setpoint Hot Deck Reset - coldest zone reset band Percent command required for the first stage to turn on 2-position cooling valve setpoint Cooling lockout command Cooling lockout status Cooling lockout OA differential Cooling lockout OA setpoint Coast time for two speed fan Deadband for the cold deck temperature loop Integration time for the cold deck temperature loop Proportional band for the cold deck temperature loop Cooling command Zone Control - cooling setpoint Minimum damper duct area for flow calculation Minimum damper flow constant for flow calculation Proportional band for the cold deck economizer loop

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132

AHU Applications Application Note

Parameter (Cont.)
Default Econ SP Dehumid DBand Dehumid Int Tm Dehumid Offset Dehumid PBand Dehumid Setpoint Disch Clg DBand Disch Clg Int Tm Disch Clg LowLim Disch Clg PBand Disch Clg RBand Disch Econ PBand Disch Htg DBand Disch Htg DBand Disch Htg Int Tm Disch Htg LowLim Disch Htg LowLim Disch Htg PBand Disch Htg RBand Disch Htg RBand Disch Low Limit Disch Reset Band Discharge Setpnt Econ Status Econ Switch Econ Switch Diff Econ Switch SP Enthalpy Diff SP Exhaust Setpoint

Point Location
ADF 150 ADF 182 ADF 181 ADF 184 ADF 183 ADF 180 ADF 136 ADF 139 ADF 142 ADF 141 ADF 143 ADF 133 ADF 134 ADF 133 ADF 138 ADF 144 ADF 144 ADF 140 ADF 145 ADF 145 ADF 142 ADF 143 ADF 129 BD 19 BD 199 ADF 151 ADF 150 ADF 151 ADF 129

Default Value
20.0C (68.0F) 0.0% RH 0 0.0% RH 10.0% RH 50.0% RH 28.0C (50.0F) 60 12.0C (55.0F) 16.0C (30.0F) 11.0C (20.0F) 28.0C (50.0F) 1.0C (2.0F) 0.0C (0.0F) 60 24.0C (75.0F) 12.0C (55.0F) 33C (60F) 11.0C (20.0F) 22.0C (40.0F) 12.0C (55.0F) 22.0C (40.0F) 42.0C (60.0F) 0 = Off 0 = Off 1.0C (2.0F) 20.0C (68.0F) 0.5 KCl/Kg (1.0 Btu/lb) 24.0C (75.0F)

Description
Economizer switchover default OA dry bulb setpoint Controller deadband for dehumidification loop Integration term for dehumidification loop Controller bias for dehumidification loop Proportional band for dehumidification loop Dehumidification setpoint Deadband for the discharge cooling temperature loop Integration time for the discharge cooling loop Supply Air Reset - discharge cooling low setpoint Proportional band for the discharge cooling temperature loop Supply Air Reset - discharge cooling reset band Proportional band for the discharge economizer loop Deadband for the discharge heating temperature loop Heating deadband for constant discharge temperature loop Integration time for the discharge heating loop Supply Air Reset - discharge heating low setpoint Room Reset of Heating - discharge heating low setpoint Proportional band for the discharge heating temperature loop Supply Air Reset - discharge heating reset band Room Reset of Heating - discharge heating reset band Supply Air Reset - discharge low setpoint Supply Air Reset - discharge reset band Discharge air control - discharge setpoint Economizer status ON = outdoor air cooling available Economizer switchover command Economizer switchover OA dry bulb differential Economizer switchover OA dry bulb setpoint Economizer switchover enthalpy differential Exhaust Control - exhaust setpoint

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AHU Applications Application Note

133

Parameter (Cont.)
Exhst Clg Int Tm Exhst Clg PBand Exhst Htg DBand Exhst Htg Int Tm Exhst Htg PBand Fan Delay Glycol Low Lim Glycol PBand Glycol DBand Glycol Int Tm Heating Command Heating Setpoint Hot Deck Int Tm Hot Deck Low Lim Hot Deck PBand Hot Deck RBand Hot Zone Hi Lim Hot Zone RBand Ht Recov DBand Ht Recov Diff Ht Recov Int Tm Ht Recov Offset Ht Recov PBand Ht Recov Setpnt Ht Recov Setpnt Htg % Stage 1 SP Htg 2 Pos SP Htg High Setpnt Htg High SP Diff Htg Lockout Cmd Htg Lockout Stat Htg OA Diff

Point Location
ADF 132 ADF 137 ADF 134 ADF 131 ADF 135 ADF 253 ADF 155 ADF 156 ADF 153 ADF 154 AO 8 ADF 129 ADF 131 ADF 140 ADF 135 ADF 141 ADF 142 ADF 143 ADF 154 ADF 151 ADF 152 ADF 153 ADF 151 ADF 150 ADF 150 ADI 226 ADF 175 ADF 175 ADF 176 BD 204 BD 21 ADF 174

Default Value
600 8C (15F) 0.5C (1.0F) 600 -11C (-20F) 0.5 Minute 3.5C (38.0F) 22C (40F) 0.0C (0.0F) 90 Calculated value 21.5C (71.0F) 60 24.0C (75.0F) -33C (-60F) 11.0C (20.0F) 25.5C (78.0F) 3.5C (-6.0F) 0.0C (0.0F) 2.5C (5.0F) 90 0.0% -22C (-40F) 1.5C (35.0F) 10.0C (50.0F) 0.0% 1% 38.0C (100.0F) 22.0C (40.0F) 0 = Off 0 = Off 1.5C (3.0F)

Description
Integration time for the exhaust cooling temperature loop Proportional band for the exhaust cooling temperature loop Deadband for the exhaust heating temperature loop Integration time for the exhaust heating temperature loop Proportional band for the exhaust heating temperature loop Fan delay time Heat Recovery - glycol low limit setpoint Heat Recovery - glycol low limit prop band Heat Recovery - glycol low limit deadband Heat Recovery - glycol low limit integr. time Heating command Zone Control - heating setpoint Integration time for the hot deck temperature control Hot Deck Reset - hot deck low limit setpoint Proportional band for hot deck temperature control Hot Deck Reset - hot deck reset band Cold Deck Reset - hottest zone high limit setpoint Cold Deck Reset - hottest zone reset band Controller deadband for the heat recovery temperature loop Heat recovery differential Integration time for the heat recovery temperature loop Controller bias for the heat recovery temperature loop Proportional band for the heat recovery temperature loop Heat recovery ON setpoint Heat recovery temperature loop setpoint Percent command required for the first stage to turn on 2-position heating valve setpoint Summer winter switchover setpoint Summer winter switchover differential Heating lockout command Heating lockout status Heating lockout OA differential

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AHU Applications Application Note

Parameter (Cont.)
Htg OA Setpoint Humid Command Humid Deadband Humid Int Tm Humid Low Lim SP Humid OA Low SP Humid OA RBand Humid Offset Humid Prop Band Humid Reset Band Humid Setpoint IAQ Low Limit IAQ Reset Band Indoor Air Quality Min Pos DBand Min Pos Int Tm Min Pos Offset Min Pos PBand Min Pos RBand Min Pos RBand Minduct_flow Minimum Pos Minimum Pos Mxd Air Deadband Mxd Air Int Tm Mxd Air LL DBand Mxd Air LL Int Tm Mxd Air LL Offst Mxd Air LL PBand Mxd Air Low Lim Mxd Air Propband Mxd Air Setpoint Night Clg Diff Night Clg Setpnt Night Htg Diff Night Htg Setpnt

Point Location
ADF 173 AO 8 ADF 187 ADF 186 ADF 190 ADF 192 ADF 193 ADF 189 ADF 188 ADF 191 ADF 185 ADF 153 ADF 154 ADF 21 ADF 160 ADF 159 ADF 162 ADF 161 ADF 155 ADF 155 ADF 22 ADF 156 ADF 156 ADF 244 ADF 243 ADF 242 ADF 241 ADF 165 ADF 164 ADF 163 ADF 245 ADF 246 ADF 197 ADF 196 ADF 195 ADF 194

Default Value
12.0C (55.0F) Calculated value 0.0% RH 0 20.0% RH -23.0C (-10.0F) 22.0C (40.0F) 0.0% RH -10.0% RH (-10.0% RH) 20.0% RH 40.0% RH 800 ppm (800 ppm) 200 ppm (200 ppm) Calculated value 0.0% 20 0.0% -140000 L/M (-5000 CFM) 10.0% (10.0%) 28000 L/M (1000.0 CFM) Calculated variable 57000 L/M (2000 CFM) 15.0% 0.0C (0.0F) 100 0.0C (0.0F) 80 0.0C (0.0F) -16.5C (-30F) 7.0C (45.0F) 33.0C (50.0F) 13.0C (55.0F) 2.5C (5.0F) 27.5C (82.0F) 2.5C (5.0F) 15.5C (60.0F)

Description
Heating lockout OA setpoint Humidity command Controller deadband for humidification loop Integration term for humidification loop Humidification low humidity setpoint Humidification low OA setpoint Humidification OA reset band Controller bias for humidification loop Proportional band for humidification loop Humidification humidity reset band Humidity setpoint Indoor air quality low limit setpoint Indoor air quality reset band Indoor air quality actual setpoint Controller deadband for minimum flow loop Integration time for minimum flow loop Controller bias for minimum flow loop Proportional control for minimum flow loop Minimum position reset band Minimum position reset band Minimum damper actual flow Minimum position setpoint Minimum damper minimum position setpoint Deadband for the mixed air loop Integration term for mixed air control Deadband for the mixed air low limit loop Integration time for mixed air low limit Minimum damper position for mixed air low limit Proportional band for the mixed air low limit loop Mixed air low temperature limit Proportional band for the mixed air loop Mixed air setpoint Unoccupied cooling differential Unoccupied cooling setpoint Unoccupied heating differential Unoccupied heating setpoint

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135

Parameter (Cont.)
OA Enthalpy OA Enthalpy Diff OA Enthalpy SP Occ Flow Diff Occ Start Time Occ Stop Time Occupied Command Occupied Status Preheat Command Preht % Stage 1 SP Preht Deadband Preht F/B Diff Preht F/B Setpnt Preht Int Tm Preht LLim Diff Preht LLim SP Preht Lock Cmd Preht Lock Stat Preht OA Diff Preht OA Setpnt Preht Offset Preht PBand Preht Setpoint Purge Command Purge Status Restart Delay Restart Status Ret Vol DBand Ret Vol Deriv Wt Ret Vol Int Tm Ret Vol Offset Ret Vol PBand Retrn Clg DBand Retrn Clg Int Tm

Point Location
ADF 19 ADF 152 ADF 151 ADF 215 ADI 136 ADI 137 BD 196 BD 27 AO 8 ADI 225 ADF 170 ADF 169 ADF 168 ADF 169 ADF 169 ADF 168 BD 203 BD 20 ADF 167 ADF 166 ADF 172 ADF 149 ADF 168 BD 194 BD 31 ADF 224 BD 26 ADF 209 ADF 212 ADF 208 ADF 211 ADF 210 ADF 136 ADF 132

Default Value
0.0 KCl/kg (0.0 Btu/lb) 0.5 KCl/kg (1.0 Btu/lb) 14.0 KCl/Kg (25.0 Btu/lb) 57000 L/M (2000 CFM) 00:00 Hr:Mn 00:00 Hr:Mn 1 = Occ 1 = Occ Calculated value 0.0% 0.0C (0.0F) 2.5C (5.0F) 1.5C (35.0F) 60 5.5C (10.0F) 10.0C (50.0F) 0 = Off 0 = Off 2.5C (5.0F) 12.0C (55.0F) 0.0C (0.0F) -11.0C (-20F) 10.0C (50.0F) 0 = Off 0 = Off 1.0 Minute 0 = Off 0 L/M (0 CFM) 0 20 0 L/M (0 CFM) +700000 L/M (+25000 CFM) 11C (20F) 600

Description
Calculated outdoor air enthalpy Economizer switchover OA enthalpy differential Economizer switchover OA enthalpy setpoint Occupied flow differential Occupied start time Occupied stop time Occupied command. 0 = Unoccupied. Occupied mode status. 0 = Unoccupied. Preheat command Percent command required for the first stage to turn on Controller deadband for preheat temperature loop Preheat face and bypass OA differential Preheat face and bypass OA setpoint Integration time for preheat temperature loop Preheat low limit OA differential Preheat low limit OA setpoint Preheat lockout command Preheat lockout status Preheat OA differential Preheat OA setpoint Controller bias for preheat temperature loop Proportional band for preheat temperature loop Preheat setpoint Purge command Purge mode status Power fail restart delay Restart status Controller deadband for return volume flow loop Derivative weight for return volume flow loop Integral time for return volume flow loop Controller bias for return volume flow loop Proportional band for return volume flow loop Deadband for the return cooling temperature loop Integration time for the return air cooling loop

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136

AHU Applications Application Note

Parameter (Cont.)
Retrn Clg PBand Retrn Econ PBand Retrn High Limit Retrn Htg DBand Retrn Htg Int Tm Retrn Htg PBand Retrn Reset Band Return Air Enthalpy Return Duct Area Return Fan Alarm Return Flow Return Flow Mult Return Setpoint Shutdn Off Time Shutdn On Time Shutdown Command Shutdown Status Static Deadband Static Deriv Wt Static Int Tm Static Offset Static Prop Band Static Setpoint Summer/Winter Summer/Winter Supply Duct Area Supply Fan Alarm Supply Flow Supply Flow Mult Supply Ramp Step Supply VP Diff Supply VP Setpnt Temp Diff Setpnt

Point Location
ADF 137 ADF 133 ADF 144 ADF 134 ADF 131 ADF 135 ADF 145 ADF 20 ADF 200 BD 25 ADF 26 ADF 201 ADF 129 ADI 139 ADI 138 BD 197 BD 28 ADF 204 ADF 207 ADF 203 ADF 206 ADF 205 ADF 202 BD 23 BD 198 ADF 198 BD 24 ADF 25 ADF 199 ADF 213 ADF 201 ADF 200 ADF 150

Default Value
8C (15F) 11C (20F) 26.5C (80.0F) 0.5C (1.0F) 600 -11C (-20F) -4.5C (-8.0F) 0.0 KCl/kg (0.0 Btu/lb) 2.3 sq m (25 sq ft) 0 = Normal Calculated value 1.00 24.0C (75.0F) 00:00 Hr:Mn 00:00 Hr:Mn 0 = Off 0 = Off 0.0 Pa (0.0 in. WG) 0 20 0.0 Pa (0.0 in. WG) -1000.0 Pa (-4.0 in. WG) 250.0 Pa (1.0 in. WG) 0 = Summer 0 = Summer 2.3 sq m (25 sq ft) 0 = Normal Calculated value 1.00 0.33%/sec 2.50 Pa (0.01 in. WG) 7.50 Pa (0.03 in. WG) 4.5C (8.0F)

Description
Proportional band for the return cooling temperature loop Proportional band for the return economizer loop Supply Air Reset - return air high setpoint Deadband for the return heating temperature loop Integration time for the return air heating loop Proportional band for the return heating temperature loop Supply Air Reset - return reset band Calculated return air enthalpy Return duct area Return fan alarm Return volume Return airflow multiplier Return air control - return setpoint Shutdown off time Shutdown on time Shutdown command Shutdown mode status Controller deadband for static pressure loop Derivative weight for static pressure loop Integration time for static pressure loop Controller bias for static pressure loop Proportional band for static pressure loop Static pressure setpoint Summer/Winter mode status Summer/Winter mode status Supply duct area Supply fan alarm Supply volume Supply airflow multiplier Ramp step for supply fan in percent. Used at startup. Velocity pressure setpoint for two speed supply fan Velocity pressure differential for two speed supply fan Economizer switchover temperature differential

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137

Parameter (Cont.)
Unocc Dis Clg SP Unocc Dis Htg SP Unocc Econ PBand Unocc Flow Diff Unocc Setback Unocc Setup Vent Command Vent Status W/C Zone Diff W/C Zone Setpnt Warmup/Cooldown Command Warmup/Cooldown Status X Preht PBand Zone Clg DBand Zone Clg Int Tm Zone Clg PBand Zone Econ PBand Zone Htg DBand Zone Htg Int Tm Zone Htg PBand Zone Integration Zone Prop Band Zone Setpoint

Point Location
ADF 143 ADF 142 ADF 235 ADF 214 ADF 148 ADF 147 BD 193 BD 30 ADF 130 ADF 144 BD 195 BD 29 ADF 171 ADF 136 ADF 132 ADF 137 ADF 133 ADF 134 ADF 131 ADF 135 ADF 144 ADF 145 ADF 129

Default Value
15.5C (60.0F) 32.0C (90.0F) 0.0C (0.0F) 0 L/M (0 CFM) 4.5C (8.0F) 4.5C (8.0F) 0 = Off 0 = Off 2.2C (4.0F) 22.0C (72.0F) 0 = Off 0 Off (0 On) -33C (-60F) 11C (20F) 600 8C (15F) 11C (20F) 0.5C (1.0F) 600 -11C (-20F) 0 4.5C (8.0F) 22.0C (72.0F)

Description
Unoccupied discharge cooling setpoint Unoccupied discharge heating setpoint Unoccupied proportional band for the economizer loop Unoccupied flow differential Unoccupied setback Unoccupied setup Vent command Vent mode status Warmup/cooldown zone differential Warmup/cooldown zone setpoint Warmup command Warmup/cooldown status Proportional band for preheat temperature loop Deadband for the zone cooling temperature loop Integration time for the zone cooling loop Proportional band for the zone cooling temperature loop Proportional band for the zone economizer loop Deadband for the zone heating temperature loop Integration time for the zone heating loop Proportional band for the zone heating temperature loop Integration time for zone temperature loop Supply Air Reset - proportional band for zone reset loop Zone Control - zone setpoint

Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53201

www.johnsoncontrols.com Release 8.0 Printed in U.S.A.

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