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MACHINE / PLANT CHECKLIST

Machine Location INJECTION MOULDER Blank (Highlight & insert Room)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name)
WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK

Barc Year Blank


WEEK WEEK

Term 1
End of week date

10

11

DAILY In addition to programmed regular maintenance teachers are expected to conduct Routine Surveillance of each machine before student use
Visual check of mains Electrical Switches, Wiring and/or Conduit (Cracks, broken controls etc.) Arrange for immediate repair of any faults If the unit operates from a 240V power outlet it must be RCD protected. Any portable RCD must have current compliance tag attached Visually check that the thermostat indicator light is operating Verify all Guards are secure and operate correctly Ensure workspaces and walk-ways are clear and unobstructed and that no slip-hazards are present Confirm availability and condition of Personal Protective Equipment Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes

WEEKLY CHECKS
Conduct close inspection for damage to Switch Gear Test operation of Switch Gear (Proper function of switch controls) Check the security of the hopper ensuring that the lid is attached (if fitted) and remove any build of foreign material.. Check that the table mechanism (rack and pinion) operates smoothly Lubricate lightly according to manufacturers specification

Tick each cell as WEEKLY CHECKS are made

Use a letter N to indicate if the MACHINE is NOT USED during that week

WEEKLY TASKS sign off

/var/www/apps/conversion/tmp/scratch_1/133883788.doc

MACHINE / PLANT CHECKLIST


Machine Location INJECTION MOULDER Blank (Highlight & insert Room)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name)
WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK

Barc Year Blank


WEEK WEEK

Term 2
End of week date

10

11

DAILY In addition to programmed regular maintenance teachers are expected to conduct Routine Surveillance of each machine before student use
Visual check of mains Electrical Switches, Wiring and/or Conduit (Cracks, broken controls etc.) Arrange for immediate repair of any faults If the unit operates from a 240V power outlet it must be RCD protected. Any portable RCD must have current compliance tag attached Visually check that the thermostat indicator light is operating Verify all Guards are secure and operate correctly Ensure workspaces and walk-ways are clear and unobstructed and that no slip-hazards are present Confirm availability and condition of Personal Protective Equipment Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes

WEEKLY CHECKS
Conduct close inspection for damage to Switch Gear Test operation of Switch Gear (Proper function of switch controls) Check the security of the hopper ensuring that the lid is attached (if fitted) and remove any build of foreign material.. Check that the table mechanism (rack and pinion) operates smoothly Lubricate lightly according to manufacturers specification

Tick each cell as WEEKLY CHECKS are made

Use a letter N to indicate if the MACHINE is NOT USED during that week

WEEKLY TASKS sign off

/var/www/apps/conversion/tmp/scratch_1/133883788.doc

MACHINE / PLANT CHECKLIST


Machine Location INJECTION MOULDER Blank (Highlight & insert Room)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name)
WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK

Barc Year Blank


WEEK WEEK

Term 3
End of week date

10

11

DAILY In addition to programmed regular maintenance teachers are expected to conduct Routine Surveillance of each machine before student use
Visual check of mains Electrical Switches, Wiring and/or Conduit (Cracks, broken controls etc.) Arrange for immediate repair of any faults If the unit operates from a 240V power outlet it must be RCD protected. Any portable RCD must have current compliance tag attached Visually check that the thermostat indicator light is operating Verify all Guards are secure and operate correctly Ensure workspaces and walk-ways are clear and unobstructed and that no slip-hazards are present Confirm availability and condition of Personal Protective Equipment Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes

WEEKLY CHECKS
Conduct close inspection for damage to Switch Gear Test operation of Switch Gear (Proper function of switch controls) Check the security of the hopper ensuring that the lid is attached (if fitted) and remove any build of foreign material.. Check that the table mechanism (rack and pinion) operates smoothly Lubricate lightly according to manufacturers specification

Tick each cell as WEEKLY CHECKS are made

Use a letter N to indicate if the MACHINE is NOT USED during that week

WEEKLY TASKS sign off

/var/www/apps/conversion/tmp/scratch_1/133883788.doc

MACHINE / PLANT CHECKLIST


Machine Location INJECTION MOULDER Blank (Highlight & insert Room)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name) Year Blank

Barc

Term 4
End of week date

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

WEEK

10

11

DAILY In addition to programmed regular maintenance teachers are expected to conduct Routine Surveillance of each machine before student use
Visual check of mains Electrical Switches, Wiring and/or Conduit (Cracks, broken controls etc.) Arrange for immediate repair of any faults If the unit operates from a 240V power outlet it must be RCD protected. Any portable RCD must have current compliance tag attached Visually check that the thermostat indicator light is operating Verify all Guards are secure and operate correctly Ensure workspaces and walk-ways are clear and unobstructed and that no slip-hazards are present Confirm availability and condition of Personal Protective Equipment Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes Notes

WEEKLY CHECKS
Conduct close inspection for damage to Switch Gear Test operation of Switch Gear (Proper function of switch controls) Check the security of the hopper ensuring that the lid is attached (if fitted) and remove any build of foreign material.. Check that the table mechanism (rack and pinion) operates smoothly Lubricate lightly according to manufacturers specification

Tick each cell as WEEKLY CHECKS are made

Use a letter N to indicate if the MACHINE is NOT USED during that week

WEEKLY TASKS sign off


/var/www/apps/conversion/tmp/scratch_1/133883788.doc

MACHINE / PLANT CHECKLIST


Machine Location INJECTION MOULDER Blank (Highlight & insert Room)
Date Sign Off at end of Check the availability of spare parts Lubricate all points in accordance with the manufacturer's specification Check operation of the thermostat. Protect all bare metal surfaces before Term Shutdown (CRC, WD40, RP7 of similar)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name)
/ T1 / T2 / T3 / T4

Barc Year Blank


Date

END OF TERM CHECKS

END OF SEMESTER CHECKS

/
Sem 1

/
Sem 2

Sign Off at end of Clear away all dust and waste from inside and around housings, cabinets etc Check security of all Fixed Guards Check the injection control lever (rack and pinion) if fitted for smooth operation repair or replace if damaged.. Check the security of Machine Mountings to the floor, wall or base block

ANNUAL CHECKS
Check condition of 50mm line markings defining Operator Zones and Access Walkways Review Safety Operating Procedure and update if necessary Check that the electrical power cables have been RCD tested and tagged. (If not hard wired)

/var/www/apps/conversion/tmp/scratch_1/133883788.doc

MACHINE / PLANT CHECKLIST


Machine Location INJECTION MOULDER Blank (Highlight & insert Room)

TECHNOLOGY STUDIES

School Name

Blank (Highlight this cell)

Blank (Highlight this cell and insert machine name) Person Responsible Blank (Highlight this cell & insert name) Year Blank

Barc

MAINTENANCE RECORD MACHINE / EQUIPMENT


Date Regular servicing as per Maintenance Checklist / Major or Minor repairs Maintenance performed by Company / Business / Individual Time Taken Cost Tag-out (If Required) Tag Removed & Checked by

OHS&W Regulations 1995 Record keeping 3.2.44 Section (b) and (c): (b) keep those records for at least five years or, if an approved code of practice specifies a different period, for that period; and (c) except where the plant is being sold for scrap or spare parts for other plant - ensure that those records are transferred to any person who purchases or otherwise acquires the plant (other than on hire or lease) from the owner.

/var/www/apps/conversion/tmp/scratch_1/133883788.doc

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