DOC. NO.

: RFCC-A-CV-VP-PO029-SP007

Cilacap Resid Fluid Catalytic Cracking (RFCC) Project PT. PERTAMINA (Persero)
REV. NO. : 02 PAGE NO. :1 / 12

Manufacturing Procedure Specification of Paint Epoxy Coating

PROJECT

: CILACAP RESID FLUID CATALYTIC CRACKING (RFCC) PROJECT

LOCATION OWNER CONTRACTOR PO. NO.

: PERTAMINA RU-IV, CILACAP, CENTRAL JAVA, INDONESIA : PT. PERTAMINA (PERSERO) : CONSORTIUM ADHI-GSEC : RFCC-A-CV-PO-029

REQUISITION NO. : RFCC-A-CV-RQ-029 VENDOR NAME : PT. KHI PIPE INDUSTRIES

VENDOR DOC. NO. : 042/KHI/MPS/EXC/VIII/2012

02

Issued For Final

October 24, 2014

01 0 Rev.

Re-Issued for Approval Issued for Approval Description

September 24, 2012

August 15, 2012 Date

Edi Jumialdi Prepared by

Suprapto Reviewed by

Tri Wahono Approved by

CONSORTIUM ADHI GS E&C

Cilacap Resid Fluid Catalytic Cracking (RFCC) Project PT. PERTAMINA (Persero) MANUFACTURING PROCEDURE SPECIFICATION OF PAINT EPOXY COATING

DOC. NO. : RFCC-A-CV-VP-PO029-SP007

REV. NO. : 02

PAGE

:2 /12

REVISION HISTRORICAL SHEET Rev.

01 02

Page / Paragraph
PAGE 2 & 3 PAGE 2 & 3

Item

Description of Change
INPUT/TYPEDOCNO.FORCOVERDOCUMENT

ISSUEDFORFINAL

CONSORTIUM ADHI GS E&C

MPS No.

042/KHI/MPS/EXC/VIII/2012

MANUFACTURING PROCEDURE SPECIFICATION

of
PAINTEPOXYCOATING

Customer Client Project

: PT. ADHI KARYA (Persero) Tbk. : PT. PERTAMINA (Persero) : Resid Fluid Catalytic Cracking (RFCC) - Cilacap

14-Aug-12

Issued for Approval

TW

WS

AA
QA
Checked by

AHS
Prod
Reviewed by For Customer Approval Remarks

Rev.

Date

Description

Prepared by

This MPS is the property of KHI and must not be handed to a third party or reproduced completely or in a part without the explicit written consent of KHI

PT. KHI PIPE INDUSTRIES

PIPE & COATING

CILEGON - BANTEN

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042/KHI/MPS/EXC/VIII/2012 1 of 9 August 14, 2012 0

MANUFACTURING PROCEDURE SPECIFICATION [ M. P. S. ]

Page Date Revision

Section Title

1 Table Of Content

Section

Description

Page No

1 2 3 4 5 6 7 8 9

Table of Contents Scope Manufacturing Process Code, Specifications, Standard and References Responsibilities Receiving Inspection Blasting, Primer & Coating Application Inspection and Repair Coating Stock Yard

1 2 3 4 5 6 7 8 9

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MANUFACTURING PROCEDURE SPECIFICATION [ M. P. S. ]

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Section Title

2 Scope

This document covers MANUFACTURING PROCEDURE SPECIFICATION including Testing and Inspection procedure specification of application of paint epoxy on pipe external surface.

This procedure is written with the intention of being a working instruction for shop floor personnel by detailing the standard of workmanship and acceptance criteria throughout each phase of the process.

Pipe epoxy coating activities will be conducted at PT. KHI Pipe Industries Cigading Factory.

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MANUFACTURING PROCEDURE SPECIFICATION [ M. P. S. ]

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Section Title

3 Manufacturing Process

Material & Pipe Receiving Inspection

BLASTING
Good Not Good

COATING APPLICATION

Not Good

REPAIR

Good

Accept

RE-INSPECTION
Accept

THICKNESS MEASUREMENT
Good

RE-COATING

Not Good

MARKING

STOCK YARD

PACKING

DELIVERED

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Section Title

Code, Specifications, Standard and References

The following code, specifications, standards and reference are relevant to this document:
a. SSPC-SP10/NACE No.2 : Surface Preparation Standards for Painting Steel Surface b. ISO 8501-1-1988 : International Organization for Standard Blast Cleaning. c. ISO 8503-2 -1998 :Method for the grading of surface profile of abrasive blast- cleaned steel Comparator procedure

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Section Title

5 Responsibilities

5.1.

Coating Superintendent shall be responsible for all labor and equipment necessary for the required operation. He shall also ensure that the operations are performed in a safe manner and that the product meets the requirements specified herein. QA Manager responsible for ensuring that the Customers agreed quality requirements are satisfied. He shall also ensure that the Q.C. inspectors inspect and control the quality of the product in accordance with this document.

5.2.

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Section Title

6 Receiving Inspection

1. Pipe Receiving Inspection All pipes shall be visually examined for defect such as slag, arc strike, weld spatter, porosity, sharp edge, pit, lamination, slivers, crevice and internal ridges or welds that have not been properly scarfed. Pipes containing these defects shall be segregated if the defects are to the extent they would reduce the coating quality. If pipes are received from other pipe manufacturer the marking shall be recorded and kept for identification and the bevel end protector shall be kept and installed later after coating application has finished.

2. Coating Material Receiving Inspection a. Receiving coating material shall be checked as per delivery sheet. b. Check, verify and reported every batch of coating with the following items: Coating Manufacturers name address Product Type Batch No Quantity Certificate Date of Manufacture / expire date Packing Condition

c. Keep the coating material as per manufacturer specification. d. Only the coating materials which have been approved shall be used for coating process. e. Coating material as per Customer Purchase Order.

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Section Title

7 Blasting, Primer & Coating Application

Blasting

Before blasting the pipe surface shall be cleaned to remove dirt or grease. All traces of oil and grease shall be brushed and wiped off using detergent/water cleaning (Aqueous solutions of household detergent) and a clean cloth. All moisture, if any shall be removed by heating using a gas burner or a hot air blower. Weld spatter, scale, sliver, lamination and surface defect which are not remove during blasting shall be edges smoothed or rendered flush or removed by grinding and re-blast. Any pipe which has been blasted but not primed and then wet by rain moisture shall be re-blasted. All moisture, if any shall be removed by heating using a gas burner or a hot air blower. Every pipe is blasted to meet Sa 2 standard by grit blasting, sand blasting or abrasive blasting. Blasting shall not be commenced when humidity is greater than 85% or surface temperature shall not less 3C above dew point, work in outside when it rain, any visible moisture is on the surface, the abrasive is wet, when painting is being done or coating is drying and curing in adjacent areas, and the lighting is poor and equipment is in improper working condition, at night. The finishing surface of blasting shall be Sa 2 or SSPC SP-10 It is compared to the pictorial standard. The roughness value shall be 30 - 80 microns as per ISO 8503-2. The roughness profile depth shall be checked using a calibrated Elcometer roughness gauge or Keane-Tator profile comparator.

Coating Application
Epoxy coating which is applied shall be use High Build Epoxy Coating or as per PO. Coating thickness as follows:

1st coat : minimum 50 microns with Zinc Rich Epoxy 2nd coat : minimum 200 microns with coal tar epoxy 3rd coat : minimum 200 microns with coal tar epoxy Total coating thickness is 450 microns
The pipe surface temperature shall always be minimum of 3C above dew point.

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Section Title

8 Inspection and Repair Coating

Inspection Procedure
Report the ambient condition (Humidity, Dew Point) before and any change of weather

condition during surface preparation.

Visual surface cleanliness shall be checked as per ISO 8501 and spot checks for dust level

as per ISO 8502-3.

The surface preparation and surface profile shall be evaluate and reported at the beginning

of each production shift.

DFT measurement shall be performed on every coat and reported. DFT shall be checked as per SSPC-PA2 Standard. Visual Inspection of finish every coat shall be performed and reported. Specified Nominal Coating Thickness is 450 micron. Adhesion test shall be conducted at first day application as per ASTM D4541

Repair of Coating
Degrease if necessary. Spot blast and clean the damage area back to with SA 2.5 and sweep blast the others if over

coating time has exceeded.

Feather back the adjacent coating to minimum 20 mm and firm edge by sanding disc. Clean and apply at least 2 touch up coats with appropriate epoxy coating.

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042/KHI/MPS/EXC/VIII/2012 9 of 9 August 14, 2012 0

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Section Title

9 Stock Yard

A. Pipe storage : The pipe shall be stored under which do not have any effect detrimentally to its performance characteristic. 1. Pipes with difference wall thickness shall be stacked at separate locations. 2. Storage area shall be well drained and free from any materials which may damage the pipe coating. 3. Pipes shall be stockpiled on a horizontal surface. They may be stockpiled in a pyramidal shape. Soft dunnage or rubber shall be used to support the bottom layer and to eliminate contact of the coated pipe with any metallic surface. 4. The pipes shall be stacked with maximum 2 tiers during storage.

B. Handling : Pipe shall be handled in a manner to prevent damage to pipe walls beveled ends and coatings. 1. Padding shall be provided when loading for transfer to any location. 2. Pipes shall be raised or lowered to or from stock pile, ground, barge or truck by end hooks inserted in the ends of the pipe and carried by a wire rope with spreader bar between the lines. As alternative for coated pipe, sufficient strength of nylon sling can also be used. 3. Pipes shall not be dropped 4. Pipes shall not be rolled on a surface that can damage the pipe. 5. Pipes shall be picked up clear of the ground on deck of the barge and moved bodily, and not dragged over the ground of the barge deck.

6. Pipe shall not be subjected to jars or impact.

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