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Calculator Notes
Calculator Notes
Preface General Notes for fuses and circuit breakers Fuse Notes Circuit Breaker Notes Personal Protective Equipment (PPE) Notes Disclaimer General Agreement
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Preface
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must be calculated at each point in the system that is to be analyzed. In some cases, using conservatively high bolted short-circuit currents may result in lower incident energy than what is possible. This is dependent upon the time-current characteristics of the overcurrent protective devices. Calculations must be conducted with both the maximum and minimum available three-phase (3) bolted short-circuit current. Note 6: The equations used in creating this calculator are from IEEE Standard 1584, Guide for Performing Arc-Flash Hazard Calculations(23 September 2002). The parameters for this calculator are based upon an incident energy exposure of 1.2 cal/cm 2 at an 18" working distance, 32mm (1 1/4") arc electrode spacing, 600V 3 ungrounded system, three phase bolted fault current in the range of 700 A - 106,000 A, and a 20" by 20" by 20" box open on the one side facing the front. Parameters were selected to achieve what was considered to be the worst-case results based upon the latest testing as reported in IEEE papers available at the time. For example, an arc-flash inside of a box will achieve a higher incident energy than an arc-flash in open air. This is because the sides of the box will focus the arc-flash energy towards the opening, whereas open air will allow the energy to dissipate in all directions. Actual results from real arc-flash incidents could be different for a number of reasons, including different (1) system voltage, (2) short-circuit power factor, (3) distance from the arc, (4) arc gap, (5) enclosure size, (6) fuse manufacturer, (7) fuse type, (8) orientation of the worker, (9) grounding scheme, (10) circuit breaker manufacturer, (11) circuit breaker type, (12) circuit breaker settings, and (13) circuit breaker condition. Note 7: Incident Energy Exposure in this calculator has been set to display a minimum value of 0.25 cal/cm2 and a maximum value of 100 cal/cm2 (with appropriate warnings). Actual incident energy values may be less than 0.25 but since it is not the intent of this calculator to encourage workers to go without PPE, the .25 cal/cm 2 default is utilized whenever lower values are encountered. See Note 1 and Note 4. The maximum value of 100 cal/cm 2 was set because at the time the calculator was created, no PPE is available with an ATPV greater than 100 cal/cm2. See Note 1 and Note 2.
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Fuse Notes
Note 8: The fuse information is based upon extensive tests that were conducted at various fault currents for each Bussmann KRP-C-(amp)SP, Class L fuse, and LPS-RK-(amp)SP, Class RK1 fuse. No testing has been completed forKRP-C-(amp)SP fuses greater than 2000A, and therefore no specific current-limiting fuse equations have been developed. However, the calculation methods in IEEE 1584 may be utilized for these larger fuses. (The IEEE 1584 calculator will determine the arcing current and fuse time-current curves can be utilized to determine the time to open. The IEEE 1584 calculator will then determine the arc-flash energy.)Contact Bussmann Application Engineering at (636) 527-1270 for help in determining the arc-flash energy let-through by fuses larger than 2000 amperes. Note 9: To create the equations used for the fuse incident energy equations used in this calculator, worst-case values from the extensive testing were used (See Note 7 and Note 8). Actual values from these tests in many cases were found to be much lower than what is shown in the calculator. (Higher values are provided for purposes of smooth curve plots.) For example, in one test at 15.7 kA, the highest result for incident energy was 1.1 cal/cm 2 but the number plotted for the chart was 2 cal/cm2. Note 10: The fuse incident energy values do not go below 0.25 cal/cm 2 even though many actual values were below 0.25 cal/cm2. The minimum FPB of 6 inches, which results from an incident energy exposure of 0.25 cal/cm2, was chosen to keep from encouraging workers to work on energized equipment without using PPE because of a low FPB. For example, due to the tremendous energy limitation of the LOW-PEAK fuses, some of the tests resulted in incident energies of 0.04 cal/cm2 and a FPB of less than 2 inches. While the resulting flash may not be very large for these situations, molten metal may still be experienced, and PPE should be utilized any time that work is to be done on live electrical equipment that includes voltage testing during the lockout/tagout procedure. Note 11: The actual tests were conducted with Bussmann LPS-RK-(amp)SP and KRP-C(amp)SP fuses. This information can also be used for equivalent or lower ampere rated LPJ-
(amp)SP, JJS-(amp), and LP-CC-(amp) fuses to determine the incident energy available and flash protection boundary. This is due to the current limiting ability of these fuses yielding lower values of let-through current as well as opening in less time than that of the LPS-RK(amp)SP fuses. Lower let-through values together with a shorter arcing time result in a lower amount of arc-flash energy.
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Disclaimer
This software program, calculations, and other information are intended to clearly present technical information that will help the user determine the thermal arc flash hazard. Cooper Bussmann reserves the right, without notice, to change this program and to discontinue or limit it's distribution. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained on this Web site. The data and information presented in this Site and/or calculator are believed to be accurate. However, any and all
liability for the content, or any omissions from this Site, including any inaccuracies, errors, or misstatements in such data, calculations or information, is expressly disclaimed. The software, calculation results and other information are provided without warranty of any kind, either express or implied, but not limited to, the implied warranties of merchantability, or fitness for a particular purpose. Cooper Bussmann disclaims any liability for the use of this software, calculations or other information.
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General
Cooper Bussmann reserves the right to modify these Notes, Calculator, other information on this Site and Terms of Use (TERMS AND CONDITIONS AND LEGAL NOTICES) and Legal notices at any time. The Terms and Conditions are binding upon all users of the Site; therefore, they should be reviewed often. See the Terms of Use (TERMS AND CONDITIONS AND LEGAL NOTICES) and Legal Notices sections for further important information.Consult our Application Engineering department at 636-527-1270 for further information. Cooper Bussmann is not responsible for misapplication of our products, information, or calculations.
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Agreement
To proceed to the calculator site, you must have read the Notes and read and agree to be bound by all terms and conditions on this page and the Terms of Use (TERMS AND CONDITIONS AND LEGAL NOTICES) and Legal Notices of this Site. If you do not agree, then close this page and do not enter the Arc Flash Calculator page.