Draft Curriculum On

Advanced Automotive Training for Trainer

Module II Vechicle Management Technology 6 week Programme

Under Advanced Vocation Training Scheme (AVTS)

2012 By

Government of India

Ministry of Labour & Employment (DGE&T) Advanced Training Institute CTI Campus, Guindy, Chennai 600 032

Advanced Automotive Training for trainer Module-II vehicle Management Technology

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On completion of this module, the trainee should be able to:-

Check & adjust power steering fluid, Flushing a power steering system. Advanced Automotive Training for trainer Identify ABS components, checking of ABS warning lamp. Module-II vehicle Management Technology Check automatic transmission fluid. Change transmission fluid & filter.

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Diagnose automatic seat belt systems.

Prepare Body shop repair sequence procedures Identify the parts of unibody design vehicle. Analyzing damage-Length damage, Width damage, Height damage. Duration 6 Weeks Practical **

Week No 1

Theory Steering, suspension and Brakes:Electric power assisted steering, Basic

electric power

steering operation
Electronic adjustable-rate shock absorbers,

Inspection of power steering control module circuit. Checking & adjusting power steering fluid, Pressure testing a power steering system, Flushing a power steering
system.

Electric brakes, Electro hydraulic braking (EHB), ABS brake system, Antilock braking system operation, Principles of ABS braking, ABS master cylinder, Hydraulic control unit, Wheel speed sensors, ABS with EBD electronic control unit.
2 Antilock brake system and traction control system (ABS/TCS) Automatic Transmissions-Torque converters Torque converter principles, drive plate, Converter operation, Torque multiplication, Fluid flow, Heat exchanger, Lock-up converters, clutches Planetary gearing-Planetary gears, Simple planetary gear sets, Compound planetary gear sets, Automatic transmission brake bands, Multidisc clutches, Electronic control transmission -Electronic control Unit, Fully hydraulically controlled transmission, Electronic shift programs, Manual selection Layout & operation for P,R,N&D (1st & 2nd) Selector positions, Planetary gear set, High range power flow, Low range power flow Servos & clutches-Rear servo, Front servo, One way clutch, Multi-plate front clutch, Clutch pack, Rear clutch. Hydraulic system & controls-Hydraulic system components, Spool valves, Regulating or flow control valves, Control valves, Orifices Valve types & functions Basic valve action, Regulator & control valves, Shift & governor

Identification of ABS components, checking of ABS warning lamp.

Identification of Automatic transmission components Checking automatic transmission fluid, Changing transmission fluid & filter.

valves
Pressure regulation-The

primary regulating valve, Line pressure variation, Modulator valve pressure, The governor, Governor pressure, Kickdown pressure. Flow control-Gear position 1, 1-2 shift valve, 2-3 shift valve assembly, The servo orifice control valve, 3-2 kick down
Continuously variable transmission (C.V.T.) Continuously variable transmission, Drive or reverse, The steel belt, Secondary pulley shaft. Description and function of Airbags, Seatbelt, Vehicle safety systems, Crash sensors, Seat belt pre-tensioners, Tire pressure monitoring systems

Carrying out a visual inspection, Inspecting under body components, Measuring a wheelbase, Checking windshield washer liquid, Checking & replacing wiper blades,

Advanced Automotive Training for trainer Module-II vehicle Management Technology

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** If the ITI is not having the facilities to conduct the practical, the same can be practiced at the premises of Automobile Manufactures site or Service dealer site for 2-3 weeks.