Ref Date

: vepl-1956-1211 : 22
nd

December, 2011

To, Mr. Manish Keluskar M/s. KEC International Limited Mumbai, Maharashtra

Dear Sir, Subject: Techno-Commercial Offer for PLC Based Automatic 30 KLD Promax Sewage treatment plant.

This refers to your requirement of sewage Treatment Plants. We would like to submit our detailed techno commercial offer for the same.

Based on the details given by you, we herewith enclosed our detailed offer for your consideration.

We trust you would find the same in line with your requirement and welcome any clarification sought pertaining to the subject. We look forward to establish a good business association with you and await your favorable response.

Thanking you and assuring you of our best attention at all times

For Vishuddhi Enviro Pvt. Ltd. Nitin Parmar Director 09825120688

Design Basis, Treatment Scheme & Treatment Process

Design Basis :
3

Flow rate Nature of wastewater

: 30 m /day : Sewage water

Characteristics of inlet / outlet water quality of STP:

Parameters Flow in m /day pH BOD in mg/l TSS in mg/lit. Oil & Grease in mg/l
3

Inlet 30 78 300 350 25

Outlet 30 6.5 to 8.5 < 10 < 10 < 10

Mode of disposal of treated water

: Recycling in irrigation

Promax Hybrid STP

"ProMax Hybrid STP" Biological treatment plants are extremely compact and efficient compared to regular systems, clog free, handles shock loading, ready to be operated, fully automatic, skid mounted, and up front central control.

Our package plants are constructed with simplicity in mind. The operation is robust and experience indicates that one man inspecting the system once a week is sufficient. Regular service and maintenance can be done by inhouse personnel.

The "ProMax Hybrid STP" system is based on the High-Speed Bio Technology biodegradation and filtration, which is unique due to its compactness and performance in respect of volumetric efficiency. These technologies are combined in a prefabricated; skid mounted and standardized tank system with variable length, suitable for overseas transportation in ISO freight containers.

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PROCESS DISCRIPTION:

The first and the second chamber of "ProMax Hybrid STP" is filled with Bio Media and water. The last chamber, which is a Micro Filtration, is filled with water only. Before starting pumping of waste water, the system blowers start. The blowers force air through the manifolds into the first 2 chambers of the bio system. The influent wastewater enters the first chamber and comes in constant contact with the Bio Media and air. Large surface area @ 400 500 m /m provided by the Bio Media helps the bacteria to form large colonies on the Bio Media. Circular motion of the media is caused by the air flow. Each element of the media slowly moves in a circular motion from the surface to the bottom and then upwards again. During this movement, it is in constant contact with the injected air. Slowly a bio film develops over each element, which disintegrates the BOD present in the effluent.
2 3

From the first chamber the effluent flows to the second chamber through the perforated screen at the top. The same treatment is repeated in this chamber and the remaining BOD from the first chamber gets fully digested. The treated water then enters the third chamber.

After the bio-degradation process in the MBBR tank, the treated water which enters the third chamber. Here the treated water is directly sucked out via the Membrane modules which are immersed in the same tank; Effluent from this Micro filtration Membrane is consistent in quality as membrane is an effective barrier against suspended solids and microorganism.

The accumulated biomass is discharged to the Filterpress/sludge drying bed/sludge digestor for further dewatering.

The treated water then passed through the UV disinfection system.

Each system is carefully designed to clients exact specifications regards to influent loading and effluent requirements in respect of COD, BOD, TSS, Ammonia or Nutrients.

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ADVANTAGES COMPARED TO CONVENTIONAL BIOLOGICAL PROCESS:

In general, the main advantages shown by the moving bed process compared to conventional biological processes are: A reduction in the volume of the biological reactor because it uses a support or carrier that gives a high specific surface. They are very flexible processes since they are based on the percentage of plastic support used in the reactor. It does not require reactor biomass recirculation This gives rise to the fact that the biomass does not depend on the final separation of the sludge and as a consequence typical problems found in conventional activated sludge processes related to the sedimentation properties of the sludge (filamentous bulking, etc.).

The operation and control is simple for this type of processes.- On the one hand the process avoids blockage problems and consequently regular cleaning periods, in addition it is not necessary to control the sludge purging since the system keeps the biomass in the reactor until it comes off the support.

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List of Main Equipments and Units:

SR. No. PRIMARY TREATMENT 1. 2. Screen chamber Equalization Tank

PARTICULARS / DESCRIPTION

SECONDARY TREATMENT 3. 4. 5. 6. Bio Reactor with Aeration Air Root Blower for Aeration Tank Micro Filtration RAS Pump TERTIARY TREATMENT 7. 8. 9. 10. 11. Sludge Filter UV disinfection Suction Pump Interconnecting Piping and Valves Electrification & Electrical Control Panel

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Treatment Process:

Screening, collection, equalization. Transfer of sewage to STP MODULE.

Biological treatment of Sewage. Disinfection of treated water.

Filtration of treated water through Micro filtration. Sludge Dewatering

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Scope of Work and Supply

Scope of Work: Design, preparation, approval of drawings, supply, installation, testing and commissioning of STP including Electrical, Mechanical & piping work. TECHNICAL DATA SHEET Product : I: 30 KLD Sr. No. 1. Collection tank/ Plate form 2. Retention: 6 hrs Volume: 7.5 m3 Plate form: 2.5 m x 5 m CI pump 02 (1 Working + 1 Standby) Our
3

Specification

Material of Construction RCC

Quantity

Scope of Work

01

Client

Raw sewage Transfer Pump Capacity: 1.5-2 m /hr each HP rating: 0.5 HP Type: submersible Head: 10 to 15 meter Make: Lubi/ equivalent

3.

Module of Bio Reactors and clarifier Bio Media : Fluidized random bio media Model : 22 FM/ BIO PAC MOC of Media : Virgin PP with UV Stabilizers Structure : Cylindrical shaped with external fins Media Height : 16 mm Media Diameter : 22 mm Specific gravity : 0.90 0.95 2 3 Surface area : 400 m /m bulk volume

MS EP

01

Our

Micro Filtration: MOC of Membrane : PVDF Membrane Area: 12.5 m2/ pcs Operation Pressure :-0.01~-.03MPa Outer Diameter of fiber: 1.5 mm Wall Thickness of Fiber: 0.3 mm Pore Size of Fiber: 0.1~0.2m Bubble Size : Fine Longitudinal Strength: 12MPa Porosity: 40~50% Purified Water Turbidity : 1NTU

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4.

Air Blower Capacity: 50 m3/hr HP rating: 1.5 HP Pressure: 3000 mm WC Make: Everest/Kulkarni

CI

02(1 Working + 1 Standby)

Our

5.

Suction Pump Capacity: 1.5-2 m3/hr Type: Centrifugal Pump Head: 10 to 12 meter HP rating: 0.5 HP Qty: 2 Nos. (1 duty + 1 standby) Make: Lubi/Equivalent

CI

02(1 Working + 1 Standby)

Our

6.

Sludge filter Capacity: 2-3 kg/day Type: Neutch Cloth: PP

HDPE

01

Our

7.

Sludge recycling pump Capacity: 0.5-1 m /hr each HP rating: 0.5 HP Type: Centrifugal Head: 10 to 15 meter Make: Lubi/ equivalent
3

CI pump

01

Our

8.

UV Disinfection system Capacity:1.5 m3/hr Efficiency: 98% UV Dose: >30,000 mW sec/sq.cm Make of Bulbs: Phillips MOC of Housing: SS 304 Make: Alfa UV/ equivalent

SS 304

01

Our

9.

Treated Water Holding Tank Capacity: 3 m3

HDPE/ RCC

01

Client

10.

Piping & Valve Size: Suitable to flow rate

UPVC/ Mild Steel

1 Job

Our

11.

Electrical Control Panel Main body with standard cables, relays, push buttons, starter, indicators, fuses etc.

L & T or Siemens make starter and accessories

1 Job

Our

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Instruments: INSTRUMENTS 1. 2. 3. 4. 5. 6. 7. Flow Meter Pressure Vacuum Switch Level Sensor Do meter PLC HMI Design Specification 1 No. (Treated Sewage) 1 Lot 1 no. 1 lot 1 no. 1 no 1 no.

Electric load
For 30 KLD Sr. No 1. 2. 3. 4. Details of items Installed Raw Sewage Pumps Air blowers, Raw Activated Sludge Pump Suction pump, TOTAL Installed Load, HP 1 3 0.5 1 5.5 Working Load, HP 0.5 1.5 0.25 0.5 2.5

Manpower: 1 skilled operator required. Note:

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Flow Diagram

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Exclusions / Owners scope

Approach to site and storage of equipment. Sewage incoming pipeline up to the STP. Treated water disposal pipeline beyond STP area. We shall provide the flanged end connection at the outlet of STP. Sludge disposal pipeline beyond STP area. Electricity during the erection work. Electric incoming power supply with earthing to STP panel on continuous basis. Fresh water connection in STP. Drain arrangement in STP area. Lighting in STP area. Any other work, which is not specifically mentioned

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Commercial

Ex work price: 1. Our price for supply of 30 KLD packaged STP shall be Rs.12,00,000/- (Twelve Lakh Only)

Commissioning: You should arrange for loading unloading of the plant. Commissioning charges are inclusive

Terms and Condition:

1. Payment : 50 % Advance along with Purchase Order : 40 % against Proforma Invoice Prior to delivery : 10 % after installation 2. Delivery 3. Taxes & Duties : 8 weeks From the date of receipt of purchase order and advance : 10.3 % Excise : 5% VAT for sale and Bill in Gujarat or 5 % CST for outstation sale. 4. Transportation 5. Insurance 6. Force Majeure 7. Validity 8. Guarantee : Client to pay : Client to pay : This offer is subject to the standard force majeure clause. : 60 days : 12 Months from date of installation or 18 months from date of : dispatch whichever is early, against any manufacturing defects.

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Partial list of Clients

Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Client Name Modern Building Industries Pvt. Ltd. Kombolcha Steel Profiles Industries Ltd. Reliance Industries Limited IPCL Topcee Foods Nigeria Limited Messebo Cements Corner Tech Industrial Services Ion Exchange (I) ltd Doshion Ltd Hindustan Dorr-Oliver Limited JP Associates - Cement Adani Wilmar Ltd. Adani Power Project NALCO BHEL PIL Chemicals Limited NOCIL JSW Steel Ltd. Navin Fluorine Ltd. Reliance Business Line Petron Engineering Construction Ltd. Treat Resort Urai Impex Pvt. Ltd. Medley Pharmaceuticals Ltd J.B. Chemicals & Pharmaceuticals Ltd. Unique Pharmaceuticals Ltd Healing Cross Pharmaceuticals Ltd. Cipla Ltd. Golden Cross Pharmaceuticals Ltd, Cipla Ltd. Kwality Pulp & Paper Mills Pvt. Ltd. Famy Care Ltd. Bhagwati Paper Mills Pvt. Ltd. Anchor Pharmaceuticals Ltd. Phoneix Industries Pvt. Ltd. Personna Cosmetics Location Addis Ababa, Ethiopia Addis Ababa, Ethiopia Jamnagar Nagothane Nigeria Ethiopia Bahrain Mumbai Ahmedabad Mumbai Kutch Nagpur Gandhidham Orrisa Bellary Vapi Bellary Surat Bangladesh Mumbai Silvassa Mumbai Daman Daman Daman Daman Daman Vapi Sarigam Vapi Daman Silvassa Silvassa

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