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  • Konsep Washing Plant 250 TPH

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    This document provides information on a coal wash plant with a capacity of 100 tons per hour located in East Kalimantan, Indonesia. It includes a process flow sheet and general layout. The main coal washing process separates clay using a scrubber and separates stones using a jig. It also describes the tailings and water treatment processes. Finally, it provides specifications for the main equipment used in the facility, including feed hoppers, vibrating feeders, rotary screen breakers, scrubbers, jigs, reject bins, dewatering screens, and product bins.

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    This document provides information on a coal wash plant with a capacity of 100 tons per hour located in East Kalimantan, Indonesia. It includes a process flow sheet and general layout. The main coal washing process separates clay using a scrubber and separates stones using a jig. It also describes the tailings and water treatment processes. Finally, it provides specifications for the main equipment used in the facility, including feed hoppers, vibrating feeders, rotary screen breakers, scrubbers, jigs, reject bins, dewatering screens, and product bins.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    118 views16 pages

    Konsep Washing Plant 250 TPH

    Uploaded by

    aswar_mh
    This document provides information on a coal wash plant with a capacity of 100 tons per hour located in East Kalimantan, Indonesia. It includes a process flow sheet and general layout. The main coal washing process separates clay using a scrubber and separates stones using a jig. It also describes the tailings and water treatment processes. Finally, it provides specifications for the main equipment used in the facility, including feed hoppers, vibrating feeders, rotary screen breakers, scrubbers, jigs, reject bins, dewatering screens, and product bins.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    of 16

    2010

    Coal Wash Plant Facilities


    Catalogue Equipment Coal Wash plant Facilities Capacity 100 TPH. Melak, East Kalimantan

    Pandu Dwijaya PT. MULTICOM INTERMITRA 3/1/2010

    Process Flow sheet with Mass Balance

    General Layout

    Concept Summary
    Coal Washing Process The coal washing process can be separated to be 3 system as follow : main process, tailing process, water and treatment process. - Main Process In the process flowsheet, there are 2 major steps in washing coal : 1. Take out CLAY by SCRUBBER (Scrubber is Rotating Cylinder Drum with Water) 2. Take out STONE by JIG (Jig separate stone out by using water-wave which, generated by air pulse). - Tailing Process Main purpose of the tailing process is to send 100% of Tailing to tailing sump and pumping by tailing pump go to settling pond. In the tailing pump. - Water and Treatment Process This process is balancing circulating a lot of water in entry process, many water nozzles and water spray heads shall be used for wash coal process. Water from clear water pum (capacity 400 cu.m/hr ).

    Main Equipment and Machine Facilities

    A. FEED HOPPER - Type - Capacity - Dimension - Material : Bin with grizzly bar and support : 40 m3 : 4m x 4m x 3m : Steel ASTM A36

    B. Vibrating Feeder - Type - Capacity - Dimension - Motor type : FUF 1200/240x2000 : 100 m3 : 1.2m x 2m : VI 7110/6

    - Motor drive : 2 x 1.4 kW

    C. Rotary Screen Breaker - Type - Capacity - Lump size : Dirty coal, 0-400, revolving : 100 m3 : 0 400mm

    - Screening opening : Slot hole 60 x 75 L. - Speed - Dimension - Motor drive - Motor Gear : 8.83 rpm. (54.1 m./min.) : 1.2m x 2m : 2 x 1.4 kW : Sumitomo

    - Revolving Weight : 9775 kg

    D. Scruber - Type - Capacity - Lump size : Dirty coal, 0-400, revolving : 100 m3 : 0 400mm

    - Screening opening : Slot hole 60 x 75 L. - Speed - Dimension - Motor drive - Motor Gear : 8.83 rpm. (54.1 m./min.) : 1.2m x 2m : 2 x 1.4 kW : Sumitomo

    - Revolving Weight : 9775 kg

    E. Baum Jig Spesificaton : Raw coal Feed size range : 0 50 mm Capacity : 100 -150 TPH Jiggng speed : 36. 40. 44. 48. 52.. 58. 63 RPM Jigging amplitudo : 8.83 rpm. (54.1 m./min.) Operating pressure: 0,025 0,035MPa Dimensione chamb:1,5m x 2,85m Overal dim :6,94mx3,55mx5,57m Size of wire : 8 x 15mm Sloope of screen ; 1,5 deg Motor type :JTC 562A Power :2,8 kW Speed : 48 rpm

    F. REJECT BIN - Type - Capacity - Dimension - Material : Bin with support, gate : 30 m3 : 5m x 5m x 2m : Steel ASTM A36

    G. Deatering Screen - Type - Capacity : USL 2,4x5,25 : 100 TPH

    - Screening opening : 5mm x 100mm - Dimension - Motor drive - Speed : 2.4 x 5,25m : 2 x 15 kW :980 rpm

    H. PRODUCT BIN - Type - Capacity - Dimension - Material : Bin with support, gate : 90 m3 : 10m x 5m x 3.5m : Steel ASTM A36

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