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Reactive energy management
In electrical networks, reactive energy results in increased line currents for a given active energy transmitted to loads. The main consequences are: Need for oversizing of transmission and distribution networks by utilities, Increased voltage drops and sags along the distribution lines, Additional power losses. This results in increased electricity bills for industrial customers because of: Penalties applied by most utilities on reactive energy, Increased overall kVA demand, Increased energy consumption within the installations. Reactive energy management aims to optimize your electrical installation by reducing energy consumption, and to improve power availability. Total CO2 emissions are also reduced. Utility power bills are typically reduced by 5 % to 10 %.
+
Our energy con-sumption was reduced by
9%
after we installed 10 capacitor banks with detuned reactors. Electricity bill optimised by 8 % and payback in 2 years.
5%
with LV capacitor bank and active filter installed. POMA OTIS Railways, Switzerland.
70 capacitor banks with detuned reactors installed, energy consumption reduced by 10 %, electrcity bill optimised by 18 %, payback in just
1 year.
Madrid Barrajas airport Spain.
II
Safety
Tested safety features integrated on each phase. Over-pressure system for safe disconnection at the end of life. All materials and components are free of PCB pollutants.
Thanks to the know-how developed over 50 years, Schneider Electric ranks as the global specialist in Energy management providing a unique and comprehensive portfolio. Schneider Electric helps you to make the most of your energy with innovative, reliable and safe solutions.
III
Schneider Electric undertakes to reduce the energy bill and CO2 emissions of its customers by proposing products, solutions and services which fit in with all levels of the energy value chain. The Power Factor Correction and harmonic filtering offer form part of the energy efficiency approach.
IV
Schneider Electric joins forces with your expertise and your creativity for optimized, reliable, expandable and compliant installations.
Because each electrical installation is a specific case, there is no universal solution. The variety of combinations available allows you to achieve genuine customization of technical solutions. You can express your creativity and highlight your expertise in the design, development and operation of an electrical installation.
General contents
15
Detuned reactors
67
71
Contactors
75
Appendix
79
Contents
Presentation
Why reactive energy management? Method for determining compensation Low Voltage capacitors with detuned reactors Rated voltage and current Capacitor selection guide Construction of references
4 6 10 11 12 13
Principle 13
Low Voltage capacitors 15 Detuned reactors 67 Power Factor controllers 71 Contactors 75 Appendix 79
DE90087.eps
Due to this higher supplied current, the circulation of reactive energy in distribution networks results in: >O verload of transformers >H igher temperature rise in power cables > Additional losses >L arge voltage drops >H igher energy consumption and cost >L ess distributed active power.
DE90071_r.eps
Power generation
Transmission network
Active energy
Motor
Reactive energy
Reactive energy supplied and billed by the energy provider. Active energy Active energy
Qc
Transmission For generation these reasons, there is a great advantage in generating reactive Motor network energy at the load level in order to prevent the unnecessary circulation Reactive energy of current in the network. This is what is known as power factor correction. This is obtained by the connection of capacitors, which produce reactive energy in opposition toCapacitors the energy absorbed by loads such as motors.
Power
DE90088.eps
The result is a reduced apparent power, and an improved power factor P/S as illustrated in the diagram opposite.
Motor Thegeneration power generation and transmission network networks are partially relieved, Reactive energy Reactive energy reducing power losses and making additional transmission capacity available. Power
Active energy
Transmission
Active energy
DE90071_r.eps
Power generation
Active energy
Transmission network
Active energy
Motor
Reactive energy
Capacitors
The reactive power is supplied by capacitors. No billing of reactive power by the energy supplier.
+
Benefits of reactive energy management
Optimized management of reactive energy brings economic and technical advantages.
demand.
> Reducing power losses generated in the transformers and
Example: Loss reduction in a 630 kVA transformer PW = 6,500 W with an initial Power Factor = 0.7. With power factor correction, we obtain a final Power Factor = 0.98. The losses become: 3,316 W, i.e. a reduction of 49 %.
Power factor
0.7 0.8 0.85 0.90 0.95 1
Power factor
The selection of Power Factor Correction equipment can follow a 4-step process: Calculation of the required reactive energy. Selection of the compensation mode: - Central, for the complete installation - By sector - For individual loads, such as large motors. Selection of the compensation type: - Fixed, by connection of a fixed-value capacitor bank; - Automatic, by connection of a different number of steps, allowing adjustment of the reactive energy to the required value; - Dynamic, for compensation of highly fluctuating loads. Allowance for operating conditions and harmonics.
The objective is to determine the required reactive power Qc (kvar) to be installed, in order to improve the power factor cos and reduce the apparent power S. For <, we obtain: cos>cos and tan<tan. This is illustrated in the diagram opposite. Qc can be determined from the formula Qc = P. (tan - tan), which is deduced from the diagram. Qc = power of the capacitor bank in kvar. P = active power of the load in kW. tan = tangent of phase shift angle before compensation. tan = tangent of phase shift angle after compensation. The parameters and tan can be obtained from billing data, or from direct measurement in the installation. The following table can be used for direct determination.
Before compensation Reactive power (kvar) to be installed per kW of load, in order to get the required cosj or tanj tan j 0.75 0.62 0.48 0.41 0.33 0.23 0.00 cos j 0.80 0.85 0.90 0.925 0.95 0.975 1.000
0.98 0.27 0.21 0.16 0.11 0.05 1.11 0.40 0.34 0.29 0.24 0.18 0.13 0.08 0.03 1.25 0.54 0.48 0.42 0.37 0.32 0.27 0.21 0.16 0.11 0.06 1.32 0.61 0.55 0.50 0.44 0.39 0.34 0.29 0.24 0.18 0.13 0.07 1.40 0.69 0.64 0.58 0.53 0.47 0.42 0.37 0.32 0.26 0.21 0.16 1.50 0.79 0.74 0.68 0.63 0.57 0.52 0.47 0.42 0.37 0.31 0.26 1.73 1.02 0.96 0.91 0.86 0.80 0.75 0.70 0.65 0.59 0.54 0.48
tan j 1.73 1.02 0.96 0.91 0.86 0.80 0.75 0.70 0.65 0.59 0.54 0.48
cosj 0.5 0.70 0.72 0.74 0.76 0.78 0.80 0.82 0.84 0.86 0.88 0.90
Example: consider a 1000 kW motor with cos j=0.8 (tanj=0.75). In order to obtain cos j=0.95, it is necessary to install a capacitor bank with a reactive power equal to k x P, i.e.: Qc = 0.42 x 1000 = 420 kvar.
Transformer
Circuit breaker
The location of low-voltage capacitors in an installation constitutes the mode of compensation, which may be central (one location for the entire installation), by sector (section-by-section), at load level, or some combination of the latter two. In principle, the ideal compensation is applied at a point of consumption and at the level required at any moment in time. In practice, technical and economic factors govern the choice.
CC
GC IC M M IC IC M
GC IC M
The location for connection of capacitor banks in the electrical network is determined by: the overall objective (avoid penalties on reactive energy relieve transformer or cables, avoid voltage drops and sags) the operating mode (stable or fluctuating loads) the foreseeable influence of capacitors on the network characteristics the installation cost.
Central compensation
CC : Central Compensation GC : Group Compensation IC : Individual Compensation M : Motor Load
The capacitor bank is connected at the head of the installation to be compensated in order to provide reactive energy for the whole installation. This configuration is convenient for a stable and continuous load factor.
Fixed compensation
This arrangement uses one or more capacitor(s) to provide a constant level of compensation. Control may be: Manual: by circuit-breaker or load-break switch Semi-automatic: by contactor Direct connection to an appliance and switched with it. These capacitors are installed: At the terminals of inductive loads (mainly motors) At busbars supplying numerous small motors and inductive appliances for which individual compensation would be too costly In cases where the load factor is reasonably constant.
Automatic compensation
This kind of compensation provides automatic control and adapts the quantity of reactive power to the variations of the installation in order to maintain the targeted cos j. The equipment is installed at points in an installation where the active-power and/or reactive-power variations are relatively large, for example: on the busbars of a main distribution switchboard on the terminals of a heavily-loaded feeder cable. Where the kvar rating of the capacitors is less than or equal to 15 % of the power supply transformer rating, a fixed value of compensation is appropriate. Above the 15 % level, it is advisable to install an automatically-controlled capacitor bank. Control is usually provided by an electronic device (Power Factor Controller) which monitors the actual power factor and orders the connection or disconnection of capacitors in order to obtain the targeted power factor. The reactive energy is thus controlled by steps. In addition, the Power Factor Controller provides information on the network characteristics (voltage amplitude and distortion, power factor, actual active and reactive power ) and equipment status. Alarm signals are transmitted in case of malfunction. Connection is usually provided by contactors. For compensation of highly fluctuating loads, fast and highly repetitive connection of capacitors is necessary, and static switches must be used.
Dynamic compensation
This kind of compensation is required when fluctuating loads are present, and voltage fluctuations have to be prevented. The principle of dynamic compensation is to associate a fixed capacitor bank and an electronic var compensator, providing either leading or lagging reactive currents. The result is continuously varying fast compensation, perfectly suitable for loads such as lifts, crushers, spot welding, etc.
To know more about the influence of harmonics in electrical installations, see appendix page 80
Capacitor selection
Different ranges with different levels of ruggedness are proposed: "SDuty": Standard duty capacitors for standard operating conditions, and when no significant non-linear loads are present. "HDuty": Heavy duty capacitors for difficult operating conditions, particularly voltage disturbances, or when a few non-linear loads are present. The rated current of capacitors must be increased in order to cope with the circulation of harmonic currents. "Energy": Specially designed capacitors, for harsh operating conditions, particularly high temperature. Capacitors with detuned reactors: applicable when a significant number of non-linear loads are present.
Before
After
9
The selection of the tuning frequency of the reactor capacitor depends on several factors: Presence of zero-sequence harmonics (3, 9, ) Need for reduction of the harmonic distortion level Optimization of the capacitor and reactor components Frequency of ripple control system if any. To prevent disturbances of the remote control installation, the tuning frequency should be selected at a lower value than the ripple control frequency. In a detuned filter application, the voltage across the capacitors is higher than the systems rated voltage. In that case, capacitors should be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. In that case, capacitors should be designed to withstand higher currents, combining fundamental and harmonic currents.
10
According to IEC 60681-1 standard, the rated voltage (UN) of a capacitor is defined as the continuously admissible operating voltage. The rated current (IN) of a capacitor is the current flowing through the capacitor when the rated voltage (UN) is applied at its terminals, supposing a purely sinusoidal voltage and the exact value of reactive power (kvar) generated. Capacitor units shall be suitable for continuous operation at an r.m.s. current of (1.3 x IN). In order to accept system voltage fluctuations, capacitors are designed to sustain over-voltages of limited duration. For compliance to the standard, capacitors are for example requested to sustain over-voltages equal to 1.1 times UN, 8 h per 24 h. VarplusCan and VarplusBox capacitors have been designed and tested extensively to operate safely on industrial networks. The design margin allows operation on networks including voltage fluctuations and common disturbances. Capacitors can be selected with their rated voltage corresponding to the network voltage. For different levels of expected disturbances, different technologies are proposed, with larger design margin for capacitors adapted to the most stringent working conditions (HDuty & Energy).
VarplusCan and VarplusBox capacitors when used along with Detuned Reactors have to be selected with a rated voltage higher than network service voltage (Us). In detuned filter applications, the voltage across the capacitor is higher than the network service voltage (Us). The recommended rated voltage of capacitors to be used in detuned filter applications with respect to different network service voltage (Us) and relative impedance is given in the table below. These values ensure a safe operation in the most stringent operating conditions. Less conservative values may be adopted, but a case by case analysis is necessary.
Capacitor Rated Voltage UN (V) Network Service Voltage US (V) 50 Hz 60 Hz 400 690 400 480 480 830 480 575 480 480
5.7 7 14
600 690
11
Capacitors must be selected depending on the working conditions expected during their lifetime.
Solution SDuty Description Standard capacitor Recommended use for > Networks with non significant non-linear loads > Standard over-current > Standard operating temperature > Normal switching frequency > Standard life expectancy Heavy-duty > A few non-linear loads capacitor > Significant over-current > Standard operating temperature > Significant switching frequency > Long life expectancy Capacitor for > Significant number of nonspecial conditions linear loads (up to 25 %) > Severe over-current > Extreme temperature conditions > Very frequent switching > Extra long life expectancy Max. condition NLL y 10 % 1.5 IN 55 C (class D) 5,000/year Up to 100,000h* NLL y 20 % 1.8 IN 55 C (class D) 7,000/year Up to 130,000h* NLL y 25 % 2.5 IN 70 C 10,000/year Up to 160,000h*
HDuty
Energy
* The maximum life expectancy is given considering standard operating conditions: rated voltage (UN), rated current (IN), 35 C ambient temperature. WARNING: the life expectancy will be reduced if capacitors are used in maximum working conditions.
Since the harmonics are caused by non-linear loads, an indicator for the magnitude of harmonics is the ratio of the total power of non-linear loads to the power supply transformer rating. This ratio is denoted NLL, and is also known as Gh/Sn: NLL = Total power of non-linear loads (Gh) / Installed transformer rating (Sn). Example: Power supply transformer rating: Sn = 630 kVA Total power of non-linear loads: Gh = 150 kVA NLL = (150/630) x 100 = 24 % It is recommended to use Detuned Reactors with Harmonic Rated Capacitors (higher rated voltage than the network service voltage - see the Harmonic Application Tables) for NLL > 25 % and up to 50 %. See page 73 for Voltage selection of capacitors with Detuned Reactors. Note: there is a high risk in selecting the capacitors based only on NLL as the harmonics in grid may cause current amplification and capacitors along with other devices may fail. Refer to page 80 for further details.
12
Example: BLRBH172A206B48 = V arplusBox Heavy Duty, 480 V, 17.2 kvar at 50 Hz and 20.6 kvar at 60 Hz
Detuned reactors
L V R Detuned Reactor 0 5 Relative impedance 05 = 5.7 % 07 = 7 % 14 = 14 % 1 2 5 Power 12.5 kvar A Freq. A = 50 Hz B = 60 Hz 6 9 Voltage 40 - 400 V 48 - 480 V 60 - 600 V 69 - 690 V
13
Contents
3 15
Offer Overview VarplusCan SDuty VarplusCan HDuty VarplusCan Energy VarplusCan SDuty harmonic applications VarplusCan SDuty + Detuned Reactor + Contactor VarplusCan HDuty harmonic applications VarplusCan HDuty + Detuned Reactor + Contactor VarplusCan Energy harmonic applications VarplusCan Energy + Detuned Reactor + Contactor VarplusCan mechanicalcharacteristics VarplusBox capacitor VarplusBox SDuty VarplusBox HDuty VarplusBox Energy VarplusBox HDuty harmonicapplications VarplusBox HDuty + Detuned Reactor + Contactor VarplusBox Energy Harmonic applications VarplusBox Energy + Detuned Reactor + Contactor VarplusBox Mechanicalcharacteristics
16 20 24 29 32 33 35 36 38 39 40 42 44 47 52 56 57 59 60 61
VarplusCan 18
15
Offer Overview
VarplusCan
group of 3caps_r.eps
Construction Voltage range Power range (three-phase) Peak inrush current Overvoltage Overcurrent Mean life expectancy Safety Dielectric
SDuty
Extruded aluminium can 230 V - 525 V 1 - 30 kvar Up to 200 x In 1.1 x Un 8 h every 24 h 1.5 x In Up to 100,000 h
HDuty
230 V - 830 V 1 - 50 kvar Up to 250 x In
Energy
380 V - 525 V 5 -15 kvar Up to 350 x In
1.8 x In Up to 130,000 h
2.5 x In Up to 160,000 h
Self-healing + pressure-sensitive disconnector + discharge device (50 V/1 min) Metallized Polypropylene film with Zn/Al alloy Metallized Polypropylene film with Zn/Al alloy with special profile metallization and wave cut Double metallized paper + Polypropylene film
Non-PCB, sticky Non-PCB, oil (dry) Biodegradable resin min. -25 C max 70 C
Upright, horizontal
Upright
bb Double fast-on + cable (y 10 kvar) bb CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof) bb Stud type terminal (> 30 kvar)
16
Offer Overview
VarplusBoX
groupof3boxcaps_r.eps
Construction Voltage range Power range (three-phase) Peak inrush current Overvoltage Overcurrent Mean life expectancy Safety Dielectric
SDuty
Steel sheet enclosure 380 V - 480 V 7.5 - 100 kvar Up to 200 x In 1.1 x Un 8 h every 24 h 1.5 x In Up to 100,000 h
HDuty
230 V - 830 V 2.5 - 100 kvar Up to 250 x In
Energy
380 V - 525 V 7.5 - 100 kvar Up to 350 x In
1.8 x In Up to 130,000 h
2.5 x In Up to 160,000 h
Self-healing + pressure-sensitive disconnector + discharge device (50 V/1 min) Metallized polypropylene film with Zn/Al alloy Metallized Polypropylene film with Zn/Al alloy with special profile metallization and wave cut Double metallized paper + Polypropylene film
Non-PCB, sticky (dry) Non-PCB, oil Biodegradable resin min. -25 C max 70 C
Upright, Horizontal
Upright
Bushing terminals designed for large cable termination and direct busbar mounting for banking
17
VarplusCan
Aluminum can capacitors specially designed and engineered to deliver a long working life with low losses in standard, heavy-duty and severe operating conditions. Suitable for Fixed and Automatic PFC, real time compensation, detuned and tuned filters.
PE90131_r.eps
Main features
Easy installation & maintenance bb Optimized design for low weight, compactness and reliability to ensure easy installation. bb Unique termination system that allows maintained tightness. bb 1 point for mounting and earthing. bb Vertical and horizontal position. Safety bb Self-healing. bb Pressure-sensitive disconnector on all three phases. bb Discharge resistors fitted. bb Finger-proof CLAMPTITE terminals to reduce risk of accidental contact and to ensure firm termination (10 to 30 kvar). bb Special film resistivity and metallization profile for higher thermal efficiency, lower temperature rise and enhanced life expectancy. Compacity bb Optimized geometric design (small dimensions and low weight). bb Available on request in single phase.
For professionnals
bb High life expectancy up to 160,000 hours. bb Very high overload capabilities and good thermal and mechanical properties. bb Economic benefits due to its compact size. bb Easy maintenance. bb Unique finger proof termination to ensure tightness.
VarplusCan.
18
VarplusCan
group of 3caps_r.eps
Construction Voltage range Power range (three-phase) Peak inrush current Overvoltage Overcurrent Mean life expectancy Safety Dielectric
SDuty
Extruded aluminium can 230 V - 525 V 1 - 30 kvar Up to 200 x In 1.1 x Un 8 h every 24 h 1.5 x In Up to 100,000 h
HDuty
230 V - 830 V 1 - 50 kvar Up to 250 x In
Energy
380 V - 525 V 5 -15 kvar Up to 350 x In
1.8 x In Up to 130,000 h
2.5 x In Up to 160,000 h
Self-healing + pressure-sensitive disconnector + discharge device (50 V/1 min) Metallized Polypropylene film with Zn/Al alloy Non-PCB, Biodegradable resin min. -25 C max 55 C IP20 Indoor Upright Upright, horizontal Upright bb Double fast-on + cable (y 10 kvar) bb CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof) bb Stud terminal (> 30 kvar) Metallized Polypropylene film with Zn/Al alloy with special profile metallization and wave cut Double metallized paper + Polypropylene film
Non-PCB, sticky Non-PCB, oil (dry) Biodegradable resin min. -25 C max 70 C
19
VarplusCan SDuty
A safe, reliable and high-performance solution for power factor correction in standard operating conditions.
Operating conditions
PE90131.eps
PE90130.eps
bb For networks with insignificant non-linear loads: (NLL y 10 %). bb Standard voltage disturbances. bb Standard operating temperature up to 55 C. bb Normal switching frequency up to 5000 /year. bb Maximum current (including harmonics) is 1.5 x IN.
Technology
Constructed internally with three single-phase capacitor elements assembled in an optimized design. Each capacitor element is manufactured with metallized polypropylene film as the dielectric having features such as heavy edge metallization and special profiles which enhance the self-healing properties. The active capacitor elements are encapsulated in a specially formulated biodegradable, non-PCB, PUR (soft) resin which ensures thermal stability and heat removal from inside the capacitor. The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors and allows suitable access to tightening and ensures cable termination without any loose connections. Once tightened, the design guarantees that the tightening torque is always maintained. For lower ratings, double fast-on terminals with wires are provided.
Benefits
VarplusCan SDuty
bb Safety: vv self-healing vv pressure-sensitive disconnector on all three phases vv discharge resistor. bb Life expectancy up to 100,000 hours. bb Economic benefits and easy installation due to its compact size an low weight. bb Easy maintenance thanks to its unique finger-proof termination to ensure tightening. bb Also available in small power ratings from 1 to 5 kvar.
20
VarplusCan SDuty
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 230 to 525V 50 / 60Hz 1 to 30 kvar < 0.2W/kvar < 0.5W/kvar -5 %, +10 % 2.15 x UN (AC), 10s 3 kV (AC), 10s or 3.66 kV (AC), 2s 8 kV Fitted, standard discharge time 60s Discharge time 180s on request -25 / 55 C (Class D) 95 % 2,000 m above sea level 1.1xUN 8 h in every 24 h Up to 1.5xIN 200xIN Up to 5,000 switching operations per year Up to 100,000 hrs NLL y 10 % Indoor, upright Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP20 Extruded Aluminium Can Metallized polypropylene film with Zn/Al alloy Biodegradable, Non-PCB, PUR (soft) resin
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
21
VarplusCan SDuty
60 Hz
QN (kvar) 230 V 2.3 3.0 4.6 6.0 6.9 9.2 12 240 V 2.5 3.3 5 6.5 7.5 10 13 260 V 3 3.8 6 7.7 8.8 11.7 15.3 IN (A) at 260 V 6.6 8.5 13.1 17.0 19.5 26.1 34.1
F (X3)
Case Code
Reference Number
HC HC HC LC NC NC SC
60 Hz
QN (kvar) 380 V 0.9 1.1 1.8 2.2 2.7 3.2 3.6 4.3 4.5 5.4 6.8 8.1 9 11.3 13.5 16.2 18.1 21.7 22.5 27.1 400 V 1 1.2 2 2.4 3 3.6 4 4.8 5 6 7.5 9 10 12.5 15 18 20 24 25 30 415 V 1.1 1.3 2.2 2.6 3.2 3.9 4.3 5.2 5.4 6.5 8.1 9.7 10.7 13.4 16.1 19.4 21.6 25.8 26.9 32.3 IN (A) at 400 V 1.4 1.7 2.9 3.5 4.3 5.2 5.7 6.9 7.3 8.7 10.8 13 14.4 18 21.7 26 28.9 34.6 36 43.3
F (X3)
Case Code
Reference Number
5.3 6.6 11.3 13.3 16.6 19.9 21.9 26.5 27.8 33.1 41.8 49.7 55.0 68.9 82.9 99.4 111 133 138 166
EC EC DC DC DC DC DC DC DC HC HC HC LC MC NC NC SC SC SC SC
BLRCS008A010B40 BLRCS010A012B40 BLRCS017A020B40 BLRCS020A024B40 BLRCS025A030B40 BLRCS030A036B40 BLRCS033A040B40 BLRCS040A048B40 BLRCS042A050B40 BLRCS050A060B40 BLRCS063A075B40 BLRCS075A090B40 BLRCS083A100B40 BLRCS104A125B40 BLRCS125A150B40 BLRCS150A180B40 BLRCS167A200B40 BLRCS200A240B40 BLRCS208A250B40 BLRCS250A300B40
22
VarplusCan SDuty
60 Hz
F (X3)
IN (A) 1.6 3.1 4.7 6.3 7.9 11.8 15.7 17.6 19.7 22.5 23.6 26.6 28.7 31.5 35.4 39.4 44.9 5.5 11 16.4 21.9 27.4 41.1 54.8 61.4 68.5 78.3 82.2 92.6 99.7 110 123 137 156 166
Case Code
EC FC DC DC HC HC LC NC NC NC NC SC SC SC SC SC SC SC
Reference Number
IN (A) 1.3 2.6 3.9 5.2 6.6 9.8 13.1 14.7 16.4 18.8 19.7 22.2 23.9 26.2 29.5 32.8 37.4 39.8
QN (kvar) 1.2 2.4 3.6 4.8 6 9 12 13.4 15 17.2 18 20.3 21.8 24 27 30 34.2 36.4
BLRCS010A012B44 BLRCS020A024B44 BLRCS030A036B44 BLRCS040A048B44 BLRCS050A060B44 BLRCS075A090B44 BLRCS100A120B44 BLRCS112A134B44 BLRCS125A150B44 BLRCS143A172B44 BLRCS150A180B44 BLRCS169A203B44 BLRCS182A218B44 BLRCS200A240B44 BLRCS225A270B44 BLRCS250A300B44 BLRCS285A342B44 BLRCS303A364B44
47.7
60 Hz
F (X3)
IN (A) 6.1 9.7 10.8 12.7 15 16.3 18 19.6 20.8 22.4 24.5 30 37.2 41.6 45.5 48.9 19.3 30.8 34.5 40.5 47.9 52 57.5 62.6 66.3 71.4 78.3 95.7 119 133 145 156
Case Code
DC HC HC LC MC MC NC NC NC NC NC SC SC VC VC XC
Reference Number
IN (A) 5.1 8.1 9.0 10.6 12.5 13.6 15 16.4 17.3 18.6 20.4 25.0 31.0 34.6 37.9 40.8
QN (kvar) 5 8 9.0 10.6 12.5 13.6 15 16.3 17.3 18.6 20.4 25 31 34.6 37.8 40.7
BLRCS042A050B48 BLRCS067A080B48 BLRCS075A090B48 BLRCS088A106B48 BLRCS104A125B48 BLRCS113A136B48 BLRCS125A150B48 BLRCS136A163B48 BLRCS144A173B48 BLRCS155A186B48 BLRCS170A204B48 BLRCS208A250B48 BLRCS258A310B48 BLRCS288A346B48 BLRCS315A378B48 BLRCS339A407B48
60 Hz
F (X3)
IN (A) 6.6 10.6 11.6 14.0 16.5 17.8 20.3 22.7 24.4 26.4 33 36.3 19.2 30.8 33.9 40.8 48.1 51.9 59.3 66.2 71.2 77 96.2 106
Case Code
HC HC LC MC NC NC NC NC SC SC SC SC
Reference Number
IN (A) 5.5 8.8 9.7 11.7 13.7 14.8 16.9 18.9 20.3 22 27.5 30.2
BLRCS050A060B52 BLRCS080A096B52 BLRCS088A106B52 BLRCS106A127B52 BLRCS125A150B52 BLRCS135A162B52 BLRCS154A185B52 BLRCS172A206B52 BLRCS185A222B52 BLRCS200A240B52 BLRCS250A300B52 BLRCS275A330B52
23
VarplusCan HDuty
A safe, reliable and high-performance solution for power factor correction in heavy-duty operating conditions.
Operating conditions
PE90131.eps
bb For networks with insignificant non-linear loads: (NLL < 20 %). bb Significant voltage disturbances. bb Standard operating temperature up to 55 C. bb Normal switching frequency up to 7000 /year. bb Maximum current (including harmonics) is 1.8 x IN.
PE90130.eps
Technology
Constructed internally with three single-phase capacitor elements. Each capacitor element is manufactured with metallized polypropylene film as the dielectric, having features such as heavy edge, slope metallization and wave-cut profile to ensure increased current handling capacity and reduced temperature rise. The active capacitor elements are coated with specially formulated sticky resin which ensures high overload capabilities and good thermal and mechanical properties The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors, allowing suitable access for tightening and ensuring cable termination without any loose connections. For lower ratings, double fast-on terminals with wires are provided.
Benefits
VarplusCan HDuty
bb Total safety: vv self-healing vv pressure-sensitive disconnector vv discharge resistor. bb Long life expectancy (up to 130,000 hours). bb Installation in any position. bb Optimized geometric design for improved thermal performance. bb Special resistivity and metallisation profile will enhance life and will give higher thermal efficiency with lower temperature rise. bb Unique finger-proof termination that ensures tightening for CLAMPITE terminals.
24
VarplusCan HDuty
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 230 to 830 V 50 / 60Hz 1 to 50 kvar < 0.2W/kvar < 0.5W/kvar -5%, +10% 2.15 x UN (AC), 10s y 525 V: 3 kV (AC), 10 s or 3.66 kV (AC), 2 s > 525 V: 3.66 kV (AC), 10 s or 4.4 kV (AC), 2 s y 690 V: 8 kV > 690 V: 12 kV Fitted, standard discharge time 60s Discharge time 180s on request -25 / 55 C (Class D) 95 % 2,000 m above sea level 1.1xUN 8 h in every 24 h Up to 1.8xIN 250 x IN Up to 7,000 switching operations per year Up to 130,000 hrs NLL y 20 % Indoor, upright & horizontal Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP20 Extruded Aluminium Can Metallized polypropylene film with Zn/Al alloy. Special resistivity & profile, special edge (wave-cut) Non-PCB, PUR sticky resin (Dry)
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
25
VarplusCan HDuty
60 Hz
QN (kvar) 230 V 2.3 3 4.6 6 6.9 9.2 12 12.9 14.4 240 V 2.5 3.3 5 6.5 7.5 10 13 14 15.7 260 V 3 3.8 6 7.7 8.8 11.7 15.3 16.4 18.4 IN (A) at 260 V 6.6 8.5 13.1 17.0 19.5 26.1 34.1 36.5 40.9
F (X3)
Case Code
Reference Number
HC HC HC LC RC RC TC TC TC
60 Hz
QN (kvar) 380 V 5.4 6.8 8.1 9 11.3 13.5 16.2 18.1 21.7 22.5 27.1 32.5 36.1 43.3 45.2 --400 V 6 7.5 9 10 12.5 15 18 20 24 25 30 36 40 48 50 --415 V 6.5 8.1 9.7 10.7 13.4 16.1 19.4 21.6 25.8 26.9 32.3 38.8 43 51.7 53.9 --IN (A) at 400 V 8.7 10.8 13 14.4 18 21.7 26 28.9 34.6 36 43.3 52 57.7 69.3 72.2 ---
F (X3)
Case Code
Reference Number
33.1 41.8 49.7 55.0 68.9 82.9 99.4 111 133 138 166 199 221 265 276 331
HC HC HC LC MC RC RC TC TC TC TC VC VC YC YC YC
BLRCH050A060B40 BLRCH063A075B40 BLRCH075A090B40 BLRCH083A100B40 BLRCH104A125B40 BLRCH125A150B40 BLRCH150A180B40 BLRCH167A200B40 BLRCH200A240B40 BLRCH208A250B40 BLRCH250A300B40 BLRCH300A360B40 BLRCH333A400B40 BLRCH400A480B40 BLRCH417A500B40 BLRCH500A000B40
60 Hz
F (X3)
IN (A) 7.9 11.8 15.7 17.6 19.7 22.5 23.6 26.6 28.7 31.5 35.4 37.5 39.4 44.9 --63 --27.4 41.1 54.8 61.4 68.5 78.3 82.2 92.6 99.7 110 123 130 137 156 166 219 274 313
Case Code
HC HC MC RC RC RC RC TC TC TC TC TC TC VC VC XC YC YC
Reference Number
IN (A) 6.6 9.8 13.1 14.7 16.4 18.8 19.7 22.2 23.9 26.2 29.5 31.2 32.8 37.4 39.8 52.5 65.6 74.9
BLRCH050A060B44 BLRCH075A090B44 BLRCH100A120B44 BLRCH112A134B44 BLRCH125A150B44 BLRCH143A172B44 BLRCH150A180B44 BLRCH169A203B44 BLRCH182A218B44 BLRCH200A240B44 BLRCH225A270B44 BLRCH238A286B44 BLRCH250A300B44 BLRCH285A342B44 BLRCH303A000B44 BLRCH400A480B44 BLRCH500A000B44 BLRCH571A000B44
---
26
VarplusCan HDuty
60 Hz
F (X3)
IN (A) 3.6 6.1 7.2 9.7 10.8 12.7 15 16.3 18 19.6 20.8 22.4 24.5 26 30 37.2 41.6 11.5 19.3 23 30.8 34.5 40.5 47.9 52 57.5 62.6 66.3 71.4 78.3 82.9 95.7 119 133 145 156
Case Code
DC DC HC HC HC LC MC MC RC RC RC RC RC TC TC TC VC VC XC
Reference Number
IN (A) 3 5.1 6 8.1 9 10.6 12.5 13.6 15 16.4 17.3 18.6 20.4 21.7 25 31 34.6 37.9 40.8
QN (kvar) 3 5 6 8 9 10.6 12.5 13.6 15 16.3 17.3 18.6 20.4 21.6 25 31 34.6 37.8 40.7
BLRCH025A030B48 BLRCH042A050B48 BLRCH050A060B48 BLRCH067A080B48 BLRCH075A090B48 BLRCH088A106B48 BLRCH104A125B48 BLRCH113A136B48 BLRCH125A150B48 BLRCH136A163B48 BLRCH144A173B48 BLRCH155A186B48 BLRCH170A204B48 BLRCH180A216B48 BLRCH208A250B48 BLRCH258A310B48 BLRCH288A346B48 BLRCH315A378B48 BLRCH339A407B48
45.5 48.9
60 Hz
F (X3)
IN (A) 6.6 10.6 11.6 14 16.5 17.8 20.3 22.7 24.4 26.4 33 40.8 45.4 49.8 52.8 19.2 30.8 33.9 40.8 48.1 51.9 59.3 66.2 71.2 77 96.2 119 132 145 154
Case Code
HC HC LC MC RC RC RC RC TC TC TC VC VC VC XC
Reference Number
IN (A) 5.5 8.8 9.7 11.7 13.7 14.8 16.9 18.9 20.3 22 27.5 34 37.8 41.5 44
QN (kvar) 6 9.6 10.6 12.7 15 16.2 18.5 20.6 22.2 24 30 37.1 41.3 45.2 48
BLRCH050A060B52 BLRCH080A096B52 BLRCH088A106B52 BLRCH106A127B52 BLRCH125A150B52 BLRCH135A162B52 BLRCH154A185B52 BLRCH172A206B52 BLRCH185A222B52 BLRCH200A240B52 BLRCH250A300B52 BLRCH309A371B52 BLRCH344A413B52 BLRCH377A452B52 BLRCH400A480B52
60 Hz
F (X3)
IN (A) 7.2 14.5 18.1 35.1 19.2 38.5 48.1 93.6
Case Code
MC TC VC YC
Reference Number
27
VarplusCan HDuty
60 Hz
F (X3)
IN (A) 4.8 9.6 12 14.4 19.3 24 28.9 38.5 48.2 12.4 24.5 30.6 36.8 49.2 61.3 73.7 98.1 123
Case Code
HC RC TC TC VC VC XC YC YC
Reference Number
QN (kvar) 5 10 12.5 15 20 25 30 40 50
60 Hz
F (X3)
IN (A) 5.5 10 11.1 12.6 13.8 15.1 20.1 25.1 27.7 30.1 40.2 52.2 12.3 22.3 24.7 27.8 30.6 33.4 44.6 55.7 61.4 66.8 89.1 116
Case Code
MC RC RC RC TC TC TC VC VC VC YC YC
Reference Number
IN (A) 4.6 8.4 9.3 10.5 11.5 12.6 16.7 20.9 23.1 25.1 33.5 43.5
BLRCH055A066B69 BLRCH100A120B69 BLRCH111A133B69 BLRCH125A150B69 BLRCH138A165B69 BLRCH150A180B69 BLRCH200A240B69 BLRCH250A300B69 BLRCH276A331B69 BLRCH300A360B69 BLRCH400A480B69 BLRCH520A624B69
60 Hz
F (X3)
IN (A) 14.3 26.3
Case Code
VC
Reference Number
IN (A) 11.9
QN (kvar) 20.5
BLRCH171A205B83
28
VarplusCan Energy
A safe, reliable and high-performance solution for power factor correction for severe operating conditions.
PE90131.eps
bb For networks with significant non-linear loads: (NLL < 25 %). bb Severe voltage disturbances. bb Highest operating temperature (up to 70 C). bb High switching frequency up to 10,000 /year. bb Maximum current withstand 2.5 x IN.
Operating conditions
Technology
Constructed internally with three single-phase capacitor elements. This is the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper. The presence of the paper ensures high-quality impregnation which is critical for increasing dielectric strength. Further, this quality of oil-impregnated dielectric system has far superior capabilities in terms of partial discharge behaviour and heat conduction.
Benefits
bb Safety: vv self-healing vv pressure-sensitive disconnector vv discharge resistor. bb Extra long life expectancy (up to 160,000 hours). bb Very high overload capabilities and good thermal and mechanical properties. bb Overcurrent withstand capabilities up to 2.5 x IN. bb Highest operating temperature (up to 70 C).
VarplusCan Energy
29
VarplusCan Energy
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 380 to 525 V 50 / 60Hz 5 to 15 kvar < 0.2 W/kvar < 0.5 W/kvar -5%, +10% 2.15 x UN (AC), 10 s 3 kV (AC), 10 s or 3.66 kV (AC), 2 s 8 kV Fitted, standard discharge time 60s Discharge time 180s on request -25 / 70 C 95 % 2,000 m above sea level 1.1xUN 8 h in every 24 h Up to 2.5xIN 350xIN Up to 10,000 switching operations per year Up to 160,000 hrs NLL y 25 % Indoor, upright Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP20 Extruded Aluminium Can Double metallized paper + Polypropylene film Non-PCB, oil
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
30
VarplusCan Energy
60 Hz
QN (kvar) 380 V 5.4 6.8 8.1 9 11.3 13.5 16.2 400 V 6 7.5 9 10 12.5 15 18 415 V 6.5 8.1 9.7 10.7 13.4 16.1 19.4 IN (A) at 400 V 8.7 10.8 13 14.4 18 21.7 26
F (X3)
Case Code
Reference Number
NC NC SC SC SC UC UC
60 Hz
F (X3)
IN (A) 7.9 11.8 15.7 19.7 23.6 27.4 41.1 54.8 68.5 82.2
Case Code
NC NC SC SC UC
Reference Number
QN (kvar) 6 9 12 15 18
60 Hz
F (X3)
IN (A) 6.1 9.7 10.8 12.7 15 16.3 18 19.6 20.8 22.4 24.5 19.3 30.8 34.5 40.5 47.9 52 57.5 62.6 66.3 71.4 78.3
Case Code
NC NC NC SC SC SC UC UC UC UC UC
Reference Number
IN (A) 5.1 8.1 9 10.6 12.5 13.6 15 16.4 17.3 18.6 20.4
BLRCE042A050B48 BLRCE067A080B48 BLRCE075A090B48 BLRCE088A106B48 BLRCE104A125B48 BLRCE113A136B48 BLRCE125A150B48 BLRCE136A163B48 BLRCE144A173B48 BLRCE155A186B48 BLRCE170A204B48
60 Hz
F (X3)
IN (A) 6.6 13.2 16.5 20.3 19.2 38.5 48.1 59.3
Case Code
NC SC UC UC
Reference Number
QN (kvar) 6 12 15 18.5
31
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30 %). These capacitors are designed for use with detuned reactors, based on the Standard Duty technology.
PE90131.eps PE90154.eps
Operating conditions
bb For networks with a large number of non-linear loads (NLL < 50 %). bb Significant voltage disturbances. bb Significant switching frequency up to 5000 /year.
Rated voltage
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents are absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusCan SDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.
+
Detuned reactor VarplusCan SDuty
5.7 7 14
In the following pages, the effective power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
32
PE90154_L28_r.eps
LC1-DFK11M7 x 1 LC1-DFK11M7 x 1
PE90131_L28_r.eps
LC1-DTK12M7 x 1 LC1D50 x1
PE90158_L20_r.eps
LC1-DFK11M7 x 1 LC1-DFK11M7 x 1
Contactor LC1DPK.
33
PE90154_L28_r.eps
PE90131_L28_r.eps
PE90158_L20_r.eps
Contactor LC1DPK.
100
34
Operating conditions
bb For networks with a large number of non-linear loads (NLL < 50 %). bb Significant voltage disturbances. bb Significant switching frequency up to 7000 /year.
Rated voltage
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents are absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusCan HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.
+
Detuned reactor VarplusCan HDuty
5.7 7 14
Network Service Voltage US (V) 50 Hz 60 Hz 400 690 400 480 480 830 480 575
600 690
In the following pages, the effective power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
35
PE90154_L28_r.eps
PE90131_L28_r.eps
PE90158_L20_r.eps
Contactor LC1DPK.
LC1-DTK12M7 x 1 LC1D50 x 1
LC1-DFK11M7 x 1 LC1-DLK11M7 x 1
36
PE90154_L28_r.eps
12.5 25 50 100
Contactor LC1DPK.
10 12.5 25 50 100
LC1-DTK12M7 x 1 LC1D50 x 1
LC1-DTK12M7 x 1 LC1D50 x 1
LC1-DTK12M7 x 1 LC1D50 x 1
37
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30 %). These capacitors are designed for use with detuned reactors, based on the Energy technology.
PE90131.eps PE90154.eps
Operating conditions
bb For networks with a large number of non-linear loads (NLL < 50 %). bb Significant voltage disturbances. bb Severe temperature conditions up to 70 C. bb Very frequent switching operations up to 10,000/year.
Rated voltage
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusCan Energy capacitors is given in the table below, for different values of network service voltage and relative impedance.
+
Detuned reactor VarplusCan SDuty
5.7 7 14
In the following pages, the effective power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
38
PE90154_L28_r.eps
LC1-DFK11M7 x 1 LC1-DFK11M7 x 1
PE90131_L28_r.eps
LC1-DTK12M7 x 1 LC1D80 x 1
100
Contactor LC1DPK.
LC1-DWK12M7 x1 LC1D50 x 1
39
VarplusCan mechanicalcharacteristics
Case Code: DC, HC & LC
Creepage distance Clearance Expansion (a)
min.16 mm min.16 mm max.10 mm
VPCDC,HC&LC_r.eps
19 2 2+t
TS
TH
h h
50 63 70
Size (d)
TS
TH
10 mm 13 mm 16 mm
DC EC FC HC LC
Case code
Height h + t (mm)
245 140 165 245 245
Weight (kg)
0.7 0.5 0.5 0.9 1.1
VPCMC,NC,RC&SC_r.eps
3 3 + a (expansion) 3+t
16 + 1
M12 M
h h h
MC NC RC SC
Case code
Height h + t (mm)
233 308 242 308
Weight (kg)
1.2 1.2 1.6 2.3
15
15
40
VPCTC,UC&VC_r.eps
1+5
3 3 + a (expansion) 3+t
(t)
16 + 1
M12 M M12
TC
Case code
Height h + t (mm)
242 308 242
Weight (kg)
2.5 3.5 3.2
15
15 5
UC VC
min.13 mm 34 mm max.12 mm
Torque Toothed washer Hex nut Terminal screw Terminal assembly Ht. (t)
16 + 1
XC YC
Case code
Height h + t (mm)
321 321
Weight (kg)
4.1 5.3
47 1
41
VarplusBox capacitor
VarplusBox capacitors deliver reliable performance in the most severe application conditions, in Fixed & Automatic PFC systems, in networks with frequently switched loads and harmonic disturbances.
PE90135_r.eps
Main features
Robustness bb Double metallic protection. bb Mechanically well suited for stand-alone installations. Safety bb Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life. bb The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to the protective steel enclosure. Flexibility bb These capacitors can be easily mounted inside panels or in a stand-alone configuration. bb Suitable for flexible bank configuration.
For professionnals
bb Metal box enclosure. bb High power ratings up to 100 kvar. bb Easy repair and maintenance. bb Up to 70 C temperature. bb High inrush current withstand up to 400 x IN. bb Stand-alone PFC equipment. bb Direct connection to a machine, in harsh environmental conditions.
VarplusBox.
42
VarplusBox capacitor
groupof3boxcaps_r.eps
Construction Voltage range Power range (three-phase) Peak inrush current Overvoltage Overcurrent Mean life expectancy Safety Dielectric
SDuty
Steel sheet enclosure 380 V - 480 V 2.5 - 100 kvar Up to 200 x IN 1.1 x UN 8 h every 24 h 1.5 x IN Up to 100,000 h
HDuty
230 V - 830 V
Energy
400 V - 525 V
Up to 250 x IN
Up to 350 x IN
1.8 x IN Up to 130,000 h
2.5 x IN Up to 160,000 h
Self-healing + pressure-sensitive disconnector + discharge device (50 V/1 min) Metallized polypropylene film with Zn/Al alloy Metallized Polypropylene film with Zn/Al alloy with special profile metallization and wave cut Double metallized paper + Polypropylene film
Non-PCB, sticky (dry) Non-PCB, oil Biodegradable resin min. -25 C max 70 C
Upright, Horizontal
Upright
Bushing terminals designed for large cable termination and direct busbar mounting for banking
43
VarplusBox SDuty
A safe, reliable and high-performance solution for power factor correction in standard operating conditions.
Operating conditions
bb For networks with insignificant non-linear loads (NLLy10 %). bb Standard voltage disturbances. bb Standard operating temperature up to 55 C. bb Normal switching frequency up to 5000 /year. bb Maximum current withstand 1.5xIN.
Constructed internally with three single-/three-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance.
Technology
Benefits
VarplusBox SDuty
bb Mechanically well suited for stand-alone installations. bb Safety: vv self-healing vv pressure-sensitive disconnector on all three phases vv discharge resistor. bb These capacitors can be easily mounted inside panels or in a stand-alone configuration. bb Availability on power ratings up to 100 kvar. bb Suitable for flexible banking.
44
VarplusBox SDuty
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 380 to 480V 50 / 60 Hz 7.5 to 100 kvar < 0.2W/kvar < 0.5W/kvar -5%, +10% 2.15 x UN (AC), 10 s 3 kV (AC), 10 s or 3.66 kV (AC), 2 s 8 kV Fitted, standard discharge time 60s Discharge time 180 s on request -25 / 55 C (Class D) 95 % 2,000 m above sea level 1.1xUN 8 h in every 24 h Up to 1.5xIN 200xIN Up to 5,000 switching operations per year Up to 100,000 hrs NLL y 10 % Indoor, upright Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 Sheet steel enclosure Metallized polypropylene film with Zn/Al alloy. Biodegradable, Non-PCB, PUR (soft) resin
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
45
VarplusBox SDuty
60 Hz
QN (kvar) 380 V 6.8 8.1 9.0 11.3 13.5 16.2 18.1 22.6 27.1 45.1 ----67.7 81.2 90.3 108 400 V 7.5 9 10 12.5 15 18 20 25 30 50 --75 90 100 120 415 V 8.1 9.7 10.8 13.5 16.1 19.4 21.5 26.9 32.3 53.8 ----80.7 96.9 108 129 IN (A) at 400 V 10.8 13.0 14.4 18.0 21.7 26.0 28.9 36.1 43.3 72.2 ----108 130 144 173
F (X3)
Case Code
Reference Number
41.8 49.7 55.0 68.9 82.9 99.4 111 138 166 276 331 414 497 552 663
EB EB EB EB DB DB DB DB FB HB HB RB RB SB SB
BLRBS063A075B40 BLRBS075A090B40 BLRBS083A100B40 BLRBS104A125B40 BLRBS125A150B40 BLRBS150A180B40 BLRBS167A200B40 BLRBS208A250B40 BLRBS250A300B40 BLRBS417A500B40 BLRBS500A000B40 BLRBS625A750B40 BLRBS750A900B40 BLRBS833AX00B40 BLRBSX00AX20B40
60 Hz
F (X3)
IN (A) 11.8 15.7 19.7 23.6 31.5 39.4 --118 157 41.1 54.8 68.5 82.2 110 137 274 411 548
Case Code
EB EB EB DB DB DB HB RB SB
Reference Number
IN (A) 9.8 13.1 16.4 19.7 26.2 32.8 65.6 98.4 131
60 Hz
F (X3)
IN (A) 9.0 12.0 15.0 18.0 24.5 30.0 60.2 90.2 120 29.0 38.2 47.9 57.5 78.3 95.7 192 288 383
Case Code
EB EB EB DB DB DB HB RB SB
Reference Number
46
VarplusBox HDuty
A safe, reliable and high-performance solution for power factor correction in standard operating conditions.
Operating conditions
PE90137
bb For networks with significant non-linear loads (NLLy 20 %). bb Standard voltage disturbances. bb Standard operating temperature up to 55 C. bb Significant number of switching operations up to 7,000/year. bb Long life expectancy up to 130,000 hours.
Technology
Constructed internally with three single-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance. Special design for total modularity and easy assembly with VarplusBox HDuty "Compact".
Benefits
PE90135
bb High performance: vv heavy edge metallization/wave-cut edge to ensure high inrush current capabilities vv special resistivity and profile metallization for better self-healing & enhanced life. bb Safety: vv its unique safety feature electrically disconnects the capacitors safely at the end of their useful life vv the disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure. bb Flexibility: vv special "Compact" case with small footprint to be easily mounted and assembled vv availability on power ratings up to 100 kvar with parallel connection.
VarplusBox
One set of 3-phase copper bars and assembly of 2 and 3 capacitors: ref. 51459.
47
VarplusBox HDuty
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 230 to 830 V 50 / 60 Hz 2.5 to 100 kvar (from 2.5 to 20kvar: unique footprint for easy assembly) < 0.2W/kvar < 0.5W/kvar -5%, +10% 2.15 x UN (AC), 10s y 525 V: 3 kV (AC), 10 s or 3.66 kV (AC), 2 s > 525 V: 3.66 kV (AC), 10 s or 4.4 kV (AC), 2 s y 690 V: 8 kV > 690 V: 12 kV Fitted, standard discharge time 60s Discharge time 180 s on request -25 / 55 C (Class D) 95 % 2,000 m above sea level 1.1xUN 8h in every 24 h Up to 1.8xIN 250xIN Up to 7,000 switching operations per year Up to 130,000 hrs NLL y 20 % Indoor, upright & horizontal Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 for VarplusBox Compact) Sheet steel enclosure Metallized polypropylene film with Zn/Al alloy. special resistivity & profile. Special edge (wave-cut) Non-PCB, PUR sticky resin (Dry)
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
48
VarplusBox HDuty
60 Hz
QN (kvar) 230 V 3 6 7.8 9.2 12 240 V 3.3 7 8 10 13.0 260 V 4 7.7 10 11.7 15.3 IN (A) at 260 V 8.5 17 22.1 26.1 33.9
F (X3)
Case Code
Reference Number
AB AB AB AB AB
60 Hz
QN (kvar) 380 V 2.7 5.4 6.8 8.1 9.0 11.3 13.5 16.2 18.1 21.7 22.6 27.1 45.1 --67.7 81.2 90.3 108 400 V 3 6 7.5 9 10 12.5 15 18 20 24 25 30 50 --75 90 100 120 415 V 3.2 6.5 8.1 9.7 10.8 13.5 16.1 19.4 21.5 25.8 26.9 32.3 53.8 --80.7 96.9 108 129 IN (A) at 400 V 4.3 8.7 10.8 13.0 14.4 18.0 21.7 26.0 28.9 34.6 36.1 43.3 72.2 --108 130 144 173
F (X3)
Case Code
Reference Number
16.6 33.1 41.8 49.7 55.0 68.9 82.9 99.4 111 133 138 166 276 331 414 497 552 663
AB AB AB AB AB AB AB AB AB AB GB GB IB IB KB KB LB LB
BLRBH025A030B40 BLRBH050A060B40 BLRBH063A075B40 BLRBH075A090B40 BLRBH083A100B40 BLRBH104A125B40 BLRBH125A150B40 BLRBH150A180B40 BLRBH167A200B40 BLRBH200A240B40 BLRBH208A250B40 BLRBH250A300B40 BLRBH417A500B40 BLRBH500A000B40 BLRBH625A750B40 BLRBH750A900B40 BLRBH833AX00B40 BLRBHX00AX20B40
60 Hz
F (X3)
IN (A) 7.9 11.8 15.7 19.7 23.6 31.5 39.4 --118 157 27.4 41.1 54.8 68.5 82.2 110 137 274 313 411 548
Case Code
AB AB AB AB AB AB GB IB IB KB LB
Reference Number
IN (A) 6.6 9.8 13.1 16.4 19.7 26.2 32.8 65.6 74.9 98.4 131
BLRBH050A060B44 BLRBH075A090B44 BLRBH100A120B44 BLRBH125A150B44 BLRBH150A180B44 BLRBH200A240B44 BLRBH250A300B44 BLRBH500A000B44 BLRBH571A000B44 BLRBH750A900B44 BLRBHX00AX20B44
VarplusBox Compact
49
VarplusBox HDuty
60 Hz
F (X3)
IN (A) 6.1 9.7 10.8 12.0 12.7 15.0 16.3 18.0 19.6 20.8 22.4 24.8 27.7 30.0 37.2 19.3 30.8 34.5 38.2 40.5 47.9 52.0 57.5 62.6 66.3 71.4 79.2 88.4 95.7 99.4 104 119 133 145 156 192 238 261 285 288 383
Case Code
AB AB AB AB AB AB AB AB AB AB AB AB AB GB AB AB IB IB IB IB IB IB IB IB KB LB
Reference Number
IN (A) 5.1 8.1 9.0 10.0 10.6 12.5 13.6 15.0 16.4 17.3 18.6 20.7 23.1 25.0 26.0 27.3 31.0 34.6 37.9 40.8 50.2 62.1 68.1 74.5 75.2 100
QN (kvar) 5 8 9 10 10.6 12.5 13.6 15 16.3 17.3 18.6 20.6 23 25 31 34.6 37.8 40.7 50 61.9 67.9 75 100
BLRBH042A050B48 BLRBH067A080B48 BLRBH075A090B48 BLRBH083A100B48 BLRBH088A106B48 BLRBH104A125B48 BLRBH113A136B48 BLRBH125A150B48 BLRBH136A163B48 BLRBH144A173B48 BLRBH155A186B48 BLRBH172A206B48 BLRBH192A230B48 BLRBH208A250B48 BLRBH216A000B48 BLRBH227A000B48 BLRBH258A310B48 BLRBH288A346B48 BLRBH315A378B48 BLRBH339A407B48 BLRBH417A500B48 BLRBH516A619B48 BLRBH566A679B48 BLRBH619A000B48 BLRBH625A750B48 BLRBH833AX00B48
60 Hz
F (X3)
IN (A) 6.6 9.9 13.2 16.5 22.0 26.4 33.0 66.0 99.0 132 19.2 28.9 38.5 48.1 64.3 77.0 96.2 192 289 385
Case Code
AB AB AB AB AB AB GB IB KB LB
Reference Number
IN (A) 5.5 8.2 11.0 13.7 18.4 22.0 27.5 55.0 82.5 110
QN (kvar) 6 9 12 15 20 24 30 60 90 120
BLRBH050A060B52 BLRBH075A090B52 BLRBH100A120B52 BLRBH125A150B52 BLRBH167A200B52 BLRBH200A240B52 BLRBH250A300B52 BLRBH500A600B52 BLRBH750A900B52 BLRBHX00AX20B52
60 Hz
F (X3)
IN (A) 7.2 14.5 18.1 24.1 36.1 19.2 38.5 48.1 64.2 96.2
Case Code
AB AB AB GB GB
Reference Number
VarplusBox Compact
50
VarplusBox HDuty
60 Hz
F (X3)
IN (A) 4.8 9.6 12.0 14.4 19.3 24.0 48.2 72.2 96.2 12.4 24.5 30.6 36.8 49.2 61.3 123 184 245
Case Code
AB AB AB AB GB GB JB KB LB
Reference Number
IN (A) 4.0 8.0 10.0 12.0 16.1 20.0 40.1 60.1 80.2
QN (kvar) 5 10 12 15 20 25 50 75 100
60 Hz
F (X3)
IN (A) 5.5 10.0 11.1 13.8 15.1 18.5 20.1 27.7 50.2 75.3 100 12.3 22.3 24.7 30.6 33.4 41.0 44.6 61.4 111 167 223
Case Code
AB AB AB AB AB GB GB GB JB KB LB
Reference Number
IN (A) 4.6 8.4 9.3 11.5 12.6 15.4 16.7 23.1 41.8 62.8 83.7
BLRBH055A066B69 BLRBH100A120B69 BLRBH111A133B69 BLRBH138A165B69 BLRBH150A180B69 BLRBH184A221B69 BLRBH200A240B69 BLRBH276A331B69 BLRBH500A600B69 BLRBH750A900B69 BLRBHX00AX20B69
60 Hz
F (X3)
IN (A) 14.3 28.5 26.3 52.5
Case Code
AB GB
Reference Number
BLRBH171A205B83 BLRBH341A409B83
VarplusBox Compact
51
VarplusBox Energy
A safe, reliable and high-performance solution for power factor correction in standard operating conditions.
bb For networks with significant non-linear loads: (NLL<25 %). bb Severe voltage disturbances. bb Highest operating temperature (up to 70 C). bb High switching frequency, up to 10,000/year bb Maximum current withstand 2.5 x In.
Operating conditions
PE90134
Technology
Constructed internally with three single-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Energy capacitors are the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper.
PE90135
Benefits
VarplusBox Energy
bb High performance: vv high life expectancy up to 160,000 hours vv very high overload capabilities and good thermal and mechanical properties vv highest operating temperature (up to 70 C). bb Safety: vv its unique safety feature electrically disconnects the capacitors safely at the end of their useful life; vv the disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure.
52
VarplusBox Energy
Technical specifications
Standards
General characteristics
IEC 60831-1/-2 380 to 525 V 50 / 60 Hz 5 to 100 kvar < 0.2W/kvar < 0.5W/kvar -5 %, +10 % 2.15 x UN (AC), 10 s 3 kV (AC), 10 s or 3.66 kV (AC), 2 s 8 kV Fitted, standard discharge time 60 s Discharge time 180 s on request -25 / 70 C (Class D) 95 % 2,000 m above sea level 1.1xUN 8 h in every 24 h Up to 2.5xIN 350xIN Up to 10,000 switching operations per year Up to 160,000 hrs NLL y 25 % Indoor, upright & horizontal Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 Sheet steel enclosure Double metallized paper + polypropylene film Non-PCB, oil
Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Impulse voltage Discharge resistor
Working conditions
Switching operations (max.) Mean Life expectancy Harmonic content Mounting position Fastening Earthing Terminals
Installation characteristics
Safety
Safety features
Protection Casing
Construction
Dielectric Impregnation
53
VarplusBox Energy
60 Hz
QN (kvar) 380 V 6.8 8.1 9.0 11.3 13.5 16.2 18.1 22.6 27.1 45.1 54.2 67.7 81.2 90.3 108 400 V 7.5 9 10 12.5 15 18 20 25 30 50 60 75 90 100 120 415 V 8.1 9.7 10.8 13.5 16.1 19.4 21.5 26.9 32.3 53.8 64.6 80.7 96.9 108 129 IN (A) at 400 V 10.8 13.0 14.4 18.0 21.7 26 29 36 43 72 87 108 130 144 173
F (X3)
Case Code
Reference Number
41.8 49.7 55.0 68.9 82.9 99.4 111 138 166 276 331 414 497 552 663
DB DB DB DB GB GB GB GB GB IB IB KB KB LB LB
BLRBE063A075B40 BLRBE075A090B40 BLRBE083A100B40 BLRBE104A125B40 BLRBE125A150B40 BLRBE150A180B40 BLRBE167A200B40 BLRBE208A250B40 BLRBE250A300B40 BLRBE417A500B40 BLRBE500A600B40 BLRBE625A750B40 BLRBE750A900B40 BLRBE833AX00B40 BLRBEX00AX20B40
60 Hz
F (X3)
IN (A) 11.8 15.7 19.7 23.6 31.5 39 79 118 157 41.1 54.8 68.5 82.2 110 137 274 411 548
Case Code
DB DB DB GB GB GB IB KB LB
Reference Number
QN (kvar) 9 12 15 18 24 30 60 90 120
60 Hz
F (X3)
IN (A) 9.7 10.8 12.7 15 16.3 18 19.6 20.8 22.4 24.5 30 37 42 46 49 60 90 30.8 34.5 40.5 47.9 52.0 57.5 62.6 66.3 71.4 78.3 95.7 119 133 145 156 192 288 383
Case Code
DB DB DB DB DB FB FB FB GB GB GB IB IB IB IB IB KB LB
Reference Number
IN (A) 8.1 9.0 10.6 12.5 13.6 15 16.4 17.3 18.6 20.4 25 31 35 38 41 50 75 100
QN (kvar) 8 9 10.6 12.5 13.6 15 16.3 17.3 18.6 20.4 25 31 34.6 37.8 40.7 50 75 100
BLRBE067A080B48 BLRBE075A090B48 BLRBE088A106B48 BLRBE104A125B48 BLRBE113A136B48 BLRBE125A150B48 BLRBE136A163B48 BLRBE144A173B48 BLRBE155A186B48 BLRBE170A204B48 BLRBE208A250B48 BLRBE258A310B48 BLRBE288A346B48 BLRBE315A378B48 BLRBE339A407B48 BLRBE417A500B48 BLRBE625A750B48 BLRBE833AX00B48
120
54
VarplusBox Energy
60 Hz
F (X3)
IN (A) 9.9 13.2 16.5 20.3 26.4 33 66 99 132 28.9 38.5 48.1 59.3 77 96.2 192 289 385
Case Code
DB DB FB FB GB GB IB KB LB
Reference Number
55
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30 %). These capacitors are designed for use with detuned reactors, based on the Heavy Duty technology.
PE90154+PE90134_r.eps
bb For networks with a large number of non-linear loads (NLL< 50 %). bb Significant voltage disturbances. bb Very frequent switching operations, up to 7,000/year.
Rated voltage
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusBox HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.
Network Service Voltage US (V) 50 Hz 400 690 830 60 Hz 400 480 480 575 600 690
5.7 7 14
480
In the following pages, the effective power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
56
PE90154_L28_r.eps
PE90134_L28_r.eps
PE90154_L28_r.eps
PE90137_L28_r.eps
PE90158_L20_r.eps
Capacitor Ref.
BLRBH171A205B83 x 1 LVR05125A69 x 1 BLRBH341A409B83 x 1 LVR05250A69 x 1 or BLRBH171A205B83 x 2 50 68 BLRBH341A409B83 x 2 LVR05500A69 x 1 or BLRBH171A205B83 x 4 100 136 BLRBH341A409B83 x 4 LVR05X00A69 x 1 or BLRBH171A205B83 x 8 Note: reference Numbers in blue font are VarplusBox HDuty Compact.
57
QN at 480 V
9
Capacitor Ref.
QN at 480 V
8
Capacitor Ref.
QN at 575 V
18
Capacitor Ref.
36 72 144
QN at 690 V
16.5
Capacitor Ref.
33 66 132
58
Operating conditions
bb For networks with a large number of non-linear loads (NLL < 50 %). bb Significant voltage disturbances. bb Severe temperature conditions up to 70 C. bb Very frequent switching operations up to 10,000/year.
Rated voltage
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusBox Energy capacitors is given in the table below, for different values of network service voltage and relative impedance.
5.7 7 14
480
In the following pages, the effective power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
59
QN at 480 V
8.8
Capacitor Ref.
17 33.9 68 136
QN at 480 V
8.8
Capacitor Ref.
15.5 31 62 124
QN at 480 V
8.9
Capacitor Ref.
QN at 480 V
8
Capacitor Ref.
60
VarplusBox Mechanicalcharacteristics
Case Code: AB
Creepage distance Clearance Phase to phase Phase to earth Case code W1 (mm)
114
D
DB402729.eps
30 mm 25 mm (min.) 19 mm (min.)
W3 (mm)
76.5
H (mm)
229.5
D (mm)
225.5
Weight (kg)
3
AB
Terminal cover
Enclosure
W3 W2 W1
192
W3 (mm)
213 213 259 259 259
H (mm)
355 260 355 355 455
D (mm)
97 97 97 153 153
Weight (kg)
4.8 3.6 5.4 7.5 8.0
DB EB FB GB HB
D
DB402730.eps
Enclosure
W3 W1
W2
61
VarplusBox Mechanicalcharacteristics
Case Code: IB
Creepage distance Clearance Phase to phase Phase to earth Case code W1 (mm)
309 30 mm 25 mm (min.) 19 mm (min.)
W3 (mm)
259
H (mm)
497
D
D (mm)
224
Weight (kg)
10.0
IB
DB402731.eps
Enclosure
W3 W1
W2
W2 (mm)
630 390
W3 (mm)
670 430
H (mm)
455 455
D (mm)
315 270
Weight (kg)
45 32.4
SB Al Busbar
DB402732.eps
250
62
VarplusBox Mechanicalcharacteristics
Case Code: JB
Creepage distance Clearance Phase to phase Phase to earth
30 mm 25 mm (min.) 19 mm (min.)
W2 (mm)
290
W3 (mm)
330
H (mm)
455
D (mm)
315
Weight (kg)
22.5
JB
DB402733.eps
250
Case code
W1 (mm)
625 435
W2 (mm)
460 280
W3 (mm)
500 320
H (mm)
455 455
D (mm)
315 270
Weight (kg)
32 24.3
RB
DB402734.eps
250
63
VarplusBox Mechanicalcharacteristics
Case Code: OB
Creepage distance Clearance Phase to phase Phase to earth
30 mm 25 mm (min.) 19 mm (min.)
W2 (mm)
430
W3 (mm)
470
H (mm)
575
D (mm)
315
Weight (kg)
30
OB Al Busbar
DB402735.eps
M 10x35 Bolt
250
Case Code: QB
Creepage distance Clearance Phase to phase Phase to earth
30 mm 25 mm (min.) 19 mm (min.)
Case code
W1 (mm)
1080
W2 (mm)
920
W3 (mm)
960
H (mm)
575
D (mm)
315
Weight (kg)
60
250
64
65
66
Detuned reactors
Contents
3 15
Detuned reactors
68
67
Detuned reactors
Detuned reactors
The detuned reactors (DR) are designed to protect the capacitors by preventing amplification of the harmonics present on the network.
Operating conditions
bb Use: indoor. bb Storage temperature: -40 C, +60 C. bb Relative humidity in operation: 20-80 % . bb Salt spray withstand: 250 hours (for 400 V - 50 Hz range). bb Operating temperature: vv altitude: 1000 m: Min = 0 C, Max = 55 C, highest average over 1 year = 40 C, 24 hours = 50 C. vv altitude: 2000 m: Min = 0 C, Max = 50C, highest average over 1 year = 35 C, 24 hours = 45C.
PE90154.eps
Installation guidelines
bb Forced ventilation required. bb Vertical detuned reactor winding for better heat dissipation. As the detuned reactor is provided with thermal protection, the normally closed dry contact must be used to disconnect the step in the event of overheating.
Three-phase, dry, magnetic circuit, impregnated IP00 H 400 to 690V - 50Hz 400 to 600V - 60Hz Other voltages on request -5, +5% 1.1 kV 4 kV, 1 min Restored on terminal block 250 V AC, 2 A
Inductance tolerance per phase Insulation level Dielectric test 50/60Hz between windings and windings/earth Thermal protection
Lets define the service current (IS) as the current absorbed by the capacitor and detuned reactor assembly, when a purely sinusoidal voltage is applied, equal to the network service voltage (V). IS = Q (kvar)/(3xUS) In order to operate safely in real conditions, a detuned reactor must be designed to accept a maximum permanent current (IMP) taking account of harmonic currents and voltage fluctuations. The following table gives the typical percentage of harmonic currents considered for the different tuning orders. (%) Tuning order 2.7 3.8 4.2 Harmonic currents i5 i7 i3 5 15 5 3 40 12 2 63 17 i11 2 5 5
A 1.1 factor is applied in order to allow long-term operation at a supply voltage up to (1.1xUS). The resulting maximum permanent current (IMP) is given in the following table: Tuning order
2.7 3.8 4.2
68
Detuned reactors
kvar
6.5 12.5 25 50 100 6.5 12.5 25 50 100 6.5 12.5 25 50 100
14
4.7 2.4 1.2 0.59 0.3 6 3 1.5 0.75 0.37 12.6 6.6 3.1 1.6 0.8
Inductance (mH)
IMP (A)
12 24 47 95 190 11 22 43 86 172 10 20 40 80 160
200 245 240 260 380 200 245 240 260 380 200 245 240 260 380
W (mm)
110 205 205 205 205 110 205 205 205 205 110 205 205 205 205
W1 (mm)
140 140 140 160 220 140 140 140 160 220 140 140 140 160 220
D (mm) D1 (mm)
87 110 110 120 120 87 110 110 120 120 87 110 110 120 120
230 230 230 270 330 230 230 230 270 330 230 230 230 270 330
kvar
12.5 25 50 100 12.5 25 50 100
Inductance (mH)
IMP (A)
13.3 27 53 106 12 24 47 94
Reference Number
LVR05125A69 LVR05250A69 LVR05500A69 LVR05X00A69 LVR07125A69 LVR07250A69 LVR07500A69 LVR07X00A69
5.7
14
4 2.6 2 1 0.51 0.26 5.3 3.2 2.6 1.3 0.64 0.32 11.2 6.9 5.5 2.8 1.4 0.69
Inductance (mH)
IMP (A)
11.5 18.4 23 46 92 184 10.3 16.4 20.5 41 82 164 9.7 15.4 19.3 39 77 154 19.2 38 77 154 15.3 31 61 123
Reference Number
LVR05065B40 LVR05100B40 LVR05125B40 LVR05250B40 LVR05500B40 LVR05X00B40 LVR07065B40 LVR07100B40 LVR07125B40 LVR07250B40 LVR07500B40 LVR07X00B40 LVR14065B40 LVR14100B40 LVR14125B40 LVR14250B40 LVR14500B40 LVR14X00B40 LVR05125B48 LVR05250B48 LVR05500B48 LVR05X00B48 LVR05125B60 LVR05250B60 LVR05500B60 LVR05X00B60
5.7
5.7
69
70
Contents
Presentation Power Factor Correction guideline Low Voltage capacitors Detuned reactors
3 15 67
Varlogic series
RT6, NR6/NR12, NRC12
72
72
Contactors 75 Appendix 79
71
Varlogic series
The Varlogic controllers permanently monitor the reactive power of the installation and control the connection and disconnection of capacitor steps in order to obtain the targeted power factor.
PE90155.eps
Performance
bb Permanent monitoring of the network and equipment. bb Information provided about equipment status. bb Alarm signals transmitted in case of anomaly (for NR6, NR12, NRC12). bb Communication by Modbus protocol (for NRC12). bb New control algorithm designed to reduce the number of switching operations and quickly attain the targeted power factor.
Simplicity
bb Simplified programming and possibility of intelligent self set-up. bb Ergonomic layout of control buttons. bb Quick and simple mounting and wiring. bb A special menu allows controller self-configuration.
User-friendliness
The large display allows: bb Direct viewing of installation electrical information and capacitor stage condition. bb Direct reading of set-up configuration. bb Intuitive browsing in the various menus (indication, commissioning, configuration). bb Alarm indication.
PE90161.eps
Alarms bb Should an anomaly occur on the network or the capacitor bank, alarms are indicated on the screen and alarm contact closure is initiated. bb The alarm message is maintained on the screen once the fault clears until it is manually removed. Protection bb If necessary, the capacitor steps are automatically disconnected to protect the equipment.
Varlogic NR6/12
Range Type
NR6 NR12 NRC12 RT6 RT8 RT12
PE90156.eps
Communication RS485 Modbus set for NRC12 Temperature external probe for NRC12 type in addition to internal probe allows measurement at the hottest point inside the capacitor bank
Accessories
Varlogic NRC12
72
Protection Index
Front panel Rear Measuring current Number of steps
Specific features
RT6
6 185 to 265 320 to 460
NR-6/12
6 / 12 88 to 130 185 to 265 320 to 460
NRC12
12 88 to 130 185 to 265 320 to 460
Display
4 digit 7 segment LEDs 65 x 21 mm backlit screen 55 x 28 mm backlit screen Dimensions Flush panel mounting 35 mm DIN rail mounting (EN 50022) Operating temperature Alarm contact Internal temperature probe Separate fan relay contact Alarm history b Last 5 alarms b b b b b b b b 2 % 10 to 1800 s b b b b Modbus 5 % 10 to 120 s b b 2 % 10 to 180 s b 0 C 55 C 143 x 143 x 67 b 155 x 158 x 70 b b 0 C 60 C b b b 155 x 158 x 80 b b 0 C 60 C b b b Last 5 alarms b b
Type of connection
Phase-to-neutral Phase-to-phase
Current input
CT 10000/5 A CT 25/5 A 6000/5 A CT 25/1 A 6000/5 A
73
74
Contactors
Contents
Presentation Power Factor Correction guideline Low Voltage capacitors Detuned reactors Power Factor controllers
3 15 67 71
Contactors 76
Appendix 79
75
Contactors
Contactors
Special contactors LC1 DK are designed for switching 3-phase, single- or multiple-step capacitor banks. They comply with standards IEC 60070 and 60831, NFC 54-100, VDE 0560, UL and CSA.
There is no need to use choke inductors for either single or multiple-step capacitor banks. Short-circuit protection must be provided by gI type fuses rated at 1.72 In.
Operating conditions
Specifications
These contactors are fitted with a block of early make poles and damping resistors, limiting the value of the current on closing to 60 IS max. This current limiting increases the life of all the installations components, especially the fuses and capacitors.
PE90157.eps
660 - 690
Part number
LC1 DFK---LC1 DGK---LC1 DLK---LC1 DMK---LC1 DPK---LC1 DTK---LC1 DWK----
Contactor LC1DFK
Standard control circuit voltages (@ 50/60 Hz) are: 24, 42, 48, 110, 115, 220, 230, 240, 380, 400, 415, 440 V. Other voltages are available on request. The power values given in the selection table are for the following operating conditions: Prospective peak current at switch-on Maximum operating rate
LC1 DK LC1 DFK, DGK, DLK, DMK, DPK LC1 DTK, DWK 200 In 240 operating cycles/hour 100 operating cycles/hour 400 V 690 V 300,000 operating cycles 200,000 operating cycles
PE90158.eps
Contactor LC1DPK
76
Contactors
C 117 122
130
74
45
180
150
127
75
140
84
56
LC1 DWK
DE90172.eps
LC1, DWK
200
127
157
85
77
78
Appendix
Contents
Presentation Power Factor Correction guideline 3 Low Voltage capacitors 15 Detuned reactors 67 Power Factor controllers 71 Contactors 75
80 81
79
Appendix
Since the harmonics are caused by nonlinear loads, an indicator for the magnitude of harmonics is the ratio of the total power of nonlinear loads to the power supply transformer rating.
This ratio is denoted NLL, and is also known as Gh/Sn: NLL=Total power of non-linear loads (Gh)/ Installed transformer rating (Sn) Example: > Power supply transformer rating:Sn=630 kVA > Total power of non-linear loads:Gh=150 kVA > NLL = (150/630) x 100 = 24 %.
The presence of harmonics in electrical systems means that current and voltage are distorted and deviate from sinusoidal waveforms. Harmonic currents are currents circulating in the networks and whose frequency is an integer multiple of the supply frequency. Harmonic currents are caused by non-linear loads connected to the distribution system. A load is said to be non-linear when the current it draws does not have the same waveform as the supply voltage. The flow of harmonic currents through system impedances in turn creates voltage harmonics, which distort the supply voltage. The most common non-linear loads generating harmonic currents use power electronics, such as variable speed drives, rectifiers, inverters, etc. Loads such as saturable reactors, welding equipment, and arc furnaces also generate harmonics. Other loads such as inductors, resistors and capacitors are linear loads and do not generate harmonics.
Effects of harmonics
Capacitors are particularly sensitive to harmonic currents since their impedance decreases proportionally to the order of the existing harmonics. This can result in capacitor overload, constantly shortening its operating life. In some extreme situations, resonance can occur, resulting in an amplification of harmonic currents and a very high voltage distortion. To ensure good and proper operation of the electrical installation, the harmonic level must be taken into account in selecting power factor correction equipment. A significant parameter is the cumulated power of the non-linear loads generating harmonic currents.
The percentage of non-linear loads NLL is a first indicator for the magnitude of harmonics. The proposed selection of capacitors depending on the value of NLL is given in the diagram below. NLL(%)
SDuty HDuty Energy HDuty Energy (with detuned reactor) Supply transformer Measure THDi, THDu
10
20
25
50
A more detailed estimation of the magnitude of harmonics can be made with measurements. Significant indicators are current harmonic distortion THDi and voltage harmonic distortion THDu, measured at the transformer secondary, with no capacitors connected. According to the measured distortion, different technologies of capacitors shall be selected: THDi(%) 5 8 10 20
DE90182
Linear loads
Non-linear loads
THDu(%)
SDuty HDuty Energy HDuty Energy (with detuned reactor)
The capacitor technology has to be selected according to the most restrictive measurement. Example, a measurement is giving the following results : - THDi = 15 % Harmonic solution. - THDu = 3.5 % HDuty / Energy solution. Harmonic solution has to be selected.
80
Safety features
(a) (b)
DE90175
Self-healing is a process by which the capacitor restores itself in the event of a fault in the dielectric which can happen during high overloads, voltage transients etc. When insulation breaks down, a short duration arc is formed (figure 1). The intense heat generated by this arc causes the metallization in the vicinity of the arc to vaporise (figure 2).
DE90174
Figure 2
Simultaneously it re-insulates the electrodes and maintains the operation and integrity of the capacitor (figure 3).
DE90173
Figure 3
DB403284
Pressure Sensitive Disconnector (also called tear-off fuse): this is provided in each phase of the capacitor and enables safe disconnection and electrical isolation at the end of the life of the capacitor. Malfunction will cause rising pressure inside the can. Pressure can only lead to vertical expansion by bending lid outwards. Connecting wires break at intended spots. Capacitor is disconnected irreversibly.
DB403285
T+12+2 Cross-section view of a three-phase capacitor after Pressure Sensitive Device operated: bended lid and disconnected wires.
81
Appendix
Glossary
In the vector representation, component of the current vector which is co-linear with the voltage vector. Real power transmitted to loads such as motors, lamps, heaters, computers, and transformed into mechanical power, heat or light. In a circuit where the applied r.m.s. voltage is Vrms and the circulating r.m.s. current is Irms, the apparent power S (kVA) is the product: Vrms x Irms. The apparent power is the basis for electrical equipment rating. Reactor associated to a capacitor for Power Factor Correction in systems with significant non-linear loads, generating harmonics. Capacitor and reactor are configured in a series resonant circuit, tuned so that the series resonant frequency is below the lowest harmonic frequency present in the system.
Active power:
Apparent power:
Detuned reactor:
Displacement Power Factor: For sinusoidal voltage and current with a phase angle j, the Power Factor is equal to cosj, called Displacement Power Factor (DPF)
Harmonic distortion:
Indicator of the current or voltage distortion, compared to a sinusoidal waveform. The presence of harmonics in electrical systems means that current and voltage are distorted and deviate from sinusoidal waveforms. Harmonic currents and voltages are signals circulating in the networks and which frequency is an integer multiple of the supply frequency. "Shunt power capacitors of the self-healing type for a.c. systems having a rated voltage up to and including 1 000 V Part 1: General Performance, testing and rating Safety requirements Guide for installation and operation". High-intensity current circulating in one piece of equipment after connection to the supply network. Maximum apparent power to be delivered by the Utility, which determines the rating of the supply network and the tariff of subscription. Plastic dielectric material used for the construction of low-voltage capacitors. The power factor is the ratio of the active power P (kW) to the apparent power S (kVA) for a given circuit. = P (kW) / S (kVA). Improvement of the Power Factor, by compensation of reactive energy or harmonic mitigation (reduction of the apparent power S, for a given active power P).
Harmonics:
IEC 60831-1:
In-rush current:
kVA demand:
Polypropylene:
Power Factor:
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Rated current:
Current absorbed by one piece of equipment when supplied at the rated voltage. Operating voltage for which a piece of equipment has been designed, and which can be applied continuously. Component of the current vector which is in quadrature with the voltage vector. Product of the reactive current times the voltage. Value of the supply network voltage, declared by the Utility Amplitude of the steady-state current absorbed by one piece of equipment, when supplied by the Service Voltage.
Rated voltage:
Service current:
Usual formulas:
Apparent power: S = Vrms x lrms (kVA). Active power: P = Vrms x la = Vrms x lrms x cosj (kW). Reactive power: Q = Vrms x lr = Vrms x lrms x sinj (kvar). Temporary reduction of the supply voltage magnitude, between 90 and 1 % of the service voltage, with a duration between period and 1 minute.
Voltage sag:
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Appendix
Relevant documents
bb Electrical Installation Guide. bb Expert Guide n4: "Harmonic detection & filtering". bb Expert Guide n6: "Power Factor Correction and Harmonic Filtering Guide" bb Technical Guide 152: "Harmonic disturbances in networks, and their treatment". bb White paper: controlling the impact of Power Factor and Harmonics on Energy Efficiency.
Relevant websites
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As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper Design: Schneider Electric Photos: Schneider Electric Edition: Altavia Connexion - made in France
05-2011