Calculating Bracket & Clip-Rev.1

Bangko GS Tank Facility Upgrade
TIMAS
Doc. No :
Calculation Bracket & Clip Schaffolding

Discipline :
TMS - BGKO - TFU -TMS CLC - 001
Mechanical
Rev. :
A
Status :
A
Date :
Page :
1 March 2013
of 13
TOTAL OR PARTIAL REPRODUCTION AND/OR UTLIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER
COMPANY REVIEW AND APPROVAL OF THIS DOCUMENT DOES NOT RELIEVE VENDOR/CONTRACTOR OF DESIGN
RESPONSIBILITY OR LIABILITY UNDER THE APPLICABLE CONTRACT
STATUS CODE : A = Issued for Review; B = Issued for Approval; C = Approved for Design / Construction
This document (hardcopy & softfile) is the property of COMPANY. It must not be stored, reproduced or disclosed to the other
written autorization from the COMPANY
REV
Status
DATE
1/3/2013
A
Country
INA
Area
BGKO
DESCRIPTION
Issued for Review

Project
TFU
Originator
TMS
PREP'D
CHK'D
DVD
HW
Discipline
Mc
Type
-
APP'D
COMPANY
SP
Identification Number
-

TIMAS
Doc. No :

Discipline :
Mechanical
Rev. :
A
Status :
Date :
Page :
1 March 2013
of
13

PAGE
1
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50
A
x
x
x
x
x
x
x
x
x
x
x
x
x
REVISIONS
B
D E F
TABULATION OF REVISED PAGES

ATTACHMENTS
REMARKS
G
ATT PAGE A B C D
EXHI. PAGE
REVISIONS
C D E F
REMARKS
REMARKS

TIMAS
Doc. No :

Discipline :
Rev. :
Mechanical
Status :
Date :
1 March 2013
Page :
3
of 13

1.GENERAL
PURPOSE AND APPLICATION
This calculation sheet is for bracket & clip schaffolding Bangko GS tank. Brackets & clips are using
for support as tools (for maintenance, welding work, painting etc ) during construction, this tools consist of
saveral set. This calculation is represent 1 set schaffolding. This schaffolding designed to keep 2 persons
and tools.
The following definition are used in this calculation
Company
:
Chevron Pacific Indonesia, PT
Fabricator
:
Timas Suplindo, PT
Project
:
Facilities
:
Bangko GS (Gathering Station)
SCOPE
This document present bracket & clip schaffolding of tank in bangko GS
This calculation applicable only for tank in Bangko GS
STANDARDS, REFERENCES AND CODES
Codes :
ASME II
American Society of Mechanical Engineer

Material, 2007 Edition
AISC
:
American Institute of Steel Construction
AISC Allowable Stress Design, ninth edition
Chevron Engineering Standards
UNIT
All unit are US Units unless noted otherwise

LOADING DATA
Description Load
Design Load
- Live Load Design
- Scaffold Boar Weight
-
Frame Weight
:
:
kg :
kg :
kg :
300
30
65
661.39
66.14
143.30
lb
lb
lb
( 2 persons and tools )
2.DESIGN CONDITION
Code
Load Combination Design
:
:
AISC ASD
1. 1 DEAD LOAD + 1 LIVE LOAD
PART
MATERIAL
Plate
Frame
A 36
A 36 / SS 400
3.SUMMARY CALCULATION
Structural Members
Frame
ANGLE 50X50X5

TIMAS
Doc. No. :

Discipline :
Rev :
Mechanical
Status :
Date :
1 March 2013

DESIGN BRACKET & BRACKET STRAPS
1. Design Load
- Live Load Design
- Scaffold Board Weight
- Estimated Frame Weight
WL
- Sketch
Bracket Starps
:
:
:
:
300 kg ( 2 Persons + Tools )

30 kg
65 kg +
395 kg ( 870 lb )
Frame
TYP
Page :
4 of 13

TIMAS
Doc. No. :

Discipline :
Mechanical
Rev :
Status :
Date :
1 March 2013

2. Design Stress of Material

- Material
- Min Yield Stress
- Allowable Shearing Stress
- Allowable Tension, Compress Stress
- Allowable Bending
- Allowable Stress Weld Part
(Fy)
(0.4 Fy)
(0.6 Fy)
(0.66 Fy)
(0.4 Fy)
:
:
:
:
:
:
SA 36
36000 psi
14400 psi
21600 psi
23760 psi
14400 psi
3. Design Bracket Straps

-
WL
=
(WxL)
Distribution Loat at Frame q :
:
:
P
= qxL
= 12.261 lb/in x 35.43 in
= 434.41 lb
Distribution Load Q :
870lb
2 = 0.346 lb/in
(70.87 x35.43)in
Q x (W/2)
0.346 lb/in x (70.87/2)
12.261 lb/in
a. Shear Stress at Bracket Straps

434.41lb
P
s =
= 437.913 psi < 14400 psi Ok!
=
Ashearstraps
0.992in
Where : Ashear straps
= L1 x t.straps
= 3.15 in x 0.315 in
2
= 0.992 in
b. Weld Stress at Bracket Straps

-
Shear Stress at Weld (weld treated as line)

P
434.41lb
ws =
= 101.026 lb/in
=
Aweld
4.3in
Tension stress at weld
Page :
5 of 13

TIMAS
Doc. No. :
Discipline :
Rev :
Mechanical
Status :
Date :
1 March 2013

Bending Moment at Point A
M = 1701.1 lb.in (see value at analysis structure frame)

P
M
1701.1lb.in
= 86.39 lb
=
19.69in
L1
P
86.39
= 87.087 lb/in
=
0.992
wt =
Where : Ashear straps
Resultan
= L1 x t.straps
= 3.15 in x 0.315 in
2
= 0.992 in
t Force
=
ws + wt
= 101.026 + 87.087
= 133.38 lb/in
t leg size =
133.38lb /
R
= 0.00926 in
=
all in
14400lb / in
t throat
=
=
=
=
0.707 x t leg size

0.707 x 0.00926
0.00655 in (minimum throat thickness)
0.17 mm
Summary Report
No Description
1
Bracket Straps
Frame
Profile
W = 80 mm
Thk = 8 mm
L50 X 50 X 5
50
50
Thk = 5 mm
Welding Size
Leg Size = 6 mm
Leg Size = 5 mm
Page :
6 of 13

TIMAS
Doc. No. :

Discipline :
Mechanical
Rev :
A
Status :
A
Date :
1 March 2013

Frame Labels
Joint Labels
Page :
7 of 13

TIMAS
Doc. No. :

Discipline :
Mechanical
Rev :
A
Status :
A
Date :
1 March 2013

3D View
Page :
8 of 13

TIMAS
Doc. No. :

Discipline :
Rev :
Mechanical
Status :
Date :
1 March 2013
Page :
9 of 13

SAP2000 v7.42 File: FRAME SCHAFFOLDING
4/5/11 10:56:55
lb-in Units
PAGE 1
lb-in Units
PAGE 2
Sony Electronics, Inc.
S T A T I C
L O A D
C A S E S
STATIC
CASE
CASE
TYPE
SELF WT
FACTOR
DEAD
LIVE
DEAD
LIVE
1.0000
0.0000

4/5/11 10:56:55
J O I N T
D A T A
JOINT
GLOBAL-X
GLOBAL-Y
GLOBAL-Z
1
2
3
4
5
6
7
8
9
10
0.00000
0.00000
35.43307
0.00000
0.00000
35.43307
35.43307
35.43307
35.43307
35.43307
0.00000
0.00000
0.00000
70.86614
70.86614
70.86614
70.86614
70.86614
0.00000
0.00000
19.68504
0.00000
19.68504
0.00000
19.68504
19.68504
39.75984
60.74409
39.75984
60.74409

4/5/11 10:56:55
lb-in Units
RESTRAINTS
1
0
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
1
1
0
1
1
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
ANGLE-A
ANGLE-B
ANGLE-C
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
90.000
90.000
0.000
90.000
90.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
PAGE 2

F R A M E
E L E M E N T
D A T A
FRAME
JNT-1
JNT-2
SECTION
ANGLE
RELEASES
SEGMENTS
R1
R2
FACTOR
LENGTH
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
6
7
3
9
7
8
2
3
1
5
6
4
7
8
9
10
9
10
L5X40X40
L5X40X40
L5X40X40
L5X40X40
L5X40X40
L5X40X40
P1.5
P1.5
P1.5
P1.5
P1.5
P1.5
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
000000
000000
000000
000000
000000
000000
000000
000000
000000
000000
000000
000000
2
2
4
2
4
2
2
2
2
2
4
4
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
19.685
40.534
35.433
19.685
35.433
40.534
20.075
20.984
20.075
20.984
70.866
70.866

4/5/11 10:56:55
lb-in Units
PAGE 2

M A T E R I A L
P R O P E R T Y
MAT
LABEL
MODULUS OF
ELASTICITY
POISSON'S
RATIO
STEEL
29000000.0
0.300
D A T A
THERMAL WEIGHT PER
COEFF
UNIT VOL
1.170E-05
0.283
MASS PER
UNIT VOL
7.324E-04

TIMAS
Doc. No. :
Discipline :
Rev :
Mechanical
Status :
Date :
1 March 2013
Page :
10 of 13


4/5/11 10:56:55
lb-in Units
PAGE 2
M A T E R I A L
D E S I G N
D A T A
MAT
LABEL
DESIGN
CODE
STEEL
FY
STEEL
36000.000
CONCRETE
FC

4/5/11 11:06:17
REBAR
FY
lb-in Units
CONCRETE
FCS
REBAR
FYS
PAGE 6

F R A M E
S E C T I O N
P R O P E R T Y
SECTION
LABEL
MAT
LABEL
SECTION
TYPE
L5X40X40
P1.5
STEEL
STEEL
P1.5
D A T A
DEPTH
1.575
1.900

4/5/11 11:06:17
FLANGE
WIDTH
TOP
1.575
0.000
lb-in Units
FLANGE
THICK
TOP
0.197
0.000
PAGE 7

F R A M E
S E C T I O N
P R O P E R T Y
SECTION
LABEL
AREA
TORSIONAL
INERTIA
L5X40X40
P1.5
0.581
0.799
7.140E-03
0.620
D A T A
MOMENTS OF INERTIA
I33
I22
0.134
0.310

4/5/11 11:06:17
SHEAR AREAS
A2
A3
0.134
0.310
lb-in Units
0.310
0.448
0.310
0.448
PAGE 8

F R A M E
SECTION
LABEL
L5X40X40
P1.5
S E C T I O N
P R O P E R T Y
SECTION MODULII
S33
S22
0.120
0.326
0.120
0.326
D A T A
PLASTIC MODULII
Z33
Z22
0.217
0.448

4/5/11 11:06:17
RADII OF GYRATION
R33
R22
0.217
0.448
lb-in Units
0.479
0.623
PAGE 10

S H E L L
S E C T I O N
P R O P E R T Y
D A T A
SECTION
LABEL
MAT
LABEL
SHELL
TYPE
MEMBRANE
THICK
BENDING
THICK
MATERIAL
ANGLE
SSEC1
CONC
3.937E-02
3.937E-02
0.000
0.479
0.623
WEB
THICK
0.197
0.145
FLANGE
WIDTH
BOTTOM
0.000
0.000
FLANGE
THICK
BOTTOM
0.000
0.000

TIMAS
Doc. No. :
Discipline :
Rev :
Mechanical
Status :
Date :
Page :
11 of 13
1 March 2013

G R O U P
M A S S
D A T A
GROUP
M-X
M-Y
M-Z
ALL
3.720E-02
3.720E-02
3.720E-02

4/5/11 11:06:17
lb-in Units
PAGE 13

F R A M E
S P A N
D I S T R I B U T E D
L O A D S
Load Case
LIVE
FRAME
TYPE
DIRECTION
DISTANCE-A
VALUE-A
DISTANCE-B
VALUE-B
3
5
FORCE
FORCE
GLOBAL-Z
GLOBAL-Z
0.0000
0.0000
-12.2610
-12.2610
1.0000
1.0000
-12.2610
-12.2610

4/5/11 11:06:17
lb-in Units
PAGE 13

L O A D
C O M B I N A T I O N
COMBO
TYPE
COMB1
ADD
M U L T I P L I E R S
CASE
FACTOR
TYPE
TITLE
DEAD
LIVE
1.0000
1.0000
STATIC(DEAD)
STATIC(LIVE)
COMB1

4/5/11 10:57:39
lb-in Units
PAGE 2

J O I N T
JOINT
D I S P L A C E M E N T S
LOAD
U1
U2
U3
R1
R2
R3
1
1
1
DEAD
LIVE
COMB1
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
2
2
2
DEAD
LIVE
COMB1
4.131E-05
2.173E-04
2.587E-04
-3.541E-05
0.0000
-3.541E-05
0.0000
0.0000
0.0000
1.979E-05
0.0000
1.979E-05
2.837E-05
2.851E-04
3.134E-04
-2.669E-06
0.0000
-2.669E-06
3
3
3
DEAD
LIVE
COMB1
1.134E-04
6.205E-04
7.340E-04
-5.457E-04
0.0000
-5.457E-04
-5.523E-04
-3.060E-03
-3.612E-03
-2.342E-05
0.0000
-2.342E-05
-3.083E-05
-1.525E-03
-1.556E-03
-1.912E-05
0.0000
-1.912E-05
4
4
4
DEAD
LIVE
COMB1
4.131E-05
2.173E-04
2.587E-04
3.541E-05
0.0000
3.541E-05
0.0000
0.0000
0.0000
-1.979E-05
0.0000
-1.979E-05
2.837E-05
2.851E-04
3.134E-04
2.669E-06
0.0000
2.669E-06
5
5
5
DEAD
LIVE
COMB1
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
6
6
DEAD
LIVE
1.134E-04
6.205E-04
5.457E-04
0.0000
-5.523E-04
-3.060E-03
2.342E-05
0.0000
-3.083E-05
-1.525E-03
1.912E-05
0.0000

TIMAS
Doc. No. :

Discipline :
Rev :
Mechanical
Status :
Date :
Page :
12 of 13
1 March 2013

6
COMB1
7.340E-04
5.457E-04
-3.612E-03
2.342E-05
-1.556E-03
1.912E-05
7
7
7
DEAD
LIVE
COMB1
-5.054E-04
-0.0300
-0.0305
1.162E-05
0.0000
1.162E-05
-5.722E-04
-3.060E-03
-3.632E-03
3.190E-05
0.0000
3.190E-05
-3.083E-05
-1.525E-03
-1.556E-03
8.883E-06
0.0000
8.883E-06
8
8
8
DEAD
LIVE
COMB1
-1.152E-03
-0.0620
-0.0632
-1.203E-05
0.0000
-1.203E-05
-5.816E-04
-3.060E-03
-3.641E-03
3.774E-05
0.0000
3.774E-05
-3.083E-05
-1.525E-03
-1.556E-03
5.019E-06
0.0000
5.019E-06
9
9
9
DEAD
LIVE
COMB1
-5.054E-04
-0.0300
-0.0305
-1.162E-05
0.0000
-1.162E-05
-5.722E-04
-3.060E-03
-3.632E-03
-3.190E-05
0.0000
-3.190E-05
-3.083E-05
-1.525E-03
-1.556E-03
-8.883E-06
0.0000
-8.883E-06
10
10
10
DEAD
LIVE
COMB1
-1.152E-03
-0.0620
-0.0632
1.203E-05
0.0000
1.203E-05
-5.816E-04
-3.060E-03
-3.641E-03
-3.774E-05
0.0000
-3.774E-05
-3.083E-05
-1.525E-03
-1.556E-03
-5.019E-06
0.0000
-5.019E-06

12/16/10 9:06:57
lb-in Units
PAGE 3

F R A M E
E L E M E N T
FRAME
LOAD
DEAD
LIVE
COMB1
F O R C E S
LOC
V2
V3
M2
M3
0.00
9.84
19.69
14.98
12.93
10.88
1.91
1.91
1.91
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
12.19
-6.62
-25.43
0.00
9.84
19.69
162.42
162.42
162.42
14.75
14.75
14.75
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
94.09
-51.12
-196.34
0.00
9.84
19.69
177.40
175.35
173.30
16.67
16.67
16.67
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
106.28
-57.75
-221.78
0.00
20.27
40.53
-14.93
-12.88
-10.83
-4.15
-4.579E-01
3.23
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
-25.43
21.26
-6.87
0.00
20.27
-303.90
-303.90
-16.96
-16.96
0.00
0.00
0.00
0.00
0.00
0.00
-196.34
147.48
0.00
20.27
40.53
-318.84
-316.78
-314.73
-21.11
-17.42
-13.73
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
-221.78
168.74
484.43
0.00
8.86
17.72
26.57
35.43
11.04
11.04
11.04
11.04
11.04
-2.43
-5.871E-01
1.26
3.10
4.95
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
6.87
20.25
17.27
-2.05
-37.73
0.00
8.86
17.72
26.57
35.43
257.42
257.42
257.42
257.42
257.42
-162.42
-67.34
27.73
122.81
217.88
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
-491.31
526.34
701.78
35.01
-1473.96
0.00
8.86
17.72
26.57
35.43
268.46
268.46
268.46
268.46
268.46
-164.85
-67.93
28.99
125.91
222.83
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
-484.43
546.59
719.05
32.96
-1511.69
DEAD
LIVE
COMB1
40.53
-303.90
-16.96
0.00
0.00
0.00
491.31
DEAD
LIVE
COMB1

TIMAS
Doc. No. :

Discipline :
Mechanical
Rev :
Status :
Date :
1 March 2013
Page :
13 of 13

AP2000 v7.42 File: FRAME SCHAFFOLDING
4/5/11 10:58:09
lb-in Units
PAGE 1

S T E E L
FRAME
ID
1
2
3
4
5
6
7
8
9
10
11
12
S T R E S S
SECTION
ID
C H E C K
O U T P U T
(AISC-ASD89)
/----------MOMENT INTERACTION CHECK---------//----SHEAR22---//----SHEAR33---/

COMBO
RATIO =
AXL +
B33 +
B22 COMBO
RATIO COMBO
RATIO
L5X40X40
L5X40X40
L5X40X40
L5X40X40
L5X40X40
L5X40X40
DSTL2
(T)
0.141
= 0.018 + 0.038 + 0.086
DSTL2
(C)
0.368
= 0.082 + 0.087 + 0.199
DSTL2
(T)
0.897
= 0.028 + 0.267 + 0.603
DSTL2
(T)
0.141
= 0.018 + 0.038 + 0.086
DSTL2
(T)
0.897
= 0.028 + 0.267 + 0.603
DSTL2
(C)
0.368
= 0.082 + 0.087 + 0.199
DSTL1
(C)
0.004
= 0.003 + 0.000 + 0.001
DSTL2
(C)
0.012
= 0.001 + 0.000 + 0.011
DSTL1
(C)
0.004
= 0.003 + 0.000 + 0.001
DSTL2
(C)
0.012
= 0.001 + 0.000 + 0.011
DSTL2
(T)
0.012
= 0.000 + 0.011 + 0.000
DSTL2
(C)
0.012
= 0.001 + 0.011 + 0.000
P1.5
P1.5
P1.5
P1.5
P1.5
P1.5
DSTL2
0.004
DSTL2
0.000
DSTL2
0.005
DSTL2
0.000
DSTL2
0.057
DSTL2
0.000
DSTL2
0.004
DSTL1
0.000
DSTL2
0.057
DSTL2
0.000
DSTL2
0.005
DSTL2
0.000
DSTL2
0.000
DSTL1
0.000
DSTL2
0.000
DSTL2
0.001
DSTL2
0.000
DSTL2
0.000
DSTL2
0.000
DSTL1
0.001
DSTL2
0.001
DSTL2
0.000
DSTL2
0.001
DSTL2
0.000

Calculating Bracket &amp; Clip-Rev.1

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Calculating Bracket &amp; Clip-Rev.1

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American Society of Mechanical Engineer

All unit are US Units unless noted otherwise

( 2 persons and tools )

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DESIGN BRACKET & BRACKET STRAPS

300 kg ( 2 Persons + Tools )

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2. Design Stress of Material

3. Design Bracket Straps

a. Shear Stress at Bracket Straps

b. Weld Stress at Bracket Straps

Shear Stress at Weld (weld treated as line)

Tension stress at weld

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Bending Moment at Point A

M = 1701.1 lb.in (see value at analysis structure frame)

Where : Ashear straps

0.707 x t leg size

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Sony Electronics, Inc.

SAP2000 v7.42 File: FRAME SCHAFFOLDING

SAP2000 v7.42 File: FRAME SCHAFFOLDING

Sony Electronics, Inc.

SAP2000 v7.42 File: FRAME SCHAFFOLDING

Sony Electronics, Inc.

Bangko GS Tank Facility Upgrade

TMS - BGKO - TFU -TMS CLC - 001

TOTAL OR PARTIAL REPRODUCTION AND/OR UTLIZATION OF THIS DOCUMENT ARE FORBIDDEN

SAP2000 v7.42 File: FRAME SCHAFFOLDING

Calculating Bracket & Clip-Rev.1

Calculating Bracket & Clip-Rev.1