Professional Documents
Culture Documents
Scania World - #3 2011
Scania World - #3 2011
Page 18
Question everything. Laurence Medina and her cross-functional SRS team take nothing for granted. Page 23
Pay check. Ann Proost makes sure employees get paid at Scania Benelux. Page 26
3/2011
Ergonomist Lena Nord-Nilsson takes a closer look at the lube pit while visiting Atteviks, the Swedish Top Team winner. In the photo, she is conversing with service technician Johan Sdergrd (left) and foreman Gunnar Harrysson.
Scania World is distributed in eleven languages to Scania employees and dealers. Publisher helen.lodell@scania.com Editor-in-Chief emma.norrman@scania.com Managing Editor lena.nilsson@scania.com Distribution inger.lagerstedt@scania.com Art Director erich.blunck@appelberg.com Language Coordination inger.finell@appelberg.com Production and Prepress Appelberg Publishing Group Printing Trosa Tryckeri
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designed by Scanias Health and Safety group. Its aim is to inspire employees at service workshops to take responsibility for their health. In conjunction with the Top Team competitions, ergonomists, health instructors, company nurses and work safety engineers were on hand at the regional finals in Kuala Lumpur, Brussels and So Paulo and shared their advice. Ergonomist Lena Nord-Nilsson has also visited Atteviks, the Swedish Top Team winner, in the teams workshop. One improvement in the workshop that she would like to call attention to is the option of placing tools and hoses for all the necessary types of oil in the lube pit. This enables service technicians to avoid climbing up and down in the lube pit in order to fetch new tools and
2 SCANIA WORLD 3/2011
order oil, she says. It saves time and is gentle on the knees. Today Atteviks has its parts organised by part number, which means that the heaviest parts may be located at the worst lifting level. There are plans to renovate the workshop, and one important improvement will be to make sure than the heaviest parts are located at an optimal lifting height in the warehouse. Personal working technique is also important, says Nord-Nilsson. Lifting objects close to the body is the right way to take good care of your back. Climbing down backwards from a truck is better for your knees than exiting in a forward direction and jumping down.
Text: Ylva Carlsson Photo: Carl-Erik Andersson
Contents
The development of the new Euro 6 trucks is Scanias most comprehensive R&D project so far, says Per Hallberg, Head of Research and Development.
8
Polish upgrade. Plant manager Per Hedlund oversees a big boost in bus production in Supsk with recent renovations.
6 18
4 Early delivery
Euro 6-compliant engines will be available even before the European emission regulations go into effect. A crane operator in a secret field test discovers that the new Euro 6 engine is a breath of fresh air.
6 No more clouds
13 Logistics logic
Bring Frigo and Rotra are pursuing environmental strategies that are paying off in more ways than one.
23 Systemic service
Scania (Great Britain) Ltd applies SRS to its service network, with great results.
18 Peru in view
Sales manager Jean Falvy hopes to repeat Scanias bus and coach success with trucks.
www.scania.com
Scania is launching its first Euro 6-compliant engines, featuring performance and fuel consumption that are as good as the earlier Euro 5 engines. In Europe, the new engines can be purchased long before the Euro 6 emission standards go into effect.
Text: ke R Malm Photos: Carl-Erik Andersson
on the way
S
tarting 31 December 2012, all new truck models sold in the European Union must meet the new Euro 6 emission standards. A year later, the same will apply to existing models, and sales of Euro 5 engines will be phased out. But even today more than two years before the law requires it Scania has two engine alternatives that fulfil the new standards and are ready for launch. We want to be ready as early as possible to offer these new engines to our customers, so that they can begin to take advantage of them, says Gunnar Nyfjll, Product Manager for long-haulage trucks. Scania has always been good at engine development, and now we are once again showing that the company is in the front ranks. Six-cylinder 13-litre engines featuring 440 and 480 horsepower will be available in Euro 6 versions for the Gand R-series truck ranges. Thus Scania will cover a large proportion of customer applications in the long-haulage and construction fields. When the current
Euro 6 engines
According to the Euro 6 directive, the permitted NOx level is only a fifth as much as with Euro 5, and the particulate level is less than half. In addition, particulate matter will be counted according to a new method, and the limitation on the particle count will mean that a vehicle needs to be equipped with a particulate filter.
We want to be ready as early as possible to offer these new engines to our customers.
Gunnar Nyfjll Product Manager, Scania Trucks
Euro 5 standards were introduced, early adopters received such benefits as tax rebates, investment grants and lower highway tolls. Although nothing has been decided yet, according to Nyfjll it is reasonable to assume that the same will be true this time around as well. Scanias Euro 6 engines are based on the new modularised platform that was introduced in 2007. The driving experience will be the same, featuring good torque at low revs. Building them with the Scania modular product system simplifies development work as well as servicing and parts management. The biggest difference is the entirely new exhaust gas aftertreatment system that is built into the silencer. This includes a particulate filter and twin selective catalytic reduction (SCR) catalysts with an advanced AdBlue dosage system that reduces nitrogen oxide (NOx) content.
4 SCANIA WORLD 3/2011
able conditions for exhaust purification, every detail in the engine has been examined closely and fine-tuned. As a result, the new engines will not use more fuel than current ones, as many observers had believed would be inevitable. At the time of writing, the full details of the standards and any incentives connected to the introduction of Euro 6 have not been finalised. The EU directive and all related texts must be published before we can certify and sell trucks as Euro 6-compliant, says Johan Bjrkegren, who is in charge of technical information in preparation for the launch. But the emission thresholds have been set. They are at levels that the new Scania engines fulfil by a wide margin, he says. Given the currently forecast publication timetable, he believes that the first Euro 6 trucks will begin operating on European highways early in 2012.
Elsewhere in the world, there is also a trend towards
stricter exhaust emission standards. We are now seeing markets outside Europe such as Brazil, Chile and Singapore adopting the Euro 4 and Euro 5 emission standards, Bjrkegren says. One problem in these countries may be finding low-sulphur diesel fuel, which is needed in order to meet the standards. This is why we are concurrently launching a series of new Euro 3, 4 and 5 engines based on the new platform and adapted for such conditions.
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Scanias Gunnar Nyfjll (left) and Johan Bjrkegren discuss details of Scanias newest offering of engines, designed to meet the Euro 6 emissions standards scheduled to take effect next year.
Today Scania offers two engines that meet the standards of the new Euro 6 directive for emissions from heavy trucks, even though the new standards do not take effect in the European Union until 31 December 2012. Although the details of the directive are
still to be set, the launch has begun. The starting signal came in Sdertlje in late February 2011, when about 100 European sales managers and sales trainers had the opportunity to learn more about Euro 6 and the new engines.
The next step will be for the sales trainers to pass on their knowledge locally. The countries most affected include Germany, the Netherlands, Austria and Switzerland, since customers there are expected to be able to take advantage of some form of
early investment grants or lower highway tolls. The same applies to companies in other countries that often drive through Germany and will benefit from reduced highway tolls on their shipments.
www.scania.com
Breathing easy
Crane truck driver Kjell-Erik Nilsson has been testing a truck that uses one of the worlds first Euro 6 engines. It has resulted in a whole new working environment.
Text: Conny Hetting Photos: Carl-Erik Andersson
For the past year, Kjell ya Kranbilar in Charlottenberg, Sweden, has had a Scania Euro 6 engine in one of its crane trucks. The purpose of this highly secret field test has been to evaluate the new engine in stationary operation. A crane truck doesnt travel many kilometres, but it operates for correspondingly more hours, explains Kjell ya, owner of the company. We often stand still an entire workday, with the engine running, to lift heavy objects. So for us, the most important thing is that the engine is reliable. It mustnt cause problems. The new Euro 6 engine, which meets the new commercial vehicle exhaust standards that go into effect in the European Union at the end of 2013, has fulfilled all expectations. Its a very calm engine that runs quietly and smoothly, ya says. Theres obviously a lot of new technology behind it. Truck and crane operator Kjell-Erik Nilsson is even more pleased. To show what major improvements the new engine brings to his daily work, he takes Scania World with him on an assignment to remove equipment from a mechanical workshop. An old three-tonne lathe will be transported to a smaller workshop for a new life. Nilsson manoeuvres his crane using a radio remote
Casual observers likely wont notice the effects of Scanias new Euro 6 engine, but longtime crane operator Kjell-Erik Nilsson (below right) says the reduction of harmful exhaust fumes has changed his life. Here he stands with Kjell ya, owner of Kjell ya Kranbilar.
controller in his waist belt, but he always has to be close to the truck and its exhaust pipe to see what he is doing. In this job, you get used to working in a cloud of exhaust gases, Nilsson says. But the exhaust fumes from this new engine have no effect on me. Its incredible how important this engine is to my working environment. I feel much better, both at work and when I get home. For the casual observer, its impossible to see that this is an unusual truck. But Nilsson has been asked questions by colleagues, who have wondered what fuel he is using, since there do not appear to be any exhaust fumes.
6 SCANIA WORLD 3/2011
S weden Charlottenberg
www.scania.com
Shorts
questions for:
The distributor Scania Alsace has delivered 25 R 440 tractors to CL Alsace, an operator in international transport.
Mobilisation in Singapore
One-time Guinness World Record holder Kevin Fast has been in action at The Float at Marina Bay in Singapore. This time he pulled two Scania P 310 car carriers with 10 Volkswagen cars loaded on them a total weight of 50 tonnes. The pull took place in sweltering heat and on an uneven ground surface. Per Hillstrm, Head of Investor Relations How was interest in Scanias industrial engines among investors at the construction trade show in Las Vegas in March? During the week of the trade show, Scania executives met more than 20 international analysts and investors. The press conference was well attended, which was encouraging since Scania is relatively unknown in North America, where there are numerous well-established competitors. What do investors want to know about Scania? Many are interested in the technologies used to meet stricter emissions requirements. Scania has solid expertise in both exhaust gas recirculation (EGR) and selective catalytic reduction (SCR), which makes it easier for the company to adapt to differentiated customer demands. The companys cooperation agreement with Terex, a major US-based manufacturer of construction machinery, has attracted great attention. One frequent question is why Scania, which has not been so visible in the US, has inspired such confidence. What will happen now? As Scania becomes more established as a brand in North America, we may see greater interest from American investors.Today a number of American mutual funds already own shares in Scania.
3/2011 SCANIA WORLD 7
Anthony Gabard, Fit for Use Manager, Scania Production Angers, France Today we pick up the components, cabs, electric harnesses, engines and so on before the assembly line and make any requested adaptations earlier than before. We also integrate complete or partial adaptations performed by fitters on the assembly line. On top of that, four stations in the test flow are now wholly dedicated to Fit For Use adaptations.
Auro de Brito, Head of Order Logistics, Scania Production So Paulo, Brazil Order Logistics has worked together with Franchise and Factory Sales and Sales and Services Management to reduce delivery times to the end customer. Working crossfunctionally makes it possible to identify priorities and speed up the order flow. The introduction of new concepts such as Fit for Use also reduces lead time and improves delivery quality.
Daniel Thelaus, Production Manager for Delivery and Workshop Engineering, Scania Oskarshamn, Sweden We continue to focus on quality and direct run. If we can avoid sending cabs to the pre-delivery workshop for adjustments, we save time and have a better margin for our deliveries. We do this, for example, by handling deviations during the flow. We use takt time, which makes it easier to achieve both volume and quality.
www.scania.com
production
A new assembly line is increasing the capacity of Scanias bus production unit in Supsk, Poland, enabling it to fully implement the Scania Production System.
Text: ke R Malm Photos: Carl-Erik Andersson
The working station is much more comfortable after the change, with more space to move around and to keep parts, says Bolesaw Malek, who works as a fitter combining the front axle with the front module. A former bus driver and service technician, Malek joined Scania in 2007.
A bus consists of some 12,000 parts, up to 20 percent of them customer-specific. In addition, it is possible to build different types of buses in Supsk: from 10.7-metre singleand double-deckers up to 18-metre articulated buses. So it is not surprising that material flow was highly important when the renovation was being planned. We built a new warehouse outside the assembly hall, and this gave us much more space at the assembly stations, says Production Engineer Miosz Jankowski, who was one of the coordinators of the renovation.
Today the assemblers on the line pick up most of the parts they need from wheeled racks. Only the most common parts are stored on fixed shelves. Yet the most important change has been the flow through the 17 stations in the hall. We wasted a lot of time moving bus bodies, chassis and buses sideways between the stations, due to limitations in the old layout, says Jankowski. Todays production flow moves in three straight lines down the well-lit 200-metre hall and back. Although the assembly line has just started operating, Production Manager Robert Wolski shows few signs of stress as he walks between the stations. I like being here, talking with the teams and helping them solve their problems, he says. For example, one supervisor explains that one station is
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A prizewinning company
In many ways, Scania is a model company in Poland. This is confirmed by the numerous awards that its Supsk production unit has received over the years. Among the most recent: Business Fair Play 2010. Awarded by the Polish Chamber of Commerce to a company that has distinguished itself as a good employer, business partner and corporate citizen. Reliable Company 2010. A certificate awarded by the Solidna Firma consumerbusiness association to companies that honour their payment obligations, follow environmental regulations and respect the rights of customers. Solid Employer 2010. Awarded by the daily newspaper Rzeczpospolita for good labour relations in the vehicle industry. White Raven 2009. Award from the Polish Catholic Church to companies that work proactively to improve health care.
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missing a compressor that is supposed to be installed. They discuss the matter, and after a mobile phone call, Wolski is able to tell him that the compressor will soon be on its way. But solving immediate problems is not enough. The unit in Supsk is in the process of taking further steps in the Scania Production System (SPS), which demands a follow-up. We enter missing components in a database and discuss the most important deviations at our pulse meetings, Wolski says. Then we need to find the root cause. This will be necessary in order to reach a production rate of five buses a day. Another important step towards that target will occur later this year, when takt display boards will be installed in the assembly hall, along with one board for each station. This will provide much greater opportunities to analyse deviations in the production flow. As a result of the renovation, all stations now also have the same takt for all bus types.
Sylwester Wojewdzki was the managing director of
Green glue
As head of the carpet installation team, Andrzej Koczywas needs to have an eye for detail. The surface has to be absolutely clean, he says. Otherwise every little granule will be visible through the carpet, something that our customers will notice right away. To avoid health hazards, Scania uses glue without hazardous solvents. It is water-based and has almost no odour, Koczywas says.
Polish vehicle manufacturer Kapena in the early 1990s when he heard that Scania was looking for a business partner in Poland. He decided to contact the company. The result was a joint venture agreement signed in 1992 with Scania, which has owned the entire business since 2003. As a result of the renovation, the plant will become more important to the Scania Group but also to the Pomerania region of Poland, where Scania is already regarded as a major employer. We generate business for numerous manufacturing companies, and people are proud to work here, says Wojewdzki, who today is Vice Plant Manager. Scania offers good working conditions, and both the employees and the trade unions are aware of this. The biggest worry right now is that the bus market has been weak for a while. This has made some lay-offs necessary, but Scania has also used the slowdown in demand to carry out further training. So when the market rebounds, the Supsk production unit will be well prepared to ramp up production.
Helpful hostess
Most visitors to the Supsk production unit have probably met Anna Nibelska. As secretary to the management team, she handles all visits and makes sure that guests are directed to the right person and place. I thoroughly enjoy meeting a lot of people from other parts of Scania, Nibelska says. She also enjoys meeting the constant flow of employees at Supsk who drop by her office in search of information or for a particular person. There is often a lot to keep track of, but I enjoy it when a little adrenaline flows during my workday, she says.
www.scania.com
In figures
Production capacity: 2,000 buses per year Number of employees: 700 Suppliers: 600
S weden
li t H U A N I A
Supsk poland
Factory area: 2,500 square metres Land area: 12,000 square metres Units: Aluminium workshop, paintshop, chassis workshop, assembly line, delivery centre, inspection unit Vehicles: Scania OmniCity and Scania OmniLink Biggest markets: Denmark, Norway, Great Britain, Sweden and Germany.
CZECH REPUBLIC
Double shift
Michal Grabowski works at the docking station where roofs and sides are put together to form a bus body. One of his tasks is to operate the overhead crane that lifts the roof into place. Its important for me to be cautious and pay attention to everything happening around me, he says. The rest of the team is relying on me. In addition to his job, Grabowski is studying at Gdask University of Technology to become a mechanical engineer. This programme takes four and a half years, and he will soon be halfway through.
We generate business for numerous manufacturing companies, and people are proud to work here.
Sylwester Wojewdzki Vice Plant Manager, Scania Production Supsk
quitTING CAMPAIGN
Since 2007, a campaign has been under way to reduce smoking at the Supsk production unit. More than 530 of the 700 employees have pledged in writing not to smoke at all, for which they receive extra compensation of 46 zloty (EUR 11) per month. According to Vice Plant Manager Sylwester Wojewdzki, the majority of those who have signed the pledge keep their promise, and the number of smokers is continuously decreasing.
We built a new warehouse, and this gave us much more space at the assembly stations.
Miosz Jankowski Production Engineer, Scania Production Supsk
Supsk, situated between Gdask and Szczecin in Poland, is the centre for production of the Scania OmniCity and OmniLink models for public transport. Scania established operations in Supsk in 1993, and since then more than 3,000 buses have rolled off the assembly line to cities around the world. Today the production unit handles the entire chain
from chassis assembly to completed vehicle, but it receives K-series chassis modules for the Scania OmniLink from Sdertlje. The low-floor N-series modules for the OmniCity are manufactured in Supsk and are used both in the production units own bus production and by independent bodybuilding companies.
Scania Deutschland sterreichs management was represented at Scania Orange Days by Managing Director Thomas Bertilsson and Sales Director Christian Teichmann, here together with Manager Henning Nathow from Volkswagen Nutzfahrzeuge.
Test of strength
Specialist media and hundreds of visitors saw some of Scania Deutschlands municipal and special vehicles in action at Scania Orange Days.
Text: Sieglinde Michaelis Photos: Martin Heying
o demonstrate the strengths and performance of its municipal and special vehicles, Scania Deutschland invited customers and the press to Scania Orange Days 2011, which took place 5-7 April at Scania Demo Center Koblenz, Germany. Our strength is being able to offer individual solutions for a wide variety of purposes, says Christian Teichmann, Director Sales Trucks at Scania Deutschland sterreich. In the segment of municipal and waste-removal trucks, special vehicles and vehicles with specialised bodywork are needed, and they have to be efficient and robust. Our vehicle portfolio covers all aspects of this segment. In addition, because of our modu-
lar system we have excellent parts availability. A dozen trade journalists attended the first day, which included the presentation of 18 municipal and special vehicles. Volkswagen Nutzfahrzeuge partnered the event, bringing eight different vehicles to Koblenz.
We were pleased to be able to extend the scope of our event to show the press and the customers an even wider range of products than what Scania can deliver alone, Teichmann explains. On the second and third days, some 350 customers visited the exhibition in Koblenz. A team of specialists from Scania and bodybuilders
were on hand to answer questions. The various vehicle concepts and specific bodybuilding solutions on display included vehicles such as a conventional road sweeper, a road sweeper with hydrostatic powertrain and five refuse collectors, one of which had a low-entry cab. There were also several highway maintenance vehicles with platforms and swap bodies some of them with plough attachments as well as a low-entry chassis with Scanias new gas engine.
Read more at www.scania.de/orangedays and www.facebook.com/Scania.Deutschland
Scania Orange Days in Germany comprised a press day and two customer days, attracting more than 350 visitors.
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Among the 18 municipal and special vehichle solutions Scania presented at the event was a Scania P 320 sweeper.
The sales representatives from Scania Deutschland sterreich took the opportunity to create personal contacts with interested visitors.
www.scania.com
Doesburg, the Netherlands: Logistics service provider and biofuel pioneer Rotra has a vision that is both far-reaching and green and includes longer truck combinations and ethanol fuel.
Sustainable solutions
By working towards a 30 percent reduction in its carbon footprint by 2015, food transport logistics company Bring Frigo strives to secure its long-term profitability.
Text: Per-Ola Knutas Photo: Bring Frigo Illustration: Johan Hallns/Svenska grafikbyrn
Padborg, Denmark: Multi-modal transport with a focus on green corridors is one of five action programmes that food transport logistics company Bring Frigo is using to reduce its carbon footprint by 30 percent.
efficiently between road, rail and sea transport without creating any significant differences in quality and precision. For inner-city traffic, we will soon be able to invest in hybrid vehicles and biofuel-powered vehicles, he says. We dont have to wait for the definitive biofuel, instead we should drive using different biofuels in different regions.
So far, Bring Frigo has established two green corridors: OsloRotterdam and Verona Padborg (in Denmark).
initiatives
Increased load factor by smart logistics solutions and highly skilled transport management personnel Multi-modal transport with focus on green corridors Green vehicles and technologies Training, coaching and monitoring of drivers Promotion of longer vehicle combinations.
the future will bring greater investments in green corridors along cargo-dense routes. These will be broadened to include road and sea transports. To create environmentally efficient transports in green corridors, we must have effective terminals for cargo transfer, as well as adequate rail capacity for shipments of goods, says Jrgen Stadler, the companys quality and environmental manager. The roads must also provide access to biofuel for our trucks. Stadler believes that all modes of transport will be needed in the future. In a market where transport distances are increasing, we must be able switch back and forth
wish list
1. Promotion of
biofuel for cargo transport rather than passenger car traffic companies that use eco-friendly vehicles
3. Continued
emphasis on green corridors through Europe.
www.scania.com
O s lo
Rotra provides fourth-party logistics for Gazelle bicycles, a traditional Dutch brand. We use a Scania ethanol truck to distribute bicycles to 600 dealers, says Machiel Roelofsen.
Padb o
rg
Rott er
A far-reaching green vision that includes longer truck combinations and ethanol fuel makes Dutch logistics service provider Rotra more competitive.
Text: Rob Schoemaker Photo: Eric Bakker
Vero n
Biofuel pioneer
W
e aim to be most sustainable joint cargo forwarder in the Benelux, and thats only possible with a long-term policy, says Machiel Roelofsen of Koninklijke (Royal) Rotra Forwarding BV in Doesburg, the Netherlands. Founded in 1909, Rotra is led by Roelofsen and his brother, Harm. The company runs 350 trailers with joint cargo forwarding throughout Europe, and a complete range of logistics services to destinations all over the world. With nine warehouses in the Netherlands and Belgium, Rotra can provide fourth-party logistics services, letting clients contract out their supply chain. The Rotra sustainable business begins with education. The 550 employees are regularly trained at the Rotra Academy. To reduce fuel consumption and lower carbon dioxide emissions, the drivers learn anticipatory driving and to change gear at low revs. In 2004, Rotra cooperated with Scania to introduce a heavier and longer truck combination with a favourable load/emission balance. The combination extended to 25.25 metres, the maximum allowed on restricted routes in the Netherlands at the time. A think tank manned by four former logistics directors develops green plans for Rotra. As a result,the first ethanol-fuelled
truck in regular operation in Europe was introduced in 2008 in cooperation with Scania. Roelofsen says, We are now working on a truck engine which can run on liquefied natural gas.
initiatives
Multi-modal transport Ethanol trucks Long vehicles 25.25 metres Solar panels on warehouses Slim road management system for more efficient routing Driver training Fork-lift trucks running on hydrogen gas Warehousing system Barge terminal for multi-modal transport.
wish list
1. A dredged tributary of the IJssel River in Doesburg, so that Rotra can build a barge terminal
3. Tax reduction on
ethanol.
3/2011 SCANIA WORLD 15
www.scania.com
Scanias product development is highly affected by European Union legislation. Those wishing to influence EU decision makers must have a broad contact network in Brussels and know when the time is right to initiate discussion.
Text: Ylva Carlsson Photo: Carl-Erik Andersson, Istockphoto
Each year Scania representatives have meetings in Brussels with the relevant European Commissioners.
Shaping legislation
H
ow can the transport sector meet the challenge of combining new legal requirements with greater customer benefit? Both Scania and the industry are struggling with this question. The companys development work is regulated in many ways by product legislation that applies in the EU, which is among Scanias most important markets. Scania needs to have a good relationship with EU decision makers so that it can help influence the future in ways that will benefit all affected parties while working towards their shared goal of sustainable development. Scania has representatives stationed in the EU capital of Brussels, who track relevant items of business as they move through the decision-making process and who have built up a political contact network. As early as 1972, Scania began its collaboration with the Swedish-based communications company Kreab, which then deepened when Kreab established an office in Brussels during the mid-1990s. The goal is to initiate a dialogue with the right people at the right time. Experience has shown that clear, concise arguments have a greater impact than thick volumes filled with detailed technical explanations. Above all, lobbying is about providing new knowledge in a pedagogical way, says Jenny Johansson, Scanias Head of Public and Environmental Affairs. An open dialogue with rational arguments can have a positive effect. Sometimes an issue can take an unexpected turn because there is a larger political goal, she says. Business representatives have to show that they understand this. It enables a company like Scania to be viewed as credible. During 2011 the major issue being pursued by lawmakers is the new EU emission standards known as Euro 6 (see pages 4-5). Legislation on reduction of carbon dioxide emissions from vehicles is also expected.
Johansson explains that Scania has already been involved in long-term efforts to reduce fuel consumption. Lower fuel consumption means reduced carbon dioxide emissions, she says. We have already come a long way. And now that it will become more expensive to pollute, the pressure will increase further. The profitability aspect will become very clear.
Other proposed rules may also drive development work aimed at greater sustainability. A number of countries are examining the potential for introducing differentiated road tolls the cleaner a vehicle, the lower the fee. For its part, Scania has a recurring request as part of its dialogue with those in power: longer lead times for implementing new regulations. The company would like to know what the regulations will require at least 36 months before a law goes into effect. Otherwise there is a risk that there will not be enough time to adapt the technology and the sales and service network to meet the requirements, resulting in delayed vehicle deliveries and lower sales. Unfortunately lawmakers do not respect our three-year request, Johansson says. This is an issue we are constantly struggling with. Scania also wants legislation to be more technologyneutral than it is today. Generally speaking, the industry advocates less micro-management. Vehicle manufacturers believe that it would be sufficient if politicians established performance targets and then gave companies the freedom to devise suitable technical solutions. We need to become better at making it clear that Scania is a sustainable market player that takes great responsibility for its employees from an economic, environmental and social perspective, Johansson says.
Global contacts
In Brazil, where Scania has been in business for decades, there are numerous examples of successful cooperation with political leaders and public authorities. To be a credible business partner in emerging markets such as China, India and Russia, Scania works to create good relationships with those in power (see the interview about the Scania China Strategic Centre in Scania World 2/2011). In practically all markets where there is a Scaniaowned distributor, the company monitors product requirements.
www.scania.com
good examples
1. Scania Driver Competitions
At the time the EU was drafting legislation on mandatory commercial vehicle driver training, Scania and the European Commission developed the Young European Truck Driver concept in 2002. The competition, which began in 2003, focuses on efforts to promote road safety and more efficient driving and has now spread to Scania markets worldwide.
2. Czech tariffs
When the Czech Republic was negotiating in 2003 to become a member of the EU, the country introduced an import tariff on trucks to protect its domestic industry. Scania informed the European Commission officials in charge of the negotiations. With the support of the Commission, the Czech government was forced to abolish the tariff, which violates EU free trade rules.
3. Scanias transport
conference Convened in Brussels in late January 2011 for the fifth time. Target group: Political leaders and EU officials, representatives of special interest organisations, transport companies and researchers. This years theme was sustainable transport, with a focus on solutions for lowering carbon dioxide emissions while increasing transport capacity.
Lobbying is about providing new knowledge in a pedagogical way, says Jenny Johansson, Head of Public and Environmental Affairs at Scania.
4. Meeting with
Commissioners Once a year, representatives of Scanias top management visit Brussels to meet the EU Commissioners in charge of portfolios that affect the vehicle industry.
5. ACEA The European Automobile Manufacturers Association seeks to enable decision makers to broaden their perspective by working with public attitudes and infrastructure.
www.scania.com
3/2011 SCANIA WORLD 17
New heights
Sales manager Jean Falvy attributes Scania Pers successful bus sales to a good product, a booming market and a country with demanding geography to Scania Pers successful bus sales. Now, as Scanias bus operations celebrate their 100th anniversary, he hopes to repeat that success with trucks.
Text: Cari Simmons Photos: Marco Simola, Istockphoto
and coaches, but he only discovered this after he became a Scania sales manager. Falvy began working at Scania Per in 2006, destined for a position in services, but things changed when he was asked to take on responsibility for the bus department. It was a bit of a shock, he admits. My background was aftersales. However, I ended up really liking the bus and coach business. It has a very personal touch, and as a passenger myself, its something I can easily relate to. We have around 200 customers and most know each other, so its a nice familiar feeling. Today, camiones (trucks) have been added to Falvys sales management responsibilities, and he finds that his role is changing. As the sales manager for buses and coaches I was like a sergeant, Falvy explains, out in the field, travelling with others and meeting a lot of people. I really like the hands-on nature of that. Since my promotion in 2009 Ive become the general as well, moving troops forward and being more strategic. Its interesting too, but I do miss the first-hand experience with customers and the action!
ean Falvy loves buses Nonetheless,
someone discovered instead that he had a knack for selling and working on the commercial side of things. He credits luck and caring mentors throughout his career. I didnt really plan my life, but I had very good mentors who saw things I couldnt see; the only good thing I did was to be brave enough to trust them. Today, Scania has about a 50 percent market share in the long-distance coach market, and over the years, Perus passengers have become accustomed to travelling long distances in Scanias comfortable double-deckers. Coaches account for more than 90 percent of long-distance transport in Peru, a country with few railroads and a challenging geography, including mountains and winding roads.
Peru is the perfect market for Scania, says Falvy,
Falvy is pleased with the way things have turned out for him and says he wouldnt change a thing. Having studied mechanical engineering, he expected to wind up as a production supervisor in a workshop, but
18 SCANIA WORLD 3/2011
explaining that Scania has the products and features that Peru needs. The geography is tough, and double-deckers are the rule, he says. Everybody knows that Scania is at its best in extreme conditions. But in the city bus business, the need for a top-of-theline vehicle like Scania is lower, so breaking in has been more difficult. That market is big and growing, and Falvy is certain that Scania will play a greater role in the future now that Perus economy is so strong and its gross domestic product high. Passengers are becoming more demanding, Falvy says.
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quick facts
Name: Jean Falvy Age: 37 Family: An 11-year-old son, a fiance and a Shih Tzu Education: Mechanical engineering at the Catholic University in Lima Favourite pastimes: Spending time with family (including the dog); soft music; writing short stories Characteristics: An early bird and an optimist Management style: Strongly favours the Swedish approach.
Just 10 to 15 years ago, people settled for any bus, and the only thing that mattered was the fare. Now, with the economy booming, customers want their coaches to be like aeroplanes. Safety and comfort are features that have become increasingly important for passengers, and Scania can match such requirements perfectly, he says. We already had a good reputation regarding safety, comfort and fuel consumption with the 4-series, Falvy says. The new K-series has outperformed its predecessor, making our lives a little easier. Gaining market share in the truck segment is an even bigger challenge. We have a good, strong position in buses but are still building the image of Scania on the trucking
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side, Falvy explains. We are not leaders there yet. Our goal is to be second to none, with the highest market share in the long-haulage segment and be first or second in the mining and construction segment, by 2013. Falvy has made great strides with bus and coach sales, but asked about his biggest achievement at Scania so far, he modestly says: Im proud that I administrated the bus and coach business in the right way, and Im pleased with the good team I got. They taught me a lot, and I gave them back my total support. In future, he hopes to do more of that, returning the favour of previous mentors by helping members of his own sales group. This is a challenge and a big responsibility, and I hope I can do it the right way, he says.
trend
Biodiesel can be produced from such crops as rapeseed (above), jatropha and soya beans.
dioxide emissions from heavy goods vehicles decreased by 50 percent per transported tonne of goods. Scanias goal is to cut emissions by 50 percent again between 2000 and 2020, but this requires new tools. While engine and vehicle technology will continue to be important, the way forward also involves smarter logistics, improved driver skills and, last but not least, other fuels. Scania believes that biofuels are one of the fastest ways to reduce carbon dioxide emissions on a large scale, says Jonas Strmberg, sustainable solutions director at Scania.
Speed is of the essence since the transport sector is
continuing to grow and relies on fossil fuel for 97 percent of its fuel needs. This has a negative impact on climate and air quality. The days of cheap fossil oil are coming to an inevitable end.
20 SCANIA WORLD 3/2011
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Big reduction IN CO
Type of biofuel Average saving of greenhouse gas emissions compared with diesel fuel (%) 52 16 47 69 71 38 83 73
Sugar beet ethanol Wheat ethanol, process not specified Wheat ethanol, natural gas as process fuel Wheat ethanol, straw as process fuel Sugar cane ethanol RME (rapeseed methyl ester) Waste oil FAME (fatty acid methyl ester) Biogas from organic waste Life-cycle CO reductions, according to Annex V of the EU Renewable Energy Directive
biofuels
Scania must find cost-efficient customer solutions to these problems, and we have an important role to play, says Strmberg. He believes that in the future we need to use several fuels and that biofuels are realistic alternatives to start replacing fossil ones. Scania supplies vehicles for all three of the major commercial biofuels on the market today: bioethanol, biodiesel and biogas. Representing 90 percent of global biofuel production, bioethanol is dominant so far and available on many markets. All three of these biofuels are renewable and offer reduced emissions of carbon dioxide compared to diesel. The reason is their non-fossil origin, which is sometimes turned against them. Biofuels are made from crops such as sugar cane, wheat, rapeseed and soy beans. Thus, critics say, biofuel production competes with food production. Today around 1.5 percent of all farmland is used for bioenergy, but Strmberg stresses that it is not a zero-sum game.
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Increased food production has and will come mostly from increased yield through more efficient farming, not from new land, he says referring to statistics from the UN Food and Agriculture Organisation. Actually, more land is used for golf courses than for biofuels.
There is plenty of land available enough to produce both food and fuel. In addition, methods for producing biofuels from cellulose (wood) are developing rapidly. However, a sustainable transport future is not limited to biofuels. Driver training and CO2-optimised vehicles can make big contributions here and now. When energy-saving hybrid powertrains become commercially viable, which they are not yet, they will also grow in importance. There is no super solution that will take care of all problems, says Strmberg. You have to work in parallel with many different alternatives. All solutions are contributing, not competing.
biodiesel from field to fuel 1. In chemical terms, biodiesel is methyl esters made
rapeseeds, the fuel is referred to as RME (rapeseed 1. When the oil comes from methyl ester). The soybean equivalent is SME. rapeseed, the fuel is referred to as RME (rapeseed methyl ester). from vegetable oils. When the oil comes from
2. The seeds or
2. The seeds or beans beans are fed into are fed into a press a press where the where the vegetable vegetable oil is oil is extracted.
Scania believes that biofuels are the fastest way to reduce carbon dioxide emissions on a large scale.
Jonas Strmberg Sustainable Solutions Director, Scania Glycerine Glycerine
extracted.
3. Certain molecules are removed from the vegetable oil, getting glycerine as a by-product. The process between is called the 3. Esterification, a chemical reaction transesteri cation and is triggered by mixing the oil with oil, methanol and sodium hydroxide, produces avegetable catalyst dissolved in an alcohol, typically sodium hydroxide methanol, and and circulating the blend. a blend and of biodiesel glycerine.
Methanol Methanol
5. Crude biodiesel 5. Crude biois re ned in several in diesel is refined cycles and distilled several to recovercycles excess methanol. and distilled
6. When refined biodiesel 6. When the rethe ned biodiesel has been has analysed and meets and the speci cations it been analysed meets the specis ready to use as fuel. One cubic meter ifications, it is ready to use. of soy beans yields 150 litres of biodiesel.
4. blend is left to settle, allowing theThe heavier glycerine to be separated from the crude biodiesel. From 100 the heavier glycerine to be separated units of vegetable oil and ten units of from the you crude methanol will biodiesel. get 100 units of
biodiesel plus ten units of glycerine.
Biodiesel
Renewable liquid fuel that can be mixed freely with regular diesel or, in some cases, replace it entirely. Application: All types of vehicles, including longhaulage and coaches. Where: Produced and available in many countries around the world. Plus: Easy-to-handle liquid fuel produced from multiple feedstocks (e. g., rapeseed, jatropha and soya beans). Minus: May increase NOx emissions; varying fuel quality. Scania products: All Scania Euro 3, 4 and 5 diesel engines can run on up to 100 percent biodiesel.
Bioethanol
Renewable liquid fuel produced from multiple feedstocks. Application: Vehicles with short to medium operating range, such as city/suburban buses, waste collectors and distribution trucks. Where: Produced mainly in the United States, Brazil, China and Europe; growing distribution in a number of countries. Plus: Worlds largest biofuel, produced from sugar cane, beets, cellulose and other feedstocks.
Biogas
Renewable gas produced from, e.g., biomass, sewage, municipal waste, green waste and energy crops. Application: Vehicles with short operating range, such as city buses and waste collectors. Where: Cities or fleets with local biogas infrastructure
22 SCANIA WORLD 3/2011
Plus: Local energy supply; can be made from sewage and waste. Minus: Increased weight and space for fuel tanks; expensive infrastructure. Scania products: Two five-cylinder, nine-litre engines with 270 and 305 horsepower.
Minus: Requires a special additive to work in a specially adapted diesel engine. Scania products: Fivecylinder, nine-litre engine with 270 horsepower working according to the diesel principle.
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services
Launching the Scania Retail System in the service network requires dedicated managers who support and actively promote its improvement efforts. Scania (Great Britain) Ltd has come a long way in this process.
Text: Conny Hetting Photos: Carl-Erik Andersson
Standards and procedures are fine, as long as they are continuously challenged, says Hans-Christer Holgersson, Managing Director of Scania (Great Britain) Ltd (right), shown here giving his support to SRS coordinator Kevin Wood at the role model workshop in Normanton, England.
and service organisation has a comparatively flat organisational structure. The Scania Retail System (SRS), in which systematic improvement efforts are pursued by employees on a broad front, is helping to flatten the organisation even more. One key to success is solid backing from top management. In SRS, managers assume more of a coaching role. Without their support, SRS improvement efforts can easily lose momentum. After several years of work, we are now beginning to see impressive new management dedication, everywhere and at all levels, says Hans Narfstrm, who is in charge of the support for the worldwide introduction of SRS. In the past, perhaps we havent made it so easy for our managers to lead this process. Now we are showing more concretely what its all about for example, through our role model workshops.
Ltd management team decided to speed up the pace of SRS introduction. Late last year, the company established a separate SRS Office consisting of six employees (see page 24). Meanwhile it transferred responsibility for the Scania Training Centre in Loughborough, England, over to the established unit. Today all employees at the 43 Scania-owned workshops in the country have been trained in SRS thinking, as well as about half the employees at the 45 independent dealerships. Hans-Christer Holgersson, Managing Director of Scania (Great Britain) Ltd, likes to emphasise the role of managers: Without their whole-hearted commitment, we will not achieve the goals of our SRS work, he says. The most important task is to get rid of the limitations that can hamper the SRS process. Employees think these limitations are carved in stone and dont dare to break away from their accustomed way of working. In order for a commercial organisation to find new ways of working, people must constantly ask the question, Why? To observe how managers back the SRS process, Scania
3/2011 SCANIA WORLD 23
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World visited a monthly meeting at Scanias role-model workshop in Normanton, about 25 kilometres south-east of Leeds. Virtually all the managers concerned attended the meeting. In addition to Site Manager Paul Holden and local SRS coordinator Kevin Wood, Holgersson was there, along with regional managers Geoff Bell, Dave Williams and Allan Cathers. Also attending were Laurence Medina and Glyn Williams from the SRS Office. Normanton was chosen as one of two British role models because it is a 24-hour workshop with some 40 employees. The SRS process there has led to, among other things, improvements in the sales-to-delivery process and an analysis of the far-reaching L service programme. It turned out that when the service technician performed an L service, he climbed up and down in the grease pit 14 times and walked 3.5 kilometres, Holden explains. The service tech himself was totally amazed when he saw our analysis and how many unnecessary movements had been made.
The employees at Normanton have now identified and
eliminated unnecessary steps in everything from workshop routines to administration. We also see many softer gains, Holden says. Our perception is that everyone is genuinely interested in generating change, and SRS gives them the opportunity. North-East Regional Executive Director Geoff Bell agrees. He has initiated the SRS process in a target-oriented way. When we start, Bell explains, the site managers first reaction is often, Not another thing I have to do. Many are apprehensive when their established working methods are disrupted. But the whole idea behind SRS is, of course, to question established patterns. Those in charge rather quickly discover the gains that can be achieved. Then they become passionate about such improvement work. Bell also stresses the importance of a continuous interaction with the customers while working with SRS. The customer is the reason we are doing all this, he says. As an example, while developing the sales-to-delivery process, we introduced a number of new checkpoints, where the customer is contacted to ensure that he is fully satisfied.
Allan Cathers, who often visits dealerships in northern England, points to the need to create a desire for change within the organisation. Many people have been at the same place for a long time and have developed their own working methods, he notes. That is where the local SRS coordinator comes into the picture. Kevin Wood views it as his primary task to persuade the five working teams in Normanton to change their way of thinking. Fundamentally, everyone wants to do the right thing the first time, working efficiently to increase customer uptime, he says. My task is to motivate the teams to feel that they can do this. After that, the SRS process takes care of itself.
24 SCANIA WORLD 3/2011
We make time for SRS by holding short meetings and getting help from the newly established SRS Office.
Paul Holden Site Manager, Normanton, England
em Process Improv s central Engineer. Provide rk at the role wo S SR for t or supp Normanton in ps ho model works previous s Ha . on ind Sw and work process experience with stems in sy on cti du pro and Japan.
Missing from the photo: Mark Oliver, Technical and Training Manager, Head of Training Operations in Loughborough.
Ambassadors
The six employees who run the newly created SRS Office in Great Britain have different backgrounds, which is considered a factor for success. When the British SRS Office was established late in 2010, the task of its managers was to question everything. That appealed to Laurence Medina, who is in charge of the new unit. Its natural, Medina says. When I was growing up, my parents questioned most of what I did. Why do you do it that way, not this way? Try a different way. They really taught me to constantly improve my work. If an SRS office is to achieve
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ra Service Ope er. In charge ment Manag the g SRS work in tin na di of coor ed in rk wo s Ha k. British networ ns at Scania most operatio Ltd. ) (Great Britain
Network After Sales Support Manager. Works togeth er with Steve Clarke. Has previously ser ved as reg ional par ts manager.
Mark Loraine
Head of the SR Britain) Ltd, Scania (Great Scania Training including the hborough. ug Lo Centre in of Scania Assis Former Head m. iu lg Be d an tance in UK
SRS coordinator wit h a technical focus. Constant ly on the road to help dealership s with their SRS work. Works together with Mark Loraine. Bac kground as a technical trainer.
Steve Clarke
of a new mindset
positive results, according to Medina, it needs resources, empowerment and passion. It ultimately depends on what management wants, she says. Without a managing director who genuinely believes in and is dedicated to SRS, this would not have been possible. The merger of SRS and the Scania Training Centre in
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3 tips
She believes in crossfunctional teams, and the SRS office is a good example. The employees have completely different backgrounds and complement each other. I see this breadth of knowledge as the key to succeeding with SRS in such a large organisation, Medina says. Laurence Medina, who heads the British SRS Office, gives the recipe for success with SRS: resources empowerment PASSION
Loughborough is a positive step, says Medina. There are major synergies in having SRS work and training activities under the same roof, she says. When we develop new processes and working methods, we can introduce this directly into the training programmes. The six specialists at the SRS office travel continually to the dealerships.
But every Friday we have a meeting, usually on the phone, Medina says. Its absolutely necessary to compare notes often, since we are developing new working methods all the time. After all, theres always a risk that we will find different solutions for the same deviation, unless we continuously coordinate our experiences.
my job
Payroll and Administration Coordinator Ann Proost enjoys interaction with her colleagues at the Scania Benelux HR department in Breda, the Netherlands, including Belgian intern Carmen Van Dun.
Precision payment
Two payrolls and changing legislation keep Ann Proost on her toes. She handles the payroll for Scania Beneluxs 500 Belgian employees.
Text: Cari Simmons Photos: Marie Cecile Thijs
ayroll and Administration Coordinator Ann Proost knows how much everyone in the company makes, but she doesnt concern herself with who earns what. Im like a doctor who sees naked people all day, she says. My job is just to look at the numbers! But that doesnt mean that she and the others working in payroll at Scania Benelux in the Netherlands only care about figures. Although we work at the head office in Breda, I think its very important to have a personal relationship with the employees in the field, and I like to meet people face to face so they know whom to
contact if they have a question or a problem with their salary, Proost says. Her main challenge is to do as perfect a payroll as possible on two very different payrolls the white-collar and the blue-collar payroll, each with its own unique rules and social legislation. For example, one payroll is hourly while the other one is a monthly gross salary. To do her job well, she requires exact and detailed information from managers, the administration and the employees themselves. Belgiums frequently changing social legislation regarding such things as parental leave,
career breaks, premiums and so on means that Proost is constantly attending seminars and learning. This helps ensure that my job is never boring, she says. A Belgian, Ann enjoys the atmosphere in the HR department in Breda, which includes about 12 people who speak two similar, yet different languages Flemish and Dutch. Theres a lot of laughter, and its very amusing when we use words that the Dutch dont and vice versa, she says. I also think we have a different way of living, but in the end we can work together very well.
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Shorts
POWER
Industrial engines
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A continental
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questions for:
It will be the most powerful V8 available, with a manual transmission an R-series truck with 620 hp.
Andreas Sderstrm, winner of the Young European Truck Driver Competition 2010, vists the assembly line in Sdertlje as his truck is being manufactured.
In a very short time, Scania Portugals Facebook page has become a success, logging 750 friends. Why? The goal was to reach many people and organisations with a link to the world of trucks. The Facebook homepage includes Scania pictures, news and other business highlights, and this combination seems to attract a lot of interest. There has been a continuous stream of friend requests since it was launched a real snowball effect. What type of material gives rise to the most comments? People seem most interested in news about Scania and about the delivery of new trucks as well campaigns and of course pictures. Have you noticed any affect on sales? Sales of parts have come about through the Facebook page, as well as several quotations for new vehicles. All remarks, questions and quotations are redirected to the relevant contacts within the organisation. All in all, its been very gratifying.
My city/Oslo
If shes not out on her Screamin Eagle Ultra 2010, you can probably find Marit Thorstensen in the Scania workshop, where shes been employed since 1975.
Sweden
n o r w ay Oslo
Finl and
Oslo
Population: The 600,000th resident of Oslo was born in January 2011 Time Zone: GMT +1 Telephone dialling code: 47 Currency: Norwegian kronor (NOK)
Restaurants
Ekebergrestauranten For the best view in Oslo Kongsveien 15 Tel: +47 23 24 23 00 Theatercafen In the Hotel Continental Stortingsgaten 24/26 Tel: +47 22 82 40 50
Text: Cari Simmons Photos: Henrik Thorstensen, Pixelio.de, Gettyimages, Istockphoto
Marit Thorstensen likes to ride her Harley-Davidson in the city. Oslos sights include the harbour and city hall (behind Marit Thorstensen) and (right) Karl Johan Street with its many restaurants, Holmenkollen and the Vigeland park.
Pizza da Mimmo For Oslos best pizza Make a reservation Behrens gate 2 Tel: +47 22 44 40 20 Yayas Majorstua Thai food. Industrigata 36 Tel: +47 22 83 71 10
Dont miss:
Edvard Munch Museum Vigelandsparken The museums in Bygdy Norwegian Wood festival The new Oslo Opera House
Oslo is quite small, which makes it possible to see a big part of it over a short period of time, Thorstensen says. She also recommends strolling through the small and intimate streets of Vlerengas or taking in a festival at the old Middelalder Park. There is also the Norwegian Wood festival in June, where famous artists come every year. There are plenty of museums, art galleries and attractions to keep a visitor busy, among them, Vigeland Park, with Gustav Vigelands 200 sculptures. Oslo also has the Edvard Munch Museum, housing a vast collection of the artists works, including his famous The Scream. Thorstensen also suggests a visit to nearby Bygdy in the southwest, where there are a number of museums housing Viking ships as well as the Kon-Tiki Museum with original boats from adventurer Thor Heyerdahls voyages.
The Oslo Opera House, situated in the Bjorvika neighbourhood, looks like its rising from the sea with its exterior in Italian marble and white granite.
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