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4 26
4 26
FeedcomSaltcon-
reflux
containing Vaporcom-
zinc
position
centration
C [wt%]
0
bottom product,
(salt-free
basis)
1) Dreisbach, R. R.: "Physical Properties of Chemical Compounds-II," American Chemical Society, Washing2) ton (1959) Hashitani, Kogaku, 32, 182 M., M. Hirata (1968) and Y. Hirose: Kagaku
10
Conclusions Vapor-liquid equilibrium data pressure of the system: methylene with zinc bromide, zinc chloride at atmospheric chloride-acetone and potassium
3) Hirose, Y. and M. lino: Preprint for the 33rd Annual Meeting of the Soc. of Chem. Engrs,Japan, p. 179 (1968) 4) 38, Johnson, A. I. and W. F. Furter: Can. J. Chem. Eng., 78 (1960)
5) Long, F.A. and W.F. McDevit:
(1952)
Chem. Rev.,
51, 119
thiocyanate are measured. The increase of relative volatility of methylene chloride at high acetone concentrations is noticed when zinc bromide is added in the methylene chloride-acetone mixtures. Moreover, the addition of zinc bromide is confirmed to eliminate the tangent azeotrope. By extractive distillation employing zinc bromide as separating
Physico-Chemical
of Pure Organic Compounds," Elsevier Publishing Company, Inc., New York (1950)
Department of Industrial Chemistry, Faculty of Engineering, Tokyo Metropolitan University, Tokyo, Japan
Iterative method for the determination of stage temperatures, stage reaction rates and interstage flow rates in the problem of multicomponent distillation accompanied by a simultaneous chemical reaction is discussed, and the use of a modified Muller's method for the convergence of the column temperature profile is proposed. Derivation of the equation is simplified by using matrix notation, which also has the advantage that any interstage flow pattern is allowed. For the solution of the linearized material balance equation, the tridiagonal matrix algorithm is employed. Some problems are discussed to demonstrate the feasibility of the calculations and the fact that quadratic convergence is obtained.
occur during the rectification, is used in the ous production of esters. The theoretical its design problems has been proposed by and coworkers3-7). Marek8) and Belck2). But
The distillation
are considerable difficulties in solving a exact design problem, they used manual plate-to-plate calculations with very rough approximations in vaporliquid equilibrium and reaction rate relations. In the previous paper6), we described experimental
in a distillation column reactor with sieve tray, and successive plate-to-plate design calculations with graphical techniques and empirical correlations. Furthermore, numerical correlations and a method of prediction for the vapor-liquid equilibrium accompanied by esterification have been also reported^).
The purpose of this paper is to present a method for the rigorous solution of problems in multicomponent distillation accompanied by a simultanous chemical reaction. When the reaction occurs on
each stage in a column, the material balance for each component and the heat balance on each stage will give a set of algebraic equations which may be expressed in a matrix if the effect of chemical reaction
in the basic relations is included. This method
developed by Amundson et al. for the solution of linearized material equations, and uses modified Muller's method for convergence of the column temperature profile. For agreement between the assumed and the calculated conversion of reaction, no method obtains more stable and rapid convergence than does the iterative method. To be specific, rectification accompanied with continuous production of ethyl acetate with equilib-
It is specified that the number of stages, feed plate location, condition of feed, reflux rate and overhead vapor drawoff were fixed in advance so that the composition profile through the column and conversion of reaction might be computed. 1. Method of Computation
Fig. 1 A model for the distillation column reactor
For the convenience of derivingsystem the general working equations, a hypothetical as shown in
Fig.1 is considered as a model column. This
column has n equilibrium stages including a condenser (partial, total or compound condenser) and a reboiler. The stages are numbered from top to bottom with the condenser as the first stage and the
reboiler as the n-th stage. It is assumed that one
feed stream Fj, one vapor side stream Gj, one liquid side stream Uj and one intercooler or interheater
Qj exist at each stage except for the condenser and the reboiler. Thus for a conventional column all the quantities of the external streams except Ff, QD,
Fig.
An ideal
equilibrium
stage
QB, D and W are zero. Each stage in the model column is assumed to be an equilibrium stage, that is, the vapor stream leaving the stage is in equilibrium with the liquid stream
leaving the same stage and the reaction rate is constant because of the steady state. Fig. 2 shows such an ideal equilibrium stage. There are generally four sets of equations which must be satisfied in a calculation for the rigorous equilibrium stage accompanied by a chemical reaction. They are the material balance equation, the vapor-liquid relation, the rate equation of reaction and the heat balance equation. For the case of a
VOL. 4 NO. 197I
chemical reaction in the fractionated mixture, the material and enthalpy balances must include terms expressing the influence of the reaction. Depending on what variables are chosen and how the material and heat balances are written, there are different ways to express the above equations. In this paper, the material and heat balances are written around each stage and the independent
variables are the mole fractions in liquid xij9 the vapor flow rate Vj, the reaction rate JRj and the temperature Tj. Referring to Figs, 1 and 2, the equations for the
Aj=Lj^=Vj+
where the sign ofreactants of products is plus. Vapor-liquid equilibrium total pressure, temperature
B}= -Wi+GJKt,+F,+1+
-D+Uj] Cj=Vj+1Kij+1 Dj= -FjZijARj An=Vn+Gn+W-Fn
(9)
(10)
Sva-1.o=o
2xtJ-1.o=o
or
1=1
(3b)
The overall
reaction
rate
to be calculated
by over-
equilibrium
which
is calculated
by
(3c)
m 2#*i&<j-1.0=0
(Hj+i ~ hj)Vj+1 +Fj(HFj-hj)-Qj When the flow - (Hj - hj) +JRjHrj rates
(12)
volume and
streams are given, and the amounts of all the product streams are specified, Fjy set zip ofVj, Gj, Uj} D and Ware all constants. If an initial Tj and JR3 is
of the rate constant on the temperature and concentration of non-reacting components. For the case of production of ethyl acetate, the reaction term is as follows6)
AR, = krfj
X\j
assumed, Aj, Bj, Cj and Ds in Eq.(7) are also constant, provided that the equilibrium ratios
KiS can
106
(5)
2 Pij%i
Considering that the esterification is an equimolal reaction, Eqs. (1) and (2) are combined and the liquid rate is expressed as functions of the vapor rate by an overall material balance.
balance equation (7) is a linear system. The solution of Eq.(7) for x{,j can be readily obtained by use of a simple algorithm derived from the
Gauss elimination method. Using this algorithm, values of x.Lj are calculated by first evaluating xin and receding backward with j decreasing until xn is reached. These equations are shown as follows; xij= Qj-Pj%ij+i Vi=CJB, qi = DJB, Vj - CjKBj-AjVj-x) qj = (Dj-Ajqj-JKBj When the xti obtained l<j<n-l (14)
L,=VJ+l+
where
2(Fk-Gk-Uk)-D
D=V1+U1
(6)
equation
is reduced
ft%\
A2
B2 A,
C2 Bj Cj
Dj
is substituted into the reaction rate Eq.(12) and Kij can be expressed as a function of Tj, Eq.(12) becomes a function of Tj only and Muller's method is em(7)
A.n-i
>n-l An
(~"n-l Bn
ftin-1 ftin
A.-. A.
1<i<m
where=-VxKn-U-U,
C,
ployed for the solution of this equation. Muller's method is used in a modified form in this paper. When a quadratic curve is drawn through three points of temperature, and the root of this equation is taken as the approximation, one point is taken such that a value of the object function
= VoKi2
(8)
28'
calculated from one point is contrary in sign to the values from other points. The real root can be always obtained by the above procedure. Then, this method
can provide the desired solution at the stable state.
JOURNAL OF CHEMICAL ENGINEERING OF JAPAN
Fig.
Block
diagram
of the
Muller's
method
Fig.
Block
diagram
procedure of Muller's
3. Numerical Examples
equation, equation
ARj is calculated from the reaction rate and Tj is obtained from the summation
Computational follows ;
perature Calculate
step by step calculations of the distillation column reactor are performed in three situations; the first is the case in which vapor-liquid equilibrium ratio Kij is a function of temperature only, the second is the case in which the activity coefficient is used to calculate the vapor-liquid equilibrium and the third is for the multifeed column. These methods have been programmed for IBM
As illustrative
360 digital computer, and The manyconvergence test problems have been successfully solved. criteria
used for these problems 2AT) = 2((Tj)twere; (T,),-i)2^0.Oln (15)
Step 1 Assume an initial vapor rate profile by means of constant molal overflow and linear temStep 2 and reaction rate profile. K.Lj and then calculate the ele-
ments of the matrix Aj, Bj, Cj and Dj. Step 3 Solve the material balance equation for x,Lj
Step Step 4 5 by using the tridiagonal matrix algorithm. Normalize the compositions of liquid. Substitute the calculated values of xtj and
and ARj is calculated for a new set. Calculate the enthalpies of the internal vapor and liquid streams. Step 7 Solve the heat balance equation for a new set of Vj. Step 8 Repeat steps (2) through (7) until the desired accuracy is obtained. Step 6
are 13 trays, including the reboiler and a total condenser. As the basis for the calculation a feed of 0.1076 moles per minute is used. The vapor overhead is 0.0208 moles per minute and the bottom
rou-
29
component are approximated as a quadratic function of the temperature from the presented1-5>9) heat capacity and latent heat data. The vaporliquid equilibrium ratio fitted roughly as a function of temperature and the activity coefficient are shown in Table 1. The reaction rate equation is used as follows,
Table 1 Vapor-liquid equilibrium and enthalpy data
The enthalpies
logfc=
a function
_A^xi01
+3.70
The holdup is taken as
1. Vapor-liquid Kx=2.25
LogK2= LogK3= LogKt=
ratio; 1.666
Ki
for the reboiler. As a first example, the case where the vapor-liquid equilibrium depends on temperature is considered. Starting with a linear temperature profile, a vapor rate profile corresponding to a constant molal overflow, and a conversion of reaction are assumed by rough calculation. Temperature throughout the
1.0 (/) at the bottom and 0.3 (/) at each stage except
2. Activity coefficient Activity coefficients for this system are reported in the previous paper.10)
3. Enthalpy Vapor
2421.29 + 2.0142T + 2.80325 X 10-2T2-0.11363 x 10-4T3 -f 0.002005 x 10~6T4 H2 = - 3003.24+ 4.750T + 2.503 x 10"2T2 -0.8263 x 10~5r3+ 1.1975 x 10~3T4 H3 = 40.83193(T/100) + 0.36710(T2/100) + 0.0616 x 10-4T3 + 34.42355(100/T)
H4= 4981.59+ - 5.390
was set initially at 92C. Their temperatures were obtained by making a rough estimate of top and bottom compositions. The conversion of reaction
column must be assumed. For the problem at hand a temperature at the vapor outlet of the total condenser of 72C was taken, while the bottom temperature
Hx = -
It
T; R + 30.495
x 10"3T2
Next, to test the program for the case in which the vapor-liquid equilibrium is expressed by the
activity coefficient, the same problem is considered. In this case, the values of %,Lj require to calculate the activity coefficient. Then, the procedure is made to switch after five iterations by the vapor liquid
of the first example
Iteration
No.
1 2 3 4 5 6 7 8 9 10 ll 12 13 j
Temp.
number 7
-0.048 -0.044 -0.040 -0.042 -0.045 0.016 -0.002 -0.023 -0.042 -0.058 -0.078 -0.136 -0.198
Delta
where, No. ;; Stage number, kk; Trial number ofMuller's method Sum %i Composition profile xi:j AcOH EtOH Water AcOEt
0.0 0.22880 0.22612 0.22405 0.22229 0.22128 0.21898 0.21901 0.2 1892 0.21872 0.212846 0.21891 0.22465 0.20800 0.20532 0.20325 0.20149 0.20048 0.30578 0.30581 0.30572 0.30552 0.30526 0.30571 0.31145 0.08680
0.00000 0.00000 0.00001 0.00083 0.02524 0. 18996 0. 18908 0. 18850 0. 18849 0. 19056 0.20341 0.26740 0.47028 0.62822 0.7007 0.7552 0.79283 0.79752 0.67402 0.66120 0.64632 0.62735 0.60082 0.55776 0.47083 0.30064 1 1 0.01282 0.01820 0.02452 0.03 180 0.03920 0.04029 0.04944 0.06213 0.07999 0. 10509 0.13860 0. 17254 0.17014
0.34498 0.27037 0.21196 0. 16809 0.13309 0.09270 0.09766 0.10106 0.10288 0.10287 0.09984 0.08913 0.06216
3 4 1
72.781 73.461 74.023 74.482 75.370 79.399 79.371 79.387 79.466 79.656 80.184 82.025 87.647 Reac.mol
0.00000 0.00000 0.00000 0.00000 0.00000 0.00027 0.00027 0.00027 0.00028 0.00029 0.00036 0.00073 0.01014
0.98601 0.98928 0.99170 0.99355 0.99506 0.99696 0.99739 0.99801 0.99870 0.99933 0.99962 0.99990
1.00322
Composition profile
0.54656 0.62322 0.69404 0.74342 0.77743 0.78162 0.76584 0.74913 0.72959 0.70441 0.66875 0.61013 0.49150 0.00876 0.01282 0.01770 0.02343 0.03003 0.03671 0.04499 0.05658 0.07309 0.09680 0.13057 0.17568
Vi ,"
Sum :
0.98248 0.98601 0.98898 0.99117 0.99285 0.9942 1 0.99448 0.99507 0.99594 0.99691 0.99779 0.99819 0.99862
0.21855
Total
30
mole of reaction
= 0.01261
Conversion
= 0.24371
30)
equilibrium in temperature. A converged solution was obtained in eight iterations after the switching.
Table 3 together with Fig. 6 shows the temperature, vapor rate and other profiles, which are in agreement with experimental of Run 7 in the previous paper6).
In this case, it is observed that Tj and other values change slightly after the switching. For the third example, a complex fractionator with two feeds, in which acetic acid is fed to the sixth stage from the top and ethanol to the second
The same constants and conditions as in the second example, except for the above feed, are used. The calculation is carried through ten iterations after five and the result of final iterations is shown in Table 4. 4. Evaluation of Method be solved very stable algorithm. 6 method,
The material balance equation could simultaneously for each component at state by using the tridiagonal matrix When the same problem was solved by
and reaction
rate
profiles
for the
and temperature
profiles
for
the
Table
Final
results
of the
second
example
AcOEt
0.48928 0.44900 0.39478 0.32565 0.24087 0.14565 0.13404 0.12117 0.10758 0.09373 0.07984 0.06587 0.05103
Sum %i
0.99680 0.99732 0.99806 0.99885 0.99948 1.00002 1.00027 1.00037 1.00031 1.00012 0.99989 0.99982 1.00063
kk
F~~ 4 5 3 1 1 3 4 4 4 1 1 1
j Reac. mol
1 2 3 4 5 6 7 8 o00000 0.00000 0.00000 000000 000000 0.00027 0.00029
Composition profile
0.00000 0.00000 0.00000 0.00005 0.00131 0.02491 0.02521 0.02563 0.64389 0.02627 0.02761 0.03246 0.05571 0.15521 0.41687 0.45017 0.49016 0.53896 0.59598 0.64254 0.64363 0.09826 0.64179 0.63490 0.61818 0.57718 0.47356
yij
0.06434 0.05735 0.05442 0.05542 0.06043 0.06739 0.08137 0.11892 0.14460 0.17702 0.21616 0.24589 0.51520 0.48928 0.45268 0.40351 0.34094 0.26440 0.24957 0.23234 0.21328 0.19307 0.17226 0.15054 0.12484
Sum yi
0.99641 0.99680 0.99727 0.99794 0.99866 0.99923 0.99977 1.00012 1.00026 1.00018 0.99992 0.99959 0.99950
Totalmol.
VOL.4 NO.
of reaction
1 1971
= 0.01460
Conversion
(31)
= 0.28215
SumDelta
T5 = 0.01363
___
31
No.
Temp.
Delta
-0.005 0.001 -0.001 -0.002 0.019 0.062 0.141 0.183 0.179 0.138 0.091 0.067 0.058
Iteration
Vj
example Xi j
0.14851 0.13088 0.11710 0.10766 0.10310 0.09223 0.10540 0.11986 0.13307 0.14237 0.14560 0.13993 0.13620
Water
AcOEt
Sumxt
3 1
1 72.002 2 72.071 3 72.155 4 72.286 5 73.154 6 79.408 7 80.069 8 80.983 9 82.013 10 82.974 1 1 83.854 12 85.032 13 92.014 j Reac. mol
0.0 0.20800 0.22880 0.20810 0.22890 0.20791 0.22871 0.20713 0.22793 0.20528 0.22608 0.25545 0.22245 0.25294 0.2 1994 0.25048 0.2 1 748 0.24842 0.2 1542 0.24700 0.2 1400 0.24642 0.21342 0.30635 0.2 1955 0.08680
0.31310 0.33352 0.35589 0.38079 0.40048 0.35337 0.39576 0.43963 0.47901 0.50983 0.53008 0.53433
0.37299
0.53551 0.53243 0.52355 0.50603 0.45512 0.30991 0.25186 0.19215 0.13914 0.09843 0.07044 0.05216 0.04346
Composition profile
0.00000 0.00000 0.00000 0.00006 0.00162 0.03365 0.03465 0.03670 0.03957 0.04281 0.04703 0.05640 0.15633 = 0.27837
y-i j
Sum ;
0.99723 0.99712 0.99686 0.99665 0.99633 0.99586 0.99388 0.99360 0.99506 0.99727 0.99931 1.00072 1.00138
1 2 3 4 5 6 7 8 9 10 ll 12 13
0.00000 0.00000 0.00000 0.00000 0.00001 0.00035 0.00040 0100047 0.00055 0.00062 0.00071 0.00089 0.01099
0.29571 0.31310 0.33166 0.35200 0.37461 0.39246 0.43666 0.48816 0.54185 0.59073 0.62992 0.65692 0.54817
0.16708 0.14851 0.13248 0.11996 0.11138 0.10725 0.11821 0.13185 0. 14668 0.15968 0.16772 0.16824 0.19134
0.53443 0.53551 0.53271 0.52464 0.50872 0.46249 0.40437 0.33688 0.26696 0.20405 0.15463 0.11917
0.10554
= 0.01498
Conversion
Sum Delta
Tj = 0.12477
but no negative values of x.hj were found in this method. Muller's method for convergence may be good for this typical calculation as compared with the Newton-Raphson method, for the reason that when the first example was solved by the Newton-Raphson method, there were a few cases which do not converge in the iteration, while Muller's method gave a con-
Nomenclature
D
rate
HF
verged solution.
5. Conclusions A detailed and completely automatic method of determining the multicomponent separation accompanied by a chemical reaction achieved by a fractionating column reactor with fixed conditions
Ti=
J
feed rate at stage j vapor side stream from stage j enthalpy of the liquid stream Lj enthalpy of the vapor stream Vj enthalpy of the feed stream Fj
component number stage number
reaction
liquid
n m
[mole/min] [mole/min] [mole/min] [mole/min] [cal/mole] [cal/mole] [cal/mole] [-] [-] [-]
[//mole-min]
has been derived and demonstrated of by means of the tridiagonal method for solution the material
balance equation and Muller's method for con-
pi Qb
Qd
vergence of temperature. Oncethe operating parameters are prescribed and the initial distribution of temperature, vapor rate and reaction rate is estimated, no manual intervention is required to obtain the solution. The method converges rapidly and stably.
Acknowledgement We are very grateful
able
32
Us V,-
(.7 + 1) [mole/min] total number of components of mixture [-] total numberof stages in the complex column[-] [mmHg] vapor pressure of component i [cal/min] heat duty of the reboiler [cal/min] heat duty of the condenser [mole/min] reaction rate at stage j [C] temperature at stage j [mole/min] liquid side stream from stage j vapor stream leaving stage j to stage (j -\- 1)
[mole/min]
W= bottom product
[mole/min] Xij = composition of the liquid stream leaving stage j [mole fr.]
Vij = composition of the vapor stream leaving stage j
to the
Chiyoda
Chem. Eng.
and Const. Co., Ltd. for making the computer availfor this study.
32'
[mole fr.] Zij = composition of the feed stream entering stage j [mole fr.] pij = molar volumeof component/ at stage j
JOURNAL OF CHEMICAL ENGINEERING
[m//mole]
OF JAPAN
Literature
cited
6) Komatsu, H., I. Suzuki, T. Ishikawa and M. Hirata: Kagaku Kogaku, 34,D.F. 45 (1970) 7) Leyes, C.E., Othmer: Trans. Am. Inst. Chem.
A.LCh.E. Journal, 1, 467 (1955)
Ind.
"International (1926-1939)
Eng. Chem.,
40(ll),
Critical
2139 (1948)
Engrs., 41, 157 (1945) Marek, J.: Collection Czechoslov. Chem. Commun., 19, 621, 1055 (1954) 9) Sato, K.: "Bussei Josu Suisanhd", Maruzen (1954) 8)
152
Chem. Eng.
REMOVAL OF A SMALL AMOUNT OF WATER IN ACETONE BY AZEOTROPIC DISTILLATION EMPLOYING ETHYLBROMIDE AS SEPARATING AGENT
MASASHI UNO, AKIRA NAKAE**, JIRO SUDOH, YASUO HIROSE AND MITSUHO HIRATA
out through a packed tower. As a result,ithas can be reduced to less than 200 ppm.
and ordinary
Introduction
distillation
of trouble in some subsequent processing step. Hydrate formation, decreased catalyst activity, or increased corrosion are examples of problems which have arisen in industry as a result of insufficient
The dehydration of acetone is necessary wherever the water held in solution mayprove to be a source
dehydration, however, was overby azeotropic distillation employas separating agent, after ordinary found unsatisfactory. Evaluation
adsorption
alone.
* Received
* * Chemical
onJuly
Engineering
25, 1970
Laboratory,
Toa
Oil
Co.,
a knowledge of the vapor-liquid equilibrium for ethylbromide-water and ethylbrornide-acetone systems and the solubility of water in ethylbromide. The determination of these equilibrium and solubility values constitutes an important part of the design of an azeotropic distillation tower. Therefore, these equilibrium and solubility values were measured.
requires
Kawasaki, Japan
VOL. 4 NO. 1 1971