UMUECHEM BOOSTER COMPRESSOR SELECTION AND SIZING - BASE CASE - FIRST STAGE A.

PROCESS PARAMETERS:
SUCTION DISCHARGE Suction Pressure (ps)- Discharge Pressure Suction Pressure (ps) (pd) 2nd formular STAGE CALCULATIONS Discharge Pressure (pd)-2nd formular Stage Specific Power Stage Shaft Absorbed Absorbed (from chart Power (KW) 1.2.3-4b)

DESCRIPTION

Stage

Pressure Ratio - r

Disch. Temp (Td)

Flow Rates SYMBOL Standard MMscf/d Standard m3/h Standard m3/s qs(st) VALUE 6.9 8139.86 2.26 qd(st) SYMBOL VALUE 6.9 8139.86 2.26

3.300

3.431

11.942

11.998

3.636

348.442

0.700

494.768

COMPRESSOR POWER 2 Pressures (Bar) Gauge Absolute Ps 2.5 3.5 Pd 10.2 11.2 GAS ENGINE DERATING 3 Temperatures
o

[kW] 519.51 540.29

Total Shaft Power (Including 5% for data inacuracies) Total Driver Power (Including 4% for transmission losses)

Altitude (-3.5% ISO for every 300 m above 150 m) 39.6 Ts 312.6 Td 137.8 410.8 Temperature (-1.8% ISO for every 50C above 300C)

Sea Level 4.68%

0.00

Shell Petroleum Development Company of Nigeria

565.57

Compressibility Factor

Stage Polytropic Head [Hp]

214.29 7.14

Z Av. Comp. Fac

Zs Zav

0.9892

Zd 0.9521

0.9871

No. of Impellers

Polytropic Eff. (table 1.2.3-1) Minimum Maximum Average np np np 0.900 0.800 1.000 NOTES 1 The calculations here presented are done in line with procedure outlined in Production Handbook Vol. 9, Chapter 1, Section 1.2.3, pages1-89 to 1-107. Adiabatic exponent for gas (Cp/Cv) Minimum Maximun Average Cp/Cv Cp/Cv k 1.220 1.250 1.235 3 2 in Production Handbook. Indicates Manual data input. Indicates selected option in line with guidelines as stated

Polytropic exponent for gas

n n-1 n/(n-1) (n-1)/n

1.268 0.268 4.730 0.211

B.
1 2
Actual Vol. [m3/s] Actual press. (bar)

GENERAL CALCULATIONS
qs 0.702 qd 0.288

ps1(large) ps1(small)

3.431 3.300

pdN (large) pdN (small)

11.592 11.550

Calculation Spreadsheet

Overall pressure ratio (pdN/ps1)

ro

3.51

Max. Stage Ratio No. of Stages (Logro/Logrs)

rs

3.64

0.97

Nearest Whole No.

Theoretical Stage Press. Ratio

rQ

3.51

1 of 2 AGS-TEF-OTU-M14-00001-000 This document is controlled electronically and is uncontrolled when printed Mechanical Datasheet Otumara Main Compressor Package

UMUECHEM BOOSTER COMPRESSOR SELECTION AND SIZING - BASE CASE - SECOND STAGE A. PROCESS PARAMETERS:
SUCTION DISCHARGE Suction Pressure (ps)- Discharge Pressure Suction Pressure (ps) (pd) 2nd formular

STAGE CALCULATIONS
Discharge Pressure (pd)-2nd formular Stage Specific Power Stage Shaft Absorbed Absorbed (from Chart Power (KW) 1.2.3-4a)

DESCRIPTION

Stage

Pressure Ratio - r

Disch. Temp (Td)

Flow Rates: SYMBOL Standard MMscf/d Standard m3/h Standard m3/s qs(st) VALUE 19.9 23475.84 6.52 qd(st) SYMBOL VALUE 19.9 23475.84 6.52

10.800

10.784

18.126

18.398

1.706

286.969

0.255

525.301

COMPRESSOR POWER 2

[kW] 551.57 573.63

Pressures (Bar) Gauge Absolute Ps 10 11 Pd 16.2 17.2

Total Shaft Power (Including 5% for data inacuracies) Total Driver Power (Including 4% for transmission losses)

GAS ENGINE DERATING 3

Temperatures
o

Altitude (-3.5% ISO for every 300 m above 150 m)

Sea Level 4.68%

0.00

Shell Petroleum Development Company of Nigeria

C Ts

42.9 315.9 Td

81.6 354.6

Temperature (-1.8% ISO for every 50C above 300C)

600.47

K Compressibility Factors Z Av. Comp. Fac

Zs Zav

0.9705

Zd 0.9400

0.9694

Polytropic Efficiency (table 1.2.3-1) Minimum Maximum Average np np np 0.75 0.50 1.00 NOTES 1 The calculations here presented are done in line with procedure outlined in Production Handbook Vol. 9, Chapter 1, Section 1.2.3, pages1-89 to 1-107. Adiabatic exponent for gas (Cp/Cv) Minimum Maximun Average Cp/Cv Cp/Cv k 1.270 1.280 1.275 Indicates Manual data input. 2 3 in Production Handbook. Indicates selected option in line with guidelines as stated

Polytropic exponent for gas

n n-1 n/(n-1) (n-1)/n

1.40 0.40 3.48 0.29

B.
1 2

GENERAL CALCULATIONS
Actual Vol. [m3/s] Actual press. (bar) ps1(small) ps1(large) 10.784 10.800 pdN (large) pdN (small) 17.802 17.550 qs 0.639 qd 0.458

Calculation Spreadsheet

Overall pressure ratio (pdN/ps1)

ro

1.65

Max. Stage Ratio

rs

1.71

Number of Stages (Logro/Logrs)

0.93

Nearest Whole No.

Theoretical Stage Press. Ratio

rQ

1.65

2 of 2 AGS-TEF-OTU-M14-00001-000 This document is controlled electronically and is uncontrolled when printed Mechanical Datasheet Otumara Main Compressor Package