FUNCTIONAL TEST CHECKLIST Chilled Water System (Chwsys) - ____________ Specification Section 15____ Project:__________________________________________ Associated Equipment: ____AHU

- _____ thru ______ ____CHWP - ____ thru ____ ____VFD for CHWP _______ ____B-T Station _______ [_________________ ]
Related Tests: ______________________________________ Project No:_________

1.

Participants
Name Firm Participation

Party filling out this form & witnessing _____________________ Date of test _________
Approvals. This filled-out checklist has been reviewed. Its completion is approved. Exceptions are noted below or attached. ___________________________________ General Contractor [Construction Manager] _________________________ Commissioning Authority/Agent __________ Date __________ Date ____________________ Owners Representative __________ Date

2.

Prerequisite Checklist a) The prefunctional checklist for the pump(s) is complete and approved: Yes / No b) The prefunctional checklist for the piping is complete and approved: Yes / No c) The prefunctional checklist for the associated Bridge-Tender station is complete and
approved: systems connected: e) TAB report provided: f) All A/E punchlist items for this and related equipment are corrected:
FUNCTIONAL TEST CHECKLIST CHILLED WATER SYSTEM 15998-06-1 OF 4

N/A / Yes / No Yes / No Yes / No Yes / No

d) Testing, Adjusting and Balancing (TAB) completed and approved for the hydronic and air

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FUNCTIONAL TEST CHECKLIST Chilled Water System (Chwsys) - ____________ g) Functional testing is complete and approved for the variable frequency drive for the
pump(s): N/A / Yes h) Functional testing is complete and approved for the air handling units of this system: N/A / Yes i) Sequence of operation is attached: Yes j) Design setpoint information included on forms: Yes k) Controls: i) DDC loops operational, temperature/pressure setpoints met without hunting:Yes ii) Master transmission diagram is updated on device graph: Yes iii) Graphic programming is complete and operational: Yes iv) System communicates with mainframe: Yes v) Bridge-Tender is set to design/final setpoints: N/A / Yes vi) Local reading of setpoints agree with remote readings: Yes / No / No / No / No / / / / / / No No No No No No

3. a.
Step 1

Functional Testing Procedure CHW System with Bridge Tender

Mode Pump(s) Off Pump P-1 Startup Test Procedure Standby check. HOA in Auto position(s). Pump(s) commanded Off by BMS. HOA in Auto position. Pump commanded On by BMS. Expected Response Verify by visual inspection that: a) Pump(s) are off, zero flow. b) Bridge-Tender valves V-1 and V-2 are closed. Verify by visual inspection that: a) Bridge-Tender valve V-1 (return pipe) opens. b) Pump, P-1, is On, other pumps are Off. c) Bridge-Tender valve V-2 (bypass) throttles. Verify by local and remote reading that: Pump P-1 status is On, all other pump status are Off, B-T valves modulate allowing blending of SCHW based on change in AHU setpoints. BMS readings, local B-T panels readings and local instrument readings correspond. All pumps turned Off by HOA switches. P-1 turns On, B-T valves modulate. When commanded by HOA switch, all other pumps turn On. After reset of pump, P-1, to Auto, P-1 starts. All other pumps remain Off. Pass (Y/N/ N/A)

Pump P-1 Operation

HOA Operation

Pump P-2 Startup

HOA in Auto position. Pump and Bridge-Tender Verification: AHU supply air (SA) discharge setpoints at initial value 55F as a group. Through BMS raise/lower setpoints per schedule record table. HOA in Auto position. Move HOA switch to Off position for all pumps. Command P-1 On with HOA switch. Command P-1 Off with HOA switch. Repeat for all pumps. Reset pump, P-1, HOA switch to Auto, after start, place remaining pumps in Auto position. HOA in Auto position. Pump, P1, commanded Off by BMS,

Verify by visual inspection that: a) Bridge-Tender valve V-1 (return pipe)

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FUNCTIONAL TEST CHECKLIST Chilled Water System (Chwsys) - ____________

Step Mode Test Procedure pump, P-2, commanded On by BMS. Expected Response opens. b) Pump, P-2, is On, other pumps are Off. c) Bridge-Tender valve V-2 (bypass) throttles. Verify by local and remote reading that: Pump P-2 status is On, all other pump status are Off, B-T valves modulate allowing blending of SCHW based on change in AHU setpoints. BMS readings, local B-T panels readings and local instrument readings correspond. Pump, P-2, is Off. Pump, P-1, starts automatically. B-T valves modulate. Pump, P-1, continues to run, pump, P-2, remains Off. Pass (Y/N/ N/A)

Pump P-2 Operation

Automatic Start upon Power Failure

HOA in Auto position. Pump and Bridge-Tender Verification: AHU supply air (SA) discharge setpoints at initial value 55F as a group. Through BMS raise/lower setpoints per schedule record table. HOA in Auto position. Pump, P2, local disconnect moved to Off position (simulating power failure to pump, P-2). After pump, P-1, starts, restore power to pump, P-2.

b.
Step 1 2 3

CHW System without Bridge Tender

Mode Pump(s) Off Pump P-1 Startup Pump P-1 Operation Test Procedure Standby check. HOA in Auto position(s). Pump(s) commanded Off by BMS. HOA in Auto position. Pump commanded On by BMS. HOA in Auto position. Pump Verification: AHU supply air (SA) discharge setpoints at initial value 55F as a group. Through BMS raise/lower setpoints per schedule record table. HOA in Auto position. Move HOA switch to Off position for all pumps. Command P-1 On with HOA switch. Command P-1 Off with HOA switch. Repeat for all pumps. Reset pump, P-1, HOA switch to Auto, after start, place remaining pumps in Auto position. HOA in Auto position. Pump, P1, commanded Off by BMS, pump, P-2, commanded On by Expected Response Verify by visual inspection that pump(s) are off, zero flow. Verify by visual inspection that Pump, P1, is On, other pumps are Off. Verify by local and remote reading that: Pump P-1 status is On, all other pump status are Off, BMS readings and local instrument readings correspond. Pass (Y/N/ N/A)

HOA Operation

All pumps turned Off by HOA switches. P-1 turns On. When commanded by HOA switch, all other pumps turn On. After reset of pump, P-1, to Auto, P-1 starts. All other pumps remain Off.

Pump P-2 Startup

Verify by visual inspection that pump, P2, is On, other pumps are Off.

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FUNCTIONAL TEST CHECKLIST Chilled Water System (Chwsys) - ____________

6 Pump P-2 Operation BMS. HOA in Auto position. Pump Verification: AHU supply air (SA) discharge setpoints at initial value 55F as a group. Through BMS raise/lower setpoints per schedule record table. HOA in Auto position. Pump, P2, local disconnect moved to Off position (simulating power failure to pump, P-2). After pump, P-1, starts, restore power to pump, P-2. Verify by local and remote reading that: Pump P-2 status is On, all other pump status are Off, BMS readings and local instrument readings correspond.

Automatic Start upon Power Failure

Pump, P-2, is Off. Pump, P-1, starts automatically. Pump, P-1, continues to run, pump, P-2, remains Off.

Comments:

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