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Trunking Busbar E-Line - KB
Trunking Busbar E-Line - KB
Trunking Busbar E-Line - KB
MENTAL MAN ON
IEC 60439-2
ME 04
www.eae.com.tr
Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-Istanbul-TURKEY Tel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20
EAE has full right to make any revisions or chances on this catalogue without any prior notice.
E AG
MENT SYSTE
QU
www.eae.com.tr
CONTENTS
Introduction Design & Horizontal Distribution Design & Vertical Distribution Technical Characteristics Order Code System Standard Components Elbows Standard Components Flexibles / Expansions Panel Connections Transformer Connections Proposed Connection Details to EAE Transformer & Panelboard Modules Determination of Special Length Tap-off Boxes Feeder Boxes Selection Feeder Boxes Fixing Elements EC Conformity Certificate Certificates Product Overview 2-3 4 5 6-9 10 11 12-15 16 17 18-20 21-22 23 23 24-25 26 27 28-29 30 31 32
ELINEKB
Introduction
EAE Electric manufactures, designs and provides a wide range of busbar systems from 25 A to 6000 A busbar systems have many advantages over wire and conduit. Lower total installed cost Busbar material costs are often equal or less than wire and conduit. Lower life cycle cost Busbar components can be added, deleted or relocated after the initial installation, saving time and money. Predictable characteristics Busbar systems conform to common standards. Readily published characteristics on busbar short-circuit ratings, voltage drops, weights and dimensions can be used. Fast, flexible engineering The large number of tap-off points makes it possible to engineer the power supply systems at an early stage, even before the final disposition of loads is known. Flexible power supply Tap-off points at short intervals make electrical power available in all locations; the power supply can be adapted to different production processes simply by relocating the tap-off unit. E-Line Busbar Systems; conform to EN standards and are tested according to EN 60439-2 (200).
Wire Systems
ELINEKB
Technical Features
pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038
General The perfect design for high current busbar systems is the "compact structure" where tin plated and insulated with B class polyester film and extruded polypropylene sleeve polyester film on conductors are tightly placed into the sheet metal housing (Figure 1).
One bolt joint ensures safety and easy installation E-Line KB busbars are installed by tightening the "one bolt joint". Belleville spring washers on both ends of the bolt retains the original contact pressure, ensuring a more secure, reliable and maintenance - free joint. E-Line busbar systems are easily installed (Figures 2-3). * The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.
Figure 2
Insulators
Heat Transfer "In compact structure" there is no empty space filled with air and heat is easily transferred to the environment by the housing that works like a heat-shink (Figure 4).
Figure 3
50
High Short-Circuit Endurance As there are no support points in "compact structure" momentum levers are not formed. This feature ensures high short-circuit endurance.
Torqu Spanner
60
83Nm (60lbft)
Minimum Voltage Drop In E-Line KB, inductive reactance is very low due to closely placed conductors (Figures 1-4). The voltage drop comparison of compact and ventilated busbar that have same cross sectional area prove the importance of the compact structure (Figure 5).
Figure 4
L1 L2 L3 N
Standard Prefabricated Structure E-Line KB busbar system can be adapted to any kind of building structure using. Space-saving prefabricated components. All necessary components and fitting elements are manufactured items.
* Special components can be manufactured in one week on request.
PE
13,3
No Need For Fire Barrier There is no risk of chimney effect in E-Line KB's compact structure. Internal fire barriers are not needed.
9 6 3 0 50 m 100 m
ELINEKB
Design & Horizontal Distribution
While designing an electrical distribution system with E-Line KB a few approximate details will be necessary.
Location, number, type and approximate ratings of loads, Transformer rates and short-circuit capacities, Utilization factor= , System coordination with other distribution system (heat, water, etc ), Determining the route of E-Line KB on layout, If necessary, coordination of E-Line KB Busbar with E-Line KO runs, Deciding on suitable hanger types.
Rated Current
The current is calculated using the following equation:
P . 3.U.cos IB = Operation current (A) P = Installed load (W) = Utilization factor U = Supply voltage (V)
IB =
Utilization Factor ( )
Utilization factor ( ) depends on the type and number of loads. It is usually around 0.7 or lower. The utilization factor of a line that supplies electricity to motors and lighting systems is usually lower than 0.6. It is as low as 0.30 in weld shops of car factories, can be 1 in lines where only one big load is supplied. Voltage Drop For practical voltage drop calculation, necessary values, formula and easy calculation methods are given on the technical characteristics table on pages 6-9.
Busbar current rating is chosen as equal to or higher then the calculated IB current. After the voltage drop calculation if the chosen current rate is not convenient, a higher rating is chosen.
Short-Circuit Tested short-circuit capacities are given on technical characteristics table on pages 6-9. Busbar Installation Plan Our distributor's project & design departments will help you for preparing the installation plans on request.
KBA 2050 - STD KBA 2050 - D KBA 2050 - R KBA 2050 - U KBA 2050 - L KBA 2050 - P11 KBA 2050 - S10 KBA 2050 - X85
Busbar (20 x 3m.) Downwards Elbow Right Elbow Upwards Elbow Left Elbow Panel Connection End Closer Special Straight Length
60 m. 2 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 8 pc. 6 pc.
2 3 4 4 4 5 6 7 8 9 10 11 12
KBA 2050 - X105 Special Straight Length KBA 2050 - X107 Special Straight Length KBA 2050 - X176 Special Straight Length KBA 2050 - X142 Special Straight Length KBB 1650 KBB 2550 Tap-off Box Tap-off Box
Prepared by
Name Date
ELINEKB
Design & Vertical Distribution
As each building's structure is different than the other for vertical applications of E-Line KB special projects has to be designed. The details on this page briefly explain the necessary information for drawing a vertical application project.
Line end
a= ......
B ire
ar
rie
a= ......
10. Floor
h= ......
I14 9. Floor
a= ......
Vertical Expantion
( 70 cm. )
h= ......
I13 8. Floor
1th
.P
lug
h= ......
g Plu
-i
ff -o ap nT
Bo
h= ......
2th
.P
lug
a= ......
I12 7. Floor
a= ......
I11 6. Floor
a= ......
Tap-off Point
h= ......
I10 5. Floor
a= ......
h= ......
h= ......
b us
ar
Jo
int
a= ......
4. Floor
I9 I8
a= ......
3. Floor
I7 I6
h= ......
I5 2. Floor
(a
a= ......
ing
thi
ck ne
h= ......
)C
eil
ss (
I4 1. Floor
cm .)
a= ......
Project Design
The details below should be sent to our Project & Design department. Location and dimensions of the floor penetration where busbar will be installed. Number, height and ceiling thickness of storeys. (a=..., h=...) Connected load for each storey. Supply type of the vertical line (busbar or cable). Please send the information to us by fax or e-mail with a sample drawing like the sample (Figure 1).
N 11 10 9 8 7 6 5 4 3 2 1
Enterance Basement
h= ......
I3 Ground Floor
a= ......
h= ......
I2 1. Basement
a= ......
h= ......
a= ......
h= ......
Busbar System
Cable System
Figure 1
ELINEKB
Technical Characteristics
In
800 08
1000 10
1250 12
*1600 13
1600 16
2000 20
2500 25
*3050 27
3100 30
4000 40
*4250
*5000
41
50
IEC 60439-2: 2000 Ui Ue f IP V V Hz 1000 1000 50 / 60 55 Voltage Drop Calculation 100 220 60 132 60 132 0,016 0,021 0,017 0,014 0,024 1820 1820 910 2056 2(7x130) 44 49 318,8 0,0412 0,0525 0,0674 0,1255 0,1104 0,1672 100 220 60 132 60 132 0,013 0,017 0,017 0,010 0,022 2240 2240 1120 2176 2(7x160) 46 51 474,4 0,0364 0,0416 0,0561 0,1121 0,0935 0,1460 120 264 72 158,4 72 158,4 0,014 0,018 0,016 0,011 0,022 2100 2100 1050 2904 3(7x100) 53 59 461,3 0,0373 0,0456 0,0596 0,1041 0,0948 0,1408 120 264 72 158,4 72 158,4 0,011 0,014 0,014 0,006 0,016 2730 2730 1365 3084 3(7x130) 62 69,5 655,3 0,0306 0,0397 0,0508 0,0933 0,0839 0,1255 120 264 72 158,4 72 158,4 0,009 0,012 0,011 0,006 0,014 3360 3360 1680 3264 3(7x160) 70 79 596,1 0,0248 0,0450 0,0515 0,0858 0,0738 0,1132 120 264 72 158,4 72 158,4 0,008 0,011 0,009 0,009 0,013 3640
L
1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038 Icw Ip Icw Ip Icw Ip R 20 Z R1 X1 Z1 kA rms kA kA kA kA kA 50 110 30 63 30 63 50 110 30 63 30 63 0,041 0,055 0,054 0,030 0,065 700 700 350 968 7x100 19 21 162,0 0,1035 0,1063 0,1502 0,2865 0,2549 0,3835 50 110 30 63 30 63 0,032 0,044 0,043 0,020 0,048 910 910 455 1028 7x130 22 24,5 201,6 0,0779 0,0843 0,1163 0,2488 0,2138 0,3280 50 110 30 63 30 63 0,026 0,038 0,035 0,023 0,043 1120 1120 560 1088 7x160 24 27 268,8 0,0694 0,0707 0,0999 0,2133 0,1822 0,2806 100 220 60 132 60 132 0,028 0,037 0,039 0,016 0,042 1050 1050 525 1836 2(7x75) 29 32 299,5 0,0711 0,0730 0,1034 0,1785 0,1639 0,2423 100 220 60 132 60 132 0,021 0,027 0,029 0,014 0,032 1400 1400 700 1936 2(7x100) 36 40 348 0,0528 0,0569 0,0789 0,1529 0,1344 0,2037
Voltage drop of a busbar system can be calculated with the following formula taking into account the " " load distribution constant.
-3
m /m 0,055 0,076 m /m 0,067 m /m 0,045 m /m 0,085 m /m mm mm mm mm mmxmm kg/m kg/m 525 525 262,5 918 7x75 16 17,5 128,6
1.00
0.50
L1
L2
L3
L4
0.25
L1
83 93
L1 L2
L2
0.125
L3
L4
3IR1 R0 X Z0 R0 X Z0
W/m
Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N) Fault Loop Resistance (R 0 PH-PE) Fault Loop Reactance (X PH-PE) Fault Loop Impedance (Z 0 PH-PE)
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
ELINEKBCTechnical Characteristics
In
1000
10
1250
12
1600
16
2000
20
*2250
23
2500
25
3000
30
3600
36
*4250
42
4400
44
5300
53
*6300
63
1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038
Icw Ip Icw Ip Icw Ip R 20 Z 20 R1 X1 Z1
Short-circuit (1 sec) Short-circuit (peak) Short-circuit Value of Neutral Conductor (1 sec) Short-circuit Value of Neutral Conductor (peak) Short-circuit Value of Protective Circuit (1 sec) Short-circuit Value of Protective Circuit (peak)
R 20 20C(Calculation)
kA rms
kA kA kA kA kA
50 105 30 63 30 63
50 105 30 63 30 63 0,0350 0,0510 0,0490 0,0380 0,0620 525 525 262,5 918 7x75 28 33 229,69 0,0940 0,0990 0,1380 0,3050 0,2470 0,3940 0,1450 0,1360 0,2000
50 105 30 63 30 63 0,0260 0,0390 0,0360 0,0290 0,0460 700 700 350 968 7x100 36 42 276,48 0,0690 0,0790 0,1070 0,2600 0,1530 0,3040 0,1090 0,1110 0,1560
50 105 30 63 30 63 0,0200 0,0300 0,0280 0,0230 0,0360 910 910 455 1028 7x130 44 52 336,00 0,0540 0,0600 0,0830 0,2380 0,1120 0,2690 0,0870 0,0870 0,1240
50 105 30 63 30 63 0,0160 0,0250 0,0230 0,0190 0,0290 1120 1120 560 1088 7x160 52 60 349,31 0,0440 0,0580 0,0740 0,2110 0,0810 0,2330 0,0690 0,0790 0,1050
100 220 60 132 60 132 0,0170 0,0260 0,0250 0,0190 0,0310 1050 1050 525 1836 2x(7x75) 54 64 468,75 0,0480 0,0510 0,0710 0,1920 0,1050 0,2200 0,0680 0,0710 0,0990
100 220 60 132 60 132 0,0130 0,0190 0,0190 0,0140 0,0240 1400 1400 700 1936 2x(7x100) 70 82 513,00 0,0350 0,0410 0,0550 0,1840 0,1440 0,2380 0,0540 0,0570 0,0790
100 220 60 132 60 132 0,0100 0,0160 0,0120 0,0120 0,0170 1820 1820 910 2056 2x(7x130) 86 102 466,56 0,0260 0,0330 0,0430 0,1240 0,1310 0,1800 0,0400 0,0460 0,0620
100 220 60 132 60 132 0,0080 0,0120 0,0100 0,0090 0,0140 2240 2240 1120 2176 2x(7x160) 102 118 541,88 0,0250 0,0270 0,0370 0,1230 0,1140 0,1700 0,0390 0,0360 0,0530
120 264 72 158 72 158 0,0090 0,0130 0,0110 0,0100 0,0150 2100 2100 1050 2904 3x(7x100) 104 122 638,88 0,0240 0,0290 0,0380 0,1110 0,1050 0,1540 0,0360 0,0420 0,0560
120 264 72 158 72 158 0,0070 0,0100 0,0070 0,0080 0,0110 2730 2730 1365 3084 3x(7x130) 128 152 589,89 0,0180 0,0230 0,0300 0,0890 0,1090 0,1410 0,0290 0,0330 0,0440
120 264 72 158 72 158 0,0050 0,0090 0,0060 0,0070 0,0090 3360 3360
Voltage drop of a busbar system can be calculated with the following formula taking into account the " " load distribution constant.
-3
0,0400 m /m m /m 0,0580 0,0580 m /m 0,0410 m /m 0,0710 m /m mm mm mm mm mmxmm kg/m kg/m 450 450 225 918 6x75 26 31 174,00
Impedance Resistance (at Rated Current, at Steady State Op. Temp.) Reactance (at Rated Current) Impedance (at Rated Current)
L1, L2, L3, N
1.00
PE (for 5 conductors) PE (for 4 conductors) Housing Cross Section (Sheet Metal) Conductor Size Weight - 4 Conductors Weight - 5 Conductors
Losses at Rated Current
(1) (1) (1) (1) (1) (1) (1) (1) (1)
1680 3264
3x(7x160)
0.50
L1
L2
L3
L4
152
L1
0.25
187 714,42 0,0130 0,0220 0,0250 0,0720 0,0890 0,1150 0,0200 0,0310 0,0380
F L1 L2 L1 L2
L2
W/m
0.125
Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N) Fault Loop Resistance (R 0 PH-N) Fault Loop Reaktance (X PH-N) Fault Loop Impedance (Z 0 PH-N)
L3
L4
0.25
L3 L4
Fault Loop Resistance (R 0 PH-PE) 4,5 conductors Fault Loop Reactance (X PH-PE) 4,5 conductors
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
ELINEKB
Order Code System
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE UTILIZATION TYPE UNPAINTED / PAINTED COMPONENT
KB Busbar Type
16
TR41
COMPONENTS
STD X U D R L UV DV RH LH KRU KLU KRD KLD KUR KUL KDR KDL TYL TYR TO YDT DDT RD S10 S11 P10 P11 PU20 PU21 PD20 PD21 PR30 PR31 PL30 PL31 P40 P41 TR11 TU21 TD21 TR31 TR41 TR51 TL51 TR61 F B10 B11 BO
KBA Al Conductor Rated Busbar Current Code 800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000 08 10 12 13 16 20 25 27 30 40 41 50 Cu Conductor Rated Busbar Current Code 1000 10 1250 12 1600 16 2000 20 * 2250 23 2500 25 3000 30 3600 36 * 4250 42 4400 44 5300 53 * 6300 63 --------Conductor Size
Upwards Elbow Downwards Elbow Right Elbow Left Elbow Upwards Vertical Offset Downwards Vertical Offset Right Horizontal Offset Left Horizontal Offset Right Upwards Combined Offset Left Upwards Combined Offset Right Downwards Combined Offset Left Downwards Combined Offset Upwards Right Combined Offset Upwards Left Combined Offset Downwards Right Combined Offset Downwards Left Combined Offset Left Side Feeder "T" Right Side Feeder "T" Central Feeder "T" Horizontal Expansion Vertical Expansion Reduction End Closer End Closer
TYPE*
6x75 7x75 7x100 7x130 7x160 2x(7x 75) 2x(7x100) 2x(7x130) 2x(7x160) 3x(7x100) 3x(7x130) 3x(7x160) 4x(7x130)
BUSBAR CODE
IP 55
Conductors
4 il. 5 il. 4+
0 3 1 4 2 5
6 7 8
Unpainted Painted
Panel Connection Panel Connection Upwards Panel Connection Upwards Panel Connection Downwards Panel Connection Downwards Panel Connection Right Panel Connection Right Panel Connection Left Panel Connection Left Panel Connection Panel Connection Panel Connection Transformer Connection Upwards Transformer Connection Downwards Transformer Connection Transformer Connection Transformer Connection Right Transformer Connection Left Transformer Connection Transformer Connection Flexible Feeder Box Feeder Box Central Feeder Box
*TYPE
Utilization Type
Bolt-on
Plug-in
Energy is supplied either from the joints or the plug-in points. Used where there is no need to use tap-off boxes.
Feeder
10
ELINEKB
Standard Straight Length
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB Bolt-on
Bolt-on Bolt-on
L1 L2 L3 N 3000
- STD
Bolt-on
0
Sample Order: 3000 A, Copper, Bolt-on, IP 55, 4 Conductors
Electrical energy up to 800 A can be supplied from the joints of bolt-on type by bolt-on tap-off boxes. As feeder or sub-feeder line, Where a load has to be supplied from the busbar.
3050
L1 L2 L3 N
Plug-in
Bolt-on Plug-in Plug-in Bolt-on
L1 L2 L3 N 950 1100 3000 950
- STD
Plug-in
1
950
Electrical energy up to 800 A can be supplied from the joints and up to 400 A can be supplied from the plus. In application of bolt-on As vertical feeder line high rise buildings For frequent energy supply
L1 L2 L3 N
2551
Feeder
L1 N L2 L3 L3 L2 N L1 3000
For applications where there is no need to use tap-off boxes. Transformer - panel connections Main panel - sub-panel connections Generator, composition supplies Busbar cross-section dimesions KBA Al Conductor Cu Conductor A (mm) 130 130 155 185 215 250 300 360 420 445 535 625 710
- STD
Feeder
2
Sample Order: 2500 A, Aluminium, Feeder, IP 55, 4 Conductors
L1 L2 L3 N
KBA 2552
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
L1 L2 L3 N
30 0
11
ELINEKB
Elbows
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB - U
Sample Order: 3000 A, Copper, Bolt-on, IP 55, 4 Conductors
3050 - U
L1 L2 L3 N
5 32 0 40
- D
Downwards Elbow
0 40 5 32
L1 L2 L3 N
3050 - D
- L
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors
Left Elbow
A B
2550 - L
L1 L2 L3 N
B A A B A B
KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645 Sample Order: 2000 A, Aluminium, Bolt-on, IP 55, 4 Conductors
- R
Right Elbow
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
KBA 2050 - R
L1 L2 L3 N
12
325 400
325 400
Upwards Elbow
ELINEKB
Elbows
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENTS
3050 - LH60 - LH
(cm)
L1 L2 L3 N
3050 - RH60 - RH
(cm)
L1 L2 L3 N
B A
0 40 5 32
KBA 2050-UV45
- UV
(cm)
KBA Al Conductor
Rated Busbar Current Code
L1 L2 L3 N
Cu Conductor
Rated Busbar Current Code
32
5 0
A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000
B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645
40
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
40
32
L1 L2 L3 N
3050 - DV45 - DV
Y
(cm)
5 32 40 0
13
ELINEKB
Elbows
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
A
- K U L
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors
3050 - KUL
L1 L2 L3 N
KUL
5 32 0 0 4
- K U R
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors
A B
KBA 3050-KUR
L1 L2 L3 N
300
KUR
5 32 0 0 4
- K D L
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors
40 32
KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645
KDL
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
- K D R
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors
0 40 5 32
KBA 3050-KDR
L1 L2 L3 N
KDR
The dimensions given above are minumum values.
B A
14
300
300
3050 - KDL
300
ELINEKB
Elbows
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
- K L U
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors
400
0 30
KBA 3050-KLU
325
L1 L2 L3 N
KLU
- K R U
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors
3050 - KRU
325 400
30 0
L1 L2 L3 N
KRU
- K L D
Sample Order: 3000 A, Aluminium Bolt-on, IP 55, 4 Conductors
400
KBA 3050-KLD
325
KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645
L1 L2 L3 N
KLD
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
- K R D
Sample Order: 3000 A, Copper Bolt-on, IP 55, 4 Conductors
3050 - KRD
0 30
L1 L2 L3 N
325
400
* New product group Please call us for non-standard components. The dimensions given above are minumum values.
KRD
15
ELINEKB
Standard Components
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB End Closer - S 1 End Closer Is used to close the end of busbar run.
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors
0
L1 L2 L3 N
60
2550 - S10
End Closer - S 1
Sample Order: 2500 A, Copper, Bolt-on, IP 55, 4 Conductors
L1 L2 L3 N
60
Reduction
10 00
33 5
L1 L2 L3 N
66
Y R
A B
2550 - TYR
L1 L2 L3 N
KBA Al Conductor Cu Conductor A (mm) 420 420 445 475 505 540 590 650 710 735 825 915 1000 B (mm) 355 355 367 383 398 415 440 470 500 512 558 603 645 C (mm) 710 710 735 765 795 830 880 940 1000 1025 1115 1205 1290 Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 Conductors
- T
Y L
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
KBA 2550-TYL
L1 L2 L3 N
3050 - TO
L1 L2 L3 N
16
ELINEKB
Flexibles & Expansions
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
- Y D T
Sample Order: 2500 A, Aluminium, Bolt-on, 4 Conductors
Horizontal Expansion
KBA 2550-YDT Horizontal Expansion Used at every 40 m in horizontal long lines and for crossing building expansions.
L1 L2 L3 N
Attention! The total length of the module should be adjusted to 1500 mm. after installation.
- D D T
Sample Order: 4250 A, Copper, Bolt-on, 4 Conductors
Vertical Expansion
Vertical Expansion For vertical application in many storey building. One vertical expansion unit is advised to be used at every floor between fixed support points.
4250 - DDT
L1 L2 L3 N
Flexibles
KBA 0800-F40
70
0
*
15 00
B L
B=.....mm X=.....mm Y=.....mm Z=.....mm =.....mm This side is punched according to the needs of the custommer.
Z Y
17
ELINEKB
Panel Connections
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
250
-P10 P10
L1
N L3 L 2 L1 L2 L3
L3 N 2 L 1 L L1 L2 3 L N
L 1L NL 2 L 3N 3L 2L
0 40 5 32
50 150
Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.
PU20
L1
L2
L3
0 40 5 32
L3
L2
L1
B (mm) 40 40 40 40 40
50 150
325 400
50
150
-PU20
325
400
Figure 4 4 4 5 6
2
100 L1 L2 100 L3 100 N 14 C B C A D 23
C B B A D
14 C
14 C B B B C A D
23
100
100
12,5
100
100
12,5
23
100
100
2 3
100
2 3
100
2 3
100 515 465
2
465 100 L1 L2 100 L3 100 N 100 PE
100
150 12,5
465
515
100
100
100
12,5
12,5
7 E
7 E D D
7 E D
18
* Please call us for non-standard components.. ** Panel connection unit connection bars have M12x40 size screws. The dimensions given above are minumum values.
12,5
100
100
515
ELINEKB
Busbar Connection
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
250
-P11 P11
N L3 L 2 L1 L1 L2 L3 N
L3 N 2 L 1 L L1 L2 3 L N
L 1L NL 2 L 3N 3L 2L
0 40 5 32
Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.
PU21
L1
L2
L3
0 40 5 32
-PD21
325 400
L1
50 150
50
150
-PU21
325
400
50 150
Figure 4 4 5 6
150
23
23
50
23
150
C B B
C B B B
2 3
100
2 3
100
2 3
100 465 515
150
100
465
515
465
100
100
100
12,5
The dimensions given above are minumum values. * Please call us for non-standard components.
7 E D
7 E D
12,5
7 E D
12,5
100
100
515
19
ELINEKB
Panel Connection
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
B
A B
A
L3 N 2 L 1 L L1 L2 3 L N
L 1L NL 2 L 3N 3L 2L
150
50
L3
L1
L2
L2
L1
L3
2550 - PR30
PR30
PR31
A B
A
- P L 30 - P L 31
B 150 50
Attention !...
The position of the panel board conductors and the position of the busbar according to panel board must be taken into account before installation.
4250 - PL31
L3
L1
L2
L2
L1
L3
PL31
A and B dimensions of PL30 and PL31 are same as left and right elbows, please refer to page 12 for the dimensions.
200
L1 L2 L3 L3 N N L2 5 L1 516
16 51 6
11
0 N L1 5 16
P41
D (mm) 545 635 725 812 E (mm) 495 585 675 762
6
L1 L2 N L3 L3 L2 65 51 16
B (mm) 40 40 40 40
5
C (mm) 30 25 20 25
Figure 4 5 6 -
150
150
23
23
23
14 50 B C B A B C
50
C B B
C B B A D
B B
C B B B C B B B A D 100
B B B C
2
100 L1 L2 100 L3 100 N 100
D 12,5
100
12,5
12,5
4 Conductors
2
100 100 100
2
100 100 100
2
100 100 100
3
465
3
465 515
3
515 465
50
14
14
150
2
7 100 L1 L2 100 L3 100 N 100 PE E D
12,5
12,5
7 E D
7 E D
5 Conductors
20
The dimensions given above are minumum values. * Please call us for non-standard components.
12,5
515
200
- P 40 - P 41
86 0
86
50
0 11
150
50
150
- P R30 - P R31
ELINEKB
Transformer Connections
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
Transformer Connection
- T R11
KBA 2552-TR11
N
L3
TR11
L2 L
1
N L3 L 2 L1 L1 L2 L3 N
0 40 5 32
50
150 250
325
2552 - TU21
TU21
L1
L2
L3
0 40 5 32
TD21
N L3 L2 L1
Transformer Connection
- T R31
86 0
For connection dimensions please refer to tables on pages 18, 19 and 20.
L1 L2 N L3 L3 N L2 65 L1 51 16 5 16 11 0
TR31
n mi 25 5
200
2550 - TR31
50 150
325 400
KBA 2552-TD21
50
150
Please call us for non-standard components. The dimensions given above are minumum values.
400
21
ELINEKB
Transformer Connections
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
Transformer Connection
N
20
- T R41
00
L1
n. mi0 11
L3
L2
67
2550 - TR41
L3 67 0 N 0 29
n. mi 25 0
L2 L1
TR41
Transformer Connection
Sample Order: 3600 A, Copper, Bolt-on, 4 Conductors
- T R61
200
. min 0 11
20
00
3650 - TR61
L3
67
L2 L1 0 29
n mi 1 .1 0
67
0
250 150
TR61
200
min. 100
For transformer and panel connection applications EAE design and planning group may prepare your projects upon request. For Project; Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings. Panel board dimensions.
2552 - TR51
L1
L2
L3
TR51
A and B dimensions of TR51 and TL51 are same as left and right elbows.
Please refer to page 12 for the dimensions.
L3
22
TL51
L2
L1
50
150
KBA 2552-TL51
50
150
ELINEKB
Proposed Connection Details to EAE Transformer & Panelboard Modules
"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other. A=Length of Special Busbar
23
ELINEKB
Tap-off Boxes with Fused Switches (SYK)
KB Cable Gland Plates Cable Gland Type Sheet ---M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 RP1 RP2 RP3 RP4 RP5 RP6 25 32 63
BUSBAR TYPE BOX TYPE RATED CURRENT PROTECTION 160 A-16 250 A-25 DEGREE 400 A-40 CONDUCTOR IP-55-5 630 A-63
4-0 5-1 Bolt on- B Plug in- P
Mat.
50
C
L1
L2 L
63 18 25
KB KB KB KB
B B B B
1 2 4 6
a Pl nd ) la des G si e bl n 3 a o ( C
te
AL AL
4xM40 8xM32
RP7 RP8
32 25
KBB 6351
70 A 40
Tap-off boxes are equipped with EAE SYK fused switches The tap-off boxes are in red RAL 3020 colour as standard. EAE SYK Can operate under load Are equipped with NH fuse holders Have interlock mechanism KB KB KB KB P P P P 1 2 4 5 650 550 050 050
50
L1
L2
L3
a Pl nd s) laide G s e bl n 3 Ca (o
te
KBP 4051
Tap-off Boxes A (mm) B (mm) C Standard (mm) Gland Fuse Size
NH00 NH 1 NH 2 NH 3 NH00 NH 1 NH 2 NH 3
20
40
Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.
24
ELINEKB
Tap-off Boxes for MCCB's
BUSBAR TYPE BOX TYPE RATED CURRENT 160 A-16 PROTECTION DEGREE 250 A-25 IP-55-5 CONDUCTOR 400 A-40
4 letken-0 5 letken-1 630 A-63 800 A-80 1000 A-10 M- MCCB / B- Empty Bolt on- B Plug in- P
SWITCH TYPE
Cable Gland Plates Mat. Sheet Sheet Sheet Sheet AL AL AL Cable Gland Type ---M32 M40 Special 2xSpecial 4xM25 4xM32 Order Inner Code Diameter (mm) RP0 ---RP1 RP2 RP3 RP4 RP5 RP6 25 32 63 63 18
50
L1
L2 L
Pl nd ) la des G si e bl n 3 a o C (
3
at
N
B A
Sample Order: Bolt-on / 630 A / IP-55 / 5 Conductors, empty tap off box
KBB 6351 - B1
50
25 KB KB KB KB KB KB KB KB B B B B B B B B 8 8 1 1 8 8 1 1 0 4 0 - B1 0 5 0 - B1 0 4 0 - B1 0 5 0 - B1 0 4 0 - M1 0 5 0 - M1 0 4 0 - M1 0 5 0 - M1
a Pl nd ) la des G si e bl n 3 Ca (o L2 L
3
te
AL AL
4xM40 8xM32
RP7 RP8
32 25
L1
Special Cable Gland Plates Mat. Sheet Sheet Sheet Sheet Cable Gland Type ---M25 M32 M40 Order Inner Code Diameter (mm) RPK0 ---RPK1 RPK2 RPK3 RPK4 18 25 32 63
Sample Order: Bolt-on / 800 A / IP-55 / 5 Conductors, empty tap off box
KBB 8051 - B1
70
40
Sheet 1xSpecial
Tap-off Boxes
A (mm)
B (mm)
C (mm)
Standard Gland
50
C te
KBB 160 KBB 250 KBB 400 KBB 630 KBB 800 KBB 1000 KBP 160 KBP 250 KBP 400 KBP 630
500 500 700 700 950 950 500 500 700 700
300 300 300 300 350 350 300 300 300 300
220 220 220 220 305 305 220 220 220 220
RPK3 RPK4 RP4 RP4 RP4 RP4 RPK3 RPK4 RP4 RP4
L1
L2 L
a Pl nd ) la des G si e bl n 3 Ca (o
3
Sample Order: Plug-in / 400 A / IP-55 / 5 Conductors, empty tap off box
KBP 4051 - B1
25
ELINEKB
Feeder Boxes
Cable Gland Plates
Busbar Housing Type Cable Gland Plate Type
BUSBAR TYPE CONDUCTOR TYPE BUSBAR CODE PROTECTION DEGREE TYPE UNPAINTED / PAINTED COMPONENT
KB
Feeder Box
Sample Order: 3050 A, Aluminium, Bolt-on
- B 1
L1 L2 L3 N PE
B10
- B 1
1
L1 L2 L3 N PE
3650 - B11
- B O
B11
KBA 2550 - BO
B (mm) 520 520 520 520 520 520 520 520 520 520 520 520 520
A
C (mm) 350 350 350 350 350 550 550 550 550 765 765 765 945
D (mm) 350 350 350 350 350 300 300 300 300 500 500 500 500
L1 L2 L3 N PE
800 1000 1250 * 1600 1600 2000 2500 * 3050 3100 4000 * 4250 * 5000
250
08 10 12 13 16 20 25 27 30 40 41 5000
A
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
L1 L2 L3 N PE
BO
150
150
40
40
150 200
150 200
40
40
26
ELINEKB
Selection Feeder Boxes
B1
B1
B1
B1
B1
Application of Feeder Boxes for the horizontal lines In horizontal applications neutral conductor is considered to be lower conductor.
Application of Feeder Boxes for the vertical lines In vertical applications the neutral conductor should be on the right side.
B1
front
27
ELINEKB
Fixing Elements
Supports
Steel Dowel Extension Unit Theaded Rod
Al Conductor
Rated Busbar Current Code
Cu Conductor
Rated Busbar Current Code
L
(mm)
KB UT FIXING SET
KB UT
800 1000 1250 * 1600 1600 2000 2500 * 3050 3200 4000 * 4250 * 5000
08 10 12 13 16 20 25 27 30 40 41 50
1000 1250 1600 2000 * 2250 2500 3000 3600 * 4250 4400 5300 * 6300 ------
10 12 16 20 23 25 30 36 42 44 53 63 ---
350 350 350 400 450 450 500 550 600 650 750 800 900
BR4
Theaded Rod
BR
40
BR4
105
155 x35
15
IDD
IDD
IDD
24
IDY
UDD UDD
155
105
15
x35
UDD
L
UDYB
UDYB
28
UDYB
ELINEKB
Fixing Elements
Supports
PDD PDD 300 400 ... 2000
PDD
PDDB PDDB
PDDB
STK STK
STK IDD
UDD
STS
STS
STS
TMP 5
UDY
UDY
UDY
Threaded Rods BRA 12-05 BRA 12-10 BRA 14-05 BRA 14-10 BRA 13 BRA 13 BRA 9-3 BRA 9-4 Threaded Rod (M10x500) Threaded Rod (M10x1000) Threaded Rod (M12x500) Threaded Rod (M12x1000) Exstension Unit (M10) Exstension Unit (M12) Steel Dowel (M10) Steel Dowel (M12) Exstension Unit
L
29
ELINEKB
Certificate
EC CONFORMITY CERTIFICATE
E-Line KB Busbar Energy Distribution System EAE Elektrik A.. Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-Istanbul
This conformity certificate has been issued after running the below listed tests at laboratories.
Standard
IEC 60439-2
Type Tests 1- Temperature-rise limits 2- Dielectric properties 3- Short-circuit strength 4- Effectiveness of the protective circuit 5- Clearances and creepage distances 6- Mechanical operation 7- Degree of protection 8- Electrical Characteristics 9- Structural Strength 10-Crushing resistance 11-Resistance of insulating materials to abnormal heat 12-Flame Propagation
30
Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-Istanbul Tel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20 http://www.eae.com.tr
ELINEKB
Certificate
31
ELINEKB
Product Overview 800A...6300A COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)
1-Standards & Certification: Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate from an independent internationally accredited laboratory. Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification. Each product shall have a Type Label, which indicates the brand, type of the unit, conductor number and electrical details. 2-General Structure of Products: Busbar system shall have Sandwich-Compact structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing shall be 1, 50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted. 2.1- Electrical Characteristics: Busbar systems nominal insulation voltage shall be 1000V. As per ampere rates, minimum short circuit values shall be like below; For Aluminium Conductors; For Copper Conductors; - 800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA - 1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA - 1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA - 2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA - 3000A and above: 1sec/rms-120kA, Peak-264kA - 4400A and above: 1sec/rms-120kA, Peak-264kA Temperature rise shall be maximum 50K over 40C ambient temperature for both tin plated Aluminium and Copper conductor busbars. 2.2- Housing and Structure: Busbar system shall have Sandwich-Compact structure. Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length. Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply special dimensioned units in short time, if the project conditions requires. For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building. For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor. 2.3- Conductors: Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-4250A). / Compact busbar system shall have Tinplated Electrolytic copper conductors (1000-6300A). Busbar system shall have below number of conductors and phase configuration; a) 4 Conductors:(4 full size conductors + Housing (earthing) ) b) 4 Conductors:(4 full size conductors + earth conductor + Housing) c) 5 Conductors:(5 full size conductors + Housing (earth) d) 5 Conductors:(5 full size conductors, 5th bar shall be used as clean earth + Housing Neutral conductor shall have the same cross-section (100%) of phase conductors. Conductor and housing expansion differences shall be absorbed at the joints using Z shaped offsets. 2.4- Insulation: For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of B class polyester film (Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact (sandwich) structure. 2.5- Joint Structure: Electrical and mechanical connection shall be made at joints by single bolt joint construction and each joint shall have two Belleville washers. The joint shall be with direct overlapping of the conductors. Insulators of the joint shall be manufactured of glass-reinforced polyester. Joints shall be realized by a torque spanner (wrench) set at 80Nm. To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation. Joint bolt shall be locked from both sides (Bolt head and nut). 2.6- Protection: Protection degree of the busbar system shall be IP55. 3-Tap Off Boxes: Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized. Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at ON position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at ON position. It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces. When the switch is at OFF position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part in the box). Tap Off boxes shall be suitable for any brand of MCCB. Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper. While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch. Any extra piece shall not be needed to install tap off boxes. Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020. 4-Installation and Commissioning: Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.
32
E-LINE KB
Compact Busbar Distribution System 800...6300A
E-LINE KO
Plug-in Busbar Distribution System 160...800A
E-LINE MK
Small Power Plug-in Busbar Distribution System 100-160-225A
E-LINE KAP
Plug-in Busbar Distribution System 40-63A
E-LINE DL
Multi-Conductor Lighting Busbar System 25-32-40A
E-LINE KAM
Lighting Busbar System 25-32-40A
E-LINE TB
Multi Conductor Trolley Busbar System 35...250A
E-LINE DK
Underfloor Ducting Systems
E-LINE DKY
Raised Floor Energy Distribution Systems 25...63A
E-LINE UK
Cable Tray Systems