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Contents of Basics Supply Chain Managament
Contents of Basics Supply Chain Managament
Contents of Basics Supply Chain Managament
Instructor Guide
Table of Contents
Participant Workbook Page
Table of Contents
Session 1Introduction to Supply Chain Management
Introduction to Manufacturing..............................................................................
1-9
Role of Manufacturing.................................................................................................................
1-9
Global Citizenship.......................................................................................................................
1-11
1-15
Business Environment.................................................................................................................
1-23
1-27
Manufacturing Environments.......................................................................................................
1-27
1-33
1-35
1-45
1-45
1-47
1-51
Performance Measures...............................................................................................................
1-53
1-55
1-57
Objectives of Manufacturing........................................................................................................
1-57
1-57
1-59
1-61
1-61
1-61
1-63
1-65
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2-7
Marketing Management...............................................................................................................
2-7
2-11
Demand Planning........................................................................................................................
2-11
Characteristics of Demand...................................................................................
2-13
2-13
Sources of Demand.....................................................................................................................
2-13
2-15
Forecasting.............................................................................................................
2-19
2-19
Principles of Forecasting.............................................................................................................
2-21
2-23
Forecasting Techniques........................................................................................
2-25
Qualitative Techniques................................................................................................................
2-25
2-25
2-27
2-27
Exponential Smoothing...............................................................................................................
2-35
Seasonal Forecast......................................................................................................................
2-39
2-43
Bias.............................................................................................................................................
2-43
2-43
2-45
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Table of Contents
Participant Workbook Page
3-7
Priority Planning.........................................................................................................................
Planning Horizon and Level of Detail.........................................................................................
3-7
3-7
3-9
3-9
3-11
3-37
Purpose.....................................................................................................................................
3-37
3-37
3-39
3-39
3-41
3-41
3-43
3-47
3-49
3-49
3-51
3-51
3-53
3-53
Objectives..................................................................................................................................
Inputs.........................................................................................................................................
Relationship to the Production Plan...........................................................................................
Developing a Master Schedule..................................................................................................
Projected Available Balance......................................................................................................
Preliminary MPS........................................................................................................................
Planning Horizon........................................................................................................................
Time Fences and Zones............................................................................................................
Aggregating the Master Schedules............................................................................................
Rough-Cut Capacity Planning....................................................................................................
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4-7
Nature of Demand......................................................................................................................
4-7
4-7
Objectives of MRP.....................................................................................................................
4-9
4-11
Planning Software......................................................................................................................
4-13
Bill of Material.......................................................................................................
4-15
Introduction................................................................................................................................
4-15
4-15
4-17
4-17
Parent-Component Relationship................................................................................................
4-17
4-19
Planning Bill...............................................................................................................................
4-23
4-25
4-27
4-29
4-29
4-29
4-31
4-37
4-41
4-47
4-49
4-49
Order Control.............................................................................................................................
4-51
4-53
4-55
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Table of Contents
Participant Workbook Page
5-7
5-7
5-7
Capacity Management........................................................................................
5-9
5-9
5-11
5-11
5-13
5-21
5-25
5-27
Introduction..............................................................................................................................
Key Inputs...............................................................................................................................
CRP Process...........................................................................................................................
5-27
5-27
5-33
5-41
Objectives................................................................................................................................
Functions.................................................................................................................................
Information Requirements.......................................................................................................
Data Requirements.................................................................................................................
5-41
5-43
5-45
5-47
Scheduling..........................................................................................................
5-49
Introduction..............................................................................................................................
Scheduling and Loading Techniques......................................................................................
Bottleneck Scheduling.............................................................................................................
5-49
5-49
5-53
Implementation...................................................................................................
5-55
5-55
5-55
Control.................................................................................................................
5-57
5-57
5-59
5-61
5-67
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6-7
What is Inventory?...................................................................................................................
6-7
6-9
6-11
6-11
6-13
Functions of Inventory.............................................................................................................
6-15
Inventory Objectives................................................................................................................
6-17
Inventory Costs..................................................................................................
6-21
Item Costs...............................................................................................................................
6-21
Carrying Costs.........................................................................................................................
6-23
Ordering Costs........................................................................................................................
6-25
Stockout Costs........................................................................................................................
6-29
Capacity-Related Costs...........................................................................................................
6-29
6-33
6-33
Balance Sheet.........................................................................................................................
6-35
Income Statement...................................................................................................................
6-37
6-39
6-43
Inventory Valuation..................................................................................................................
6-45
6-47
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Participant Workbook Page
7-7
7-7
7-9
7-13
7-21
7-25
7-27
7-29
Safety Stock............................................................................................................................
7-35
7-43
7-47
7-55
ABC Principles........................................................................................................................
7-55
ABC Classification...................................................................................................................
7-57
ABC Process...........................................................................................................................
7-57
Sample Calculation.................................................................................................................
7-59
7-63
7-65
7-65
Cycle Counting........................................................................................................................
7-67
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8-7
8-7
8-9
Purchasing Objectives...........................................................................................................
8-11
Purchasing Activities..............................................................................................................
8-11
Physical Distribution..........................................................................................
8-29
8-29
8-29
8-31
8-33
8-37
8-37
8-39
8-39
8-41
8-43
8-45
8-45
Transportation....................................................................................................
8-49
Introduction..............................................................................................................................
8-49
8-55
8-55
8-65
Warehousing.......................................................................................................
8-71
Purpose of Warehousing.........................................................................................................
8-71
8-71
8-73
8-75
Global Distribution...................................................................................................................
Influence of Marketing.............................................................................................................
Interface with Production and Finance....................................................................................
Other Factors: Distribution Channels ......................................................................................
Objectives................................................................................................................................
Distribution Inventory Planning Systems.................................................................................
Push System...........................................................................................................................
Reverse Logistics......................................................................................................
Basic Transportation Modes....................................................................................................
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Table of Contents
Participant Workbook Page
9-7
9-7
Objectives................................................................................................................................
9-7
9-9
9-11
9-13
9-15
9-15
Lean................................................................................................
9-17
House of Toyota......................................................................................................................
9-17
9-17
Waste......................................................................................................................................
9-19
9-21
Pull Systems............................................................................................................................
9-21
Work Layouts..........................................................................................................................
9-23
Process Flexibility....................................................................................................................
9-25
9-27
9-29
9-31
9-33
Supplier Partnerships..............................................................................................................
9-35
9-37
Product Quality........................................................................................................................
9-37
Quality-Related Costs.............................................................................................................
9-41
9-43
Six Sigma................................................................................................................................
9-57
Summary.................................................................................................................................
9-63
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10-7
10-7
Types of Constraints...............................................................................................................
10-9
Problem-Solving Tools............................................................................................................
10-9
General Applications..........................................................................................
10-11
VATI Analysis..........................................................................................................................
10-11
10-13
10-27
Throughput Accounting...........................................................................................................
10-29
Critical-Chain Method..............................................................................................................
10-31
Distribution..............................................................................................................................
10-33
Appendix
Progress Check Answer Sheet.........................................................................
Bibliography..............................................................................
Course Evaluation..............................................................................................
A-1
A-2
A-3
2013 APICS