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Dynaflow - GRE Piping - March 26 2009
Dynaflow - GRE Piping - March 26 2009
Dynaflow - GRE Piping - March 26 2009
Agenda
Standards, very different markets. Why should we choose for Glassfibre Reinforced. materials for piping systems. Product Ranges and Methods of Construction. Jointing Methods. Prefabrication. Design.
Low pressure.
Main focus: Need to pump from A to B and want to know under what (safety) conditions
System integrity.
GRP EN 1796
Need to withstand soil and traffic loads EN 1796 Title: Plastics piping systems for water supply with or without pressure Glass-reinforced thermosetting plastics (GRP) based on unsaturated polyester resin.
GRP EN 1796
Need to withstand soil and traffic loads
GRP EN 1796
Need to withstand soil and traffic loads EN 1796, characteristics: Pipe: Verification of long-term properties (Stiffness, PN). Joints: Verification of initial sealing. Fittings: No verification on PN.
pump from A to B and know under what (safety) conditions = Know the strength of installed pipeline
I.
II.
III.
ASTM D 2992-96 FPI AD, Wavistrong serie EST, ID 150 mm pipe PL/PL, 65C, pressure, TUV
Mean
LCL
LPL
Data
pressure (barg)
Long-term envelope
100,0
10,0 1,00E+00
time (hrs)
Axial stress
2:
d a o 1l
ion t i nd o c
Hoop stress
ASTM D 2992-96 FPI AD, Wavistrong serie EST, ID 150 mm pipe PL/PL, 65C, pressure, TUV
Mean
LCL
LPL
Data
pressure (barg)
100,0
10,0 1,00E+00
time (hrs)
Axial stress
2:
d a o 1l
ion t i nd o c
Hoop stress
f2
Axial stress
f2
Axial stress
Axial stress
Hoop stress
f2
Internal Pressure +
X Bending
Axial stress
Axial stress
Hoop stress
f2
f2= 0.67
X 9Bending
Internal Pressure +
I.
II.
III.
Site Quality Plan, describing: Installation instructions. Training + Qualification. Installation in accordance with system design (isometrics) QC.
Site Quality Plan, describing: Installation instructions. Training + Qualification. Installation in accordance with system design (isometrics) QC.
Site Quality Plan, describing: Installation instructions. Training + Qualification. Installation in accordance with system design (isometrics) QC.
Conclusion
Need to withstand soil and traffic loads Need to pump from A to B and want to know under what (safety) conditions Example of standards: ASME 31.3 UKOOA ISO 14692
Conclusion
Need to withstand soil and traffic loads Need to pump from A to B and want to know under what (safety) conditions Assessment of integrity of pipe system.
AWWA M45
ISO 14692
Why?
Why not?
What do I buy?..... FRP, RTRP, GRE Glass, brittle at low temps. Standards? Dimensions Material Properties Calculations Joints, Glue?? Degeneration of properties in time
Why so?
No corrosion No corrosion allowance No cathodic protection Long live (50 years design) Light weight Smooth walls, low friction Mechanical properties, Flexible, Safe failure behaviour Safe joints Adhesive bonded Mechanical, RSLJ, Key Lock.Tee-kay Standards, ISO 14692
Product Ranges
Wavistrong Material Epoxy Size Range 25 to 1600mm Pressure range Up to 70 Bar Temperature -60C to +110C Red Box Yellow Box Material Epoxy Size Range 2 to 16 Pressure range Up to 3,500 psi Temperature -65C to +100C Fiberstrong Material Polyester Size Range 25 to 4000mm Pressure range Up to 20 Bar Temperature +65C Fiberstrong Material Vinylester Size Range 25 to 4000mm Pressure range Up to 20 Bar Temperature +85C
Fibre
Properties of the fibre Properties of the resin Ratio of fibre to resin Geometry of fibres
Resin
Strain
Materials of Construction
Glass Fibres C Glass / C Veil: Chemically resistant glass E Glass: Structurally strong
Materials of Construction
Fibre orientation & fibre volume fraction
Chopped Strand
Woven Mat
Filament Wound
Materials of Construction
Resin Systems
Ult Tensile Strength
Considerations Good mechanical properties properties Good chemical properties (liner) Good resistance to environmental degradation
Plastic Deformation
Tensile Stress
Strain (%)
Strain to failure
Materials of Construction
Types of Resins
Polyester
-ABABABAS S S -ABABABA-
Epoxy
Epoxy Molecule
Vinylester
-ABAAAA-BAS S -ABAAAA-BA-
Amine Molecule
Chopped Strand
Exterior surface Structural wall (2) Pipe core E Underground applications Structural wall (1) Liner back-up Inner liner
u o y If
e k a m
g i b ry e v a
? ? e pip
Pressure classes : PN 1, 3, 6, 10, 12, 16, 20 Stiffness classes : SN 2500, 5000, 10000 Size range : 350 mm to 4000 mm Temperature range: -40 C 85 C Installation type : Above ground / Underground Design type : Restrained / Unrestrained
FIBERSTRONG
Applications
River & seawater intakes & outfalls Gravity sewer lines Jacking & microtunneling WWT plant underground piping Irrigation main lines
Filament Wound
WAVISTRONG
GRE Wall Structure
0.3 mm epoxy coating ......... E-glass wall .................... 0.5 mm Resin Liner ....... Resin Glass 100% 30% 70% 0% 70% 30% E(CR)-glass C-glass
54 Test Pressure = 1.5 x design Safety Factor = 2 x design Weep Pressure = 4 x design
LB/LS (rubber seal joint) / FB/LS (rubber seal lock joint) 50mm to 1400mm
Pressure classes Size range Temperature range Installation type Design type
: PN 8, 10, 12.5, 16, 20, 25, 32, 40, 50 : 25mm to 1600mm : From -40 C to 110 C : Above ground / Underground : Restrained / Unrestrained
WAVISTRONG - Applications
Crude oil Cooling water Fire fighting CO2 lines Water injection lines Well head tubing Potable water Sewer lines
WAVISTRONG Fittings
Laminated elbow
Prefabrication (Spools)
Failure of pipe wall needs time Long term testing ASTM 2992 B Regression curve
Test Pressure Safety Factor Weep Pressure : 1.5 x design : 2 x design : 4 x design
System design
E-modulus
Support spans Expansion forces F = E x A x x T 10 times less than steel
Poisson Ratio
Expansion by pressure