HEART OF YOUR MOTION

AXIAL PISTON PUMPS

SERIES 20

AXIAL PISTON MOTORS

SERIES 20

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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CONTENTS
AXIAL PISTON PUMPS SERIES 20 .. 3 GENERAL DESCRIPTIONS .. 3 FEATURES ... 4 TECHNICAL DATA .. 5 DEPENDENCE CURVES EFFICIENCY, FLOW AND OUTPUT SPEED RELATIONS ... 6 SERVO CONTROL OF DISPLACEMENT WITH A LINEAR RESPONSE .... 7 REVERSING TIME .. 8 DIMENSIONS ... 9 TYPE DESIGNATION ... 11 TYPES OF CONTROLS ... 12 MODEL CODE OF SPECIAL UNIT WITH CONTROL PRx AND Qxx .. 13 AXIAL PISTON MOTORS SERIES 20 .. 14 GENERAL DESCRIPTIONS .... 14 FEATURES ..... 15 TECHNICAL DATA .... 16 DIMENSIONS ..... 17 MANIFOLD ASSY .. 19 MANIFOLD ASSY WITH BY-PASS VALVE .. 19 TYPE DESIGNATION ... 20 DIMENSION OF HIGH PRESSURE PORTS .. 21

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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AXIAL PISTON PUMPS SERIES 20 GENERAL DESCRIPTION

Axial piston variable displacement pumps, Series 20, are of swash plate design with variable flow capability suitable for hydrostatic transmissions with closed circuit. The flow rate is in proportional relation with the input pump speed and continuously variable displacement, which, in turn, is determined by the swash plate angle and is adjustable between zero and maximum value of the displacement. Flow direction is reversed by a tilting of the swash plate to the opposite side of the neutral or zero displacement position.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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FEATURES
Axial piston variable displacement pumps, Series 20, are well engineered and easy to handle. A shaft is supported on highly efficient tapered roller bearings with a high loading capacity for external radial forces. Additional pumps can be built on. The hydro mechanical servo displacement control maintains the selected swash plate position and hence pump displacement. Upon release of the control handle, the swash plate automatically returns to the null position and the flow becomes a zero one. High pressures in the pump housing can be achieved without leakage even at the lowest temperatures by using suitable shaft seals. A placement of the servo valve enables to connect function regulators and remote control systems. Axial piston units are designed for easy servicing, complete dismantling and disassembly can be carried out with standard hand tools, and all components or sub assemblies are replaceable.

Figure 2 shows schematically the function of hydrostatic transmission using an axial piston variable displacement pump and fixed displacement motor.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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TECHNICAL DATA
Table 1
DESCRIPTION Max. displacement per revolution of the variable displacement pump Max. flow Displacement per revolution of the charge pump Max. pressure Nominal pressure Max. pressure of control Charge pressure Max. pressure in case Maximum speed + Minimum speed Nominal speed Kinematic viscosity range of working fluid -starting -operating -optimum Kind of working fluid Operating temperature Max. temperature of working fluid in tank Purity of working fluid Direction of shaft rotation Maximum swash plate angle Weight DIMENSION cm3 dm3 min-1 cm3 MPa MPa MPa MPa MPa min-1 min-1 min-1 20 33,3 126,5 12,3 FRAME SIZE 22 69,8 223,4 18,03 42 35 3,5 0,8 2,0 0,25 continuous 0,5 intermittent 3800 3200 2900 500 1920 1500 3,3 23 89,0 258,1 18,03

mm2s-1

1000 12-600 25-35 mineral oil -40 to + 50 80 10 clockwise or counter clockwise 18 45 63 78

C C m kg

+ For higher speeds contact our Application department Figure 3. External drain fluid loss for frame sizes 20 23 Determination of nominal pump size

Qe= Me= Pe=

Vg . n . v 1000 15,9 . Vg . p 100 . mh Mg . n 9550 =

( l/min ) ( Nm ) Qe . p 600 t

Vg - displacement ( cm3 ) per revolution p - difference high and low pressure(MPa) n - speed ( min-1 ) v - volumetric efficiency mh - mechanical - hydraulic efficiency t - total efficiency

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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DEPENDENCE CURVES EFFICIENCY, FLOW AND OUTPUT SPEED RELATIONS

(For operating condition of 18 swash plate angle ) For frame size 20 For frame size 22

For frame size 23

v- volumetric efficiency t - total efficiency

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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SERVO CONTROL OF DISPLACEMENT WITH A LINEAR RESPONSE

Regulated by the control handle on the servo valve, the swash plate can be infinitely varied in both directions with the help of the servo system. The pump displacement resulting from any control handle position can be adjusted using figures (5a 5c). The angle of the control handle for the stroke initiation and for the final position of the stroke can vary from unit to unit within the range of the tolerance group (Figure 5a- 5c).

Frame size 20

Frame size 22

Frame size 23

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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REVERSING TIME
Time for the directional change of the flow from Qmax through 0 to Qmax depends on the size of the control orifice fitted in the supply port to the servo valve (Figure 7). The values given assume motion of the control handle directly from one end position to other. Adjustment time of handle: Operating pressure: Speed: Viscosity: < minimum reversing time 21 MPa 1450 min-1 35 mm2.s-1

Schematic diagram of servo valve with alternative orifice positions

Connecting area of servo valve with ports for insert of orifices

The reversing time in one flow direction can be extended by inserting an orifice in one of the pilot ports only. Table 2. Frame size Diameter of orifice (mm) 0,76 0,91 1,05 1,36 1,60 without orifice 0,76 0,91 1,05 1,36 1,60 without orifice Reversing time (s) 3,78 2,72 2,16 1,60 1,14 0,60 6,06 4,20 3,42 2,30 1,74 0,96 0,76 0,91 1,05 1,36 1,60 without orifice 6,24 4,80 3,54 2,70 1,80 1,02 Frame size Diameter of orifice (mm) Reversing time (s)

20

22

23

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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DIMENSIONS
Table 3. Dimensions [ mm ] Dimension X 0.5 X1 X2 X3 X4 0.5 X5 X6 min X7 X8 X9 X10 X11 X12 X13 X14 X16 1) X17 2) X17 X18 X19 X20 X22 X23 X24 X25 X27 X28 X29 X31 X33 X35 X36 X37 X38 X39 X41 X42 X44 X47 20 34,5 M10-5H 48 12,7 56 20 294 315 305 71,4 84 16 48 100 225 341 350 162 58 94 51 112 259 372 381 188 84 120 60,5 52,4 26,2 3/8-16 UNC-2B Depth 18 194 133 15,20,5 113 135 194 123 160 128,6 162 85,8 68,3 111,2 1/4" 20 UNC-2A 26 Frame size 22 127 23 37,68

263 284 270 62

307 328 312 77,7 98 17,5 49 118 271 385 394 195 91 126 65

190 112,7 100 122 146 113 148 115,9 81 55,6 94,5 22

194 150,8 123,8 146 194 134 172 139,6 95,2 77,8 127,1 30

AaB T L1, L2 M1, M2, Mp

Connection Ports 1 ; SAE J 518c; code 61- 5000psi 1 ; SAE J 518c; code 62- 6000psi ISO 6162,DN25, type II, 40 MPa 7/8 14 UNF-2B 7/8 14 UNF-2B 7/16 20 UNF-2B

1) Charge gear pump Vg=12,30 cm3 2) Charge gear pump Vg=18,03 cm3

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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Figure. 8 Outline drawing of axial piston variable displacement pumps, Series 20, frame size 20, 22, 23.

Shifting of the servo valve control lever in direction: A: Causes high pressure in A orifice in CW pump Causes high pressure in B orifice in CCW pump B: Causes high pressure in B orifice in CW pump Causes high pressure in A orifice in CCW pump

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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TYPE DESIGNATION
1 PV
Axial Piston Pump with Variable Displacement

2 XX

3 XXX

4 X

5 X

6 X

7 XX

8 XX

9 XX

10 XXX

1.

PV

10.

000 XXX

Standard Special production number

2. 20 22 23

Displacement Vgmax [cm3] 33,3 69,8 89 9.

Orifice A B 0,76 mm 0,91 mm 1,05 mm 1,36 mm l,6 mm without orifice orifice in channel "P" orifice in channel "A", "B" orifice in channel "P","A", "B" orifice in channel "A" orifice in channel "B" orifice in channel "P", "A" orifice in channel "P", "B" without orifice o o

3.

xxx

TYPE OF CONTROL

4.

R L V

Clockwise (CW) Counter clockwise(CCW) Reversible Direction of shaft rotation

C D E N

o o o

5. A B C D E G 1 J K L M P R

Dimension of the input shaft 14 teeth, 12/24 PITCH, 31,20 19 teeth, 16/32 PITCH, 31,75 21 teeth, 16/32 PITCH, 34,50 23 teeth, 16/32 PITCH, 37,68 27 teeth 16/32 PITCH, 44,O3 13 teeth, 8/16 PITCH, 43,71 20 teeth, 16/32 PITCH, 32,91 cone 1:8, SAE J501, 41,27 cone 1:8, SAE J501, 31,75 cylindrical with key 34,925; cylindrical with key 44,45; 15 teeth, 16/ 32 PITCH, 25,40 13 teeth, 16/32 PITCH, 21,80

20 o o

22 o o

23 o o o

1 2 3 4 5 6 7 0

o o o o o o o

o o o o o

o o

o o

o o

o o

Thread

20 o 22 o 23 o

6. A B C

Dimension of high- pressure ports SAEJ518c,code 62,size 1", 6000PSI SAEJ518c,code 61,size 1", 5000PSI ISO 6162,DN25, type 11,40 MPa

7/16"-14 UNC-2B 3/8"-16 UNC-2B M12

7.

Charge gear pump Vg A0 B0 C0 NN AA BA CA 8,2 cm3 12,3 cm3 18,03 cm3 without charge pump 8,2 + 8,2 cm3 12,3 +8,2 cm3 18,03+ 8,2 cm3 20 o

Frame size 22 23

o o o o

o o o o

o o o o

8. 13 XX 00

Pressure setting of gear pump 1.3 MPa (1.3+0,14 MPa at 3.7 dm3.min-1] other without charge pump Other values need advance approval of the producer, max. value 3,5 MPa

o o

- standard design

- available

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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TYPES OF CONTROLS
WITHOUT CONTROL DEVICE
AAA BBB - without the mechanical-hydraulic servo valve, with top cover only - without the mechanical-hydraulic servo valve, with joining piece and cover

HYDRAULIC
PHx 0 1 - hydraulic - direct - control SHV

MECHANICAL - HYDRAULIC
MHx 0 1 MBx 0 1 2 MCx 1 2 MDx 0 1 2 - mechanical-hydraulic servo valve - standard - with detent of zero position - mechanical-hydraulic servo valve with a zero-position switch - empty - electric control; voltage 12 V DC - electric control; voltage 24 V DC - mechanical-hydraulic servo valve with a short-circuit valve - electric control; voltage 12 V DC - electric control; voltage 24 V DC - MB + MC - hydraulic control - electric control; voltage 12 V DC - electric control; voltage 24 V DC

AUTOMATIC
PRx H 1 2 3 4 5 6 7 8 9 Qx x M H 0 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 0 Rx M H 0 1 2 3 4 5 6 7 8 9 x - automatic direct regulation - constant power - hydraulic control - electric control; voltage 12 V DC , Dn 6 mm - electric control; voltage 24 V DC , Dn 6 mm

- electric control; voltage 12 V DC , Dn 4 mm - electric control; voltage 24 V DC , Dn 4 mm - automatic control - constant rate of flow with mechanical hydraulic servo valve - mechanical control of regulator - hydraulic control of regulator - empty
- electric control of regulator; voltage 12 V DC , Dn 6 mm - electric control of regulator; voltage 24 V DC , Dn 6 mm

Values of output, pressure and speed are stated on page 14.

ELECTRICAL- HYDRAULIC
EHx 0 1 2 EVx 0 1 2 ERx 0 1 2 3 4 5 6 7 8 9 - electro-hydraulic servo valve - empty - MOOG - NC Servo - three-positional distributor + pressure reducing valve (proportional) - empty - electric control; voltage 12 V DC - electric control; voltage 24 V DC - three-positional distributor (jump control) - empty - electric control; voltage 12 V DC , Dn 6 mm - electric control; voltage 24 V DC , Dn 6 mm

- electric control; voltage 12 V DC , Dn 4 mm - electric control; voltage 24 V DC , Dn 4 mm

- rate of flow up to 10 l . min-1 - rate of flow up to 20 l . min-1 - rate of flow up to 30 l . min-1 - rate of flow up to 40 l . min-1 - rate of flow up to 50 l . min-1 - rate of flow up to 60 l . min-1 - rate of flow up to 70 l . min-1 - rate of flow up to 80 l . min-1 - rate of flow up to 90 l . min-1 - rate of flow up to 100 l . min-1 and higher

- electric control of regulator; voltage 12 V DC , Dn 4 mm - electric control of regulator; voltage 24 V DC , Dn 4 mm

Way of the designation of the regulated pressure channel is stated on page 14.

- automatic control - constant pressure - mechanical-hydraulic servo valve - hydraulic control - empty - electric control; voltage 12 V DC , Dn 6 mm - electric control; voltage 24 V DC , Dn 6 mm

1 2 3 4 5 6 7 8 9

- electric control; voltage 12 V DC , Dn 4 mm - electric control; voltage 24 V DC , Dn 4 mm - pressure value 5 MPa - pressure value 10 MPa - pressure value 15 MPa - pressure value 20 MPa - pressure value 25 MPa - pressure value 30 MPa - pressure value 35 MPa - pressure value 40 MPa - on request

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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MODEL CODE OF SPECIAL UNIT WITH CONTROL PRX

Output P/kW/ 15,0 20,0 25,0 30,0 35,0 40,0 45,0 50,0 60,0 70,0 80,0 90,0 100,0 110,0 125,0 140,0 155,0 170,0 empty Speed n /min-1/ 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3200 3500 3800 empty Control pressure pr /MPa/ 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 3,0 3,2 3,4 3,6 3,8 4,0 empty

A B C D E F G H K L M N O P R S T U V Z X

A B C D E F G H K L M N O P R S T U V Z X

A B C D E F G H K L M N O P R S T U V Z X

MODEL CODE OF SPECIAL UNIT WITH CONTROL QXX

A00 B00 AB0 Control in channel A Control in channel B Control in channel A also B

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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AXIAL PISTON MOTORS SERIES 20 GENERAL DESCRIPTION

Axial piston fixed displacement motors, Series 20, are of swash plate design with a preset constant displacement, and they are intended for closed circuit operation. The output speed is proportional to the flow rate of the supplied fluid. The output torque is proportional to the difference between high and low-pressure sides of the fluid circuit. The direction of motor shaft rotation depends on the fact; into which port is led the pressure fluid.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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FEATURES
Axial piston fixed displacement motors, Series 20, are well-engineered and easy to handle. A shaft is supported on highly efficient tapered roller bearings with a high loading capacity for external radial forces. High pressures in the pump housing can be achieved without leakage even at the lowest temperatures by using suitable shaft seals. The modular design of the units simplifies the production of a wide variety of model options and simultaneously limits the number of different components which are involved. Light weight, short versions available on request. Figure 2:

Figure 2 shows schematically the function of a hydrostatic transmission using an axial piston variable displacement pump and a fixed displacement motor.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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TECHNICAL DATA
Table 1

DESCRIPTION Max. displacement per revolution of the motor Max. pressure Nominal pressure Max. pressure of control Max. pressure in case Torque at 35 MPa Maximum speed + Minimum speed Nominal speed Kinetic viscosity range of working fluid -starting -operating -optimum Kind of working fluid Operating temperature Max. temperature of working fluid in tank Purity of working fluid Direction of shaft rotation Maximum swash plate angle Weight

DIMENSION cm
3

20 33,3

FRAME SIZE 22 69,8 42 35 0,8 2,0 0,25 continuous 0,5 intermittent

23 89,0

MPa MPa MPa MPa Nm min

-1

176 3800 1920

369 3200 50 1500

471 2900

min-1 min-1 mm2s-1

1000 12 - 600 25 - 35 mineral oil -40 to + 50 80 10 clockwise or counter clockwise 18 30 40 47

C C m kg

+ For higher speeds contact our Application department. Figure 3 External drain fluid loss for frame sizes 20 23
Qe= Me= Pe= VM . n . v 1000 15,9 . VM . p . mh 100 Mg . n 9550 = ( l/min ) Motor input flow ( Nm ) output torque ( k W ) output power

Qe . p . t 600

VM - displacement (cm3) per revolution p - difference high and low pressure ( MPa ) n - speed ( min1 ) v - volumetric efficiency mh - mechanical - hydraulic efficiency t - total efficiency

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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DIMENSIONS
Table 2 Dimensions [mm]

Dimension X 0.5 X1 X2 X3 X4 0.5 X5 X6 min X7 X8 X9 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X20 X21 X22 X23 X24 X26

20

Frame size 22 127 34,5 M10-5H 48 12,7 56 20 84 17,3

23 37,68

108 117,7 255,3 272,3 378 395 52,4 26,2 3/8-16 UNC-2B Depth 18 140 161 181 79 95 104 70,6 86,5 96 156 165 170 190 194 194 146 168 168 15,20,5 162 85,2 81 85,8 95,2 252 290 307

15,7 88,7 214 340

Connection Ports 1 ; SAE J 518c; code 61- 5000psi AaB 1 ; SAE J 518c; code 62- 6000psi ISO 6162,DN25, type II, 40 MPa L1, L2 MA, MB, M3 7/8 14 UNF-2B 7/16 20 UNF-2B

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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Figure 4 Outline drawing of motor configuration with manifold assy.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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MANIFOLD ASSEMBLY
Manifold assembly consists of control elements that serve to restrict working pressure in the high pressure hydrostatic circuit, to exchange the heated working fluid in closed hydrostatic circuit, to charge the volume losses in closed hydrostatic circuit as well as to secure flushing in the transmission case.

MANIFOLD ASSY WITH BY-PASS VALVE

Manifold assy with by-pass valve provides all the functions as manifold assy. On the back side there is a built-in by-pass valve designed for interconnection of high-pressure channels in closed hydrostatic circuit.

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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TYPE DESIGNATION
1
MF
1. MF Axial Piston Motor with Fixed Dispalcement 9. 000 2. 20 22 23 Displacement Vgmax [cm3] 33,3 69,8 89 XXX Standard

2
XX

3
X

4
X

5
X

6
XX

7
XX

8
XX

9
XXX

Special production number

3. A B C D E G 1 J K L M P R

Dimension of the input shaft 14 teeth, 12/24 PITCH, 31,20 19 teeth, 16/32 PITCH, 31,75 21 teeth, 16/32 PITCH, 34,50 23 teeth, 16/32 PITCH, 37,68 27 teeth 16/32 PITCH ,O3 13 teeth, 8/16 PITCH, 43,71 20 teeth, 16/32 PITCH, 32,91 conel:8,SAEJ5O1, 41,27 cone 1:8,SAEJ501, 31,75 cylindrical with key 34,925; cylindrical with key 44,45; 15 teeth, 16/ 2 PITCH, 25,40 13 teeth, 16/32 PITCH, 21,80

20 o o

22 o o

23 o o o

o o o o o

8. 11 14 21 28 35 40 42 00

Pressure setting in port B 11 MPa 14 MPa 21 MPa 28 Mpa 35 MPa 40 MPa 42 MPa Without pressure valve o o o o

o o

o o

o o o

o o

o o

4. A B C

Dimension of high-pressure ports SAEJ518c,code 62,size 1", 6000PSI SAEJ518c,code 61,size 1", 5000PSI ISO 6162.DN25, type 11,40 MPa

Thread 7/16"-14 UNC-2B 3/8"-16 UNC-2B M12

20 o

22 o

23 o

o 7. 11 14 21 28 35

Pressure setting in port A 11 MPa 14 MPa 21 Mpa 28 Mpa 35 MPa 40 MPa 42 MPa Without pressure valve

o o o o

o o o

5. A B C D N

Manifold assy Manifold assy with by-pass valve Manifold assy without by-pass valve Without manifold assy with cover plate Without manifold assy with by-pass valve Without manifold assy

40

42 00

o o o
6.

Pressure setting of low-pressure valve in the manifold assy 11 13 16 00 1,1 MPa ( 1,1 0,17 MPa at 3,7 dm3 .min-1 ) 1,3 MPa ( 1,3 0,17 MPa at 3,7 dm3 .min-1 ) 1,6 MPa ( 1,6 0,17 MPa at 3,7 dm3 .min-1 ) Without manifold assy

o o o

- standard design - available

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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DIMENSION OF HIGH-PRESSURE PORTS

X1
X
3

Type designation X A SAE J 518c, code 62 size 1", 6000 PSI B SAE J 518c, code 61 size 1", 5000 PSI C ISO 6162 Dn 25, type II, 40 MPa 25,4 X1 27,8 26,2 27,8

X2
DIMENSION X2 57,2 52,4 57,2 X3 7/16 - 14UNC-2B 3/8 - 14UNC-2B M12-6H

AXIAL PISTON PUMPS AND MOTORS SERIES 20 CLOSED CIRCUIT

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Producer:

AHP HYDRAULIKA a. s. Robotncka 841, 039 01 TURIANSKE TEPLICE SLOVAK REPUBLIC

Phone: +421 43 491 14 52 Fax: +421 43 491 14 05 www.ahphydraulika.sk e-mail: sales@ahphydraulika.sk Distributor: