Apollo Boiler 50 - Maintenance

Apollo - 15/30 30/50 - Maintenance
http://www.partsarena.co.uk/baxi/System/DATA/Dx/DS1/installation/2...
402C1238 Iss. 01 PROVISIONAL INSTRUCTIONS THORN EMI Heating MAINTENANCE
Apollo Fanfare 15/30 and 30/50 Wall mounted gas boilers G.C. Appliance Nos. Apollo Fanfare 15/30 41 789 71 Apollo Fanfare 30/50 41 789 72 (Leave these instructions adjacent to the gasmeter). General This booklet describes the annual maintenance procedure, provides instruction on the replacement of faulty parts and information on fault finding and spare part identification. Before commencing work slide off the bottom cover and slide the gas valve operating button in the direction of the arrow to turn off the pilot. Allow the boiler to cool. Isolate the electricity supply and turn off the gas supply at the service tap, see frame 36. IMPORTANT: ALWAYS test for gas soundness after completing any servicing or exchange of gas carrying components. Ensure that the inner case seal is intact and the case properly fitted after servicing or replacement of parts. NOMINAL BOILER RATINGS BOILER kW Fanfare 15/30 4.4 6.6 8.8 Fanfare 30/50 8.8 11.7 14.7 ANNUAL MAINTENANCE OUTPUT Btu/h 15 000 22 500 30000 30 000 40000 50000 kW 5.6 8.4 11.0 11.4 14.9 18.3 INPUT Btu/h 19 200 28 700 37500 38 900 50900 62 500 BURNER SETTING mbar 4.6 10.0 14.8 5.6 9.2 13.7
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Page 5
REPLACEMENT OF PARTS
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Page 13 FAULT FINDING GUIDE

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Preliminary electrical system checks as contained in the BGC multimeter instructions book are the first electrical checks to be carried out during a fault finding procedure. On completion of the service/fault finding task which has required the breaking and remaking of electrical connections, then the checks - A. Earth Continuity, C. Polarity and D. Resistance to Earth - must be repeated.
Page 14 ILLUSTRATION OF SHORT LIST SPARE PARTS
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Page 15 APOLLO FANFARE SHORT LIST SPARE PARTS Key No. 1 8 14 23 24 24 25 25 36 38 39 GC No. 359 230 322 997 323 339 323 342 323 405 323 343 323 406 323 344 382 396 382 397 382 373 Description Outer case Inspection window assembly Plastic door Combustion chamber insulation (sides) Combustion chamber insulation (front), 15/30 Combustion chamber insulation (front), 30/50 Combustion chamber insulation (rear), 15/30 Combustion chamber insulation (rear), 30/50 Overheat cut off device Hi thermostat Lo thermostat Qty. 1 1 2 2 1 1 1 1 1 1 1 Part 402A1215 307A251 402C053 402C104 402C105 402C178 402C141 402C181 402A043 402S114 402S115
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45 49 57 57 58 58 59 59 60 62 63 64 70 76 80 87 88 127 129 163 168 Back Page Page 16
384 208 395 809 323 428 323 357 384 795 384 796 398 316 398 329 323 358 359 141 398 622 393 901 323 361 395 685 359 221 323 367 393 889 359 258 395 810 323 452 359 328
Pump overrun thermostat Thermocouple Burner and pilot assembly, 15/30 Burner and pilot assembly, 30/50 Burner, Furigas 175-0004-000, 15/30 Burner, Furigas 175-0005-000, 30/50 Main injector, Bray Cat 16/800, 15/30 Main injector, Bray Cat 16/1400, 30/50 Pilot assembly Pilot burner head, Bray 1B3254 Pilot injector, Bray 968 size 5 Spark electrode, kigass D7296 Burner O ring Gas valve, Honeywell V4700E1007 Gas valve O ring Spark electrode lead with grommet Piezo unit Fan assembly Air flow pressure switch Programmer pins (3 green and 3 red) Fan timer assembly
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1
402S088 402S1387 402A331 402A162 402S085 402S086 402S067 307S527 402A045 402S420 402S388 308S116 402S098
V4700E10
400-0016-7 402S089 402S083 402A1233 307S620 402A302 402A1678
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Apollo Boiler 50 - Maintenance

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Apollo - 15/30 30/50 - Maintenance

402C1238 Iss. 01 PROVISIONAL INSTRUCTIONS THORN EMI Heating MAINTENANCE

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

Page 13 FAULT FINDING GUIDE

Apollo - 15/30 30/50 - Maintenance

Page 14 ILLUSTRATION OF SHORT LIST SPARE PARTS

Apollo - 15/30 30/50 - Maintenance

Apollo - 15/30 30/50 - Maintenance

45 49 57 57 58 58 59 59 60 62 63 64 70 76 80 87 88 127 129 163 168 Back Page Page 16

400-0016-7 402S089 402S083 402A1233 307S620 402A302 402A1678

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