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02 Radialverdichter Basis e 04 Rotor
02 Radialverdichter Basis e 04 Rotor
RFC3, Zi
15.02.2007
Shaft
MAN TURBO AG
Material: forged steel Balance drum integrated Stiff rotor design z No shaft sleeves or z No spacer bushings
RFC3, Zi
15.02.2007
Impeller Design
MAN TURBO AG
Shroud disc
Hub disc
Blades Shaft
RFC3, Zi
15.02.2007
Impeller Design
RIKT 1st stage
MAN TURBO AG
RFC3, Zi
15.02.2007
Impellers
MAN TURBO AG
Form z 2D or 3D as required by the flow coefficient Geometry z fixed series of graduated geometry z based on measured characteristics and application charts
RFC3, Zi
15.02.2007
Impellers
MAN TURBO AG
Material selected z to the compressed gas and z to limit values e.g. sour gas Manufacturing z diameter < 700 mm milled (5-axis NC) out of
solid hub and brazed (high temperature and vacuum) z diameter > 700 mm milled and welded z cast (investment casting)
RFC3, Zi
15.02.2007
Impeller Manufacturing
Brazed or welded impellers
MAN TURBO AG
RFC3, Zi
15.02.2007
Impeller Manufacturing
Specials and Details
MAN TURBO AG
Riveting sometimes for old compressors z as spare parts Annealing during welding and brazing z in softest condition z to avoid cracks in heataffected zones Heat treatment after brazing and welding
RFC3, Zi
15.02.2007
Impellers
Quality Assurance
MAN TURBO AG
Design Test z in our test compressors z stress analysis by finite elements method (FEM) Quality Test z ultrasonic examination following brazing z crack detection following welding z overspeed spin test 115% of max. operating speed z deformation measurement
RFC3, Zi
15.02.2007
Impellers
Balancing Procedure
MAN TURBO AG
Impeller individually balanced before assembling onto shaft Material removed from hub or shroud discs Remaining unbalance with zero marked Shaft stacked with 180 offset of zero markings of different impellers Assembled rotor high speed balanced under Vacuum Now only weights added not removed.
RFC3, Zi
15.02.2007
10
Gold nickel brazed impeller High flow coefficient 3D-blading 5-axes NC flank milling Ultra-sonic tested
RFC3, Zi
15.02.2007
11
Impeller Fixation
Pins and Labyrinths
MAN TURBO AG
Light Shrink Fit z maximum shrinkage of 0.25% allows circumferential velocities of 340 m/s Dowel Pins z 4 pc. z Low Notch Factor No Unbalance Caulked Labyrinth Strips
Hub Disc
RFC3, Zi
15.02.2007
12
Impeller Fixation
Advantage of Pins versus Key
MAN TURBO AG
RFC3, Zi
15.02.2007
13
Impeller Assembly
MAN TURBO AG
RFC3, Zi
15.02.2007
14