Professional Documents
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57737
57737
57737
Mohiy Bahgat
Faculty of Engineering Helwan University
Practical Systems
1. Central Heating System. 2. Mixing Process Application.
3. Packing Application.
4. Testing an Automatic Door Control System. 5. Filling / Draining Control Operation. 6. Flag Operated Packaging System. 7. Automation of Parking Garage. 8. Sequence Control Process.
9.
Product Packaging.
10. Parts Sorting. 11. Robot Movement Control. 12. Overhead Crane Control foe Degreasing Pro. 13. Drilling Control Operation .
Programming Examples
1. A signal lamp is required to be on if :
A pump is running.
And The pressure is satisfactory. Or The test lamp is closed.
Pump Presu. X400 X401 Lamp Y430
Step 0 1 2 3 4 5 Instruction LD X400 AND X401 LD X402 ORB OUT Y430 END
Test X402
X400
X402
Step 0 1 2 3 4 5 6 7 8 9 10
Instruction LDI X400 ANI X401 ANI X402 ANI X403 OUT Y430 LD X400 OR X401 OR X402 OR X403 OUT Y431 END
The
boiler is
thermostatically
controlled
and
Pumps
The
Motorized Pump M1
Radiator System
Room Timers
liquids
and
other
2. Three solenoid valves to control the flow of liquids. 3. A motor connected to an agitator to mix the liquids
into the tank.
VA2
Mixing Tank
LS2
Mixing Station
VA3
The sequence of events for this automatic mixing process will be as follows :
1. Open valve 1 until level 1 is reached for the first liquid . 2. Then close valve 1 . 3. Open valve 2 until level 2 is reached for the second
liquid .
4. Then close valve 2 . 5. Start the motor and agitate to mix the liquids into the
tank for a specified time .
6. Then stop the motor . 7. Open valve 3 up to a specified time to empty the mixed
product to a storage tank .
PACKING Application
Consider the following packing machine, where it is required to pack 6 objects in a box and then pack 12 objects in another box in another path as shown :
12 in box
6 in box
A door system for trains is tested by automatic opening and closing the doors about 1000 times. On every fifth closing of the doors, a pneumatic cylinder out-strokes to simulate an obstruction.
Doors
Rails
Obstruction
Cylinder
Consider
close (V2).
d) It is required that the reservoir has to be filled up and emptied four times with the same cycle before activating the Endlamp.
It
Each
time a car enters, PLC automatically adds it to a total sum of other cars found in the garage. each car that comes automatically be taken off. garage is full will turn on. out will
Also,
When 100 cars park, a notifying signal that the Otherwise a Vacancy signal should turn on.
LS2
HOME
Product Packaging
Consider the packaging system shown in figure with the following features : 1. By pushing START key a Flag1 is activated. 2. Resetting depends only on a STOP key.
stops then.
4. Starting the product conveyor is activated by a limit switch when a box is detected. 5. The presence of a box allows counter to
count 10 products.
6. On activating the conveyor with boxes, a