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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST


Post-Application* Inspection of Intumescent Fireproofing Material
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-B-2008
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY


WORK PERMIT REQUIRED?

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

NOTE: This checklist shall be completed upon approval of the Quality Plan of the manufacturer of the intumescent epoxy mastic fireproofing material A A1 General Requirements: Curing & cured coated surfaces are not fouled with sand, dust, foreign matter, etc, before final top coat application, if any. All areas for inspection have been properly repaired. Areas with defects (blisters, cracks, porous, below thickness, sags, runs, drips, dry spray, orange peel, etc) were properly repaired. Repaired areas are rechecked and are satisfactory. Repair Procedure for coatings followed the surface prep (proper grit sanding, etc) & reapplication per the technical data sheet. Special hand applications (tie-ins, repairs, etc) were properly rolled, brushed, trowelled and workmanship is acceptable. Uniform dry film appearance exists after fireproofing application SAES-H-100, Section 5.5 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-B-006, Section 3.2 SAES-H-100, Para. 8.1.6

A2

A3 A4 A5

A6

Finished coating dry film thickness is within minimum & maximum limits SAES-B-006, specified as checked in accordance with manufacturer's application Para. 5.2 & 8.2.3 procedure. SAES-B-006, Congested & hard to reach areas (for dry film thickness) were checked Para. 5.2 & 8.2.3 & meet specified thickness of data sheet (API Pub. 2218). Recoating intervals followed manufacturer's Tech Data Sheet. Caulking & sealant application & curing is clean & complete. SAES-H-100, Section 8 SAES-B-006, Section 8.6 SAES-H-100, Section 9

A7 A8 A9

In-process Inspection Sheet (SATR-B-2002) was completed and A10 signed by contractor & Company. (NOTE: SATR-B-2002 is a form to be generated based on the Quality Control Plan of the Manufacturer.) NOTE: Specific Requirements to be added based on the Manufacturer's Quality Control Procedure for the following but not limited to: Adhesion Test Random sampling to verify coat thickness

SAES-B-006, Para. 8.2.4

B1 B2 B3 B4

Page 1 of 2

SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST


Post-Application* Inspection of Intumescent Fireproofing Material
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-B-2008
WBS / BI / JO NUMBER

25-May-05

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:

REFERENCE DOCUMENTS: 1. API Publication 2218 -- Fireproofing Practices in Petroleum & Petrochemical Processing Plants, 2nd EDITION, AUG 1999 2. SAES-B-006 -- Fireproofing for Plants, 30 June 2003 3. Manufacturer's Application Procedure & Quality Control Plan

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others


Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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