Color Television: Service Manual

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FILE NO.

050-200205

SERVICE MANUAL

COLOR TELEVISION

13A22

DOCUMENT CREATED IN JAPAN, Apr., 2002

SERVICING NOTICES ON CHECKING


1. KEEP THE NOTICES
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

2. AVOID AN ELECTRIC SHOCK


There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS


The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

7. PERFORM A SAFETY CHECK AFTER SERVICING


Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE


In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

1. Unplug the plug from the AC outlet. 2. Remove the antenna terminal on TV and turn on the TV. 3. Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1]. 4. If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]

External exposure metal: Antenna terminal

HOW TO ORDER PARTS


Please include the following informations when you order parts. (Particularly the VERSION LETTER.) 1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER. 2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.

GENERAL SPECIFICATIONS
G-1 TV System CRT CRT Size / Visual Size CRT Type Deflection Magnetic Field BV/BH 13 inch / 335.4mmV Normal 90 degree +0.45G/0.18G NTSC 1Speaker Bottom 3 Inch 8 ohm 1.0 W 0.8 W No US System M 1Tuner Ohers F-Synth VHF/UHF 75 ohm 2 - 69, 4A, A-5 - A-1, A - I, J - W, W+1 - W+84 45.75MHz 41.25MHz 4.50MHz No No Yes 120V AC 60Hz at AC Stand by (at AC) Per Year Power Fuse Safety Radiation X-Radiation Operation Storage 54 W at AC 120 V 60 Hz 5 W at AC 120 V 60 Hz -kWh/Year Yes UL FCC DHHS +5oC ~ +40oC -20oC ~ +60oC Less then 80% RH

Color System Speaker Position Size Impedance MAX 10%(Typical)

Sound Output NTSC3.58+4.43 /PAL60Hz Broadcasting System Tuner and Receive CH

G-2

Tuning System

System Destination Tuning System Input Impedance CH Coverage Picture(FP) Sound(FS) FP-FS

Intermediate Frequency Preset CH Stereo/Dual TV Sound Tuner Sound Muting Power Source Power Consumption

G-3

Power

AC DC

Protector G-4 Regulation

G-5 G-6

Temperature Operating Humidity

GENERAL SPECIFICATIONS
G-7 On Screen Display Menu Menu Type Picture Contrast Brightness Color Tint Sharpness Audio Bass Treble Balance BBE On/Off Stable Sound On/Off CH Set Up TV/CABLE(CATV) Auto CH Memory Add/ Delete Lock Language V-chip CH Label Favorite CH Color Stream DVD/DTV Control Level Volume Brightness Contrast Color Tint (NTSC Only) Sharpness Tuning Bass Treble Balance Back Light Stereo,Audio Output,SAP Video Color Stream Channel(TV/Cable) CH Label Game Timer Sleep Timer Sound Mute V-chip Rating G-8 G-9 OSD Language Clock and Timer Sleep Timer OSD Language Setting Max Time Step Program(On Tim / Off Tim) more than Yes Yes Yes Yes Yes Yes Yes No No No No No No Yes No Yes No Yes Yes Yes Yes English French English 120 Min 10 Min No No -Min Yes Yes Yes Yes Yes Yes Yes No No No Yes Character Yes Yes Yes Yes Yes Yes No No No No No No

Spanish

On/Off Timer Wake Up Timer Timer Back-up (at Power Off Mode)

Sec

GENERAL SPECIFICATIONS
G-10 Remote Control Unit Glow in Dark Remocon Format Custom Code Power Source Total Keys Keys RC-EH Yes Toshiba 40-BF h 3V UM-4 x 2 pcs 27 Keys Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes No No No No No No No No No No No No No

Voltage(D.C) UM size x pcs Power 1 2 3 4 5 6 7 8 9 0 100 CH Up CH Down Volume Up Volume Down TV/Caption/Text CH1/CH2 TV/Video(TV/AV) CH RTN/CH ENT(Quick View) Sleep RE Call(Call) Reset Menu Enter Mute Exit MTS(Audio Select) Set + Set CH Up(VCR) CH Down(VCR) Pause/Still TV/VCR(VCR) Code FF Rew Rec Play Stop TV VCR Cable

Multi Brand Keys

GENERAL SPECIFICATIONS
G-11 Features Auto Degauss Auto Shut Off Canal+ CATV Anti-theft Rental Memory(Last CH) Memory(Last Volume) V-Chip Type BBE Auto Search CH Allocation SAP Just Clock Function CH Label VM Circuit Full OSD Premiere Comb Filter Auto CH Memory Hotel Lock Closed Caption Stable Sound FBT Leak Test Protect CH Lock Video Lock Game Timer Energy Star Favorite CH Owner's Manual Remote Control Unit Rod Antenna Poles Terminal Loop Antenna Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safety Instruction Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery UM size x pcs OEM Brand AC Cord AV Cord (2Pin-1Pin) Registration Card (NDL Card) ESP Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter No No No No No No No Yes No No No Yes UM4 x 2 No No No Yes Yes No No No Yes Yes No Yes No No Yes Yes Yes USA,ORION Type No No No No No No No No No No Lines Yes No Yes No Yes Yes Yes Yes No No English /French Yes Yes No

G-12

Accessories

Language W/ Warranty

GENERAL SPECIFICATIONS
G-13 Interface Switch Front Power System Select Main Power SW Sub Power Channel Up/Reset Channel Down/Enter Volume Up/Set Up Volume Down/Set Down MENU=Volume Up+Volume Down AC/DC TV/CATV Selector Degauss Main Power SW Power Stand-by On Timer Video Input Audio Input Other Terminal Video Input(Rear1) Video Input(Rear2) Audio Input(Rear1) Audio Input(Rear2) Video Output Audio Output Euro Scart Color Stream Diversity Ext Speaker DC Jack 12V(Center +) VHF/UHF Antenna Input AC Outlet Approx. W x D x H (mm) Net (Approx.) Gross (Approx.) Content Material Dimensions W x D x H(mm) Description of Origin Gift Box Material Dimensions W x D x H(mm) Design Description of Origin Drop Test Height (cm) Container Stuffing Cabinet Front Cabinet Rear Yes No No No Yes Yes Yes Yes Yes No No No No Yes No No RCA RCA x 1 Ear Phone No No No No No No No No No No No F Type No 362 x 360 x 320.5 9.5 kg ( 20.9 lbs) 11.0kg ( 24.4lbs) No ---Sets -/--- x -- x -No Yes Double/Brown 440 x 408 x 380 As per Buyer's Yes Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces 62 866 Sets/40' container PS 94V0 DECABROM PS 94V0

Rear

Indicator

Terminals

Front

Rear

G-14 G-15 G-16

Set Size Weight Carton Master Carton

G-17

Cabinet Material

DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. * After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage. * Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged. REMOVAL 1. Follow the steps as follows to discharge the Anode Cap. (Refer to Fig. 1-1.) Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged. Location of Anode Cap 3. After one side is removed, pull in the opposite direction to remove the other. NOTE Take care not to damage the Rubber Cap. INSTALLATION 1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)

GND on the CRT Fig. 1-3 NOTE Confirm that there is no dirt, dust, etc. at the spot where the cap was located. 2. Arrange the wire of the Anode Cap and make sure the wire is not twisted. 3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

CRT Support Alligator Clip

GND on the CRT

Fig. 1-1 Fig. 1-4 4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.

2. Flip up the sides of the Rubber Cap in the direction of the arrow and remove one side of the support. (Refer to Fig. 1-2.) Rubber Cap

CRT Support Fig. 1-2 CRT Support Fig. 1-5

5. Confirm that the Support is securely connected. 6. Put on the Rubber Cap without moving any parts.

DISASSEMBLY INSTRUCTIONS
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL 1. Put the Masking Tape (cotton tape) around the Flat Package IC to protect other parts from any damage. (Refer to Fig. 2-1.) NOTE Masking is carried out on all the parts located within 10 mm distance from IC leads.
Blower type IC desoldering machine

3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.) NOTE Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Masking Tape (Cotton Tape)

IC

Tweezers

Fig. 2-1
IC

2. Heat the IC leads using a blower type IC desoldering machine. (Refer to Fig. 2-2.) NOTE Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely. 4. Peel off the Masking Tape.

Fig. 2-3

5. Absorb the solder left on the pattern using the Braided Shield Wire. (Refer to Fig. 2-4.) NOTE Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Blower type IC desoldering machine

Braided Shield Wire

Soldering Iron

IC

Fig. 2-2

IC pattern

Fig. 2-4

DISASSEMBLY INSTRUCTIONS
INSTALLATION 1. Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily. (Refer to Fig. 2-5.) 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

IC

Soldering Iron

Fig. 2-8 5. Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering. NOTE When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.

Solder temporarily

Solder temporarily

Fig. 2-5 2. Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Solder

Soldering Iron

IC

Supply soldering from upper position to lower position

Fig. 2-6 3. Absorb the solder left on the lead using the Braided Shield Wire. (Refer to Fig. 2-7.) NOTE Do not absorb the solder to excess.

Soldering Iron IC

Braided Shield Wire

Fig. 2-7

SERVICE MODE LIST


This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 1 second. Set Key VOL. (-) MIN Remocon Key 0 Releasing of V-CHIP PASSWORD. Initialization of the factory. NOTE: Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours. POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF HOURS USED". VOL. (-) MIN 6 Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC". VOL. (-) MIN 8 Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing. Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment). Operations

VOL. (-) MIN

VOL. (-) MIN

CONFIRMATION OF HOURS USED


POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation. NOTE: If you set a factory initialization, the total hours is reset to "0". 1. Set the VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. 3. After the confirmation of using hours, turn off the power.
ADDRESS DATA

INIT 00 A1 CRT ON 0010

Initial setting content of MEMORY IC. POWER ON total hours.


= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)

FIG. 1

WHEN REPLACING EEPROM (MEMORY) IC


If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1. INI 00 +0 08 +1 60 +2 99 +3 02 +4 09 +5 B3 +6 24 +7 09 +8 (*1) +9 00 +A 44 +B 25 +C 00 +D D5 +E FF +F A5 For USA For CANADA (*1) Data 09 08

Table 1

1. Enter DATA SET mode by setting VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. ADDRESS and DATA should appear as FIG 1. 3. ADDRESS is now selected and should "blink". Using the SET +/- button on the remote, step through the ADDRESS until required ADDRESS to be changed is reached. 4. Press ENTER to select DATA. When DATA is selected, it will "blink". 5. Again, step through the DATA using SET +/- button until required DATA value has been selected. 6. Pressing ENTER will take you back to ADDRESS for further selection if necessary. 7. Repeat steps 3 to 6 until all data has been checked. 8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input. The unit will now have the correct DATA for the new MEMORY IC.

ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL ADJUSTMENTS
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies. CAUTION Use an isolation transformer when performing any service on this chassis. Before removing the anode cap, discharge electricity because it contains high voltage. When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position. When you exchange IC and Transistor for a heat sink, apply the silicon grease on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.) Prepare the following measurement tools for electrical adjustments. 1. Oscilloscope 2. Digital Voltmeter 3. Pattern Generator On-Screen Display Adjustment 1. In the condition of NO indication on the screen. Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 1 second to appear the adjustment mode on the screen as shown in Fig. 1-1.

2. BASIC ADJUSTMENTS
2-1: RF AGC 1. 2. 3. 4. Place the set with Aging Test for more than 15 minutes. Receive the VHF HIGH (63dB). Connect the digital voltmeter to the W043. Activate the adjustment mode display of Fig. 1-1 and press the channel button (02) on the remote control to select "RF.AGC". 5. Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.50 0.05V. 2-2: CUT OFF 1. Adjust the unit to the following settings. R.DRIVE=10, B.DRIVE=10, R.BIAS=64, G.BIAS=64, B.BIAS=64, BRIGHTNESS=120, CONTRAST=40. 2. Place the set with Aging Test for more than 15 minutes. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select "CUT OFF". 4. Adjust the Screen Volume until a dim raster is obtained. 2-3: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment. 1. Place the set with Aging Test for more than 10 minutes. 2. Receive the gray scale pattern from the Pattern Generator. 3. Using the remote control, set the brightness and contrast to normal position. 4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (10) on the remote control to select R. BIAS. 5. Press the CH. UP/DOWN button on the remote control to select the R. BIAS, G. BIAS, B. BIAS, R. DRIVE or B. DRIVE. 6. Adjust the VOL. UP/DOWN button on the remote control to whiten the R. BIAS, G. BIAS, B. BIAS, R. DRIVE, and B. DRIVE at each step tone sections equally. 7. Perform the above adjustments 5 and 6 until the white color is looked like a white. 2-4: FOCUS 1. Receive a broadcast. 2. Turn the Focus Volume fully counterclockwise once. 3. Adjust the Focus Volume until picture is distinct. 2-5: VIF VCO 1. Place the set with Aging Test for more than 10 minutes. 2. Receive the monoscope pattern. 3. Connect the digital voltmeter between the pin 5 of CP601 and the GND. 4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (03) on the remote control to select "V.VCO". 5. Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.5V.

TV

00 OSD

15 Fig. 1-1

2. Use the Channel UP/DOWN button or Channel button (0-9) on the remote control to select the options shown in Fig. 1-2. 3. Press the ACTION button on the remote control to end the adjustments.
NO. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 FUNCTION OSD H CUT OFF RF AGC VIF VCO H.VCO H.PHASE V.SIZE V.SHIFT R.DRIVE B.DRIVE R.BIAS G.BIAS B.BIAS BRIGHT CENT BRIGHT MAX BRIGHT MIN NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 FUNCTION CONTRAST CENT CONTRAST MAX CONTRAST MIN COLOR CENT COLOR MAX COLOR MIN TINT SHARPNESS FM LEVEL LEVEL SEPARATION 1 SEPARATION 2 TEST MONO TEST STEREO X-RAY TEST

Fig. 1-2

ELECTRICAL ADJUSTMENTS
2-6: HORIZONTAL PHASE 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (05) on the remote control to select "H.PHAS". 4. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum. 2-7: VERTICAL SHIFT 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (07) on the remote control to select "V.SFT". 4. Press the VOL. UP/DOWN button on the remote control until the horizontal line becomes fit to the notch of the shadow mask. 2-8: VERTICAL SIZE 1. Receive the monoscope pattern. 2. Using the remote control, set the brightness and contrast to normal position. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (06) on the remote control to select "V.SIZE". 4. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on upside and downside becomes 10 2%. 5. Receive a broadcast and check if the picture is normal. White 0% 2-9: OSD HORIZONTAL 1. Activate the adjustment mode display of Fig. 1-1. 2. Press the VOL. UP/DOWN button on the remote control until the difference of A and B becomes minimum. (Refer to Fig. 2-1) 0% 2-11: SUB TINT/SUB COLOR 1. Receive the color bar pattern. (RF Input) 2. Activate the adjustment mode display of Fig. 1-1 and press the channel button (22) on the remote control to select "TINT". 3. Connect the oscilloscope to TP023. 4. Press the VOL. UP/DOWN button on the remote control until the section "A" becomes as straight line. (Refer to Fig. 2-2) 5. Press the channel button (19) on the remote control to select "COL. CENT". 6. Connect the oscilloscope to TP022. 7. Adjust the VOLTS RANGE VARIABLE knob of the oscilloscope until the range between white 100% and 0% is set to 4 scales on the screen of the oscilloscope. 8. Press the VOL. UP/DOWN button on the remote control until the red color level is adjusted to 110% of the white level. (Refer to Fig. 2-3) 9. Receive the color bar pattern. (Audio Video Input) 10. Press the TV/VIDEO button on the remote control to set to the AV mode. Then perform the above adjustments 2~8.

"A" Fig. 2-2

TV White 100% Red Level 00 OSD A 2-10: BRIGHTNESS MANUAL 1. Activate the adjustment mode display of Fig. 1-1 and press the channel button (13) on the remote control to select "BRI.CENT". 2. Press the VOL. UP/DOWN button on the remote control until the brightness step No. becomes "120". 3. Receive a broadcast and check if the picture is normal. 4. Press the TV/VIDEO button on the remote to set to the AV mode. Then perform the above adjustment 2~3. 15 B 2-12: SUB CONTRAST

100%

Fig. 2-3

Fig. 2-1

1. Activate the adjustment mode display of Fig. 1-1 and press the channel button (17) on the remote control to select "CONT.MAX". 2. Press the VOL. UP/DOWN button on the remote control until the contrast step No. becomes "44". 3. Receive a broadcast and check if the picture is normal. 4. Press the TV/VIDEO button on the remote to set to the AV mode. Then perform the above adjustment 2~3.

ELECTRICAL ADJUSTMENTS
2-13: Confirmation of Fixed Value (step No.) Please check if the fixed values of the each adjustment items are set correctly referring below. NO. 04 14 15 16 18 20 21 23 24 25 26 27 28 29 FUNCTION H VCO BRIGHT MAX BRIGHT MIN CONT CENT CONT MIN COLOR MAX COLOR MIN SHARPNESS FM LEVEL LEVEL SEPARATION 1 SEPARATION 2 TEST MONO TEST STEREO RF 04 140 60 30 12 74 01 40 00 00 00 00 00 00 AV 04 140 60 30 12 75 01 40 00 00 00 00 00 00

ELECTRICAL ADJUSTMENTS
3. PURITY AND CONVERGENCE ADJUSTMENTS
NOTE 1. Turn the unit on and let it warm up for at least 30 minutes before performing the following adjustments. 2. Place the CRT surface facing east or west to reduce the terrestrial magnetism. 3. Turn ON the unit and demagnetize with a Degauss Coil. 3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT) 1. Tighten the screw for the magnet. Refer to the adjusted CRT for the position. (Refer to Fig. 3-1) If the deflection yoke and magnet are in one body, untighten the screw for the body. 2. Receive the green raster pattern from the color bar generator. 3. Slide the deflection yoke until it touches the funnel side of the CRT. 4. Adjust center of screen to green, with red and blue on the sides, using the pair of purity magnets. 5. Switch the color bar generator from the green raster pattern to the crosshatch pattern. 6. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 7. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 8. Adjust the crosshatch pattern to change to white by repeating steps 6 and 7. 3-2: PURITY NOTE Adjust after performing adjustments in section 3-1. 1. Receive the green raster pattern from color bar generator. 2. Adjust the pair of purity magnets to center the color on the screen. Adjust the pair of purity magnets so the color at the ends are equally wide. 3. Move the deflection yoke backward (to neck side) slowly, and stop it at the position when the whole screen is green. 4. Confirm red and blue color. 5. Adjust the slant of the deflection yoke while watching the screen, then tighten the fixing screw. DEFLECTION YOKE DEFLECTION YOKE SCREW MAGNET SCREW 3-3: STATIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-2. 1. Receive the crosshatch pattern from the color bar generator. 2. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 3. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 3-4: DYNAMIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-3. 1. Adjust the differences around the screen by moving the deflection yoke upward/downward and right/left. (Refer to Fig. 3-2-a) 2. Insert three wedges between the deflection yoke and CRT funnel to fix the deflection yoke. (Refer to Fig. 3-2-b) RGB RGB

R G B UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT Fig. 3-2-a

R G B

WEDGE

WEDGE

WEDGE WEDGE POSITION Fig. 3-2-b

PURITY MAGNETS 6 POLE MAGNETS 4 POLE MAGNETS Fig. 3-1

ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)

CD802

CP 80 2A

CP601

FB401

CP401 TU001

W043

L503 CRT CP502


T502

CRT

S501B J801 CP806 R807 R803

S501A TP023 TP022


2B CP 80

CD101B CD101A

CRT PCB MAIN PCB

AC IN

SPEAKER

C D 80 1
8 CP 01

BLOCK DIAGRAM
2 TU001 SDA AGC SCL CH. UP IF VOL. UP CH. DOWN VOL. DOWN POWER 11 3 J1001

X602 3.579545MHz

CHROMA IC IC601 M61250FP


34 X' TAL
AUDIO OUT 51 IC1001 AN7511 6 SOUND AMP IC 4 8 Q606 2

MICON IC IC101 OEC7072A 1


AUDIO MUTE CVIN 26

CF601 SAW FILTER

59 RF AGC OUT 63 VIF IN (1) 64 VIF IN (2) 31 Y SW OUT 23 R IN 22 G IN 21 B IN 24 FAST BLK 19 INV FBP OUT 20 V PULSE OUT 27 SCL 26 SDA 30 MCU RESET
POWER ON CONT 28 H OUT 11 R OUT 14 G OUT 15 B OUT 16 Q603

SP1001

7 KEY2 6 KEY1
RED R 34 GREEN G 35 BLUE B 36 BLANK BL 33 9 REMOCON H. SYNC 38 V. SYNC 37 SCL1 30 SDA1 31

8.7V REG OUT 47

REG. Q801 RED OUT Q802 GREEN OUT REG. Q803 BLUE OUT Q610 H-CTL Q604, Q605 REG. Q402 H. DRIVE Q401 H. OUTPUT

UNREG + 12V

OS101 1

AT5.7V REG OUT 32


FBP IN 10

J703 2

RESET 27 POWER 29
MEMORY IC SDA SCL IC199 S-24C02BDP-1A

P.CON 5.7V REG 49


VREG VCC 42 TV/Y IN 41 VIF VIDEO OUT 58

V OUT

53 EXT AUDIO IN 38 EXT C in


V-OUT IC IC401 AN5522

J702 2

H-CTL 42

PUMP UP AMP + VCC 7 DEGAUSS COIL L503 D501~D504 RECTIFIER FB401 9 L501 3 5 1 2 1 2 10 3 F501 F S HV DY 5 6 2

3
B Heater

9
G

7
R CRT

T502
4

Q504 FEED BACK Q502 13 BUFFER Q501


FET

Q507 FEED BACK SW

AC IN

PRINTED CIRCUIT BOARDS MAIN/CRT (INSERTED PARTS)


SOLDER SIDE

CP502

J1001

S501B

_A_V
R500 D509 R511 D501 R510 TH501 C505

D105_1

CD501_1

L501_1 C502 W836 FH502 F501 FH501 S501A

COL W819 C526_1


2

D504

4A125VOR250V
OS101 C123 C801

Q501

FB401

B+ GND 25V ABL

R54

R501

B503 R506 D506 Q502 C501

C514

C503

HS501

CP
R806 D502

802

S1 B

01B

W844

W821

SW105

8V

12V

R508
R520 C509

W804

R514 D508

Q803 D503 Q801 R802_1

Q802

C511

C512

R509

D410

J8

W012 D405 W010 C448

C406_1 D411

01

R403

D512

R4

W040

R421

C506

SW104

Q504

R805_1

29

R432

W839

R803_1

W011 W826 C444_2 C424 C437 C434_1 W812

W803

C518 C519

01 P8 C
C8

W031 R807_1 CP806_1


_1

S1 01A W002 C P8 02

SW103

W041 C403

D528 R512 R513 C443_3 T502 W829 C521_1

D505

C517 R517_1

19

R804_1

L405

L801 R1007 W013 D510

R114_2 W034 W016 W015 W014 R140

SW102

C407 D404 D407 C427 R415


AGC

TP402 R409 C422_1 W007 R408 R416 C417 W001 D403 CP601 R424 C418 W004 W003 C414 HS402 C508 R518 R527 R523 R507 C515 W037 Q507 R423 R417 CP401 W009 R418 R448_1 IC401 HS401 R413 D514 R519 R613 C638 C627 R648 C530 D522 R108 R623 D607 W046 W006 W027 D513 Q401 D619 R401 R422 R410 W043 C003 C004 R641 D001 C440 D408 Q402 D605 R445 C446 R001 C435 C645 R002 W051 D406_1 W047 W048 W030 R624 R606 W044 C606 L601 C602 W036 R107 C118 W054

W032

W835

Q506

C101 D604 IC199

W814

W845

L101

SW101

C119

R530 R531

R427 R446 T401

Q503

Q603 R635 C625 C622 D601

W818 C635 C616

R1003 C127 C120 Q609_1 C136 C139 R148_1 W058 R117 C1002_1 C1001 C1006 J702

W057 C128 C122 Q607

W056

C115

C126

C141

W042

W806

C609

C124

C629_1

W019

W018

R524

C624 D609 C619

W022

R525

W008 W005 TU001

R629

R515 Q605

Q606

C130 D612 D611 W021 R630

R139 W842 W059 W834

X602 D602 CF603 C642

W017 C634 L607 CF604

C639 W060 R614

W050

Q610 IC1001 C1004 C1005 W805 W052 R110 W023 W024 W817 CD101A C1003 R627 R631 R146_1

J703

CD101B

W049

Q604 C630

C604

C612

D610 C607 C603

R616

C632 C605 C626

R704

C640 C613_2 C637

R701 C647

W820

W823

C621

D606

C002

C601

C628

CF601_1

R703 R702

R126 R143 R112 R101 R115

R128

R1008 R1005 R1004 R1001 R111 R132 R118 R113 R125 R123 R122 R102

R815 R811 C809 R809 R813 C808 R814 C810 R816

C140_2 R121R103 R116 IC101 R133 R127 C113 C114 R106 R105 R633 C513 R141 R142 R419 R420 C007 C138 C121 R646 R642 R638 R120 R134 R130 R124 R601 R625 17 R129 1 33
IC 60 1

R104

R626 R617 R619 R602 R605 C608 49 C623 R628 C655 R612 C618_1 R632 R639 R622 R615

PRINTED CIRCUIT BOARDS MAIN/CRT (CHIP MOUNTED PARTS)

R609

SOLDER SIDE

F
ACCESSORY

MICON/TUNER SCHEMATIC DIAGRAM


8

(MAIN PCB)
UM-4 BT001 R03(AB)E_20_T TU001
15

TECC1040PG32E 3 ADRES 1 AGC 7 BPL 5 SDA 9 BTL 4 SCL 6 V.S TM101 RC-EH020
13

11 IF

UM-4 BT002 R03(AB)E_20_T

10

14

0 NC

0 NC

NC

1.3 NC 6.2 NC

4.9

4.8

4.8

270 1/4W

W835

R128
560

30.0

4.6 C003 50V 4.7 KA C007

R140

R101
SW105 SKHVBED010 560 VOL DOWN

R126 6.3V 470 YK SW104 SKHVBED010 SW103 SKHVBED010 SW102 SKHVBED010 CH UP SW101 SKHVBED010 2.7K VOL UP

SLR-342VCT32

7
D105_1

12

MTZJ30B

CH DOWN

0.022 F D001

POWER

0.001

7
FROM/TO CHROMA AGC GND IF

C004

OS101 PIC-37143SY 1 Vout 3 GND

2 B+

C002

TUNER+5V R141 R142 47K 1/4W 270 270 R530 FROM DEFLECTION/CRT R002 15K 1/2W R001 +B 15K 1/2W X-RAY FROM POWER PROTEC TO SOUND/AV R117 47K MICON IC 1 4.97 0 2 R118 47K NC 4 0 3 IC101 OEC7072A R111 R125 H_CTL PROTECT_H 42 3.0 22K 47K AUDIO_MUTE POWER FROM/TO CHROMA H_CTL 0.001 Y PROTECT_H I2C_OFF AFT SYNC HD 3 VD 4 R123 4.7K R122 4.7K R121 4.7K R120 4.7K R102 R103 R104 R124 11 X-RAY_TEST AV2 AV1 DEGAUSS P.FAIL CLOCK CONT SDA1 SCL1 32 4.97 4.65 D604 4.69 D607 4.97 1.65 4.94 2.55 560P W C138 0.2 18 CNVSS Xin Xout VSS V.HOLD HLF FILT VCC 25 C120 R134 470 R129 2 1M C124 0.01 B 50V 0.1 KA C130 FSC 0.01 B C113 2.7K L101 12P CH C114 12P CH R127 16 27 1.25 3.3uH W806 RESET OSC2 OSC1 RESET CVIN MTZJ5.6B MTZJ5.6B 4.7K 680 680 680 C136 OSD_B 0.1 F C139 OSD_G 0.1 F C141 OSD_R 0.1 F OSD_BLK

4.8

4.9

0 C123 25V 10 KA

R143 47

AUDIO MUTE EXT MUTE STANDBY_H

41

0.6 4.95 4.96 R139 R110 1K 1/4W C140_2 100 1/4W

I2C_OFF SYNC

5
R112 2.2K R113 R116 R115 47K R132 47K W845 10K 2.2K

39

40

AFT KEY1 KEY2 X-RAY REMOCON ON TIMER

H.SYNC V.SYNC BLUE B GREEN G RED R BLANK

0 10 0 NC 0 NC 33

34

4.89

35

2.71

36

4.92

37

4.92

38

4.98

4.96 4.96 4.8

4.8 4.8 4.9

4
R108 SDA 100 R107 SCL 100 CLOCK_CONT POWER

12

R531 47K 1/4W R114_2 22K 1/4W

0 NC 0 NC 4.79

13

14

POWER FSC IN

15

1.25 0 0

W814

19

24

0.001 CH 1.92 1.03

C121 R130 1K

220P B C122 50V 1 KA R133 820 R105 R106 4.7K 4.7K AT+5VBACKUP AT+5V

20

NC 1.6 4.96

23

C126 0.01 B C127 470P B 4.98 C128 10V 330 YK

21

22

C115

17

26

28

29

30

31

0.1 F

C119

0.001 4.8 5 SDA 4.8 6 SCL 0 7 MODE

C101 CH 4.9 8 VCC MEMORY IC IC199 S-24C02BDP-1A

Y_VIDEO

2
6.3V

C118 330 YK

VSS

E2

4 0 0

3 0

E1 2

E0 1

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

DEFLECTION SIGNAL TUNER VIDEO SIGNAL R.SIGNAL G.SIGNAL B.SIGNAL


G

PCB010 TMB535

CHROMA SCHEMATIC DIAGRAM


8
FROM TV POWER UNREG+12V 27 3W R629 6 W818 REG Q603 KTC3203_Y 8.8 REG Q604 KTC3203_Y REG Q605 R632 220 KTC3203_Y 7.2 4.9 7.2 5.5 5.5 REG Q606 KTC3203_Y 11.3 8.5 16V 47 YK D602 KA 7.9 MTZJ8.2B 50V 1 KA C625 2.7K 4.9 5.5 FROM SOUND/AV VIDEO_IN R623 120 1/4W

(MAIN PCB)

4.9

16V 47 YK C645

16V 47 YK

16V 47 YK

KA

0.022 B

R628

C630

C624

C622

R639

C635

C619

1.5K

R635

100

50V 2.2

C647

100

1SS133

R638

50V 1

D601

R633

8.2K

50V 10 KA

R613

22K

MTZJ6.8B

22P CH X602 100CT3R505

7 C627 CF603 SFSRA4M50CF00-A0 1.7 1K 48 5.65 49 C634 5 AUDIO_OUT C642 AUDIO_IN 50V 1 KA C604 50V 1 KA 3.08 C623 0.0033 Y 3.15 3.2 55 L607 15uH C632 50V 0.1 R622 R615 FROM/TO MICON/TUNER RESET R609 Y_VIDEO AT+5V 180 50V 0.47 KA AT+5VBACKUP TUNER+5V AGC CF601_1 TSF5229P3 0.01 B C640 IN GNDOUTOUT 1 2 3 4 L601 IF 0.56uH AFT CH C608 C613_2 W823 22K 1/4W 63V 1 MKT W817 C601 6.3V 100 YK 0.01 B C605 C618_1 470 C606 100P SL 100P CH 68 R624 47 R606 10K C602 0.01 B KA VIF VCO F/B VIF GND VIF GND VIF VIDEO OUT RF AGC OUT VIF APC FILTER IF AGC FILTER2 IF AGC FILTER1 VIF IN (1) VIF Vcc VIF Vcc V OUT 64 VIF IN (2) 1 V RAMP CAP 2 AFT OUT V RAMP FEEDBACK 100P CH 2.21 NC 2.38 2.5 8.63 47 50V 1 YK C629_1

C616

NA

8.8 D609 1SS133 D605 11E1-EIC 0 6

SWITCHING Q607 KTC3198

R646

D606

6
R612

R616

10M

50V 1

47K

C638

R642 5.6 3.6 32 1K

VIDEO/CHROMA GND

CHROMA APC FILTER

VIDEO CHROMA Vcc

VIDEO CHROMA Vcc

VIDEO/CHROMA GND

7.96 0 NC 0 NC 2.55 8.7 0 46 45 44 43 42 NC NC VREG Vcc fsc OUT 2 Hi Vcc

2.8 41 TV/Y IN

4.7 40

1.8 39

2.5 0 38 37 EXT C in

0 3.1 3.18 36 35 34

33

50

FROM/TO SOUND/AV

QIF OUT AUDIO OUT AUDIO BYPASS EXT AUDIO IN FM DIRECT OUT

Y SW OUT MCU RESET fsc OUT 1

31

4.92 3.2 4.8 4.7 0 4.7 4.8 2.4 2.8 2.8 2.8 4.9 4.8 VD OSD_BLK R648 1M SYNC 4.8 C639 0.01 B 6 0 8 HD 9 H_SYNC OSD_B W834 7.9 3.6 H.CTL Q609_1 KTC3198 OSD_G OSD_R R148_1 22K 1/4W 7.9 6 0 220 1/4W R146_1 H.CTL Q610 KTC3198 W842 H_CTL PROTECT_H FROM/TO DEFLECTION/CRT V_OUT ABCL V_FEEDBACK GND H_OUT CLOCK_CONT RESET

51

52

47 8.7V REG OUT 48 LIMITER IN 49 P.Con5.7V REG

54

0.0068 Y GND

SCL SDA CLOCK CONT

0 56 0 57 2.19 58 R IN G IN B IN 17 H VCO F/B 16 B OUT V PULSE OUT INV FBP OUT STRAT UP Vcc AFC FILTER DEF GND DEF GND INTELLIGENT MONI R OUT G OUT NC 4.5 59 2.27 60 22 23 CHROMA IC IC601 M61250FP 25

FAST BLK

21

24

26

CF604 TPSRA4M50C00-A0

27

C655

34 XTAL 33 ACL/ABCL 32 AT5.7V REG OUT

53

POWER ON CONT

28

29

30

FROM MICON/TUNER

61

20

C626 0.01 B C628 50V 0.22 KA 2.86

62

2.86 63 1.51 64 1. 51 4.62

FBP IN

H OUT

1 2.63

2 4.8

3 4.8

4 4.2

5 2.7

6 3.45

8 0

9 R626 0

10 0 22K R601

11 6 2.2K

12 8

13 NC 0 11

14 3.6 12

15 16 3.6 3.6 13

17

18

19

MTZJ12B

MTZJ12B

5P

R627 R630 R631 2.2K 2.2K MTZJ12B R617 D612

100 B.OUT 100 G.OUT 100 R.OUT 1K CLAMP

0.01 B

50V 1 KA

C603

0.01 B

C637

10V 1000 YK D610

W820

R641

C607

R605

4.7K

C612

R614

D611 2.2K

C621

R602

1K

R619

R625

GND HD POWER 10 OSD_B OSD_BLK OSD_G VD OSD_R SYNC I2C_OFF SDA SCL FSC CLOCK_CONT C609

0.001 CH

TEST POINT CP601 00_8283_0611_00 VIDEO INT.MONI IIC_OFF SDA SCL GND 6 5 4 3 2 1 PCB010 TMB535

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

DEFLECTION SIGNAL AUDIO SIGNAL TUNER VIDEO SIGNAL


G

R.SIGNAL G.SIGNAL B.SIGNAL


H

TV POWER SCHEMATIC DIAGRAM


(MAIN PCB)
8 8

4A 125V

TO SOUND/AV GND

CAUTION: ATTENTION:

C518 500V 470P B C519

16V 1000 YK

FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE 4A 125V (F501) FUSE. POUR UNE PROTECTION CONTINUE LES RISQUES DINCEIE NUTILISER QUE DES FUSIBLE DE MEME TYPE 4A 125V (F501).

D505 SB290S

R517_1 SOUND+B 1.2 1W

7
SOUND_GND

DEGAUSS COIL L503 8R140030 1 2 1

2.7M 1/2W +-10%

TO DEFLECTION/CRT D510 +B RU2AM-EIC 160V 100 MHE UNREG+12V

CP502 A1561WV2-2P W836 TH501 ZPB45BL3R0A W821

R500

C517 2KV 820P RR L501_1 1R5A102F20 1N4005-EIC D501 2 5 275V 0.1 PHE840 1 4 3 NC 1N4005-EIC D502 R501 5.6 5W R514 0.22 1W R510 1.2M 1/4W

C521_1

6
GND

1.2M 1/4W

R511

C502 1N4005-EIC B

D513 16V 1000 YK SB290S C515 T502 81290904 10.0 10 1.7 NC 144.0 NC 10.3 8 7 6 5 4 3 2 11 12 13 14 15 16 17 132.3 0 0 11.3 NC C530 W829 UNREG+12V NC 0 TO CHROMA

500V 0.001 B D503 1N4005-EIC

500V 0.001

200V 220 YK

C503

F501 51MS040LCC

D504

4A 125V

MTZJ18B

C526_1

C505

D509

233004-MB000 FH501 FH502 EYF-52BC EYF-52BC

S501A

AC120V_60Hz CD501_2 0R414903 BLACK

W804

2KV 680P RR

W819

BLADE WIDE

S501B

WHITE

C514

C506 250V 0.0047 KX

6.6 FET Q501 STP5NC50FP G 4.8 10.3 R508 220 1W C509 1SS133 D508 D512 0.047 M 1SS133

PROTECT DRIVE Q503 2SA1624-AA 135.0 0 MHE

144.0 D 0.1 S

135.0

18 NC R523 47K

B503 W5RH3.5X5X1.0

12K 1/4W

R520

W844

C511 50V 1 KA 220 D506

100V 10 R525 R524 5.6K

0.68 1W

R542

BUFFER Q502 KTC3198 4.8

MTZJ18B

R506

2.7K

R509

0.1 0.0082 M C501

1.2 2W 5.06 120K 1/2W 0.001 Y 435

TO MICON PROTEC

0 HS501 763WSAA013

C513

R515

50V 2.2 KA

R512

680 R513

11.5 4

10.5 1

2.2K

FEED BACK 9.5 SWITCHING Q507 6.0 KTC3198 5.5

1SS133 D522

1SS133

C512

D514

C508

PROTECT DRIVE Q506 KRC102MAT

503

R519 1.2K

R507

R527

MTZJ5.6B

D528

5.6K +-1%

82

FEED BACK 0.1 Q504 LTV-817M-VB

0.47

YK

9.5

82

PCB010 TMB535

R518

1
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

CAUTION: DIGITAL TRANSISTOR NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE. G H

A
FROM CHROMA

F
CD802 6032014 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 CP802B 9253_010_000_000 GND GND CLAMP CLAMP G.OUT G.OUT R.OUT R.OUT B.OUT B.OUT NC HEATER GND NC 180V NC HEATER GND NC 180V 4.7K

DEFLECTION/CRT SCHEMATIC DIAGRAM


V-OUT IC IC401 AN5522
THERMAL PROTECTION PUMP UP AMP

(MAIN PCB)

CLAMP G.OUT R.OUT B.OUT

CP802A 9253_010_000_000 GND GND CLAMP CLAMP G.OUT G.OUT R.OUT R.OUT B.OUT B.OUT NC HEATER GND NC 180V

NC HEATER GND NC 180V 7 25.0 3.5

4.7K

35V 100 YK

C414

1 220uH L801

3.2

R809

3.2 95.4

3.2

7
14 R423 100 1/4W R424 470

R814

3.5

25.0

2.0

12.0

R811

CD801_1 0

CP801 TBS-X01X-A1

RED OUT Q801 2SC1473A

GREEN OUT Q802 2SC1473A

BLUE OUT Q803 2SC1473A

4.7K

100.6 2.7

98.4 2.7

7
2.7

18

D403 19 11E1-EIC 1 1/2W 100V 0.15 TF 330 1/2W

V801 A34JXV70X53N45 9 10 8 6 11

C422_1

470P B R813

R418 10K 1/4W 50V 10 YK 470 R419 22K 1/4W

R420
25V 470 YK

R410

470P B R815

470P B R816

C808

C809

C418

R417

R416

3.3K

R415 1.8K 1/2W 50V 10 YK C427

5 7 1

C417

2.2 1/2W

2.2K 1/2W

R413

R422

HS401 763WSAA013

TO DY 5 4 3 CP401 A1561WV2-A5P 20 21 22

C810

R G B

330

330

330

100V 22 YK

AU02A-EIC

C434_1

D411

R429 3.3
1W

NC

2 1 1/4W

2.7K 1/4W

+-1%

R409

0909

R803_1

R805_1

2.7K

R807_1

R802_1

R401 27K +-1%

4.7mH

TO MICON/TUNER X-RAY +B

R804_1

L405

R806

27K

2.7K 1/4W

10K +-1%

1W

MTZJ5.1B

15K 1W

D619

R408

15K

15K

1W

C424 15 FROM/TO CHROMA T401 ETH09K14BZ 3 4 17 PMS

250V

1 YK

C437

470 1/2W

R446

V_FEEDBACK V_OUT ABCL H_OUT H_SYNC

R427 100 1/4W

H.DRIVE Q402 2SC1627_Y 27.0

68

GND

6 16

250V

R432

NC 2 1

130.0

H.OUTPUT Q401 2SD2499

1/2W

330P B

0.47

C801

4
FB401 130.0 1.25KV 470P MPP 1 COL FQI-14B001 HV FOCUS FOCUS C819_1 SCREEN CP806_1 SCREEN 2KV 0.001 B

0.0082 MPP

0 C440

500V 0.0012 B C446

50V 22 YK

0.3

W826

C443_3

C444_2

FROM TV POWER GND

1.25KV

HS402 763WSAA013 W812

132.5 132.5 48.0

6 2

VIDEO B+

F S GND 0 11 ABL 7 4.3

W839

R403 22K 1/4W MTZJ6.2B D406_1 D407 UNREG+12V 1SS133 C406_1 1SS133 D404 500V 56P SL 56P CH

0 NC 25.0

8 4 3

E8

6.4
AU02A-EIC

NC

E25

E12

GND 8

101.6

GND

+B

AFC 9 HEA 7.0 10 TER

96.4

0 99.6
J801 ISMS01S

C407

2
R448_1 250V 10 MHE 820 2W 35V 220 YK C403

AU02A-EIC

D405

D410

R445
100V 0.1 MHE

180K 1/4W
C435

220K 1/4W

11E1-EIC

PCB010 TMB535

C448

R421

D408

PCB110 TCB394

R.SIGNAL G.SIGNAL
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY ARE NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

1
NOTE:THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE.

B.SIGNAL DEFLECTION SIGNAL


H

SOUND/AV SCHEMATIC DIAGRAM


8

(MAIN PCB)

TO CHROMA 25 AUDIO_IN AUDIO 2 26 VIDEO_IN VIDEO 2 68 1/4W R702 R701 47K R703 820 R704 10

J703 AV1-09D-4 A_IN C1006 H E 2 1 V_IN 25V 47 YK R1007 12 1/2W 2 1

HEADPHONE_JACK J1001 HSJ1403-01-010 2 3 1

J702 AV1-09D-3

GND

5
FROM TV POWER SOUND_GND SOUND+B GND 5

24

8.2 6

3.5 7

0 8

3.4 SOUND AMP IC IC1001 AN7511 CD101A CH012002 1 1 2 1 CD101B CH012003 SP1001 S08F21 8 OHM SPEAKER

+
4
FROM MICON/TUNER R1001 AUDIO_MUTE 47K 10V POWER 68K C1002_1 1000 YK 4 5.1 3 0 2 0.3

1 3.9

R1003

0.0015 B

C1004

50V

25V 10 KA

C1003

KA

R1004

R1005

100K

W803

C1005

56K

W805 AUDIO_OUT

C1001 50V 0.1 KA

23

68K

FROM CHROMA

R1008

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

TUNER VIDEO SIGNAL AUDIO SIGNAL

PCB010 TMB535

WAVEFORMS
MICON/TUNER

1 200mV 5ms/div

6 0.5V 20 s/div

11 1V 20 s/div

2 0.5V 20 s/div

7 200mV 20 s/div

12 1V 20 s/div

3 200mV 20 s/div

20V 20 s/div

13 1V 20 s/div

DEFLECTION/CRT

4 200mV 5ms/div

200mV 20 s/div

14 0.5V 5ms/div

CHROMA

5 0.5V 2ms/div

10 0.5V 5ms/div

15 20V 20 s/div

NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.

WAVEFORMS

16 2V 20 s/div

21 50V 20 s/div

26 500mV 20 s/div

17 200V 20 s/div

22 50V 20 s/div

SOUND/AV

18 10V 5ms/div

23 0.5V 1ms/div

19 10V 5ms/div

24 1V 1ms/div

20 50V 20 s/div

25 200mV 500 s/div

NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.

MECHANICAL EXPLODED VIEW


202 107

203 202

202

201

106 202

110 201

201

PCB110 (CRT PCB) 111 111 208

201 205

204

112 PCB010 (MAIN PCB) 207 103 105 206

109 104 108

102

101

MECHANICAL REPLACEMENT PARTS LIST


Location No. TSB P/N
101 102 103 104 105 106 107 108 109 110 111 112 201 202 203 204 205 206 207 208 ------------------AD301336 AD300801 AD300802 AD300803 AD300804 AD301337 AD301338 AD300007 AD300132 AD300808 BZ710009 BZ710260 AD300843 BZ710275 BZ710035 AD301339 BZ710239 BZ710352 BZ710031 BZ710030 BZ710018 AD300809 AD300810 AD301340 AD301410 AD301341 AD300022 AD300023 AD301342 AD301343 AD300812

Reference No.
A3L114C720 701WPJB228 713WPAA038 713WPAA039 735WPBA226 702WPAA227 722549A076 7230006755 7230006818 735WPA0396 741WUA0019 899HV3T000 800WQ00044 8121J50B54 8117540A64 8117540A44 8109I30A04 8109I30604 8110630A04 8110630804 8107630804 792WHAA052 792WHAA053 793WCDB231 793WCDB393 A3L114C975 J3I70417 J3I70436 J3L11401 J3L11416 JB5UD400

Description
CABINET,FRONT ASSY CABINET,FRONT GLASS,LED GUIDE,REMOCON BUTTON,FRAME CABINET,BACK SHEET,RATING SHEET,CAUTION (FOR USA) SHEET,CAUTION (FOR CANADA) SPEAKER HOLDER SPRING,EARTH HOLDER,ANODE WIRE FELT SHEET SCREW,TAPPING(B0) GW20 SCREW,TAPPING(B0) TRUSS SCREW,TAPPING(B0) TRUSS SCREW,TAP TITE(B) WH7 SCREW,TAP TITE(B) WH7 SCREW,TAP TITE(P) BRAZIER SCREW,TAP TITE(P) BRAZIER SCREW,TAP TITE(S) BRAZIER 5x28 4x16 4x14 3x10 3x6 3x10 3x8 3x8

PACKAGE,TOP PACKAGE,BOTTOM GIFT BOX (FOR USA) GIFT BOX (FOR CANADA) INSTRUCTION BOOK KIT REGISTRATION CARD ESP CARD INSTRUCTION BOOK IMPORTANT SAFETY INSTRUCTION POLYBAG,INSTRUCTION(RED CAUTION)

ELECTRICAL REPLACEMENT PARTS LIST


Location No. TSB P/N
! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! R401 R408 R409 R429 R448 R500 R501 R508 R509 R514 R515 R517 R518 R519 R524 R542 R629 R803 R805 R807 C403 C414 C418 C434 C437 C443 C444 C446 C448 C503 C505 C506 C514 C515 C517 C519 C521 C526 C634 C819 D001 D105 D403 D404 D405 D406 D407 D408 D410 D411 D501 D502 D503 D504 D505 D506 D508 D509 D510 D512 D513 D514 D522 D528 D601 D602 D604 D605 D606 D607 D609 D610 D611 D612 D619 BZ210089 BZ210092 BZ210089 AD301311 AD301312 BZ210080 AD300782 AD300783 AD301313 BZ210190 BZ210081 AD300784 AD300036 AD301314 AD301315 BZ210058 AD301316 BZ210099 BZ210099 BZ210099 AD301317 AD300662 BZ110041 AD300064 BZ210173 BZ110137 AD301318 BZ110157 AD301319 BZ110061 BZ110145 BZ110196 AD301320 AD300925 BZ110203 AD300925 BZ110092 BZ110089 AD301321 AD300078 BZ410019 BZ410054 BZ410043 BZ410066 BZ410063 BZ410006 BZ410006 BZ410043 BZ410063 BZ410063 BZ410085 BZ410085 BZ410085 BZ410085 BZ410076 AD300671 BZ410006 AD300671 BZ410080 BZ410006 BZ410076 BZ410006 BZ410006 BZ410021 BZ410006 BZ410058 BZ410021 BZ410043 BZ410022 BZ410021 BZ410006 AD300070 AD300070 AD300070 BZ410020

Reference No. RESISTORS


R4X5T6273F R4X5T6103F R4X5T6273F R655813R3J R3X18A821J R0G3K2275K R5Y2CD5R6J R3X181221J R001T6221J R63581R22J R002T2124J R3X1811R2J R4X5T6562F R001T6122J R3X18A1R2J R3X181R68J R3X28B270J R3X181153J R3X181153J R3X181153J E02LT4221M E02LT4101M E02LT3471M E02LT8220M P4J7F3474J P4N8FJ822H P4N8FJ471J E02LT5220M E5EZ0D100M C0JTB0513K P2472B104M CB3930MQ3M C0PLRR7U2K E02LT2102M C0PLRR7W2K E02LT2102M E5EZFB101M E02LFC221M CQG0CH412J C0JBB0713K D97U03001B 0021721150 D2WT011E10 D97U06R21B D2WTAU02A0 D1VT001330 D1VT001330 D2WT011E10 D2WTAU02A0 D2WTAU02A0 D2WXN40050 D2WXN40050 D2WXN40050 D2WXN40050 D2WXB290S0 D97U01801B D1VT001330 D97U01801B D2WXRU2AM0 D1VT001330 D2WXB290S0 D1VT001330 D1VT001330 D97U05R61B D1VT001330 D97U08R21B D97U05R61B D2WT011E10 D97U06R81B D97U05R61B D1VT001330 D97U01201B D97U01201B D97U01201B D97U05R11B R,METAL R,METAL R,METAL R,FUSE R,METAL OXIDE RC R,CEMENT R,METAL OXIDE RC R,FUSE RC R,METAL OXIDE R,METAL RC R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE CE CE CE CE CMPP CMPP CMPP CE CE CC CMP CC CC CE CC CE CE CE CC CC

Description
27K OHM 1/6W 10K OHM 1/6W 27K OHM 1/6W 3.3 OHM 1W 820 OHM 2W 2.7M OHM 1/2W 5.6 OHM 5W 220 OHM 1W 220 OHM 1/6W 0.22 OHM 1W 120K OHM 1/2W 1.2 OHM 1W 5.6K OHM 1/6W 1.2K OHM 1/6W 1.2 OHM 2W 0.68 OHM 1W 27 OHM 3W 15K OHM 1W 15K OHM 1W 15K OHM 1W 220 UF 35V 100 UF 35V 470 UF 25V 22 UF 100V 0.47 UF 250V PMS 0.0082UF 1.25KV 470 PF 1.25KV 22 UF 50V 10 UF 250V 0.001 UF 500V B 0.1 UF 275V PHE840 0.0047UF 250V 680 PF 2KV RR 1000 UF 16V 820 PF 2KV RR 1000 UF 16V 100 UF 160V 220 UF 200V 100 PF 50V CH 0.001 UF 2KV B MTZJ30B T-77 SLR-342VCT32 11E1-EIC MTZJ6.2B T-77 AU02A-EIC 1SS133T-77 1SS133T-77 11E1-EIC AU02A-EIC AU02A-EIC 1N4005-EIC 1N4005-EIC 1N4005-EIC 1N4005-EIC SB290S MTZJ18B T-77 1SS133T-77 MTZJ18B T-77 RU2AM-EIC 1SS133T-77 SB290S 1SS133T-77 1SS133T-77 MTZJ5.6B T-77 1SS133T-77 MTZJ8.2B T-77 MTZJ5.6B T-77 11E1-EIC MTZJ6.8B T-77 MTZJ5.6B T-77 1SS133T-77 MTZJ12B T-77 MTZJ12B T-77 MTZJ12B T-77 MTZJ5.1B T-77

CAPACITORS

! ! !

DIODES
DIODE,ZENER LED DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,ZENER

! ! ! ! !

! ! !

ELECTRICAL REPLACEMENT PARTS LIST


Location No. USA-TOSHIBA
IC101 IC199 IC199 ! IC401 IC601 IC1001 ! Q401 ! Q402 Q501 ! Q502 Q503 ! Q504 Q506 Q507 Q603 Q604 Q605 Q606 Q607 Q609 Q610 ! Q801 ! Q802 ! Q803 L101 L405 ! L501 ! L503 L601 L607 L801 T401 ! T502 J702 J703 ! J801 J1001 SW101 SW102 SW103 SW104 SW105 PCB010 PCB010 PCB110 B503 CD501 CF601 CF603 CF604 CP401 CP502 CP601 CP801 CD101A CD101B CP802A CP802B EL001 EL002 F501 FB401 FH501 FH502 OS101 S101 SP1001 TH501 TM101 TU001 V801 X602 AD301322 AD301323 AD301411 BZ611053 AD301324 BZ611001 BZ510028 BZ510089 BZ510093 BZ510069 BZ510004 BZ410088 BZ510096 BZ510069 BZ510070 BZ510070 BZ510070 BZ510070 BZ510069 BZ510069 BZ510069 AD300794 AD300794 AD300794 AD300676 BZ310004 AD300677 AD300795 BZ310012 BZ310043 BZ310113 BZ310157 AD301325 AD300680 AD300681 AD301147 AD300797 BZ612001 BZ612001 BZ612001 BZ612001 BZ612001 AD301326 AD301412 AD301327 BZ310121 AD300685 BZ613031 AD301328 AD300686 BZ614303 AD300687 AD301329 AD300800 AD301330 AD301331 AD301333 AD301333 BZ614043 BZ614044 AD300688 BZ310159 BZ614005 BZ614005 BZ614290 AD301334 AD300689 BZ410079 AD301335 BZ310341 BZ614342 BZ613004

Reference No. ICS


I56F07072A A3L114C015 A3L115C015 I01TD55220 I06FC61250 I01DP75110 TDUF024990 TC5T01627Y TJXG5NC500 TCATC31980 TA3T016240 0002E00610 TNATB03005 TCATC31980 TCAT032034 TCAT032034 TCAT032034 TCAT032034 TCATC31980 TCATC31980 TCATC31980 TCKT1473A0 TCKT1473A0 TCKT1473A0 021LA63R3K 021679472K 029T00A7M1 028R140030 021LA6R56M 021LA6150K 021673221K 045009003J 0481290904 060Q401077 060Q401076 066F120018 0602121012 0504201T31 0504201T31 0504201T31 0504201T31 0504201T31 A3L114C010 A3L115C010 A3L114C110 024HT03553 120R414903 1029045R7G 1012T4R520 1012T4R519 069S450089 069S420110 069E260659 069W010030 06CH012002 06CH012003 067N010039 067N010039 124116281A 124120301A 081PC04004 043214033F 06710T0006 06710T0006 077Q037003 WHL6032014 070Y132018 DF5EL3R0A0 076N0EH020 0145K00056 098Y1404B9 100CT3R505 IC IC (FOR U.S.A.) IC (FOR CANADA) IC IC IC

Description
OEC7072A S-24C02BDP-1A S-24C02BDP-1A AN5522 M61250FP AN7511 2SD2499 2SC1627_Y(TPE2) STP5NC50FP KTC3198-AT(Y,GR) 2SA1624-AA LTV-817M-VB KRC102MAT KTC3198-AT(Y,GR) KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3198-AT(Y,GR) KTC3198-AT(Y,GR) KTC3198-AT(Y,GR) 2SC1473A-TA-(RQ) 2SC1473A-TA-(RQ) 2SC1473A-TA-(RQ) 3.3 UH 4.7 MH 1R5A102F20 8R140030 0.56 UH 15 UH 220 UH ETH09K14BZ 81290904 AV1-09D-3 AV1-09D-4 ISMS01S HSJ1403-01-010 SKHVBED010 SKHVBED010 SKHVBED010 SKHVBED010 SKHVBED010 TMB535A TMB535A TCB394A W5RH3.5X5X1.0 0R414903 TSF5229P3 SFSRA4M50CF00-A0 TPSRA4M50C00-A0 A1561WV2-A5P A1561WV2-2P 00_8283_0611_00_000 TBS-X01X-A1 CH012002 CH012003 9253_010_000_000 9253_010_000_000 XRY16X28BD XRY20X30BD 51MS040LCC FQI-14B001 EYF-52BC EYF-52BC PIC-37143SY WG26 10C BLACK 320MM S08F21 ZPB45BL3R0A RC-EH020 TECC1040PG32E A34JXV70X53N45 HC-49/C

TRANSISTORS
TRANSISTOR,SILICON TRANSISTOR,SILICON FET TRANSISTOR,SILICON TRANSISTOR,SILICON PHOTO COUPLER COMPOUND TRANSISTOR TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON COIL COIL COIL,LINE FILTER COIL,DEGAUSS COIL COIL COIL TRANS,HORIZONTAL DRIVE TRANSFORMER,SWITCHING

COILS & TRANSFORMERS

JACKS
RCA JACK RCA JACK SOCKET,CATHODE RAY TUBE JACK,RCA 3.5

SWITCHES
SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT PCB ASS'Y (FOR U.S.A.) PCB ASS'Y (FOR CANADA) PCB ASS'Y CORE,BEADS CORD AC BUSH FILTER,SAW FILTER,CERAMIC FILTER,CERAMIC TRAP CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CORD CONNECTOR CORD CONNECTOR WIRE HOLDER WIRE HOLDER EYE LET EYE LET FUSE TRANSFORMER,FLYBACK HOLDER,FUSE HOLDER,FUSE REMOTE RECEIVER FLAT CABLE AWM2468 A SPEAKER DEGAUSS ELEMENT TRANSMITTER TUNER,VHF-UHF CRT W/DY CRYSTAL

P.C.BOARD ASSEMBLIES

MISCELLANEOUS
!

! !

! !

! ! !

ELECTRICAL REPLACEMENT PARTS LIST


RESISTOR RC................... CAPACITORS CC................... CE................... CP................... CPP.................. CPL.................. CMP....................... CMPL................ CMPP................ CERAMIC CAPACITOR ALUMI ELECTROLYTIC CAPACITOR POLYESTER CAPACITOR POLYPROPYLENE CAPACITOR PLASTIC CAPACITOR METAL POLYESTER CAPACITOR METAL PLASTIC CAPACITOR METAL POLYPROPYLENE CAPACITOR CARBON RESISTOR

TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN

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