Professional Documents
Culture Documents
1 - DC Micro Motors & Geared Motors
1 - DC Micro Motors & Geared Motors
DC MICRO MOTORS
Electromagnetic Force The direction of magnetic flux produced by a permanent magnet is always from N-pole to S-pole. When a conductor is placed in a magnetic field and current flows in the conductor, the magnetic field and the current interact each other to produce force. The force is called "Electromagnetic force".
The fleming's left hand rule determines the direction of the current, the magnetic force and the flux. Stretch the thumb, the index finger and the middle finger of your left hand as shown in Fig. 2. When the middle finger is the current and the index finger the magnetic flux, the direction of the force is given by the thumb.
Torque production
Electromagnetic force is obtained from the equation;
Fig.6 illustrates the torque obtained when a single-turn conductor is placed in the magnetic filed. The torque produced by the single conductor is obtained from the equation;
yT (torque) yF (force) yR (distance from the center conductor) Here, there are 2 conductors present.
About Motor
Various symbols and units are used to indicate motor performance. The figure provided above classifies them by input (electric energy) and output (mechanical energy). See the list on the left for the details.
(*1) It indicates what percentage of the electric energy applied to the motor is used effectively as the mechanical energy. (*2) It means "revolutions per minute".
Motor-housing Shape
Our motors are classified into three types by the motor-housing shapes of "Round type", "Flat type" and "Square type".
Round type
Flat type
Square type
Brush Materials
Brush is classified by the materials of the portion that has slide-contact with a commutator.
Metal Brush
The brush that integrates with a terminal easily and used mostly for our economical models. Also named sheet brush.
Carbon Brush
The brush for which a carbon is employed at the slide-contact portion with the commutator and fixed to a elastic brush-arm to have electrical conduction, and mainly used for our motors with high current and high output under high voltage.
Type of magnet R: C-Shape isotropic magnet T,Y: Ring shape isotropic magnet S,P,V: Anisotropic magnet C: Rubber magnet W: Neodymium magnet Number of turns of armature winding
E R S-3 6 5 S H1 2 1 9 0
EVERCOM Micro Motor Diameter of magnet wire 1 12 =0.12 15 =0.15 8Z =0.085 AO=1.0 Variations of motor specification Code number for magnet size or housing length Number of armature pole 0: 3poles 4: 4poles 5: 5poles 6: 6poles 3: 12poles
P-
3 5 2 9 F
- 1 2
6 0
Code number for motor housing dlameter Motor length 25= 25mm 29= 29mm
Motor rated voltage 12= 12VDC 24= 24VDC Motor No-Load Speed
DC MICRO MOTOR
ERE-260RA ERC-260RA
EFC-130RA
EFC-260SA
EFC-280SA
ERF-M50WA
ERF-N30CA
ERF-N60CA
ERF-020TH
ERF-130CH
ERF-270RH ERF-370CA
ERF-300CA
EFF-030PK
EFF-050SK
EFF-110PH
EFF-130SH EFK-130SH
EFF-170PA
EFF-180SH EFK-180SH
EFK-260SA
EFK-280PA
MODEL EFA-130RA-2270 EFA-260RA-2670 EFA-280RA-2865 EFF-M20VA-8Z130 EFF-N20PN-13115 EFF-N30VA-09210 EFF-030PK-08250 EFF-050SK-11170 EFF-110PH-08280 EFF-130SH-11340 EFF-170PA-3724 EFF-180SH-2657 EFF-270PA-4031 EFC-130RA-14150 EFC-260SA-2670 EFC-280PT-20150 EFC-280SA-18165 EFK-130RD-09490 EFK-130RH-09490 EFK-180SH-09450 EFK-260SA-09450 EFK-280PA-20150 ERE-140RA-2270 ERE-260RA-2670 ERD-280RA-2865 ERF-M50WA-1645 ERF-N30CA-11150 ERF-N60CA-1955 ERF-020TH-10210 ERF-130CH-12250 ERF-3LOPA-12330 ERF-300CA-14270 ERF-300PA-11400 ERF-310TA-11400 ERF-320CH-12400 ERF-330TA-11360 ERF-270RH-12370 ERF-370CA-15370 ERF-370CN-11670 ERF-410CA-12250 ERF-500TB-14415 ERD-180SA-2085 ERC-260RA-18130 ERC-280RA-2865 ERK-270RH-2680 ERK-370CA-18220 ERK-384CA-16170 ERK-P36CB-22210 ERS-360SH-2885 ERS-365SA-1885 ERS-365SH-2080
HOUSING HOUSING DIAMETER LENGTH 15.120.1 18.324.2 18.324.2 8.010.0 10.012.0 10.012.0 12.015.5 12.015.5 13.016.0 15.420.4 14.518.7 15.4.20.4 17.921.2 15.120.1 18.324.2 18.324.2 18.324.2 15.420.4 15.420.4 15.420.4 18.324.2 18.324.2 21.0 23.8 23.8 10.1 12.1 12.1 17.1 17.1 24.4 24.4 24.4 24.4 24.4 25.0 24.4 24.4 24.4 26.4 32.0 21.3 23.8 23.8 24.4 24.4 24.4 60.7 27.7 27.7 27.7 25.0 26.9 30.5 15.0 15.0 20.0 18.6 26.9 11.4 25.1 32.1 32.1 30.0 25.0 26.9 30.5 30.5 25.0 25.1 32.1 26.9 30.5 25.0 26.9 30.5 25.0 19.5 30.0 18.0 22.8 10.3 12.3 12.3 18.4 18.4 18.4 30.8 30.8 30.8 10.0 19.5 29.0 26.9 30.5 30.8 30.8 36.0 25.4 32.6 32.6 32.6
VOLTAGE NO LOAD AT MAXIMUM EFFICIENCY STALL OPERATING SPEED CURRENT SPEED CURRENT TORQUE OUTPUT TORQUE CURRENT NOMINAL RANGE gcm mNm gcm mNm rpm A rpm A W A
1.53.0 1.53.0 1.53.0 23 1.53.0 25 16 1.59.0 13 312 1.01.5 13 1.22.0 4.56.0 36 915 1015 915 618 1224 1224 1015 1.53.0 1.53.0 1.53.0 1.22.4 25 13 25 2.07.5 12 0.50.4 13 16 15 26 615 312 614 12 1.59.0 1.24.5 4.56.0 4.56.0 36 615 2430 914 39 620 620 1.5V 3V 3V 3V 2.4V 2.5V 2.5V 7V 3V 9V 1.2V 2.4V 1.2V 4.5V 4.5V 12V 12V 12V 12V 24V 12V 12V 1.5V 3V 3V 2.4V 5V+1 2.4V 4.5V 3.5V 2V 1.9V 3V 2.5V 3V 3.4V 12V 12V 12V 1.9V 6V 2.4V 4.5V 4.5V 4.5V 9V 30V 14V 7.2V 20V 12V 9100 12100 10500 15200 15800 5200 4100 10300 8000 7300 7800 7700 7000 13200 14000 12500 12400 8800 9000 9200 5700 12000 8100 12300 9200 16700 19900 12700 12600 4700 3700 3500 3000 2800 2700 3400 6200 5600 3200 3700 3700 5300 9800 13600 10200 7000 21000 2600 12500 23200 12800 0.20 0.21 0.17 0.045 0.096 0.019 0.028 0.046 0.031 0.035 0.33 0.13 0.70 0.14 0.27 0.12 0.10 0.030 0.034 0.025 0.030 0.10 0.21 0.20 0.16 0.075 0.075 0.13 0.058 0.028 0.038 0.032 0.015 0.017 0.019 0.015 0.028 0.025 0.013 0.029 0.028 0.052 0.14 0.27 0.12 0.060 0.15 0.16 0.36 0.24 0.19 7000 10000 8800 11800 12200 4000 2900 8500 5800 5900 6500 6400 5800 9900 11600 10500 10700 6800 6900 7700 4400 10300 6100 10100 7800 13600 14900 10100 9500 3700 2700 2700 2400 2200 2300 2700 5100 4800 2600 2800 3000 4500 7700 11500 8700 6000 16700 2100 11000 18900 1400 0.66 1.00 0.89 0.16 0.33 0.066 0.071 0.17 0.085 0.15 1.62 0.70 1.60 0.42 1.33 0.67 0.51 0.11 0.12 0.11 0.11 0.70 0.66 0.97 0.85 0.35 0.25 0.51 0.18 0.11 0.11 0.12 0.065 0.060 0.060 0.066 0.14 0.16 0.067 0.098 0.13 0.30 0.53 1.15 0.90 0.32 0.58 0.58 1.30 1.05 0.83 6.0 15 18 1.6 2.8 1.8 2.1 7.0 1.6 12 18 15 20 7.5 29 40 35 8.0 8.5 20 15 45 6.5 15 20 3.0 3.7 6.0 3.9 4.9 3.1 3.8 4.3 3.2 4.0 4.3 19 24 17 2.8 14 10 15 25 30 28 58 200 50 65 55 0.59 1.47 1.76 0.16 0.27 0.18 0.21 0.69 0.16 1.18 1.76 1.47 1.96 0.74 284 3.92 3.43 0.78 0.83 1.96 1.47 4.41 0.64 1.47 1.93 0.29 0.36 0.59 0.38 0.48 0.30 0.37 0.42 0.31 0.39 0.42 1.86 2.35 1.67 0.27 1.37 0.98 1.47 2.45 2.94 2.74 5.68 19.6 4.90 6.37 5.93 0.43 1.54 1.62 0.19 0.35 0.074 0.062 0.31 0.095 0.73 1.20 0.98 1.19 0.76 3.45 4.31 3.84 0.56 0.60 1.58 0.68 4.75 0.41 1.55 1.60 0.42 0.57 0.62 0.38 0.19 0.086 0.11 0.11 0.072 0.094 0.12 0.99 1.18 0.45 0.080 0.43 0.46 1.18 2.95 2.68 1.72 9.93 4.31 5.64 12.6 5.87 26 92 114 8 13 8 8 46 6 67 110 107 115 30 180 270 260 38 40 130 74 325 28 90 130 19 15 32 16 24 12 18 23 15 26 23 115 186 106 12 84 70 72 180 185 195 290 1200 420 380 305 2.55 9.02 11.2 0.78 1.27 0.78 0.78 4.51 0.59 6.57 10.8 10.5 11.3 2.94 17.6 26.5 25.5 3.72 3.92 12.7 7.25 31.9 2.74 8.82 12.7 1.86 1.47 3.14 1.57 2.35 1.18 1.76 2.25 1.47 2.55 2.25 11.3 18.2 10.4 1.18 8.23 6.86 7.06 17.6 18.1 19.1 28.4 118 41.2 37.2 29.9 2.20 4.80 4.68 0.55 1.15 0.23 0.18 0.82 0.23 0.68 8.00 3.80 8.00 1.25 6.70 3.70 3.40 0.38 0.41 0.63 0.42 3.80 2.10 4.73 4.70 1.93 0.79 2.04 0.59 0.41 0.31 0.42 0.28 0.22 0.30 0.29 0.70 1.06 0.35 0.33 0.65 1.70 2.00 6.90 5.30 1.94 2.28 2.70 8.60 4.80 3.60
ERS-360SH ERS-365SH
ERS-385SH
ERS-540SH ERS-545SH
ERS-550SH
ERS-750SF
ERS-775SF
ERS-775VF
ERS-360SH
EEG-520ED
EEG-530AD EEG-530KD
EJC / ELC-578
OPERATING SPEED CURRENT SPEED CURRENT TORQUE OUTPUT TORQUE CURRENT NOMINAL RANGE gcm mNm gcm mNm rpm A rpm A W A
39 924 624 4.512 4.512 3.69.6 9.630 612 615 612 6.013.5 1.21.5 612 100120 100120 7.2V 20V 20V 6V 12V 7.2V 24V 9.6V 12V 12V 12V 1.5V 12V 100V 120V 16200 18300 16400 8400 24000 15800 9100 18600 18700 22600 17000 11700 22300 6700 13000 0.50 0.21 0.18 0.62 1.30 1.80 0.21 1.95 2.20 4.50 3.50 0.17 0.080 0.005 0.080 14000 15800 1400 7200 20600 13500 7800 15900 16000 18900 15000 8800 16700 5600 10800 3.29 0.90 1.04 3.91 7.50 10.9 1.27 11.8 13.6 23.0 18.0 0.50 0.24 0.018 0.36 110 75 95 220 300 410 280 520 710 1000 1000 3.0 7.0 28 250 10.8 7.35 9.31 21.6 29.4 40.0 27.4 51.0 69.6 98.0 98.0 0.29 0.69 2.74 24.5 15.8 12.2 13.6 16.2 63.4 66.4 22.4 84.8 117 194 154 0.27 1.20 1.61 27.7 840 550 670 1600 2180 2900 2000 3650 5100 6750 9300 13 29 105 1750 82.3 53.9 65.7 157 214 284 196 358 500 662 911 1.27 2.84 10.3 172 21.6 5.40 6.20 24.6 45.0 66.5 7.70 71.0 84.0 122 135 1.55 0.72 0.09 2.00
Synchronous Motors
VOLTAGE MODEL ECO-241PA-112700 ECO-261PA-122100 SIZE (m/m) 27.2 44.5 32.8 27.2 44.5 39.2
FREQUENCY Hz 50 50
Copyright 2003 TELSTAR International Technology Co., Ltd/EVERCOM Group. All Rights Reserved. Please contact telst@ms67.hinet.net for more detailed technical spec. data/drawing
If voltage in continuous applied to a motor in a locked rotor condition, the motor will heat up and fail in a relatively short time. Therefore it is important that there is some form of protection against high temperature rises. A motor's basic rating point is slightly lower than its maximum efficiency point. Load torque can be determined by measuring the current drawn when the motor is attached to a machine whose actual load value is known. We will select the most suitable motor for your application after receiving your information
As shown left, if the applied voltage is changed, no load peed and starting torque also change in proportion to the voltage. Speed characteristics at a given voltage are parallel to those at other voltages. Thus, a DC motor can be used at a voltage lower than the rated voltage. But, below 1000 rpm, the speed becomes unstable, and the motor will not run smoothly
Speed reduction by means of a gear box results in increased torque.The reduction/increase is determined by the gear ratio and efficiency of the gear box
85mA 660g-cm
Over-all efficiency depends on the number of reduction stages : one average is 90% per stage. Therefore: a two stage reduction gives 90 90=80%;3 stages will be 72.9% and a 4-stage reduction 66%.The above mechanical loss effects the stall torque as shown left.Stall torque of a geared motor can be calculated using the following formula: -Motor stall torque gear ratio efficiency
49.5kg-cm
(660x75x10
32.67
(49.5x0.66)
C. ALLOWABLE TORQUE The output loading on a gear box must never exceed the manufactures "specified rated torque" as this will cause premature gear failure. It is particularly important to observe this at slow output speeds when the calculated output torque exceeds the specified rated torque.
GM35,1/75 GM35B,1/75
STANDARD GEAR MECHANISM Other than the output gear, the gears rotate around a shaft that is fixed to the plate.
SELFLUBRICATING METAL
NON-LUBRICATED METAL BEARING GEAR MECHANISM All gears, including the output gear, are attached to the SELFLUBRICATING ROTATING SHAFT shaft and supported by non-lubricated metal bearings. METAL This type of mech-anism is suitable for medium load applications and continuous duty cycle operation LOW COST VERSION-Plastic or sintered metal TYPE:GM25N,GM27,GM35N,GM37,GM90N
Protection against overload and locked rotor When the rotor is locked and voltage is applied to the motor terminals, the temperature of the motor windings will rise and eventually short-circuit. The time until a short-circuit condition appears differs per motor type. It is recommended that the motor is protected against such an overload by means of a fuse, current limiter or mechanical protection. Protection against RFI/EMI caused by PWM control An internally installed suppressor reduces electrical commutation noise caused by the brushes. Depending on the requirements, extra precautions sometimes are recommended such as an external capacitor, or filter circuit. When driven in PWM at certain Frequencies it may occur that a motor does not start due to the combination of driving frequency and internally fitted capacitive noise suppressor. Precautions for instantaneous reversing and dynamic braking When the power supply to the motor is switched off, it is advisable to allow the motor to stop rotating before reversing the supply polarity. Failure to do this will result in a very high instantaneous current. It is possible to stop the motor within a few revolutions by applying a short-circuit across the motor terminals immediately after the motor is switched off. This method is very effective but may shorten brush life. Vertical mounting with shaft up In some cases when a motor-gear is mounted in this position, traces of lubrication oil can contaminate the brushes and commutator thus shortening brush life or causing a short-circuit. Please contact us when vertical mounting is required. Speed detection and control A number of models can be provided with a magnetic or optical encoder. Please contact us for detailed information and assistance
Serial numbers
G M
3 5
0 0 0 6
A 0 0 1
Numbers of reduction ratio 0006= ratio: 1/6 0100= ratio: 1/100 3000= ratio: 1/3000 Material of first layer of gear A= Bakelite gear B= Helical Bakelite gear E= Nylon gear F= helical Nylon gear G= High-durability Nylon gear H= High-durability Helical Nylon gear
ST70
GM56
GM90
GM54
GM50
GM48P
GM48
GT38
GM38
GT35
GM37
GM35B
GM35
GM33
GM30
GT30
GM27
GT27
GT20 GM16
GM12F
GM12
PLANETARY GEARS
P52
P43
P42
P39
P32
P24
P22S
P22
P16
Typical Specifications
MODEL GM12 GM12F GM16 GM20 GT20 GT22 GM25 GM27 GT27 GM30 GT30 GM33 GM35 GM35B GM37 GT35 GM38 GM38 GT38 GM48 GM48P GM50 GM54 GM56 ST70 GM90 P16 P22 P22S P24 P32 P39 P42 P43 P52 SIZE TYPE Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary Planetary GEARHEAD 12 L13.9 12 L9 16 L20.6 20 L24.1 20 L20 22 L21 26.7 L18.2 26.7 L19.4 27 L20.3 30 L23 30 L25.6 34.9 L24.5 37 L24.5 43 L25.8 37 L19.3 37 L22.7 42 L26 42 L28.7 38 L25.7 48 L16 62 65 L16 50 L34.5 60 L38.9 56 L100 70 L100 40 L90 16 L26 22 L25.5 22 L26 23.7 L43.6 32 L36 39 L29 42 L60 43 L32.7 52 L58.45 SHAFT 2.0 3.0 3.0 3.0 5.0 6.0 4.0 4.0 3.0 4.0 5.0 5.0 6.0 6.0 6.0 5.0 5.0 5.0 6.0 7.0 6.0 6.35 8.0 8.0 12 8.0 3.0 3.0 4.0 5.0 6.0 6.0 8.0 8.0 12 GEARMOTOR 12 L33.9 12 L24.0 16 L47.5 20 L56.2 20 L49 22 L40 26.7 L41.7 26.7 L48.9 27 L51.1 30 L55.6 30 L49.6 34.9 L53.5 37 L54 43 L55.3 37 L48.8 37 L51.7 42 L86 42 L68.7 38 L55.2 48 L44 62.31 L39.7 50 L92.5 60 L98.9 56 L60.5 70 L93 40 L49.5 16 L46 22 L54.5 22 L60 23.7 L72.6 32 L62 39 L46.5 42 L128 43 L82.7 52 L120.95 VOLTAGE
RANGE
1.2-6V 1.2-6V 3-12V 3-24V 3-24V 3-24V 3-24V 3-24V 3-24V 3-24V 6-24V 6-24V 6-24V 6-24V 6-24V 6-24V
110/220VAC
Rated
3V 4.5V 6V 12V 24V 12V 6V 12V 24V 24V 24V 12V 12V 12V 12V 12V 100V 24V 12V 220V 24V 24V 12V 12/24V 24V 24V 12V 12V 12V 12V 12V 12/24V 12V 12V 24V
RATIO 1/15 1/280 1/50 1/298 1/10.24 1/540 1/10 1/6000 1/20 1/500 1/10 1/200 1/10 1/1000 1/10 1/1000 1/10 1/300 1/10 1/300 1/15 1/500 1/10 1/3000 1/10 1/3000 1/15 1/494.55 1/10 1/3000 1/9.9 1/2900 1/3 1/150 1/10 1/3000 1/10 1/900 1/10 1/100 1/10 1/3000 1/12.671/152 1/20 1/160 1/20 1/300 1/60 1/800 1/36 1/500 1/41/2000 1/4.51/483.66 1/41/2000 1/4.51/242.79 1/51/720 1/10 1/300 1/4 1/3600 1/14 1/864 1/10 1/180
SPEED (rpm) 45 627 40 238 20 1074 0.8 470 26 - 637 38 754 5.6 560 7.4 740 14 426 17 500 8.5 283 2 600 2 600 12 400 2 600 2.06 606 10 500 2 600 6.7 600 1 60 1.0 300 28 332 33 265 2 300 3.4 92.3 10 138 3 1500 11 1133 3 1500 24.0 1287 7 1000 163 570 1.0 1250 5.6 346 16 250
6-24V 6-24V
110/220VAC
6-24V 12-24V
12-100V DC
12-24V
12-100V DC
Rated Torque (Kg-cm) 0.05-0.25 0.15-0.5 0.04-0.8 0.2-1.0 0.2-1.0 0.1-1.5 0.1-2.0 0.1-2.0 0.1-2.0 0.15-3.5 0.15-3.5 0.4-6.0 0.5-6.0 0.5-6.0 0.5-6.0 0.5-6.0 2.0-10 2.0-10 0.5-7.0 7.0-10.0 0.1-1.5 1.5-10.0 4.5-20.0 5.0-20.0 2.5-10.0 5.0-20.0 1.0-3.0 0.1-1.5 3.0-9.0 0.1-2.0 6.0-36.0 0.5-6.0 15.0-90.0 1.0-20.0 5.0-30.0
Copyright 2003 TELSTAR International Technology Co., Ltd/EVERCOM Group. All Rights Reserved. Please contact telst@ms67.hinet.net for more detailed technical spec. data/drawing
ST76-A
ST76-B
ST76-C
ST60
ST76-D
ST73
RATIO
SPEED (rpm)
Spur Gear 60 97 X L 20 Spur Gear 73 95 X L 20 Spur Gear 76 60 X L 15 Spur Gear 76 64 X L 20 Spur Gear 76 69 X L 20 Spur Gear 76 136 X L 26
1/10 1/ 850 1/30-1/ 300 1/50-1/ 560 1/14 1/ 580 1/10-1/ 500 1/165-1/ 1100
5.0 30.0 10.0 90.0 1.0 6.0 2.0 20.0 5.0 30.0 20.0 50.0
Range 12- 48V 12-100V 12- 48V 12- 48V 12- 48V 12- 48V 12- 48V
RATIO
SPEED (rpm)
Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear Spur Gear
60 97 X L 20 70 26 xL100 73 95 X L 20 76 60 X L 15 76 64 X L 20 76 69 X L 20 76 136 X L 26
60 69 L 78 70 26 xL93 73 95 L 90 76 60 L 60 76 64 L 80 76 69 L 80 76 136 X L 26
1/10 1/ 850 1/60 1/800 1/30-1/ 300 1/50-1/ 560 1/14 1/ 580 1/30-1/ 300 1/165-1/ 1100
5.0 30.0 5.0 30.0 10.0 90.0 1.0 6.0 2.0 20.0 5.0 30.0 20.0 50.0
Copyright 2003 TELSTAR International Technology Co., Ltd/EVERCOM Group. All Rights Reserved. Please contact telst@ms67.hinet.net for more detailed technical spec. data/drawing
FEATURE :
Compact Size (22~50 mm ) High Moto-Technology Design. LOW-COG brush-commutated motors provide high performance at an excellent value Servo Motor feature with 7 or 11 slot armature with 4 standard windings for each item. Skewed armatures that reduce cogging and resinimpregnated windings for greater reliability. All the specification In accord with JIS & CE standard.
Copyright 2003 TELSTAR International Technology Co., Ltd/EVERCOM Group. All Rights Reserved. Please contact telst@ms67.hinet.net for more detailed technical spec. data/drawing