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Micromechanical Modelling of Polycrystalline Materials Under Non-Proportional Loading Paths
Micromechanical Modelling of Polycrystalline Materials Under Non-Proportional Loading Paths
The rigid-plastic crystal plasticity model with single yield surface of 2n-degree is applied to simulate the polycrystalline
behaviour and the crystallographic texture development under non-proportional deformation paths. The role of two controlling
parameters: the amplitude and frequency for the processes of tension or compression assisted by cyclic torsion of thin-walled
tubes made of copper is analysed. The effect of micro-shear bands on the reduction of global hardening rate is described by
means of the contribution function of shear banding in the rate of plastic deformation. The conclusions drawn from the study
can find also application in the extension of the analysis for high strength and hard deformable materials.
Przeprowadzono symulacje zachowania się polikryształu oraz rozwoju tekstury krystalograficznej dla nieproporcjonalnych
ścieżek deformacji wykorzystując sztywno-plastyczny model plastyczności kryształu z powierzchnią plastyczności stopnia 2n.
Przeanalizowano wpływ dwóch parametrów kontrolnych: amplitudy i częstości dla procesów rozciągania lub ściskania przy
udziale cyklicznego skręcania cienkościennych rurek wykonanych z miedzi. Efekt działania mikropasm ścinania w postaci re-
dukcji globalnego modułu wzmocnienia odkształceniowego został opisany poprzez funkcję udziału pasm ścinania w przyroście
deformacji plastycznej. Wnioski wysnute z powyższego studium mogą znaleźć docelowo zastosowanie w rozszerzeniu analizy
dla materiałów o podwyższonej wytrzymałości oraz materiałow trudno odkształcalnych.
to the analysed plastic strains so that the elastic part is flow rules with the kinematic description (2.2) one may
restricted to the rigid rotation R∗ . It is easy to show easily identify that
that such form of the deformation gradient results in the
!2n−1
additive decomposition of the velocity gradient L into 1 τr
the elastic spin Ω∗ , the plastic spin Ω p and the rate of γ̇ = λ˙ r r
r
. (2.6)
τc τc
plastic deformation tensor D p (the symmetric part of the
plastic part of the velocity gradient) In its mathematical structure this model is similar to the
rate-dependent formulation [4], however, the reference
L = Ω∗ + Ω p + D p . (2.1) velocity, which is the material parameter in the latter
approach, is here replaced by the plastic multiplier λ˙
It is generally accepted that during the elastic regime obtained from the consistency condition for the yield
crystallographic lattice and the material undergo the surface (2.3). The explicit formula for λ˙ may be found
same deformation while plastic deformation does not in- in [7]. In the case of deformation controlled process it
duce lattice motion which is described only by the elastic may be calculated from the formula
spin. Plastic deformation occurs by slip in the specified
crystallographic direction m on the specified crystallo- kD p k
graphic plane with the unit normal n. The number M and λ˙ = P ,
M 1 τr 2n−1 r
type of slip systems {n, m} depend on the lattice type. In k r=1 τc τc
r r P k
this paper the numerical simulations are performed for √ p
the f.c.c. crystals with 12 slip systems {111} < 110 >. where kAk = A · A = Ai j Ai j .
The plastic part of the velocity gradient is then described Slip occurs by motion of dislocations that have to
as follows overcome both short-range and long-range obstacles. Ac-
cumulation of dislocations makes its further movement
X
M more and more difficult. This qualitative description of
L =Ω +D =
p p p
γ̇r mr ⊗ nr (2.2) physical nature of slip is captured in the framework of
r=1 crystal plasticity by the hardening rule for the critical re-
In the classical S c h m i d multi-surface plasticity solved shear stress τcr . In this study we use the formula
the slip on the considered slip system is initiated if the proposed in [3]
resolved shear stress τr = mr · σ · nr reaches the critical
value τcr being the material parameter. Instead of this X
M
formulation the regularized S c h m i d law (the crys- τ̇cr = hrq |γ̇ q |, (2.7)
tal plasticity with single yield surface) is used [12]. In q=1
view of this model the crystallographic slip mechanism where hardening matrix hrq enables to account for the
is activated when the following yield condition for the latent and self-hardening by setting the parameter q , 1
C a u c h y stress σ is fulfilled in its specification
!2n
1 X τr
M
f (σ) = − m = 0, (2.3) hrq = hq (q + (1 − q)δrq ).
2n r=1 τcr
For the function hq responsible for the self-hardening we
where n is the positive exponent and m is the material
assume the following equation [2]
parameter independent of the lattice orientation [7]. The
rate of plastic deformation tensor is associated with this β
yield condition τcq
hq = ho 1 − (2.8)
τsat
XM !
r 2n−1
1 τ q
D p = λ˙ Pr (2.4) with the material parameters {ho , τc0 , τsat , β} that have to
τr τcr
r=1 c be identified in the experiments. Here τc0 r
are the initial
q
and for the plastic spin Ω p the following specification is values of τc .
used Most of the results discussed in this paper is ob-
tained applying the presented model. The material pa-
XM !
r 2n−1 rameters have been identified with use of the experimen-
1 τ
Ω = λ˙
p
Wr , (2.5) tal results for polycrystalline copper reported in [9], [1].
τ
r=1 c
r τr
c
They have been obtained by fitting the stress-strain curve
where Pr and Wr are symmetric and skewsymmetric for the simple compression. More details concerning the
parts of mr ⊗ nr diad, respectively. Comparing the above identification procedure may be found in [14].
183
2.2. Simplified description of the reduction hardening is more pronounced for plane strain com-
of the hardening rate due to micro shear bands pression than for the simple compression [9]. Following
this observation the f MS function of logistic dependence
General conclusion that follows from experiments on accumulated plastic strain proposed and identified in
[5, 10, 11] is that by persistent changing of the defor- [19], [16], was extended in [13] to incorporate the effect
mation path it is possible to reduce significantly the of the type of strain path so that the following formula
global strain hardening rate. The inventors of KOBO was proposed
method explained their pivotal idea as follows. Expe- ∞
rience gained from the conducted tests allow them to ar- f MS
f MS (ξ) = ,
gue that the change of mode of plastic flow destabilizes 1 + exp(a − bξ)
the material substructure that has been developed and where
leads to the initiation of the second mode of deforma-
tion. The homogeneous crystallographic slip is gradually r
3 p
replaced by the localized heterogeneous deformation by ξ= εeq (1 − α| cos 3θ|), 06α61 (2.10)
micro-shear bands. 2
In order to account for the reduction of the hardening and
rate due to appearance of micro-shear bands we follow
r
the concept introduced in [18]. The plastic velocity gra-
p 2 p √
dient L p is decomposed into two parts: one connected ε̇eq = D · D p, | cos 3θ| = 3 6| det(µD p )|,
p 3
with the crystallographic slip Lslip and one connected Dp
p
with micro-shear bands LMS . For the crystallographic .
µD p =
kD p k
slip the rate-independent single grain model presented
in the previous subsection is used. The constitutive ap- The coefficient α is an additional material parameter that
proach for the part connected with the micro-shear bands describes the following ratio
was thoroughly described in the series of papers [13, ξcos 3θ=1
18–21]. α =1−
ξcos 3θ=0
In the present analysis the simplified model describ-
for the same value of the accumulated plastic strain for
ing the effect of micro-shear bands is applied. The yield
two extreme types of strain paths. In the next section the
condition for initiation of micro-shear bands is the same
non-proportional strain paths will be analysed, therefore,
as the yield condition for slip mechanism (2.3). In [13]
contrary to the analysis in [13] the distinction has to be
two flow rules for micro-shear bands were considered.
made between magnitude of plastic strain kE p k and the
In this paper we focus on the model in which the flow p
p accumulated plastic strain εeq . For the purpose of this
rule for the part of the rate of plastic deformation DMS
analysis the second one must be used.
connected with micro-shear bands is associated with the
p p For the plastic spin connected with micro-shear
yield condition, so both tensors DMS and Dslip have the
bands we use the rule expressed in [6] that relates the
same directions. Using the following notation:
plastic spin to the non-coaxiality factor between corre-
p sponding the plastic strain rate tensor and the C a u c h y
kD p k = d, kDslip k = dslip ,
stress
p dMS
kDMS k = dMS ⇒ f MS = p p
d p DMS σ − σDMS
Ω MS = ω f¯MS p p , (2.11)
the total rate of plastic deformation reads kDMS σ − σDMS k
where
X
M !
r 2n−1
λ˙ 1 τ
Dp = Pr , f MS ∈< 0, 1) (2.9) p ωMS
1 − f MS τcr τcr kΩ p k = ω, kΩMS k = ωMS
⇒ f¯MS = .
r=1 ω
and the constitutive function f MS describes the contribu- For the second constitutive function f¯MS connected
tion of shear banding in the rate of plastic deformation. with micro-shear bands two possibilities are considered,
Since the hardening rate depends on the increment namely
of crystallographic slip (Eqs (2.6) and (2.7)), the higher
contribution of micro-shear bands the higher is the re- f¯MS = 0, and f¯MS = f MS . (2.12)
duction of the global strain hardening rate. According to In the first case there is no plastic spin due to micro-shear
the invoked experimental results the reduction of strain banding and in the second case the contribution of
184
micro-shear bands mechanism to the total plastic spin is assumed where ε̇x is the constant rate of extension
is the same as the contribution to the rate of plastic while η(t)ε̇x is the rate of shear in cyclic torsion. Simi-
deformation tensor. larly to [15] piecewise linear and harmonic programs of
∞
The material parameters {a, b, f MS , α} connected cyclic torsion will be considered that is
with the incorporation of shear banding have been iden-
tified by comparison of the experimental results for sim-
η0 sign[cos(2πt/T )]
ple compression and plane strain compression reported η(t) =
(3.15)
π ηo cos(2πt/T )
in [9], [1]. 2
and
3. Simulations
E = ε̇x T,
3.1. Program of simulations
where ηo controls the maximum rate of shear. The re-
In the simulations non-proportional deformation sulting stress-strain curves will allow us to compare the
paths are studied. The analysis is performed at the ma- influence of the process parameters {ηo , γm } on the axial
terial point on the level of a polycrystalline sample. As stress reduction and the plastic dissipation. The texture
the representative volume element (RVE) for this macro- evolution will allow to study the microstructure changes.
scopic material point, the grain aggregate composed of The simulations have been performed for the set of con-
500 grains with initially random distribution of lattice trolling parameters collected in Table 1. The calculations
orientations is assumed. As a micro-macro transition rule have also been done for ηo = 0. The analysed set of pa-
the Taylor hypothesis is applied assuming that the veloc- rameters roughly corresponds to the program of experi-
ity gradient L g in every grain is the same and equal to ments performed by G r o s m a n and P a w l i c k i [8]
the macroscopic velocity gradient L. The macroscopic on cylinders made of copper. For the upper row of ηo
stress and plastic dissipation are calculated as follows values the maximum shear angle γm is close to 2o and
for the lower row it is close to 8o .
X
N X
N Z t
Σ= ν σ ,
g g
Ẇ =
p
ν σ ·D ⇒ W =
g g p p
Ẇ p dt, TABLE 1
g=1 g=1 0 Set of controlling parameters for the simulation program
(3.13)
Strain period E = εx T
where ν g is the volume fraction of grains with the ori- 0.085 0.031 0.013
entation g in RVE. ηo 1.64 4.56 10.54
Consider a thin walled tube of initial outer radius 6.56 18.2 42.2
Ro , length Lo and wall thickness to subjected to axial
tension or compression, Fig. 1. Assume the axial strain The deformation history may be derived using the
rate ε̇x to be specified and constant. The alternating tor- known relation
sion is imposed in order to reduce the axial stress and
the applied axial force in order to execute the process.
Ḟ = LF, Ḟi j (t) = Lik (t)Fk j (t)
Such processes of tension or compression assisted by
cyclic torsion were studied in [15] in the framework of
which actually consists of 9 differential equations. They
small strain formalism and rigid-plastic or elastic-plastic
can be integrated to obtain
material model with the H u b e r-V o n M i s e s yield
condition.
Here these processes will be studied in the frame-
exp(±ε
work of large strain formalism and crystal plasticity. In x) 0 0
order to do that the macroscopic velocity gradient of the Fi j = f (εx ) exp ∓ 2 εx exp ∓ 2 εx
1 1
0
form 0 0 exp ∓ 12 εx
in {ek },
(3.16)
±1.0 0 0
Li j = ε̇x η(t) ∓0.5 0 in {ek } (3.14) where εx = ε̇x t and in the case of harmonic torsion
0 0 ∓0.5 oscillations
185
πηo E q !
f (εx ) = 1
λ1 = exp(±εx ) 1 + f (εx ) exp(∓3εx ), λ3 = exp ∓ εx
2
! + 9E
16π 2 2
" # 2
3 εx εx
exp ± εx 3E cos(2π ) ± 4π sin(2π ) − 3E . as well as sinus of an angle of shear Γ between initially
2 E E
perpendicular directions e1 and e2 (see Fig. 2)
Fig. 1. Geometry of a cylindrical tube (up) and stretch ratios for tension assisted by cyclic torsion (η = 6.56, E = 0.085) (down)
186
Fig. 2. Variation of component F21 of deformation gradient (solid grey line), L21 component od velocity gradient (dashed grey line) and
shear angle Γ (solid black line) with εx (η = 6.56, E = 0.085)
3.2. Results in subsection 2.1 has been applied. The following values
of the material parameters have been identified in [14]
In this subsection first the results of simulations con- with use of the experimental results for polycrystalline
cerning stress-strain curves will be presented and next copper [1, 9]
the crystallographic texture development will be dis-
cussed. n = 20, τc0 = 14MPa, h0 = 232.75MPa,
Fig. 3. Variation of axial component of the macroscopic Cauchy stress with F11 for compression assisted by harmonic torsion oscillations
(upper row) and piecewise linear torsion oscillations (lower row), eta = ηo in the labels of curves
These results have been recalculated to obtain vari- the results may be compared only qualitatively due to a
ation of compressive axial force F with cylindrical tube different geometry of the analysed specimens (a cylin-
shortening u. The initial cross-section A0 and initial drical tube versus a cylinder)1) . The observed influence
length Lo of a tube was assumed as those used in Gros- of controlling parameters on the axial force reduction in
man experiments on cylinders [8]. The results are pre- simulations corresponds to the one observed in experi-
sented in Fig. 4. For η0 = 0 quantitative agreement with ments.
those experiments were achieved while in other cases
Fig. 4. Variation of compressive force with the cylindrical tube shortening for compression assisted by harmonic torsion oscillations (left)
and piecewise linear torsion oscillations (right), eta = ηo in the labels of curves
1)
Large number of considered grains makes the calculations time-consuming so that it is possible to perform analysis only at the material
point or for a body that undergoes uniform deformation
188
Fig. 5. Variation of axial component of the macroscopic Cauchy stress with F11 for tension assisted by harmonic torsion oscillations (upper
row) and piecewise linear torsion oscillations (lower row), eta = ηo in the labels of curves
p
Fig. 6. Variation of axial component of the macroscopic Cauchy stress with the accumulated plastic strain εeq for tension (left) or
compression (right) assisted by harmonic torsion oscillation (upper row) and piecewise linear torsion oscillation (lower row), eta = ηo in
the labels of curves – the effect of incorporation of micro-shear banding
189
Fig. 7. Increase of plastic work during the process of compression (left) and tension (right) assisted by harmonic torsion oscillation,
eta = ηo in the labels of curves
Fig. 8. Increase of plastic work during the process of compression (left) and tension (right) assisted by harmonic torsion oscillation – the
effect of incorporation of shear banding, eta = ηo in the labels of curves
190
3.2.2. Crystallographic texture development reversible rotation connected with torsion and reorienta-
tion due to the compression. Furthermore, the final ori-
In this subsection we will present the results con- entation of a grain differs from that achieved in the con-
cerning the crystallographic texture evolution in the anal- ventional process. It is due to the fact that in the analysed
ysed processes. In order to clarify the effects observed process the direction of strain rate tensor is completely
for the grain aggregate, first, we look at the behaviour different than in the simple compression/tension process
of single, arbitrary selected orientation, Fig. 9. so the plastic flow is executed by the different set of
slip systems. Consequently, crystallographic texture de-
veloped in the analysed processes with non-proportional
strain paths predicted by the crystal plasticity models
differs significantly (Figs 10 and 11) from the widely re-
ported textures of simple compression or extrusion (see
for example [1]). Note that the applied model fairly well
predicts these textures (compare Figs 10a and 11a).
When the effect of micro-shear banding is added,
depending on the prescribed assumption (2.12), with in-
creasing contribution of micro-shear banding the evolu-
tion of crystallographic texture is impeded or the final
developed texture is changed with respect to the mod-
el without micro-shear banding, respectively. In Fig. 12
the second case is presented. The observation that in the
Fig. 9. Comparison of reorientation of arbitrary selected grain during
the simple compression and compression assisted by cyclic torsion –
presence of micro-shear bands the developed crystallo-
standard pole figure {111}, eta = ηo in the labels of points graphic texture is different [17, 22] may be explained
by the localized character of plastic deformation. Out-
One may observe that the orientation path is differ- side the zones of micro-shear banding the rate of plastic
ent for the process assisted by cyclic torsion than for the deformation is much smaller than the averaged rate of
simple compression. In the first case it is composed of plastic deformation in the whole volume element.
Fig. 10. Final standard pole figures {111} for compression assisted by harmonic torsion oscillations: a) ηo = 0, b) and c) γm ' 2o , ηo = 1.64
and ηo = 10.54, d) and e) γm ' 8o , ηo = 6.56 and ηo = 42.2
191
Fig. 11. Final standard pole figures {111} for tension assisted by harmonic torsion oscillations: a) ηo = 0, b) and c) γm ' 2o , ηo = 1.64 and
ηo = 10.54, d) and e) γm ' 8o , ηo = 6.56 and ηo = 18.2
Fig. 12. Final standard pole figures {111} for tension (a) and compression (b) assisted by harmonic torsion oscillations, γm ' 2o , ηo = 10.54
– effect of micro-shear banding ( f¯MS = fMS )
as a tool for verification of this input information and the [9] S. R. K a l i d i n d i, L. A n a n d, Macroscopic shape
applied micromechanical model. change and evolution of crystallographic texture in
Two controlling parameters for the analysed defor- pre-textured fcc metals, J. MECH. PHYS. SOLIDS, 42,
mation programs, γm and ηo , affect the process as fol- 459-490 (1994).
lows: the higher γm and ηo the more significant is the [10] A. K o r b e l, W. B o c h n i a k, The structure based
design of metal forming operations, J. MATER. PROC.
axial stress reduction. In the same time the plastic work
TECHNOL., 53, 229 (1995).
is always increased as compared to the processes with-
[11] A. K o r b e l, W. B o c h n i a k, Refinement and con-
out torsional oscillations. These conclusions correspond trol of metals structure elements by plastic deformation,
to the results of theoretical analysis performed in [15] in SCRIPTA METAR., 51, 755-759 (2004).
the case of phenomenological plasticity theory. It should [12] K. K o w a l c z y k, W. G a m b i n, Model of plastic
be stressed that the results of simulations presented in anisotropy evolution with texture-dependent yield sur-
this paper are not directly comparable to the situation face, INT. J. PLASTICITY, 20, 19-54 (2004).
met in the KOBO process of extrusion assisted by cyclic [13] K. K o w a l c z y k-G a j e w s k a, W. G a m b i n, R.
torsion. In the simulated process the whole sample un- B. P ę c h e r s k i, J. O s t r o w s k a-M a c i e j e w s -
dergoes plastic deformation while in the KOBO process k a, Modelling of crystallographic texture development
the zone of plastic yielding is strongly localized. in metals accounting for micro-shear banding, ARCH.
METALL. MATER., 50, 575-593 (2005).
Acknowledgements [14] K. K o w a l c z y k-G a j e w s k a, R. B. P ę c h e r s k i,
Micromechanical modeling of polycrystalline materials,
Most of the results reported in the paper was obtained in the CD ROM PROCEEDINGS OF PLASTICITY’06, 17-22
framework of the research project No. PBZ-KBN-102/T08/2003 sup- JULY 2006, Halifax, 2006.
ported by the State Committee for Scientific Research of Poland. [15] Z. M r ó z, K. K o w a l c z y k-G a j e w s k a, J. M a -
c i e j e w s k i, R. B. P ę c h e r s k i, Tensile or com-
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