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OK4U 100W Grid Tie Inverter Manual
OK4U 100W Grid Tie Inverter Manual
OK4U 100W Grid Tie Inverter Manual
Mains Switch
AC-cable
AC-cable
Mains Vac
ACACinverter inverter
DC-cable
DC-cable
Junction box
OK4-100 OK4-100 AC inverter AC inverter
+Vdc -Vdc
Rearview PV-module
OK4-100
1. Description
The OK4-100 AC inverter is a small-sized, high performance DC to AC inverter for connection of PV modules (solar panels) to the mains. The inverter introduces a new look on PV system design, which has a number of advantages compared with the traditional PV systems, using a central inverter. The unit is designed for use in combination with a PV module consisting of 72 solar cells in series and with a peak output power of 80 to 120 W. The AC-inverter optimises power transfer from the PV module to the mains by means of a Maximum Power Point Tracking algorithm (MPPT). It also monitors the mains voltage, phase and frequency in order to transfer the PV energy into the mains without introducing distortion. The OK4-100 AC module is not designed to be used as a stand-alone unit (island operation). Interruption or severe disturbances of the mains will force the AC inverter to disconnect itself (standby mode).
2. Connections
The location and the function of the connections with the OK4-100 are given in figure 1 and table 1. 1. 2. 3. 4. DC-cable AC-output Clamp AC-cable Fixed cable to connect the PV module . Output connector for AC-cable. Strain relief for AC-output connector. Outdoor cable for connecting the inverter to the mains and the OK485.
The DC-cable is fixed to the AC inverter. The function of the wires are given in table 2. wire: red black Function: +Vdc (Positive pole of PV-module) -Vdc (Negative pole of PV-module)
The AC-cable is fitted with a special connector to the AC inverter. Connection with the inverter is regarded as permanent; the connector should be secured with the attached yellow clamp and a tie wrap. The function of the wires are given in table 3. wire: brown blue violet orange Function: Vac, life. Vac, neutral. RS485 serial data, line A RS485 serial data, line B
3.2. Monitoring The OK4-100 AC inverter features a RS 485 serial data interface, which allows for monitoring operating parameters, such as: Total amount of delivered energy to the mains (in kWh); Actual Internal temperature of the AC inverter; RMS value of the current into the mains; Measured mains voltage and frequency; DC voltage from the PV-module. The data is obtained by a OK485 interface module. The software can be downloaded from Internet (www.nkf.nl/ok4). To connect the interface refer to the installation procedures described below.
4.2. Mechanical installation Secure the inverter with a mounting bracket tightly to the back of the PV-module. Maintain enough space between the inverter and the backside of the PV-module, see figure 2. Refer to the instructions given with the PV-module for mounting instruction of the module and additional instructions for mounting the inverter to the PV-module.
4.3. Electrical installation Before installation, check local requirements for connecting photo-voltaic installations to the mains as well as requirements on electrical installations in general. 1. Connect inverter to the PV-module with the DC-cable. (red to the plus, +V, and black to the return, -V. See figure 3.) 2. Make sure that the mains is switched off. 3. Connect the AC-cable to the mains. (Brown and blue wire of the AC-cable, figure 1).
It is recommended or even required to fit the mains connection with an additional, dedicated mains switch.
5. Terminate the violet and orange wire of the AC-cable with a connector strip for remote control (OK485). See figure 1.
Please note that the data wires are considered dangerous and should be regarded as mains connected. Therefor, the type of wires and installation should meet the requirements for mains connected electrical installations.
6. Connect the AC-cable to the inverter and secure the connection with the yellow clamp and tighten it with a tie-wrap. 7. Switch on the mains
4.4. Maintenance The OK4-100 inverter is maintenance free. In order to maintain a reliable operation of the PV installation, please observe the following points. Prevent dust and debris from collecting on the inverter and PV-module; Maintain sufficient free space around the inverter for cooling. Inspect the mechanical installation and the condition of the wiring on a regular base.
5. Technical specifications
Table 4 gives the technical specifications of the OK4-100. AC data Output voltage, frequency: OK4E OK4J OK4U Efficiency (max.) Power factor Total harmonic distortion Power consumption stand-by DC data PV-module type Rated power Starting power Input voltage range Environmental data Temperature range Rel. humidity (no condensation) Water resistance Electrical safety EMC MTBF Expected lifetime Mechanical data Type of housing height x width x depth weight (approx.)
Table 4. Specifications OK4-100
190...270 Vac, 49.051.0 Hz 190...270 Vac, 59.061.0 Hz 95...125 Vac, 59.061.0 Hz 94 % > 0.99 <3% 3 mW