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Ford Explorer 1997maintenceguide PDF
Ford Explorer 1997maintenceguide PDF
Ford Explorer 1997maintenceguide PDF
Owner name: Address: Phone: Selling dealer name: Address: Phone: Your satisfaction is our #1 goal. If you have questions or concerns about your vehicle, we suggest you follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing dealership. 2. If the inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern cannot be resolved at the dealership level, please contact the Ford Customer Assistance Center. In the US, contact: Ford Motor Company Customer Assistance Center 300 Renaissance Center P.O. Box 43360 Detroit, Michigan 48243 1-800-392-3673 (FORD) TDD for the hearing impaired: 1-800-232-5952 In Canada, contact: Customer Assistance Center Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) Outside the US or Canada, contact: Ford Motor Company Worldwide Export Operations 1555 Fairlane Drive Allen Park, Michigan 48101 U.S.A. Telephone: (313) 594-4857 Fax: (313) 390-0804
Table of contents
General maintenance information Normal schedule Severe duty schedule Owner maintenance checks 3 6 19 38
Normal schedule
Items for Emission Control Service are shown in italics. Wheel lug nuts must be retightened to proper torque specifications at 800 km (500 miles) of new vehicle operation. See your dealer for proper torque specifications. Also retighten to proper torque specifications at 800 km (500 miles) after (1) any wheel change or (2) any other time the wheel lug nuts have been replaced. Rear axles containing synthetic lubricant are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service required or the axle has been submerged in water. The axle lubricant should be changed anytime the axle has been submerged in water. Light and heavy duty truck rear axles filled with non-synthetic rear axle lubricant must be changed every 160,000 km (100,000 miles), otherwise, the lubricant is not checked or changed unless a leak is suspected, service required or the axle has been submerged in water. The axle lubricant should be changed anytime the axle has been submerged in water. Light duty trucks equipped with Ford design front axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service required or the axle has been submerged in water. The axle lubricant should be changed anytime the axle has been submerged in water. At 60,000 miles (96,000 km) your dealer will replace the PCV valve at no cost except on Canadian and California vehicles. 8,000 KILOMETERS (5,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip-yoke (if equipped).
Normal schedule
NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 16,000 KILOMETERS (10,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 24,000 KILOMETERS (15,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Rotate tires and adjust air pressure. u Inspect and lubricate automatic transmission shift linkage. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch fluid reservoir. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 7
Normal schedule
32,000 KILOMETERS (20,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 40,000 KILOMETERS (25,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch fluid reservoir. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 48,000 KILOMETERS (30,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Replace air cleaner filter every 48,000 km (30,000 miles) or 30 months. If operating in dusty conditions, consult your dealer and/or follow severe duty maintenance schedule.
Normal schedule
u Change fuel filter (Recommended but not required for California Certified Vehicles). u Change automatic transmission fluid. (4R7OW transmission only) u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect and lubricate front wheel bearings. u Inspect parking brake system for damage and operation. u Change transfer case oil (4x4). u Lubricate throttle kickdown or TV lever ball studs. DEALER AUTHORIZATION Date: Mileage: 56,000 KILOMETERS (35,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 64,000 KILOMETERS (40,000 MILES) u Change engine oil and replace oil filter. 9
Normal schedule
DEALER AUTHORIZATION Date: Mileage: 72,000 KILOMETERS (45,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Rotate tires and adjust air pressure. u Inspect and lubricate automatic transmission shift linkage. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch fluid reservoir level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 80,000 KILOMETERS (50,000 MILES) u Change engine oil and replace oil filter. u Change engine coolant initially at 80,000 km (50,000 miles) or 48 months. Thereafter, change engine coolant every 48,000 km (30,000 miles) or 36 months. DEALER AUTHORIZATION Date: Mileage: 10
Normal schedule
88,000 KILOMETERS (55,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 96,000 KILOMETERS (60,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months. If operating in dusty conditions consult your dealer and/or follow severe duty maintenance schedule. u Replace PCV valve. u Replace spark plugs (5.0 L only). u Inspect accessory drive belt(s). u Change fuel filter (Recommended but not required for California Certified Vehicles). u Change automatic transmission fluid. u Change automatic transmission fluid. (4R7OW transmission only) u Inspect disc brake system and lubricate caliper slide rails. 11
Normal schedule
u Inspect drum brake systems, hoses and lines. u Inspect and lubricate front wheel bearings. u Inspect parking brake system for damage and operation. u Change transfer case oil (4x4). u Change manual transmission oil. u Lubricate throttle kickdown or TV lever studs. DEALER AUTHORIZATION Date: Mileage: 104,000 KILOMETERS (65,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 112,000 KILOMETERS (70,000 MILES) u Change engine oil and replace oil filter. DEALER AUTHORIZATION Date: Mileage: 12
Normal schedule
120,000 KILOMETERS (75,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Rotate tires and adjust air pressure. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect and lubricate automatic transmission shift linkage. u Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 128,000 KILOMETERS (80,000 MILES) u Change engine oil and replace oil filter. u Change engine coolant every 48,000 km (30,000 miles) or 36 months. DEALER AUTHORIZATION Date: Mileage:
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Normal schedule
136,000 KILOMETERS (85,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 144,000 KILOMETERS (90,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months. If operating in dusty conditions consult your dealer and/or follow severe duty maintenance schedule. u Inspect accessory drive belt(s). u Change fuel filter (Recommended but not required for California Certified Vehicles). u Inspect parking brake system for damage and operation. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect and lubricate front wheel bearings. u Change automatic transmission fluid. (4R7OW transmission only) 14
Normal schedule
u Change transfer case oil (4x4). u Lubricate throttle kickdown or TV lever ball studs. DEALER AUTHORIZATION Date: Mileage: 152,000 KILOMETERS (95,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 160,000 KILOMETERS (100,000 MILES) u u u u Change engine oil and replace oil filter. Replace spark plugs. (4.0 L only) Inspect accessory drive belt(s). All rear axle lube quantities must be replaced every 160,000 km (100,000 miles) or of the axle has been submerged in water. Otherwise, the lube should not be checked or changed unless a leak is suspected or repair required. u Replace front axle lube quantities. 15
Normal schedule
DEALER AUTHORIZATION Date: Mileage: 168,000 KILOMETERS (105,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Rotate tires and adjust air pressure. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. u Inspect and lubricate automatic transmission shift linkage. u Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 176,000 KILOMETERS (110,000 MILES) u Change engine oil and replace oil filter. u Change engine coolant every 48,000 km (30,000 miles) or 36 months. DEALER AUTHORIZATION Date: Mileage:
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Normal schedule
184,000 KILOMETERS (115,000 MILES) u u u u Change engine oil and replace oil filter. Rotate tires and adjust air pressure. Inspect and lubricate automatic transmission shift linkage. Inspect exhaust system for leaks, damage or loose parts. Remove any foreign material trapped by exhaust system shielding. u Check clutch reservoir fluid level. u Lubricate steering linkage suspension, driveshaft U-joint if equipped with grease fittings and lubricate slip yoke (if equipped). NOTE: It is normal for a certain amount of moisture and staining to be present around the muffler seams. The presence of soot, light surface rust or moisture does not indicate a faulty muffler. DEALER AUTHORIZATION Date: Mileage: 200,000 KILOMETERS (120,000 MILES) u Change engine oil and replace oil filter. u Inspect engine cooling system, hoses, and clamps; check coolant strength every 24,000 km (15,000 miles) or 12 months. u Inspect accessory drive belt(s). u Replace air cleaner filter every 50,000 km (30,000 miles) or 30 months. If operating in dusty conditions consult your dealer and/or follow severe duty maintenance schedule. u Replace PCV valve. u Replace spark plugs. (5.0 L only) u Change fuel filter (Recommended but not required for California Certified Vehicles). u Inspect parking brake system for damage and operation. u Inspect disc brake system and lubricate caliper slide rails. u Inspect drum brake systems, hoses and lines. 17
Normal schedule
u Inspect and lubricate front wheel bearings. u Change automatic transmission fluid. (4R7OW transmission only) u Change transfer case oil (4x4). u Change manual transmission oil. u Lubricate throttle kickdown or TV lever ball studs. DEALER AUTHORIZATION Date: Mileage:
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