Att 5

APS Proposal No.
023/13 PETROVIETNAM and BSR ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING OF ADDITIONAL SULFUR RECOVERY UNIT PROJECT AT DUNG QUAT REFINERY
ATTACHMENT 5 to RFQ. No. CST-001 Rev 0
ATTACHMENT 5 BILL OF QUANTITIES

AND
GENERAL CONSTRUCTION SPECIFICATION FOR INSTRUMENTATION WORKS
Mod. STP-011it/16
ATTACHMENT 5 TO RFQ CST-003 REV0 BILL OF QUANTITIES FOR INSTRUMENTATION WORKS WORK DESCRIPTION (Refering to "Instruments General Construction Specification doc. X0701A, and Special Tech. Specific. for Instruments Instal. doc. X0701A- ATT.D to the Contract")
WORKS IN CONTROL ROOM INSTALLATION OF REAR PANEL MOUNTED RECEIVER INSTRUMENTS INSTALLATION OF AUXILIARY RACKS INSTALLATION OF MICROPROCESSOR BASED OR ANALOGIC ELECTRONIC CONTROLLER INSTALLATION OF MICROPROCESSOR BASED OR ANALOGIC ELECTRONIC CONTROLLER INSTALLATION OF MICROPROCESSOR BASED OR ANALOGIC ELECTRONIC INDICATORS INSTALLATION OF MULTIPOINT POTENTIOMETRIC RECORDER No. Points INSTALLATION OF MULTIPOINT POTENTIOMETRIC RECORDER No. Points INSTALLATION OF MULTIPOINT DIGITAL TEMPERATURE INDICATOR No. Points INSTALLATION OF MULTIPOINT DIGITAL TEMPERATURE INDICATOR No. Points INSTALLATION OF PUSH-BUTTONS OR SELECTOR SWITCHES TO BE INSTALLED ON ADEQUATE SUPPORT ON THE TABLE INSTALLATION OF WEIGHING ELECTRONIC SYSTEM REAR BOARD MOUNTED INSTALLATION OF ELECTRICAL INTERFACE MARSHALLING CABINET 800x800x2200 mm INSTALLATION OF SAFETY BARRIER CABINET 800x800x2200 mm INSTALLATION OF TELEMETRY SYSTEM CABINETS INSTALLATION OF INTERLOCK SYSTEM CABINETS INSTALLATION OF FIRE DETECTION PANEL 800x800x2200 mm INSTALLATION OF POWER SUPPLY DISTRIBUTION CABINETS 800x800x2200 mm INSTALLATION OF JUNCTION BOX INSTALLATION OF AUXILIARY CABINETS INSTALLATION OF ALARM PANEL INSTALLATION OF SEMIGRAPHIC PANEL INSTALLATION OF CABLE TRAY (600 MM. WIDTH) INSTALLATION OF CABLE TRAY (300 MM. WIDTH) INSTALLATION OF CABLE TRAY (100 MM. WIDTH) INSTALLATION OF 24 PAIRS MULTICABLE SINGLE PAIR SHIELDED INSTALLATION OF 12 PAIRS MULTICABLE SINGLE PAIR SHIELDED INSTALLATION OF 6 PAIRS MULTICABLE SINGLE PAIR SHIELDED INSTALLATION OF SINGLE PAIR CABLE SHIELDED INSTALLATION OF 12 TIERCE THERMORESISTANCE MULTICABLE SINGLE TIERCE SHIELDED INSTALLATION OF 6 TIERCE THERMORESISTANCE MULTICABLE SINGLE TIERCE SHIELDED INSTALLATION OF SINGLE TRIAD CABLE SHIELDED. INSTALLATION OF 3X6 SQ.MM. POWER CABLE. INSTALLATION OF 2X2,5 OR 2X1,5 SQ.MM. POWER CABLE. INSTALLATION OF COAXIAL OR SPECIAL CABLE INSTALLATION OF UTP CABLE (4 pairs - 24 AWG - Solid Conductor) FOR STRUCTURED CABLING SYSTEM INSTALLATION OF 50 PAIRS MULTICABLE (telephone cable) INSTALLATION OF 100 PAIRS MULTICABLE (telephone cable) CONNECTIONS (on both side) OF 24 PAIRS MULTICABLE WITH SINGLE PAIR SHIELDED CONNECTIONS (on both side) OF 12 PAIRS MULTICABLE WITH OVERALL AND SINGLE PAIR SHIELDED CONNECTIONS (on both side) OF 6 PAIRS MULTICABLE WITH SINGLE PAIR SHIELDED CONNECTIONS (on both side) OF SINGLE PAIR CABLE SHIELDED CONNECTIONS (on both side) OF 12 TIERCE THERMORESISTANCE MULTICABLE SINGLE TIERCE SHIELDED CONNECTIONS (on both side) OF 6 TIERCE THERMORESISTANCE MULTICABLE SINGLE TIERCE SHIELDED CONNECTION (on both side) OF SINGLE TIERCE CABLE SHIELDED CONNECTIONS (on both side) OF 3X6 SQ.MM. POWER CABLE CONNECTIONS (on both side) OF 2X2,5 SQ.MM OR 2X1,5 SQ.MM. POWER CABLE No No No No No No No No No No No No No No No No No No No No m m m m m m m m m m m m m m m m m No No No No No No No No No
MEASURE Page 1 of UNIT 15 PRICES . TOTAL
General Construction Specification
UNIT
CODE
SYSTEM : X07.10 X07-10.01-01 X07-10.01-02 X07-10.01-03 X07-10.01-04 X07-10.01-05 X07-10.01-06 X07-10.01-07 X07-10.01-08 X07-10.01-09 X07-10.01-10 X07-10.01-11 X07-10.01-12 X07-10.01-13 X07-10.01-14 X07-10.01-15 X07-10.01-16 X07-10.01-17 X07-10.01-18 X07-10.01-19 X07-10.01-20 X07-10.01-21 X07-10.02-01 X07-10.02-02 X07-10.02-03 X07-10.03-01 X07-10.03-02 X07-10.03-03 X07-10.03-04 X07-10.03-05 X07-10.03-06 X07-10.03-07 X07-10.03-08 X07-10.03-09 X07-10.03-10 X07-10.03-11 X07-10.03-12 X07-10.03-13 X07-10.04-01 X07-10.04-02 X07-10.04-03 X07-10.04-04 X07-10.04-05 X07-10.04-06 X07-10.04-07 X07-10.04-08 X07-10.04-09
Quantity (1)
Erection Materials USD
Installation USD
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 780 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 2 0,00 0,00 0,00 0,00 0,00 0,00 12 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
130 260
This document is property of APS S.p.A. It may not be copied, reproduced and/or circulated without APS S.p.A. authorization
CONNECTIONS OF MULTICABLE WITH PLUG-IN CONNECTORS AT BOTH ENDS CONNECTIONS (on both side) OF COAXIAL OR SPECIAL CABLES CONNECTIONS (on both side) OF UTP CABLE (4 pairs - 24 AWG - Solid Conductor) FOR STRUCTURED CABLING SYSTEM CONNECTIONS (on both side) OF 50 PAIRS MULTICABLE (telephone cable) CONNECTIONS (on both side) OF 100 PAIRS MULTICABLE (telephone cable) DISTRIBUITED CONTROL SYSTEM (SCADA) Installation of Operator stations (bays) DISTRIBUITED CONTROL SYSTEM (SCADA) Installation of Printers DISTRIBUITED CONTROL SYSTEM (SCADA) Installation of System, Network, CPU and I/O cabinets DISTRIBUITED CONTROL SYSTEM (D.C.S.) Installation of Field interface & signal conditioning cabinet (marshalling) DISTRIBUITED CONTROL SYSTEM (SCADA) Installation of Engineering Work Stations PROGRAMMABLE LOGIC CONTROLLER (ESD/F&G) Installation of Operator stations (bays) PROGRAMMABLE LOGIC CONTROLLER (ESD/F&G) Installation of Printers PROGRAMMABLE LOGIC CONTROLLER (PLC & ESD) Installation of System, Network, CPU and I/O cabinets MOV MASTER STATION CABINET (MCS) BUILDING F&G PANEL (F&G_B) INSTALLATION OF SMOKE DETECTION POINTS INSTALLATION OF DOOR SWITCH INSTALLATION OF FIRE DETECTION POINTS (UVIR) INSTALLATION OF HEAT DETECTION POINTS INSTALLATION OF MANUAL CALL POINT INSTALLATION OF AUDIBLE/WARNING PANEL/STROBE LIGHTS
UNIT
CODE
X07-10.04-10 X07-10.04-11 X07-10.04-12 X07-10.04-13 X07-10.04-14 X07-10.05-01.01 X07-10.05-01.02 X07-10.05-01.03 X07-10.05-01.04 X07-10.05-01.05 X07-10.05-02.01 X07-10.05-02.02 X07-10.05-02.03 X07-10.05-02.04 X07-10.05-02.05 X07-10.06-01 X07-10.06-02 X07-10.06-03 X07-10.06-04 X07-10.06-05 X07-10.06-06
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No
30
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.20 X07-20.01-01 X07-20.01-02 X07-20.01-03 X07-20.01-04 X07-20.01-05 X07-20.01-06
INSTRUMENT CABLES, JUNCTION BOXES AND LOCAL PANELS INSTALLATION CABLES TRAY 50 - 100MM WIDTH CABLES TRAY 150 - 200MM WIDTH CABLES TRAY 300 - 400MM WIDTH CABLES TRAY 450 - 500MM WIDTH CABLES TRAY 600 - 700MM WIDTH CABLES TRAY 800 - 1000MM WIDTH
m m m m m m
260
0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00
X07-20.02-01 X07-20.02-02 X07-20.02-03 X07-20.02-04 X07-20.02-05 X07-20.02-06 X07-20.02-07 X07-20.02-08
UNDERGROUND METALLIC CONDUIT "-1" UNDERGROUND METALLIC CONDUIT 1" - 2" UNDERGROUND METALLIC CONDUIT 2"- 3" UNDERGROUND METALLIC CONDUIT 4"- 5" UNDERGROUND PVC CONDUIT 1" UNDERGROUND PVC CONDUIT 1"- 2" UNDERGROUND PVC CONDUIT 2"- 3" UNDERGROUND PVC CONDUIT 4"- 8"
m m m m m m m m
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
X07-20.03-01 X07-20.03-02 X07-20.03-03
STUB-UPS WITH METALLIC CONDUIT " - 1" STUB-UPS WITH METALLIC CONDUIT 1" - 2" STUB-UPS WITH METALLIC CONDUIT 2" - 3"
No No No
0,00 0,00 0,00
0,00 0,00 0,00
X07-20.04-01 X07-20.04-02 X07-20.04-03 X07-20.04-04
ABOVE GROUND METALLIC CONDUIT " - 1" ABOVE GROUND METALLIC CONDUIT 1" - 2" ABOVE GROUND METALLIC CONDUIT 2" - 3" ABOVE GROUND METALLIC CONDUIT 4" - 5"
m m m m
2600 100
0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00
X07-20.05-01
LAYING OF UNDERGROUND 24 PAIRS MULTICABLE DIRECTLY BURIED
0,00
0,00
LAYING OF UNDERGROUND 12 PAIRS MULTICABLE DIRECTLY BURIED LAYING OF UNDERGROUND 6 PAIRS/TRIAD MULTICABLE DIRECTLY BURIED LAYING OF UNDERGROUND CABLE SINGLE PAIR FOR SIGNALS DIRECTLY BURIED LAYING OF UNDERGROUND POWER CABLE 3X1X2,5 SQ.MM. DIRECTLY BURIED LAYING OF UNDERGROUND POWER CABLE 2X1X2,5 SQ.MM. DIRECTLY BURIED LAYING OF UNDERGROUND POWER CABLE 3X1X6 SQ.MM. DIRECTLY BURIED LAYING OF UNDERGROUND POWER CABLE 3X1X10 SQ.MM. DIRECTLY BURIED LAYING OF UNDERGROUND POWER CABLE 3X1X25 SQ.MM. DIRECTLY BURIED LAYING OF THERMORESISTANCE MULTICABLE 12X3X1,5 SQ.MM. DIRECTLY BURIED LAYING OF THERMORESISTANCE MULTICABLE 7X3X1,5 SQ.MM. DIRECTLY BURIED LAYING OF 6 STRAND FIBER OPTIC CABLE DIRECTLY BURIED
UNIT
CODE
X07-20.05-02 X07-20.05-03 X07-20.05-04 X07-20.05-05 X07-20.05-06 X07-20.05-07 X07-20.05-08 X07-20.05-09 X07-20.05-10 X07-20.05-11 X07-20.05-12
Quantity (1)
Installation USD
m m m m m m m m m m m
4420
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
X07-20.06-01 X07-20.06-02 X07-20.06-03 X07-20.06-04 X07-20.06-05 X07-20.06-06 X07-20.06-07 X07-20.06-08 X07-20.06-09 X07-20.06-10 X07-20.06-11 X07-20.06-12 X07-20.06-13
LAYING OF 24 PAIRS MULTICABLE ON OVERHEAD CABLE TRAY LAYING OF 12 PAIRS MULTICABLE ON OVERHEAD CABLE TRAY LAYING OF 7 PAIRS MULTICABLE ON OVERHEAD CABLE TRAY LAYING OF POWER CABLE 3X1X(2,5 to 10) SQ.MM. ON OVERHEAD CABLE TRAY LAYING OF POWER CABLE 2X1X(2,5 to 10) SQ.MM. ON OVERHEAD CABLE TRAY LAYING OF SINGLE PAIR/TRIAD CABLE ON OVERHEAD CABLE TRAY LAYING OF COAXIAL OR SPECIAL CABLE ON OVER HEAD CABLE TRAY LAYING OF THERMORESISTANCE MULTICABLE ON OVERHEAD CABLE TRAY 12X3X1,5 SQ.MM. LAYING OF THERMORESISTANCE MULTICABLE ON OVERHEAD CABLE TRAY 24X3X1,5 SQ.MM. LAYING OF CCTV SYSTEM CABLES (4X2X1.0 SQ.MM.) LAYING OF TELEPHONE SYSTEM CABLES (25X2X1.0 SQ.MM.) LAYING OF TELEPHONE SYSTEM CABLES (100X2X1.0 SQ.MM.) LAYING OF TELEPHONE SYSTEM CABLES (4X2X1.0 SQ.MM.)
m m m m m m m m m m m m m
5200
0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
400 2080
0,00 0,00 0,00 0,00 0,00
520
0,00 0,00 0,00 0,00
X07-20.07-01 X07-20.07-02 X07-20.07-03 X07-20.07-04 X07-20.07-05 X07-20.07-06 X07-20.07-07 X07-20.07-08 X07-20.07-09
PULLING OF 24 PAIRS MULTICABLE IN METALLIC CONDUIT PULLING OF 12 PAIRS MULTICABLE IN METALLIC CONDUIT PULLING OF 6 PAIRS MULTICABLE IN METALLIC CONDUIT PULLING OF SINGLE CABLE PAIR IN METALLIC CONDUIT PULLING OF POWER CABLE IN METALLIC CONDUIT 3X1X2,5 MM. PULLING OF POWER CABLE IN METALLIC CONDUIT 2X1X2,5 MM. PULLING OF COAXIAL OR SPECIAL CABLE IN METALLIC CONDUIT PULLING OF TELEPHONE SYSTEM CABLES IN METALLIC CONDUIT (25X2X1.0 SQ.MM.) PULLING OF TELEPHONE SYSTEM CABLES IN METALLIC CONDUIT (100X2X1.0 SQ.MM.)
m m m m m m m m m
2600 100
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
X07-20.08 X07-20.08-01 X07-20.08-02 X07-20.08-03 X07-20.08-04 X07-20.08-05 X07-20.08-06 X07-20.08-07 X07-20.08-08 X07-20.08-09 X07-20.08-10 X07-20.08-11
CONNECTIONS OF CABLES AND MULTICABLES AT BOTH ENDS from Control Room or Technical Roomm side to Field side ( JB,LP,etc..) MULTICABLE 24 PAIRS ARMOURED SINGLE PAIR SHIELDED AND OVERALL SHIELDED MULTICABLE 12 PAIRS ARMOURED SINGLE PAIR SHIELDED AND OVERALL SHIELDED MULTICABLE 6 PAIRS ARMOURED SINGLE PAIR SHIELDED AND OVERALL SHIELDED SINGLE PAIR CABLE SHIELDED AND ARMOURED MULTICABLE 12 TRIAD, ARMOURED AND EACH TRIAD SHIELDED MULTICABLE 6 TRIAD , ARMOURED AND EACH TRIAD SHIELDED SINGLE TRIAD CABLE, ARMOURED AND SHIELDED POWER CABLE 3X10 SQ.MM. ARMOURED POWER CABLE 3X2,5 SQ.MM. ARMOURED POWER CABLE 2X2,5 SQ.MM. OR 2X1,5 SQ.MM. ARMOURED POWER CABLE 3X10 SQ.MM. NOT ARMOURED No No No No No No No No No No No
2 40
0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
120
22
10
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
POWER CABLE 3X2,5 SQ.MM. NOT ARMOURED POWER CABLE 2X2,5 SQ.MM. OR 2X1,5 SQ.MM. NOT ARMOURED COAXIAL CABLE OR SPECIAL CABLE NOT ARMOURED SINGLE PAIR CABLE (from FF Trunk to Spur JB's)
UNIT
CODE
X07-20.08-12 X07-20.08-13 X07-20.08-14 X07-20.08-15
Quantity (1)
Installation USD
No No No No
0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00
X07-20.09 X07-20.09-01 X07-20.09-02 X07-20.09-03 X07-20.09-04 X07-20.09-05 X07-20.09-06 X07-20.09-07 X07-20.09-08 X07-20.09-09 X07-20.09-10 X07-20.09-11 X07-20.09-12 X07-20.09-11 X07-20.10-01 X07-20.10-02 X07-20.10-03
INSTALLATION OF JUNCTION BOXES AND LOCAL PANELS SAMPLING APPARATOUS INSTALLATION OF JUNCTION BOX COMPLETE WITH CABLE GLANDS FOR MULTICABLE 24 PAIR INSTALLATION OF JUNCTION BOX COMPLETE WITH CABLE GLANDS FOR MULTICABLE 12 PAIR INSTALLATION OF JUNCTION BOX COMPLETE WITH CABLE GLANDS FOR MULTICABLE 6 PAIR INSTALLATION OF MUX BOX COMPLETE WITH CABLE GLANDS FOR N .. SINGLE PAIR, SIGNALLING CABLES INSTALLATION OF JUNCTION BOX WITH CONDUITS AND SEALING FITTINGS FOR TANK GAUGING SYSTEM MULTICABLE 24 PAIRS INSTALLATION OF JUNCTION BOX WITH CONDUITS AND SEALING FITTINGS FOR MULTICABLE 12 PAIRS (COMPLETE OF CABLE GLANDS) INSTALLATION OF JUNCTION BOX WITH CONDUITS AND SEALING FITTINGS FOR MULTICABLE 6 PAIRS 12 TRIAD (COMPLETE OF CABLE GLANDS) INSTALLATION OF 3 WAY (GUAT) BOX COMPLETE WITH CABLE GLANDS INSTALLATION OF 3 WAY (GUAT) BOX COMPLETE WITH CONDUIT AND SEALING FITTINGS INSTALLATION OF JUNCTION BOX FOR THERMOCOUPLES 27 TIERCE COMPLETE WITH CABLE GLANDS INSTALLATION OF JUNCTION BOX FOR THERMORESISTENCES 12 TIERCE COMPLETE WITH CABLE GLANDS INSTALLATION OF FF SPUR JUNCTION BOX TEMPERATURE FF MULTIPLEXER INSTALLATION OF LOCAL PANEL WITH CONDUITS AND SEALING FITTINGS. Dim. H ... mm; W ... mm; D mm LOCAL PANEL WITH CABLE GLANDS. Dim. H 2000 mm; W 1600 mm; D 150 mm INSTALLATION OF PNEUMATIC LOCAL PANEL. Dim. H ... mm; W ... mm; D mm FIBER OPTIC PULLING OF 24 STRAND FIBER OPTIC CABLE IN CONDUITS PULLING OF 12 STRAND FIBER OPTIC CABLE IN CONDUITS PULLING OF 6 STRAND FIBER OPTIC CABLE IN CONDUITS m m m No No No No No No No No No No No No No No No No
0,00 15 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 1 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
X07-20.11 X07-20.11-01 X07-20.11-02 X07-20.11-03
520
0,00 0,00 0,00
0,00 0,00 0,00
X07-20.12-01 X07-20.12-02 X07-20.12-03 X07-20.12-04 X07-20.12-05 X07-20.12-06
SPLICING 24 FIBER OPTIC CABLE PERFORMED BY ARC FUSION METHOD (MULTI-MODE or SINGLE-MODE OPTIC FIBER). SPLICING 12 FIBER OPTIC CABLE PERFORMED BY ARC FUSION METHOD (MULTI-MODE or SINGLE-MODE OPTIC FIBER). SPLICING 6 FIBER OPTIC CABLE PERFORMED BY ARC FUSION METHOD (MULTI-MODE or SINGLE-MODE OPTIC FIBER) INSTALLATION OF DIRECT BURIED SPLICE CLOSURE FOR 24 FIBER OPTIC CABLE (MULTI-MODE or SINGLE-MODE OPTIC FIBER) INSTALLATION OF DIRECT BURIED SPLICE CLOSURE FOR 12 FIBER OPTIC CABLE (MULTI-MODE or SINGLE-MODE OPTIC FIBER) INSTALLATION OF DIRECT BURIED SPLICE CLOSURE FOR 6 FIBER OPTIC CABLE (MULTI-MODE or SINGLE-MODE OPTIC FIBER)
No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00
X07-20.13-01 X07-20.13-02 X07-20.13-03 X07-20.13-04
TERMINATION OF 24 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (MULTI-MODE OPTIC FIBER) TERMINATION OF 12 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (MULTI-MODE OPTIC FIBER) TERMINATION OF 6 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (MULTI-MODE OPTIC FIBER) TERMINATION OF 24 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (SINGLE-MODE OPTIC FIBER)
No No No No
0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00
TERMINATION OF 12 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (SINGLE-MODE OPTIC FIBER) TERMINATION OF 6 INDIVIDUAL FIBER OPTIC ON FIBER DISTRIBUTION PANEL (PATCH PANEL) (SINGLE-MODE OPTIC FIBER)
UNIT
CODE
X07-20.13-05 X07-20.13-06
Quantity (1)
Installation USD
No No
0,00 2 0,00
0,00 0,00
X07-20.14-01
X07-20.14-02
X07-20.14-03
X07-20.14-04
X07-20.14-05
X07-20.14-06
FIBER LENGTH TEST (END TO END) FROM FIBER DISTRIBUTION FRAME TO FIBER DISTRIBUTION FRAME FOR EACH OF 24 FIBER ROUTE USING OTDR (MULTI-MODE or SINGLE-MODE OPTIC FIBER) FIBER LENGTH TEST (END TO END) FROM FIBER DISTRIBUTION FRAME TO FIBER DISTRIBUTION FRAME FOR EACH OF 12 FIBER ROUTE USING OTDR (MULTI-MODE or SINGLE-MODE OPTIC FIBER) FIBER LENGTH TEST (END TO END) FROM FIBER DISTRIBUTION FRAME TO FIBER DISTRIBUTION FRAME FOR EACH OF 6 FIBER ROUTE USING OTDR (MULTI-MODE or SINGLE-MODE OPTIC FIBER) SPLICE LOSS MEASUREMENTS FOR EACH FIBER, FOR WAVE LENGTH OF SYSTEM OPERATION AND FOR EACH SPLICE FROM BOTH DIRECTIONS (24 MULTI-MODE or SINGLE-MODE OPTIC FIBER) SPLICE LOSS MEASUREMENTS FOR EACH FIBER, FOR WAVE LENGTH OF SYSTEM OPERATION AND FOR EACH SPLICE FROM BOTH DIRECTIONS (12 MULTI-MODE or SINGLE-MODE OPTIC FIBER) SPLICE LOSS MEASUREMENTS FOR EACH FIBER, FOR WAVE LENGTH OF SYSTEM OPERATION AND FOR EACH SPLICE FROM BOTH DIRECTIONS (6 MULTI-MODE or SINGLE-MODE OPTIC FIBER)
No
0,00
0,00
No
0,00
0,00
No
0,00
0,00
No
0,00
0,00
No
0,00
0,00
No
0,00
0,00
X07-20.15-01 X07-20.15-02 X07-20.15-03
FIBER OPTIC PATCH PANEL INSTALLATION (24 MULTI-MODE or SINGLEMODE OPTIC FIBER) FIBER OPTIC PATCH PANEL INSTALLATION (12 MULTI-MODE or SINGLEMODE OPTIC FIBER) FIBER OPTIC PATCH PANEL INSTALLATION (6 MULTI-MODE or SINGLE-MODE OPTIC FIBER)
No No No
0,00 0,00 0,00
0,00 0,00 0,00
X07-20.16 - .. X07-20.16X07-20.16X07-20.16-
INSTALLATION AND CONNECTION OF PREINSTALLED JUNCTION BOXES AND LOCAL PANELS OF PACKAGES, MACHINERIS, FURNACES AND BOILERS (2) No No No
0,00 0,00 0,00
0,00 0,00 0,00
SYSTEM : X07.31 X07-31.01-01 X07-31.01-02 X07-31.01-03 X07-31.01-04 X07-31.01-05 X07-31.01-06 X07-31.01-07 X07-31.01-08 X07-31.01-09 X07-31.01-10 X07-31.01-11 X07-31.01-12
FLOW INSTRUMENTS INSTALLATION ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS (EXECUTION WITH CABLE GLANDS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS (EXECUTION WITH CABLE GLANDS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BY-PASS VALVE GROUP & POTS (EXECUTION WITH CABLE GLANDS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BY-PASS VALVE GROUP WITHOUT POTS (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH BY-PASS VALVE GROUP & POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH VALVE BY-PASS GROUP WITHOUT POTS. (EXECUTION WITH CABLE GLANDS) GRADE OR ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH ISOLATING DIAPHRAGM & CAPILLARIES. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED LOCAL mA INDICATOR. (EXECUTION WITH CABLE GLANDS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) No No No No No No No No No No No No
0,00 0,00 0,00 0,00 3 18 0,00 0,00 0,00 0,00 0,00 4 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH VALVE BY-PASS GROUP & POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH VALVE BY-PASS GROUP WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH VALVE BY-PASS GROUP & POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC TRANSMITTERS WITH VALVE BY-PASS GROUP WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE OR ON LINE MOUNTED ELECTRONIC TRANSMITTERS WITH ISOLATING DIAPHRAGM & CAPILLARIES. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED LOCAL MA INDICATOR. (EXECUTION WITH CONDUITS & SEALING JOINTS) ON LINE MOUNTED PNEUMATIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS. ON LINE MOUNTED PNEUMATIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS. ON LINE MOUNTED PNEUMATIC TRANSMITTERS WITH BY-PASS VALVE GROUP & POTS. ON LINE MOUNTED PNEUMATIC TRANSMITTERS WITH BY-PASS VALVE GROUP WITHOUT POTS. GRADE MOUNTED PNEUMATIC TRANSMITTERS WITH BLOCK MANIFOLD & POTS. GRADE MOUNTED PNEUMATIC TRANSMITTERS WITH BLOCK MANIFOLD WITHOUT POTS. GRADE MOUNTED PNEUMATIC TRANSMITTERS WITH VALVE BY-PASS GROUP & POTS. GRADE MOUNTED PNEUMATIC TRANSMITTERS WITH BY-PASS VALVE GROUP WITHOUT POTS. GRADE OR ON LINE MOUNTED PNEUMATIC TRANSMITTERS WITH ISOLATING DIAPHRAGM & CAPILLARIES. GRADE MOUNTED RECEIVER PRESS. GAUGES. GRADE MOUNTED LOCAL PNEUMATIC RECEIVER CONTROLLER GRADE MOUNTED LOCAL PNEUMATIC RECEIVER PRESSURE SWITCH DOUBLE PURGING SYSTEM FOR FLOW INSTRUMENTS. STEAM TRACING SYSTEM FOR GRADE MOUNTED FLOW INSTRUMENTS. STEAM TRACING SYSTEM ON LINE MOUNTED FLOW INSTRUMENTS. WINTERIZATION BOXES HEATING BOXES (BY STEAM) HEATING BOXES (BY ELECTRICAL SPACE HEATER)
UNIT
CODE
X07-31.01-13 X07-31.01-14 X07-31.01-15 X07-31.01-16 X07-31.01-17 X07-31.01-18 X07-31.01-19 X07-31.01-20 X07-31.02-01 X07-31.02-02 X07-31.02-03 X07-31.02-04 X07-31.02-05 X07-31.02-06 X07-31.02-07 X07-31.02-08 X07-31.02-09 X07-31.02-10 X07-31.03-01 X07-31.03-02 X07-31.04-01 X07-31.05-01 X07-31.05-02 X07-31.06-01 X07-31.07-01 X07-31.07-01
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 18 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.32 X07-32.01-01 X07-32.01-02 X07-32.01-03 X07-32.01-04 X07-32.02-01 X07-32.02-02 X07-32.02-03
LEVEL INSTRUMENTS INSTALLATION DISPLACEMENT TYPE ELECTRONIC LEVEL TRANSMITTERS CONNECTION: SIDE-SIDE/SIDE-BOTTOM/TOP-SIDE/TOP-BOTTOM (EXECUTION WITH CABLE GLANDS) TOP MOUNTED DISPLACEMENT TYPE ELECTRONIC LEVEL TRANSMITTERS (EXECUTION WITH CABLE GLANDS) DISPLACEMENT TYPE ELECTRONIC LEVEL TRANSMITTERS CONNECTION: SIDE-SIDE/SIDE-BOTTOM/TOP-SIDE/TOP-BOTTOM (EXECUTION WITH CONDUITS & SEALING JOINTS) TOP MOUNTED DISPLACEMENT TYPE ELECTRONIC LEVEL TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS) DISPLACEMENT TYPE PNEUMATIC LEVEL TRANSMITTERS CONNECTION: SIDE-SIDE/SIDE-BOTTOM/TOP-SIDE/TOP-BOTTOM TOP MOUNTED DISPLACEMENT TYPE PNEUMATIC LEVEL TRANSMITTERS DISPLACEMENT TYPE PNEUMATIC LEVEL CONTROLLER CONNECTIONS: SIDE-SIDE/SIDE-BOTTOM/TOP-SIDE/TOP-BOTTOM No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00
TOP MOUNTED DISPLACEMENT TYPE PNEUMATIC LEVEL CONTROLLERS. LEVEL GAUGES GLASS or MAGNETIC TYPE (UP TO 1 mt) LEVEL GAUGES GLASS or MAGNETIC TYPE (ABOVE 1 MT) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH ONE POT (EXECUTION WITH CABLE GLANDS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH TWO POTS (EXECUTION WITH CABLE GLANDS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER VESSEL FLANGED TYPE (EXECUTION WITH CABLE GLANDS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH WAFER DIAPHRAGM & CAPILLARIES (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED LOCAL MA INDICATOR (EXECUTION WITH CABLE GLANDS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH ONE POT (EXECUTION WITH CONDUITS & SEALING JOINTS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH TWO POTS (EXECUTION WITH CONDUITS & SEALING JOINTS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER VESSEL FLANGED TYPE (EXECUTION WITH CONDUITS & SEALING JOINTS) DIFF. PRESSURE ELECTRONIC LEVEL TRANSMITTER WITH WAFER DIAPHRAGM & CAPILLARIES (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED LOCAL MA INDICATOR (EXECUTION WITH CONDUITS & SEALING JOINTS) DIFF. PRESSURE PNEUMATIC LEVEL TRANSMITTER WITH ONE POT DIFF. PRESSURE PNEUMATIC LEVEL TRANSMITTER WITH TWO POTS DIFF. PRESSURE PNEUMATIC LEVEL TRANSMITTER VESSEL FLANGED TYPE DIFF. PRESSURE PNEUMATIC LEVEL TRANSMITTER WITH WAFER DIAPHRAGM & CAPILLARIES POLE TYPE LEVEL INDICATOR ON ATMOSPHERIC FIXED ROOF TANK POLE TYPE LEVEL INDICATOR ON ATMOSPHERIC FLOATING ROOF TANK POLE TYPE LEVEL INDICATOR ON PRESSURIZED TANK ELECTRONIC TANK GAUGING TRANSMITTER ON FIXED ROOF TANK (EXECUTION WITH CABLE GLANDS) ELECTRONIC TANK GAUGING TRANSMITTER ON FLOATING ROOF TANK (EXECUTION WITH CABLE GLANDS) ELECTRONIC TANK GAUGING TRANSMITTER ON CRYOGENIC TANK (EXECUTION WITH CABLE GLANDS) ELECTRONIC TANK GAUGING TRANSMITTER ON SPHERE TANK (EXECUTION WITH CABLE GLANDS) ELECTRONIC TANK GAUGING TRANSMITTER ON PRESSURIZED TANK (EXECUTION WITH CABLE GLANDS) ELECTRONIC TANK GAUGING TRANSMITTER ON FIXED ROOF TANK (EXECUTION WITH CONDUITS & SEALING JOINTS) WITH SEPARATED "TT" TRANSMITTERS ELECTRONIC TANK GAUGING TRANSMITTER ON FLOATING ROOF TANK (EXECUTION WITH CONDUITS & SEALING JOINTS) ELECTRONIC TANK GAUGING TRANSMITTER ON CRYOGENIC TANK (EXECUTION WITH CONDUITS & SEALING JOINTS) ELECTRONIC TANK GAUGING TRANSMITTER ON SPHERE TANK (EXECUTION WITH CONDUITS & SEALING JOINTS) ELECTRONIC TANK GAUGING TRANSMITTER ON PRESSURIZED TANK (EXECUTION WITH CONDUITS & SEALING JOINTS) EXTERNAL CHAMBER BALL FLOAT LEVEL SWITCH CONNECTION: SIDESIDE/SIDE-BOTTOM/TOP-SIDE/ TOP-BOTTOM (EXECUTION WITH CABLE GLANDS) BALL FLOAT LEVEL SWITCH DIRECTLY FLANGED (EXECUTION WITH CABLE GLANDS) CAPACITANCE LEVEL SWITCH DIRECTLY FLANGED (EXECUTION WITH CABLE GLANDS) RADIOACTIVE LEVEL SWITCH (EXECUTION WITH CABLE GLANDS) EXTERNAL CHAMBER BALL FLOAT LEVEL SWITCH CONNECTION: SIDESIDE/SIDE-BOTTOM/TOP-SIDE/ TOP-BOTTOM (EXECUTION WITH CONDUITS & SEALING JOINTS) BALL FLOAT LEVEL SWITCH, DIRECTLY MOUNTED (EXECUTION WITH CONDUITS & SEALING JOINTS)
UNIT
CODE
X07-32.02-04 X07-32.03-01 X07-32.03-02 X07-32.04-01 X07-32.04-02 X07-32.04-03 X07-32.04-04 X07-32.04-05 X07-32.04-06 X07-32.04-07 X07-32.04-08 X07-32.04-09 X07-32.04-10 X07-32.05-01 X07-32.05-02 X07-32.05-03 X07-32.05-04 X07-32.06-01 X07-32.06-02 X07-32.06-03 X07-32.07-01 X07-32.07-02 X07-32.07-03 X07-32.07-04 X07-32.07-05 X07-32.07-06 X07-32.07-07 X07-32.07-08 X07-32.07-09 X07-32.07-10 X07-32.08-01 X07-32.08-02 X07-32.08-03 X07-32.08-04 X07-32.08-05 X07-32.08-06
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
0,00 5 0,00 0,00 2 0,00 0,00 0,00 0,00 3 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 4 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
TOP MOUNTED FLANGED, CAPACITIVE LEVEL SWITCH (EXECUTION WITH CONDUITS & SEALING JOINTS) RADIOACTIVE LEVEL SWITCH (EXECUTION WITH CONDUITS & SEALING JOINTS) SINGLE PURGING SYSTEM FOR LEVEL INSTRUMENT SINGLE PURGING SYSTEM FOR BUBBLE TYPE LEVEL INSTRUMENT RADIOACTIVE LEVEL TRANSMITTER RADAR/ULTRASONIC LEVEL INSTRUMENTS CAPACITANCE LEVEL INSTRUMENTS STEAM TRACING SYSTEM FOR DISPLACEMENT TYPE LEVEL INSTRUMENTS STEAM TRACING SYSTEM FOR DIFF. PRESSURE LEVEL INSTRUMENTS STEAM TRACING SYSTEM FOR LEVEL GAUGE GLASSES WINTERIZING BOXES INSTALLATION HEATING BOXES INSTALLATION (BY STEAM) HEATING BOXES INSTALLATION (BY ELECTRICAL SPACE HEATER)
UNIT
CODE
X07-32.08-07 X07-32.08-08 X07-32.09-01 X07-32.09-02 X07-32.10-01 X07-32.10-02 X07-32.10-03 X07-32.11-01 X07-32.11-02 X07-32.11-03 X07-32.12-01 X07-32.12-02 X07-32.12-03
Quantity (1)
Installation USD
No No No No No No No No No No No No No
0,00 0,00 2 0,00 0,00 0,00 0,00 0,00 0,00 8 4 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.33 X07-33.01-01 X07-33.01-02 X07-33.01-03 X07-33.01-04 X07-33.01-05
PRESSURE INSTRUMENTS INSTALLATION GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTERS OR SWITCHES WITH POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTERS OR SWITCHES WITHOUT POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC DIFF. PRESSURE TRANSMITTERS OR SWITCHES WITH POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC DIFF. PRESSURE TRANSMITTERS OR SWITCH WITHOUT POTS. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTER OR SWITCHES WITH ISOLATING DIAPHRAGM & CAPILLARY. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC DIFFERENTIAL PRESSURE TRANSMITTER OR SWITCHES WITH DIAPHRAGM & CAPILLARY (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED LOCAL MA INDICATOR (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTERS OR SWITCHES WITH POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTERS OR SWITCHES WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC DIFF. PRESSURE TRANSMITTERS OR SWITCHES WITH POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC DIFF. PRESSURE TRANSMITTERS OR SWITCHES WITHOUT POTS. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC PRESSURE TRANSMITTERS OR SWITCHES WITH DIAPHRAGM & CAPILLARIES. (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED ELECTRONIC DIFFERENTIAL PRESSURE TRANSMITTER OR SWITCHES WITH ISOLATING DIAPHRAGM & (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED LOCAL MA INDICATOR (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED PNEUMATIC PRESS. TRANSMITTERS WITH POTS. GRADE MOUNTED PNEUMATIC PRESS. TRANSMITTERS WITHOUT POTS. GRADE MOUNTED PNEUMATIC PRESSURE TRANSMITTERS WITH DIAPHRAGMS & CAPILLARIES. GRADE MOUNTED DIFFERENTIAL PNEUMATIC PRESS. TRANSMITTERS WITH POTS. GRADE MOUNTED PNEUMATIC DIFFERENTIAL PRESS. TRANSMITTERS WITHOUT POTS. GRADE MOUNTED PNEUMATIC DIFFERENTIAL PRESSURE TRANSMITTERS WITH DIAPHRAGMS & CAPILLARIES. GRADE MOUNTED DIRECT LOCAL PNEUMATIC CONTROLLERS WITH POTS. No No No No No
0,00 7 0,00 0,00 2 0,00 0,00
0,00 0,00 0,00 0,00 0,00
X07-33.01-06 X07-33.01-07 X07-33.01-08
No No No
0,00 4 0,00 0,00
0,00 0,00 0,00
X07-33.01-09
No
0,00
0,00
X07-33.01-10
No
0,00
0,00
X07-33.01-11
No
0,00
0,00
X07-33.01-12
No
0,00
0,00
X07-33.01-13 X07-33.01-14 X07-33.02-01 X07-33.02-02 X07-33.02-03 X07-33.02-04 X07-33.02-05 X07-33.02-06 X07-33.03-01
No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
GRADE MOUNTED DIRECT LOCAL PNEUMATIC CONTROLLERS WITHOUT POTS. GRADE MOUNTED LOCAL PNEUMATIC RECEIVER CONTROLLERS. GRADE MOUNTED RECEIVER LOCAL PNEUMATIC INDICATORS. GRADE MOUNTED RECEIVER PRESSURE SWITCHES. (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED RECEIVER PRESSURE SWITCHES. (EXECUTION WITH CONDUITS & SEALING JOINTS) ON LINE MOUNTED DIRECT PRESSURE GAUGES. WALL MOUNTED DIRECT PRESSURE GAUGES. WALL MOUNTED DIRECT PRESSURE GAUGES WITH DIAPHRAGM & CAPILLARY. ON LINE MOUNTED DIRECT DIFF. PRESSURE GAUGES. WALL MOUNTED DIRECT DIFF. PRESSURE GAUGES. GRADE MOUNTED DRAFT GAUGES FOR FURNACES PURGING SYSTEM FOR PRESSURE INSTRUMENTS. STEAM TRACING SYSTEM FOR GRADE MOUNTED PRESSURE INSTRUMENT. STEAM TRACING SYSTEM FOR ON LINE MOUNTED PRESSURE INSTRUMENTS. STEAM TRACING FOR PRESS. GAUGES. WINTERIZATION BOXES INSTALLATION HEATING BOXES INSTALLATION (BY STEAM) HEATING BOXES INSTALLATION WITH ELECTRICAL SPACE HEATER
UNIT
CODE
X07-33.03-02 X07-33.04-01 X07-33.04-02 X07-33.04-03 X07-33.04-04 X07-33.05-01 X07-33.05-02 X07-33.05-03 X07-33.05-04 X07-33.05-05 X07-33.06-01 X07-33.07-01 X07-33.08-01 X07-33.08-02 X07-33.08-03 X07-33.09-01 X07-33.10-01 X07-33.10-02
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 20 0,00 0,00 0,00 0,00 0,00 0,00 0,00 15 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.34
TEMPERATURE INSTRUMENTS INSTALLATION
X07-34.01-01 X07-34.01-02 X07-34.01-03 X07-34.01-04 X07-34.01-05 X07-34.01-06 X07-34.01-07 X07-34.01-08 X07-34.02-01 X07-34.02-02 X07-34.03-01 X07-34.03-02 X07-34.04-01 X07-34.04-02 X07-34.04-03 X07-34.04-04 X07-34.05-01
SINGLE THERMOCOUPLES & WELLS (EXECUTION WITH CABLE GLANDS). SINGLE THERMORESISTANCES & WELLS (EXECUTION WITH CABLE GLANDS) PIROMETER SPECIAL TEMPERATURE INSTRUMENT (EXECUTION WITH CABLE GLANDS). DOUBLE THERMORESISTANCES & WELLS (EXECUTION WITH CABLE GLANDS). SINGLE THERMOCOUPLES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). SINGLE THERMORESISTANCES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). DOUBLE THERMOCOUPLES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). DOUBLE THERMORESISTANCES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). GRADE MOUNTED LOCAL ELECTRONIC TEMPERATURE TRANSMITTERS (EXECUTION WITH CABLE GLANDS) GRADE MOUNTED LOCAL ELECTRONIC TEMPERATURE TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS) GRADE MOUNTED BULB TYPE PNEUMATIC TEMPERATURE TRANSMITTERS. GRADE MOUNTED BULB TYPE LOCAL PNEUMATIC TEMPERATURE CONTROLLERS. GRADE MOUNTED BULB TYPE TEMPERATURE SWITCH (EXECUTION WITH CABLE GLANDS). GRADE MOUNTED BULB TYPE TEMPERATURE SWITCH. (EXECUTION WITH CONDUITS & SEALING JOINTS) DIRECT TEMPERATURE SWITCHES & WELLS. (EXECUTION WITH CABLE GLANDS) DIRECT TEMPERATURE SWITCHES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). LOCAL MOUNTED THERMOMETER & WELLS
No No No No No No No No No No No No No No No No No
20 7
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
25
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
TEST WELLS. MULTIPOINT THERMOCOUPLES & WELLS (EXECUTION WITH CABLE GLANDS). MULTIPOINT THERMOCOUPLES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). MULTIPOINT THERMORESISTANCES & WELLS (EXECUTION WITH CABLE GLANDS). MULTIPOINT THERMORESISTANCES & WELLS (EXECUTION WITH CONDUITS & SEALING JOINTS). INCLUDED IN POINT X07-32.07-06 SKIN-THERMOCOUPLES.
UNIT
CODE
X07-34.05-02 X07-34.06-01 X07-34.06-02 X07-34.06-03 X07-34.06-04 X07-34.06-05
Quantity (1)
Installation USD
No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.35 X07-35.01-01 X07-35.01-02 X07-35.01-03 X07-35.01-04 X07-35.01-05 X07-35.01-06 X07-35.01-07 X07-35.01-08 X07-35.01-09 X07-35.01-10 X07-35.01-11 X07-35.01-12 X07-35.02-01 X07-35.02-02 X07-35.02-03 X07-35.02-04 X07-35.03-01 X07-35.03-02 X07-35.04-01 X07-35.04-02 X07-35.04-03 X07-35.04-04 X07-35.04-05 X07-35.04-06 X07-35.04-07 X07-35.04-08 X07-35.05-01 X07-35.05-02 X07-35.05-03 X07-35.05-04
ON LINE INSTRUMENTS INSTALLATION INTEGRAL ORIFICE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CABLE GLANDS). TARGET TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CABLE GLANDS). ROTAMETER TYPE ELECTRONIC FLOW TRANSMITTERS. (EXECUTION WITH CABLE GLANDS) VARIABLE AREA METER (VAM) TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CABLE GLANDS). VORTEX TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CABLE GLAND). ANNUBAR or PITOT TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CABLE GLAND). INTEGRAL ORIFICE ELECTRONIC FLOW TRANSMITTERS. (EXECUTION WITH CONDUITS & SEALING JOINTS) TARGET TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS). ROTAMETER TYPE ELECTRONIC FLOW TRANSMITTERS. (EXECUTION WITH CONDUITS & SEALING JOINTS) VARIABLE AREA METER (VAM) TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CONDUIT & SEALING JOINTS). VORTEX TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS). ANNUBAR or PITOT TYPE ELECTRONIC FLOW TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS). INTEGRAL ORIFICE PNEUMATIC FLOW TRANSMITTERS. TARGET TYPE PNEUMATIC FLOW TRANSMITTERS. ROTAMETER TYPE PNEUMATIC FLOW TRANSMITTERS. VORTEX TYPE PNEUMATIC FLOW TRANSMITTERS. INDICATING ROTAMETERS (5), FLOW ELEMENTS (16), RESTRICTION ORIFICES (12), RUPTURE DISCS (3) POSITIVE DISPLACEMENT METERS. MAGNETIC FLOWMETERS WITH ELECTRONIC TRANSMITTER (EXECUTION WITH CABLE GLANDS). POSITIVE DISPLACEMENT METERS WITH ELECTRONIC TRANSMITTERS. (EXECUTION WITH CABLE GLANDS) ULTRASONIC FLOWMETERS (EXTERNAL) TRANSMITTERS (EXECUTION WITH CABLE GLANDS). TURBINE METERS WITH ELECTRONIC PULSE TRANSMITTERS. (EXECUTION WITH CABLE GLANDS) MAGNETIC FLOWMETERS WITH ELECTRONIC TRANSMITTERS. (EXECUTION WITH CONDUITS & SEALING JOINTS) POSITIVE DISPLACEMENT METERS WITH ELECTRONIC TRANSMITTERS. (EXECUTION WITH CONDUITS & SEALING JOINTS) ULTRASONIC FLOWMETERS (EXTERNAL) TRANSMITTERS (EXECUTION WITH CONDUITS & SEALING JOINTS). TURBINE METERS WITH ELECTRONIC PULSE TRANSMITTERS. (EXECUTION WITH CONDUITS & SEALING JOINTS) CONTROL VALVES WITH PNEUMATIC POSITIONER CONTROL VALVE WITH PNEUMATIC POSITIONER, WITH 2 LIMIT SWITCHES AND SOLENOID VALVE (EXECUTION WITH CABLE GLAND) CONTROL VALVES WITH PNEUMATIC POSITIONERS AND 1 LIMIT SWITCH. (EXECUTION WITH CABLE GLAND) CONTROL VALVES WITH PNEUMATIC POSITIONER AND 2 LIMIT SWITCHES. (EXECUTION WITH CABLE GLAND) No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
0,00 0,00 3 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 40 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
CONTROL VALVE WITH PNEUMATIC POSITIONER, WITH 2 LIMIT SWITCHES AND SOLENOID VALVE (EXECUTION WITH CONDUIT & SEALING JOINTS) CONTROL VALVE WITH PNEUMATIC POSITIONER, WITH 1 LIMIT SWITCH (EXECUTION WITH CONDUIT & SEALING JOINTS) CONTROL VALVE WITH PNEUMATIC POSITIONER, WITH 2 LIMIT SWITCHES (EXECUTION WITH CONDUIT & SEALING JOINTS) CONTROL VALVES WITH ELECTROPNEUMATIC POSITIONER CONTROL VALVES WITH ELECTRO-PNEUMATIC POSITIONER, TWO LIMIT SWITCHES AND SOLENOID VALVE (EXECUTION WITH CABLE GLANDS). CONTROL VALVE WITH ELECTRO-PNEUMATIC POSITIONER AND 1 LIMIT SWITCH (EXECUTION WITH CABLE GLANDS) CONTROL VALVE WITH ELECTRO-PNEUMATIC POSITIONER AND 2 LIMIT SWITCHES (EXECUTION WITH CABLE GLANDS) CONTROL VALVE WITH ELECTRO-PNEUMATIC POSITIONER, WITH 2 LIMIT SWITCHES AND SOLENOID VALVE (EXECUTION WITH CONDUIT & SEALING JOINTS) CONTROL VALVE WITH ELECTRO-PNEUMATIC POSITIONER, WITH 1 LIMIT SWITCH (EXECUTION WITH CONDUIT & SEALING JOINTS) CONTROL VALVE WITH ELECTRO-PNEUMATIC POSITIONER, WITH 2 LIMIT SWITCHES (EXECUTION WITH CONDUIT & SEALING JOINTS) ON-OFF VALVES WITH DIAPHRAGM ACTUATOR OR SINGLE EFFECT CYLINDER WITH 2 LIMIT SWITCHES AND 1 SOLENOID VALVE (EXECUTION WITH CABLE GLANDS) ON-OFF VALVES WITH DIAPHRAGM ACTUATOR OR DOUBLE EFFECT CYLINDER WITH 2 LIMIT SWITCHES AND 2 SOLENOID VALVES (EXECUTION WITH CABLE GLAND) ON-OFF VALVE WITH DIAPHRAGM ACTUATOR OR SINGLE EFFECT CYLINDER WITH 2 LIMIT SWITCHES AND 1 SOLENOID VALVE (EXECUTION WITH CONDUIT & SEALING JOINTS) ON-OFF VALVE WITH DIAPHRAGM ACTUATOR OR DOUBLE EFFECT CYLINDER WITH 2 LIMIT SWITCHES AND 2 SOLENOID VALVES (EXECUTION WITH CONDUIT & SEALING JOINTS) MOTORIZED CONTROL OPERATED VALVES (EXECUTION WITH CABLE GLANDS) MOTORIZED OPERATED VALVES (EXECUTION WITH CONDUIT & SEALING JOINTS) I/P CONVERTERS (EXECUTION WITH CABLE GLANDS). I/P CONVERTERS (EXECUTION WITH CONDUIT & SEALING JOINTS). P/I CONVERTERS (EXECUTION WITH CABLE GLANDS). P/I CONVERTERS (EXECUTION WITH CONDUIT & SEALING JOINTS). IN LINE SOLENOID VALVES (EXECUTION WITH CABLE GLANDS). IN LINE SOLENOID VALVES (EXECUTION WITH CONDUIT & SEALING JOINTS). SOLENOID VALVES ON PNEUMATIC SIGNALS (EXECUTION WITH CABLE GLANDS). SOLENOID VALVES ON PNEUMATIC SIGNALS (EXECUTION WITH CONDUIT & SEALING JOINTS). POSITION TRANSMITTERS (EXECUTION WITH CABLE GLANDS). POSITION TRANSMITTERS (EXECUTION WITH CONDUIT & SEALING JOINTS). SELF ACTUATED PRESS. REDUCING VALVES LIMIT SWITCH (EXECUTION WITH CABLE GLANDS) PUSH BUTTON (EXECUTION WITH CABLE GLANDS) SELECTORS (EXECUTION WITH CABLE GLANDS) VIBRATION SWITCH (EXECUTION WITH CABLE GLANDS). LIMIT SWITCH (EXECUTION WITH CONDUIT & SEALING JOINTS) PUSH BUTTON (EXECUTION WITH CONDUIT & SEALING JOINTS SELECTOR (EXECUTION WITH CONDUIT & SEALING JOINTS) VIBRATION SWITCH (EXECUTION WITH CONDUIT & SEALING JOINTS).
UNIT
CODE
X07-35.05-05 X07-35.05-06 X07-35.05-07 X07-35.05-08 X07-35.05-09 X07-35.05-10 X07-35.05-11 X07-35.05-12 X07-35.05-13 X07-35.05-14 X07-35.05-15
Quantity (1)
Installation USD
No No No No No No No No No No No
0,00 0,00 0,00 15 0,00 0,00 0,00 0,00 0,00 0,00 0,00 18 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
X07-35.05-16
No
0,00
0,00
X07-35.05-17
No
0,00
0,00
X07-35.05-18 X07-35.05-19 X07-35.05-20 X07-35.06-01 X07-35.06-02 X07-35.06-03 X07-35.06-04 X07-35.06-05 X07-35.06-06 X07-35.06-07 X07-35.06-08 X07-35.06-09 X07-35.06-10 X07-35.07-01 X07-35.08-01 X07-35.08-02 X07-35.08-03 X07-35.08-04 X07-35.08-05 X07-35.08-06 X07-35.08-07 X07-35.08-08
No No No No No No No No No No No No No No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 3 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.60 X07-60.01-01 X07-60.01-02 X07-60.01-03
ANALYZERS INSTALLATION MOISTURE ANALYZERS. PH ANALYZERS FLUE GASES OXYGEN ANALYZERS No No No
0,00 0,00 0,00
0,00 0,00 0,00
CONDUCTIVITY ANALYZERS DENSITY ANALYZER CHROMATOGRAPH OIL IN WATER ANALYZER ETHYLENE ANALYZER FREE CHLORINE ANALYZER ENVIRONMENTAL AIR MONITORING CHROMATOGRAPH OXYGEN ANALYZER IN PROCESS STREAM HYDROGEN ANALYZER OCTANE MONITOR TAIL GAS ANALYZER SULPHUR DIOXIDE ANALYZER SULPHURIC ACID ANALYZER ON SULPHUR PIT CATALYST ANALYZER SALT IN CRUDE ANALYZER TOTAL CARBON ANALYZER HYDROCARBON ANALYZERS INFRARED TYPE FLUE GAS MONITORING SYSTEMS (CEMS) IN ANALYZER HOUSE MOISTURE ANALYZERS IN ANALYZER HOUSE. PH ANALYZERS IN ANALYZER HOUSE. OXYGEN AND FREE CHLORINE ANALYZER IN ANALYZER HOUSE CONDUCTIVITY ANALYZERS IN ANALYZER HOUSE. DENSITY ANALYZER IN ANALYZER HOUSE. CHROMATOGRAPH IN ANALYZER HOUSE. CARBON DIOXIDE ANALYZER IN ANALYZER HOUSE. ETHYLENE ANALYZER IN ANALYZER HOUSE. CHLORINE ANALYZER IN ANALYZER HOUSE. ENVIRONMENTAL AIR MONITORING CHROMATOGRAPH IN ANALYZER HOUSE OXYGEN ON PROCESS STREAM ANALYZER IN ANALYZER HOUSE. HCL ANALYZER IN ANALYZER HOUSE. REDOX ANALYZER IN ANALYZER HOUSE. HYDROGEN ANALYZER IN ANALYZER HOUSE HYDROCARBON ANALYZERS IN ANALYZER HOUSE PREFABRICATED METALLIC ANALYZER HOUSE PREFABRICATED CONCRETE ANALYZER HOUSE PREFABRICATED METALLIC ANALYZER SELF STANDING CABINET PREFABRICATED METALLIC ANALYZER SELF STANDING OPEN RACK GAS DETECTION POINTS (WITH CABLE GLAND) SMOKE DETECTION POINTS (WITH CABLE GLAND). FIRE DETECTION POINTS (UVIR) (WITH CABLE GLAND) HEAT DETECTOR POINT (WITH CABLE GLAND) LOCAL PUSH BUTTON (WITH CABLE GLAND) AUDIBLE or VISIBLE DEVICE (WITH CABLE GLAND) LOCAL PANEL COMPLETE WITH AUDIBLE AND VISIBLE DEVICES (EXECUTION WITH CABLE GLAND) GAS DETECTION POINT (EXECUTION WITH CABLE GLAND) SMOKE DETECTION POINT (EXECUTION WITH CONDUIT & SEALING JOINTS) FLAME DETECTION POINT (UVIR) (EXECUTION WITH CONDUIT & SEALING JOINTS) HEAT DETECTION POINT (EXECUTION WITH CONDUIT & SEALING JOINTS) LOCAL CALL POINT (PUSH BUTTON) (EXECUTION WITH CONDUIT & SEALING JOINTS) AUDIBLE DEVICE (EXECUTION WITH CONDUIT & SEALING JOINTS) LOCAL PANEL COMPLETE WITH AUDIBLE AND VISIBLE DEVICES (EXECUTION WITH CABLE GLAND)
UNIT
CODE
X07-60.01-04 X07-60.01-05 X07-60.01-06 X07-60.01-07 X07-60.01-08 X07-60.01-09 X07-60.01-10 X07-60.01-11 X07-60.01-12 X07-60.01-13 X07-60.01-14 X07-60.01-15 X07-60.01-16 X07-60.01-17 X07-60.01-18 X07-60.01-19 X07-60.01-22 X07-60.02-01 X07-60.02-02 X07-60.02-03 X07-60.02-04 X07-60.02-05 X07-60.02-06 X07-60.02-07 X07-60.02-08 X07-60.02-09 X07-60.02-10 X07-60.02-11 X07-60.02-12 X07-60.02-13 X07-60.02-14 X07-60.02-15 X07-60.02-16 X07-60.03-01 X07-60.03-02 X07-60.03-03 X07-60.03-04 X07-60.04-01 X07-60.04-02 X07-60.04-03 X07-60.04-04 X07-60.04-05 X07-60.04-06 X07-60.04-07 X07-60.04-08 X07-60.04-09 X07-60.04-10 X07-60.04-11 X07-60.04-12 X07-60.04-13 X07-60.04-14
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
5 1 1 2
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.70 X07-70.01-01 X07-70.01-02 X07-70.01-03 X07-70.01-04 X07-70.01-05
TELECOMMUNICATION SYSTEM INSTALLATION INSTALLATION OF OPERATOR CONSOLE FOR CCTV SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR CCTV SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR CCTV SYSTEM FLUSH MOUNTED INSTALLATION OF MONITOR FOR CCTV SYSTEM CEILING MOUNTED INSTALLATION OF MONITOR FOR CCTV SYSTEM DESK MOUNTED No No No No No
0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00
INSTALLATION OF MONITOR FOR CCTV SYSTEM RACK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR RADIO SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR RADIO SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR RADIO SYSTEM FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR INTERCOM SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR INTERCOM SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR INTERCOM SYSTEM FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PAGE/PARTY SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PAGE/PARTY SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PAGE/PARTY SYSTEM FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR TELEPHONE SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR TELEPHONE SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR TELEPHONE SYSTEM FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PUBLIC ADDRESS SYSTEM (OR EMERGENCY WARNING SYSTEM) FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PUBLIC ADDRESS SYSTEM (OR EMERGENCY WARNING SYSTEM) DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR PUBLIC ADDRESS SYSTEM (OR EMERGENCY WARNING SYSTEM) FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR ACCESS CONTROL SYSTEM FLOOR MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR ACCESS CONTROL SYSTEM DESK MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR ACCESS CONTROL SYSTEM FLUSH MOUNTED INSTALLATION OF OPERATOR CONSOLE FOR METEREOLOGICAL STATION INSTALLATION OF TELECOMMUNICATION CONSOLE INSTALLATION OF CABINET FOR CENTRAL UNIT FOR CCTV SYSTEM INSTALLATION OF CONFIGURATION/PROGRAMMING/ MAINTENANCE/MIMIC/DIAGNOSTIC CONSOLE INSTALLATION OF CABINET FOR CENTRAL UNIT (BASE STATION) FOR RADIO SYSTEM INSTALLATION OF BATTERY CHARGER FOR HAND-HELD RADIO SYSTEM INSTALLATION OF CABINET FOR CENTRAL UNIT FOR INTERCOM SYSTEM INSTALLATION OF CABINET FOR CENTRAL UNIT FOR PAGE/PARTY SYSTEM INSTALLATION OF CABINET FOR CENTRAL UNIT (PABX + MDF) FOR TELEPHONE SYSTEM INSTALLATION OF CABINET FOR CENTRAL UNIT FOR ACCESS CONTROL SYSTEM INSTALLATION OF INDOOR IDF (INTERMEDIATE DISTRIBUTION FRAME) PANELS INSTALLATION OF CABINET FOR CENTRAL UNIT FOR PUBLIC ADDRESS SYSTEM (OR EMERGENCY WARNING SYSTEM) INSTALLATION OF SYSTEMS PRINTERS INSTALLATION OF SYSTEM EQUIPMENTS RACKS (RITTEL TYPE) INSTALLATION OF VIDEOCONFERENCE SYSTEM CENTRAL EQUIPMENTS INSTALLATION OF VIDEOCONFERENCE SYSTEM CENTRAL ACCESSORIES INSTALLATION OF CENTRAL UNIT FOR INTRUDER DETECTION SYSTEM INSTALLATION OF INDOOR TERMINATION BOXES INSTALLATION OF REMOTELY CONTROLLED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX Ex-d
UNIT
CODE
X07-70.01-06 X07-70.01-07 X07-70.01-08 X07-70.01-09 X07-70.01-10 X07-70.01-11 X07-70.01-12 X07-70.01-13 X07-70.01-14 X07-70.01-15 X07-70.01-16 X07-70.01-17 X07-70.01-18 X07-70.01-19 X07-70.01-20 X07-70.01-21 X07-70.01-23 X07-70.01-24 X07-70.01-25 X07-70.01-26 X07-70.01-27 X07-70.02-01 X07-70.02-02 X07-70.02-03 X07-70.02-04 X07-70.02-05 X07-70.02-06 X07-70.02-07 X07-70.02-08 X07-70.02-09 X07-70.02-10 X07-70.02-11 X07-70.02-12 X07-70.02-13 X07-70.02-14 X07-70.02-15 X07-70.02-16 X07-70.03-01
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
INSTALLATION OF REMOTELY CONTROLLED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX Ex-e/WP INSTALLATION OF REMOTELY CONTROLLED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX INDUSTRIAL INSTALLATION OF FIXED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX Ex-d INSTALLATION OF FIXED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX Ex-e/WP INSTALLATION OF FIXED CAMERA COMPLETE OF ACCESSORIES AND JUNCTION BOX INDUSTRIAL INSTALLATION OF LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) Ex-d INSTALLATION OF LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) Exe/WP INSTALLATION OF LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) INDUSTRIAL INSTALLATION OF TELEPHONE SET Ex-d WALL MOUNTED INSTALLATION OF TELEPHONE SET Ex-e/WP WALL MOUNTED INSTALLATION OF TELEPHONE SET INDUSTRIAL WALL MOUNTED INSTALLATION OF TELEPHONE SET INDOOR DESK MOUNTED INSTALLATION OF TELEPHONE SET INDOOR WALL MOUNTED INSTALLATION OF INTERCOM SET (WITH DERIVATION JUNCTION BOX) Ex-d WALL MOUNTED INSTALLATION OF INTERCOM SET (WITH DERIVATION JUNCTION BOX) Exe/WP WALL MOUNTED INSTALLATION OF INTERCOM SET (WITH DERIVATION JUNCTION BOX) INDUSTRIAL WALL MOUNTED INSTALLATION OF INTERCOM SET (WITH DERIVATION JUNCTION BOX) INDUSTRIAL DESK MOUNTED INSTALLATION OF PAGE-PARTY STATION (WITH DERIVATION JUNCTION BOX) Ex-d WALL MOUNTED INSTALLATION OF PAGE-PARTY STATION (WITH DERIVATION JUNCTION BOX) Ex-e/WP WALL MOUNTED INSTALLATION OF PAGE-PARTY STATION (WITH DERIVATION JUNCTION BOX) INDUSTRIAL WALL MOUNTED INSTALLATION OF PAGE-PARTY STATION (WITH DERIVATION JUNCTION BOX) INDUSTRIAL DESK MOUNTED INSTALLATION OF LOCAL AMPLIFIER FOR LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) Ex-d INSTALLATION OF LOCAL AMPLIFIER FOR LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) Ex-e/WP INSTALLATION OF LOCAL AMPLIFIER FOR LOUDSPEAKER (WITH DERIVATION JUNCTION BOX) INDUSTRIAL INSTALLATION OF ACOUSTIC BOOTH INSTALLATION OF AUXILIARY BELL (INCLUDING DERIVATION JUNCTION BOX) Ex-d INSTALLATION OF AUXILIARY BELL (INCLUDING DERIVATION JUNCTION BOX) Ex-e/WP INSTALLATION OF AUXILIARY BELL (INCLUDING DERIVATION JUNCTION BOX) INDUSTRIAL INSTALLATION OF PNEUMATIC HORN (INCLUDING SOLENOID VALVE AND DERIVATION JUNCTION BOX) Ex-d INSTALLATION OF PNEUMATIC HORN (INCLUDING SOLENOID VALVE AND DERIVATION JUNCTION BOX) Ex-e/WP INSTALLATION OF PNEUMATIC HORN (INCLUDING SOLENOID VALVE AND DERIVATION JUNCTION BOX) INDUSTRIAL INSTALLATION OF AUXILIARY LIGHTING/BEACON (INCLUDING DERIVATION JUNCTION BOX) Ex-d INSTALLATION OF AUXILIARY LIGHTING/BEACON (INCLUDING DERIVATION JUNCTION BOX) Ex-e/WP INSTALLATION OF AUXILIARY LIGHTING/BEACON (INCLUDING DERIVATION JUNCTION BOX) INDUSTRIAL INSTALLATION OF BADGE READER TERMINAL FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF REMOVABLE HOLDER FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF TURNSTILE FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF CAR BARRIERS FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF SLIDING GATE FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF REVOLVING GATE FOR ACCESS CONTROL SYSTEM WP INSTALLATION OF DISTRIBUTION JUNCTION BOX Ex-d TYPE
UNIT
CODE
X07-70.03-02 X07-70.03-03 X07-70.03-04 X07-70.03-05 X07-70.03-06 X07-70.03-07 X07-70.03-08 X07-70.03-09 X07-70.03-10 X07-70.03-11 X07-70.03-12 X07-70.03-13 X07-70.03-14 X07-70.03-15 X07-70.03-16 X07-70.03-17 X07-70.03-18 X07-70.03-19 X07-70.03-20 X07-70.03-21 X07-70.03-22 X07-70.03-23 X07-70.03-24 X07-70.03-25 X07-70.03-26 X07-70.03-27 X07-70.03-28 X07-70.03-29 X07-70.03-30 X07-70.03-31 X07-70.03-32 X07-70.03-33 X07-70.03-34 X07-70.03-35 X07-70.03-36 X07-70.03-37 X07-70.03-38 X07-70.03-39 X07-70.03-40 X07-70.03-41 X07-70.03-42
Quantity (1)
Installation USD
No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 4 0,00 0,00 0,00 2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 2 0,00 0,00 0,00 2 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
INSTALLATION OF DISTRIBUTION JUNCTION BOX Ex-e/WP TYPE INSTALLATION OF DISTRIBUTION JUNCTION BOX INDUSTRIAL TYPE INSTALLATION OF METEOROLOGICAL STATION INSTALLATION OF ANTENNA SYSTEM FOR RADIO SYSTEM INSTALLATION OF ANTENNA SYSTEM FOR SATELLITE SYSTEM INSTALLATION OF STRUCTURED CABLING OUTLET (QUADPLEX DATA & VOICE) INSTALLATION OF CATV SOCKET INSTALLATION OF POLE INSTALLATION OF INTRUSION DETECTION SYSTEM
UNIT
CODE
X07-70.03-43 X07-70.03-44 X07-70.03-45 X07-70.03-46 X07-70.03-47 X07-70.03-48 X07-70.03-49 X07-70.03-50 X07-70.03-51
Quantity (1)
Installation USD
No No No No No No No No No
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00
SYSTEM : X07.90 X07-90.01-01 X07-90.01-02 X07-90.02-01
LOOP TESTS AND SAFETY VALVES CHECKS OPERATIONAL TESTS ON CONTROL AND SAFETY LOOPS DISMANTLING, CALIBRATION, TESTS AND RE-INSTALLATION OF SKIDS MOUNTED INSTRUMENTS SET-PRESSURE CHECK ON SAFETY VALVES No No No
200
0,00 0,00
0,00 0,00 0,00
10
0,00
REMARKS: 1) Subcontractor is to quote each item, including those one for which no quantity is specified. These unit prices will be used in the event they will be necessary during the erection progress.
PETROVIETNAM AND BSR
Client Ref: DOCUMENT NUMBER:
ADDITIONAL SULFUR RECOVERY UNIT PROJECT AT DUNG QUAT REFINERY ATT. 5 to RFQ. No. CST-001 Rev 0 CKY-0000-001
APS REF: OFF-023/2013
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Questo documento di propriet di APS S.p.A. Esso non pu essere copiato, riprodotto e/o messo in circolazione senza lautorizzazione di APS S.p.A.
GENERAL CONSTRUCTION SPECIFICATION FOR INSTRUMENTATION WORKS (Doc. No. X0701A)
31/05/2013
ISSUE FOR INQUIRY
S.Stefanelli
G.DeglInnocenti
L.Tesfagabir
REV.
DATE
DESCRIPTION
WRITTEN
CHECKED
APPROVED
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FOREWORD ....................................................................................................................................... 6 1 INTRODUCTION .............................................................................................................................. 8 2 CONSTRUCTION COMPANYS DUTIES ........................................................................................ 8 3 STANDARDS AND PUBBLICATION ............................................................................................. 12 4 TECHNICAL STANDARDS FOR INSTRUMENT INSTALLATION IN FIELD AND CONTROL ROOM .......................................................................................................................... 13 4.1 PRELIMINARY OPERATIONS .......................................................................................... 13 4.2 FIELD ................................................................................................................................. 13 4.2.1 GENERAL ..................................................................................................................... 13 4.2.2 SUPPORTS FOR INSTRUMENT AND CABLE TRAY ................................................ 13 4.2.3 CABLE TRAYS AND METALLIC CONDUITS .............................................................. 14 4.2.3.1 Main cable trays or conduits: ........................................................................................ 14 4.2.3.2 Secondary cable trays or conduits: .............................................................................. 15 4.2.3.3 Cable tray installation recommendation ....................................................................... 15 4.2.4 LAYNING OF CABLES ................................................................................................. 15 4.2.4.1 GENERAL ..................................................................................................................... 15 4.2.4.2 CABLES INSTALLATION ............................................................................................. 16 4.2.5 ELECTRICAL CONNECTIONS .................................................................................... 17 4.2.5.1 JUNCTION BOXES ...................................................................................................... 17 4.2.5.2 ELECTRICAL CONNECTIONS GENERAL.................................................................. 18 4.2.6 PROCESS CONNECTION PIPING.............................................................................. 18 4.2.7 INSTRUMENT AIR DISTRIBUTION AND PNEUMATIC CONNECTIONS .................. 20 4.2.8 FLOW INSTRUMENTS ................................................................................................ 20 4.2.9 LEVEL INSTRUMENTS................................................................................................ 21 4.2.10 PRESSURE INSTRUMENTS ....................................................................................... 23 4.2.11 TEMPERATURE INSTRUMENTS ............................................................................... 23 4.2.12 CONTROL VALVES AND ACCESSORIES ................................................................. 24 4.2.13 LOCAL CONTROL PANEL .......................................................................................... 24 4.2.14 ANALYZERS ................................................................................................................ 24 4.3 CONTROL ROOM ............................................................................................................. 25 4.3.1 MAIN PANEL BOARDS AND CABINETS INSTALLATION ......................................... 25 4.3.2 TRAY INSTALLATION FOR CABLES.......................................................................... 26 4.3.3 INSTALLATION OF INTERCONNECTING CABLES................................................... 26 4.3.4 CONNECTION OF INTERCONNECTING CABLES .................................................... 27 4.3.5 INTEGRATED SYSTEMS INSTALLATION (DCS and PLC) ....................................... 27 5 INSPECTION, TESTING AND CALIBRATION CHECKS .............................................................. 29 5.1 GENERAL .......................................................................................................................... 29 5.2 TESTING EQUIPMENT AND INSTRUMENTS ................................................................. 29 5.2.1 GENERAL ..................................................................................................................... 29 5.2.2 EQUIPMENT AND INSTRUMENTS............................................................................. 30 5.3 INSPECTION AND TESTING PROCEDURE ................................................................... 33 5.3.1 1st STAGE ACTIVITIES (INSTALLATION CHECK) .................................................... 33 5.3.2 2nd STAGE ACTIVITIES (CALIBRATION CHECKS) .................................................. 35 5.3.2.1 General ......................................................................................................................... 35 5.3.2.2 Calibration ..................................................................................................................... 35 5.4 FIELD TESTS FORMS ...................................................................................................... 38
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6 WORKS IN CONTROL/TECNICAL ROOM .................................................................................... 39 6.1 SYSTEM X07-10: ACTIVITIES DESCRIPTION ................................................................ 39 CODE X07-10.01 - Main Panel Board Installation. Racks and Panels Installation. Semigraphic ................................................................................................................ 39 CODE X07-10.02 - Trays Installation for Cables, inside Technical and Control Rooms ................. 41 CODE X07-10.03 - Installation of Interconnecting Cables ............................................................... 42 CODE X07-10.04 - Connection of Interconnecting Cables .............................................................. 42 CODE X07-10.05 Electronic Systems Installation ...................................................................... 43 CODE X07-10.06 - Installation of Call Points, Gas, Smoke Fire Detectors and Audible Devices ... 44 CODE X07-10.07 Installation of Terminal Strips into Marshalling Racks...................................... 45 6.2 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY ............................................ 46 6.3 WORK MEASUREMENT ..................................................................................................... 47
7 INSTRUMENT CABLES, JUNCTION BOXES AND LOCAL PANELS .......................................... 48 7.1SYSTEM X07-20: ACTIVITIES DESCRIPTION .......................................................................... 48 CODE X07-20.01 - Trays Installation for Cables.............................................................................. 48 CODE X07-20.02 - Underground Conduit Installation for Cables and Multi-cables ......................... 48 CODE X07-20.03 - Execution of Galvanized Steel Stub-Up ............................................................ 50 CODE X07-20.04 - Aboveground Rigid Steel Conduits Installation ................................................. 51 CODE X07-20.05 - Installation of Direct Buried Cables, Multi-cables and Multi-tubes .................... 52 CODE X07-20.06 - Installation of Cables - Multi-cables on Cable Tray........................................... 54 CODE X07-20.07 - Cables and Multi-cables Pulling in Conduit ....................................................... 55 CODE X07-20.08 - Connection of Cables and Multi-cables at both ends........................................ 56 CODE X07-20.09 - Electronic Junction Boxes Installation ............................................................... 57 CODE X07-20.10 - Local Panels Installation ................................................................................... 58 CODE X07-20.11 - Pulling Fiber Optic Cable in Conduits ............................................................... 60 CODE X07-20.12 - Fiber Optic Cable Splicing ................................................................................. 61 CODE X07-20.13 - Fiber Optic Cable Termination .......................................................................... 62 CODE X07-20.14 - Fiber Optic Cable Test ......................................................................................63 CODE X07-20.15 - Fiber Optic Patch Panels Installation ................................................................ 64 7.2 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY FOR CABLES INSTALLATION ................................................................................................................. 64 7.3 WORK MEASUREMENT FOR CABLES INSTALLATION ................................................ 65 7.4 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY FOR JUNCTION BOXES AND LOCAL PANELS INSTALLATION .............................................................. 65 7.5 WORK MEASUREMENT FOR JUNCTION BOXES AND LOCAL PANELS INSTALLATION ................................................................................................................. 67 8.WORKS IN FIELD ACTIVITIES DESCRIPTION ........................................................................ 68 8.1 SYSTEM X07-31: FLOW INSTRUMENTS INSTALLATION ............................................. 68 CODE X07-31.01 - Flow Electronic Transmitters Installation - Differential Pressure Type ............. 68 CODE X07-31.02 - Flow Pneumatic Transmitters Installation - Differential Pressure Type ............ 69 CODE X07-31.03 - Installation of Local Receiver Controllers, and Indicators, Connected with Pneumatic Transmitters ..................................................................................... 70 CODE X07-31.04 - Purge System Installation to Flow Instruments ................................................. 72 CODE X07-31.05 - Steam Tracing Installation for Flow Instruments ............................................... 72 CODE X07-31.06 - Winterizing Boxes Installation on Flow Instruments.......................................... 72 CODE X07-31.07 - Heating Boxes Installation on Flow Instruments ............................................... 73 8.2 MATERIALS SUPPLIED BY CONTRACTOR ................................................................... 73 8.3 WORK MEASUREMENT ................................................................................................... 75 8.4 SYSTEM X07-32: LEVEL INSTRUMENTS INSTALLATION ............................................ 76 CODE X07-32.01 - Electronic Displacement Transmitter or Guided Wave Radar .......................... 76
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CODE X07-32.02 - Pneumatic Displacement Transmitters Installation ........................................... 77 CODE X07-32.03 - Level Gauges Installation .................................................................................. 79 CODE X07-32.04 - Electronic Level Instruments Installation (differential pressure type)................ 79 CODE X07-32.05 - Pneumatic Level Instruments Installation (differential pressure type) .............. 80 CODE X07-32.06 - Float Type Level Indicators on Tanks ............................................................... 82 CODE X07-32.07 - Tank-Gauging Installation ................................................................................. 83 CODE X07-32.08 - Level Switches Installation. ............................................................................... 83 CODE X07-32.09 - Purge or Bubbler System Installation to Level Instruments .............................. 84 CODE X07-32.10 Special Level Installation (Ultrasonic, Radar, Radioactive, Capacitance) ....... 85 CODE X07-32.11 - Steam Tracing Installation for Level Instruments .............................................. 85 CODE X07-32.12 - Winterizing Boxes Installation on Level Instruments......................................... 86 CODE X07-32.13 - Heating Boxes Installation on Level Instruments .............................................. 86 8.5 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY ............................................ 86 8.6 WORK MEASUREMENT ................................................................................................... 88 8.7 SYSTEM X07-33: PRESSURE INSTRUMENTS INSTALLATION .................................... 89 CODE X07-33.01 - Installation of Electronic Pressure Transmitters or Direct Pressure Switches ............................................................................................................. 89 CODE X07-33.02 - Installation of Pneumatic Pressure Transmitters .............................................. 90 CODE X07-33.03 Installat. of Local Direct Pneum. Controllers (Directly Connected to Process) ............................................................................................................. 92 CODE X07-33.04 - Installation of Receiver Pneumatic Controllers, Indicators, Pressure Switches (Connected with Pneumatic Transmitters)......................................... 93 CODE X07-33.05 - Installation of Local Pressure Gauges .............................................................. 94 CODE X07-33.06 - Draft-Gauges Installation .................................................................................. 95 CODE X07-33.07 - Purge System Installation to Pressure Instruments .......................................... 95 CODE X07-33.08 - Steam Tracing Installation for Pressure Instruments ........................................ 95 CODE X07-33.09 - Winterizing Boxes Installation on Pressure Instruments ................................... 96 CODE X07-33.10 - Heating Boxes Installation on Pressure Instruments ........................................ 96 8.8 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY ............................................ 96 8.9 WORK MEASUREMENT ................................................................................................... 98 8.10 SYSTEM X07-34: TEMPERATURE INSTRUMENTS INSTALLATION ............................ 98 CODE X07-34.01 - Installation of Thermoelements and Thermowells (T/C and RTD).................... 98 CODE X07-34.02 - Installation of Electronic Temperature Transmitters/Converters....................... 99 CODE X07-34.03 - Installation of Pneumatic Temperature Transmitters and Controllers (Bulb Type) (Connected Directly with Process) ......................................................... 100 CODE X07-34.04 - Installation of Direct Temperature Switches ................................................... 101 CODE X07-34.05 - Installation of Thermometers and Wells .......................................................... 102 CODE X07-34.06 - Installation of Temperature Systems on Tanks............................................... 103 8.11 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY .......................................... 103 8.12 WORK MEASUREMENT ................................................................................................. 106 8.13 SYSTEM X07-35: ON-LINE INSTRUMENTS INSTALLATION ....................................... 107 CODE X07-35.01 - Installation of On-Line Electronic Transmitters (Integral Orifices, Targets, Transmitter Variable Area Meter, Vortex, etc.) ................................................. 107 CODE X07-35.02 - Installation of On-Line Pneumatic Transmitters (Integral Orifices, Targets, Variable Area Meter Transmitter, Vortex, etc.)................................................. 108 CODE X07-35.03 - Installation of Local Indicators/Totalizers On-Line .......................................... 109 CODE X07-35.04 - Installation of On-Line Special Electronic Transmitters (Turbines, Magnetics, PD Meters, etc.) ............................................................................. 109 CODE X07-35.05 - Control and On-Off Valves Installation ............................................................ 110 CODE X07-35.06 - Installation for I/P or P/I - Solenoid Valves ...................................................... 112 CODE X07-35.07 - Installation of Self Actuate Pressure Reducing Valves ................................... 114 CODE X07-35.08 - Installation of Push Buttons, Limit Switches and Selectors ............................ 114 8.14 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY .......................................... 116
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8.15 WORK MEASUREMENT ................................................................................................. 117 8.16 SYSTEM X07-60: ANALYZERS INSTALLATION ........................................................... 118 CODE X07-60.01 - On-Line Analyzers Installation ........................................................................ 118 CODE X07-60.02 - Analyzers Installation in Analyzer Houses ...................................................... 119 CODE X07-60.03 - INSTALLATION OF PREFABRICATED ANALYZER SHELTERS.................. 120 CODE X07-60.04 - Installation of Call Points, Gas, Smoke, Fire Detectors and Audible Devices ............................................................................................................. 121 8.17 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY .......................................... 122 8.18 WORKS MEASUREMENT .............................................................................................. 123 8.19 SYSTEM X07-70: TELECOMMUNICATION SYSTEMS INSTALLATION WORKS ....... 125 CODE X07-70.02 - Installation of Telecommunication Equipment in Technical Room ............... 127 CODE X07-70.03 - Installation in Field of Communication Apparatuses: .................................... 128 CODE X07-70.04 - Installation and Connections of Antenna Systems........................................ 129 8.20 MATERIALS SUPPLIED BY CONSTRUCTION COMPANY .......................................... 130 8.21 WORK MEASUREMENT ................................................................................................. 131 8.22 SYSTEM X07-90: OPERATION TESTS ON CONTROL AND SAFETY LOOPS (LOOP TEST). SET PRESSURE TEST ON SAFETY VALVES ..................................... 132 CODE X07-90.01 - Operation Check on Control and Safety Loops (Loop Tests) ......................... 132 CODE X07-90.02 - Set Pressure Test on Safety Valves ............................................................... 133 8.23 MATERIAL SUPPLIED BY CONSTRUCTION COMPANY ............................................. 133 8.24 WORKS MEASUREMENT .............................................................................................. 134
Client Ref: DOCUMENT NUMBER: FOREWORD
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The foreword to this CONTRACT is an integral part hereof. Definitions do not in any way limit the extent of the work to be done, services to be rendered, or any contractual obligation or responsibility stated in the CONTRACT. In the CONTRACT (as hereinafter defined) the following words and expressions, when written in capitals, shall have the meanings assigned to them here below: TECHNICAL ANNEX: It indicates all technical contractual documents (Annexes A,B,C,D,E) with all other documents, specifications, drawings and standards called therein, which define the extension of the WORK, the specifications and requirements to be fulfilled by CONSTRUCTION COMPANY under the CONTRACT. CONSTRUCTION COMPANY: is the Company to whom the CONTRACT for the execution of the WORK has been awarded. END USER: is the end user of the plant and/or the entity who needs the execution of the WORK CONTRACTOR: is means the Company who awarded the CONTRACT to the CONSTRUCTION COMPANY for the execution of the WORK. CONTRACT: means all documents, taken together as a whole, containing all commercial and technical agreements made by the PARTY(IES) for execution of the WORK.. UNIT RATES CONTRACT: it means that the WORK are compensated on unit rates basis. The total value of the CONTRACT shall be defined only after the WORK COMPLETION by applying the unit rates listed on Attachment B to the Contract to the quantities measured according to the prescriptions of Attachment A to the Contract. WORK COMPLETION: it indicates that all WORK to be performed by CONSTRUCTION COMPANY pursuant the CONTRACT have been completed CONSTRUCTION MANAGER: is CONTRACTOR representative at site, in charge of the supervision of the WORK performed by CONSTRUCTION COMPANY WORKS LOG-BOOK: it is the document to be daily filled in by CONSTRUCTION MANAGER, in which all data regarding the WORK and any important event shall be duly reported WORK: means all works, activities and materials that have to be performed or supplied by CONSTRUCTION COMPANY in order to thoroughly fulfil the obligation stated in the CONTRACT.
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EQUIPMENT: it means all machinery, lifting devices, trucks, apparatus and any other things required for the execution and completion of the WORK and the remedying of any defects, which are made available by CONTRACTOR. TEMPORARY FACILITIES: it means temporary facilities of every kind, other than EQUIPMENT, required for the execution and completion of the WORK and the remedying of any defects, erected and kept available by CONTRACTOR till the PROVISIONAL ACCEPTANCE CERTIFICATE PARTY (IES): It means the CONTRACTOR and the CONSTRUCTION COMPANY, individually or collectively, as applicable.
CONSTRUCTION COMPANY SUPERINTENDENT: is CONSTRUCTION COMPANYs representative, acting in the name and on behalf of CONSTRUCTION COMPANY, responsible for the execution of the WORK under this CONTRACT SUBCONTRACTOR: is any company to whom a part of the WORK has been awarded by CONSTRUCTION COMPANY. FIELD SUPERINTENDENT: it indicates any member of the field staff who, reporting to the CONSTRUCTION MANAGER, has been entrusted to control and verify the WORK executed by the CONSTRUCTION COMPANY, or part of it depending on his specific technical skills, with the aim to ensure that the WORK is made in accordance with CONTRACT requirements and in full compliance with the law in force THIRD PARTY(IES): is any natural or juridical person or entity different from the PARTIES WORK COMPLETION CERTIFICATE: is the document issued by CONTRACTOR which certifies that the WORK COMPLETION has been achieved WORK START CERTIFICATE: is the document signed by the PARTIES certifying the date of commencement of the WORK FINAL ACCEPTANCE CERTIFICATE(s): is the document issued by CONTRACTOR at the end of the warranty period(s), certifying the final acceptance of the WORK PROVISIONAL ACCEPTANCE CERTIFICATE: is the document issued by CONTRACTOR which certifies the Provisional Acceptance of the WORK.
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1.
INTRODUCTION The scope of this Price Description is to describe the typology and the content of Construction Companys works and supplies of each items listed on the Contract Price List X0701A - Att. B. This Price Description also defines Construction Companys Duties, as well as measuring standards and procedures for Construction Companys works and/or supplies. The prices on Price List X0701A - Att. B. and the installation quantity measurement permit the Construction Company with the agreement of the CONTRACTOR to define installation cost for Measuring and Control equipment. Measures shall be carried out with the As built drawings made by Construction Company and approved by CONTRACTOR. In particular case spot measurements on site may be necessary. More details have been done here below. Should it become necessary to formulate new prices during the course of the works, any evaluation shall, where applicable, make reference to the Price List prices.
2.
CONSTRUCTION COMPANYS DUTIES The duties described herein below together with those mentioned in the Contract, those that can be deduced from the contractual documents and/or from the application of sound disciplinary rules, have been analyzed and evaluated by Construction Company, including overheads and profits, and have been included in the prices indicated in the Contract Price List. 1) The supply of tools, equipment, manpower and managerial staff, materials to be incorporated in the plant, consumables and whatever else may be necessary, in time, quality, type and quantity required for completing the works. The transmission to Construction of the documents relevant to the materials supplied by Construction Company, in due time for the construction schedule. The protection and maintenance (in warehouse and/or in field, after erection) of the material supplied by the CONTRACTOR/End User and taken delivery of. The supply of materials necessary for the said protection and/or maintenance shall be at Construction Companys charge. 4) Timely communication to CONTRACTOR of any materials damaged and/or missing during the period of taking delivery and/or during erections, so the CONTRACTOR can replace the same. Should it be proved that the said materials were damaged by Construction Company; the cost of the same shall be charged to him.
2)
3)
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If necessary for keeping to the construction schedule, Construction Company shall perform the erection of the said materials in the shortest possible term, by extending working hours and working on days off and/or whatever else may be required to keep to schedule. The relevant cost shall be at Construction Companys charge. 5) All unloading transport and unloading at storage park, loading and transport to construction site and/or to own workshops and thence to site, of all instrumentation materials including supports, weighing less than 500 kg, is included in the scope of work of the contract. All unloading, transport to storage park, loading and transport to site of all instrument tubing and cable drums of any weight and size. The supervision of all loading, unloading and transport operations for all instrument equipment weighing more than 500 kg. The replacement of any material supplied by Construction Company which does not correspond to the requirements of the contractual documents as to type, quality, technological characteristics, etc. The charges for keeping specialists beyond the contractually established time limit due to Construction Companys own non-fulfilment. For works which may become inaccessible due to subsequent operations, Construction Company shall in all cases request and obtain CONTRACTORs authorization to proceed with the said subsequent operations. In the event of non-observance of this regulation, CONTRACTOR may require Construction Company to lay bare any parts thus hidden and make the equipment accessible. Construction Company shall perform the said works at this own care and expense whatever the relevant cost. The systematic checking, during works progress that the contractual documentation utilized for the execution of the works corresponds to the latest issue sent by CONTRACTOR. Any Construction Company not observing this rule will be held responsible for any consequent error and shall make any modifications and/or repairs due to the error made, at his own care and expense. Construction Company shall keep a duly updated master copy, showing in red all field modifications or implementations during works execution. The said copy updated as-built shall be handed over to the CONTRACTOR at the closing of the job-site. 12) To allow other Construction Companies, performing works in the same area to use any scaffolding erected by Construction Company for his own purposes, so long as this does not interfere with Construction Companys activities and/or delay the removal of the said scaffolding. The removal of all protective material such as oil, grease, painting, etc., used to preserve instrument equipment. The installation of the grease and liquids necessary for the start-up and operation of the said equipment.
6)
7) 8)
9) 10)
11)
13)
Client Ref: DOCUMENT NUMBER: 14) 15) 16)
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The sealing with compound of all conduit tubes entering control rooms, local panels and building, to avoid the infiltration of water. Necessary assistance to Vendor Specialists for instrument equipment, called by End User/CONTRACTOR. Switch on all control rooms equipment, local panels and instrument equipment installed, after positive performance of all the tests required, and with the approval of DCS/ESD system specialist and/or End User/CONTRACTOR. Detailed study of all auxiliary cable trays and/or conduits above ground. Detailed study of all secondary routings for instrument air supply and pneumatic signal transmission to this purpose, CONTRACTOR shall place at Construction Companys disposal, at site, piping, steel and concrete structure drawings. Construction Company shall be liable for any interference with process piping or other installations, in which case the cable trays and/or conduits involved shall be removed and modified at Construction Companys charge. Construction Company shall not be obliged to exhibit copies of drawings of cable tray and conduit and instrument air routing arrangement on completion of erection works. Before starting works, however, in order to obtain CONTRACTORs approval, Construction Company shall show preliminary sketches made on copies of the plant layout. The design of cable trays and relative supports in the control room and technical rooms. Drawings shall include laying sections at the most important points (e.g.: cross sections) and shall be submitted for CONTRACTORs approval. On-site definition of exact stub-up positions. If required, Construction Company shall provide sketches and drawings to obtain CONTRACTORs approval. For this purpose, CONTRACTOR shall place at Construction Companys disposal, at site, the layouts for all junction boxes and local panels to be connected. Construction Company shall be liable for any interference with piping, structures and machinery. Any sketch and drawing deemed necessary for the clear understanding of works to be implemented and/or required for the authorization to proceed to be provided by CONTRACTOR. Preparation of Loop Folders before starting any Loop checks activity is included in Construction Company scope, generally each Loop Folder shall contain as minimum: Instrument data sheet. Calibration certificate. Relevant P&I with the loop marked up. Quality control form Instrument Installation Certificate relevant to the loop. Two wire loop drawing relevant to the loop if it contains conventional instrumentation.
17)
18)
19)
20)
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21)
Segment drawing(s) relevant to the loop if it contains fieldbus instrumentation. Interlock logic diagram relevant to the loop. Instrument punch list. Any other documents whenever requested for particular loop. All the inspections, tests, and calibration operations listed in paragraph here below.
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3.
STANDARDS AND PUBBLICATION The latest edition or revision of the following standard, codes and specifications shall, to the extent specified, form a part of this specification. (*) mark means applicable code (apart from particular requirements) 1) For Instrument Installations * API RP 550 * API RP 551 * API RP 552 * API RP 554 * 2) API RP 555 Manual on Installation of Refinery Instruments Process Measurement Instrumentation Signal transmitters and air supplies Control Centres, Instruments and Control System Process analyzers Functional safety of electrical/electronic/programmable electronic safety-related systems Safety instrumented systems for the process industry sector Safety instrumented systems for the process industry sector European Directive 94/9/CE Electrical Installation in Petroleum Processing Plant
For Functional Safety * IEC 61508 (Parts 1, 2, 3, 4, 5, 6, 7) * IEC 61511 (Parts 1, 2, 3) * ANSI-ISA 84.00.01 (Parts 1, 2, 3) For electrical installations * ATEX * I.E.C. codes * API RP 540
3)
4)
For fiber optic EIA-455 IEC Publication 7931 For pipework * ASME B-16.11 * * ASME B-31-1 ASME B-31-3.
Latest Edition
5)
Forged Fitting, Socket - Welding and Threaded Power Piping Process Piping
6)
7)
For testing the leakage of safety valves * API RP 540 Electrical Installation in Petroleum Processing Plant (only if Attachment "D" Contract Project Specification make explicit request). For quality management * ISO 9000 Quality management system, fundamental * ISO 9001 Quality management system, requirements
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4.
TECHNICAL STANDARDS FOR INSTRUMENT INSTALLATION IN FIELD AND CONTROL ROOM PRELIMINARY OPERATIONS a. The Construction Company shall make a preliminary study of the availability of instruments, apparatus, equipment and accessories needed for the installation. The Construction Company will prepare a detailed work schedule which permits the best use of resources, in accordance with the general installation schedule and possible delivery priorities stated by the CONTRACTOR, the availability of apparatus, equipment and accessories, expected additional deliveries and the progress of the work in general. Before starting work in any area the Construction Company shall make a preliminary examination to decide on the matters left to his discretion, such as the route of individual cables and copper tubes of air sub headers, the positioning of instruments, of boxes, analyzers etc.
4.1
b.
c.
4.2 4.2.1
FIELD GENERAL a. The Construction Company shall make sure that all the instruments installed are accessible from the service levels for normal operation and maintenance, and that they and their accessories do not obstruct the main passages in the plant, are far away from particularly hot or cold apparatus or areas, and, where possible, not exposed directly to sun, rain, etc. Unless otherwise specified in the design instruments, shall not be fixed to pipelines. The distance from service levels shall not exceed 1000 mm; exception shall be approved by CONTRACTOR. The couples pressure gauge/pressure manifold and temperature gauge/thermowell will be installed at two different times. The pressure manifold and thermowells will be mounted first, pressure and temperature gauges later, always in accordance with the CONTRACTOR requests.
b.
4.2.2
SUPPORTS FOR INSTRUMENT AND CABLE TRAY a. b. Typology, dimensions and fixing shall be studied by Construction Company and agreed with CONTRACTOR. Instrument supports of 2 steel pipe shall be fabricated at site by Construction Company and shall be painted with primer. They shall be made
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to meet the relevant service. c. Where possible several instruments or junction boxes could be located on one frame, the only condition is to avoid very long process connections (over 10 m). This kind of solution could be practicable in particular situation such as where several instruments shall be installed in a restricted area (e.g. boilers, main machinery, etc.) Supports shall be welded, bolted, or fixed with expansion nails. Direct fixing of a support post in the ground without a concrete plinth is not acceptable. Auxiliary supports for pneumatic and electronic routings shall be made of hot-galvanized steel section. Single tubing or single cable may be supported on channel ("C" shape section iron) and fixed with galvanized belt. Channels shall be oriented upward and adequately protected with primer (red lead) and paint. Tray supports shall not be welded to pipes, nor shall they be attached or supported from control valves or instruments (max unsupported distance shall be 60 cm). Hot-Galvanized support machined parts shall be protected by coldgalvanizing. Particular care shall be given to supports on routes to be subsequently hot or cold-insulated and protected with fire-proofing. Main cable tray or conduits must be supported or reinforced to carry a load of 100 kg at any point without bending or distorting (generally adequate support shall be provided each 2 - 3 m). However, since there are many kinds of cable trays, this figure may be modified in accordance with the cable tray Manufacturer's recommendation and after agreement with CONTRACTOR .
d. e.
f.
g. h. i.
4.2.3
CABLE TRAYS AND METALLIC CONDUITS Overhead (OVHD) instrumentation cables (single and multi-pair) can be either laid in cable trays or pulled in metallic conduits as the case may be. Both OVHD trays and conduits may be classified in two types in accordance with their specific purpose: Main cable trays or conduits, Secondary cable trays or conduits.
4.2.3.1 Main cable trays or conduits:

Belong to this definition, those OVHD conduits or trays running from Control or Technical Room to a single or a set of field mounted Junction Boxes or to a Local Control Panel. It may happen, not so often, that the destination point of a Main Cable Tray or Conduit is a single field mounted instrument: this is a rare instance in which the link between Control Room and Field mounted Instrument does not allow any intermediate joint on the signalling cable.
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The routing of these trays or conduit is shown on the Main Cable routing lay out. The installation activities and the relevant material, to be supplied by the CONTRACTOR, are described in the System X07-20
4.2.3.2 Secondary cable trays or conduits:

This definition is referred to the trays or conduits starting from a field mounted Junction Box or Local Panel and terminating into a single field mounted instrument. Usually, the routing of subject trays or conduits is not indicated on any engineering document. The actual routing is decided and selected, by the Construction Company, on the job site. The installation activities and the relevant material, to be supplied by the Construction Company, are described on the Price List and shall be compensated by the unit price for each single instrument and not be separately accounted (example: the secondary cable trays or conduit for flow electronic transmitters shall be compensated by the unit price for Item X07-20).
4.2.3.3 Cable tray installation recommendation

a. Cable trays shall be generally made hot-galvanized steel section therefore the use of welded connections shall be avoid, because they are the weakest points in corrosion resistance and in mechanical strength. Galvanized steel sections which suffer loss of zinc by cutting and grinding operation must be painted immediately with zinc paint. It should be remembered that zinc paint is only effective if applied on bare, clean, grease and oxide free metal. The use of hot galvanized bolts for joint parts of the duct system is acceptable. However the use of brass or stainless steel bolts is recommended. Cadmium plated or cold treated bolts are unacceptable. The use of self-threading screws shall be avoided. Cable tray covers shall be fixed with clips specified by manufacturer. In addition the covers will be held with plastic strapping of the type used for packaging.
b.
c.
d.
4.2.4
LAYNING OF CABLES
4.2.4.1 GENERAL
a. Construction Company shall make a preliminary study of instruments layouts and possible routes for connecting cables between instruments and junction boxes. Connections between control room and units shall be made with multi-cables installed above or underground, as specified in CONTRACTORs detail engineering documentation.
b.
Client Ref: DOCUMENT NUMBER: c.
Sh. 16 of 134 Rev. 0
Cables for electronic signals, thermocouple extension, and alarm shall be installed at a distance of at least 30 centimetres from power supply and remote control cables.
4.2.4.2 CABLES INSTALLATION

(In this section cable and multi-cable are used with the same meaning) a. The laying of a cable must not being until its route is fully ready. Thats to shorten the time for cables laying and to avoid possible damage of cables its self. All multiple cables, to and from the site, will be brought to suitable terminal strips behind Control Panels/Cabinets or to Junction Boxes/Local Panel on the site. Cables must be handled and laid carefully. Each time cable drum is taken from/to warehouse the anti-damp cap on both the cut ends must be restored. Transport from the store to the laying site shall be by suitable equipment. The cable lengths shown in the cable list are only a guide. The Construction Company must measure the effective cable lengths before cutting. Excess scrap due to mistakes or lack of care (over 1,5 percent of the installed quantity) will be charged to the Construction Company. Cables shall be laid in a single stretch. Joints will be made only if foreseen in the drawings or approved by the CONTRACTOR and will in any case be made by means junction boxes installed above ground. The cable shall be unrolled with the drum fixed on stand that allows is to rotate easily, and pulling the cable so that it leaves the drum from the bottom. Whatever system of laying is used, stress of conductors must be avoided; for any reference see Manufacturers recommendations or IEC code (i.e. stress less than 6 kg for each mm2 is suggested). For laying very long cables, equipment to ease the movement of cable may be used (motorized or idling rollers). Buried cables and multi-tubes shall be protected underneath by a layer of sand 100 mm thick, and on top by bricks and than fine sand to fill nearly the whole trench. The topmost part of the trench shall be filled with red concrete to serve as both protection and marking. When the trenches are protected by red concrete, marking posts are not needed. If the cables or multi-tubes are buried directly in the ground their route shall be marked by maker posts every 20 m and at each change of direction. When two groups of cables cross they must do so running at heights at least 200 mm apart and be protected for at least 0.5 m on each side of the point where they cross. Aerial cables will be laid directly, and not subjected to torsion forces, so that they rest evenly on the supports. They must not carry weights, nor be placed near hot bodies unless they are specially made, nor must drops of hot or
b.
c.
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h.
i.
Sh. 17 of 134 Rev. 0
corrosive liquid fall on them. j. Cables shall be tied temporarily while being laid in ducts to prevent them crossing over. The hooks and "U" clamps used for the final fixing shall be of a size to stand the weight of the cable and fixed so as to avoid empty spaces between the cables. When the cables are laid horizontally they must be fixed at not more than 10 m intervals, at every change of direction, and at the beginning and end of the run. When laid vertically they must be fixed at about 1 m intervals, at each change of direction, and at the beginning and end of vertical run. Where cables trays, raceways and conduits cross over roads and passageways they must be fixed to structures and placed at such a height as not to obstruct the expected traffic. In the case of underground crossing of roads and passages the covers must be able to carry the maximum expected transmitted weight of the traffic. In the case of multiple cables and tubes the cable number shall be stamped on lead collars fixed round the cable. These shall be placed at about 10 m intervals, at each junction, under each marker post, at the start and end of the main runs, at entry and exit from wells, and at the beginning and end. Overhead cables laid in groups, for example in ducts, shall be identified as above, and the collars shall be placed at intervals of not more than 20 meters. Overhead cables laid singly shall be identified as above, but the collars shall be placed only at the beginning and end of the run. All multiple cables are laid mainly in trench. On coming out of the floor they should be protected in conduit and enter junction boxes through cable glands, or, if the junction boxes are on a higher floor, continue in galvanized cable trays with fixed covers. At the back of panels multiple cables shall be laid in open galvanized cable trays and fixed to the racks or panels with cable clamps hooking multi-cable on angular iron(e.g.: Zennaro clips).
k.
l.
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4.2.5
ELECTRICAL CONNECTIONS
4.2.5.1 JUNCTION BOXES

a. Junction boxes for multi-cables shall be installed in accordance with drawings furnished by CONTRACTOR and at heights accessible from floor or service level. Junction boxes shall be fixed to pillars and/or structures and the distance between the back of the junction box and the surface of the pillar or structure will generally be 100 mm if pillars or structures are not protected against the fire. In this last case Construction Company shall verify the right distance with CONTRACTOR. In case of discrepancy changes will be at the Construction Company charge. Cable glands shall be installed on junction boxes for incoming cables, when not supplied already assembled. Incoming/out coming cables shall be labelled. Connections within boxes shall be aligned and arranged to allow
b.
Sh. 18 of 134 Rev. 0
easy access to all conductors; each conductor shall be equipped with an identification tag. The numbering system shall be submitted to CONTRACTOR for approval n. Flexible conductors to be connected to terminal strips must be fitted with ferrule terminals.
4.2.5.2 ELECTRICAL CONNECTIONS GENERAL

a.
Conductors and terminals shall be duly marked at each end, instrument side and junction box side, in accordance with CONTRACTORs drawings. The numbering system shall be submitted to CONTRACTOR for approval. Cable glands: Construction Company shall responsible of the right assembly cable gland/cable (or multi-cable). Cable glands have to fix the cable and assure tight against external environmental. For electrical connection supports see point 4.2.2. The protective support must not stop more than 30 cm from the user point. In any case lines that run unprotected for more than 50 cm will not be allowed. Where possible, lines shall run beneath platforms or other steel structures The ends of electrical lines must always be finished near the instrument with a spiralled section to allow easy dismounting and/or flexibility at the final connection in order to reduce vibration.
b.
c.
d.
4.2.6
PROCESS CONNECTION PIPING a. The CONTRACTOR standards for connection to the process are only an outline and indicate the materials to be used and the typical course of the lines, with particular reference to heights and slopes. Construction Company shall carry out the installation so that the whole is well-finished mechanically and aesthetically well-positioned. Typical types of process connection (primary) are as follows: Compression: when the primary assembly is made mainly using tubing and compression fittings, and with accessories (valves, pots, etc.) of the threaded or socket welded type (rigid type fittings may be used were appropriate). Welded: when the primary assembly is made using rigid pipe and socket welded fittings and accessories. Some fittings and accessories (valves, pots, etc.) can be also of the threaded type. Flanged: when the primary assembly is made using rigid pipe and coupling flanges, with fittings and accessories (valves, pots, etc.) of the threaded or socket-welded type.
b.
Client Ref: DOCUMENT NUMBER: -
Sh. 19 of 134 Rev. 0
Threaded: when the process connection (primary) is made using rigid pipe and threaded fittings and accessories. Some fittings and accessories (valves, pots, etc.) can be also of the socket-welded or flanged type.
c.
Connections to process lines shall be made using material in accordance with the instrument classes or better. Process connections up to and including the first block valve will be installed by the Piping Construction Company. In the case of flanged joints the bolts shall be in the centre of the holes in the two flanges, and these latter shall be perfectly coaxial. Where line classification requires welded fittings, the welding electrodes utilized shall be of suitable material and in all cases shall be approved beforehand by CONTRACTOR. Construction Company shall submit welders to qualification tests as per the appropriate procedures. Welding connections shall be checked and cleaned in order to avoid obstruction inside the pipe or welding residual (slag). Seal welding may be required for threaded fittings for special services and dangerous liquids. In such a case the connections shall be dry-installed, i.e., without sealing compounds, and threaded surfaces shall be free of all traces of grease, oil, red lead, etc.. Threaded connections may be required, in such case the threads cut on pipes shall be smooth and free from roughness on the threads. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval.
d.
e.
f. g.
h.
i.
Process connections shall be routed to prevent formation of gas pockets within liquid service pipes and liquid pockets in gas service pipes, even if not specified on hook-up erection drawings. As a general rule, 25 mm of slope shall be provided for every 300 mm of horizontal run of pipe. Valves shall be located and oriented to guarantee easy reach and operation. Instruments, (level instruments in particular) shall be positioned and oriented in such a manner as to guarantee easy reading and, where controllers and recorders are involved, easy access to internal mechanism. As a general rule, all instruments and associated process connections shall be solidly fixed and supported for protecting them and to prevent vibrations. All local repeaters on signals from transmitters shall be installed and solidly bracketed in proximity to the by-pass of the control valve for the relevant loop.
j. k.
l. m.
Sh. 20 of 134 Rev. 0
4.2.7
INSTRUMENT AIR DISTRIBUTION AND PNEUMATIC CONNECTIONS a. The branch headers providing air to instruments shall be made of pipe (black or galvanized carbon steel or stainless steel pipe) as specified. Pipe shall normally be threaded. Construction Company shall take special care in threading pipes (see point 4.2.6). The air distribution pipe should not be curved. 90 elbows should be used. After agreement with Contract management, Construction Company should be provided, for future use, spare taps on the branch headers complete with valves and plugs. Connections to pneumatic instruments shall be made in copper (sheathed or not with PVC) or stainless steel tubing, or piping made of polyethylene or other materials. Tubing shall never be belt by hand but always with pipe bender. Air sets and filters shall be installed very close to the use-point, rigidly supported, one for each instrument. Each pneumatic connection between the transmitter and local receiver, or control valve, shall not have intermediate connections. The ends of pneumatic lines must always be finished near the instrument with a spiralled section to allow easy dismounting and/or flexibility at the final connection in order to reduce vibration. Before supplying any user with air the Construction Company shall make sure that header and sub-header in the air distribution network have been carefully blown out with dry gas, since a single particle of dust cam put an instrument out of order. For pneumatic connection supports see point 4.2.2. The protective support must not stop more than 30 cm from the user point. In any case lines that run unprotected for more than 50 cm will not be allowed. Where possible, lines shall run beneath platforms or other steel structures. Tray supports shall not be welded to pipes, nor shall they be attached or supported from control valves or instruments (max unsupported distance shall be 60 cm). The ends of copper or plastic pipes at control panels, intermediate joints, and junction boxes must be labelled with unalterable labels fixed to the pipes with copper, or with plastic covered steel wire, or with plastic cord. Whenever applicable, the regulations for laying of cables and multi-cables will be applied to the laying and identification of multi-tubes pneumatic lines.
b.
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4.2.8
FLOW INSTRUMENTS a. Local flow indicators and recorders shall always be installed at readable level (e.g.: dial axis at an elevation of between 900 and 1100 mm from the ground) and in any case the instruments shall be oriented so that its dial may be read
Sh. 21 of 134 Rev. 0
from the globe valve positioned down-stream from the primary element. b. Force balance type flow instruments shall be installed as close as possible to the process taps taking into account that the instruments must be accessible from a platform, or if this is not possible, from a ladder. Valves on by-pass groups shall be located and oriented so that they may be reached and manoeuvred without danger. Drains installed on the manifolds of flow instruments shall be suitably arranged to prevent contamination of underlying machinery or equipment. Where required, the said drains shall be connected to the nearest sewer intake. Before installing any flow instrument connected to a pair of slip-on type flanges, Construction Company shall check that the pipe has been accurately drilled below the double set of pressure taps provided on the flanges, and that the flanges interior is free of all weld residue. The two seal or condensate pots, if required, shall be accurately installed at the same elevation. The two process connection (primary or lead line) for the flow differential pressure transmitter should be close together, to reduce density variation due temperature difference. After the process lines flushing and on authorization by the CONTRACTOR, it shall be Construction Company responsibility to install at any level from ground and according to good practice the orifice plates for measuring or limiting flow rate Construction Company have to take particular care to centre them, and replacing the temporary gaskets with new final gaskets of the type required for the class of line. Before installation the Construction Company must check: the diameter and thickness of the plate are correct, the data relating to the orifice are correctly stamped on the "handle" at the upstream side of the disc, there are no foreign bodies between the two flanges where the disc will be inserted, orientation of process taps, the right connections of + and - lead line to + and - sections of differential pressure transmitter
c. d.
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f. g.
h.
4.2.9
LEVEL INSTRUMENTS a. It shall be the Construction Company responsibility to ensure that level instruments are installed perfectly vertical (especially for displacement types and level switches). If the position of the vessel connections does not permit them to be exactly vertical the Construction Company shall inform the CONTRACTOR. Construction Company shall properly orient level instruments for easy reading and access also taking into account night illumination. Where
b.
Sh. 22 of 134 Rev. 0
necessary, Construction Company shall rotate the head flanges of displacement level instruments. c. Upon installation of a given displacement instrument, Construction Company shall remove the stops applied to the float and shall ascertain that the latter is free moving and correctly centred in the chamber. Adequate supports shall be provided for gauge glasses (whether of the transparent or reflex type) to prevent stress and vibrations. Level switches installed in water catch pots and separation basins, shall always be furnished with a stilling well (normally contracted of 4 carbon steel pipe) even if not shown on CONTRACTORs drawings. Construction Company shall install and align the same with the relative instrument. Level drains shall be piped to the nearest sewer.
d. e.
f.
Sh. 23 of 134 Rev. 0
4.2.10
PRESSURE INSTRUMENTS a. In general, pressure transmitters shall be installed so as to respect the criteria of maximum accessibility. For instruments installed at ground level, the height above ground or platform shall be between 900 and 1100 mm. Special cases of line installation shall be agreed upon with CONTRACTOR. Pressure indicating instruments installed at ground level shall be oriented so that they may be read from the relevant control valve. Pressure gauges installed on pump delivery lines shall be visible from the valve on the delivery piping. Where alternating pumps or compressors are involved, delivery pressure gauges shall be installed on panels solidly secured to the closest structure. Draught gauges for furnaces shall be installed at furnace base, in proximity to the stack louver operator.
b. c.
d.
4.2.11
TEMPERATURE INSTRUMENTS a. Installation of thermoelement (thermocouples, thermoresistance, etc.) shall be done in a manner that the entry for the flexible conduit shall be on the low side. Installation of "SKIN" type thermocouples must be carried out in accordance with the Manufacturers design. The spiral shall be positioned so as to absorb the movements of the pipework, which are in general vertical. Installation of multiple thermoelements (e.g. for reactors), shall e done in accordance with CONTRACTORs documentation. Construction Company must make sure that the sheaths are inserted into the special guides. Dial thermometers shall be so installed to facilitate easy reading, whether on vertical or horizontal equipment or piping. Bulb temperature instruments (transmitters, thermoswitches, etc.) shall be installed so as to prevent the capillary from undergoing mechanical stress or distortion. With this purpose in mind, the capillary shall be secured to a solidly bracketed and protected tray (e.g. C channel 25 x 10 x 5 mm.); curves shall have the largest possible radius. Galvanometric temperature instruments shall always be housed in weatherproof boxes. When installing the galvanometer, Construction Company shall consider the distance (and therefore the length for the extension cable) between the measuring components and the instrument. When applying skin thermocouples to furnace tubes, Construction Company shall consider the expansion direction of the tube involved. The thermocouple shall be fashioned and installed to absorb the stress caused by pipe expansion. Thermocouples shall project at least 200 mm beyond external furnace walls.
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d. e.
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Sh. 24 of 134 Rev. 0
4.2.12
CONTROL VALVES AND ACCESSORIES a. Before connecting control valves pneumatically Construction Company must check the following: or electrically the
- the correspondence of the flow direction of the valve with the flow direction of fluid by means verification of the circuit with the P&Id; - the right position of valve accessories (e.g.: valve positioner, wheels, stops, solenoid valves, etc.) for accessibility and easy of maintenance operation. In case of wrong installation of the accessories Construction Company have to inform in writing the CONTRACTOR. b. c. All the accessories mounted on valves must be so fixed and adjusted as to allow the valve to work. Current/pressure transducers shall be placed far from possible sources of vibration, and in general installed on posts anchored to pillars or structures or to the ground. Exceptions shall be agreed with the CONTRACTOR. All types of cable ways, solenoid valves, and other valve accessories must not be fixed to control valves. Vents on the pneumatic lines shall be protected against enter of dust, water, dirt, bugs.
d. e.
4.2.13
LOCAL CONTROL PANEL a. b. Control panels in the open air must be well protected from rain until the buildings or roofs intended for that purpose are completed. Up to time the plant is handed over, the Construction Company must make sure that there is no water penetration, and must switch on electric anticondensation heaters inside the panels, especially if the panel contains electric or electronic apparatus, and even if special temporary connections are required to supply the heaters.
4.2.14
ANALYZERS a. Once analyzers have been entrusted to his care, Construction Company shall scrupulously adhere to Manufacturer/CONTRACTORs instructions regarding storage of both analyzers and sampling system components. The sampling system shall be installed in close collaboration with CONTRACTOR, and only after receiving specific approval. In all cases analyzer installations shall include, in addition to sampling lines: construction of all supports; steam tracing lines; construction of protecting roofs; assembly of sampling system components;
b. c.
Sh. 25 of 134 Rev. 0
d.
prefabrication and installation of fast loop lines; masonry works where units are installed in plant areas; all utility lines: steam, water, carrier gas, etc.; electrical connections for both control and power. Construction Company is not required to construct analysis rooms; where required, these shall be handled by CONTRACTOR. Construction Company shall furnish technical assistance to the analyzer Manufacturers specialists for calibration and start-up phases. CONTRACTOR shall approve qualification of personnel proposed by Construction Company to assist the analyzer specialists.
4.3 4.3.1
CONTROL ROOM MAIN PANEL BOARDS AND CABINETS INSTALLATION a. Construction Company shall be responsible for transport to control room of panel boards and cabinets weighing less than 500 kg. Transport of equipment weighing more than 500 kg shall be at CONTRACTORs care. Construction Company shall prepare and install the frames and fixing supports. Refer to CONTRACTOR technical documentation. Instrument panel boards and the video operator stations are usually split into several sections. Construction Company shall install, align and fix all the sections to the base frames with galvanized steel screws or bolts. Furthermore, all connections between the various panels shall be restored. Construction Company shall ground all panels and cabinets by means of copper braid connected to the general control room grounding system. Board and rear board instrumentation are usually delivered not assembled with relevant panels, boards and racks. Construction Company shall execute the following operations: loading of instruments from CONTRACTORs store; transport to instrument laboratory; calibration for each instrument; installation of instruments inside shelves and racks, including the resetting of connections; cleaning and maintenance of main boards and racks up to control and technical room turn-over. Semi-graphic panels are not usually assembled with the main panel board. Construction Company shall execute the following operations: loading of semi-graphic panels from CONTRACTORs store; transport to control room; installation on main panel board; restoring electrical connection with main board and rear; cleaning and maintenance of semi-graphic panels up to control room turn-over.
b. c.
d.
e.
Client Ref: DOCUMENT NUMBER: f. g.
Sh. 26 of 134 Rev. 0
Construction Company shall take care of false floor alignment, after cable tray and cable installation in control and technical rooms. Construction Company shall execute the final tests for all loops, to and from the field. Alarms, interlocks, sequences, analyzer loops and tank-gauging shall also be tested.
4.3.2
TRAY INSTALLATION FOR CABLES a. Construction Company shall study the optimal routing for trays, inside the technical and control rooms, on the basis of the cable list and project requirements related to: the minimum distance between power and signal cables; try separation for different type of cables; segregation for high frequency or coaxial cables; physical separation for intrinsically safe cables. Tray supports shall be fixed to floors and ceilings by means of expansion bolts. Supports shall be fabricated at site, using hot-galvanized steel section. Cable trays shall be fixed to the supports with galvanized steel bolts. Construction Company shall fabricate all special pieces for bends and takeoff as required for complete and correct installation.
b.
4.3.3
INSTALLATION OF INTERCONNECTING CABLES a. Construction Company shall provide transport for all drums collected from warehouse, and shall use the material up to the exhaustion of the cable or multi-tube itself. Construction Company shall study the correct selection of drums from which the various sizes are to be taken, and shall keep a record for each drum. Each cable shall be laid on complete and fixed trays. Cable shall be unwound from the drums are a trestle or stand, for easy rotation. During laying operations, the cable shall be laid on rollers so as to avoid rubbing on the cable tray. Cables shall be cut leaving a sufficient margin for terminals. The criteria for determining the margins to be left shall be agreed on each occasion with CONTRACTOR. Cables laid on horizontal and vertical trays shall be fixed with cable locking bands. Single core cables shall be tied in order to keep conductors belonging to the same user together. c. DCS and PLC are usually supplied complete with interconnecting multicables with connector at the ends (already arranged by the System Vendor). Construction Company shall lay and install said multi-cables taking into account the Vendor recommendations and the correctness of both origin and ending points.
b.
Sh. 27 of 134 Rev. 0
If necessary, Construction Company shall arrange new multi-cables, complete with connector terminals equal to those ones supplied by system Manufacturer. d. All cables shall be identified with label at both ends and every 10 m.
4.3.4
CONNECTION OF INTERCONNECTING CABLES a. Construction Company shall execute the setting of cables inside the panels, taking care that cable entry into the panel is sealed and fixed to the panel structure itself. Construction Company shall execute the connections for signal cables and power cables. All power and control cables shall be suitably identified, as well as single conductors, bearing the cable list reference and technical documentation. Cable armouring shall normally be grounded at one point (junction box). Cable shield grounding circuits shall be separate from general grounding circuits. A draining circuit for shields shall be provided, in control room using conductors and routing approved by CONTRACTOR.
b. c. d.
4.3.5
INTEGRATED SYSTEMS INSTALLATION (DCS and PLC) a. b. A description is given below of works to be executed when microprocessorbased systems, PLC or DCS are installed in a control room. Construction Company shall transport the said equipment to the control room building, taking extreme care since the same is very delicate due to the installed components. All handling activities shall strictly follow the system Manufacturers instructions. Construction Company shall fix and align the supports/consoles to the floor of technical/control room. The false floor shall be modified accordingly. Construction Company shall restore and reset all connections between the various panels, electronic equipment and consoles. Grounding systems shall be executed according to whether the requirements for intrinsically safe, or not intrinsically safe, or safety execution. Construction Company shall install the trays as per paragraph 4.3.2. Construction Company shall execute the installation and connection of interconnecting cables according to paragraphs 4.3.3 and 4.3.4. As an additional note, redundant bus bars and power feeders shall be taken into account. Construction Company, under assistance of system Manufacturer Specialist, shall execute continuity tests for all interconnecting cables, energizing activities for each element of the system and the functional test of the system itself. In particular, Construction Company shall perform a detailed test for every single piece of equipment forming part of DCS or PLC. The test shall
c. d.
e. f.
g.
Sh. 28 of 134 Rev. 0
be carried out on each single disconnected element, and subsequently on the various elements of the system connected among them. Construction Company shall execute software loading and repetition of all tests already performed in factory on DCS and PLC. All the above operations shall be executed strictly in compliance with operator manuals for DCS and PLC. h. After completion of the above operations and with the DCS or PLC connected to the field instruments, Construction Company shall perform the functional loop test. Loop tests must also be provided for all signals interfacing with the DCS or PLC and the Electrical Sub-Station. Construction Company shall also provide simulation for logs, reports, print-outs.
Sh. 29 of 134 Rev. 0
5. 5.1
INSPECTION, TESTING AND CALIBRATION CHECKS GENERAL a. All instruments and interlock, sequence, control systems installed by Construction Company as per Contract, shall be subject to inspection, checking and testing to prove their operational fitness prior to provisional acceptance. Testing will be performed at Construction Companys care with his own personnel and equipment. Testing will be in accordance with General Construction Specification. CONTRACTOR reserves the right of witnessing testing of all instrumentation installations and systems. Tests may be witnessed by representatives of End User and/or Manufacturers of equipment. CONTRACTOR reserves the right to impose the sequence of testing of the various parts of the plant in accordance with its own turnover schedule. For test execution, Construction Company shall agree with CONTRACTOR the numbers and qualifications of his testing personnel. Tests shall be performed in accordance with CONTRACTOR requirements and in compliance with the Codes, Standards and Safety Regulations in force in the country where the plant is situated. The minimum acceptable values of test measurements shall comply with the above-mentioned codes and/or with the instructions of the equipment Manufacturer. Prior to initiating testing of instrumentation systems (or parts of them), a careful inspection shall be made to determine the completeness of the installation and compliance with CONTRACTORs drawings, CONTRACTORs instructions and the Contracts document. Construction Company is responsible to provide suitable tools/device for the calibration and test of any FF instrument/device, such as a PC equipped with the National Instruments Fieldbus Interface module and the relevant National Instrument software tool NI-Fbus (or equivalent). Specifically for the FF devices, Construction Company shall verify the correctness of the field device TAG FF parameter compared to the tags indicated on the device nameplate.
b.
c. d. e.
f.
g.
5.2 5.2.1
TESTING EQUIPMENT AND INSTRUMENTS GENERAL a. Construction Company shall provide all equipment and instruments necessary for tests execution. Such equipment shall be supplied by Construction Company and guaranteed as far as their fitness and accuracy is concerned. The equipment shall in all cases be accompanied by a calibration certificate and instruction manual.
Client Ref: DOCUMENT NUMBER: b.
Sh. 30 of 134 Rev. 0
The following list indicates the main equipment necessary for testing instrumentation. The said list indicates the bare minimum of equipment required. Increased quantities shall be decided with CONTRACTOR, according to plant size and the amount of work involved. Construction Company shall provide any other additional instruments or equipment which may be required for testing all the instrumentation equipment as per Contract. Portable testing instrumentation shall be intrinsically safe type
c.
5.2.2
EQUIPMENT AND INSTRUMENTS a. No: 1. Mobile air compressor, electric motor driven, having a rated power of not less that 4,2 kw (5.5 HP), with an air reservoir of not less than 300 litres, complete with all accessories, to supply dry clean air at the following conditions: pressure : 7 bar flow : 500 l/min. No: 1. Complete set of U tube manometers, 2 fixed and 2 portable, covering the following range: 0-2500 mm W.C. (graduated in cm) 0-5000 mm W.C. (graduated in cm). U tube manometers shall be complete with all accessories such as: high accuracy pressure reducers; connecting tubing; adapters, etc. No: 1. Portable digital pressure indicator (e.g.: Druck DPI 705 /IS or equivalent) Range : 0-20 bar g 0-350 bar g No: 1. Pneumatic calibrator with software for calibration reporting (e.g.: Druck DPI510 PC/IS or equivalent) Range : from -1 to +20 bar g No: 1 Hydraulic dead-weight tester for pressure instrument calibration. Accuracy not less than 0.03% of measured pressure. Tester shall be supplied with a set of adapters and set of high-accuracy sample gauges. Range : 0-1000 kg/cm2. No: 1 Thermostatically controlled bath. Range : from ambient to +300C.
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c.
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f.
Sh. 31 of 134 Rev. 0
g.
h.
i.
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m. n. o.
Temperature constant : 0,01C. No: 1 Glass precision-thermometer set. Ranges : 0-100C 50-200C 200-500C. No: 1 Portable precision test dial gauges, WALLACE & TIERNAN type. Accuracy : 0.06% of full scale. dual scale : 0-3000 mm H2O 0-300 m bar No: 1. Hydraulic calibrator with software for calibration reporting (e.g.: Druck DPI510 HC/IS or equivalent) Range : 0-400 bar g No: 1 Hydraulic hand-operated press mounted on pedestal and complete with test gauge (range : 200 bar).Suitable for generating pressure up to: 140 bar. No: 1 High-accuracy air pressure/vacuum reducers: Range : from -12 psi (vacuum) to + 65 psi Max Flow : 20 l/min. at 35 psi Max Air Supply : 200 psi Output Max Fluctuation: less than 1% of input. No: 1. Hand pressure and vacuum generator with fine adjustment valve. Max. generated pressure: 4 bar Max. generated vacuum : 76 cm Hg. No: 1. Electro/pneumatic portable signal generator. No: 1 No: 1 No: 10 Portable digital temperature indicator. Portable precision mill volt potentiometer. Accuracy : 0.05% of range Range : + 11.0 + 101.0 mV. Digital Testers for measuring: 50 micro Amp. to 5 Amp. 200 micro Amp to 5 Amp.
p.
D.C. D.C.
Client Ref: DOCUMENT NUMBER: q. -
Sh. 32 of 134 Rev. 0
100 milli volt to 1000 volts D.C. 1 volt to 1000 volts A.C..
No: 1 Insulation tester (Megger), hand-operated, constant voltage 500, 1000 Volts. No: 1 R.P.M. counter (see Technical Specifications).
r. s.
No: 1. Multifunction portable electronic instrumentation calibration (with software calibration reports) (e.g.: Druck TRX.IS or GAVAZZI Model MTS950 or equivalent). No: 3 Portable SMART HART communicators (e.g.: Emerson), equipped with necessary software for the smart instruments used on plant. No: 1 Portable stabilized power supply unit: Input : 220 V 50/60 Hz Output : variable from 0 to 110 volts D.C. No: 1 Diagnostic equipment, if required, to test and calibrate advanced instrumentation systems. Equipment type and characteristics shall be agreed with instrumentation system Manufacturer and will be specified on Technical Specifications attached to the contract.
t.
u.
v.
w.
x. y.
No: 2 Decade box: Range : 1.111,11-110.111,000 OHMS Accuracy : 0.01%. No: 1 Dual tracing oscilloscope. Test bench for safety valves. (Main characteristics of safety valves to be tested at site will be indicated in the Technical Specifications attached to the Contract). No: 2 Two sets of portable transceivers (Mod. TOKAI TC-506 or equivalent). output : 5 watt N of channels : 6
z.
Sh. 33 of 134 Rev. 0 (See also Technical
Frequency Specifications)
27
MHZ
aa.
bb. cc. dd.
No: 1 Internal micrometer gauges. Accuracy : 0.001 mm. No: 1 Complete set of counter-weights for displacer calibration. No: 1 One stop-watch.
No: 1 One precision Wheatstone Bridge with built-in resistance box. Accuracy : 0.05% of dry resistance value. As minimum, but not limited to, the following tools are needed to perform a correct FF network/segment and cable checkout test procedure: Digital Voltmeters capable to read resistance, DC voltage and capacitance. Fieldbus Monitors, a tool specific for Fieldbus Networks to check segment communication quality (minimum requirement Relcom FBT-6 Fieldbus Monitor or equivalent). Digital Oscilloscope (minimum requirement Fluke 123 Digital ScopeMeter or equivalent).
5.3
INSPECTION AND TESTING PROCEDURE a. In the following paragraphs are listed inspections, checks and tests to be performed to determine the fitness and operability of instrumentation. Tests and checks on field and panel-mounted instruments shall take place in two stages, not necessarily according to temporal sequence: 1st Stage : Instrument installation checks. 2nd Stage : Instrument calibration checks and tests. Construction Company shall agree with CONTRACTOR on a detailed schedule of the two stages in accordance with turnover procedure.
5.3.1
1st STAGE ACTIVITIES (INSTALLATION CHECK) a. At this stage, Construction Company shall perform hydraulic pressure tests to ascertain absence of leaks on the instrument process connections and on instrument air feed sub-manifolds. During the pressure tests, instruments shall be duly isolated by means of block valves. Hydraulic pressure test results shall be recorded on the dedicated form. At the same time, Construction Company shall perform the following inspections to determine that: the instrument is in the right location and position; mechanical and electrical connections conform to project specifications and the changes made according to the decisions
b.
Sh. 34 of 134 Rev. 0
reached with Contactor; control valves and variable area meters are correctly positioned and properly oriented in line according to flow direction; process taps orientation, orifice installation, the right connections of + and - lead line to +/- sections of differential pressure transmitter as per project document; drains, purge systems, winterizing and isolating valves are properly installed; by-pass and block valves are installed as required by the project; all process connections have been correctly installed as far as slope, insulation, and steam tracing are concerned; all control valve positioners, are properly secured to the valve stem. The actuators allow an easy maintenance and accessibility; junction boxes are wired and installed as per specifications and layouts. During this stage, it is Construction Companys responsibility to supply the numbers and qualities of skilled manpower to assist the test personnel so that any fault or deficiency in erection can be promptly corrected and/or repaired within schedule. c. During this 1st stage, Construction Company shall also perform the following checks and complete the following operations: check the continuity of signalling cables from plant to control room and vice versa; dimensional check and conformity to specification of calibrated orifice plates; identification of all cables and/or copper tubing in accordance with specification and wiring diagrams; check polarity of thermocouple elements and extension wires; check insulation resistance on signalling cables; a minimum of 2 megaohm insulation resistance is to be guaranteed between conductors and between conductors and ground; all continuity tests, resistance measurements, and pressure tests shall be carried out with disconnected equipment and terminals duly isolated. The results of the said tests and inspections shall be recorded on dedicated form.
Sh. 35 of 134 Rev. 0
Foundation Fieldbus Segment Installation It is advisable to test (electrical continuity and insulation) the reel of a fieldbus cable to verify the cable integrity before installation. After the above test the standard segment installation must be executed according to the following points: Install the trunk cable and record cable length in a dedicated excel file Check (if necessary) that both terminators inside Marshalling Cabinet and inside the FF Junction Box are properly connected. Install spur cables and record all spur cables length in a dedicated excel file. Connect spur cables both to the Wiring Block inside FF Junction Box and to field devices.
5.3.2
2nd STAGE ACTIVITIES (CALIBRATION CHECKS)
5.3.2.1 General
a. Checks and test belonging to this second stage are mainly intended to verify Manufacturers shop calibration and to detect possible damages occurred during transport and/or storage of the instruments. Construction Company, at this stage, shall determine that: all scales are as specified on project documentation; all instruments are conform to project documentation; Construction Company shall record and notify CONTRACTOR of any deviation from project documentation or faults found during the calibration of the instruments; Construction Company shall make all necessary repairs and corrections. If the replacement of some component is necessary, Construction Company shall decide with CONTRACTOR on the procedure for using existing spare parts; calibration activities may be carried out either prior to or after the installation of instruments in the plant, as decided on site by Construction Company and CONTRACTOR; should instrument calibration activities start when the instruments are already installed, it will be Construction Companys responsibility to remove and re-install them after calibration completion.
5.3.2.2 Calibration
a. Flow and differential pressure instruments Connect the proper test equipment to provide an input signal of 0 to 100% range. Check the corresponding output signal. Calibration shall check accuracy and repeatability values at 0%, 25%, 75% and 100% of range.
Sh. 36 of 134 Rev. 0
c.
d.
e.
f.
Pressure instruments Pressure instruments shall be checked using accurate test equipment to make certain that 0%, 25%, 75% and 100% input pressures produce output signals in accordance with project specifications. The above calibration does not include pressure gauges, except those in critical services such as boilers and emergency systems. All gauges shall be visually inspected for damage, and repairs made as required. Any shipping stops shall be removed. Level instruments Displacement type level transmitters, controllers and switches shall be calibrated in Construction Companys field shop by means of appropriate counter-weights directly applied to the float. Displacement instruments shall also be checked with regard to float length, specific gravity, controller action, operation of pilot valves. Final adjustments and checks shall be accomplished using process liquids. Differential pressure instruments shall be checked to verify range and output signal. Calibration shall check accuracy and repeatability values at 0%, 25%, 75% and 100% of range. Reference legs (low pressure) and/or impulse lines shall be filled with separation liquid (if required) and suppression values of the scale fixed with the proper process liquids available during this calibration phase. Center to center vessel taps shall be checked against the instrument scale. Temperature instruments Where input signals may be simulated, such as by using potentiometer devices, portable test instruments shall be used to check calibration throughout the whole range of the instrument. Bulb and capillary systems shall be checked for operation and reliability by means of a thermostatic bath. Bulb transmitters and controllers shall be calibrated at 0%, 25%, 75% and 100% of the range. Receivers, controllers, indicators, recorders and alarms Panel instruments shall be checked in Construction Companys field shop, before installation, using suitable power supply units to verify input-output signals throughout the scale. Controller alignment, controller action and scale range shall also be checked. Alarms shall be set in accordance with specification values. Recorders shall be made ready for operation complete with pens and ink. Control valves and accessories Accurate input signals shall be input in each control valve, in accordance with project specifications. Input signals shall be varied within maximum and minimum limits to
Sh. 37 of 134 Rev. 0
test control valve and/or positioner operation. Stem travel shall be adjusted (if required) in conformity with Manufacturers specifications. Actuator shall be rotated if required by installation or functionality. Valve action on air failure shall be in accordance with P&Id diagrams and project specifications. Control valve calibration shall be, on principle, an in situ operation. CONTRACTOR, however, reserves the right to ask Construction Company to execute special tests (e.g. water-tightness) in Construction Companys field laboratory. g.
Analyzers Construction Company shall ensure the installation of the equipment as per Manufacturers specifications and drawings. Testing and calibration shall be carried out by the Vendors and Clients Specialist.
Foundation Fieldbus Segment Standard Checkout Procedure Once all devices are connected, proceed with measurements according to the following procedure: measure the d.c. voltage at the terminal block connector of Fieldbus power supply/conditioner located in FF marshalling cabinets; measure the LAS signal level at Marshalling Cabinet terminals; for each device measure its signal level at Marshalling Cabinet terminals; measure the average and peak noise level on the segment at Marshalling Cabinet terminals; with the help of FBT-6 monitor, check the Retransmit Alarm and the Wiring Status at Marshalling Cabinet terminals; report all test results in to the appropriate quality control form. If all the above measurement and tests are in compliance with expected results, then all devices can be commissioned with the help of System Vendor. Otherwise, if one of test or measurement is not passed, the Extended Segment Checkout/Commissioning Procedure shall be followed, in order to detect the cause of errors. Foundation Fieldbus Segment Extended Checkout Procedure The following procedure tests all trunks and spurs cables integrity before communication tests. If one measurement fails, the procedure should stops and any possible cause of the error shall be investigated. Be sure that spurs are not connected to field device (Transmitter, Valve, Multiplex, etc.). Verify of disconnection of the trunk cable (+,- and shield) at power conditioner terminal block connector location (FF Power
Sh. 38 of 134 Rev. 0

Supply/Conditioner within FF Marshalling). Be sure that disconnected trunk is isolated from the ground. Note: Make sure that bare hands do not come in contact with meter leads or network wiring. The body acts as capacitor and body contact with leads or wiring could result in false reading. Measure the resistance on the conductor at the FF Marshalling Cabinets (power conditioner side). Measure the capacitance on the conductor at the FF Marshalling Cabinets (power conditioner side). After these checks the trunk cables can be connected to FF Marshalling Cabinets at the power conditioner supply. Measure the DC voltage at the terminal block connector of Fieldbus power supply/conditioner going to the field (trunk cable side FF Marshalling Cabinet). Measure the LAS signal level. Measure noise peak and average level, both at Low Frequencies (LF), Fieldbus Frequencies (FF) and High Frequencies (HF). Start to connect one device (transmitter, valve, multiplexer, etc) per time and continue with the following measurements to be taken at field end terminals. Check the device Node Address and Field Device Tag. Note: the above attributes have been previously checked by CONTRACTOR. Measure LAS signal level. Measure the noise peak and average level at FF frequencies. Download Device Description (DD) file with the help of System Vendor. After all devices are commissioned a new reading of DC voltage at the farthest device shall be done (longest commissioned spur cable) as well as a new reading of device signal level at Marshalling Cabinet terminals. Last check will be the Retransmit test with the help of FTB-6 monitor. Report all test results in to the appropriate quality control form.
5.4
FIELD TESTS FORMS Independently of the presence of CONTRACTOR and/or End User representatives, Construction Company shall record all test results on the project Test Forms.
Sh. 39 of 134 Rev. 0
6. 6.1
WORKS IN CONTROL/TECNICAL ROOM SYSTEM X07-10: ACTIVITIES DESCRIPTION
CODE X07-10.01 - Main Panel Board Installation. Racks and Panels Installation. Semigraphic The installation price includes the following operations: a.
Transport to the site: Construction Company shall take care of transport to control room for equipment with weight below 500 Kg. Transport to the site of equipment with weight greater than 500 kg shall be at CONTRACTOR care. Construction Company shall give full assistance for loading, unloading and transport operations. Unpacking of all equipment Base plates and fixing supports installation: Panel boards are usually to be fixed to metal base-frames supplied by Others, if not otherwise specified in project documentation. Construction Company shall fix the frames to the floor according to project drawings. Frames shall be duly rigged and properly painted before panel boards and racks installation on. Equipment supports requiring wall installation shall be supplied by Construction Company equipped with fixing bolts and plugs. Erection, alignment and fixing: Instrument panel boards are usually delivered in several sections. Construction Company shall install, align and fix all the sections. Panels shall be fixed to the base frames by galvanized steel screws or bolts. Panels shall be duly rigged and should show no vertical gaps between the various separately supplied sections. Wiring and connection resetting: All connections between the various panels and power bar and grounding connections shall be reset. Bar bolts shall be tightened by dynamometric wrench. Grounding of panels, by means of copper cord connected to the general ground system of control room. Accumulators and batteries installation Since batteries are usually shipped without electrolyte, Construction Company shall prepare the electrolyte at site and fill the batteries in accordance with Manufacturers instructions. Batteries shall be installed on special shelves fixed to the floor or in special panels, according to the project documentation. Construction Company shall restore all electrical connections between the various elements.
b. c.
d.
e.
f. g.
Client Ref: DOCUMENT NUMBER: h.
Sh. 40 of 134 Rev. 0
Instruments installation and accessories (push buttons, selectors, etc.) on main panel board and inside panels and racks. Board and rear board instrumentation usually are delivered not assembled with relevant panels, boards and racks. Construction Company shall execute the following operations: loading of instruments from CONTRACTORs store; transport to and from control room versus Construction Company instrument laboratory; calibration activity for each instrument; installation of instruments inside shelves and racks, including the reset of connections; main panel boards and racks protection during installation and works execution inside the control or technical rooms; cleaning and maintenance of main boards and racks up to contract expiration. Semi-graphics installation This accessory usually is not assembled with main panel board. Therefore Construction Company shall execute the following operations: pick-up the semi-graphic from CONTRACTORs store and transportation to the control room; packing removal: semi-graphic installation on main panel board, by means of screws and bolts provided by Construction Company; alignment of various sections; reset of electrical connection with main board and rear; cleaning and maintenance of semi-graphic up to contract expiration. Alignment of false floor to main board and panels, after cable trays and cables installation, in control and technical rooms. Power-on of different board sections and panels. Functional test. Power-on activity shall be performed strictly in accordance with instruction manuals of single equipment. Inspection and check in accordance with the Contractual Documents.
i.
j. k.
l.
Sh. 41 of 134 Rev. 0
CODE X07-10.02 - Trays Installation for Cables, inside Technical and Control Rooms The installation price includes the following operations: a. Study of trays routings in technical and control rooms. On the basis of Cable List and project drawings, Construction Company shall study the optimal routing for trays, inside the technical and control rooms. The study shall be based on the following main principles: Multi-cables coming from the field shall follow the shortest route before connection with the relevant panels/cabinets. Installation of instrument control cables in the same tray occupied by power cables is strictly forbidden. However, should this be absolutely necessary, Construction Company shall take care to maintain the required distance between the two types of cables. Where intrinsically safe installation is required, Construction Company shall isolate the relevant cables from all others by a distance equal to at least that required, in any event the greatest possible. Special signal cables, as coaxial cables or interconnecting cables between high frequency transmission systems shall be duly segregated from normal interconnecting signal cables. If necessary, for space reasons, similar cables may be installed in two or more layers; where this solution is adopted, it shall be possible to inspect and recognize cables installed in underlying layers as well. The study shall be submitted for approval to CONTRACTOR. Supports prefabrication and installation. Supports shall be fixed to floors and ceilings using expansion bolts. Supports shall be fabricated at site, made from hot-galvanized steel section and with adequate size for cable tray load complete with cables. Surface protection shall be repaired by cold galvanizing where necessary. Cable trays erection Cable trays shall be fixed to the supports by galvanized steel bolts. Construction Company shall fabricate all special pieces required for bends and T-pieces. Inspection and check in accordance with the Contractual Documents.
b.
c.
d.
Sh. 42 of 134 Rev. 0
CODE X07-10.03 - Installation of Interconnecting Cables Installation price includes the laying of all interconnecting cables between the equipment installed in buildings (control room, technical room, electrical sub-station, etc.). Cables shall be laid on trays. This activity includes the following operations: a. Selection and transport of cable drums All cable drums shall be taken from CONTRACTORs store and used by Construction Company up to drums have been fully used whatever the weight of the drums themselves. The selection of the drums from which the various sizes of cable are to be taken shall be studied together with CONTRACTOR. Construction Company shall keep the record of each drum updated on special warehouse forms: sizes withdrawn, laying date, cable service. Remnant cable/drums shall be given back to CONTRACTORs store with its form. All cables delivered in skeins or spools shall be transported and laid so as to avoid damage. Drums may not be rolled, except for very minor distances and for placing the same on its supports. Cable laying Each cable shall be laid on complete and fixed trays. Cable shall be unwound from the drums on a trestle or sand, for easy rotation, pulling the cable from the lower part of the spool. During laying operations, the cable shall be laid on rollers whose spacing is such as not to let the cable rub on the cable tray. Cables shall be cut to length at the moment of laying the same, leaving a sufficient margin for terminals, but without useless scrap. The criteria for determining the margins to be left shall be agreed upon on each occasion with CONTRACTOR. Cables shall be laid according to project sections and drawings. Cables shall be laid as straight as possible. Cables laid on horizontal trays shall be fixed with PVC cable locking bands. Single pair cables shall be tied together every 50 cm in order to keep together all conductors belonging to the same user. Cables laid on vertical trays shall be fixed with metal hooks or clamps or similar, on the average every 60 70 cm, unless otherwise specified by CONTRACTOR. Marking All cables shall be identified along their route with plastic or lead bands bearing the cable references as per the projects Cable List. Inspection and check in accordance with the Contractual Documents.
b.
c.
d.
CODE X07-10.04 - Connection of Interconnecting Cables
Sh. 43 of 134 Rev. 0
This item describes connections at both ends of cables between control and technical room equipment. The price includes the following operations: a. Setting of cables inside the panels - Cable entry into the panel shall be sealed to avoid dust infiltration, if not otherwise required in Technical Specifications. The sealing procedure shall be agreed upon with CONTRACTOR. - Cables shall be labeled and fixed to the panel angular structure with cable clamps hooking. Terminals execution and connections Signal cable terminals shall be connected using pre-insulated tinplated copper compression sleeves. Power cables terminals shall be connected using tin-plated copper compression lugs and galvanized steel bolts. Cables and signal conductors identification All power and control cables shall bear a non-adhesive tag, upstream from the terminal, bearing the references as per the Cable List. All conductor terminals shall be separately numbered using ring markers. The numbering system shall be agreed upon with CONTRACTOR. Shields and armouring grounding Cable armouring is normally grounded only in one point (in junction box). Cable shields shall be grounded in control room with a circuit separate from the general grounding. Draining circuit for shields shall be executed by Construction Company, on the basis of routing and size approved by CONTRACTOR. Continuity test Before connection, a continuity test shall be performed for cables and multicables. Inspection and check in accordance with the Contractual Documents.
b.
c.
d.
e.
f.
CODE X07-10.05 Electronic Systems Installation This item includes all works that are to be executed when in a control room, Electronic Systems microprocessor based (such as DCS, PLC, SCADA, Fire & Gas, TVCC, etc.) shall be installed. The installation price includes the following operations: a. Transport to the control room building Normally this kind of equipment is extremely delicate. Electronic Systems component (i.e.: Operator or Engineering Stations) could be damaged if exposed to high temperature, humidity, dust and sand. It will be at Construction Companys care to handle the electronics following the Manufacturer instructions. Unpacking of equipment
b.
Sh. 44 of 134 Rev. 0
At this stage Construction Company will check that the Cabinets and the Operator Stations have not been damaged and that the electric components inside them have no recorded any abnormal temperature, humidity or shock. c. Frames and fixing supports installation. Construction Company shall fix the supports or frames to the floor of technical or control rooms. Frames shall be duly rigged and painted. Erection, alignment and fixing Construction Company shall align and fix the Cabinets and Operator/Engineering Stations to the supports or frames. The false floor shall be modified accordingly. Grounding of equipment and signals Grounding shall be of three types: - grounding for intrinsically safe signals; - grounding for not-intrinsically safe signals; - grounding for safety. This activity includes the lays of copper bar and relevant connections up to general ground bar of control room (installed by others if not otherwise specified on contract documentation). Power-on of single element of the system Power-on activity shall be executed following instruction manuals for each element or with the assistance of the system Manufacturers specialist assistance. Functional test of the system In particular, Construction Company shall perform the following detailed test on: - every single equipment as part of Electronic System; - different elements of the system connected among themselves even if the elements are located in different control rooms; - software loading and repetition of all tests already performed in factory on the Electronic System. At this stage possible adjustment and/or modification on the software shall be performed by Construction Company. All the above operations shall be executed strictly in compliance with Electronic Systems operation manuals or with the assistance of Manufacturers specialist assistance and under the fully approval of CONTRACTOR. Inspections and checks in accordance with the Contractual Documents.
d.
e.
f.
g.
h.
CODE X07-10.06 - Installation of Call Points, Gas, Smoke Fire Detectors and Audible Devices The installation work of subject equipment, in in-door areas as (Control Room, Building, etc.) the CODE X07-60.04 is applicable.
Sh. 45 of 134 Rev. 0
Minor differences may be necessary for the indoor installations (supports, not armoured cables, etc.) with reference to what required for the equivalent works in field. CODE X07-10.07 Installation of Terminal Strips into Marshalling Racks This item includes all the activities that have to be executed for the installation of new terminal strips into free spaces of the already existing Marshalling Racks. The installation price includes the following operations: a. Transport of materials at the technical room.
b. Installation of new rails (if necessary) into the free spaces. c. Installation of terminals on the rail according with the composition of the multicable. d. Installation of all the accessories and labelling.
Sh. 46 of 134 Rev. 0
6.2
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the execution of the control rooms works, unless otherwise specified in contractual documentation, Construction Company shall supply the following materials: 1. Copper compression lugs for cable connections. Lugs and/or ferrules for control cables shall be pre-insulated with PVC and made of electrolytically tin-plated copper sheet. Lugs for power cables shall be made of electrolytically tin-plated copper pipe. Cable and conductor identification material. Tags shall be of non adhesive plastic. Grafoplast type labels shall be used for conductor identification. Insulation tape and self-astringent lugs for multi-cable terminals Collars and copper plaits for cable armour grounding. Galvanized steel collars shall be submitted for Constructor approval. Auxiliary supports for boards, panels and racks. All supports shall be made of hot-galvanized steel section. After machining, galvanized surface protection shall be assured by cold-galvanizing. Bolts and screws for fixing of panel to foundation frames and to auxiliary supports. All bolts and screws shall be of galvanized steel; bolts shall be provided with nut and washers. Cable tray supports. Supports shall be made of hot-galvanized steel section, equipped with bolts and expansion plugs for fixing to wall and ceiling. Cable trays for control room and technical rooms. Cable trays shall be hotgalvanized after fabrication and shall be slotted type. Cable trays shall be equipped with all erection accessories and bolts for fixing to supports. Sealing compound for cables, at each conduit outlet, cable glands and cable inlet into panels Cable belts for fixing of cables inside panels and on cable tray Heavy type polyamide belts shall be used. Bolts and screws for supports and cable tray fixing All bolts and screws shall be made in galvanized steel, each bolt shall be complete with nut, two washers and Grower washer. Electrodes for support welding Clamps for fixing cables to electric panel inlet Clamps shall be of galvanized steel, and suitable for fixing the cables directly to structures. Paint for cold galvanizing Material for the grounding Terminals (type and size in accordance with the relevant wires size and rail type), end plates, ground terminals, terminal strip identification labels.
2. 3. 4. 5.
6.
7. 8.
9. 10. 11.
12. 13.
14. 15. 16.
Sh. 47 of 134 Rev. 0
6.3
WORK MEASUREMENT 1. All control and technical rooms works shall be accounted and/or measured as per the As built drawings made by Construction Company and approved by CONTRACTOR. Power and control cables shall be computed according to the lengths indicated in the Cable List and/or in plant layouts. Unit price for CODE X07-10.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number and/or lengths of installed cable and equipment. Unit price for each CODE X07-10.XX includes erection materials and all the works described in the CODE itself.
2. 3.
4.
Sh. 48 of 134 Rev. 0
7.
INSTRUMENT CABLES, JUNCTION BOXES AND LOCAL PANELS
7.1
SYSTEM X07-20: ACTIVITIES DESCRIPTION
CODE X07-20.01 - Trays Installation for Cables Installation activity includes the following operations: a. Prefabrication and installation of the auxiliary supports. The supports shall be welded or bolted to the structures. The supports shall be manufactured on site, starting from hot dip galvanized steel section adequately sized for the load (trays plus cables). Machined parts shall be protected by cold galvanizing to restore the previous protection. Cable trays installation Cable trays shall be fastened to supports with galvanized steel bolts, or with expansion bolts when the trays are installed on concrete pipe-rack. Cable trays routing and fastening methods shall be submitted to Construction Management approval before execution. Cable trays shall not run close to high temperature piping or equipment and shall not obstruct the access and the dismounting to equipment. All provisions necessary to avoid dust and water entering inside the buildings, shall be taken, at incoming and exit for cable trays. Special pieces installation for cable trays When necessary, Construction Company shall construct in field the cable trays special pieces for main cable trays easing in curves. The curves shall be according to the minimum bending radius for cables. The special pieces shall be fastened to the structures as well as straight sections. Cable trays grounding Cable trays shall be grounded according to the project drawings, by means of connection to the general grounding network with single conductor or copper braid. Galvanizing restore All machined parts, cut or drilled, will be protected by cold-galvanizing. Cable trays cover installation and fastening All cables laid in cables trays, and exposed to mechanical damage, due to position, shall be protected by a cover on cable tray. For vertical routing, the protection shall be up to the 2,5 m height, if not otherwise specified on contract documentation. Inspection and check in accordance with the Contractual Documents.
b.
c.
d.
e. f.
g.
CODE X07-20.02 - Underground Conduit Installation for Cables and Multi-cables
Sh. 49 of 134 Rev. 0
The laying activity includes the following operations: a. Technical assistance to civil works Construction Company shall carry out with CONTRACTOR a preliminary survey of buried conduit routing, in order to avoid interferences with other underground lines and ensure an easy pulling. The same shall be applied to avoid interferences with equipment and machinery foundations. Construction Company shall give all technical assistance to Civil Works Construction Company for excavations, back-fillings and concrete castings if any. Before excavations for conduit laying, the concerned area shall be duly checked regarding to the presence of previous electrical/pneumatic routings. The above to avoid any damages or incidents. Construction Company shall be considered fully responsible for all aspects. Supports prefabrication and installation Supports prefabrication and installation of underground conduits for cables/tubing/multi-tubes shall be foreseen only when conduits are buried in concrete. Before execution of the concrete casting, conduits shall be adequately fastened to keep the distance shown on installation drawings, and to allow a correct concrete filling. Supports type and fastening methods shall be submitted to CONTRACTOR approval. Single steel conduits isolated from conduit banks shall be directly buried underground. Construction Company shall be the only responsible for the laying depth, shown on drawings, referred to the nominal final surface. Conduits bending and installation Buried conduits shall be installed in accordance with project drawings. All galvanized steel pipes shall be bended with cold methods and motorized bending machines. Minimum bending radius shall be in accordance with cables/tubing/multi-tubes Manufacturer instructions. Conduits shall be supplied in commercial length loose bars. Construction Company shall duly check the steel conduits before laying, to avoid any internal surface roughness. Threaded joints of buried metallic conduits shall be carried out using an electric conductive lubricant also. All connections between straight pieces and bends executed on site, shall be made with threaded couplings. Joints for PVC conduits shall be executed with couplings and mastics to give the maximum guarantee for liquid tightness. Buried pipes ends shall be temporarily locked with threaded plugs and/or wooden ends plugs, supplied by Construction Company, to avoid any foreign materials inlet during laying operations and the following phases of work. Bushings installation Metallic bushings shall be installed on conduit before pulling of cables and multi-cables to avoid any damage. Conduit identification
b.
c.
d.
e.
Sh. 50 of 134 Rev. 0
All conduits shall be identified by suitable plastic marks, not adhesive type, at both ends. f. Inspection Before back-filling of cable trench Construction Company shall carry out inspection and checks on all installed conduits in accordance with the Contractual Documents.
CODE X07-20.03 - Execution of Galvanized Steel Stub-Up The installation price includes the following operations:
a.
Bending and installation of pipe The metallic stub-up is limited to the bend of the buried pipe up to the floor outlet, according to project standard. All galvanized steel pipes shall be bended with cold methods and motorized bending machines. Minimum bending radius shall be in accordance with cables Manufacturer instructions. The connections between the stub-up and metallic buried conduit shall be of threaded coupling type. The connections between the stub-up and PVC buried conduit shall be of special coupling type. Construction Company shall duly check steel conduits before laying, to avoid any internal surface roughness. Pipe ends shall be temporarily locked with threaded plugs and/or wooden plugs, supplied by Construction Company, to avoid foreign inlet during laying operations and the following phases of work. Bushings installation Metallic bushings shall be installed on stub-up ends before pulling of cables, to avoid their damage. Concrete block execution Stub-up shall be fixed and protected with a concrete block at ground, executed in accordance with project drawings. Inspection Before back-filling of cable trench Construction Company shall carry out the inspection and checks of all installed conduits in accordance with the Contractual Documents.
b.
c.
d.
Sh. 51 of 134 Rev. 0
CODE X07-20.04 - Aboveground Rigid Steel Conduits Installation The activity is referred to the installation of galvanized open conduits to protect the multi-core cables without pulling boxes and unions. The installation activity includes the following operations: a. Prefabrication and installation of auxiliary supports The supports shall be welded or bolted to the structures. The supports shall be manufactured on site, starting from hot dip galvanized steel section adequately sized for the load (conduits plus cables). Machined parts shall be protected by cold galvanizing to restore the previous protection. Bending, laying and fixing of conduits All galvanized steel pipes shall be bended with cold methods and motorized bending machines. Minimum bending radius shall be in accordance with cables Manufacturer instructions. All connections between pipes and curves shall be executed with threaded couplings. Horizontal pipes shall be laid flush with the floor, vertical pipes shall be plumb; other routings shall be parallel to structures or equipment. Conduits shall be installed always at a safety distance from high temperature pipes or equipment. Parallelism with high temperature sources shall be avoided, when the distance does not assure cables integrity. All pipes running above ground shall be fastened to auxiliary support with suitable U clamps. Bushings installation Metallic bushings shall be installed at the ends of all galvanized steel conduits, before pulling the cables. Inspection with CONTRACTOR Before pulling the cables, Construction Company shall carry out the inspection and checks of all installed conduits in accordance with the Contractual Documents.
b.
c.
d.
Sh. 52 of 134 Rev. 0
CODE X07-20.05 - Installation of Direct Buried Cables, Multi-cables and Multi-tubes The installation is referred to the laying of cables and multi-cables direct buried. Cables/multi-cables route shall refer: to the pulling of cables and multi-cables in underground conduit, to cables and multi-cables directly buried or laid in concrete trench. The last part of cable/multi-cable if connected to junction boxes or local panels shall be installed in conduit or stub-up, if connected in control rooms or technical rooms shall be laid on cable trays under false floor. The laying activity includes the following operations:
a.
Technical assistance to civil works Construction Company shall give all necessary technical support and cooperation to Civil Works Construction Company for excavations, concrete trench execution and sand filling. Before excavations for cable laying, the concerned area shall be duly checked regarding the presence of previous buried electric cables existing installations or construction facilities. The above to avoid damages and accidents for which only Construction Company shall be responsible. Construction Company shall carry out with CONTRACTOR a preliminary survey of trench routing. The same check to verify that no interference with equipment and machinery foundation are present. Before starting the works for cables laying, Construction Company shall check if the civil works relevant to the electrical system have been executed in accordance with drawings issued for construction. Construction Company shall be the only responsible for the correct laying depth, according to the drawings, referred to the nominal final surface. Selection and handling of cable/tubing/multi-tube drums. All drums shall be picked up from the CONTRACTORs store and handled by Construction Company till the cable/tubing/multi-tube has been completely used, whatever is the weight of drums. The choice of the drums shall be agreed with CONTRACTOR. All cables delivered on drums, or rolled, shall be handled and laid with care to avoid damages. Its not allowed to roll the drums, except for short movements and for drums installation on supports. Construction Company shall update the Cable Coil Form of each drum, reporting in a writing way the cable, or tubing, or multi-tube quantities used, date of laying, cable, or tubing, or multi-tube service. Cables and multi-cables laying Each cable shall be laid in trench or concrete trench upon a layer of sand, executed by Civil Works Construction Company, in accordance with project drawings. Cables shall be uncoiled with drums located on reel trucks or on supports for an easy rotation. The cable will leave the drum from the lower part.
b.
c.
Sh. 53 of 134 Rev. 0
During laying operation, the cable or multi-tube shall roll in such a way to not rub on the ground or sand. Cables pulling shall be carried out manually or with suitable cable pulling machines, inside the range of the maximum allowed tensile stress as prescribed by cable or multi-tube Manufacturer. Construction Company shall verify with CONTRACTOR about above said stress values. Cables cutting shall be done at laying stage, leaving a suitable margin for termination execution, avoiding useless scraps. Agreements about criteria to define margins to be left shall be taken every time with CONTRACTOR. After cutting operation, both terminals of cable and multi-tubes laid and terminals of the cables and multi-tubes left on the drum shall be adequately sealed. Cables laying shall be executed in accordance with cable routing sections and project drawings. Generally signal cables shall be laid spaced from power cables according to project standards and code. Particular care shall be taken to space the high frequency signal cables from others. d. Cable markers application All cables and multi-tubes shall be identified along their route by means of plastic or lead bands, located every 30 40 m, showing the cable mark according to Project Cable List. Inspection and test Before back-filling Construction Company shall inspect, with CONTRACTOR all laid cables and execute insulation tests. The test shall be carried out in accordance with the Contractual Documents. Installation of cable way markers Cable way markers shall be installed above ground along the route of underground cables, and shall be located at any deviation of the route and at least every 15 m within process area and every 50 m outside process area. Cable way markers shall be positioned on one side only of the trench if the trench is not wider than 1 m, on both sides in case of trench wider than 1 m. Cable way marker will show cable route direction and the value of the highest operative voltage of cables in that section.
e.
f.
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CODE X07-20.06 - Installation of Cables - Multi-cables on Cable Tray The installation is referred to the laying of cables and multi-cables on cable trays. Cables/multi-cables route shall include on control/technical room side, still on cable trays installed under false floor. at user side (for junction boxes, local panels or single user), still on cable tray or, for short running, in open conduit presence of stub-up could be possible along the route of cable/multicable. The laying activity includes the following operations:
a.
Selection and handling of drums All drums shall be picked up from CONTRACTORs store and handled by Construction Company till the cables/multi-tubes have been completely used whatever is the weight of drums. The choice of the drums shall be agreed with CONTRACTOR. All cables and multi-tubes delivered in drums or rolled shall be handled and laid with care to avoid damages. Its not allowed to roll the drums, except for short movements and for drums installation on supports. Construction Company shall update the Cable Coil Form of each drum, reporting in a writing way the cable, or tubing, or multi-tube quantities used, date of laying, cable, or tubing, or multi-tube service. Cables and multi-cables laying Every cable/multi-cable shall be laid on cable trays already completed and fixed in all their parts. Cable and multi-cable shall be uncoiled with the drums located on reel trucks or on supports for an easy rotation. The cable or multi-cable will leave the drum from the lower part. During the laying, the cable shall roll in such a way to not rub on cable tray. Cables pulling shall be carried out manually or with suitable cable pulling machines inside the range of the maximum allowed tensile stress as prescribed by cable Manufacturer. Construction Company shall verity with CONTRACTOR about above said stress values. Cables cutting shall be done at laying stage, leaving a suitable margin for termination execution, avoiding useless scraps. Agreements about criteria to define margins to be left shall be taken every time with CONTRACTOR. After cutting operation, both terminals of the cable laid and the terminals of the cable left on the drum shall be adequately sealed. Laying shall be executed in accordance with cable routing sections and project drawings. Spacing between power cables and signal cables shall be executed in accordance with project standard drawings. Cables shall be laid in order to have a straight route as much as possible. Cables or multi-cables laid on horizontal cable trays shall be fixed with PVC bands. On vertical cable trays shall be fixed with metallic clamps, every 60 70 cm.
b.
Sh. 55 of 134 Rev. 0
Cable markers application All cables shall be identified along their route by means of plastic or lead bands, located every 30-40 m, showing the cable mark according to Project Cable List (if not otherwise specified on Technical Specifications). Inspection and tests in accordance with the Contractual Documents.
d.
CODE X07-20.07 - Cables and Multi-cables Pulling in Conduit The installation is referred to the pulling of single core or multi-core cables with a route completely in conduit with eventual pulling pits along the route. The last part of each cable on control room side shall be laid on cable trays installed under false floor of control room or technical room. The pulling activity includes the following operations: a. Selection and handling of cable drums All cable drums shall be picked up from CONTRACTORs store and handled by Construction Company till the cable is completely used whatever is the weight of drums. The choice of the drums shall be agreed with CONTRACTOR. All cables delivered in drums, or rolled shall be handled and laid with care to avoid damages. Its not allowed to roll drums, except for short movements and for drums installation on support. Construction Company shall update the Cable Coil Form of each drum, reporting in a writing way the multi-cable, or tubing, or multi-tube quantities used, date of laying, cable, or tubing, or multi-tube service. Conduits cleaning and cable pulling All conduits for cables shall be accurately cleaned and blown with air before pulling the cables. Cables shall be pulled in conduits already completed and fixed in all their parts. Cable shall be uncoiled with the drum located on reel tracks or on supports for an easy rotation. The cable will leave the drum from the lower part. Cables pulling shall be carried out manually or with suitable cable pulling machines inside the range of the maximum allowed tensile stress as prescribed by cable Manufacturer. Construction Company shall verify with CONTRACTOR about above said values. Cables cutting shall be done at cable laying stage, leaving a suitable margin for termination execution, avoiding useless scraps. Agreements about criteria to define margins to be left shall be taken every time with CONTRACTOR. After the cable cutting, both the terminals of the cable used and the terminals of the cable on the drum shall be adequately sealed. Cables pulling shall be executed in accordance with cable routing sections and project drawings. Cable markers application All cables shall be identified on the outgoing from each conduit by means of plastic or lead bands showing cable mark according to Project Cable List.
b.
c.
Client Ref: DOCUMENT NUMBER: d.
Sh. 56 of 134 Rev. 0
Inspection and test in accordance with the Contractual Documents.
CODE X07-20.08 - Connection of Cables and Multi-cables at both ends The activities specified in this CODE shall be applied for: 1. Connections in Technical and Control Rooms 2. Connections to the field mounted Junction Boxes or Local Panels. 1. Connections of cables and multi-cables in Control or Technical Rooms The installation price includes the following operations:
a.
Positioning of the cables inside the terminating panels Cable entry into the panel shall be sealed to avoid dust infiltration, if not otherwise required in Technical Specifications. The sealing procedure shall be agreed upon with CONTRACTOR. Cables shall be fixed to the panel structure itself with cable clamps hooking (e.g.: Zennaro clips) . Terminals execution and connections Signal cable terminals shall be connected using pre-insulated tin-plated copper compression sleeves. Power cables terminals shall be connected using tinplated copper compression lugs and galvanized steel bolts. Cable and single conductor identification All power and control cables shall bear a non-adhesive tag, upstream from the terminal, bearing the references as per the Cables List. All conductor terminals shall be separately numbered using ring markers. The numbering system shall be agreed upon with CONTRACTOR. Shields and armouring grounding Cable armouring is normally grounded only in one point (in junction box). Cable shields shall be grounded in control room with a circuit separate from the general grounding. Draining circuit for shields shall be executed by Construction Company, on the basis of routing and size approved by CONTRACTOR. Insulation and Continuity test Before connection, both insulation and continuity test shall be performed for cables between field and control room or technical room. Inspection and checks in accordance with the Contractual Documents.
b.
c.
d.
e.
f.
2. Connections of cables and multi-cables on junction boxes and local panels The installation price includes the following operations: a. Cable and multi-cables (armoured) preparation and connection Each multi-cable, coming from control room, intermediate junction boxes or local panels, shall be mechanically connected by means of cable gland. The cable armour shall be grounded by metallic ring of the cable gland.
Sh. 57 of 134 Rev. 0
The electrical connection shall be executed with compression lugs preinsulated in PVC or compression sleeve made by tinned copper. Single pair shields shall be isolated by adequate sleeve and soldered or screwed to terminals or relevant link. Overall shield shall be connected to the relevant shield terminal by means of drain wire isolated by adequate sleeve. b. Single cables or multi-cables preparation and connection (not armoured) In this case the cables shall be connected to junction box with conduit and accessories (joint and sealing), according to the project drawings. For connection activities, the previous point a) shall be followed. Cable glands: Construction Company shall responsible of the right assembly cable gland/cable (or multi-cable). Cable glands have to fix the cable and assure tight against external environmental. Cables and conductors identification All cables shall bear a non-adhesive tag, upstream from the terminal, bearing the tag number as per junction boxes drawings. The polarities shall be identified in the same way on each conductor. Inspection and checks in accordance with the Contractual Documents.
c.
d.
e.
CODE X07-20.09 - Electronic Junction Boxes Installation The installation price includes the following operations: a. Supports prefabrication for junction boxes. The supports shall be fabricated in field and fixed on the structures by welding or with galvanized bolts. Galvanizing restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Junction boxes installation The junction boxes shall be collected from CONTRACTORs store, transported to the site and fixed to the supports with bolts. Junction boxes grounding The junction boxes shall be grounded through external bolts or internal terminals. Grounding of the junction box shall be executed by means of an single core conductor or copper bar connected to the general copper bar grounding. The grounding shall be approved by CONTRACTOR. Cable gland and sealing installation on junction boxes. In case that junction boxes are delivered separated from cable glands, Construction Company shall provide materials assembling, and take care to seal (with plugs or spare cable glands) the holes not used. Cable glands: Construction Company shall responsible of the right assembly cable gland/cable (or multi-cable). Cable glands have to fix the cable and assure tight against external environmental.
b.
c.
d.
e.
Client Ref: DOCUMENT NUMBER: f. g. h.
Sh. 58 of 134 Rev. 0
Adequate protection for junction boxes, during installation and connection activities. Preparation and installation of stub-ups to lay down underground cables. Inspection and checks in accordance with the Contractual Documents.
CODE X07-20.10 - Local Panels Installation The installation price includes the following operations: a.
Supports and frames preparation for local panels. The supports and frames shall be fabricated in field, and transported to the site. Supports type and dimensions shall be agreed and approved with CONTRACTOR. The supports shall be treated with primer, transported to the site, and fixed on the structures by means of welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Construction Company shall follow the drawings of CONTRACTOR and consider the fire-proofing execution to the structures. Local panels installation The panels shall be transported to the site and fixed to the supports with bolts. Cable and pneumatic transmission routing study. Construction Company shall study all routings for cables and pneumatic transmission from local panels up to the single users. Construction Company shall be responsible for selecting the shortest and straightest routings taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his works with other Construction Companies in order to solve eventual problems prior to installation of cables, cable trays and pneumatic connections. Construction Company shall check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and equipment. Construction Company shall study also the routing for electrical and pneumatic supply to the panel, starting from main cable routing or instrument air main header. In all cases Construction Company shall separate power cables from signal cables, and install all accessories for correct pneumatic supply to the panel, both for instruments supply and pressurization. Detailed studies, supports and technical solutions shall be submitted for approval to CONTRACTOR. Where multi-cables connected to the panels came from underground installation, Construction Company shall prefabricate and install the relevant stub-ups. Cable trays and conduits installation
b.
c.
d.
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Cable trays and conduits shall be installed with all accessories and special pieces as per CODEs X07-20.01/02. e. Panels grounding The panel shall be grounded by means of an single core conductor or copper bag, approved by CONTRACTOR connected to the general copper bag grounding, according to the project specifications. Cable glands and sealing installation on local panels. Construction Company shall install all the cable glands provided for the panels, and seal the not used entries with plugs or spare cable glands. Cable glands: Construction Company shall responsible of the right assembly cable gland/cable (or multi-cable). Cable glands have to fix the cable and assure tight against external environmental. Adequate protection for panels during installation and connection phase. Installation of instruments, that, for transportation reasons, are normally delivered in separate packing. Calibration activity and transport to the site. Wiring and connections restoration Possible loosen wiring and connection, inside the panel, shall be restored. Installation and wiring of instruments shipped separately by the Local Panel. Continuity check of all connections. Panels power on and function tests. Inspection and checks in accordance with the Contractual Documents.
f.
g. h. i.
j. k. l.
Sh. 60 of 134 Rev. 0
CODE X07-20.11 - Pulling Fiber Optic Cable in Conduits The installation is referred to the pulling of fiber optic cables with a route completely in conduit with eventual pulling pits along the route. The last part of each cable on control room side shall be laid on cable trays installed under false floor of control room or technical room. The pulling activity includes the following operations: a. Selection and handling of cable drums All cable drums shall be picked up from CONTRACTORs store and handled by Construction Company till the cable is completely used whatever is the weight of drums. The choice of the drums shall be agreed with CONTRACTOR. All cables delivered in drums, or rolled shall be handled and laid with care to avoid damages. Its not allowed to roll drums, except for short movements and for drums installation on support. The fiber optic cable shall be carefully handled and shall not be crossed by vehicles or by people. Fiber optic cable shall not be left neither on rocky ground, asphalt roads nor on fencings. Careful inspections shall be carried out before, during and after the pulling, in the event of damages on the outer sheath, Construction Company shall carry out the restoration or replacement at his care and expenses. Construction Company shall update the Cable Coil Form of each drum, reporting in a writing way the multi-fiber, or mono-fiber quantities used, date of laying, multi-fiber, or mono-fiber service. Conduits cleaning and cable pulling All conduits for cables shall be accurately cleaned and blown with air before pulling the cables. Cables shall be pulled in conduits already completed and fixed in all their parts. Cable shall be uncoiled with the drum located on reel tracks or on supports for an easy rotation. The cable will leave the drum from the lower part. Bends of small radius and twists that might damage cables shall be avoided. During the pulling, inside the conduit, optic fiber cable must ship-on rolls spaced in such a way to avoid the contact of cables on sand or ground bed. Construction Company must pull cable using cable protection guides. The pulling-in is to be done at a slow continuous rate (jerking the cable must be avoided). A form of communication shall be provided, by Construction Company, between the team at the winch and the team at the cable drum, to prevent the cable drum from over-running when the pull stops. To assist in the pulling-in of the cable, jacket shall be lubricated, using approved lubricant. The pulling-in shall be manual and shall not exceed the pulling tension specified by cable Manufacturer. A suitable tension meter/recorder must be used during the pulling and tension data recording shall be made available to the CONTRACTOR. Construction Company shall verify with CONTRACTOR about above said values.
b.
Sh. 61 of 134 Rev. 0
The cable end at user side shall be pulled in conduit. The end on control room side shall be laid on cable trays installed under false floor of control and technical room. Cables cutting shall be done at cable laying stage, leaving a suitable margin for termination execution, avoiding useless scraps. Agreements about criteria to define margins to be left shall be taken every time with CONTRACTOR. After the cable cutting, both the terminals of the cable used and the terminals of the cable on the drum shall be adequately sealed. Cables pulling shall be executed in accordance with cable routing sections and project drawings.
c.
Cable markers application All cables shall be identified on the outgoing from each conduit by means of plastic or lead bands showing cable mark according to Project Cable List. Inspection and test in accordance with the Contractual Documents.
d.
CODE X07-20.12 - Fiber Optic Cable Splicing The installation price includes the following operations: a. Construction Company shall provide appropriate cable splice closures for the type of cables to be spliced. The closures shall be approved by CONTRACTOR as per Design and Construction standards. Splicing of fiber optic cables shall be done by arc fusion method using a model fusion splicer as approved by CONTRACTOR; in compliance with engineering and construction standards. Construction Company shall test and record losses of all splices as they (splices) are being done using an Optical Time Domain Reflector-meter (OTDR) or an approved attenuation test set. The average splice loss shall be 0.05 dB or less. No single splice shall have a loss greater than 0.10 dB. Construction Company shall install sweet sand under and above the direct buried splice closure, compact with sweet water and cover the splice closure with orange concrete coloured tiles, before completing the back filling. Construction Company shall install a marker at each fiber optic splice points, and concrete type marks along the fiber optic cable routing. Construction Company shall install splice closures directly in the ground, in CONTRACTOR approved splice chambers. Construction Company shall supply all tools and necessary equipment to perform splicing work and performance acceptance testing. The fusion splicing equipment to be used by Construction Company shall be of the highest mechanical and optical quality to assure uniform, low-loss splices. The splicing equipment shall End User automatic, high resolution fiber alignment technology, based on pre-splice least-loss criteria established by the machine itself. Optimal 3-axes fiber core alignment by either profile
b.
c.
d.
e. f. g. h.
Sh. 62 of 134 Rev. 0
alignment or local injection and detection technique shall be able to routinely achieve splice losses that meet the contract requirement. The splice machine(s) shall have a visual monitor by microscope or miniature CRT/LCD viewing screen, and shall provide a read-out estimate of the splice loss. i. j. The fiber cleaver(s) provided by Construction Company shall be of the highest quality to assure uniform, clean, 90-degree cleaved fiber ends. Basic equipment for fiber optic cable splicing (supplied by Construction Company) Optical source Optical loss set Optical intercom Fiber optic identifier set Fusion splicing equipments Rotary mechanical splices Tension recorder controller Fiber optic cleaver.
CODE X07-20.13 - Fiber Optic Cable Termination The installation price includes the following operations: a. b. c. Construction Company shall provide full detail design drawings of cable termination techniques and materials to be End Usered. Construction Company shall terminate all cables on CONTRACTOR approved fiber distribution panel (Patch Panel). Construction Company shall provide all standard and special tools (including fusion splice machines) necessary for field splicing of the cable segments. Construction Company shall ensure that special tools will operate properly under the environmental and other external conditions at the Work Site.
Sh. 63 of 134 Rev. 0
CODE X07-20.14 - Fiber Optic Cable Test The installation price includes the following operations: a. Testing and inspection of the Fiber Optic cables shall be performed in accordance with industry standard. All procedures shall be reviewed and approved in writing by CONTRACTOR. EIA-455 test procedures shall be the basis for cable testing and acceptance. Prior to installation of the cable, CONTRACTOR shall, as a minimum, perform an Optical Time Domain Reflector-meter (OTDR) measurement test on each fiber of each cable reel at a designated warehouse area to confirm that the fiber cable is acceptable for installation. Fiber Length Test (end to end) from fiber distribution frame to fiber distribution/frame for each fiber route using an Optical Time Domain Reflector-meter (OTDR). This test shall be performed as part of the OTDR fiber cable loss test. Field measurements of splice loss and cable attenuation shall be performed by Construction Company with suitable test equipment for the fiber type and wave length of system operation. Splice loss shall be measured for each fiber and each splice form both directions. The OTDR must be accurate enough to demonstrate compliance with splice loss specifications and shall provide a permanent paper tape record of the trace or photographs of the measurement. Individual fibers shall be measured for end-to- end loss after cable installation and splicing. It shall be Construction Companys responsibility to ensure that the fiber cable is not damaged while being installed. In the event that cable is damaged while being installed by Construction Company, all costs incurred as a result of replacing damaged cable shall be at Construction Companys expense. Field measurements of each splice loss shall be performed and recorded by means of a Light Injection and Detection (LID) system integral with the fusion splicing machine. The per link average splice loss shall be 0.05 dB or less. Individual splice losses of greater than 0.10 dB shall not be acceptable. Construction Company shall ensure that the fusion splice machine shall be accurate enough to demonstrate compliance with splice loss specifications. The method of measurement shall follow the interpretation guidance as presented in IEC Publication 793-1 Latest Edition or equivalent.
b.
c.
d.
e.
f.
g.
Sh. 64 of 134 Rev. 0
CODE X07-20.15 - Fiber Optic Patch Panels Installation The installation price includes the following operations: a. Transport to the site. Construction Company shall take care of transport to specified buildings for equipment to install. Unpacking of all equipment Base plates and fixing supports installation. Equipment supports requiring wall installation shall be supplied by Construction Company equipped with fixing bolts and plugs. Erection, alignment and fixing. Alignment of false floor after cable trays and cables installation in communication room . Final inspection and check in accordance with Contractual Documents.
b. c.
d. e. f.
7.2
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY FOR CABLES INSTALLATION Construction Company shall supply the following installation materials for the erection of the power fiber optic and signal cables, if not otherwise specified on contractual document: 1. Auxiliary supports for secondary cable ways in cable trays and conduit. All supports shall be made with hot galvanized structural steel. Cold galvanizing operations on site shall be executed to restore surfaces protection of worked pieces. Bolts and screws for supports and cable trays fixing All bolts and screws shall be made in galvanized steel. Each bolt shall be complete with nut and flat washer. Electrodes for the welding of various supports. Materials for the grounding of all cable trays. Paint for cold galvanizing. Supports for the installation of underground conduits. Plates for conduit and cable identification Plates shall be made of plastic or lead; adhesive markers are not acceptable. Clamps or stop-collars for conduit fixing Clamps shall be made of galvanized steel heavy duty type, complete with bolt, nut and washer. Collars shall be U type realized with galvanized steel rod, and complete with nuts and washers. Materials for sealing of cable terminals on drums and of cable to be connected.
2.
3. 4. 5. 6. 7. 8.
9.
Client Ref: DOCUMENT NUMBER: 10.
Sh. 65 of 134 Rev. 0
Cable way markers for trenches of underground cables Cable ways markers shall be manufactured, according to project drawings, with galvanized metal or shock resistant plastic. Clamps for cables fixing Clamps shall be made in galvanized steel and suitable for directly fixing the cables on cable trays. These clamps shall be used only for vertical sections of trays. Cable fixing clamps Clamps shall be made of polyamide heavy duty type suitable for fixing the cables on horizontal trays. Protective terminals (bushing) for conduit The protective terminals shall be metallic type and suitable to be screwed to galvanized steel pipe for the cable protection. Compound for cable sealing, in cable ways, conduit and where necessary. Material to accomplish the installation, splicing and test of fiber optic cables as requested in CODEs X07-20.13-14 and 15.
11.
12.
13.
14. 15.
7.3
WORK MEASUREMENT FOR CABLES INSTALLATION 1. All works relevant to cables installation shall be computed, on As-built drawings drawing by Construction Company and approved by CONTRACTOR. The power, signal cables as well as cable trays and conduits installation shall be computed according to the length shown on Cable List or on Plant Layout. Unit price for CODE X07-20.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number and/or length of cables and installed equipment (e.g.: code X07-20.08.xx - Connection of cables, shall be applied once for each cable and include both ends electrical connections). Unit price for each CODE X07-20.XX includes the supply of erection Material and all working activities described in the CODE.
2. 3.
4.
7.4
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY FOR JUNCTION BOXES AND LOCAL PANELS INSTALLATION For the installation of junction boxes and local panels, Construction Company shall supply (if not otherwise specified contractual document) the following materials. 1. Auxiliary supports The supports shall be obtained in field from galvanized steel, and fabricated ad hoc for the installation.
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Auxiliary supports for pneumatic and electronic power/signal routing All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worded pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports. All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Special electrodes for welding of auxiliary supports. Electrodes for welding of auxiliary supports. Special cold paints to restore galvanization. Primer for support treatment and epoxide paint for all connections exposed to elements. Materials for cables and conductors identification Identification plates shall be made of plastic and not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hooks, or collars Material shall be of heavy series galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays. Bands shall be in Polyamide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection Sleeves and/or ferrules for signal cables shall be pre-insulated in PVC and made of electrolytically tinplated copper sheet. Sealing compound for cables/cable gland and where necessary. Secondary cable trays for electronic and pneumatic routing. Cable trays for secondary pneumatic/electronic routing shall be made of steel sheet hotgalvanized after machining, if not otherwise specified by contractual documentation. Cable trays shall be complete of fittings and accessories for erection. Signal/power cables conduits Cable protection conduits, unless otherwise specified on contractual documentation, shall be of hot-galvanized steel with smooth inner surface. Conduit bushings Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection. Materials for sealing of cable terminals in stand-by.
3.
4. 5.
6. 7. 8.
9.
10. 11. 12. 13.
14. 15.
16.
17.
18.
Client Ref: DOCUMENT NUMBER: 19. 20. 21. 22. 23.

Sh. 67 of 134 Rev. 0
Screws and bolts for panel fixing to frames or to auxiliary supports. All screws and bolts shall be in galvanized steel complete of nuts and washers. Compound for sealing of cables in conduit, in cable glands, at the entering inside local panels and sealing fittings where necessary. Grease and paraffin wax for protection of electrical and mechanical connections. Special compound for tight on threaded parts in pneumatic connections. (Teflon shall be used only after CONTRACTOR approval). Soldering-paste and accessories for soldered electrical connections. Plastic foils or equivalent to protect instruments and local panels from elements. Galvanized steel plates for pneumatic junction boxes fabrication. Compression fittings for pneumatic connections of the plates. Grounding materials for panels and junction boxes. Stub-up materials
24. 25. 26. 27. 28.
7.5
WORK MEASUREMENT FOR JUNCTION BOXES AND LOCAL PANELS INSTALLATION 1. All works of the plant for junction boxes and local panels shall be evaluated and/or measured on As-built drawings drawn by Construction Company and approved by CONTRACTOR. Unit prices for CODE X07-20.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number installed equipments. Unit price for each CODE X07-20.XX includes the supply of erection material and all working activities described in the CODE.
2. 3.
Sh. 68 of 134 Rev. 0
8.
WORKS IN FIELD ACTIVITIES DESCRIPTION (REF. PRICE LIST X0701A ATT. A)
8.1
SYSTEM X07-31: FLOW INSTRUMENTS INSTALLATION
CODE X07-31.01 - Flow Electronic Transmitters Installation - Differential Pressure Type The installation price includes the following operations: a.
Supports prefabrication for local indicators and transmitters. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading of instruments (transmitters and local indicators) from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing according to the project standards. Manifold connection to the process line and to instruments. Manifold clamping and installation of spacing supports on the manifold leads. Hydraulic test of connection lines to the process. Signal cable installation for connection of transmitter up to the junction box and local milli-ammeter. This activity includes: Study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other CONTRACTOR in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fire-Proofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box or local milli-ammeter, in accordance with the agreements reached with CONTRACTOR.
b.
c.
d. e. f.
Client Ref: DOCUMENT NUMBER: g. h. i.
Sh. 69 of 134 Rev. 0
Laying or pulling of signal cable.
Execution of electrical connections to: the transmitters, to the local milliammeters and to the junction box and/or local panel. Grounding of the transmitter (milli-ammeter) case by means of a single core conductor, connected to the grounding network. Continuity test of transmission line from transmitter to the local indicator and junction box terminals. After works execution as per f-g-h, transmitters and milli-ammeters shall be adequately protected and the threaded parts shall be greased. Inspection and test of electrical and mechanical parts in accordance with the Contractual Documents.
j.
CODE X07-31.02 - Flow Pneumatic Transmitters Installation - Differential Pressure Type The installation price includes the following operations: a. Supports prefabrication for transmitters and local receiver indicators. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing, according to the project standards. Manifold connection to the process line and to instruments. Manifold clamping and installation of spacing supports on the manifold leads. Hydraulic test of connection lines to the process. Air supply installation to the transmitter. This activity includes: study of the branch header system (air supply side). Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore shall coordinate his work with other Construction Companies in order to solve eventual problems prior of pipes installation. Construction Company shall check also if metallic structures covered with Fire-Proofing are present, to space correctly all piping from the structure and equipment. Study and final decision shall be submitted for CONTRACTORs approval.
b.
c.
d. e. f.
Sh. 70 of 134 Rev. 0
g.
Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the transmitter. Installation and pneumatic connection of the air-set to the terminal of header.
Single copper (or stainless steel) tubing installation from transmitter to local receiver instrument. This activity includes: Study of pneumatic signal routings: Construction Company shall study all pneumatic signal routings, starting from transmitter up to local receiver instruments. Construction Company shall select the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (f). Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter up to the receiver instruments, Branch installation up to local receiver indicator where required. Pneumatic connection execution to the transmitter (air supply side, signal side) to local controller indicator (signal side). The connections shall be generally compression fittings type. Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box or local receiver instrument. Local loop check. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and check in accordance with Contractual Documents.
h.
i.
j.
CODE X07-31.03 - Installation of Local Receiver Controllers, and Indicators, Connected with Pneumatic Transmitters The installation price includes the following operations: a. Supports prefabrication for local receiver recorders, controllers and indicators. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Air supply installation to the controllers. This activity includes:
b.
c.
Sh. 71 of 134 Rev. 0
d. e.
study of the branch header system (air supply side): Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. CONTRACTOR shall check also if metallic structures covered with Fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The support shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the controller. Installation and pneumatic connection of the air-set to the terminal of header.
Continuity and pressure test of air branch header, from user up to main header shut-off valve. Alignment of: transmitter and local indicator transmitter and local controller Inspection and checks in accordance with Contractual Documents.
f.
Sh. 72 of 134 Rev. 0
CODE X07-31.04 - Purge System Installation to Flow Instruments The installation price includes the following operations: a. CONTRACTOR shall study the optimal routing for the purge pipe from process purge valve to the instrument process taps. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the primary process connections. Purge pipes and accessories installation. Connection to the purge media header and to the process primary connections. Normally the purge system is in rigid pipe material or tubing. Variable Area Meter and relevant accessories are provided also. The system shall be installed in accessible way, with the Variable Area Meter in vertical position, according to the typical standards provided by CONTRACTOR. Hydraulic test of purge lines, from manifolds to process shut-off valve. Inspection and checks in accordance with Contractual Documents.
b. c.
d.
e. f.
CODE X07-31.05 - Steam Tracing Installation for Flow Instruments The installation price includes the following operations: a. CONTRACTOR shall study the optimal routing from steam header or steam branch up to instrument or manifold to be traced. The steam branch normally is provided by other Construction Company, and is close to the group of instruments to be traced. Steam branch location and steam tracing standard drawings are provided by CONTRACTOR. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the manifold to the process. Steam tracing pipes and accessories installation. Connection to the steam header and to the instrument. Steam tracing is provided to be executed with copper tube (or stainless steel tube) 6 or 10 mm, according to the typical of installation. Pressure test of the tubing, from steam header pick-up to the instrument and steam trap. Inspection and checks in accordance with Contractual Documents.
b. c.
d. e.
CODE X07-31.06 - Winterizing Boxes Installation on Flow Instruments The installation activity includes the following operations:
Client Ref: DOCUMENT NUMBER: a. b.
Sh. 73 of 134 Rev. 0
Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Inspection and checks in accordance with Contractual Documents.
CODE X07-31.07 - Heating Boxes Installation on Flow Instruments The installation activity includes the following operations: a.
Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Steam tracing tubing connections to the heating box input and output parts. Assistance to the Electrical Construction Company for power cable connections at heating boxes. Inspection and checks in accordance with Contractual Documents.
b. c. d.
8.2
MATERIALS SUPPLIED BY CONTRACTOR For the execution of flow instruments, purge systems and steam tracing installations, CONTRACTOR (when not otherwise specified in the contractual documentation) shall supply the following installation materials: 1. Auxiliary supports for instruments The supports shall be fabricated from carbon steel pipe of 2 inches, treated with primer and arranged to the purpose for fixing to the structures or floor. Auxiliary supports for pneumatic and electronic routing. All supports shall be made with hot galvanized structural steel. Cold galvanizing operations on site shall be executed to restore surface protection of worked pieces. Bolts and screws, for fixing of supports, cable trays and for fixing of instruments to auxiliary supports. Special expansion bolts, for fixing of supports to concrete. Special electrodes for the welding of manifold materials and for grounding stainless steel plates. Electrodes for the welding of various supports. Paint for cold galvanizing. Primer for painting of supports and epoxide paint for all connections exposed to elements. Materials for cables and conductors identifications.
2.
3.
4. 5. 6. 7. 8.
Sh. 74 of 134 Rev. 0
The name-plates shall be plastic, not adhesive type, with tag number specified by CONTRACTOR. The conductors shall be identified by means of label Grafoplast type, and Tags according to project drawings. 9. Clamps or stop-collars for conduits fixing The clamps shall be made of galvanized steel heavy-duty type complete of bolts, nuts and washers. Bands for fixing the cable on cable trays The bands shall be made of polyamides heavy duty type suitable for cables fixing on cable trays. Nails and expansion bolts in galvanized steel Insulating tapes for terminal cables executions Copper compression lugs for cables connection The lugs and/or terminals for control cables shall be PVC preinsulated and obtained from copper slab electrolytically tinned. Sealing compound for cables in cable glands or where necessary Cable trays for secondary electronic signal cables and pneumatic signal tubing The cable trays for signal cables and copper (stainless steel) tubing shall be made of galvanized steel sheet perforated type, hot dip galvanized after working, if not otherwise required by Contractual documentation. The cable trays shall be complete with joints and fittings suitable for installation. Conduit for electronic signal cables The conduit for cables protection shall be hot galvanized steel type with smooth internal surface (if not otherwise required in Technical Documentation). Protection terminals (Bushing) for conduit The protection terminals shall be metallic type suitable to be screwed to galvanized steel pipe for cables protection. Material for sealing of cable terminals awaiting for connection Grease and paraffin for protection of electrical and mechanical connections, and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval. Soldering paste and accessory materials for electrical connections to be soldered. Plastic foils or equivalent to protect instruments and local panels, after installation.
10.
11.
12. 13.
14. 15.
16.
17.
18. 19. 20.
21. 22.
Sh. 75 of 134 Rev. 0
8.3
WORK MEASUREMENT 1. All works of the flow instruments installation shall be computed on As-built drawings, provided by Construction Company and approved by CONTRACTOR. Unit prices for CODE X07-31.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipment. Unit price for each CODE X07-31.XX includes the supply of erection material and all working activities described.
2.
3.
Sh. 76 of 134 Rev. 0
8.4
SYSTEM X07-32: LEVEL INSTRUMENTS INSTALLATION
CODE X07-32.01 - Electronic Displacement Transmitter or Guided Wave Radar Installation The installation price includes the following operations: a. All charges involved in withdrawing and loading transmitters and indicators or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments with connection to the equipment. Generally the connection is of directly flanged type. In case that bodies and floats are separately delivered, assembly must be provided. Prefabrication and installation of drain line, including: study by Construction Company of shortest pipe routing from the bottom of displacer and the sewer. Study and final decision shall be submitted for approval to CONTRACTOR; installation of draining accessories on the displacer; prefabrication of drain line and relevant supports; supports and drain line installation from instrument up to the sewer. Supports prefabrication and installation for local indicators. Signal cable installation for connection of transmitter up to the junction box and local milli-ammeter. This activity includes: study of cable routing CONTRACTOR shall study all routings for the signal cables starting from local junction boxes. CONTRACTOR shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore CONTRACTOR shall coordinate his work with other CONTRACTORs in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. CONTRACTOR shall check also if metallic structures covered with Fire-proofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Galvanized supports preparation for cable trays or conduit. Supports and cable trays (conduits) installation from single instrument to the relevant junction box or local milli-ammeter, in accordance to the agreements reached with CONTRACTOR . Laying or pulling of signal cable. Execution of electrical connections to the transmitters, to the local milli-
b.
c. d.
e.
Sh. 77 of 134 Rev. 0
ammeters, to the function box and/or local panel. f. g. Grounding of the transmitter case by means of single core conductor, connected to the grounding network. Continuity test of transmission line from transmitter to the local indicator and junction box terminals. After works execution as per d-e-f-g-h, transmitters and milli-ammeters shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual Documents.
h.
CODE X07-32.02 - Pneumatic Displacement Transmitters Installation The installation price includes the following operations: a. All charges involved in withdrawing and loading transmitters and indicators or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments with connection to the equipment. Generally the connection is of directly flanged type. In case that bodies and floats are separately delivered, assembly must be provided. Prefabrication and installation of drain line, including: study by CONTRACTOR of shortest pipe routing from the bottom of displacer and the sewer. Study and final decision shall be submitted for approval to CONTRACTOR ; installation of draining accessories on the displacer; prefabrication of drain line and relevant supports; supports and drain line installation from instrument up to the sewer. Support prefabrication and installation for local receiver indicators. Air supply installation to the transmitter. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to CONTRACTORs
b.
c. d.
Sh. 78 of 134 Rev. 0
documentation. Branch piping installation from main header up to the transmitter. Installation and pneumatic connection of the air-set to the terminal of headers. e. Single copper (stainless steel) tubing installation from transmitter to the junction box or local receiver instrument. This activity includes: study of pneumatic signals routing Construction Company shall study all pneumatic signal routings, starting from transmitter up to local receiver instruments, and select the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (d). Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter up to the local instruments. Branch installation up to local receiver indicator (receiver pressure gauge) where required. Pneumatic connection execution to the transmitter (air supply side, signal side) to local controller indicator (signal side). The connections shall be generally compression fittings type. Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box or local receiver instrument. Local loop check. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and checks in accordance with the Contractual Documents.
f.
g.
h.
Sh. 79 of 134 Rev. 0
CODE X07-32.03 - Level Gauges Installation (Level Glass with or without illuminator or Magnetic Level Indicator) The installation price includes the following operations: a. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation after visual check of integrity and conformity with technical documentation of material. Connection of level gauges to equipment flanges. Prefabrication and installation of drain line, including: study by Construction Company of the shortest pipe routing from the bottom of level gauge and the sewer. Study and final decision shall be submitted for approval to CONTRACTOR ; installation of draining accessories on the level gauge; prefabrication of drain line and relevant supports; supports and drain line installation from instrument up to the sewer. Tight test for levels. Inspection and checks in accordance with Contractual Documents.
b. c.
d. e.
CODE X07-32.04 - Electronic Level Instruments Installation (differential pressure type) The installation price includes the following operations: a. Supports prefabrication for local indicators and transmitters. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing according to the project standards. Manifold connection to the process line and to instrument. Manifold clamping and installation of spacing supports on the manifold leads. Hydraulic test of connection lines to the process. Signal cable installation for connection of transmitter up to the junction box and local milli-ammeter. This activity includes: study of cable routing
b.
c.
d. e. f.
Sh. 80 of 134 Rev. 0
g. h. i.
Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings. taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fireproofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to Construction Management. Support preparation and cable trays (conduits) installation from single instrument to the relevant junction box or local milli-ammeter, in accordance with the agreements reached with CONTRACTOR . Laying or pulling of signal cable.
Execution of electrical connections to the transmitters, to the local milliammeters, to the junction box or local panel. Grounding of the transmitter (milli-ammeter) case by means of single conductor, connected to the grounding network. Continuity test of transmission line from transmitter to the local indicator and junction box terminals. After works execution as per f-g-h-i, transmitters and milli-ammeters shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual Documents.
j.
CODE X07-32.05 - Pneumatic Level Instruments Installation (differential pressure type) The installation price includes the following operations: a. Supports prefabrication for transmitters and local receiver indicators. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading of transmitters and local receiver indicators or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing, according to the project standards.
b.
c.
Client Ref: DOCUMENT NUMBER: d. e. f.
Sh. 81 of 134 Rev. 0
Manifold connection to the process and to instruments. Manifold clamping and installation of spacing supports on the manifold leads. Hydraulic test of connection lines to the process. Air supply installation to the transmitter. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to Construction Management. Supports preparation and installation for the branch header system. Supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the drawings of CONTRACTOR. Branch piping installation from main header up to the transmitter. Installation and pneumatic connection of the air-set to the terminal of sub-header and user. Single copper (stainless steel) tubing installation from transmitter to local receiver instrument. This activity includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings, starting from transmitter up to local receiver instruments or junction box. Construction Company shall select the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (f). Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter to the receiver instrument. Branch installation up to local receiver indicator where required. Pneumatic connection execution to the local transmitter (air supply side, signal side) to local controller indicator (signal side). The connections shall be generally compression fittings type. Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box or local receiver instrument. Local loop check: continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and checks in accordance with Contractual Documents.
g.
h.
i.
j.
Sh. 82 of 134 Rev. 0
CODE X07-32.06 - Float Type Level Indicators on Tanks The installation price includes the following operations: a. Supports prefabrication for positioning of steel cable-guide pipes from the tank roof up to the base. The supports shall be generally of collar type, welded to the tank and bolted to the pipe. Anchoring supports prefabrication for the internal part of tanks (roof and bottom). Type of supports, distance from tank and materials shall be submitted for approval to CONTRACTOR . Supports installation and primer restore. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of transmitters to the Technical Specifications, transportation and unloading of same at the place of installation. Installation of float guides. Installation of float, steel cable-guide, and steel cables at the internal and external part of tanks. Installation of local indicator at the base of tank. Calibration and Functional test of all system. Inspection and checks in accordance with Contractual Documents.
b.
c.
d. e. f. g. h.
Sh. 83 of 134 Rev. 0
CODE X07-32.07 - Tank-Gauging Installation The installation price includes the following operations: a. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, and transportation and unloading of same at the place of installation. Visual check of quantities and status of materials. Check on conformity of transmitters to the Technical Specifications. Installation of electronic transmitter, check that movement of float is free inside stilling well (stilling well is generally prefabricated and installed by others). Preparation of supports for cable trays or conduits from the roof of tanks to the base and to the junction box. Routing and type of supports shall be submitted for approval to CONTRACTOR . Supports installation. Cable trays and supports installation. Laying or pulling of signal cables and connection to the transmitter and junction box terminals. Continuity test of line from transmitter up to the junction box. Installation of indicator at tank base, if required, with relevant support and electrical connection. Continuity test. Grounding of tank-gauging system, by means of single conductor, connected to the general grounding network. Calibration and Functional test of all system according to the technical documentation. Inspection and checks in accordance with Contractual Documents.
b.
c.
d. e. f. g. h. i. j. k.
CODE X07-32.08 - Level Switches Installation. The installation price includes the following operations: a. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of transmitters to the Technical Specifications, transportation and unloading of same at the place of installation. In case that the bodies and floats are delivered separately, check on tag numbers and codes consistency, and assembly of parts. Installation of instruments and connection connection is directly flanged type. In case stilling well pipe shall be prefabricated Company. Type and dimensions shall CONTRACTOR . to the equipment. Generally the of top-mounted level switches, a and installed by Construction be submitted for approval to
b.
Sh. 84 of 134 Rev. 0
Signal cable installation for connection of level switches up to the junction box. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box, in accordance with CONTRACTOR . Laying or pulling of signal cable. Execution of electrical connections to the level switch and to the junction box and/or local panel. Grounding of the level switch case by means of single core conductor, connected to the general grounding network. Continuity test of transmission line from the level switch to the junction box terminals. After works execution, level switches shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual Documents.
d. e. f.
g.
CODE X07-32.09 - Purge or Bubbler System Installation to Level Instruments The installation price includes the following operations: a. CONTRACTOR shall study the optimal routing for the purge pipe from process purge valve to the instrument process taps. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the manifolds to the process. Purge pipes and accessories installation. Connection to the manifold and to the process. Normally the purge system is in rigid pipe material or tubing. Variable Area Meter and relevant accessories are provided also. The system shall be installed in accessible way, with the Construction Management Variable Area Meter in vertical position, according to the typical standards provided by CONTRACTOR. Hydraulic test of purge lines, from manifolds to process pick-up. Inspection and checks in accordance with Contractual Documents.
b.
c.
d. e.
Sh. 85 of 134 Rev. 0
CODE X07-32.10 Special Level Installation (Ultrasonic, Radar, Radioactive, Capacitance) The installation price includes the following operations: a. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of transmitters to the Technical Specifications, transportation and unloading of same at the place of installation. In case that some part of component are delivered separately, check on tag numbers and codes consistency, and assembly of parts. Installation of instruments and connection to the equipment. Generally the connection is directly flanged type. Type and dimensions shall be submitted for approval to CONTRACTOR . Signal cable installation for connection of level instrument up to the junction box and/or local panel. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box, in accordance with CONTRACTOR . Laying or pulling of signal cable. Execution of electrical connections to the level instrument. Grounding of the level instrument case by means of single core conductor, connected to the general grounding network. Continuity test of transmission line from the level instrument to the junction box terminals. After works execution, level instruments shall be adequately protected and the threaded parts shall be greased. Inspection of electrical and mechanical parts in accordance with Contractual document.
b.
c.
d. e. f.
g.
CODE X07-32.11 - Steam Tracing Installation for Level Instruments The installation price includes the following operations: a. Construction Company shall study the optimal routing from steam header or steam branch up to instrument or manifold to be traced. The steam branch normally is provided by other Construction Company close to the group of instruments to be traced. Steam branch location and steam tracing standard
Sh. 86 of 134 Rev. 0
drawings are provided by CONTRACTOR. Study and final decision shall be submitted for approval to CONTRACTOR. b. c. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the manifold to the process. Steam tracing pipes and accessories installation. Connection to the steam header and to the instrument. Normally steam tracing is provided to be executed with copper or stainless steel tube 6 or 10 mm, according to the typical of installation. Pressure test of tubing, from steam header pick-up to the instrument and steam trap. Inspection and checks in accordance with Contractual Documents.
d.
e.
CODE X07-32.12 - Winterizing Boxes Installation on Level Instruments The installation activity includes the following operations: a. b. Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Inspection and checks in accordance with Contractual Documents.
CODE X07-32.13 - Heating Boxes Installation on Level Instruments The installation activity includes the following operations: a. b. c. d. Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Steam tracing tubing connections to the heating box input and output parts. Assistance to the Electrical Construction Company for power cable connections at heating boxes. Inspection and checks in accordance with Contractual Documents.
8.5
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of level instruments, purge system and steam tracing, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials. 1. Auxiliary supports for instruments The supports shall be obtained in field from steel pipe 2 inches, treated with primer and fabricated ad hoc for the installation.
Sh. 87 of 134 Rev. 0
Auxiliary supports for pneumatic and electronic power/signal routing All supports shall be obtained form hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structures, and for fixing of instruments to auxiliary supports All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts shall be provided for fixing of supports to concrete. Special electrodes for welding of manifolds material and for grounding of stainless steel plates. Electrodes for welding of auxiliary supports Paint for cold galvanizing. Primer for support treatment and epoxide paint for all connections exposed to elements. Material for cables, tubing, conductors identification Identification plates shall be made of plastic and not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hoops, or collars Material shall be of heavy duty type galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays Bands shall be in Polyammide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection Sleeves and/or ferrules for signal cables shall be pre-insulated in PVC and made of electrolytically tinplated copper sheet. Sealing compound for sealing fitting and wherever necessary. Secondary cable trays for electronic and pneumatic routing Cable trays for secondary pneumatic/electronic routing shall be made of steel sheet hotgalvanized after machining, if not otherwise specified by Contractual documentation. Cable trays shall be complete of fittings and accessories for erection. Galvanized steel conduits for cables protection Cable/tubing protection conduits shall be of hot-galvanized steel with smooth inner surface. Conduit bushings Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection.
3.
4.
5. 6. 7. 8.
9.
10. 11. 12. 13.
14. 15.
16.
17.
Client Ref: DOCUMENT NUMBER: 18. 19. 20.
Sh. 88 of 134 Rev. 0
Materials for sealing of cable terminals in stand-by installation. Grease and paraffine for protection of electrical and mechanical connections, and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval. Soldering-paste and accessories for soldered electrical connections. Plastic foils or equivalent to protect instruments and local panels after installation. Funnels for level instruments drain lines.
21. 22.
23.
8.6
WORK MEASUREMENT 1. All level instruments system works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR. Unit prices for CODE X07-32.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipment. Unit price for each CODE X07-32.XX includes the supply of erection materials and all working activities described.
2.
3.
Sh. 89 of 134 Rev. 0
8.7
SYSTEM X07-33: PRESSURE INSTRUMENTS INSTALLATION
CODE X07-33.01 - Installation of Electronic Pressure Transmitters or Direct Pressure Switches The installation price includes the following operations: a.
Supports prefabrication for local indicator and transmitters. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment (transmitters or local indicators) or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of transmitters to the Technical Specifications, transportation and unloading of same at the place of installation.. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing according to the project standards. Manifold connection to the process line and to instrument. Manifold clamping and installation. Hydraulic test of connection lines to the process. Signal cable installation for connection of transmitter up to the junction box and local milli-ammeter, and for connection of pressure switch to the junction box. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with fireproofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box or local milli-ammeter, in accordance with the agreements reached with CONTRACTOR . Laying or pulling of signal cable.
b.
c.
d. e. f.
Client Ref: DOCUMENT NUMBER: g. h. i.
Sh. 90 of 134 Rev. 0
Execution of electrical connections to the transmitters, to the local milliammeters, to the pressure switches and to the junction box or local panel. Grounding of the transmitter, milli-ammeter, pressure switch case by means of single conductor, connected to the general grounding network. Continuity test of transmission line: from transmitter to the local indicator and junction box terminals or from pressure switch to junction box. After works execution as per f-g-h-i above, the instruments shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual Documents.
j.
CODE X07-33.02 - Installation of Pneumatic Pressure Transmitters The installation price includes the following operations: a. Supports prefabrication for transmitters and local receiver indicators. Treatment with primer and transport to the site. The supports shall be fixed on the structures by weldings or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment (transmitters and receiver indicators) or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of transmitters to the Technical Specifications, transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing, according to the project standards. Manifold connection to the process line and to instruments. Manifold clamping and installation. Hydraulic test of connection lines to the process. Air supply installation to the transmitter. The installation price includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall
b.
c. d.
e. f. g.
Sh. 91 of 134 Rev. 0
check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the transmitter. Installation and pneumatic connection of the air-set to the terminal of header.
h.
Single cooper (stainless steel) tubing installation from transmitter to the local receiver instrument. The installation price includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings, starting from transmitter up to local receiver instruments or junction box. Construction Company shall select the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (f) above. Supports preparation and installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter to the receiver instruments. Branch installation up to local receiver indicator where required. Pneumatic connection execution to the transmitter (air supply side, signal side) to local controller, recorder, indicator (signal side). The connections shall be generally compression fittings type. Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box or local receiver instrument. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and checks in accordance with Contractual Documents.
i.
j.
k.
Sh. 92 of 134 Rev. 0
CODE X07-33.03 - Installation of Local Direct Pneumatic Controllers (Directly Connected to Process) The installation price includes the following operations: a. Supports prefabrication for recorders and controllers. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of instrument to the Technical Specifications, transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) or tubing, according to the project standards. Manifold connection to the process line and to instruments. Manifold clamping and installation. Hydraulic test of connection lines to the process. Air supply installation to the controllers. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the controller. Installation and pneumatic connection of the air-set to the terminal of header. Single copper (stainless steel) tubing installation from controller to the relevant control valve. This activity includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings,
b.
c.
d. e. f.
g.
Sh. 93 of 134 Rev. 0
h.
starting from transmitter up to local receiver instruments or junction box. Construction Company shall select the shortest and straightest routing taking into account the possibility of eventual interferences. For details see point (f) above. Supports preparation and installation. Cable trays or conduits installation. Single cooper or stainless steel tubing installation with relevant connectors from the controller up to the control valve.
Pneumatic connection execution: to the instrument (air supply side, output signal side) Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and check in accordance with Contractual Documents.
i.
CODE X07-33.04 - Installation of Receiver Pneumatic Controllers, Indicators, Pressure Switches (Connected with Pneumatic Transmitters) This activity includes the following operations: a. Supports prefabrication for receiver pneumatic controllers, recorders, indicators and pressure switches. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of the instruments to the Technical Specifications, transportation and unloading of same at the place of installation. Calibration activity, according to the technical specification of each instrument. Installation of instruments on the supports. Air supply installation to the recorder or controller. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his works with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard
b.
c.
Sh. 94 of 134 Rev. 0
d. e.
drawings of CONTRACTOR. Branch piping installation from main header up to the recorder or controller. Installation and pneumatic connection of the air-set to the terminal of header.
Continuity and pressure test of air branch header, from user up to main header shut-off valve. Loop test for: transmitter - local indicator transmitter - local controller transmitter - local receiver pressure switch. For receiver pressure switches connection to junction boxes see CODE X0733.01. Inspection and check in accordance with Contractual Documents.
f. g.
CODE X07-33.05 - Installation of Local Pressure Gauges The installation price includes the following operations (see also paragraph 4.2.1.b): a. All charges involved in withdrawing and loading equipment or materials from the CONTRACTOR's store, visual check of quantities and status of material on conformity of instrument to the Technical Specifications, transportation and unloading of same at the place of installation. Calibration activity shall be foreseen for all pressure gauges, according to the requirements of CONTRACTOR . Manifold prefabrication, on the basis of hook-up drawings provided by CONTRACTOR. Transport to the site. Manifold shall be in rigid pipe material (in this case primer paint will be applied on carbon steel pipe) for direct installation of line. Prefabrication and installation of supports for pressure gauges not directly connected on line (capillary type or remote connected with tubing). Supports shall be fabricated in field and fixed to the structures by welding or bolts. Manifold connection to the process and to the instruments, including accessories (separators, pulsation dampeners, pig tails etc.). Hydraulic test of connection lines to the process. Pressure gauges installation and protection. Inspection and check in accordance with Contractual Documents.
b.
c.
d. e. f. g.
Sh. 95 of 134 Rev. 0
CODE X07-33.06 - Draft-Gauges Installation The installation price includes the following operations: a. Loading of instruments and accessories from CONTRACTORs store. Transport to the site, after a functional check of instruments and conformity check to the Technical Specifications. Supports prefabrication for connection pipe from sample point to draft-gauge. Construction Company shall duly check the distance of pipe from furnace and equipment, and shall submit the results to CONTRACTOR. Transport to the site and installation of supports. Supports shall be fixed to the structures by welding or bolts. Header and relevant supports prefabrication. Header installation at furnace base. Pipe installation from sample point to header. Connection to process and to draft-gauges. Pneumatic test of connection lines. Inspection and check in accordance with Contractual Documents.
b.
c. d. e. f. g.
CODE X07-33.07 - Purge System Installation to Pressure Instruments The installation price includes the following operations: a. CONTRACTOR shall study the optimal routing for the purge pipe from process purge valve to the instrument process taps. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the manifolds to the process. Purge pipes and accessories installation. Connection to the manifold and to the process. Normally the purge system is in rigid pipe material or tubing. Variable Area Meter and relevant accessories are provided also. The system shall be installed in accessible way, with the Variable Area Meter in vertical position, according to the typical standards provided by CONTRACTOR. Hydraulic test of purge lines, from manifolds to process pick-up. Inspection and check in accordance with Contractual Documents.
b. c.
d. e.
CODE X07-33.08 - Steam Tracing Installation for Pressure Instruments The installation price includes the following operations: a. Construction Company shall study the optimal routing from steam header or
Sh. 96 of 134 Rev. 0
steam branch up to instrument or manifold to be traced. The steam branch normally is provided by other Construction Company close to the group of instruments to be traced. Steam branch location and steam tracing standard drawings are provided by CONTRACTOR. Study and final decision shall be submitted for approval to CONTRACTOR . b. c. Supports preparation and installation. The supports shall be of the same type already detailed for the installation of the manifold to the process. Steam tracing pipes and accessories installation. Connection to the steam header and to the instrument. Normally steam tracing is provided to be executed with copper or stainless steel tube 6 or 10 mm, according to the typical of installation. Pressure test of lines, from steam header pick-up to the instrument and steam trap. Inspection and check in accordance with Contractual Documents.
d. e.
CODE X07-33.09 - Winterizing Boxes Installation on Pressure Instruments The installation activity includes the following operations: a. b. Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Inspection and checks in accordance with Contractual Documents.
CODE X07-33.10 - Heating Boxes Installation on Pressure Instruments The installation activity includes the following operations: a. b. c. d. Auxiliary supports preparation and installation. The main support is included in the instrument mounting activities. Steam tracing tubing connections to the heating box input and output parts. Assistance to the Electrical Construction Company for power cable connections at heating boxes. Inspection and checks in accordance with Project Quality Control Plan.
8.8
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of pressure instruments, purge system and steam tracing, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials.
Sh. 97 of 134 Rev. 0
Auxiliary supports for instruments The supports shall be obtained in field from steel pipe 2 inches, treated with primer and fabricated to the purpose for the installation. Auxiliary supports for pneumatic and electronic power/signal routings All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports. All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Special electrodes for welding of manifolds material and for grounding stainless steel plates. Electrodes for welding of auxiliary supports. Paint for cold galvanizing. Primer for support treatment and epoxide paint for all connections exposed to elements. Materials for cables, tubing, conductors identification. Identification plates shall be made of plastic and not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hoops, or collars. Material shall be of heavy series galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays Bands shall be in Polyamide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection Sleeves and/or ferrules for signal cables shall be pre-insulated in PVC and made of electrolytically tinplated copper sheet. Sealing compound for cables/cable gland and where necessary. Secondary cable trays for electronic and pneumatic routing Cable trays for secondary pneumatic/electronic routing shall be made of steel sheet hotgalvanized after machining, if not otherwise specified by the Contractual documentation. Cable trays shall be complete of fittings and accessories for erection. Signal/power cables and tubing conduits Cable/tubing protection conduits shall be of hot-galvanized steel with smooth inner surface. Conduit bushings
2.
3.
4. 5. 6. 7. 8.
9. 10. 11. 12. 13.
14. 15.
16. 17. 18.
Client Ref: DOCUMENT NUMBER: 19. 20. 21. 22.
Sh. 98 of 134 Rev. 0
Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection. Materials for sealing of cable terminals in stand-by. Grease and paraffin for protection of electrical and mechanical connections, and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval. Soldering-paste and accessories for soldered electrical connections. Plastic foils or equivalent to protect instruments and local panels after installation.
23. 24.
8.9
WORK MEASUREMENT 1. All pressure instruments system works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR . Unit price for CODE X07-33.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipments. Unit price for each CODE X07-33.XX includes the supply of erection materials and all working activities described.
2.
3.
8.10
SYSTEM X07-34: TEMPERATURE INSTRUMENTS INSTALLATION
CODE X07-34.01 - Installation of Thermoelements and Thermowells (T/C and RTD) (T/C means thermocouple, RTD means thermoresistance) The installation price includes the following operations: a. Loading of instruments from CONTRACTORs store. Transport to the site, after a check on the integrity of materials and conformity to the Technical Specifications. If thermoelements and wells are separately supplied, Construction Company shall assembly the two pieces. For special thermocouples (installed on top of reactors/equipment) Construction Company is to agree with CONTRACTOR the appropriate installation procedure. Installation of thermowells and thermoelements.
b.
Sh. 99 of 134 Rev. 0
At this stage Construction Company shall check that the elements are correctly installed and that not interfere with internals of reactors and equipments. Vendor instructions shall be strictly followed as well as the correspondence to CONTRACTOR drawings. c. Signal cable installation for connection of thermoelement up to the junction box or local converter. This activity includes: study of cable routings Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with fireproofing are present, to space correctly all cable trays, and single cables. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation for cable trays and conduits. Supports and cable trays (conduits) installation from thermoelements head to the relevant junction box or local converters, in accordance with the agreements reached with CONTRACTOR . Laying or pulling of extension cable. Execution of electrical connections to the thermoelements head, to the local converter. Continuity test of transmission line from thermoelement head to the local converter or junction box terminals. After works execution, thermoelement heads shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual documentation.
d. e.
f.
CODE X07-34.02 - Installation of Electronic Temperature Transmitters/Converters The installation price includes the following operations: a. Supports prefabrication for local instruments. Treatment with primer and transport to the site. The supports shall be fixed on the structures by weldings or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Loading of instruments from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation of instruments on the supports.
b.
Sh. 100 of 134 Rev. 0
Signal cable installation from converter up to junction box. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. In any case power cables and signal cables shall run separately. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fireproofing are present, to space correctly all cable trays, conduits and equipment. Supports preparation for cable trays and conduits installation Supports and cable trays (conduits) installation from converters to the relevant junction box, in accordance to the agreements reached with CONTRACTOR . Laying or pulling of signal cable. Execution of signalling cable connections to the converter and to the junction box terminals. Grounding of the converter case by means of single conductor, connected to the general grounding network. Continuity test of transmission line from converter to the junction box terminals. After works execution, converters shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual documentation
d. e. f.
g.
CODE X07-34.03 - Installation of Pneumatic Temperature Transmitters and Controllers (Bulb Type) (Connected Directly with Process) The installation price includes the following operations: a. Supports prefabrication for local bulb type controllers and transmitters. Treatment with primer and transport to the site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Loading of instruments (transmitters, controllers, capillaries and wells) from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation of instruments on the supports. Wells connection to the line or equipment. Bulb and capillary insertion inside the wells.
b.
c. d.
Client Ref: DOCUMENT NUMBER: e.
Sh. 101 of 134 Rev. 0
Air supply installation to the transmitter or controller. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all air piping from the structures and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the transmitter or controller. Installation and pneumatic connection of the air-set to the terminal of header. Single copper (stainless steel) tubing installation from transmitter or controller up to the local receiver instrument. This activity includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings, selecting the shortest and straightest way taking into account the possibility of eventual interferences. For details see point (e) above. Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter to the controller or local receiver instrument. Pneumatic connection execution: to the instrument (air supply side, signal side) Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and checks in accordance with Contract documentation
f.
g. h.
i.
CODE X07-34.04 - Installation of Direct Temperature Switches The installation price includes the following operations: a. Supports prefabrication for local direct temperature switches. Treatment with
Sh. 102 of 134 Rev. 0
primer and transport to the site. The supports shall be fixed on the structures by weldings or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. b. loading of instruments (with capillary and wells) from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation of instruments on the supports. Wells connection to the line or equipment. Bulb and capillary insertion inside the wells. Signal cable installation for connection of temperature switch up to the junction box. This activity includes: study of the cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with fireproofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR Supports preparation for cable trays and conduits. Supports and cable trays (conduits) installation from single instrument to the relevant junction box in accordance with the agreements reached with CONTRACTOR. Laying or pulling of signal cable. Execution of electrical connection to the temperature switch. Grounding of the instrument case by means of single conductor, connected to the general grounding network. Continuity test of transmission line from temperature switch junction box terminals. After works execution as per f-g above, the instrument shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contract documentation.
c. d. e.
f. g. h.
i.
CODE X07-34.05 - Installation of Thermometers and Wells The installation price includes the following operations (see also paragraph 4.2.1.b): a. loading of instruments and wells from CONTRACTORs store. Transport to the site, after a visual check on the integrity of materials and conformity to the Technical Specifications.
Sh. 103 of 134 Rev. 0
Connection of wells and thermometers installation. At this stage Construction Company shall check any interference with internals of reactors and equipment. Inspection and checks in accordance with Contract documentation.
c.
CODE X07-34.06 - Installation of Temperature Systems on Tanks The installation price includes the following operations: a.
Loading of temperature systems (with or without wells) from CONTRACTORstore. Visual check of quantities and status of materials. Check on conformity of materials to the technical Specifications. Transport to the site. Prefabrication and installation of internal and external supports to the tank, suitable for the thermoelements. The same shall be applied in case of wells installation. System installation on top or bottom of tank. Preparation of supports for cable trays or conduits, from the top of tanks to the base or to junction box. Routing and type of supports shall be submitted for approval to CONTRACTOR. Installation of supports and cable trays or conduits. Laying or pulling of signal cables and connection to the system and to the junction box terminals. Continuity test of transmission from elements to junction box. Functional test. Grounding of the system. Inspection and checks in accordance with Contractual documentation.
b.
c. d.
e. f. g. h. i. j.
8.11
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of temperature instruments, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials. 1. Auxiliary supports for instruments. The supports shall be obtained in field from steel pipe 2 inches, treated with primer and properly fabricated for the installation. Auxiliary supports for pneumatic and electronic signals routing All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces.
2.
Sh. 104 of 134 Rev. 0
Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports. All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Special electrodes for welding of manifolds material and for grounding inox plates installation. Electrodes for welding of auxiliary supports. Paint for cold galvanizing. Primer for supports treatment and epoxide paint for all connections exposed to elements. Materials for cables, tubing, conductors identification. Identification plates shall be made of plastic and not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hoops, or collars.Material shall be of heavy series galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays. Bands shall be in Polyamide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection. Sleeves and/or ferrules for signal cables shall be pre-insulated in PVC and made of electrolytically tin-plated copper sheet. Sealing compound for cables/cable gland and where necessary. Secondary cable trays for electronic and pneumatic routings. Cable trays for secondary pneumatic/electronic routings shall be made of steel sheet hotgalvanized after machining, if not otherwise specified by Contractual documentation. Cable trays shall be complete of fittings and accessories for erection. Conduits for signal/power cables and tubing. Cable/tubing protection conduits shall be of hot-galvanized steel with smooth inner surface. Conduit bushings. Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection. Materials for sealing of cable terminals in stand-by installation. Grease and paraffin for protection of electrical and mechanical connections, and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted
4. 5. 6. 7.
8.
9. 10. 11. 12. 13.
14. 15.
16. 17. 18. 19. 20.
Sh. 105 of 134 Rev. 0
at the Contract approval. 21. 22. Soldering-paste and accessories for soldered electrical connections. Plastic foils or equivalent to protect instruments after installation.
Sh. 106 of 134 Rev. 0
8.12
WORK MEASUREMENT 1. All temperature instruments system works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR . Unit price for CODE X07-34.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipment. Unit price for each CODE X07-34.XX includes the supply of erection materials and all working activities described.
2.
3.
Sh. 107 of 134 Rev. 0
8.13
SYSTEM X07-35: ON-LINE INSTRUMENTS INSTALLATION
CODE X07-35.01 - Installation of On-Line Electronic Transmitters (Integral Orifices, Targets, Transmitter Variable Area Meter, Vortex, etc.) The installation price includes the following operations: a. Loading of instruments from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation on-line. Check of correct installation of the flow direction. Installation of local indicators on adequate supports. Supports preparation, treatment with primer and installation. Signal cable installation for connection of transmitter up to the junction box and local milli-ammeter. This activity includes: study of cable routings Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with fireproofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation for cable trays or conduits according to point (b) above. Supports installation. Cable trays (conduits) installation from single instrument to the relevant junction box or milli-ammeter. Laying or pulling of signal cable. Execution of electrical connections to the transmitters, to the local milliammeters. Disconnecting of terminals for flushing operations in line. Final connections. Grounding of the transmitter case by means of a single conductor, connected to the general grounding network. Continuity test of transmission line from transmitter to the local indicator and junction box terminals. After works execution, transmitters and milliammeters shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual documentation.
b.
c. d. e. f.
g. h.
i.
Sh. 108 of 134 Rev. 0
CODE X07-35.02 - Installation of On-Line Pneumatic Transmitters (Integral Orifices, Targets, Variable Area Meter Transmitter, Vortex, etc.) a. Loading of instruments from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation on-line of instruments. Check of correct installation following the flow direction. Supports prefabrication for local receiver indicators. Treatment with primer and transport to the site. Supports and instruments installation.
b. Air supply installation to the transmitter. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his works with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the transmitter. Disconnecting and reconnecting of the terminal parts because of flushing operation in line. Installation and pneumatic connection of the air-set to the terminal of header. c. Single copper or stainless steel tubing installation from transmitter to the junction box or local receiver instrument. This activity includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings, starting from transmitter up to local receiver instrument. Construction Company shall select the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (b) above. Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the transmitter up to the receiver instrument. Branch installation up to local receiver indicator where required.
Client Ref: DOCUMENT NUMBER: d.
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Pneumatic connections execution to the transmitter (air supply side, signal side) to local controller, indicator (signal side). The connections shall be generally compression fittings type. Continuity and pressure test of pneumatic tubing from the transmitter up to the junction box or local receiver instrument. Local loop check. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Inspection and checks in accordance with Contractual documentation.
e.
f.
CODE X07-35.03 - Installation of Local Indicators/Totalizers On-Line The installation price includes the following operations: a. These instruments are usually installed by others. However Construction Company has to check the status of instruments and the conformity to the Technical Specifications. Checking the correct flow direction. Vendor instruction and installation standards shall be strictly followed. Assistance to the correct dismounting and reinstallation performed by other Construction Companies for in line flushing operation. Inspection and checks in accordance with Contractual documentation.
b. c.
CODE X07-35.04 - Installation of On-Line Special Electronic Transmitters (Turbines, Magnetics, PD Meters, etc.) The installation price includes the following operations: a. These instruments are usually installed by others. However Construction Company has to check the status of instruments and the conformity to the Technical Specifications. Calibration activity. In this peculiar case calibration activity is relevant to the electronic parts of instruments, such as converters or preamplifiers. Checking the correct flow direction, following the Vendor Instruction manuals. Supports preparation, treatment with primer, and installation for local preamplifiers and converters. Installation of instruments on the supports. Power cable installation to the transmitter or converter/preamplifier group. Signal cable installation from the transmitter or converter/preamplifier group up to the junction box. This activity includes: study of cable routings Construction Company shall study all routings for the power and signal cables starting from local junction boxes or according to the Cable List provided by CONTRACTOR. Construction Company shall be responsible for selecting the shortest and straightest
b. c.
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routings, taking into account the possibility of eventual interferences. Study and final decision shall be submitted for approval to CONTRACTOR . Power and signal cables in any case shall follow separate routes. d. e. Supports preparation for cable trays or conduits according to the above point c. Supports and cable trays (conduits) installation from single instrument to the relevant signal/power junction box or to main control room, in accordance with the Cable List. Laying or pulling of signal and power cables. Execution of electrical connections to the transmitters, to the local preamplifier/converter. Grounding of the transmitter case by means of single conductor, connected to the general grounding network. Continuity test of transmission line from transmitter to the local indicator and junction box terminals, and power line up to local power distribution. After works execution as per f-g-h above, transmitters and milli-ammeters shall be adequately protected and the threaded parts shall be greased. Assistance to the correct dismounting and reinstallation of elements in line, because of flushing operations. Inspection documentation. and checks in accordance with Contractual
f.
g. h. i.
j. k.
CODE X07-35.05 - Control and On-Off Valves Installation The installation price includes the following operations: a. Check that valves are correctly installed on-line. Actuators to be rotated where necessary. Check activity on correct flow direction and on valves data, corresponding to Technical Specifications. Air supply installation to the valves or positioners/actuators. This activity is referred to both control and on/off valves and includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers, starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and
b.
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equipment. Study and final decision shall be submitted for approval to CONTRACTOR Supports preparation and installation for the branch header system. The supports shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the valve or actuator. Installation and pneumatic connection of the air-set to the terminal of header. Note: For on/off valves, the air supply is referred only to the solenoid valve.
c.
Single copper or stainless steel tubing connection from pneumatic positioner or actuator to the relevant local controller, to I/P converter or to solenoid valve. This activity is referred only to control valve and includes: study of pneumatic signal routings Construction Company shall study all pneumatic signal routings, selecting the shortest and straightest routings taking into account the possibility of eventual interferences. For details see point (b). Supports preparation and installation. Cable trays or conduits installation. Single copper or stainless steel tubing installation with relevant connectors from the positioner/actuator to local pneumatic controller, to I/P converter or to solenoid valve (air side). Installation of two-core cable for connection of: electro/pneumatic positioner to electronic junction box solenoid valve (installed on valve) to electronic junction box limit switches on valve to electronic junction box. This activity is referred to both control and on/off valves and includes: study of cable routings Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with fireproofing are present, to space correctly all cable trays, single cable and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from electro-pneumatic positioner, limit switches or solenoid valves. Laying or pulling of signal cable. Execution of pneumatic connections or re-making of connections where necessary:
d.
e.
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to positioner (air supply side, inlet signal side, outlet signal side to valve actuator); to pneumatic actuator (signal side); to pneumatic local controller (*) or booster (in/out signal sides, air supply side); to I/P converter (*) (signal side, air supply side); to solenoid valve (signal side or sides-), air supply side, vent); (*) only for control valves f. Execution of electrical connections: to electro-pneumatic positioner (*) (inlet side) to I/P converter (*) (inlet side) to limit switch or limit switches (outlet side) to solenoid valves (coil side) valve position transmitters (outlet side) (*) only for control valves Checking of separate routing for power cables (solenoids) and signal cables, according to project drawings and specifications. Continuity and pressure test of pneumatic lines: pneumatic local controller or booster valve actuator, pneumatic positioner, I/P converter valve actuator, electro/pneumatic positioner valve actuator, solenoid valve (pneumatic side) valve actuator + positioner, pneumatic local controller. Continuity and pressure test of air branch header, from user up to main header shut-off valve. Grounding of instrument cases by means of single core conductor, connected to the general grounding network. Loop alignments with local pneumatic controllers and I/P converters. Continuity check of electronic lines: solenoid valves limit switches electro pneumatic positioner valve position transmitter Inspection documentation. and checks in junction box junction box junction box junction box accordance with Contractual
g. h.
i. j. k. l.
m. n. o.
Test activity on control valve with close local loop. Simulation and alignment.
Disconnecting activity of pneumatic and electronic connections for flushing activities in line. Restore of connections.
CODE X07-35.06 - Installation for I/P or P/I - Solenoid Valves
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The installation price includes the following operations: a. Supports prefabrication for converters and solenoid valves. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Loading of instruments from CONTRACTORs store. Transport to the site. Calibration activity, according to the Technical Specifications of each instrument. Installation of instruments on the supports. Single cable installation for connection of I/P, P/I converters and solenoid valves. Power cable installation for P/I converter, where necessary. This activity includes: study of cable routings Construction Company shall study all routings for the signal cables starting from local junction boxes. For details see the same applied for control valves with electro-pneumatic positioner. Supports preparation for cable trays or conduits. Supports, cable trays and conduits installation from user to the relevant junction box. Air supply installation to I/P converters. This activity includes: study of the branch header system (air supply side) Construction Company shall study all routings for the branch headers starting from instrument air main header. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of pipes. Construction Company shall check also if metallic structures covered with fire-proofing are present, to space correctly all air piping from the structure and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and installation for the branch header system. The support shall be obtained in field from galvanized steel, suitable to bear 1-- inch pipes according to the standard drawings of CONTRACTOR. Branch piping installation from main header up to the converter. Installation and pneumatic connection of the air-set to the terminal of header. (signal side - air supply side) (signal side) (signal side) (coil side).
b.
c.
d.
e.
Execution of electrical connections: to P/I converters to I/P converters to junction box to solenoid valve
f.
Continuity and pressure test of air branch header, from user up to main header shut-off valve.
Client Ref: DOCUMENT NUMBER: g. h.
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Grounding of the instruments case by means of single conductor, connected to the general grounding network. Continuity test of transmission line from I/P converter or solenoid valves to junction box terminals. After works execution, instruments shall be adequately protected and the threaded parts shall be greased. Inspection and checks in accordance with Contractual documentation.
i.
CODE X07-35.07 - Installation of Self Actuate Pressure Reducing Valves

The installation activity includes the following operations: a. Subject valves are, usually, installed by others. However, Construction Company is to verify that the valves have not been damaged and that they are in line with the Project technical specifications. Moreover, Construction Company is to verify the correct installation with respect to the flow direction matching the Manufacturer recommendations and the relevant installation standards. Assistance to the dismantling and re-installation prior and after the line flushing. Process connections shall be accomplished in accordance with project standard drawings and material specifications. Inspection and checks in accordance with Contractual documentation
b. c. d.
CODE X07-35.08 - Installation of Push Buttons, Limit Switches and Selectors This activity includes the following operations: a. b. Loading of the instruments from CONTRACTORs store. Check on conformity of instruments to the technical specification. Installation of limit switches on the equipment Supports prefabrication for push buttons or selectors. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Signal cable installation for connection of limit switches, push buttons or selector to the junction box or local panel. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly
c.
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d. e.
all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box, in accordance with CONTRACTOR . Laying or pulling of signal cable.
Execution of electrical connections to limit switches, push button or selector to junction box or local panel. Grounding of instruments, by means of single core conductor, connected to the general grounding network. Continuity test of transmission line from the switch to the junction box terminals. After works execution, switches shall be adequately protected and the threaded parts shall be greased. Inspection documentation. and checks in accordance with Contractual
f.
g.
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8.14
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of on-line instruments, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials. 1. Auxiliary supports for instruments The supports shall be obtained in field from steel pipe 2 inches, treated with primer and fabricated ad hoc for the installation. Auxiliary supports for pneumatic and electronic power/signal routing All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports. All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Special electrodes for welding of manifolds material and for grounding inox plates. Electrodes for welding of auxiliary supports. Paint for cold galvanizing. Primer for support treatment and epoxide paint for all connections exposed to elements. Materials for cables, tubing, conductors identification Identification plates shall be made of plastic and not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hoops, or collars. Material shall be of heavy series galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays. Bands shall be in Polyamide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection. Sleeves and/or ferrules for signal cables shall be pre-insulated in PVC and made of electrolytically tin-plated copper sheet. Sealing compound for cables/cable gland and where necessary. Secondary cable trays for electronic and pneumatic routing Cable trays for secondary pneumatic/electronic routing shall be made of steel sheet hotgalvanized after machining, if not otherwise specified by Contractual documentation. Cable trays shall be complete of fittings and accessories for erection. Signal/power cables and tubing conduits. Cable/conduit protection conduits
2.
3.
4. 5. 6. 7. 8.
9. 10. 11. 12. 13.
14. 15.
16.
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shall be of hot-galvanized steel with smooth inner surface. 17. 18. 19. 20. Conduit bushings. Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection. Materials for sealing of cable terminals in stand-by. Grease and paraffine for protection of electrical mechanical connections and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval. Soldering-paste and accessories for soldered electrical connections. Plastic foils or equivalent to protect instruments and local panels after installation.
21. 22.
8.15
WORK MEASUREMENT 1. All on-line instruments system works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR. Unit price for CODE X07-35.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipment. Unit price for each CODE X07-35.XX includes the supply of erection materials and all working activities described.
2.
3.
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8.16
SYSTEM X07-60: ANALYZERS INSTALLATION
CODE X07-60.01 - On-Line Analyzers Installation The installation price includes the following operations: a. b.
Loading of analyzers from CONTRACTORs store. Check on quantity and status of all accessories. Transport to the site and installation. Frames and supports preparation and installation. Normally field analyzers are assembled in panels or in open racks, to be installed directly in field, if not otherwise specified in Technical Specifications. Construction Company shall prepare, paint and install the supports, frames and cubicles for the Analyzers. The CONTRACTOR shall approve the installation and the workmanship. Fabrication and installation of protection shelter for analyzers. Analyzers supplied without external protection, shall be installed in protection shelter against elements. The same applies to sample conditioning systems. Such a shelters shall be fabricated ad hoc in field by Construction Company on the basis of drawings provided by CONTRACTOR. Materials shall be in hot galvanized steel. Restore operations shall be foreseen after installation. Installations and connection to the process of sampling and conditioning systems. This activity includes: study of shortest and optimal routing from sample point to the conditioning system on the basis of the drawings provided from CONTRACTOR; preparation and installation of supports for the routing; sampling lines and fast loops installation, including accessories, in accordance with the project drawings. Utilities lines installation and connection This activity includes: study of shortest and optimal routing from utilities headers to the conditioning system on the basis of the drawings provided by CONTRACTOR; preparation and installation of supports; utilities lines installation on supports, with sizes and materials as per project drawings; pipes connection to the process and to the sampling system or analyzers, including all accessories for pressurization and alarms; installation and connection of carrier and sampling bottles, with relevant supports and accessories. Installation and connection of main power (electric or pneumatic) to the analyzer. This activity includes: study of optimal routings, overhead or underground, for power electrical cable, starting from main cable trays or main underground route; study of shortest routings for pneumatic air supply starting from air
c.
d.
e.
f.
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g.
main header up to analyzer; preparation and installation of supports for pneumatic lines, conduits and cable trays; the supports shall be fabricated in field from hot galvanized steel, and fixed by welding or bolts; cable trays and conduits installation; air tubing and cables installation; cable or tubing connection to users and to main source, including accessories as air-sets or intermediate circuit-breakers.
Installation and connection of pneumatic or electronic signals coming from analyzers. This activity includes: study of the shortest routing from analyzers to junction box; preparation and installation of supports for conduits and cable trays; installation of cable trays and conduits; pulling or laying of tubing and cables. Hydraulic tests for sample and utilities lines. Continuity test for electronic and pneumatic signals. Grounding of shelters and analyzer case, by means of connection to the general grounding network. Inspection and checks in accordance with Contractual documentation. Assistance to the Analyzer Vendor Specialists for power-up, calibration and loop test activities.
h. i. j. k. l.
CODE X07-60.02 - Analyzers Installation in Analyzer Houses This CODE refers to the analyzers grouped inside analyzer prefabricated shelters or concrete type. In the event that the analyzers and chromatographs are provided to be installed in concrete analyzer houses (erected by others), all activities as per CODE X07-60.01 are foreseen. In the event that the analyzers and chromatographs are provided to be installed inside prefabricated analyzer shelters, the following operations are to be performed: a. b. c. Loading of analyzers and accessories from CONTRACTORs store. Transport to the analyzer house. Installation of analyzers. Check that shelter spaces and preparation are fully suitable for the analyzers installation, strictly in accordance with project drawings. Installation and connection of air supply and electric power to each analyzer, using of routes already prepared inside the shelters, and connected to a main air header or main power supply box. Installation and connection of all utilities to the analyzer shelter. The details are as per CODE X07-60.01.
d.
Client Ref: DOCUMENT NUMBER: e. f. g. h. i. j.

Sh. 120 of 134 Rev. 0
Installation and connection of output signals to existing junction boxes inside or outside the shelter. Hydraulic test for process and utilities lines. Continuity test for electronic and pneumatic signals. Shelter and analyzers grounding, by means of a connection, to the general grounding network. Sample gas and carrier gas bottles installation on the external part of shelters, including accessories, and connection to the shelter or analyzer. Inspection and checks in accordance with Contractual documentation. Assistance to Vendor Specialist of analyzers for power-up, calibration and loop test operations. If not otherwise provided in Technical Specifications, Construction Company shall transport to the site and install the shelter. The installation operation includes: fixing of shelter to the base frame anchored to concrete, or to the structure; external vents and drains installation; air intake ducts installation and wind-bracing; check of correct assembling of shelter, and restore operation where necessary; power-on of analyzer shelter; functional tests for conditioning and alarms; installation of gas, smoke and fire detectors system inside the shelter. Test of the system.
k. l.
CODE X07-60.03 - Installation of Prefabricated Analyzer Shelters This CODE refers to the installation of Prefabricated Analyzer Shelters inside which the analyzers and accessories are already installed piped and wired by others. In particular, the shelter is provided complete with: signalling and power distribution cables utilities distribution network (air, water, nitrogen, hydrogen, steam etc.) lighting fixtures gas detectors HVAC and pressurizing systems sample conditioning system calibration drum spent sample sump drum and emptying pump analyzers and control unit sample and calibration bottles Each one of the above equipment is provided piped and wired up to tie-in or terminal strips in junction boxes or switches.
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The following operations are to be performed: a. b. c. d.

Loading of shelter from CONTRACTORs store yard. Transport to the concrete base provided by other on the site. Locate the shelter in the correct position and fixing to the anchor bolts provided on the concrete base as per project drawings. Perform the operations as per previous CODEs X07-60.01 points d, e, f, g, h, i and l above. Installation of those parts provided loosen for shipping reason (e.g. canopies, bottles, air conditioned unit etc.) and that minor parts which cannot be prefabricated (e.g. drain lines in tundish, vent lines in safe area etc.).
CODE X07-60.04 - Installation of Call Points, Gas, Smoke, Fire Detectors and Audible Devices The installation price includes the following operations: a. Loading of the equipment from CONTRACTORs store. Check on conformity of detectors to the technical specification. In case that the various components are delivered separately, check on tag numbers and codes consistency, and assembly of parts. Transport to the site. Prefabrication of necessary supports. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Signal cable installation for connection of equipment up to the junction box. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fire-proofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box, in accordance with CONTRACTOR . Laying or pulling of signal cable. d. Execution of electrical connections from each single component up to the junction box or local panel.
b.
c.
Client Ref: DOCUMENT NUMBER: e. f. g.
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Grounding of the equipment by means of single core conductor, connected to the general grounding network. Continuity test of transmission line from the detector to the junction box terminals. Inspection and checks in accordance with Contract documentation.
8.17
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of analyzers and detectors, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials. 1. Auxiliary supports for pneumatic and electronic power/signal routing All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports. All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Special electrodes for welding of grounding inox plates. Electrodes for welding of auxiliary supports. Paint for cold galvanizing. Primer for support treatment and epoxide paint for all connections exposed to elements. Materials for cables, tubing, conductors identification. Identification plates shall be made of plastic of not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Conduit fixing hoops, or collars Material shall be of heavy series galvanized steel, complete with bolts, nuts and washers. Bands for fixing of cables or tubing to cable trays Bands shall be in Polyamide heavy duty type. Nails and expansion bolts in galvanized steel for various fixing operations. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for cable connection. Sleeves and/or ferrules for signal cables of electrolytically tin-plated copper sheet. Sealing compound for cables/cable gland and where necessary. Secondary cable trays for electronic and pneumatic routing.
2.
3. 4. 5. 6. 7.
8.
9. 10. 11. 12.
13. 14.
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Cable trays for secondary pneumatic/electronic routing shall be made of steel sheet hot-galvanized after machining, if not otherwise specified by Contractual documentation. Cable trays shall be complete of fittings and accessories for erection. 15. Conduits for signal/power cables and tubing Cable/conduit protection conduits shall be of hot-galvanized steel with smooth inner surface. Conduit bushings Metal bushings shall be capable to be screwed onto the galvanized steel pipe for cable protection. Materials for sealing of cable terminals in stand-by installation. Auxiliary supports for analyzers The supports shall be fabricated in field from hot-galvanized steel channel. Cold galvanizing operation shall be foreseen to restore protection after installation. Bolts and screws for fixing of analyzers to the frames and auxiliary supports All bolts and screws shall be in galvanized steel, complete of nuts and washers. Supports for cable trays in analyzer house. Supports shall be in hotgalvanized steel, complete of nuts and expansion bolts for fixing to floor, wall and ceiling. Compound for sealing of cable on conduits, and at entering side in analyzer room or local panels. Grease and paraffin for protection of electrical and mechanical connections, and threaded parts. Sealant/lubricant for threaded instrument process piping connections shall be Liquid O Ring 404 SYN for up to 165C (300 F) and Copaltite High Temperature Seal Compound for 165C (300F) to 830C (1500F) temperature. Use of Teflon tapes shall be avoided and in any case submitted at the Contract approval. Soldering-paste and accessories for soldered electrical connections. Plastic bags or other protective means for analyzers and their cubicles.
16.
17. 18.
19.
20.
21. 22. 23.
24. 25.
8.18
WORKS MEASUREMENT 1. All analyzers and detectors system works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR . Unit price for CODE X07-60.XX listed on Price List of Contract shall be applied to the quantities corresponding to the number of connections and
2.
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installed equipment. 3. Unit price for each CODE X07-60.XX includes the supply of erection materials and all working activities described.
Sh. 125 of 134 Rev. 0
8.19
SYSTEM X07-70: TELECOMMUNICATION SYSTEMS INSTALLATION WORKS
FOREWORD This paragraph covers the works to be carried out in various areas which are geographically distributed. These areas can be defined as follows even if they can slightly change in each specific project:
AA CONTROL ROOM or any other manned CONTROL CENTER in which are

located the Operator Interfaces as: Operator consoles, Control units, etc.
BB.
TECHNICAL ROOM or COMMUNICATION BUILDING in which are normally installed the cabinets, racks and Termination Blocks relevant to the various communication systems such as: CCTV, Radio, Telephone, Intercom, Page/Party, Public Address, Access Control, Intruder Alarm, etc.
CC. FIELD is a generic definition to design the area in which are distributed the apparatuses connected with the Main Equipment described under the previous points AA and BB. NOTE: It has to be noted that, for the Telecommunication Systems, CONTROL and TECHNICAL ROOMS, mentioned on points AA and BB, may be or may not necessarily be the same in which are located the Process Control and Safety Systems (DCS and ESD). These two areas can have different designations. Under these circumstances, the correct designation, of the two areas, will be clearly specified in the Contractual documentation attached to the Contract.
CODE X07-70.01 - Installation of Telecommunication Equipment in Control Room This CODE is referred to either one of the following equipment: Operator Consoles floor mounted type, complete with: Monitors, Keyboard, Handset, Digital indicators, Hardwired push buttons, Microphone, Embedded loud speaker, etc. PC based Operator consoles with accessories as per previous point. Wall mounted panels equipped with: Handset, Push buttons, Selectors, Embedded loud speaker, etc. CCTV Monitors pedestal, ceiling or wall mounted. The installation price includes the following operations: a. Transport to the site Construction Company shall take care of transport to control room for equipment with weight below 500 Kg. Transport to the site of equipment with weight greater than 500 Kg shall be at CONTRACTOR care. Construction
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Company shall give assistance to all loading, unloading and transport operations. b. c. Unpacking of all equipment. Installation of base plates and fixing supports Floor mounted equipment are usually to be fixed to metal base-frames supplied by the Manufacturer, if not otherwise specified on Contractual documentation. Construction Company shall fix the frames to the floor according to project drawings. Frames shall be duly rigged and properly painted before panel or consoles installation on. Equipment supports requiring wall installation shall be supplied by CONTRACTOR equipped with fixing bolts and plugs. Erection, alignment and fixing Equipment may be delivered in several sections. Under these circumstances, Construction Company shall install, align and fix all the sections. Panels and/or consoles shall be fixed to the base frames by galvanized steel screws or bolts. They shall be duly rigged and should show no vertical gaps between the various separately supplied sections. Wiring and connection restoring. All connections between the various sections, as well as power bar and grounding connections shall be reset. Bar bolts shall be tightened by dynamometric wrench. Grounding execution of the equipment, by means of copper cord connected to the general ground system of control room. Alignment of false floor to main consoles and panels, after cable trays and cables installation, in control and technical rooms. Inspection and check in accordance with the Contract documentation.
d.
e.
f. g. h.
Sh. 127 of 134 Rev. 0
CODE X07-70.02 - Installation of Telecommunication Equipment in Technical Room This CODE is referred to either one of the following equipment: Central Unit cabinets containing: Power Supply Unit, Terminal blocks, Amplifier, Exchanges, Microprocessor Based Control Unit, etc. Configuration, Programming and Maintenance Consoles Central Unit for CCTV system System printers Mimic and diagnostic panels Battery charger for hand held radio. The installation price includes the following operations: a. Transport to the control room building Normally this kind of equipment is extremely delicate. They could be damaged if exposed to high temperature, dust and sand. It will be at Construction Companys care to handle the electronics following the Vendor instructions. Unpacking of equipment At this stage Construction Company will check on the status of the equipment, and will verify that the cabinets and the components installed inside have not been submitted to any abnormal temperature, humidity or shock. Frames and fixing supports installation. Construction Company shall fix the supports or frames to the floor of technical or control rooms. Frames shall be duly rigged and painted. Erection, alignment and fixing Construction Company shall align and fix the cabinets and Operator stations to the supports or frames. The false floor shall be modified accordingly. Grounding of equipment and signals Grounding shall be of three types: grounding for intrinsically safe signals; grounding for not-intrinsically safe signals; grounding for safety. This activity includes the lays of copper bar and relevant connections up to general ground bar of control room, installed by others if not otherwise specified in Contractual documentation. Power-on of each single component of the system. Power-on activity shall be executed following instruction manuals for each element. Functional test of the system In particular, Construction Company shall perform the following detailed test under the Vendor Specialist supervisor: every single equipment as part of the telecommunication system;
b.
c.
d.
e.
f.
g.
Sh. 128 of 134 Rev. 0
different elements of the system connected among themselves even if the elements are located in different control rooms; software loading and repetition of all tests already performed in factory on the system. At this stage possible adjustment and/or modification on the software shall be performed by Construction Company. All the above operations shall be executed strictly in compliance with instruction manuals and fully approval of CONTRACTOR . h.
Final inspection and checks in accordance with the Contract documentation.
CODE X07-70.03 - Installation in Field of Communication Apparatuses: This CODE is referred to either one of the following equipment: Indoor or outdoor video cameras complete with housing, Pan & Tilt unit, Motorized zoom and lenses, auxiliary illuminator fixture, Junction box for receiving/transmitter unit. Junction boxes Intercom sets for outdoor and indoor installation Loud speakers for public address Page/Party Stations complete with switchboard, hand set and embedded loud speaker. Accessory equipment (as Beacon; Audible and visible devices, etc.) for above systems. Metrological stations. The installation price includes the following operations: a. Supports prefabrication for local equipment. Treatment with primer and transport to site. The supports shall be fixed on the structures by welding or with galvanized bolts. Primer restore operation shall be foreseen where necessary. Minor civil works shall be executed for supports fixing. Loading of the equipment (video cameras, telephone sets, load speaker, etc.) from CONTRACTORs store. Transport to the site. Installation of the equipment on the supports. Signal cable installation for connection of the single equipment up to the junction box. This activity includes: study of cable routing Construction Company shall study all routings for the signal cables starting from local junction boxes. Construction Company shall be responsible for selecting the shortest and straightest routings, taking into account the possibility of eventual interferences. Therefore Construction Company shall coordinate his work with other Construction Companies in order to solve eventual problems prior to
b.
c.
Sh. 129 of 134 Rev. 0
d.
installation of cable trays (conduits) and of cables. Construction Company shall check also if metallic structures covered with Fireproofing are present, to space correctly all cable trays, single cables and equipment. Study and final decision shall be submitted for approval to CONTRACTOR. Supports preparation and cable trays (conduits) installation from single instrument to the relevant junction box or local milli-ammeter, in accordance with the agreements reached with CONTRACTOR . Laying or pulling of signal cable.
Execution of electrical connections to the equipment and to the junction box and/or local panel. Grounding of the equipment case by means of an Single core conductor, connected to the grounding network. Continuity test of transmission line from the local equipment to the junction box terminals. After works execution as per c-d-e, equipment shall be adequately protected and the threaded parts shall be greased. Inspection and tests of electrical and mechanical parts in accordance with the Contract documentation
e. f.
g.
CODE X07-70.04 - Installation and Connections of Antenna Systems This CODE covers the installation and wiring of antenna systems having a support height up to 5 m. The works hereinafter described, are mainly referred to twin antenna sets pertaining to transceiver radios installed on building roof, external wall or structures. The installation price includes the following operations: a. Support prefabrication. The support shall be prefabricated in field by means of galvanized pipe or painted steel shapes in accordance with the Project Drawings and Specifications. The support, complete with top and bottom terminal boxes joined by steel conduit or tray, shall be fixed in the foreseen position: by welding on structure or by suitable bolts on concrete. Minor civil works shall be executed, as necessary, for the support fixing. Once the support has been fixed in place, Construction Company is to install the twin antenna set at support upper end. Construction Company has to carry out the coaxial cable pulling and connections inside both upper and lower terminal boxes. From the lower terminal box, the coaxial cable shall run up to the pertinent cabinet located in Technical Room. The coaxial cable shall be laid on tray or pulled in conduit previously installed by the Construction Company.
b.
c. d.
Client Ref: DOCUMENT NUMBER: e. f.
Sh. 130 of 134 Rev. 0
Both ends, of coaxial cable, shall be duly wired in the box at support foot and to the termination point inside the Main Cabinet. Inspections and checks in accordance with the Contract documentation.
Note: This paragraph is applicable also to the installation of antennas on towers. The tower design, supply and erection is not included in the Construction Company scope of work.
8.20
MATERIALS SUPPLIED BY CONSTRUCTION COMPANY For the installation of telecommunication systems, Construction Company shall supply, if not otherwise specified in the Contractual documentation, the following materials: 1. Auxiliary supports for all the telecommunication equipment installed in Control Room and Field. All supports shall be obtained from hot galvanized steel channel. Cold galvanizing operations shall be executed to restore surface protection of worked pieces. Bolts and screws for fixing of supports, cable trays, conduits to the structure and for fixing of instruments to auxiliary supports All bolts and screws shall be in galvanized steel. Each bolt shall be complete of nut and washer. Expansion bolts for fixing of supports to concrete. Electrodes for welding of auxiliary supports. Paint for cold galvanizing. Insulating tapes for protection of conductors on terminals. Copper compression sleeves for telephone type cable connection Nails and expansion bolts in galvanized steel for various fixing operations. Materials for cables, conductors identification Identification plates shall be made of plastic of not adhesive type, with inscriptions specified by CONTRACTOR. The conductors shall be identified with Grafoplast type bands, with tag numbers specified by CONTRACTOR. Rings and copper cord for equipment grounding. Compound for sealing of cable on conduits, and at entering side in analyzer room or local panels. Bands for fixing of cables to cable trays Bands shall be in Polyamide heavy duty type.
2.
3. 4. 5. 6. 7. 8.
9. 10. 11.
Sh. 131 of 134 Rev. 0
8.21
WORK MEASUREMENT 1. All telecommunication works shall be accounted and/or measured as per the As-built drawings provided by Construction Company and approved by CONTRACTOR . Unit price for CODE X07-70.XX listed on Price List of the Contract shall be applied to the quantities corresponding to the number of connections and installed equipment. Unit price for each CODE X07-70.XX includes the supply of erection materials and all working activities described.
2.
3.
Sh. 132 of 134 Rev. 0
8.22
SYSTEM X07-90: OPERATION TESTS ON CONTROL AND SAFETY LOOPS (LOOP TEST). SET PRESSURE TEST ON SAFETY VALVES
CODE X07-90.01 - Operation Check on Control and Safety Loops (Loop Tests) FOREWORD: Subject activity can commence only when all the functional tests in Control Room have been successfully completed as per previous CODE X07-10.05 para m). Moreover, both the instrument air system and power supply have to be available on the plant.
The activities of this CODE can be broken-down as follows: Preparation activities: Operation check (loop test) Preparation activities a. b. c. d. Remove shipping stops from all instruments, even when installed by others on packages and machinery. Check displacer float connections in level instruments. Check supply voltages on various panels and local panels, as well as special directly-powered instruments in field or control room. Energize power circuits and check voltage levels.
Operation check (loop tests) a. Following completion of preparation activities indicated in previous paragraph, Construction Company shall check overall loop continuity by introducing a simulated signal from transmitter to receiver, and thence to the final control element. At the same time, all auxiliary equipment such as alarms, interlocking devices, shall be made ready to operate. Individual operation tests shall be performed on each interlock and emergency system. The output signal from the primary element (transmitter or switch) shall be obtained by simulating the process variable directly. Once the primary element is activated, a simultaneous check of all the loop components shall be performed at the various control systems having an interface with DCS & PLC as: Alarms, Sequences, interlocks, analysers, tank gauging and the field. In particular the control valve action shall be checked at 0-25-50-75-100% of the stroke. This check shall be monitored, at same time, in field and Control Room. Both interlock and emergency systems, shall be checked in fail safe condition. Besides, there tests, the burnout and power failure checks shall be carried out on thermocouples actuated instrumentation.
b. c.
d.
e.
Client Ref: DOCUMENT NUMBER: f.
Sh. 133 of 134 Rev. 0
Moreover, at this stage, shall be accomplished: log, reports and video page printing as well as mimic diagrams as specified on the project documents as Man-Machine interface. a. Simulating the process variable directly from the RIB/Rack Room/Control Room by the SIMULATE featyre and provide 0, 25 50, 75 and 100% as required. b. Control and on/off valves action to be checked by the READBACK feature to confirm actual valve position.
Fundation Fieldbus devices
Traditional & Foundation Fieldbus devices a. Set values shall be checked for trips and associated alarms. b. Fail-safe and Burn-out actions shall also be checked, where applicable. CODE X07-90.02 - Set Pressure Test on Safety Valves This activity includes: a. b. Construction Company shall carry out the set pressure check using an adequate test bench certified by a recognized International Authority. Safety valve pressure setting shall be in accordance with Project Specifications. Moreover, each safety valve shall be checked for seat tightness in accordance with the procedure specified in API STANDARD 527.
8.23
MATERIAL SUPPLIED BY CONSTRUCTION COMPANY For the execution of loop tests and safety valve set-pressure tests, Construction Company is to supply the diagnostic equipment as described in the paragraph 5.2, point 5.2.2. The equipment listed in said paragraph have to be considered by the Construction Company as a Minimum requirement which can be integrated and/or modified as per the actual need of the project.
Sh. 134 of 134 Rev. 0
8.24
WORKS MEASUREMENT 1. The works relevant to the loop tests and safety valves set pressure tests, shall be measured on the basis of the following contractual documents: Instrument list I/O list Loop diagrams. Unit prices for CODE X07-90.XX listed on Price list of the Contract shall be applied to the quantities corresponding to the loops tests and set-pressure tests carried-out. Unit price for each CODE X07-90.XX includes the supply of materials and all the work described in the CODE itself.
2.
3.

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APS Proposal No.

ATTACHMENT 5 to RFQ. No. CST-001 Rev 0

ATTACHMENT 5 BILL OF QUANTITIES

GENERAL CONSTRUCTION SPECIFICATION FOR INSTRUMENTATION WORKS

General Construction Specification

Erection Materials USD

General Construction Specification

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SYSTEM : X07.20 X07-20.01-01 X07-20.01-02 X07-20.01-03 X07-20.01-04 X07-20.01-05 X07-20.01-06

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X07-20.02-01 X07-20.02-02 X07-20.02-03 X07-20.02-04 X07-20.02-05 X07-20.02-06 X07-20.02-07 X07-20.02-08

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X07-20.03-01 X07-20.03-02 X07-20.03-03

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X07-20.04-01 X07-20.04-02 X07-20.04-03 X07-20.04-04

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0,00 0,00 0,00 0,00

LAYING OF UNDERGROUND 24 PAIRS MULTICABLE DIRECTLY BURIED

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X07-20.07-01 X07-20.07-02 X07-20.07-03 X07-20.07-04 X07-20.07-05 X07-20.07-06 X07-20.07-07 X07-20.07-08 X07-20.07-09

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X07-20.11 X07-20.11-01 X07-20.11-02 X07-20.11-03

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0,00 0,00 0,00

X07-20.12-01 X07-20.12-02 X07-20.12-03 X07-20.12-04 X07-20.12-05 X07-20.12-06

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X07-20.13-01 X07-20.13-02 X07-20.13-03 X07-20.13-04

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General Construction Specification

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X07-20.15-01 X07-20.15-02 X07-20.15-03

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0,00 0,00 0,00

General Construction Specification

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SYSTEM : X07.32 X07-32.01-01 X07-32.01-02 X07-32.01-03 X07-32.01-04 X07-32.02-01 X07-32.02-02 X07-32.02-03

0,00 0,00 0,00 0,00 0,00 0,00 0,00

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General Construction Specification