1 2 3 4 5 6 7 8 9a 9b 9c 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

IRS Calculation Sheet Please enter accurate values for the bold dimensions in the corresponding shaded boxes Dimension Outer Circumference of Pot Pot Height Pot Height to Handles Liner Thickness Insulation Thickness Sheet Metal Thickness Angle Iron Thickness Angle Iron Width Round Bar Thickness

Formulas Pot Diameter = C = PotDiameter = _______ = Pot volume = x (0.5 x D)2 x H = Pot volume (mm3) = x (0.5 x _______)2 x _________ Pot volume in L = Vmm 1,000,000 = Pot volume in L = _____________ 1,000,000 Combustion Chamber Size Combustion Chamber Size 2 Gap A (mm) = Cc (4 x Cc) = Gap A (mm) = _____ (4 x ____) = Gap B (mm) = Cc2 (4 x (Cc + 60)) = Gap B (mm) = _______ ((4 * (____ + 60)) = GapC = Cc2 C = GapC = ____ ____ = GapD = 0.75 x Gc = GapD = 0.75 x ____ = Slope Height B = Ga-Gb = Slope Height B = ______ ______ = Length of metal section that produce slop B = 4 x (Cc+ (2 x lt) + 2) Length of one side of the square metal section that form slop B = 6b 4 Slope Height C = Ga-Gc = Slope Height C = ______ ______ = Skirt Length = (D + 2 x Gd + t) x = Skirt L= (_____+ 2 x ____ + _____) x = Skirt Height = Hh-15 = Skirt H = ______ -15 = Base Plate Diameter = D + (2 x Gd) + (2 x t) = Base Plate D = ____ + (2 x ____) + (2 x ____) = Base plate Opening = Cc + (2 x lt) = Base plate Opening = ______ + (2 x lt) = Combustion Height = Cc + (1.5 x Cc) + lt + i

Combustion Height = ___+ (1.5 x ___) + ___ + ___ = CombustionWidth =Cc + (2 x (lt + i)) = CombustionWidth = ____ + (2 x (____ + ____)) = Combustion chamber box front and back covers width = Cw - 2*t = Combustion chamber box front and back covers width = ____ - 2*t = Combustion Chamber box front and back covers height = Ch - t = Combustion Chamber box front and back covers height = ___ - t = Fuel inlet opening from the edge of the front box = i + lt t = Fuel inlet opening from the edge of the front box = ____ + ____ x t = Base ring D = D + (2 x Gd) + (2 x t) + RBt = Base ring D = ____ + (2 x ___) + (2 x ___ ) + (2 x____) +RBt = Base ring C = (BRd-RBt) x = Base ring C = (____-____) x = 2 2 Angle iron Length= 2 x ((((BR)-RBt))/2) -((Cw2)-(Aw-At)) ) = AI Length=2 x ((((___)-___)/2)2-((___2)-(___-___))2) = Angle iron Length (shorter)= Cw Angle iron Length (shorter)= _______ Leg Length = Ch + Aw + At = Leg Length = ____ + ____ + ____= Height of Pot Supports = Gap A - 2mm Height of Pot Supports = _______= Diameter of Pot Support Cap = 6 mm Diameter of Pot Support Cap = Vertical armlength of wood support = (BPD2) - (lt + i + (Cc2)) Vertical armlength of wood support = ( ______ 2) - (_____ + ____ +____ 2) + 10 Horizontal armlength of the wood support = 2 x Cc Horizontal armlength of wood support = ____ - 2 x _____ Wood support width = Cc + 40mm Wood support width = _____ + 40 mm Hollow square tube length to hinge the Wood support = Wood support width - 20 mm Hollow square tube length to hinge the Wood suppor = ____ - 20 mm Wood shelf width = Cc - 4mm Wood shelf width = _____ - 4mm Wood shelf length = lt + i + 10mm Wood shelf length = _____ + ______ + 10mm Position of hollow square tube hinge for wood support on front face plate = Va - 2/3*Cc Position of hollow square tube hinge for the wood support on the front face plate = _____ - 2/3*______ Pot Stabilizer Height = 75 mm

Term C H Hh lt i t At Aw RBt

Value (mm) 2460 400 340 30 50 2.0 3 30 12

H (mm)

Hh (mm)

C (mm)

D (mm)

Vl (L)

400 340 2460 783 193 All measurements are in centimeters, except the volume which is expressed in liters 580 360

Combustion Chamber

1520 Base plate X=

Value (mm) D Vmm Vl Cc Ga Gb Gc Gd SHb 783

811

X *X

192628411 193 200 50 38 16 12

2543

Liters

Skirt

12 1048 262 34 2543

Slope B 10mm RB 12

SHc Sl Sh BPD BPO

1048 325 811 260 262

Ch Cw CCw CCh FI BRd BRc Ailong Aishort Ll PS SC Va Ha Ww STl Wsw Wsl Pst Psh

580 360 356 578 78 823 2549 739 360 613 48 6 226 400 240 220 196 90 92 75

Ga (mm)

Gb (mm) Gc (mm)

Gd (mm) Ga - Gc (mm)

C.C. Size (mm)

Ga - Gb

50 38 s, except the volume which is expressed in liters. 580

16

12

34

200

12 Front side of combustion chamber

Back side of combustion chamber 360 356.0

578 Base ring = 12mm RB 260 L= 2549

578 Square tube

40mm

Legs (3 in quantity)

811

Bottom ring

613

Combustion chamber support short (2 in quantity)

Skirt

325

360

Wood Support

10mm

RB 220

Front of Combustion Chamber Wood Shelf

90 226 196 400 240

t side of combustion chamber 78

X*X

X = 200

Square tube Legs (3 in quantity) 48

Combustion chamber support long (2 in quantity)

739

Front of Combustion Chamber

92

Calculation sheet to determine mold size for clay liners

Enter the name of the location the clay sample is brought from and values for shirnkage rate in the greay shaded

Location Name = Clay Shirnkage rate = Stove Dimension Liner thickness = Insulation thickness =

Legedadi 8.00% 20.0 cm 3.0 cm 5.0 cm Liner Size Width Height/Length 20.0 28.0 31.0 23.0 26.0 5.0 26.0 30.0 26.0 23.0

Liner No. 1 2 3 4 5

Description Bottom horizontal Bottom sides - vertical Top Horizontal Top Vertical and back bottom Back top

Mould Size Width Height/Length 21.7 30.4 33.7 25.0 28.3 5.4 28.3 32.6 28.3 25.0

nkage rate in the greay shaded cells.

Location = Legedadi Size of combustion chamber = Mold No. 1: Bottom floor of the combustion chamber Top View Cross section (A-A) 21.7 21.7 No. of Pieces needed 1 2 1 4 1 30.4
B A A

Mold No.2: Top View 30.7

B

Bottom side walls of the combustion chamber Cross section (A-A)

33.7 25.0
B A

30.7

33.7
A

Mold No.3: Top View 28.3

B

Top horizontal wall Cross section (A-A)

5.4
B A A

28.3

Mold No.4: Top View

B

Top front and side walls and back bottom wall of the combustion ch Cross section (A-A)

22.3

32.6 28.3
B

28.3
A A

Mold No.5:

Back top wall of the combustion chamber Top View Cross section (A-A) 22.3

25.0 28.3
B

28.3

mbustion chamber =

20 cm Cross section (B-B)

3.0

30.4

3.0

ion chamber Cross section (B-B)

3.0

25.0

3.0

Cross section (B-B)

3.0 3.0

5.4

bottom wall of the combustion chamber Cross section (B-B)

3.0

32.6

3.0

Cross section (B-B)

3.0

25.0

3.0