Calculation Cover Sheet Caleno WS-CA-PR-005 [Project title Worley Standards Development Proj no (086700589 Client Phase/CTR [Calculation title Verification of WS-CA-PR-025 (formerly PRCA-O07)__Page 1__of SL (Calculation objective {The aim of this calculation isto validate the PSV sizing spreadsheet - WS-CA-PR-025 This spreadsheet determines relief loads and corresponding required relief areas for Fire, Tube Rupture, Control Valve \Failure, Blocked Outlet, and general vapour & liquid releases. [Calculation method |Manual calculations were performed on each section ofthe spreadsheet and compared with the corresponding output generated by the spreadsheet [Assumptions 1) Maximum wall temperature of 1100°F for unwetted vessel exposed to fire. 12) Fire relief valve sizing assumes critical flow. 13) No back pressure factor applied non-liquified gas fire case. [References 1) APIRP 520 J2) APIRP 521 |3) AS 1210 l4) AS 1271 |S) Flow of Fluids - Crane [Conclusions The manual calculations performed in this calculation are consistent with the results produced by the spreadsheet for all |the available sections. Dh. Lt 0 _[ 30th Aug 02 Issued for Use NP At CMM From REV A to REV 0 this calculation was renumbered from PRCA-00T 1o WS-CA-PR-O25 ‘A [26th May 99 [For design (developed fora previous project) SPO WP Rev | _ DATE DESCRIPTION oY CHECKED emalprojact_executionpatmt0b.xs Verification Preagor REVE Rev 198Calculation Sheet Cale no WS-CA-PR-O25 Project ttle Worley Standards Development Proj no 086/00589 Client 0 Phase/CTR [Calculation title Verification of WS-CA-PR-025 (formerly PRCA-007)__Page 2 of 51 [Please check boxes for all applicable items checked or delete if not appropriate: (Calculations: © Cateulation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E- 001, but format may be varied by Project Manager). Project ttle shown. Calculation ttle shown. Revision history box complete and signed. Index. Appropriate stamp for preliminary issues. Calculation objectives (aims) stated. Calculation method defined or described (including formulae if relevant) Reference made to text, standard or code. Check version/edition with that required for project. 8880008 Source of input data stated (with revision number and date if relevant). Assumptions stated, Summary of results or conclusions if appropriate. For software based calculations, reference to software verification if available. ‘Method clear and easy to follow. Input data correct. Calculation arithmetically correct OR software previously verified and reference to verification checked. Boou088o Calculation result within expected limits. Calculation tolerances stated if significant. Units used as required by client. Abbreviations correct. Appropriate cross-references. Sketches included and clearly labelled, where required. Attachments included and referenced, as required. |Checking records: 1 Checked and annotated copy of calculation filed (use "Check Print" stamp). Cl Corrections made as required and calculation dated and signed on cover sheet by checker. Revi Oi Changes clouded. Revision history block updated. O Catculation re-checked if required. 2B) a f Oo a a im im [2 0] 30th Aug 02 Tssued for Use i CaM Fiom REV A 10 REV 0 this calculation was renumbered from PRCA-O0T wo WS-CA-PROIS A__[_2éth May 99 |r design (developed for a previous proje SPO TWP REV, DATE DESCRIPTION By CHECKED lems/project exscution’petmt dbs Verification Preago7 REVE ov 198Calculation Sheet cuenT. © PROJNo _086/00589 PROJECT Worley Standards Development CALCNo __WS-CA-PR-02S SUBJECT Verification of WS-CA-PR-025 (formerly PRCA-007) SHEET 3 OOF St A [emnyes] SPO] Wve 0 [sense] np | ow CONTENTS Page 1 Calculation Cover Sheet 2 Calculation Checklist 3 Contents 4 EXAMPLE ta - Fire Case - Liquified Gas Release - AP! 520 (Horiz. Vesse!) 8 EXAMPLE 1b - Fire Case - Liquified Gas Release - API 520 (Vert. Vessel) 13 EXAMPLE 2 - Fire Case - Liquified Gas Release - AS1210/1271 16 EXAMPLES - Fire Case - Non-Liguified Gas Release - AS1210/1271 19 EXAMPLE 4 - Fire Case - Non-Liquified Gas Release - AP! 520 21 EXAMPLE 5a - General Vapour Release - API 520 - Critical Flow (Conventional Valve) 22 EXAMPLE Sb - General Vapour Release - API 520 - Suberitical Flow (Conventional Valve) 24 EXAMPLE 5c - General Vapour Release - API 520 - (Balanced Belows Valve) 25 EXAMPLE 6a - General Liquid Release - API 520 - Capacity Certification Required 26 EXAMPLE 6b - General Liquid Release - API 520 - Capacity Certification Not Required 28 EXAMPLE 7a - Control Valve Failure / Blocked Outlet - Liquid Case - Subcritical Flow 30 EXAMPLE 7b - Control Valve Failure / Blocked Outlet - Liquid Case - Critical Flow 34 EXAMPLE - Control Valve Failure / Blocked Outlet - Vapour Case 38 EXAMPLE®9 - Tube Rupture - Vapour Release 43 EXAMPLE 10 - Tube Rupture - Liquid Release 48 EXAMPLE 11 - Tube Rupture - Two Phase Release 50 EXAMPLE 12 - Wetted Surface Area - API 520 - (Horiz. Vessel) 51 EXAMPLE 18 - Wetted Surface Area - API 520 - (Vert. Vessel) EXAMPLE 14 - Wetted Surface Area - AS1210 - (Vert. Vessel) ATTACHMENTS Attachment 1: Spreadsheet Output - Example 1 Attachment 2: Spreadsheet Output - Example 2 Attachment 3: Spreadsheet Output - Example 8 (temp) Spreadsheet Output - Example 8 (pres) ‘Attachment 4: Spreadsheet Output - Example 4 ‘Attachment 5: Spreadsheet Output - Example Sa Spreadsheet Output - Example sb Spreadsheet Output - Example Sc Attachment 6: Spreadsheet Output - Example 6a ‘Spreadsheet Output - Example 6b Attachment 7: Spreadsheet Output - Example 7a Spreadsheet Output - Example 7b ‘Attachment 8: Spreadsheet Output - Example 8 ‘Attachment 9: Spreadsheet Output - Example 9 Attachment 10: Spreadsheet Output - Example 10 Attachment 11: Spreadsheet Output - Example 11 Attachment 12: Spreadsheet Output - Example 12 ‘Attachment 18: Spreadsheet Output - Example 13, Attachment 14: Spreadsheet Output - Example 14Calculation Sheet CLIENT ° PROJ No 096/00580 PROJECT Worley Standards Development CALC No WS-CA-PR.O25 SUBJECT ___ Verification of WS-CA-PR.025 (formerly PRCA-007) SHEET 4 OOF St ‘A__[emnase] seo | wv 0 [saccce] np | cw EXAMPLE 1a - Fi ‘Applicable to Liquid Levels less than 7.5m above source (source assumied tobe at grads level Input Data: Design Pressure Py 2758 kPag Overpressure Factor Fo at % Ratio of Specific Heats. k 10720 Molecular Weight M 40.8 5 Compressibilty z ost - Insulation Factor F 1.0 - Vessel Data: Orientation H Outside Diameter 2818 = mm T/T Length 39986 = mm El. Tan Line (above grade) 2401 mm El, Centre Line (above grade) 3810 mm Liquid Level (above grade) 4586 = mm Wetted Area Calculation: w ff DN cu ~-0D ay D = 2r h=1Cos@ —* Cos0 = hir — 6 = Cos" 2D (1) S.A. (whole cylindrical section) = x.D.(tt) S.A. (wetted cylindrical section) = (2x - 28).D/2.(t+) = (n-0).D.(t+4) (2) Substituting (1) into (2) gives: sa-(m-Calculation Sheet CUENT o PROJ No__086/00580 PROJECT Worley Standards Development CALCNe _ WS-GA-PR-025 SUBJECT __Vorification of WS-CA-PR-025 (formerly PRCA-007) SHEET 5 OOF st maven] owe [ey [omc] [evsov | ove [ov [ovo] [Raison] ose] ey [onowo A_[anvavae]_sPo | ve 0 [sauce] np | om a AanD4 6 = 20 Se AreaotaSegment = 1D¥g _ sing) : - (Penysnes Pei) 2a a 2 (20- sinze) ‘The Surface Area of the vessel head can be approximated by the following equation: S.A. (head) = 1,09.0* - Generally use 1.084D* for 2:1 ellipsodal head however, we need to work out the the partial surface area (wetted portion). The first step is to approximate the head using a circle: Substitute 9 = Cos 2h/D Area of Small Segment = 2-[2 (cos 2h) Sin (2cos 2») 3 D) DJ) x Di (12h) 42h rea Large Segment = 2 20 (cout sin acon: 28 (. Area Wetted Segment = p?|7—1 2 {cos 22) sin{acos 12k 4a D D. Now we must pro-rate for area of Surface Area of Head: S.A.(Head) = Area Wetted Segment x 1.09 -D* z-D*T4 S.A. (Head) Area Wetted Segment x LO2x4 = S.A. (2Heads) = Area Wetted Segment x L09X4*2 # S.A. (2 Heads) 2) ofacor%)] seen