Professional Documents
Culture Documents
E Kai-Zen
E Kai-Zen
E Kai-Zen
com
www.tpm-us.com / info@tpm-us.com 1023 Muirfield Drive Marietta, Georgia 30068 USA Phone 770-575-1934 Fax 770-578-9784
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Leadership
Managerial Organization
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What indicators should we focus? 9Data Collection & Reporting systems 9Goal-sharing system 9Progress monitoring & follow up
What milestones should we setup? 9Pillars 9Connect with Corporate Strategy & Goal
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8 Pillars Deployment
Autonomous Maintenance Planned Maintenance Focused Improvement Training & Education Early Management Quality Assurance & Maintenance Administrative operations Kaizen Safety & Environment Total Productive Maintenance
Performance Review
Kaizen/TPM KPI P-Q-C-D-S-M Daily Data + Monthly Summary Benchmark (Baseline) Data Cascade Trend Control Zero-Oriented Target
e-Kaizen Workshop
1-2 Weeks Summary & Review Report
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Who attend; Manager, Supervisor What; Learn Kaizen Basic Team-Building TPM Overview Data Analysis When; 4 Days Where; Host Plant How; On-Site Practice Fee - $2200 per day + Training Materials
8:30 8:40 9:00 10:00 11:00 11:20 12:30 13:25 14:00 17:30 18:00 21:30
8:40 9:00 10:00 11:00 11:20 12:30 13:25 13:55 17:30 18:00 21:30
Lunch Team Practice (2) Team Practice (3) Hands-On Practice (2) Hands-On Practice (3) AM Step-1 FI CAP-Do (Break) AM-1 Board Presentation FI CAP-Do Board Close Close
Preparation Materials 1) Cap - 4 colors (each-8) (Red/Yellow/Blue/Orange) 2) Polo Shirts 3) F-Tags 3-1 Red - 500 3-2 Blue - 500 3-3 Yellow (Safety) - 500 4) OPLs - 500 5) Card Board for Presentation 4 x 4 x 2 (1m X 1m)=32 boards 6) Team Practice Supplies 6-1 Board Maker (Black/Red/Green etc.) 6-2 Scotch Tape & Duct Tape 6-3 Color Paper (Craft Paper) 6-4 Staple 6-5 Ruler 6-6 Scissors * Host Plant prepares Yellow Highlighted items
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Who attend; Quality Supervisor & Leaders Process Engineers Kaizen Trainers* - who attended (S) Start Up Course What; Learn Kaizen Basic Quality Assurance & Maintenance QA & QM Matrix QM 10 Step Deployment Data Analysis When; 2 Days Where; Host Plant How; On-Site Practice Fee; $2200 per day + Training Materials
8:30 8:40 9:00 10:00 11:00 11:20 12:30 13:25 14:00 17:30 18:00 21:30
8:40 9:00 10:00 11:00 11:20 12:30 13:25 13:55 17:30 18:00 21:30
Preparation Materials Case Study 1) Cap - 4 colors (each-8) 1) "Evidence" - Actual Samples (Red/Yellow/Blue/Orange) 2) Quality Defects Data (Log) 2) Polo Shirts 3) Maintenance Log 3) F-Tags 4) Machine Operation Manuals 3-1 Red - 500 3-2 Blue - 500 3-3 Yellow (Safety) - 500 4) OPLs - 500 5) Card Board for Presentation 4 x 4 x 2 (1m X 1m)=32 boards 6) Team Practice Supplies 6-1 Board Maker (Black/Red/Green etc.) 6-2 Scotch Tape & Duct Tape 6-3 Color Paper (Craft Paper) 6-4 Staple 6-5 Ruler 6-6 Scissors * Host Plant prepares Yellow Highlighted items
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Implementation 12 months
Machine changes
QM 10 Step Deployment RFT-Changeover
Right First Time
Mindset changes
Autonomous Maintenance Step-4 General Inspection Preparations
zThrough many case studies to eliminate SOCS, Operators take interest in Kaizens and 100 % employee can use Basic Kaizen Tools (Methodology)
zThrough cleaning up every piece of component in equipment, People understand how machine works correctly
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10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0
ar k M m
Improve
Maintain
Prevent Recurrence
Prevent Problems
Be nc h
on th 12 m on th 18 m on th 24 m on th 30 m on th 31 m on th 32 m on th 33 m on th
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