Controller for Highly Reliable Fastening Tools

Instruction Manual

MARCH 2006

URYU SEISAKU, LTD.

Table of contents 1. Safety Instructions............................................................................................................................. 3 2. Configurations.................................................................................................................................... 5 2.1. Block Diagram................................................................................................................................. 5 2.2. Features.......................................................................................................................................... 7 2.3. Installation....................................................................................................................................... 8 2.4. Environmental Conditions................................................................................................................ 8 3. Specifications..................................................................................................................................... 9 4. Exterior Features and Functions ...................................................................................................... 10 4.1. Front Panel.................................................................................................................................... 10 4.2. Back Panel.................................................................................................................................... 11 10 Earth Terminal................................................................................................................................. 11 5. Operating Instructions....................................................................................................................... 11 5.1. Preparation.................................................................................................................................... 12 5.2. Key Operation................................................................................................................................ 12 5.3. Setting Method.............................................................................................................................. 13 6. Check............................................................................................................................................... 14 6.1. Self-diagnostic Function................................................................................................................ 14 6.2. IN/OUT Check (Terminal Block/Tool Wiring Check)......................................................................16 7. ZERO SET (Zero Point Value Indication).........................................................................................17 8. Change................................................................................................................... 18 9. Torque measurement polarity switch...............................................................................................19 10. Setting........................................................................................................................................... 20 10.1 BASIC SETTING.......................................................................................................................... 21 8.1. TIMER SETTING........................................................................................................................... 35 8.2. INPUT/OUTPUT (Terminal block In/OUT allocation setting).........................................................38 9. MEMORY DATA............................................................................................................................... 46 9.1. MEMORY-RELATED SETTING.................................................................................................... 46 9.2. STATISTICAL DATA..................................................................................................................... 48 9.3. ORIGINAL DATA........................................................................................................................... 49 9.4. MEMORY DATA CLEAR............................................................................................................... 50 10. TOOL CONTROL......................................................................................................................... 51 11. FUNCTIONS.................................................................................................................................. 53 11.1. Fastening Control Specifications.................................................................................................53 11.2. Measurement Value Upper/Lower Judgment..............................................................................56 9.3 Torque Change Zone Monitoring .................................................................................................. 57 10 Torque Sensor Wiring Diagnosis.................................................................................................... 59 10.1 Error Detection............................................................................................................................. 59 10.2 ZERO/CAL Check Timing............................................................................................................. 59 11 Auto ZERO...................................................................................................................................... 60 12 Torque Cut at Tool Reverse Rotation..............................................................................................61 13 Torque Waveform Monitoring.......................................................................................................... 62 14 ANALOG OUTPUT Terminals......................................................................................................... 63 15 Errors.............................................................................................................................................. 64 15.1 Error Signs & Particulars............................................................................................................. 64 15.2 Errors & Countermeasures.......................................................................................................... 65

1. Safety Instructions Do perusal first this instruction manual before installation, operation, maintenance and inspection of this System, and only then use this System properly. Use this System only after you master knowledge of the equipment, safety information and all instructions given in the safety instructions of this System. Take note that two different signs; DANGER and WARNING, are used in this Instruction Manual according to the degree of seriousness and urgency.

DANGER

A fatality and/or heavy personal injury is highly possible by misoperation. Urgent warning is essential in the event of an accident personal injury and/or property damage is possible by misoperation.

WARNING A dangerous situation accompanying mid-slight

WARNING

signs also warn the risk of serious consequences depending on the

situation. So, always follow the instructions given in this Manual.

Installation & Surroundings WARNING

Always attach to a metal or other incombustible component to prevent a fire. Keep away from combustibles to prevent a fire. Avoid foreign matter intrusion to prevent a fire. Set up Controller on a site that can bear its weight to avoid personal injury from accidental falling. Keep your workplace well lighted and clean to avoid personal injury. Never wear loose-fitting clothes or dangling jewelry when using this System, and always wear the proper clothes for your job. In addition, be careful not to get your hair caught in tools, and if you wear your hair long, always tie with a rubber ribbon or the like and wear a protective helmet to prevent personal injury. Securely install and fix this System to avoid personal injury in case of an emergency like an earthquake.

Wiring

DANGER

Be sure to turn OFF the mains prior to wiring to avoid an electric shock or a fire. Make sure that cords and outlets are properly grounded to avoid an electric shock or a fire. Carry out wiring after you installed Controller to avoid an electric shock or a fire. Wiring must be carried out by an expert electrician to avoid an electric shock or a fire. Always use Y-shape or round clip terminals when wiring Terminal Block to avoid an electric shock or 3 a fire.

WARNING
Be sure that Controller rated voltage agrees with AC power source to avoid personal injury and a possible fire. Wires must be routed and fixed properly and securely to avoid personal injury and a fire.

Handling/Operations

DANGER
Assurance of work-site safety by operators themselves prior to power switching operation is essential to prevent personal injury. Never touch switching devices with moistened hands to avoid an electric shock. Never touch the current-carrying controllers terminals even the tool is not in operation to avoid electric shock. Never damage, excessively stress, load the cords, and never tuck them between objects to avoid electric shock. Be sure to turn OFF the controllers after each use.

WARNING
Make settings within the instructed setting range to avoid personal injury and burns. Do operations in safe surroundings while keeping proper footing.
Avoid poor postures to prevent danger.

Do operations with extra care. Never do any operation and long time continuous job due to careless and
inappropriate manner to avoid personal injury or work-related diseases. Maintenance & Service

DANGER
Turn off and unplug the power cords prior to inspection/replacement to avoid an electric shock. Maintenance/servicing works only by an expert is allowed. Be sure to take off metal articles (wristwatch or ring) prior to operation. Inspect cords periodically for damage, and have an expert make repairs or exchange if signs of wear are noticed. Always use insulating tools at the time of servicing to avoid an electric shock and personal injury. Always order us or our agent for overhaul to avoid electric shock, personal injury and fire.

Disposal
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WARNING
Dispose your System as your industrial waste.

Others

DANGER Hub
Never add modifications to your System to avoid an electric shock, injury or fire. Stop your System right away and cut off the power whenever something unusual occurs.

General Precautions
Keep

persons irrelevant to System operation away from w ork-site.

UEC-4800 Front Panel UEC-4800 Back Panel Never add modifications to your System to avoid an electric shock, injury or fire. Stop your System right away and cut off the power whenever something unusual occurs.

2. Configurations 2.1. Block Diagram

Receptacle

Make sure to earth when 2-pin adaptpr is in use.

PC

Serial Printer

TOOL Sequencer

Sequencer

5
PC

2.2. Features

1 Self-diagnostic Functions Self-diagnostic functionwill run at power-on for some 5 seconds and perform ROMRAMA/DD/AZERO/CAL check. 2 You have options of 5 fastening systems. Each system comes with functions of various fastening error detections and fastener number count down. 3 Controls such as EC wrenches, MC wrenches, and Air nutrunners torque sensors. 4 Provides settings and the change of 8 different fastening torque values and the fastener count down numbers. 5 Does tool control both by cumulative counted down numbers and by cumulative pulse numbers. 6 Give visual display of input/output check and errors on your PC and on the front panel with buzzer sounding. 7 Can monitor various control values and setting values either on the front panel or on your PC screen. 8 UEC-4800TP controls various types torque sensors. SGStrain gauge type sensor MS (URYU Magnetostrictive type sensor) 9 Stores up to 12,000 pieces fastening data.

Installation Precautions Install and fix Controller securely firmly by the following precautions.

2.3. Installation
Place the Controller in a building to shelter from the rain and direct rays of the Sun because this is not wet proof. Avoid installation the Controller in the place where corrosive materials, flammable gases, grinding fluid, oil mist, metal powder and chips can fall on or surrounding the Controller. 3) Install the Controller in an airy, less moisture, less dust, and less dirt place. 4) Install the Controller in a vibration-free place. 5) Install the Controller in a place where you can unplug power cord from the reptacle when the Controller causes errors. 6) Set the Controller for use under environment of contamination dgree 3.

2.4. Environmental Conditions

Item Place Operation temperature Humidity Preservation Temperature Preservation Humidity Vibration Altitude Installation category (Over-voltage Category) Contamination In house use only no freezing Less than (No dew condensation) no freezing No dew condensation Lower than 5.6 m/s Lower than 1,000 m Installation category II Contamination degree: 3 Conditions

Above categorization is of installation category (I, II or III), and contamination (1,2 or 3) as per IEC664. UEC-4800 falls into installation category II and contamination level 3 as mentioned above. Note: IEC. . . International Electric Standard Committee

3. Specifications
Items Particulars

Power Supply AC100V-240V10% Power Supply Frequency Noise protection Insulation resistance Consumption Weight Outer Dimension Main functions measured on a noise simulator and greater than About 30VA 265 mm deep, 222 mm wide, and 120 mm high Control or monitor the dynamic torque, Torque control with angle monitor, Fastener number cound down Front panel PC (Setting software is necessary) Torque resolution 2048 (12-bit A/D in use) 320 x 240 dots 25 characters x 15 lines In case of full-scale kanji characters

Parameter setup Display

Lamp Input signal Output signal

TOTAL Lamp (Count judgment): OK (Green)/NOK (Red)

TORQUE Lamp (Torque judgment): LOW (Yellow)/OK(Green)/HIGH (Redd)

terminal Operation voltage/Current:DC24V/about 10mA-5 points (free-format) terminal Contact capacity: AC125V, 0.3A, DC30V, 1A-5points (free-format, Valve (Plug Size:JIS C6560 small, single-head plug3.515) Post-filter torque waveform output via jack terminal Coupling Cable: UK-PULG (Code No.: 909-483-0) Available on touch panel screen : ENTER RESET Number keys 0 to 9, and others These communications (under development) will be available Device NetProfi-bas Inter-bas Front panel (Touch Panel Type) Touch panel assembly: Code No.

Oscilloscope Output Key Options

Compliance with

EN61010-1, UL508 9

4. Exterior Features and Functions 4.1. Front Panel

1 Power ON/OFF Switch Power ON/OFF switch. Turn OFF this switch when not in uses. 2 Buzzer Beeps when confirming fastenings, detecting errors, detecting NOK, etc. Touch the screen and the buzzer will stop beeping. connector D-sub 9-pin For connection with PC. Use straight cable for the communications. Touch panel display This displays tightening torque, turning angles, tightening time, pulse numbers, number of untightened fasteners, judgment contents, and individual setting values. Touch the screen and the buzzer will stop beeping.

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4.2. Back Panel

1 0

1 Power Socket Connect power cord. 2 Fuse Holder This is a circuit protection 3.15A fuse. (A spare fuse is contained in this holder.) 3 PC Connector Data output RS232C port. Connect Serial Printer, PLC, or PC. 4 Sensor Cable Connector Connect sensor cable from torque sensors or from tools. 5 Sesnsor Select Switch Set this switch to MS for URYU magnetostrictive sensor or to SG for strain gauge type sensor. 6 Analog Output Terminal Torque waveform output terminal. (Refer to 13 Torque waveform measuring method, and 14 Analog output terminal explanation for the the details. 7 Option Board Space Space to have additional board such as angle measuring board Network Connector Connector for Ethernet Input/Output Terminal Block
A1 A2 A3 A4 A5 A6 A7 A8 A9 A1 0 Common for Input terminals Input signals for line control Input signals for line control Work number select Work number select Cancel NG judgment Not in use Not in use Not in use Not in use B1 B2 B3 B4 B5 B6 B7 B8 B9 B1 0 Common for Output terminals TORQUE OK:Signal lasts while timer 4 in action TORQUE NOK: Signal lasts til NOK is repaired. SV: for switching over slow and full throttle. COUNT OK: Signal lasts till timer is over. COUNT NOKSignal lasts till NOK is repaired. Valve Output V Not in use Not in use

Job allocation of A2-A6, and B2-B6 can be replaced with others by parameter setting. Always use Y-shape or Round shape crimp terminals when wiring Terminal Block. Earth Terminal 10 This is earth terminal. Make sure to have the controller grounded by this terminal if your receptacle does not have earth wire.

5. Operating Instructions

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5.1. Preparation
1 Plug the power cord in your receptacle. 2 Connect UEC-4800 connector (CN-1) with the sensor cable, and then connect sensor cable with the tool. 3 Self-diagnostic function will run for some 5 seconds after UEC Power Switch is turned on. 4 As the self-diagnostic function is over, tightening torque monitor screen will appear on the front panel.

5.2. Key Operation

Turn ON UEC Power Switch, and the front panel will display tightening torque monitor screen after self-diagnosis is over. Touch on tightening torque monitor screen, and the display will get torque wave monitor screen. Touch on torque wave monitor screen, and the display will get tightening monitor screen. on tightening torque monitor screen, and tightening error cancel or ZERO/CAL check will 3 Touch be possible. Touch on tightening torque monitor screen, and the display will get MENU screen.

Touch name of necessary function on MENU screen, and the display will get the selected (touched) screen. Touch on any screen, and the display will get back to tightening torque monitor screen.

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5.3. Setting Method

You may change settings either on your PC or by the front touch panel. Setting by your PC (Refer to setting Software Instruction Manual for further details.). 1 Connect your PC and UEC-4800 front panel PC connector by communication cable. 2 Change the settings due to setting software. 3 Upload the so changed new settings to UEC. Setting by Touch Panel Touch on tightening torque monitor screen or on torque wave monitor screen to move to THE MODE CHOICE screen, and then touch SETTING . PARAMETER SETUP screen will appear, then select parameters that you are going to change the figures. Parameters are BASIC SETTING, MODE SETTING, IN/OUT SETTING, DATA OUT SETTING, LAN SETTING, and MENU. After selection of any of these, the selected one will come with 10-key graph screen. Keep pressing for longer than 3 seconds, and the UEC will get ready to accept setting

values ( writing mode). While you remain writing mode, the setting screen will display SETUP VALUE Exchange in red. Touch to proceed to next page, or touch to turn over by one page. Select and touch SETUP ITEM that you are going to adjust or change. Touch graph screen to determine new values, which will be displayed in yellow color in the right side of SET. VALUE on the graph screen. If the displayed value is your right value or numbers, then touch to enter it in the controller. The new value or numbers will be accepted by the controller if the the new value or numbers do not contradict other settings. The controller will not accept new values or numbers that is out of setting range or has contradictions to other settings due to internal imposed restrictions such as TORQUE LOW limit TORQUE CUT. Enter values or numbers that does not contradict to other settings. Touch to get out of writing mode and the controller will display measuring screen (setting value change is completed).

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6. Check

Touch CHECK on MENU screen and the controller will get CHECK screen. Under CHECK screen, self-diagnostic check and input/output check become possible. Self-diagnostic check does internal check of the controller, touch panel display, and the parameter setting entry. IN/OUT CHECK will check input and output wiring of the back panel terminals.

6.1. Self-diagnostic Function

Touch SELF-DIAG. CHECK and the Self-Diagnostic function will start the controllers internal diagnosis. UEC will display SELF-DIAG CHECK while Self-Diagnostic function is in action. UEC will display if an error is detected such as CAL CHECK ERROR (Calibration error), or display SELF-DIAG CHECK OK if no error is detected.

Contents of Self-Diagnostic functions 1 check Check whether memory IC (ROM) retaining UEC control program works normally. check Check whether memory IC (RAM) retaining individual setting values and memorizing fastening data work normally. A/D IC check Check whether analog/digital converter IC works normally. This IC(A/D) has CPU to measure torque data due to analog value. Setting value memory data check (sum check) Check all setting datas whether they have errors or not.

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Zero point variation check This is the funcation to check output voltage change from 0V of torque sensor under no load conditions. Error detection is made when the change gets greater than -6~+6% of rated values either on DPM (digital panel meter) zero point display or on your PC screen zero point adjustment display. CAL Check Check to see whether or not the sensor setting value agrees with wiring and the specifications of torque sensor connected with UEC-4800TP. Error detection is provided against output signal beyond 94%~106% of the rated limit when the torque sensor was excited by UEC-4800TPs pseudo-electro pressure equal to rated load application. Key/LCD check Key/LCD check will start after self-diagnosis is over. Touch the screen, and it will change the color to the other with display of a cross sign [ + ] where you touched. Touch to close Key/LCD check and the screen will go back to CHECK display.

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6.2. IN/OUT Check (Terminal Block/Tool Wiring Check)

Check sensor cable wiring, wires or tools connected with the controller by compulsory signal provision to the back terminals or tools, and monitoring status of back terminals. Enter IN/OUT Check and the controller will begin at input terminal check.

The screen will display switched-on terminals in blue. Touch and the screen will go back to output check.

Compulsory switching on output terminals and connected tools Touch terminal names, and switched-off terminals will be ON, and switched-on terminals will be OFF. Switched-on terminals are displayed in red. IN/OUT check can be made by your parameter set PC.

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7. ZERO SET (Zero Point Value Indication)

This displays value of torque sensor when Zero check and CAL check.

This displays torque sensor value at the time of Zero check or at the time of CAL check. ZERO displays torque sensor value under Zero check. CAL displays torque sensor value under Cal check. Touch if any deviation is seen under Zero check, and UEC will correct the deviation together with ZERO ADJ display on the front panel.

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8. Change
Connect input terminals and COM terminal to change Work Nos. following combination on MODE setting screen.
Work Nos. selected Signal input to terminals Combination with 0 entry No signal input Combination with 1 entry

This change is made by the

* Input selection: Work number select is 1 to 5 when combined with 1 entry.

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9. Torque measurement polarity switch Change torque measurement polarity by DIP switch SW3 on main board
Change torque measurement polarity by DIP switch SW3 on main board setting as illustrated below when you tighten anticlockwise fasteners because anticlockwise torque control signal enters UEC4800TP in the minus direction. Front panel

Main board

Clockwise

Rear panel

Anticlockwise

Change torque measurement polarity of UEC by DIP switch SW3 setting in compliance with tightening direction. Clockwise tightening: Switch on 1 and 3 of SW3. Switch off 2 and 4 of SW3. Anticlockwise tightening: Switch on 2 and 4 of SW3. Switch off 1 and 3 of SW3. Clockwise torque control EC/MC wrenches do not shut off when they are used for anticlockwise fastener tightening. Have clockwise torque control EC/MC wrenches connected with exgternal solenoid valve, oruse anticlockwise torque control tools.

setting

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10. Setting
Basic setting screen consists of 6 settins by the contents. BASIC SETTING Does setting of CUT (target), LOW (low limit), HIGH (upper limit), etcs related to basic. MODE SWTTING Does setting of line control, various functions selections, etcs. TIMER SETTING Does various timer setting. IN/OUT SETTING Does input and output signal allocation to the rear terminal. DATA OUT SETTING Does data output setting due to RS232C port in the rear terminal. LAN SETTING Does setting of IP addresses related to Ethernet. (1) Touch frame and you will enter MENU screen.

Touch SETTING frame and you will enter SETTING screen. Select and touch Your necessary frame you are going to us.

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10.1

BASIC SETTING

Torque LOW (Torque Low Limit)

Default: Setting range: 0.0-999.7 Conditions: TORQUE LOWTORQUE CUT Function This is torque setting to provide low limit judgment. Torque HIGH (Torque Upper Limit) Default: Setting range: .. Conditions: TORQUE CUTTORQUE HIGH Function This is torque setting provide upper torque judgment. Torque CUT (Torque Cut Value) Default Setting range Conditions:TORQUE LOW START TORQUE TORQUE CUTTORQUE HIGH ANGLE SNUG Function This is torque setting to stop tightening under torque control.

CAL (Calibration value)

Default1000 Setting range: Function UEC calculates transducers dynamic and rated strain signal magnification from CAL value, converts it in torque, and displays the torque value on UEC display. Enter CAL value stamped on the tool.

Torque sensor resistance value [

Default: Function Resistance value of torque sensor circuit. Enter , or according to the specifications of the torque sensor you will use. Enter 700 in case you will use EC wrenches. No entry is necessary for MC wrenches. Set sensor switch to MS and setting value does 21

not appear on UEC.

Torque sensor rated strain

Default: 750 Setting range: 100-4400 Function This is 4 times expansion amount of a torque sensor strain gauge when it is stressed by rated load. UEC calculates torque sensor strain gauge output voltage per volt from its rated strain setting value. (When 1000 is entered, the strain gauge output voltage will be 0.5mV/V. Example: strain gauge output voltage will be 1.0mV/V when 2000 has been entered.) Enter 750 if you use EC wrenches. Set sensor switch to MS and setting value does not appear on UEC.

Start torque Default: 9.8

Setting range: 0.1-999.7 Conditions: Start torque Torque cut Functions Purpose of the setting value Judgment delay timer start point Initial error detect timer start point Cycle error detect timer start point Torque measurement delay timer start point TSC (time start to torque cut) data measurementr start point UEC function start point Set start torque of EC wrenches 1/8 of rated torque. Set start torque of MC wrenches 1/4 of rated torque. Too low start torque setting makes it impossible to provide OK/NOK judgment, and next operation cycle can be impossible.

Fastening number
Default: 99 Setting range: 1-99 Function Count down number of fasteners per work per cycle when you use fastening counter function. No setting if you do not use this function. Count OK/NOK judgment will be made according to this setting.

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10.2 MODE setting Mode setting screen consists of 6 derivative screens. 1st screen (1/4)

Initial error detect (Selection of initial trouble detection)

Default0 0 Do not detect initial error. 1 Detect initial error. Function Use this function when you want to detect double fitting per fastener. Will detect initial error due to the double fitting when time from start torque to cut torque was shorter than initial error detect timer. Signal output status when initial error was detected DPM displays [LO.E.] TORQUE lamp on front panel will not light. Buzzer will sound. Rear terminal will output TORQUE NOK signal. How to reset error alarm Next operation will reset error display if 1 was entered in fastening error reset due to re-tightening. Press or connect RESET and COM terminals in the rear.

Cycle error detect

Default: Does not detect cycle error. Dectect cycle error. Function Use this function when you need to regulate tightening time. Will provide cycle error if measured torque did not reach Torque Cut value after error timer is up from Start Torque. Signal output status when cycle error was detected DPM displays [CYL.E]. TORQUE lamp on front panel will not light. Buzzer will sound. Rear terminal will output TORQUE NOK. How to reset error alarm Next operation will reset error display if 1 was entered in fastening error reset due to re-tightening. Press or connect RESET and COM terminals in the rear

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Re-tightening against errors other than Torque High and Torque Low NOK
Default: 1 Setting 0: Unable to go for next operation until and unless you cancel errors S.L.E./LO.E./CYL.E. /CYO.E./F.E by touching or connect RESET and COM terminals in the rearsolenoid valve closed position. Setting 1: Can go for next operation without canceling the last errors. Torque input greater than start level will automatically cancel the last errors. Compulsory start type due to external signal will cancel the last erros if UEC measures torque input greater than preset start torque level under 0 setting, and next start due to external signal will do not only last error cancellation but also start of next torque measurement under 1/2/3 setting.

Re-tightening against erros Torque High and Torque Low NOK

Default: 1 Setting 0: Unable to go for next operation until and unless you cancel Torque High or Torque Low errors (both torque and pulse numbers) by or connect RESET and COM terminals in the rear (solenoid valve closed position). Setting 1: Cancellatio of Torque High or Torque Low NOK is not necessary to go for next operatin cycle. Start next operation and the NOK will be automatically cancelled. Compulsory start type due to external signal will cancel the last erros if UEC measures torque input greater than preset start torque level under 0 setting, and next start due to external signal will do not only last error cancellation but also start of next torque measurement under 1/2/3 setting.

Incomplete Job Error detection (Job interryption)

Default: 0 Setting 0: Do not detect incomplete job error Setting 1: Detect incomplete job error Function UEC detects when fastening is interrupted above start torque but before reaching CUT torque (example: failing to keep pressing trigger until UEC closes solenoid valve of the tool). Note: UEC detects the incomplete job error even if the final detected torque was between torque LOW limit and UPPER limit. Display and signal output at incomplete job error Display: INCOMPLTE JOB Buzzer: Will sound. Terminal: Will output TORQUE NOK signal. How to reset alarm Tighte a new fastener and this error will be automatically cancelled. Or, touch RES on the touch penel or switch on RESET by connecting Reset and COM terminals in the rear. This function will work when 3 or 5 is entered with Control Method. 24

Compulsory Job Stop

Default: 0 Setting 0: Do not use this function. Setting 1: Compulsory stops fastening and and gives judgment when cycle timer becomes due. Function Use this function when you need fastening time control without cycle error detection. Cycle timer begines to count time at start torque level and becomes due. UEC stops fastening by closing solenoid valve, and provides judgment unless dynamic torque reached CUT torque when cycle timer become due. In case 2 is entered for control method, judgement delay timer starts after cycle timer becomes due. In case 1 or 3 is entered for control method, judgement delay timer starts when dynamic torque gets lower than start torque after cycle timer was over. This function will become effective only when cycle error detection is set set 0.

External start Default: 0

Setting 0: torque. Setting 1: Do not use external start but to start torque measurement due to start

Performs ZERO/CAL check, and starts torque measurement by opening solenoid valve. Setting 2: Performs not ZERO/CAL check, and starts torque measurement by opening solenoid valve. Under selection of above 1 and 2, UEC starts operation when external starts is switched on (START terminal in the rear).

Buzzer sound adjustment

Default 5 Setting ragne1~5 Function Loudness adjustment Setting 1 is the minimum and 5 is the maximum.

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MODE SETTING SCREEN (2/4)

Control method
Default 3 Setting 1: Torque monitoring Performs judgment of measured torque, but does not perform torque control. Use this method for torque monitoring of mechanical clutch cut type nutrunners. Torque control Performs torque control and provides judgment. This is especially for air

Setting 2:

trunners. Setting 3: EC wrench and MC wrench torque control Performs control and judgment of measured torque of EC and MC wrenches. Setting 5 Torque control and angle monitor This method is for angle sensor integrated UL-AMC tools. Controls fastening by measured torque, and provides judgment by measured torque and the turning angles. Setting 9: T-type wrenches torque monitoring This is useful when testing T-type mechanical shutoff device built-in wrenches by UFT (Tester of URYU).

Default : 0 Setting 0: Display in Japanese Setting 1: Display in English Function Have language selection on touch panel. ENGLISH appears when 0 is selected, and appears when 1 is selected.

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Line control mode select

Default : 0 Setting : 0 Usually UEC is ready to count down number of tightened fasteners, and provides judgment when the limit switch is turned on. When preset number of fasteners has been tightened, UEC gets COUNT OK, and switching ON the LS1 (limit switch) will reset UEC to wait for next WORK. UEC will get COUNT NOK if any fasteners left untightened when LS1 is switched ON. Tighten the unattended fasteners and UEC will get COUNT OK.

WORK

WORK FLOW

WORKING
SECTION NOK REPAIR

Setting : 1 Set working section LS1 to LS2. Switch on LS1 and the operation will start. And the operation will be over if preset number of fasteners have been tightened before LS2 is switched ON. UEC will get COUNT NOK if any fasteners left untightened when LS2 is switched ON. Repair this NOK by tightening the unattended fasteners and UEC will get COUNT OK.

WORK

WORK FLOW

SECTION

NOK REPAIR

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Setting : 2 Switch on LS1 and the operation will start. And UEC will provide judgment due to timer. Line timer will start as LS1 has the operation started. UEC will get COUNT NOK if line timer becomes due before fastening of preset number of fasteners has been tightened.

WORK FLOW

WORK

JUDGG SECTION WORKING LINE TIMER GG NOK REPAIR

Setting : 3 No limit switches are necessary. 1 st OK signal will have Judgment timer started. Judgment timer starts after UEC receives 1 st OK fastening judgment signal or the same signal from QL wrench. UEC gets COUNT OK when fastening of preset number of fasteners was over, and becomes ready for next operation when COUNT OK output signal is switched off. Duration of COUNT OK signal output can be determined by COUNT OK timer. UEC will get COUNT NOK if judgment timer becomes due before preset number of fastners are tightened. When Setting 3 is selected, UEC is unable to set COUNT OK signal output timer (COUNT OK OUTPUT TIMER:0).

WORK FLOW WORK

SECTION JUDGMENT TIMER 1ST OK SIGNAL

NOK REPAIR

JUDGE

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Setting : 4 Input any out of WORK SELECT 1-5, and UEC will be ready to start fastening of the selected work number. When preset number of fasteners has been tightened, UEC will output COUNT OK signal corresponding to the selected work number. Duration of COUNT OK signal output can be determined by COUNT OK timer. Make sure to switch off WORK SELECT signal when COUNT OK singal is switched off. UEC will get COUNT NOK if WORK SELECT is switched off before all fasteners have been tightened with OK result.

Count OK output time

WORK 4 COUNT OK OUTPUT

WORK
FASTEN JOB
Fasten all pcs.

WORK FLOW Judge

Work 1 JOB Section

Repair

ENTER WORK SELECT 4

WORK SELECT 1 ENTER

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Fastening confirmation buzzer

Default: 0 Setting 0: Buzzer does not sound. Setting 1: Buzzer sounds. Function UEC gives 1-pulse buzzer sounding per OK fastener, and 2-pulse buzzer sounding when COUNT OK.

Start Torque Error Detect Default: 0

Setting 0: Does not detect start torque error. Setting 1: Detects start torque error. Function UEC will detect Start Torque Error if time from external start to start torque was shorter than Start Torque Error detection timer. Output status when the error was detected DisplayST. TORQUE ERROR BuzzerWill sound. Rear terminal: TORQUE NOK terminal keeps switched ON status until the error is reset. How to reset This error belongs to non-upper and low limit errors. Start of next operation cycle will reset the error. Or, touch or switch on reset and COM terminals in the rear.

Cycle Over Error

Default: Setting 0: Does not detect cycle over error. Setting 1: Detects cycle over error. Functions Cycle over timer starts when START terminal in the rear is switched on. When the timer becomes due, UEC will detects Cycle Over Error if the fastening was not completed. Output status when the error was detected DisplayCYCLE ERROR Buzzer Will sound. Touch the screen and the buzzer will stop sounding but the error remains the same. Rear terminal: TORQUE NOK terminal keeps switched ON status until the error is reset. How to reset This error belongs to non-upper and low limit errors. Start of next operation cycle will reset the error. Or, touch or switch on reset and COM terminals in the rear.

Fastening time display

Functions When external start is in use, UEC touch panel will display time consumed from external start signal to dynamic start torque. This is not any setting at all but is just to show the time . This can be seen on 2/4 of MODE SETTING display.

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PULSE LOWER LIMIT (Pulse number low limit)

Default Setting range: 0-9998 (PULSE LOW LIMIT[MAX9998]PULSE UPPER LIMIT[MAX9999]) Functions This is to determine minimum pulse numbers generated from start torque to CUT torque. UEC will provide PULSE LOW NOK display on the panel if pulse number in the said period was less than preset numbers. Output status when the error was detected Display PULSE LOW NOK Buzzer Will sound. Rear terminal TORQUE NOK terminal keeps switched ON status until the error is reset. How to reset Re-tightening due to upper and low limit error: Start of next operation cycle will reset the error. Or, touch or switch on reset and COM terminals in the rear. This function is effective when 3 or 5 was entered in CONTROL METHOD.

MODE SETTING SCREEN

PULSE UPPER LIMIT (Pulse number upper limit)

Default100 Setting range: 0-9998 (PULSE LOW LIMIT[MAX9998]PULSE UPPER LIMIT[MAX9999]) Functions This is to determine maximum pulse numbers generated from start torque to CUT torque. UEC will provide PULSE HIGH NOK display on the panel if pulse number in the said period was greater than preset numbers. Output status when the error was detected Display PULSE HIGH NOK Buzzer Will sound. Rear terminal TORQUE NOK terminal keeps switched ON status until the error is reset. How to reset Re-tightening due to upper and low limit error: Start of next operation cycle will 31

reset the error. Or, touch or switch on reset and COM terminals in the rear. This function is effective when 3 or 5 was entered in CONTROL METHOD.

Post-Torque CUT pulse option (Torque CUT correction)

Default0 Setting 0: When Torque CUT correction is in use, UEC will continue measuring peak torque in the moment of CUT and up to correction pulses whatever the highest, and provide judgment together with so measured highest peak torque display. Setting 1: UEC will measure peak torque of pulses up to the moment of CUT and provide judgment, but will not measure any peak torque after CUT torque.

Torque CUT Correction Value Default: 1 Setting range: 1-5

Functions UEC keeps tool running for additional pulses after the moment of CUT torque, and stops the tool by closing solenoid valve. This function is effective only when 3 was entered in Control Method. Enter 1 in Control Method for use with nutrunners or UOW those who generate continuous torque instead of intermittent torque output tools like oil pulse tools. Enter 0 if you do not use Post-Torque CUT pulse option.

Work Combination Selection (Input Selection)

Default: Setting 0: UEC performs up to 8 different work types discrimination by making use of combinations WORK-A WORK-Band WORK-C. Setting 1: UEC performs up to 5 different work types discrimination by making use of switches WORK1-1, WORK1-2, WORK1-3, WORK1-4, and WORK1-5. Refer to Change method for work select method. Make sure to have setting 1 in case 4 was entered in LIN CNT, SELECT.

output counterpart selection

Default Setting : Set UEC as host. Setting 1 : Set UEC as client. Functions Select host or client which to set UEC when you connect with Ethernet. Set UEC as client.

Agnle detect spare

Default You have optiones 1, 2, 3, or 4.

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MODE SETTING SCREEN

Angle low limit

Default: Setting range: 0-999 Functions This is angle low limit judgment value. UEC will provide Angle LOW NOK if measured angle was smaller than preset angle low limit at the time of judgment. Output status when the error was detected Display : Angle LOW NOK Buzzer: Will sound. Rear terminalAngle LOW NOK terminal keeps switched ON status until the error is reset. How to reset Re-tightening due to upper and low limit error: Start of next operation cycle will reset the error. Or, touch or switch on reset and COM terminals in the rear.

Angle High Limite Default:

Setting range: 1-999 Functions This is angle high limit judgment value. UEC will provide Angle HIGH NOK if measured angle was greater than preset agnel high limit NOK. Output status when the error was detected UEC closes solenoid valve and the tool will stop running. Display Angle HIGH NOK Buzzer Will sound. Rear terminal: Angle HIGH NOK terminal keeps switched ON status until the error is reset. How to reset Re-tightening due to upper and low limit error: Start of next operation cycle will reset the error. Or, touch or switch on reset and COM terminals in the rear.

SNUG ANGLES
Default: Setting range: 0.0-999.8 (Start torqueSnug angles Functions 33

Determine torque value when to start angle measurement.

Spare angle detect

Default: 999 Setting range: 0-999 Functions

Waveform data contents select

Default: 0 Setting 0: UEC displays measured torque wave without peak holding on the screen and output the date to outside. Setting 1: Peak hold wave. UEC displays torque wave converted to peak hold form on the screen and output the data to outside. Functions Changes peak or through of the waveform data. Data quantity gets less when the torque waveform is converted to peak hold (approximately 1/10 of through waveform). This data-condensed waveform makes data transmission time short to outside such as PC.

UEC port communication speed

Default: 3 Setting 1: 9,600 bps Setting 2: 19,200 bps Setting 3: 38,400 bps Functions Determine UEC to PC communication speed. This is not speed setting of rear panel data output port. Switch off your PC first, then change the communication speed. Communication speed change is not possible unless PC is switched off.

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8.1. TIMER SETTING Screen (1/2)

Fastening judgment delay timer

Default: 300[msec] Setting range: 50-9999[msec] Functions This is time setting how long UEC delays judgment output after one fastening has been completed. Use this time setting as a torque measurement end point when UEC is in control operation. Consider the extent of post-CUT torque spike when you study the length. Recommendation 300 [msec] for oil pulse tools 500 [msec] for stall torque tools such as angle nutrunners

INITIAL ERROR DETECT TIMER Default: 500 [msec]

Setting range: 1-9999 [msec] Functions Use when 1 is entered in MODE 1. Determine shortest time length that dynamic torque is allowed to consume from start torque to CUT torque. This timer starts running when dynamic torque reaches start torque.

CYCLE ERROR DETECT TIMER Default 5000 Setting range: 1-9999[msec] Functions Determine maximum time length that dynamic torque is allowed to consume from start torque to CUT torque. This timer starts running when dynamic torque reaches start torque. Use when 1 is entered in MODE 2.

FASTENING OK OUTPUT TIMER

Default: 9999 Setting range : 0-9999[msec] 35

Functions This is to set TORQUE OK signal output duration time from output board. For usual operation, it is not set this timer. Set this timer only when externally used PLC (sequencer) can be affected. Setting 0: TORQUE OK singal ouput is maintained until

COUNT OK OUTPUT TIMER Default: 9999 Setting range:0-9999[msec] Functions Tthis is to set COUNT OK signal out duration time of COUNT OK terminal. Setting 0: UEC maintains COUNT OK signal output until next operation cycle starts.

TORQUE MEASUREMENT DELAY TIMER Default: 20

Setting range: 0-9999[msec] Functions This timer starts functioning when dynamic torque reaches Start Torque. UEC delays torque measurement for the period of preset time, and torque measurement begins when this timer becomes due. Use this timer when torque spike can happen at the time of bolt/nut seating . Setting 0: UES start torque measurement when dynamic torque reaches Start Torque.

Start torque error detect timer

Default: 500 Setting range:1-9999[msec] Functions This is to set maximum time for dynamic torque to reach Start torque after Start terminal is switched on. Tthis timer starts running when Start terminal is switched on. Enter 1 in Start torque error detect.

Cycle over error detect timer

Default: 9999 Setting range: 1-9999[msec] Functions This is to set maximum time for dynamic torque to reach CUT torque after Start terminal is switched on. This timer starts running when Start terminal is switched on. Enter 1 in Cycle over error detect.

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Screen (1/2)

Valve output timer

Default: 300 Setting range: 1-9999[msec] Functions Timer starts running when valve is opened, and has the valve closed when the timer becomes due.

Reverse complete delay timer Default: 300

Setting range: 0-9999[msec] Functions This timer setting is to control toolsreverse action complete. Use this timer when 9 was entered in control method. Pin hole alignment timer Default: 0 Setting range: 0-9999[msec] Functions Use this timer for bolt pin hole alignment. This timer starts running when torque judgment is provided. UEC does not measure torque until the timer becomes due (time up). Do additional tightening the fastener to align pin hole before the timer becomes due. Enter 0 if you do not do pin hole alignment.

Line control timer Default: 100 Setting range: 1-9999[sec] Functions Line control action select: Enter new values when 2 or 3 is entered in line control action select.

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8.2. INPUT/OUTPUT (Terminal block In/OUT allocation setting)

Note that Terminal Block Input/Output is free format alloation. You have the free option which signal to which terminal to allocate or change.

Input terminal option 1

Make setting of input terminals by Input 1-5.

Default value and the terminal names Selections Input 1 Input 2 Input 3 Input 4 Input 5 Contents Name of terminals

Contents Setting

Signals

Contents Judgment is case 0 enter in control method. A fastening cycle starts in case 1 or 2 is entered in control method. External start Clear untightened number of fasteners (fastener count). When an error takes the place, error is reset but the untightened number of fasteners will be held by UEC. Judgmentuse when 1 is entered in control method. Compulsory COUNT OK even if any fasteners remain untightened. Click wrench signal input. Work select input Use them when 1 is entered in work select combination. Work select input. Use them when 1 is entered in work select combinations.

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Output terminal option 1

Make setting of output terminals by Input 1-5.

Default setting value and the terminal names Selections Contents Output 1 Output 2 Output 3 Output 4 Output 5 Contents Setting

Name of terminals

Signals

WORK A ANSWER WORK B ANSWER WORK C ANSWER

Contents COUNT OK. Signal output duration time is set due to COUNT OK TIMER. COUNT NOK. Signal output is maintained until COUNT NOK is cancelled. Fastening OK. Signal output duration time is set due to TORQUE OK TIMER. Fastening NOK. Signale output is maintained until TORQUE NOK display is switched off. Output when dynamic torque reaches start torque. Output when torque judgment was LOW NOK. Output when torque judgment was HIGH NOK. Output while fastening is in process. Output while UEC is in operation. Output no when UEC is unable to control tool due to parameter setting or change. Caution output. Output when cumulative fastener number/pulse number gets repair cycle numbers. Answer of work. Output answer of work currently selected. Count OK of each work number.

39

40

8.3 DATA OUTPUT SETTING

Data output setting Determine data contents, and output the data or memory through RS232C port.

Screen (1/2)

UEC NO. SETTING

Default: 1 Setting: 1-25 Determine allocation number to each UEC when a PC is connected with multiple numbers of UECs.

OUTPUT SELECTION (When output via RS232C is selected.)

Default: 0 Setting 0: Output all numbers via RS232C. Setting 1: Output signals via RS232C only for the following errors. Torque/Pulse upper or low limit error. Fastening errors not included above upper or low limit errors. ZERO error. CAL error - - - ETool reverse action torque cut error Setting 2: Output no signal via RS232C.

Data system selectData system select of RS232C

Default: 0 Setting 0:#~CR Setting 1: #~LF Setting 2: ENQ, NO, ACK/NAK~ET [Functions] Determine system of data contents, and output the data through RS232C port.

41

Communcation speed select (RS232C baud rate select)

Default: 1 Setting 0: bps Setting 1: bps Setting 2: bps [Functions] Select baud rate of data contents from RS232C data output port. This is not setting for PC and UEC.

SCREEN (2/2)

Bit length select (Selection of RS232C bit length)

Default: 1 Setting 0: 7-bit Setting 1: 8-bit [Functions] Select bit length of output data from RS232C.

Stop bit selection (Selection of RS232C stop bit)

Default: 0 Setting 0: 1 bit Setting 1: 2 bit [Functions] Select stop bit of output data from RS232C.

Parity bit selection

Default: 0 Setting 0: No parity Setting 1: Even number parity Setting 2: Odd number parity [Functions] Select parity check of output data from RS232C port.

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Torque value output select (Select of torque output via RS232C)

Default: 1 Setting 0: Output not. Setting 1: Output. [Functions] Select whether include or not torque data in output data contents sent via RS232C.

Pulse number output select (Select of pulse number output via RS232C) Default: 1
Setting 0: Output not. Setting 1: Output. [Functions] Select whether include or not pulse number data in output data contents sent via RS232C.

FASTENING TIME OUTPUT SELECT (Select of tightening time output via RS232C)
Default: 1 Setting 0: Output not. Setting 1: Output. [Functions] Select whether include or not tightening time in output data contents sent via RS232C.

FASTENING JUDGMENT OUTPUT SELECT (Select of fastening judgment output via RS232C)
Default: 1 Setting 0: Output not. Setting 1: Outout. [Functions] Select whether include or not judgment in output data contents sent via RS232C.

WAVEFORM OUTPUT SELECT (Select of waveform output via RS232C)

Default: 1 Setting 0: Output not. Setting 1: Output. [Functions] Select whether output or not waveform data via RS232C.

FASTENING ANGLES OUTPUT SELECT (Select of fastening angle output via RS232C)
Default: 1 Setting 0: Output not. Setting 1: Output. [Functions] Select whether include or not angle data in output data contents sent via RS232C.

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8.3 LAN (LAN setting)

Make Ethernet connection setting. LAN setting screen consists of 2 pages.

SCREEN (1/2)

IP address 1~4 Default: 0 Setting range: 0-255 Determine controller side IP address.

Subnet Mask
Default: 0 Setting 8: (255. 0. 0. 0) Setting 24: (255. 255. 255. 0) Make setting of Subnet Maski. Not used at present.

Default gateway 1~4 Default: 0000

Use not. Not used at present.

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SCREEN (2/2)

Port
Default: 9004 Setting range: 0-9999 Make setting of controllers TCP port.

CONNECTING MODE
Default: 1 Setting 0: Set controller as host. Setting 1: Set controoler as client. Set 1 to use UEC as client.

HOST IP address 1~4

Default: 0 Setting range: 000-255 Set up IP address of PC that you use for parameter setting. REMOTE TCP PORT Default: 9004 Set up TCP port of PC that communicates with controller (UEC) by Ethernet. Give PC TCP port number that is identical to the same of controller side (UEC).

45

9. MEMORY DATA
Do memory data-related setting, and displays various data such as mean, , or original data on the screen. (1) Touch on monitor screen to go MENU screen. (2) Touch MEMORY DATA and Memory Data screen will appear. Go to necessary item by touching the screen.

Memory data screen contains the following 4 types. Memory-related setting Make setting what to memorize. Statistical data Displays N (data numbers), calculated mean or CP value per work number. Original data Displays original memory data by work. Memory data clear Delete memory data stored by UEC.

9.1. MEMORY-RELATED SETTING

Mean
Functions Displays mean value of memorized data. This is not setting at all.

46

 value
Functions Displays value of memory data. This is not setting at all.

3 value (Display of memory contents 3%)

Functions Displays % of memory data. This is not setting at all.

CP value (CP value display of memory data)

Functions Displays CP value of memory data. UEC calculates CP value due to torque LOW and UPPER limit of the selected work number. This is not setting at all.

CPK value (CPK value display of memory data)

Functions Displays CPK value of memory data. UEC calculates CPK value due to torque LOW an UPPER limit of the selected work number. This is not setting at all. MEMORY DATA OUTPUT (Memory data output to outside) Default: 0 Setting 1: Output memory data to outside. Functions Enter 1 in UEC, and memory data output through RS232C port will become possible. Enter 1 and the display will be changed to 0

MEMORY DATA BLOCK (Memory contents block selection)

Default: 1 Setting 1: UEC memorizes maximum 12,000 pieces data without work numbers. Old data will be replaced by new data after UEC memory gets 12,000 pieces. UEC does not memorize date and time of the fastening. Setting 2: Each work number memorizes maximum 1,500 pieces data, and old data will be replaced by new data after each block is filled by 1,500 pieces data. UEC does not memorize data and time of the fastening. Setting 3: UEC memorizes maximum 12,000 pieces data without work numbers. Old data will be replaced by new data after UEC memory gets 12,000 pieces. UEC memorizes also date and time of the fastening. Setting 4: Each work number memorizes maximum 1,500 pieces data, and old data will be replaced by new data after each block is filled by 1,500 pieces data. UEC memorizes also date and time of the fastening. Functions 47

 Select data retention by all in one, or by work number each. Also select whether or not each data accompany date and time. Calculations of mean and CPK is made by block by block.

MEMORY DATA CONTENTS (Select memory contents)

Default0 Setting 0: Memorize not fastening data. Setting 1: Memorize all fastening data. UEC will display COUP on the screen with buzzer sounding when the memory retention gets 11,990 pieces (another 10 pieces to 12,000). Touch RESET key or switch on RESET terminal, and COUP display on the screen will go off. However, COUP display on the screen and buzzer will restart if further fastening is continued. Setting 2: UEC memorizes all fastening data but will not give caution display on the screen and buzzer sounding. Setting 3: Memorize only OK result data out of all fastening data. UEC gives caution display due to memory full. Setting 4: Memorize only OK result data but does not give caution display due to memory full. [Functions] Select memory contents. Select whether use or not the caution display due to memory full. Change the setting value and all the stored data will be deleted.

9.2. STATISTICAL DATA

UEC calculates stored data and displays N (number of data), mean, , /mean, CP, CPK, and range (LOW and UPPER LIMIT). When 2 or 4 is entered in MEMORY DATA BLOCK, UEC will do separate display of fastening data work number by work number from 1 to 8. When 1 or 3 is entered in MEMORY DATA BLOCK, UEC will display all fastening data on work number 1. Maximum N is 12,000 data.

48

9.3. ORIGINAL DATA

UEC displays memory data, such as Torque, Pulse numbers, Fastening time, and Judgment. 10 pieces is the maximum data numbers that UEC can display on 1 page. Touch key to

have other data scrolled up or down. UEC displays fastening data work number by work number if 2 or 4 is entered in MEMORY DATA BLOCK. Touch key and work number will change to other like 12 with data display of each work number. UEC displays all fastening data on work number 1 when 1 or 3 is entered in MEMORY DATA BLOCK (Maximum N is 12,000 data).

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9.4. MEMORY DATA CLEAR

Enter MEMORY data screen to delete stored data. At first A MEMORY IS CLEAREDY appears. Toudh Y key and stored data will be deleted. MEMORY CLEAR END display will appear on the screen after memory data has been cleared. Touch and the screen will display memory-related page. Memory clear can be made through your PCs key of statistical screen.

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10. TOOL CONTROL

UEC can memorize cumulative fastener numbers and pulse numbers from the start of operation. This helps customers know cycle of simple maintenance such as oil change, or parts replacement/overhaul due to PULSE/FASTENING NUMBER WARNING and REPAIR/FASTENING NUMBER WARNING.

TOTAL FASTENING NUMBER

Default: 0 Display range: 0-99999 (1 unit: 10,000 pieces) This is total number of fasteners that has been tightened by the present tool. This is with NOK fasteners inclusive. 1 unit is 10,000 pieces.

TOTAL PULSE NUMBERS

Default: 0 Display range: 0-99999 (1 unit: 10,000 pieces) This is total number of pulses that has been generated by the present tool. This is with NOK pulse numbers inclusive. 1 unit is 10,000 pieces.

FASTENER NUMBER WARNING

Default: 30 Setting range: 0-9910,000 UEC outputs WARNING DISPLAY when cumulative number gets warning numbers. Enter cumulative pulse numbers or others that requires next maintenance cycle. Status of output when the numbers reach WARNING NUMBERS Display Buzzer: Will sound but stops sounding if you touch the screen. Enter 0 if you do not use function.

PULSE NUMBERS WARNING

Default: 030 Setting range: 0-99910,000 UEC outputs WARNING DISPLAY when cumulative number gets warning numbers. 51

Enter cumulative fastener numbers or others that requires next maintenance cycle such replacement. Status of output when the numbers reach WARNING NUMBERS Display Buzzer: Will sound but stops sounding if you touch the screen. Enter 0 if you do not use this function.

as oil

REPAIR NOTICE CYCLE NUMBERS

Default: 50 Setting range: 0~99 (10,000) Display repair service time when cumulative fastening cycle gets preset cycles. Repair time display contents Buzzer will sound. Caution terminal is switched ON. 7-segment display Enter 0 if you do not use this function.

Repair notice pulse numbers Default: 050 Setting range: 0-999 [10,000 pulses Display repair service time when cumulative pulse number gets preset numbers. Repair time display contents Buzzer will sound. Caution terminal is switched ON. 7-segment display Enter 0 if you do not use this function.

TOOL DATA CLEAR Default: Y Touch and UEC will detele total fastener numbers and pulse numbers. This is not setting at all.

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11. FUNCTIONS 11.1. Fastening Control Specifications

You have following 5 options. Control method Torque monitoring Torque control EC/MC torque control UL-AMC wrench giving torque control and angle monitoring T-type wrenches torque monitoring Torque monitoring CONTROL MODE 1 This is used mainly for monitoring torque measurement of Angle Nutrunners UAN type tools. Torque measurement will start when external start signal is given to UEC under 1 entry in EXTERNAL START OF MODE SETTING. Torque measurement will start when dynacmit torque reaches start torque under 0 entry in EXTERNAL START OF MODE SETTING. Torque measurement will end with judgment output after the torque drops below start torque and judgment delay timer becomes due.

TORQUE START TORQU START MEASURE END JUDG DELAY TIMER

Torque control CONTROL MODE 2 This is used mainly for controlling tprque of nutrunners. Nutrunner torque can be controlled due to UECs valve output. When external START has been entered, nutrunner starts rotating and dynamic torque measurement will start, and the rotation will continue until dynamic torque reaches preset CUT value. When dynamic torque reaches preset CUT torque or when external start input is turned off, judgment signal will be output after judgment delay timer becomes due.

START SIGNAL ON

START TORQUE
TORQUE JUDG DELAY TIMER START END ZERO/CAL CHECK EXTERNAL START 1 JUDG DELAY TIME

MEASUREMENT

EXTERNAL START 3

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3) EC/MC Wrench Torque Control CONTROL MODE 3 This is used for EC/MC wrenches torque control. Torque measurement will start when dynamic torque reaches start torque. When the dynamic torque reaches CUT torque, UEC will output valve close signal to solenoid valve and the tool will stop running. UEC output judgment after the dynamic torque goes down below start torque and also judgment delay timer becomes due. If torque measurement start delay time is in use, this timer will start running after UEC detects torque greater than start torque, and start torque measurement after this timer becomes due. This torque measurement delay timer is able to disregard torque spike at the time of bolt seating.

PEAK HOLD ()

TORQUE

START MEASURING END

MEARURE DEALY TIME

JUDG DELAY TIMER VALVE CLOSE TIMER

VALVE

UL-AMC WRENCHES TORQUE CONTROL AND ANGLE MONITORING- CONTROL METHOD 5 Use this method for angle sensor integrated type UL-AMC wrenches torque control and angle monitor. Torque measurement will start when UEC detects torque greater than start torque, and UEC will have the tool stopped by closing solenoid valve when dynamic torque reaches CUT torque. Turning angle counting will start when dynamic torque gets greater than snug torque. Turning angle counting is continuously made by UEC until the tool come to a complete stop after judgment delay timer timer is over.

PEAK HOLD (O)

TORQUE

START MEASURING END ENDE SOLENOID CLOSE

MEASURE DELAY

JUDG DELAY TIMER

SOLENOID

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T-type Wrench Fastening Torque/Time Measurement CONTROL MODE: 9 This is used to monitor Shutoff Tools torque measurements and fastening time.
Fastening Time Judgment Delay Timer Reverse Completion Delay Timer

START Torque 0 ON Torque Measurement OFF

Torque measurement will start when a torque exceeding Start Torque has been detected, and judgment will be output when Peak to Peak Torque time (x) measured exceeded the time preset on Judgment Delay Timer on the presumption that Tool has become shutoff at that point. When the residual load torque stepped below Start Torque through Tool reverse motion after Judgment, Reverse Completion Delay Timer will start. Timer timeout is regarded as Tool Reverse Operation Completion, and Tool will be rendered Operation Not Ready status upon turning OFF the VALVE Output. Regarding Fastening Time Timer Start Point At the time when the torque measurement attained Start Torque. Timer Stop Point A point to be determined by deducting the time preset on Judgment Delay Timer off from the time required before judgment output.

55

11.2. Measurement Value Upper/Lower Judgment

UEC is capable of giving pass/fail judgment as to whether Torque/Pulse measurements are within the predefined upper/lower limits. Upper/Lower Limit Judgment will be made based upon Torque/Pulse measurements taken up to the end of final fastening operation. Upper/Lower limits for Torque Measurement can be defined by setting Upper Limit: Torque HIGH Setting and Lower Limit: Torque LOW Setting. Upper/Lower limits for Pulse Measurement can be defined by setting Pulse Upper Limit; Pulse Number Upper Limit and Pulse Lower Limit; Pulse Number Lower Limit. [Judgment] In the case that measured torque values are within Upper/Lower limits (OK judgment): Front Panels OK LED (green) lights up. Tool LED lights up green. TORQUE OK Terminal Output will turn ON. Fastening Check Buzzer will turn ON for 1-pulse duration in the case of 1 setting. (ON for 2pulse duration in the case of COUNT OK) In the case that measured torque values are beyond Upper Limit (HIGH NOK judgment): Front Panels HIGH LED (red) lights up. Tool LED lights up red. Buzzer will turn ON. TORQUE NOK Terminal will be output. TORQUE HIGH Terminal will be output. In the case that measured pulse values are beyond Upper Limit: DPM will display PLS.H. and Torque Measurement by turns. Tool LED lights up red. Buzzer will turn ON. TORQUE NOK Terminal will be output. In the case that measured torque values are below Lower Limit (LOW NOK judgment): Touch panel will display TORQUE LOW. Tool LED lights up yellow. Buzzer will turn ON. TORQUE NOK Terminal will be output. TORQUE LOW NOK Terminal is switched on. 6In the case that measured pulse values are lower than Lower Limit: DPM will display PLS.L. and Torque Measurement by turns. Tool LED lights up yellow. Buzzer will turn ON. TORQUE NOK Terminal will be output.

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9.3 Torque Change Zone Monitoring

Torque CUT Setting

Initial Error Cycle Error

Torque Start Torque

Start Torque Error

Cycle Over Error External START is in use

Check START Terminal Input Start Level Error Detect Timer Initial Error Detect Timer Cycle Error Detect Timer Cycle Over Error Remark) Linear torque Detect Timer

Time spent

change case is illustrated.

Start Torque Error Time required for the torque to rise to Start Torque Setting from External START input point will be measured. When the time measured has been judged shorter than the preset time (the time preset on Start Torque Error Detect Timer), an error judgment will be given. [Note] Correct error detection may sometimes be hindered depending on bolt/nut temporary fastening conditions. Correct error detection may sometimes be hindered in cases where Nutrunner Socket has been engaged in WORK with a time lag. Setting Value Start Torque Error Detection: 1 Start Torque Error Detect Timer: 1~9999 [msec] Setting Method Determine the setting value in consideration of the time required for the torque to rise to Start Torque from External START input timing under ordinary fastening conditions.

57

Initial Error [LO. E.] Time required for the torque to rise to CUT Torque Setting from Start Torque Setting will be measured. When the time measured has been judged shorter than the preset time (the time preset on Initial Error Detect Timer), an error judgment will be given. Setting Value Initial Error Detect Selection: 1 Initial Error Detect Timer: 1~9999 [msec] Setting Method Determine the setting value in consideration of the time required for the torque to rise to CUT torque level from Start Torque preset under ordinary fastening conditions.

Cycle Error [CYL. E.] Time required for the torque to rise to CUT Torque Setting from Start Torque Setting will be measured. When the time measured has been judged longer than the preset time (the time preset on Cycle Error Detect Timer), an error judgment will be given. Setting Value Cycle Error Detect Selection: 1 Cycle Error Detect Timer: 1~9999 [msec] Setting Method Determine the setting value in consideration of the time required for the torque to rise to Torque CUT Setting from Start Torque Setting under ordinary fastening conditions.

Cycle Over Error [CYO. E.] In the case that Judgment Output is not produced after a lapse of the preset time (the time preset on Cycle Over Error Detect Timer) from External START input timing, Cycle Over Error judgment will be given. This is useful to detect idle running at the time when Nutrunner Socket failed to engage in WORK. Setting Value Cycle Over Error Detection: 1 Cycle Over Error Detect Timer: 1~9999 [msec] Setting Method Determine the setting value in consideration of the time required to Judgment Output from External START Input under ordinary fastening conditions. Determine the setting value allowing an adequate margin of error.

58

10 Torque Sensor Wiring Diagnosis

This function enables Torque Sensor failure and Torque Sensor Cable breaking/short-circuit detection. ZERO/CAL Check function will be used for error detection.

10.1 Error Detection

1 ZERO Check A deviation off from Torque Sensor Output Voltage 0 [V] under free of pressure conditions can be checked using this function. Error judgment will be given when a deviation at ZERO point is more than 6% range against the rated torque.
CAL Check The wiring of Torque Sensor to UEC can be tested for correct wiring and the match between the Torque Sensor specifications and Sensor settings can be checked through CAL Check. To perform CAL Check, UEC will bring Torque Sensor into under rated load conditions technically and examine the Torque Sensor Output Signal to see if it stays within 1006% range against CAL Setting. Which Sensor to be rendered under rated load conditions technically will be determined by checking Sensor settings against each Sensor specifications. When it is revealed that the wiring between Torque Sensor and UEC is not appropriate through the process mentioned earlier, an error detecting operation will be performed to see if there is a mismatch between the Sensor specifications and Sensor settings.

10.2 ZERO/CAL Check Timing

The interval during Self-diagnosis function is running after UEC power-on At the time when RESET Terminal is input At the time when RESET Key is typed in At the time when START Terminal is input (in the case of External START is set to 0/1) When F6 ZERO CAL was input on ZERO Point Adjust Screen using Setting Software Reactions at the time of error detection 4-digit 7-segment Display (at the time of ZERO error): [0.E.] and [Torque Measurement] will light up by turns. 4-digit 7-segment Display (at the time CAL error): [CAL.E.] and [Torque Measurement] will light up by turns. Buzzer: ON Terminal Block: TORQUE NOK will be output.

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11 Auto ZERO
This function is specifically designed to obtain correct torque measurement, and errors occurring during Torque Measurement due to a ZERO Point torque deviation in Torque Sensor will be compensated automatically. When a ZERO Point torque deviation has been noticed, the same value will be saved in memory, and the exact torque change amount during actual fastening operation will be calculated by compensating (adding/deducting) the deviation at the time of converting the output signal from Torque Sensor into torque unit.. Remember that this function will not work in the case of ZERO/CAL errors. Movements in the process of Auto ZERO adjustment 1 In the case that Zero Point Deviation is on the plus side during Auto ZERO:
Torque Measurement

Absolute torque

Torque change Torque

Torque Sensor Output Signal

Absolute 0

measurement

Auto ZERO start point

2 In the case that Zero Point Deviation is on the minus side during Auto ZERO:
Torque Measurement

Absolute torque

Torque change (Torque measurement)

Torque Sensor Output Signal

Absolute 0

Auto ZERO start point

Auto ZE RO Sta rt Timing Auto ZE RO will start after ZERO/CAL Check. The inte rval du ring S elf-diagnosis function is running after UEC power-on At the time when RESET Key is typed in or at the time when RESET Terminal is input At the time of START Terminal is input

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12 Torque Cut at Tool Reverse Rotation

This function will stop Tool forcefully if fastening operation is under way with the polarity of Torque Sensor wiring reversed and/or with the UECs torque measurement polarity reversed. When the torque jumped to the minus side and reached the CUT level at the time of External START input, Tool will be forcefully stopped by VALVE output and then an error judgment will be given. Error Outputting DPM Display: will appear. Buzzer: ON Terminal Block: TORQUE NOK will be output. Error Detection START Input Fastening Torque

ZERO/CALCheck

TORQUE NOK

Note) equal change

Necessary condition for error detection In the case that External Start is set to 0, this function will not become effective even though External START will be input.

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13 Torque Waveform Monitoring

Torque waveform monitoring methods using Memory High Coder or Memory Scope are explained in the following:

Check the settings to make sure that they have been correctly set. Closely check the conformity between the specifications of Torque Sensor connected to UEC and the Torque Sensor settings as well as CAL setting. Connect a waveform monitoring device to UEC-4800.

Red

Black

Memory High Coder or the equivalent device

JIS C6560 small, single-head plug3.5x15 Model: UK-PLUG (of URYU)

The red side of UK-PLUG: Torque Signal The black side of UK-PLUG: 0V (GND side)

Touch key to monitor CAL waveform height (voltage under rated torque application). (CAL Check will be performed.) Verify CAL waveform height and make settings and add adjustments to the waveform monitoring device. Carry out torque waveform measurement.

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14 ANALOG OUTPUT Terminals

Torque sensor output signals will be amplified 1000 times, filtered and attenuated and analog torque signal voltages obtained will be output in real time. Torque Sensor Specifications & Output Voltages Output voltages (xV) with the rated load torque (CAL value) applied to Torque Sensors are listed below. Output voltage will vary according to each sensor specification. Torque Sensor - Specifications

Analog Output Terminal Output Voltage (xV)

Magneto-striction Type Sensor

Conversion into Torque Value from Analog Output Terminal Output Voltage Torque Output Voltage in the process of fastening Torque Rated Value Value operation Output voltage under the rated load torque application Analog Output Terminal Output Specifications

Anal

og Output Terminals Plug Size : JIS :UK-PLUG (of URYU) Part Code: 909-483-0

C6560 small, single-head plug 3.5x15 Terminal Connecting Cable Type

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15 Errors 15.1 Error Signs & Particulars

ZERO Error ([O.E.] and NG Detected Value will be displayed by turns.) When more than 6% deviation off from rated values have been detected. CAL Error ([CAL.E.] and NG Detected Value will be displayed by turns.) When more than 1006% deviation off from rated values have been detected. Setting Error ([S.E.] will be displayed.) When unavailable setting values are keyed in. When values outside setting ranges and/or values causing Interlock Error are keyed in. Pulse LOW NOK ([PLS.L.] and Torque Value will be displayed by turns.) When Pulse Measurement fell short of Pulse Lower Limit. Pulse HIGH NOK ([PLS.H] and Torque Value will be displayed by turns.) When Pulse Measurement stepped across Pulse Upper Limit. Initial Error ([LO.E.] and NG Detected Value will be displayed by turns.) When Fastening Torque reached CUT level before Initial Error Detect Timer has expired. Cycle Error ([CYL.E.] and NG Detected Value will be displayed by turns.) When Fastening Torque failed to reach CUT level even after Cycle Error Detect Timer has expired. Fastening Interruption Error ([F. E.] will be displayed.) When fastening operation was interrupted before CUT level has been attained. Start Torque Error ([S.L.E.] will be displayed.) Start Torque Error Detect Timer started upon START Terminal ON, but Fastening Torque failed to reach Start Torque before Timer has expired. Cycle Over Error ([CY.O.E.] will be displayed.) Cycle Over Error Detect Timer started upon START Terminal ON, but fastening operation was not finished (no judgment) before Timer has expired. ROM Error ([ (spindle number) Er. 01] will be displayed.) On-board ROM is out of order or is showing unusual behavior for some reason. RAM Error ([ (spindle number) Er. 02] will be displayed.) On-board RAM is out of order or is showing unusual behavior for some reason. A/D Error ([ (spindle number) Er. 03] will be displayed.) On-board A/D is out of order or is showing unusual behavior for some reason. D/A Error ([ (spindle number) Er. 04] will be displayed.) On-board D/A is out of order or is showing unusual behavior for some reason. Sum Check Error ([ (spindle number) Er. 05] will be displayed.) Error(s) included in Setting Data saved in RAM. Reverse Error ( will be displayed.) Reverse load torque attained CUT Setting. Burnt Fuse When the AC fuse (Back Panels as explained in 4.2) is burnt, Power Switch will not work. Burnt DC24V fuse will cause the following troubles: Power Switch LED does not light up. Tool does not stop even after the fastening torque attained CUT setting. Tools lamps do not light up.

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15.2 Errors & Countermeasures

Errors ZERO Error Countermeasures Add ZERO adjustments. Check [M.S.] [S.G.] Selection Switch. Check Sensor Cable and Tool. See if SENSOR setting agrees with Torque Sensor. Check to see if Tool is running during checking. Check Interlock (START CUT and others) and setting ranges and renew settings. Check refastening and gall. (Initial Error/Pulse LOW NOK) Check Work & Bolt. Check Start Torque/CUT Setting. Check Initial/Cycle Error Detect Timer settings. Check Pulse Upper/Lower settings. Check Tool capacity/supply pneumatic pressure. See if Judgment Delay Timer setting is too short. See if the tool lever has been released before reaching CUT setting. Check Work & Bolt. Check Tool capacity/supply pneumatic pressure. Check Start Torque Error Detect Timer. Check Tool capacity/supply pneumatic pressure. Check Cycle Over Error Detect Timer setting. Replace Controller itself. Memory overwriting due to noise is highly possible in the case that error is eliminated upon turning the power on again or by RESET operation. You must reset all the settings once again as RESET Key operation effects initialization. Check Tool rotation direction. Check UEC torque measurement polarity.

CAL Error Setting Value Error Initial Error Cycle Error Pulse LOW NOK Pulse HIHG NOK Fastening Interruption Error

Start Torque Error

Cycle Overtime Error ROM Error RAM Error A/D Error D/A Error Sum Check Error

Reverse Torque Error Burnt Fuse

Check wiring and replace Fuse (Type:HM10(1A) Part Code: 909814-0). Be sure to replace Fuse upon turning the power OFF and unplug the power cable from AC receptacle. Verify how much fastening time will take under normal fastening conditions (the time required from START to CUT) and utilize the data as a reference timer setting value. Verify the number of pulse to take under normal fastening conditions and utilize the data as a reference timer setting value.

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