AUTOMATIC LUBRICATOR MANUAL

LUSYS CO., LTD.

MAIN OFFICE TEL : 8252) 223-3978 FAX : 8252) 249-3219 SEOUL / KYUNG-KI OFFICE TEL : 8231) 498-3978 FAX : 8252) 499-3978

Automatic lubricator specification

1. Electricity : more than 220VAC 1 phases 50Hz 2. Tank capacity : 40 340x340x400 ( Tank in 60 & 100 capacity is produced based on special request) 3. Motor specification 1) Voltage - more than 220 VAC 1 phase 50Hz 2) Electric Power - 1/3HP(0.25KW) 3) Electric current - 3.2 A 4) Rotation rate 1710 rpm 5) Efficiency : 52 6) Insulation : level B 4. Pump specification 1) Discharge volume 1.0cc/rev 2) Rotation rate 800~4,000 rpm 5. Pressure adjustment : Relief Valve 0~35kg/ (checked by pressure gauge) 6. Controller specification 1) Electricity : 220VAC 4A, DC24V 1A(Sensor, Valve, Control Board) 2) Control method : to control lubrication time & volume by Mi-com 3) Control unit : available to control 3 points by 1 board (if needed to control more than 3 points, need special request) 4) Input-unit 1. ON : unit (0-9999) 2. T : second (0.010-99.00) 3. OFF : cycle (0-9999) 7. Sensor & Valve specification 1) Sensor Electricity : less than 24VDC 45mA Photo sensor Type : Direct reflection type Distance of activation : 100mm Response time : no later than 1ms Switching outputs : NPN open collector outputs Proximity Sensor Type : High frequency inductive proximity sensor Distance of activation : 8mm Standard detector : Iron 2) Valve Electricity : less than 24VDC 200mA Operating method : Direct-activated pressure reducing valve Orifice size : 1.5mm Function : 2 Way Connect type : Normal Close 8. Pipe & Nozzle specification 1) Oil pipe : OD 6.0 ID4.0 HIGH PRESSURE HOSE 2) Pipe length : Max 10m 3) Cable : 0.3sq 6P 4) Nozzle size : id 0.8 od 1.8 5) Nozzle length : Max 500mm 6) Nozzle quantity : 2ea/nozzle

Operating method of Control Board

1. Name of each devices

7 8 9

5 3

+24

+24 +24

G LEV

V1 V2 V3

S1 S2 S3

1) 2) 3) 4) 5) 6) 7) 8) 9)

Display : which show functional status S/W1 : which change mode S/W2 : which change unit S/W3 : which raise numeral digit S/W4 : which down numeral digit Diode 1 : which indicate status Diode 2 : which indicate Valve #1 status Diode 3 : which indicate Valve #2 status Diode 4 : which indicate Valve #3 status

2. Explanation of each Mode 1) run : automatic operation status run mode must be always shown on display after input data into this equipment, and the equipment is automatically operated. 2) # t : to input open time of each designated valve. - Input-range is 0.010 second to 60 seconds. If input-data is out of range, it is not change to the next mode. - In response to the condition of chain, input-data is adopted differently. 3) # on : to input quantity of conveyor lubrication point which adopted to each designated No. - Input-range is 0 to 9999. And input data 10% more than quantity of lubrication point. 4) # oF : to Input rest cycle of converyor which is adopted to each designated No. - Input-range is 0 to 9999. Valve is not operated within cycle of input-range. Range need to be adopted differently in response to the condition of chain. 5) SAVE : to save input data 3. Adjust and input method of MODE 1) Turn power S/W on, and run mode is shown on display. 2) Push S/W 1. Each push of S/W 1 changes the mode in display as below.

3) 4) 5) 6) 7)

If 1t mode is shown in display, push S/W 2 to show numerical digits. Input operating time by adjusting flickering numerals with S/W 3 and S/W4. If push S/W 2 again, position of flickering numeral is moved. And push S/W 1 again, it is changed to next mode. Input t, on and oF as above, and keep pushing S/W 1 till SAVE mode is

shown in display. 8) If SAVE is shown in display, push S/W 2. And SAVE mode is flickering one time, thereafter all input-data is saved.

9)

Push S/W 1 to show run mode, therefore this equipment become automatic operation standby status. 10) If Push S/W 2 while run mode is shown in display, new data will be adopted from the time input-data loaded. And equipment lubricate for 1 cycle, and then it is changed to rest status. 4. Explanation of Diode 1) Diode 1 : to show status during lubrication. - Indicator lamp is turned on during lubrication into conveyor. - Indicator lamp is turned off when rest status is adopted to all designated conveyors. 2) Diode 2,3,4 : to show operation status of valve which is related each No. - While each desingnated valve operates, it is flickering with valve. 5. Explanation of equipment operation stuatus 1) When ON mode (on lubrication) is adopted to conveyor chain, blue lamp is turned on. And Motor is automatically generated and oil is discharged. 2) If sensor does not operate for 3 minutes in ON mode, motor automatically stop. And motor runs automatically after sensor operate. 3) In case of oil-shortage in oil tank, red lamp is turned on. And motor stop. 6. Caution & suggestions 1) Should always check whether run is shown in display. 2) If chains are shown symptoms of oil-shortage, push S/W 2 and lubricate one time. 3) If too much oil put on chain, adjust # oF mode to raise input-amount. 4) Always keep clean around equipment, and control box must be sealed to block all kinds of dust. 5) Fire materials must be kept away from equipment. 6) If any urgent case happens, turn off power and contact below telephone no. for A/S. Main office : 8252) 223-3978 Seoul / Kyung-ki office : 8231) 498-3978