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DURASEAL

High Integrity, Double Block and Bleed Plug Valve

www.franklinvalve.com

How the DuraSeal Works

An improved valve with a proven history


We took an alternative path. Unlike many valve manufacturers who often strip valves in their quest to reduce manufacturing costs, we have taken a proven double block and bleed plug valve and improved its design. With the new DuraSeal, you get the proven advantages of a valve that has been considered the standard of quality since 1951. To improve the valves integrity, we have incorporated a superior slip design and more durable body. To improve performance and longevity, we have incorporated a more reliable stem seal design.

Fully opened the port allows passage of the product while protecting the slip seal elastomer

2
In short, the new Franklin DuraSeal is made to last - not to make a quick sale.

After quarter turn, both slips are positioned in the ow to begin seating mode

Reliable double protection mechanical seal


The Franklin DuraSeal plug valve seals mechanically. During rotation of the plug there is no abrasion or wear between the sealing surfaces. When the slips reach the closed position they expand rmly into the valve body creating a primary elastomeric and secondary metalto-metal backup seal. The DuraSeal does not require sealant under any circumstance to seal.

Applications

Fast Low Torque Operation


The DuraSeal can be easily automated using hydraulic or pneumatic or electric actuators. Torque requirements are low. In smaller sizes only two and one quarter turns can fully open or close the valve.

With bubble-tight re-safe sealing integrity and the ability to double block and bleed from a single valve, the DuraSeal is an excellent choice for applications that require frequent isolation and testing of gas or liquids. Product manifolds Measurement units Isolation of processing equipment Loading Racks and Tank Isolation

Field Repairable/Interchangeable Parts


DuraSeal parts are completely interchangeable with the original 800 Series General Valve Twin Seal double block and bleed plug valve. DuraSeal components manufactured from superior materials can upgrade existing TwinSeals in the eld. The DuraSeal can be repaired inline after depressurizing and draining the valve without special tools. Simply remove the valves lower plate or bonnet and replace the slip/seal assemblies from top or bottom of the valve.

In the closed position the elliptical seats are rmly seated into the valve body creating a primary and secondary re safe seal

At this point double block and bleed can be safely and easily performed

The Franklin DuraSeal High Integrity Double Block and Bleed Valve
Full bearing operator (eld replaceable) 17-4 SS investment cast packing gland resists corrosion Nickel Plated Plug. ASTM A216 Gr. WCB or WCC Cast Carbon Steel (Chrome or Electroless) Ductile cast slips with vulcanized seal DuraSeal available in wide range of elastomer materials Lower Plate ASTM A216 Gr. WCB or WCC Cast Carbon Steel Indicator ag displays open close status. 2-8 150# available in hand or gear. 10 and larger gear operated only

Easily Automated with Choice of Pneumatic, Hydraulic or electric Actuators

Graph oil type packing Bonnet ASTM A216 Gr. WCB or WCC Cast Carbon Steel Body ASTM A216 Gr. WCB or WCC Cast Carbon Steel, chrome or electroless plated nickel
Franklin Valve reserves the right to change trim codes w/o prior notication

MANUAL BLEED

DTR

CUSTOM CONFIGURATIONS

BLEED CONFIGURATIONS

Typical Hand Operated Valve

B (4) A
REDUCED VENTURI OPENING

C (5) G F

(1) H

TYPICAL HAND OPERATED VALVE

CLASS

SIZE 2 3 4 6 8 2

MODEL D711 D711 D711 D711 D711 D721 D721 D721 D721 D741 D741 D741

OPER. 100 100 200 200 300 100 100 200 300 200 200 300

A 17 17 27 32 36 17 17 27 32 /2
1

B 11 11 16 20 22 11 11 16 20 /2
1

C 4 4 7 9 10 4 4 7 9 15 /2
1

D 10 10 20 20 20 10 10 20 20 20 20 20

F 7 8 9 10 11 8 11 1/8 12 15 /8
7

G 6 7 9 11 13 6 1/2 8 1/4 10 12 /2
1

H 3 3 4 8 11 3 3 5 8 2 /2
1 1

WEIGHT(lbs) 48 62 132 214 388 54 76 158 318 100 142 230

(3) NONE NONE NONE (4) 10 UNC (4) 10 UNC NONE NONE NONE NONE NONE NONE NONE

(4) 3/8 NPT 3/8 NPT 1/2 NPT 1/2 NPT 1/2 NPT 3/8 NPT 3/8 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

(5) 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT

ANSI 150

ANSI 300

3 4 6 2

24 /2
1

15 /2
1

11 /2
1

6 /2
1 1

ANSI 600

3 4

26 29 /2
1

16 19

16 19

14 17

8 /4 10 /4
3

3 /2 4

(1) H-Minimum clearance required to replace slips. (3) Number and size tapped holes. Each ange.

(4) Tapped bleeder hole. (5) Bottom plate drain hole.

Dimensions F & G are nominal. All others are rounded off to the nearest half-inch.

Typical Gear Operated Valve


E D D

B (4)

B A

J (4)

A
REDUCED VENTURI OPENING REDUCED VENTURI OPENING

C (5) G F

C (5) (1) H F G L

1) H

TYPICAL HAND OPERATED VALVE


SIZE 2 3 4 6 ANSI 150 8 10 12 14 16 20* 24* 2 3 4 ANSI 300 6 8 10 12 14 2 3 ANSI 600 4 6 8 10 12 MODEL D711 D711 D711 DA711 D711 D711 D711 D711 D711 D711 D711 D721 D721 D721 D721 D721 D721 D721 D721 D741 D741 D741 D741 D741 D741 D741 OPER. 101 101 201 301 301 301 401 401G 501 501 501 101 101 201 301 401 401 501 401 201 201 301 401 401 501 501 A 21 21 27 36 39 42 55 57 67 64 78 21 21 27 36 49 52 63 58 24 1/2 26 29 /2
1

TYPICAL GEAR OPERATED VALVE


C 4 4 7 8 10 12 14 16 18 17 24 4 4 7 8 11 D 8 8 10 14 14 14 20 20 20 20 20 8 8 10 14 20 20 20 20 20 20 20 20 20 20 20 E 10 10 11 12 12 12 12 12 14 14 14 10 10 11 12 12 12 14 14 10 10 11 12 13 14 14 F 7 8 9 10 11 13 14 15 16 40 48 8 11 1/8 12 15 /8
7

B 12 12 15 20 22 23 31 32 39 37 44 12 12 15 20 28 29 36 34 15 1/2 16 19 26 27 36 38

G 6 7 9 11 13 16 19 21 23 27 32 6 8 1/4 10 12 15 17 20 23 6 1/2 8 1/4 10 /4


3

H 3 3 4 8 11 14 16 19 21 17 20 3 3 4 8 11 13 16 15 2 1/2 3 1/2 4 10 12 8 10

J 1 1 1 3 3 3 3 3 5 5 5 1 1 1 3 3 3 5 5 1 1 1 3/4 3 5 5 5

WEIGHT(lbs) 64 76 140 264 436 532 844 1074 1488 3326 6264 78 102 162 348 666 888 1414 1990 100 142 230 696 1102 1974 2532

(3) NONE NONE NONE (4) 10 UNC (4) 10 UNC (4) 7/8 9 UNC (4) 7/8 9 UNC (4) 1- 8 UNC (8) 1 8 UNC NONE NONE NONE NONE NONE NONE (4) 7/8- 9 UNC (4) 1- 8 UNC (8) 11/8 8 UNC NONE NONE NONE NONE NONE NONE NONE NONE

(4) 3/8 NPT 3/8 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1 NPT 1 NPT 3/8 NPT 3/8 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

(5) 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/2 NPT 1/2 NPT 1/4 NPT 1 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/2 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/2 NPT 1/2 NPT

16 18 19 30 11 1/2 14 17 22 26 31 33

12 16 14
1

15 /2 16

19 9 11 16 17

45 48 62 62

14 16 20 22

(1) H-Minimum clearance required to replace slips. (2) Approximate Weights (Lbs.) (3) Number and size tapped holes.

(4) Tapped bleeder hole. (5) Bottom plate drain hole. Dimensions F, G & J are exact. All others are rounded off to the nearest half-inch.

(6) Dimensions are not certied. Contact the factory for certied drawings. * Reduced Round Opening

Flow Coefcients (CV) and Franklin Valve DuraSeal Torque & Turns
Flow Coefcients (CV)
VALVE 2 150# D711 2 300# D721 2 600# D741 3 150# D711 3 300# D721 3 600# D741 4 150# D711 4 300# D721 4 600# D741 6 150# D711 6 300# D721 6 600# D741 8 150# D711 8 300# D721 8 600# D741 10 150# D711 10 300# D721 10 600# D741 12 150# D711 12 300# D721 12 600# D741 14 150# D711 14 300# D721 16 150# D711 16 300# D721 20 150# D711 24 150# D711 CV 195 205 290 200 210 300 530 570 850 1415 1770 2265 2400 3000 3600 3500 3540 5100 4000 4700 9200 5500 6000 6600 9400 15700 24000

Franklin Valve DuraSeal Torque & Turns


VALVE 2 150# D711 2 150# D711 2 300# D721 2 300# D721 2 600# D741 3 150# D711 3 150# D711 3 150# D711 3 300# D721 3 300# D721 3 600# D741 4 150# D711 4 150# D711 4 300# D721 4 300# D721 4 600# D741 6 150# D711 6 150# D711 6 300# D721 6 600# D741 8 150# D711 8 300# D721 8 600# D741 10 150# D711 10 300# D721 10 600# D741 12 150# D711 12 300# D721 12 600# D741 14 150# D711 14 300# D721 16 150# D711 20 150# D711 24 150# D711 OPERATOR 100 HWO 101 Gear 100 HWO 101 Gear 201 Gear 100 HWO 101 Gear 101 Gear 101 Gear 100 HWO 201 Gear 200 HWO 201 Gear 200 HWO 201 Gear 301 Gear 301 Gear 200 HWO 301 Gear 401 Gear 301 Gear 401 Gear 401 Gear 301 Gear 401 Gear 501 Gear 401 Gear 501 Gear 501 Gear 401 Gear 501 Gear 501 Gear 501 Gear 501 Gear TORQUE 46 2.4 30 6 19 15 6 3 6 30 28 25 7 25 45 38 19 30 60 117 41 105 125 66 138 185 90 184 219 92 209 104 158 167 TURNS 1.8 17 1.8 17 13 2 16 17 16 1.8 16 2.7 20 2.7 10 18 18.5 2.7 18.5 29 18.5 21 21 20 25 46 23 41 46 28 43 45 45.5 53 SEATING THRUST 1,000 1,000 2,618 2,618 2,618 1,605 1,605 1,605 4,202 4,202 8,407 2,566 2,566 6,713 6,713 13,437 5,218 5,218 13,666 33,412 8,893 22,500 31,070 12,987 34,000 85,500 18,638 49,498 120,948 22,282 57,680 25,004 48,922 77,140 M/KG 6.4 0.33 4.14 0.83 2.6 2.1 0.83 0.83 1.9 4.1 3.9 12.4 3.2 3.5 6.2 5.3 2.6 4.1 8.3 16 12 14.5 17.3 9.1 19 25.5 13.1 13.1 30.3 12.7 28.9 14.4 21.9 23

The Cv listing above is in gallons per minute of ow of water at 60 degrees F w/ (1) PSI pressure drop across the valve

Electric Motor Actuation and Extension Kits

Franklin Valve Extension Kit


Franklin makes available both vertical and lateral extensions. In ordering, always specify dimensions B or E. Type A extension is suitable for underground burial. Type C extension should be supported if dimension E is over 36.

GEAR OPERATOR EXTENSION-CLOSED TYPE A

HAND OPERATOR EXTENSION-CLOSED TYPE A

GEAR OPERATOR EXTENSION-LATERAL TYPE C

Franklin Electric Motor Actuation


WHEN ORDERING ELECTRIC MOTOR OPERATORS, SPECIFY THE FOLLOWING DATA:
INSTALLATION 1. Mounting style 2. Valve installation attitude (for proper location of breathers and drains) TYPE OF VALVE 3. Valve gure number 4. Size 5. ANSI rating OPERATING CONDITIONS 6. Differential pressure in psi 7. Operating time in seconds ELECTRICAL DATA 8. Explosion proof NEMA VII or weatherproof NEMA IV 9. Phase, Cycle, Volts - controls and motors STYLE A (Standard mounting) MOTOR OPERATOR MOUNTED PARALLEL TO PIPE LINE STYLE B MOTOR OPERATOR MOUNTED AT RIGHT ANGLE TO PIPE LINE STYLE C MOTOR OPERATOR MOUNTED VERTICAL TO PIPE LINE SPECIAL FEATURES 10. Gear limit switch (2 or 4 train) 11. Reversing controller (if separate, it is to be explosion proof NEMA VII, or weatherproof) 12. Breather or drains, if desired 13. Space heater, if desired 14. Control transformer, if desired (specify voltage) 15. Other special requirements

FACILITY

Located in Houston, TX Franklin Valve was established in 2005. What started out as a valve repair shop, now features an impressive 25,000 square foot state of the art valve manufacturing facility. The facility is separated into 3 areas: new manufacturing, fabrication, and quality control.

7720 Bluff Point Drive Houston, Texas 77086 Phone: 713-812-7100 Fax: 713-686-5158 www.franklinvalve.com

QUALITY

The Management Team at Franklin Valve is committed to the continued enhancement of product excellence, reliability and service through the dynamics of its Quality Assurance System. The responsibility of this system and its people is to maintain effective controls for monitoring both quality and manufacturing processes and equipment; to provide live feedback concerning the current state; to initiate statistical metrics that validate that state, its reliability levels and the basis for improving our future state. Those statistical metrics are Safety, Quality, Delivery & Cost.

THIS CONCEPT IS USED BUT NOT LIMITED TO THESE FUNCTIONS: I. INBOUND RAW MATERIAL INSPECTION II. PROCESS / PRODUCT QUALIFICATION III. OUTSOURCED PROCESSES IV. IN PROCESS ASSEMBLY AND FINAL TESTING
Franklins systemic approach is the foundation which allows us to condently maintain the ultimate quality of our nished products to our customers.

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