TengizChevroil SGI/SGP Onshore Oil and Gas Projects

Hand outs
Fluor, Farnborough, UK
This handout was written by Imad Mobayed as the basis for a practical workshop. The author does not intend to illustrate a real-time project situation. The Case Study and Handouts were made possible by the co-operation of Hilti corporation and Fluor Limited, UK.

Sep, 2013

INSTRUCTIONS
Following a brief introduction, each team will assemble for a team meeting to complete the first activity before starting the practical activity. At the end of the second activity, we will return to the meeting room for a wrap-up and closing. A summary of the workshop agenda is as follows: Item Opening & Introduction Activity-1: Team Meeting Activity-2: Practical Workshop Wrap up & Closing Time 10 mins 25 mins 45 mins 10 mins Meeting Room [ ] Meeting Room [ Meeting Room [ Location ] ] / Table [ ]

Please make sure you have read and understood the case study before participating in this workshop You may require a digital calculator for the first activity, and a stopwatch for the second activities Please make sure you wear the appropriate Personal Protection Equipment (PPE) at all-times when completing Activity-2 Make sure you fill in all required fields in this handout and that you submit this handout to your mentor at the end of Activity-2 Each team will comprise of no more than five members; each member will take part in two role plays Please follow the instructions provided in each section of this handout and the directions given by your Hilti mentor It is important that you abide by the time schedule assigned for each activity At the end of this workshop, each teams performance will be measured, and the team with the highest score will be announced as the prize winner Use the note pages provided at back of this handouts if needed

Please choose a name for your team and write down the name of your mentor:
Team Hilti Mentor

Choose Choose a a name name for for your your team team

Write Write the the name name of of your your Mentor Mentor

| INSTRUCTIONS

ACTIVITY ONE: Team Meeting

Time: 25 minutes Location: Meeting room [ ]

Assign a role play for each member by filling in the names next to each role:
Activity 1
Project Manager
Please Please write write full full name name

Piping Lead
Please Please write write full full name name

Electrical Lead
Please Please write write the the full full name name

Civils Lead
Please Please write write the the full full name name

Construction Manager
Please Please write write the the full full name name

Instructions: Your team is considering the use of Hilti Modular Support Systems as an alternative solution for the Multi-Disciplinary Supports (MDS). In order to make a decision, you requested Hilti to submit a proposal. Please go through Hiltis offer with your mentor then complete the below sections: 1Work as a team to select one of the three fabricators based on the information provided in the case study then fill in the below fields:

Fabrication
Fabrication Time:
Use Use Table-4 Table-4

Days

Fabrication Cost:

Use Use Table-3 Table-3

Onsite Installation
Total Man-Hours
Use Use Table-5 Table-5

Hrs

Man-Hours Cost

Use Use Table-5 Table-5

2- Based on Hiltis proposal, please fill in the fields below:

Hiltis System
Material Cost
Use Use Table-5 Table-5

Delivery Time
Use Use Table-5 Table-5

Days

| ACTIVITY ONE: Team Meeting

ACTIVITY Three: Practical Workshop

Time: 45 minutes Location: Assign a role play for each member by filling in the names next to each role:
Activity 2
Supervisor
Please Please write write full full name name

H&S Officer
Please Please write write full full name name

Pipe Fitter
Please Please write write the the full full name name

Electrician
Please Please write write the the full full name name

Helper
Please Please write write the the full full name name

After reviewing Hiltis proposal, you agreed to construct a mockup for MSC TYP-3 to validate the cost and time saving benefits. Please review and discuss the construction guide provided by your mentor before commencing with this activity. Taking the time to plan your work could help you in completing the activity on time. Distribute your roles, where the Supervisor is responsible for instructing and overseeing the installation work, and the H&S Officer is administering the H&S rules and the appropriate use of PPE. 1After completing this Practical Activity, please fill in the below field:
Installation Time of MDS TYP-3 Hrs

2- Based on the installation time of MDS TYP-3, work with your team to calculate the estimated installation time of Hiltis System for all MDS TYPs as follows:
Estimated Installation Time of Hiltis
MDS TYP-1
50% 50%

MDS TYP-2
75% 75%

MDS TYP-3
100% 100%

MDS TYP-4
125% 125%

Total

Installation time

Hrs

Hrs

Hrs

Hrs

Hrs
Sum Sum Total Total

Quantity each

48

59

54

51

212

T. Installation Time

Hrs
Inst. Inst. Time Time x x Qty Qty

Hrs
Inst. Inst. Time Time x x Qty Qty

Hrs
Inst. Inst. Time Time x x Qty Qty

Hrs
Inst. Inst. Time Time x x Qty Qty

Hrs
Sum Sum Total Total

| ACTIVITY Three: Practical Workshop

SUMMARY
Now that you have completed Activity-1 and Activity-2, please refer to the case study and previous activities to calculate the cost and time comparison in the below tables:
Cost Comparison
Material Cost
Use Use Table-3 Table-3

Welded Supports

Hilti System

From From Activity-1 Activity-1

Fabrication Labour Cost

Use Use Table-3 Table-3

N/A N/A
Use Use Table-3 Table-3

Transport Cost

Site Installation Cost

Use Use Table-5 Table-5

From From Activity-2 Activity-2

Total

Sum Sum of of above above

Sum Sum of of above above

Fabrication Time
Set-up and Preperation

Welded Supports Days

Use Use Table-4 Table-4

Hilti System

N/A N/A
Days
From From Hiltis Hiltis Proposal Proposal

Fabrication
Use Use Table-4 Table-4

Days

Delivery
Use Use Table-4 Table-4

Days

Total
Sum Sum of of above above

Days
Sum Sum of of above above

Days

Fabrication Time
Site Installation Man-Hours

Welded Supports Hrs

Use Use Table-5 Table-5

Hilti System Hrs

From From Activity-2 Activity-2

Cost Saving

Fabrication Time Savings

Days

Site Installation Time Savings

Hrs

| SUMMARY

Notes

| Notes

Notes

| Notes

Notes

| Notes