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    Mass Balance

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    Elwathig Bakhiet
    This document contains a material balance for a cement kiln bypass. It provides input and output percentages for elements like SO3, K2O, Na2O, and Cl2 in the raw meal, kiln dust, bypass dust, clinker, and fuel oil. It also calculates the total input and output for each element, as well as the volatility and enrichment for SO3 and Cl2. The material balance is used to track the flow of elements through the kiln and bypass systems.

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    Mass Balance

    Uploaded by

    Elwathig Bakhiet
    299 views2 pages
    This document contains a material balance for a cement kiln bypass. It provides input and output percentages for elements like SO3, K2O, Na2O, and Cl2 in the raw meal, kiln dust, bypass dust, clinker, and fuel oil. It also calculates the total input and output for each element, as well as the volatility and enrichment for SO3 and Cl2. The material balance is used to track the flow of elements through the kiln and bypass systems.

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    mass balance

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    mass balance

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    This document contains a material balance for a cement kiln bypass. It provides input and output percentages for elements like SO3, K2O, Na2O, and Cl2 in the raw meal, kiln dust, bypass dust, clinker, and fuel oil. It also calculates the total input and output for each element, as well as the volatility and enrichment for SO3 and Cl2. The material balance is used to track the flow of elements through the kiln and bypass systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    299 views2 pages

    Mass Balance

    Uploaded by

    Elwathig Bakhiet
    This document contains a material balance for a cement kiln bypass. It provides input and output percentages for elements like SO3, K2O, Na2O, and Cl2 in the raw meal, kiln dust, bypass dust, clinker, and fuel oil. It also calculates the total input and output for each element, as well as the volatility and enrichment for SO3 and Cl2. The material balance is used to track the flow of elements through the kiln and bypass systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 2

    Material balance for bypass

    Kcal/Kg cli

    980 =
    Hot meal

    Material L.O.I %
    Kiln feed
    34.74
    Kiln Dust
    36.97
    Bypass dust 7.54

    element
    SO3
    K2O
    Na2O
    Cl2

    %
    2.46

    0.74

    1-Input by Raw material

    element
    SO3
    K2O
    Na2O
    Cl2

    Raw meal
    wet
    loss free
    0.55
    0.84
    0.35
    0.54
    0.34
    0.52
    0.20
    0.31

    element
    SO3
    K2O
    Na2O
    Cl2

    Kiln dust
    wet
    loss free
    0.63
    1.00
    0.25
    0.40
    0.34
    0.54
    0.57
    0.90

    2-Input by Fuel oil

    total sulphur = 2.18


    SO3 in feed from0.273
    oil =

    SO3

    5.45

    1-Output by clinker

    element
    SO3
    K2O
    Na2O
    Cl2

    %
    1.26
    0.32
    0.28
    0.00

    2-Output by Bypass dust

    element
    SO3
    K2O
    Na2O
    Cl2

    %
    3.37
    2.31
    0.99
    3.94

    loss free
    3.64
    2.50
    1.07
    4.26

    balance sheet
    input

    Raw Meal
    Fuel oil

    SO3
    0.84
    0.273

    K2O
    0.54

    Na2O
    0.52

    Cl
    0.31

    total input

    1.12

    0.54

    0.52

    0.31

    Clinker
    Kiln Dust
    Bypass dust

    SO3
    1.26
    0.13
    0.25

    K2O
    0.32
    0.05
    0.17

    Na2O
    0.28
    0.07
    0.07

    Cl2
    0.00
    0.12
    0.29

    total output

    1.64

    0.54

    0.42

    0.41

    output

    Volatility
    Enrichment

    SO3

    Cl2

    0.49
    2.20

    1.00
    2.41

    alkali /sulphate
    0.702087
    ratio =

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