Connectivity and Integration - Chassis Systems

As

ch a s s i s

systems

become

increasingly

more

electronically

driven,

Delphi is there to help bridge the transition to the future. Our expertise is f o u n d i n e m e r g i n g p r o d u c t l i n e s s u ch a s e l e c t r i c a l s t e e r i n g a n d b r a k e - b y wire. To d a y, w e o f f e r a w i d e r a n g e o f i n n o v a t i v e c o m p o n e n t s a l o n g w i t h

t h e i r l i n k i n g t e ch n o l o g i e s . O u r c o n n e c t i o n s y s t e m s , s e n s o r s , s w i t ch e s a n d a c t u a t o r s h e l p p r o v i d e e s s e n t i a l d a t a a n d c o n t r o l f o r a l l m a j o r ch a s s i s systems braking, steering, and suspension.

2.

Delphi Connection Systems

C h a s s i s

S y s t e m s

Brake Systems
Quality-built Delphi connectors are commonly found in anti-lock braking systems (ABS) around the world. This vehicle system exerts control over all four wheels during braking to help prevent wheel lock-up.
A. B.

ABS Braking Systems

ABS Electronic Control Modules

Delphi offers connectors for electronic control modules with the ability to help optimize the ABS design for any vehicle type.
C. A. ABS electronic control B. GT 150 & 280 connection systems D. C. 26-way ABS connector D. BTS 1.5 mm terminal

ABS Sensors & Actuators

Delphi connections help to link together ABS components including wheel speed sensors, toothed coding rings and hydraulic modulators.

Tr a c t i o n C o n t r o l
The traction control function is typically implemented as an extension of ABS to help minimize wheel spin.

Traction Control
E. GT 150 series F. MicroHVT 16-way

E.

Delphi began its long tradition of industry firsts with the first bicycle coaster brake in 1897.

F.

Delphi Connection Systems can assist in linking various components found in emerging braking technologies.
G.

Brake-by-Wire
G. Electric calipers for brake-by-wire H. Micro64 connection systems I. Insulation Displacement Connection (IDC)

Brak e-by-Wire

I.

Brake-by-wire eliminates the need for a direct mechanical / hydraulic link between the brake pedal and brakes. Sensors on the brake pedal determine braking pressure being applied by the driver.
H.

Electric Parking Brak e

Electric Parking Brake

J. & K. Ducon connection systems L. Micro-Pack 100 L. J. K.

Parking brake that is applied by an electrical device rather than a traditional manual cable / ratchet mechanism.

Chassis Systems www.delphi.com/connect

3.

A.

Electronic Load Leveling

B. A. Semi-active suspension B. Metri-Pack 800 C. C. ACS 2-way connector D. High Power 100 amp D. E. E. MTS male terminals

Suspension
Delphi's sealed connection systems can provide valuable sealing capabilities to suspension components subjected to harsh road and environmental conditions.

Electronic Load Leveling

Delphi is one of the worlds leading suppliers of leveling systems, which are designed to adjust the height of a vehicle's rear suspension.

F.

G.

Vehicle Stability Control

F. Electronic Stability Control 2.0 G. Micro64 H. GT with Lever Lock

Ve h i c l e S t a b i l i t y C o n t r o l (VSC/ ESD)
The VSC / ESD function allows wheels to brake independently to maintain vehicle stability. Electronic Shock Damping adjusts spring rate and damping characteristics of the shock absorbers, to

H.

improve vehicle stability.

I.

Electric Power Steering

I. & J. Electric steering system K. Power Pack L. Ducon 9.5 terminals M. MTS-B terminal

J.

S te e ri n g
Delphi's connection

In 1951, Delphi revolutionized steering systems by introducing power steering.

systems can be designed to help support the high current demands of electric
Delphi also offers, steering wheels with electronic fingertip accessor y controls & switches

steering systems.

Electric Power Steering/ F o u r- W h e e l S t e e r i n g

Electrically-powered steering systems utilize electric motors, rather than hydraulics, to generate steering power

L. K. M.

assist.

N.

O.

Steer-by-Wire

S t e e r- b y - W i r e
This system requires an electronic link between the steering column and the electric motor which powers the steering.

N. GT 150 O. Steer-by-Wire, an advanced technology enabled by electronic sensing and actuators

4.

C h a s s i s

S y s t e m s

PRODUCT FAMILIES
Sealed High Power
Maxi-Fuse 800 Metri-Pack

Power Headers
GT Metri-Pack ACS DSQ BTS CTS Ducon

Signal Headers (sealed)

Micro64 Micro-Pack 064 MicroHVT MTS Micro-Pack Ducon

Device Connections
GT Metri-Pack ACS DSQ BTS CTS

Other
Battery terminals Splice clips Cable seals IDC

PRODUCTS

Ducon GT Power Pack

Brake Systems
ABS electronic module ABS system sensors and actuators

APPLICATIONS

Traction control Brake-by-Wire Electric parking brake

Suspension
Load leveling Vehicle Stability Control (VSC)

Steering
Electric power steering Steer-by-Wire

The products and applications within this brochure are presented as a reference guide only. Other Delphi Connection Systems' products may also apply to the application categories presented herein. In addition, these and other Delphi products may be available for other similar application categories not represented in this brochure.

For additional product information and application support, please contact your local Delphi Connection Systems' sales representative or contact us directly at [1] 248.813.2334, or visit our website at www.delphi.com/connect.

5.

Delphi Connection Systems

Automotive and Transportation Products 5725 Delphi Drive M/C 483.400.301 T roy, Michigan 48098-2815 U.S.A. T el: [1] 248.813.2334 Fax: [1] 248.813.2333 Military Products 17150 Von Karman Avenue Irvine, California 92614 U.S.A. T el: [1] 949.660.5701 Fax: [1] 949.660.5825 Commercial and Medical Products 19200 Asheville Highway P .O. Box 519 Landrum, South Carolina 29356 U.S.A. T el: [1] 864.457 .3824 Fax: [1] 864.457 .2535 Asia Pacific Regional Headquarters 31F Nomura-Buiru 1-26-2 Nishi-Shinjuku, Shinjuku T okyo, Japan 163-0569 T el: [81] 3.5381 .1700 Fax: [81] 3.5381 .1824 European Regional Headquarters Customer T echnology Center Vorm Eichholz 1 421 19 Wuppertal Germany T el: [49] 202.291 .0 Fax: [49] 202.291 .2777 South American Regional Headquarters Av. Gois, 1860 So Caetano do Sul So Paulo 09550-050 Brazil T el: [55] 1 1 .4234.9491 Fax: [55] 1 1 .4234.9462

w w w . d e l p h i . c o m / c o n n e c t

Delphi Connection Systems reserves the right to improve, enhance and modify the design specifications and construction of Delphi products without prior notification. For additional product and engineering information, contact us at [1] 248.813.2334 or visit our website at www.delphi.com/connect.

Printed on Recycled Paper

2004 Delphi. All rights reserved.

DP-05-E-142

1004/Crq500 105/Law10m

About Delphi. Multi-national Delphi conducts its business operations through various subsidiaries and has headquarters in Troy, Michigan, USA, Paris, Tokyo and So Paulo, Brazil.