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08 Cathodic Protection
08 Cathodic Protection
CLIENT
Suez Canal Authority
CATHODIC PROTECTION
PROJECT TITLE
The Design, Supply & Installation of an impressed current cathodic protection system for steel siphons carrying high tension cables and crossing Suez Canal at Searabyom. The Design, Supply & Installation of offshore gas pipeline
LOCATION
Serabyom Ismailleya Governorate Egypt
WEPCO - Egypt
Abu Qir Alexandria Governorate Egypt Mex Alexandria Governorate Egypt 1st line: Cairo North Sabteya 2nd line: Cairo East Heliopolis Maadeya Abu Qir Alexandria Governorate Egypt
The Design, Supply & installation of the cathodic protection system protecting a crude pipeline. Design, supply & installation of the cathodic protection system 2 oil filled steel pipelines carrying high tension cables. Installation, commissioning and startup of all equipment related to a new offshore antifouling system for the plant water intake pipeline. Design, supply & installation of the cathodic protection system protecting the pipelines Design, supply & installation of the cathodic protection system to protect 2 water intake pipelines within Noebaa desalination plant. Design, supply & installation of the cathodic protection system to protect the main gas pipeline within El Amal gas separation plant. Design, supply & installation of the cathodic protection system to protect the main gas pipeline within Gama project. Design, supply & installation of the cathodic protection system to protect the harbor dock & submersible steel structures.
WEPCO _ Alexandria
Ras Sidr City South Sinai Governorate Egypt Nwebaa City North Sinai Governorate Egypt
GPC - Egypt
GPC - Egypt
IMC Egypt
Abu Tartour
CAIROMATIC
CLIENT PROJECT TITLE
cathodic protection system to protect 12 separate vertical well casing within the New Valley Phosphate Project. Suez Canal Authority Design, supply and supervision of the installation of the cathodic protection system to protect 01 steel siphon crossing the Suez Canal at km 46.200 Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal near Port Said. Design, supply and supervision the installation of the cathodic protection system to protect 01 siphon crossing the Suez Canal near Port Said. Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal at km 136 & km 149 near Suez. Design, supply and supervision the installation of the cathodic protection system to protect 01 siphon crossing the Suez Canal near Port Said. Design, supply and installation of the cathodic protection system to protect the offshore sea pipeline at Ras Ghareb. Design, supply and installation of the cathodic protection system to protect the external surface of 02 steel crude oil storage tanks within Tanta Refinery Plant. Design, supply and supervision the installation of the cathodic protection system for Sheikh Zayed bond siphon. Design, supply and installation of the cathodic protection system for 2 lifting stations.
CATHODIC PROTECTION
LOCATION
New Valley Governorate Egypt
GPC - Egypt
Tanta Refinery
Defreswar Kantara Ismailleya Governorate Egypt Nakrah Valley Aswan Governorate Egypt
CAIROMATIC
CLIENT PROJECT TITLE
CATHODIC PROTECTION
LOCATION
Design, supply and supervision the installation of the cathodic protection system to protect 02 siphons crossing the Suez Canal at km 4,5 near Port Said. Design, supply & supervision the installation of the cathodic protection system within the thermal condensing plant. Design, supply & supervision the installation of the cathodic protection system of the citys pipeline. Design, supply and supervision the installation of the cathodic protection system of the principal lines siphons crossing the Suez Canal. Design, supply and supervise the installation of the cathodic protection system of maritime line & metallic curtains - electric station of Oyoun Moussa.
Obour Council
Obour City
CAIROMATIC
CATHODIC PROTECTION
OFSHORE PIPELINES AND SHEET PILES CATHODIC PROTECTION SYSTEM FOR OYOUN MOUSSA ELECTRIC STATION
Contract Value: US $ 580,000,-Project Duration: 11/1998 5/1999 Project Data: Area 1 pipeline 2800 Mt. ( 2000 Mt. offshore, 800 Mt. onshore) , = 250 mm Area 2 Skimmer wall consists of sheet piles 2650 m2 surface area. Area 3 Out full structure consists of sheet piles 3200 m2 surface area. Project Description: Area 1 Design, supply, and erection of impressed current Cathodic protection system for the 2800mt. pipeline using one rectifier unit, and horizontal Ground bed contains no.10 Ferro - silicon anodes. Design, supply, and erection of the Cathodic protection system for the skimmer wall by using impressed current system containing one rectifying unit, no.12 Ferro silicon anodes Groundbed. Design, supply, and erection of the Cathodic protection system for out full structure which consist, of a number of sheet piles with total external surface area of 3200 m2 by using sacrificial anodes system. Protection system consists of no. 48 Aluminum / indium activated anodes each 58 kgs.
Area 2
Area 3
CAIROMATIC
CATHODIC PROTECTION
Project Description:
Design, supply and supervision on the installation of El - Sheikh Zayed bond siphon. The siphon crosses Suez Canal and consists of no. 04 parallel pipelines, each 2.1 m diameter, 450 m length. Cathodic protection system is implemented by using impressed current system that contains no. 04 transformer rectifier units each unit impresses DC current through horizontal ground bed, 40 mt length, 2mt. depth and 0.5mt. width. The Ground bed contains no. 10 silicon anodes of 110 Ib. weight. This system is designed to protect external siphon surface. Equi potential bonds between the four pipes was a must to prevent different potential distribution. Potential level 996 mv negatively.
CAIROMATIC
CATHODIC PROTECTION
WATER INTAKE PIPELINE FOR AL- ARISH CORAL BEACH RESORT ANTI - FOULING SYSTEM
Location: Al - Arish city (450 km Eastern Cairo) North Sinai Governorate - Egypt.
Contract Value: US $ 290.000.-Project Duration: 5/1999 11/1999 Project Data: Intake pipeline
Project Description: Design, supply and installation for Anti-Fouling system using one rectifier unit 40V, 30A and one head unit consisting of no. 15 copper anodes each weighing 30 kgs and no. 15 aluminum anodes each weighting 5.5 kgs. This system is capable to avoid the fouling phenomena inside pipeline. The anode units are constructed on the intake and connect the copper and aluminum to the positive side of the rectifier unit and the negative side is connected to pipeline. Quantity of water passing inside pipeline starting from the head units. The system discharges cupric ions into the water, which prevents settlement of organisms and the development of fouling. Additionally, the dissolved aluminum forms a hydroxide floc, which is carried through the system. Aluminum ions are incorporated into the surface films, modifying them into a stable and protective form, thus mitigating the corrosion process in ferrous seawater systems.
CAIROMATIC
CATHODIC PROTECTION
Contract Value: US $ 5,000,000,-Projects duration: From 1993 - 1998 Project Data: Pipe line siphons under Suez Canal each 450 Mt. Length, = 400 mm Project Description: Design, supply and installation of Cathodic protection system of no. 20 pipeline siphons each 450 Mt. length and 400 mm diameter by using impressed current systems. Each system consists of one Rectifier unit and no. 02 platen titanium anodes. This kind of anodes is used effectively in both fresh water and sea water applications such as off-shore structures. Platinum has excellent corrosion resistance, low consumption rate and high performance to avoid corrosion along the system lifetime. Transformer Rectifier unit was built to maintain protection level constant automatically reference to silver / silver chloride half cell to over-come tidal water level effect. Protection level was mentioned at level of 1000 mv negatively.
CAIROMATIC
CATHODIC PROTECTION
CAIROMATIC
CATHODIC PROTECTION
CATHODIC PROTECTION SYSTEM OF INTERNAL SURFACES AND THE BOTTOMS OF THE THERMAL CONDENSATION PLANT TANKS
Client: Nwebaa City Council
Contract Value: US $ 180,000,-Project Duration: 3/1994 9/1994 Project Data: No.04 Tanks = 13 Mt., 9 Mt. height Project Description: Execute the design, supply and installation of Cathodic protection system for tanks using two separate systems. The first system for external tank protection using no. 09 magnesium anodes distributed around tank base. The second system consist of using aluminum anodes as sacrificial anodes to protect the internal surface of tanks, no. 08 anodes used for each tank each anode weight 22 kgs. Protection level registered 0.95 V for external surface reference to Cu/CuSo4 and 0.99 V for internal surfaces reference to silver / silver chloride half cell.
CAIROMATIC
CATHODIC PROTECTION
CATHODIC PROTECTION SYSTEM FOR NO. 12 SEPARATE VERTICAL DEEP WELL CASING WITHIN THE NEW VALLEY PHOSPHATE PROJECT
Client: IMC - Egypt Location: Abo Tartour - New Valley Governorate (900 km South West Cairo ) Egypt Contract Value: US $ 290,000.-Project Duration: 4/1992 10/1993 Project Data: No.12 deep well casing 25 m. Depth, = 400 mm Project Description: Design, supply and installation of no. 12 separate Cathodic protection system using impressed current system. Each system consists of one rectifier and no.04 ferro - silicon anodes to protect external surface of well casing. Aluminum wire anode used to protect both the internal surfaces of well casing and the pump riser sacrificially. The standard 14.5 silicon iron alloy resists a wide variety of aggressive corrosives. This kind of anodes is used for onshore application. One of the major points taken into consideration during system integration, is the prevention of interacting interference between well Jackets.
CAIROMATIC
CATHODIC PROTECTION
CATHODIC PROTECTION SYSTEM TO PROTECT THE HARBOR DOCK AND SUBMERSIBLE STEEL STRUCTURE
Client: New Damietta Harbor.
Contract Value: US $ 345,000.-Project Duration: 3/1991 9/1991 Project Data: Protect Harbor dock and Submersible steel structure. Project Description: Design, supply and installation of impressed current Cathodic protection system For land word side and sea word side of all driven steel structures as well as cells sheet pilling in water and mud Zone using two rectifiers 200 A DC output and 40 Ferro- silicon anodes to protect land word side and no. 12 platinized titanium anodes to protect the harbor dock sea water side of sheet Pilling. This system has proven to operate effectively in fresh, brackish and salt water. The anodes used in this application has low consumption rate and capable to achieve a design life of 20 years or more. Transformer rectifiers were produced with constant voltage automatic control to over come tidal water level changes. Potential level recorded for 24 hours with a level of 1000 mv 100 mv.
CAIROMATIC
CATHODIC PROTECTION
Contract Value: US $ 380,000.-Project Duration: 2/1988 8/1988 Project Data: Offshore gas pipeline 3000 m. length, = 250 mm Project Description: Design, supply and installation of Cathodic protection system for offshore gas pipeline by using sacrificial Aluminum anodes. Each anode is fabricated as bracelet to ease the connection to the pipeline. Anode assembly consists of no. 04 segments each weighing 22Kgs. The Pipeline is protected using no. 40 anodes. The distance between each two anodes 75mt. These kinds of anodes are designed for superior performance in a salt-water environment. Anodes dimension, weight and spacing was calculated to operate for 20 years with a very flaty homogenous potential profile. Chathodic protection level ranges between - 990 to mV to 950 mV.
CAIROMATIC
CATHODIC PROTECTION
CATHODIC PROTECTION SYSTEM OF VARIOUS PIPELINES FROM 1970 TO 1985 IN EGYPT FOR PETROLEUM COMPANIES
Location: Egypt
Project Description: Design, supply and installation of Cathodic protection system for various pipelines from 1970 to 1985 in different sites by using impressed current and sacrificial anodes systems. Pipelines length 360 km approximately with a diameter varying between 250 mm to 400 mm, different type of coatings and different soil conditions. Cathodic protection systems using indium activated aluminum anodes, Zinc anodes, Ferrosilicon anodes and Magnesium anodes. Interference bonding as well as equipotential points are selected and located in a way to prevent Pipe lines from interactive Corrosion. Stray current drain station installed at hot points to stop severe concentrated corrosion action. Each system designed by CAIROMATIC and approved by LLOYDS registered as third party inspector.