Design of Electrical Works For Projects

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[ELECTRICAL WORKS FOR PROJECTS]

2013/2014

Eng.M.Tharwat

[ELECTRICAL WORKS FOR PROJECTS]

2013/2014

Introduction
This course covers three main areas of the Electrical Contracting Process: 1. Basics of Electrical Works Design. 2. Shop drawing and Site Works. 3. Tendering of Electrical Projects. The Course requires pre-knowledge of [AutoCAD]. A project naturally progresses from design to the actual building going through the following stages: Project as an idea

Planning

Civil & Architecture Design

Electro-Mechanical Works Design

Electrical Works Design

Plumping works Design

HVAC works Design

To B.O.Q Preparation Contractors Tendering & Analysis

Consultant Implementation Process Shop Drawing Approval

Tender selection (Contractor)

So on

As the previous chart suggests, the electrical design is the first step of any electrical project, this step has two major concerns besides the basic knowledge of electrical engineering which are basic knowledge of Electrical Safety and Economical Design. Where the design aspect of this course covers areas like: Interior Lighting design, Socket distribution, panel Boards design, cables selection, etc.
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The second phase of the course addresses electrical site works supported with figures and videos that introduces the student to real world experience of Sites Electrical Works and how to prepare shop drawings for a given project. Then the third phase, introduces the student to the basics of tendering and preparing a project bill of quantity (B.O.Q). At the end of this course, the student will have a head start extensive knowledge of how the electrical contracting process works and will able to use this knowledge whenever facing an electrical project.

With all respect

Eng .Mohammed Tharwat

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Part One Interior Lightning Design

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Interior lighting Design While the most important aspect of this area of design is determining the desirable lux according to Egyptian, international codes and standards to match your project needs, whether your project is a bank, school or even a hospital there are some basic rules to go by while determining the lux value of a given area.

Lumen (lm):
The unit of luminous flux is a measure for the quantity of luminous energy emitted per second by a light source.

Luminous Intensity (I):


Light flux irradiated through a tri dimensional angle (solid angle) directed by the magnitude of the referred angle. L= (Q/w) Lm/Seta radians

IL luminance (Lm/M2):
The quantity of incidental light falling onto a given surface per unit area of the suface taking into consideration that, it is uniformly illuminated. E=Q/A Lux

To have a better understanding of the role of lux in lighting designs consider the following example: A lamp connected to a power source, the lamp will emit many lighting lines as shown in the figure:

Lighting lines Lumen

The lighting lines that illuminates 1 m2 is a simple definition of Lux

Lux =

lumen/m2

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So if we say that an office needs 300 lux to be illuminated. This simply means each 1 m2 requires 300 lumen. The required lux depends on the application or usage of this area.

Some Lighting Parameters:


Colour Rendering Index (CRI):
A measure of the degree to which the appearance of a surface colour under a given light source Compares to the same surface under a CIE reference source. The index has a maximum value of 100.

Colour Temperature (K):


All materials emit light when heated (e.g. metal glows red through to white as the temperature Increase). The temperature to which a full radiator (or black body) would be heated to achieve the Same chromaticity (colour quality) of the light source being considered, defines the correlated colour temperature of the lamp, quoted in degrees Kelvin.

Luminance (L):
L=I/A (Cd/m2)

Luminous Efficacy (lm/W):


The ratio of light emitted, to the power consumed by a lamp.

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The following tables show required lux for many applications:

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Types of lamps:
Normal Incident Lamp Theory Of Operation Color
100% 100% 50-95% 15-50% 65-90% 0 25-85% Black Body Radiation

Tungsten Halogen Lamp


Black Body Radiation

Low Pressure Mercury Lamp


Quantum Theory

High Pressure Mercury Lamp


Quantum Theory

Metal Halide Lamp


Quantum Theory

Low Pressure Sodium Lamps


Quantum Theory

High Pressure Sodium Lamps


Quantum Theory

Rendering Luminous
8-17 13-25 60-95 40-60 70-95 3000-12000 hr Can be Dimmed 125-200 40-90

Efficacy Life Time Dimming


1000-2000 hr Can be Dimmed 2000-4000 hr Can be Dimmed 8000 hr Can`t be Dimmed 5000-24000 hr Can be Dimmed 5000-20000 hr Can`t be Dimmed 6000-24000 hr Can be Dimmed

Application

Indoor

Indoor

Indoor

Outdoor

Outdoor

Outdoor

Outdoor

In order to reach a satisfactory lux value for a given area, It`s required to use number of lighting fixtures. While the number of lighting fixture is dependent on a set of parameters which can be illustrated in the following equation:

N=
Where:
N number of lighting fixtures. E required lux. A. Area of room. F clearance factor. Q lumen for lighting unit. n number of lamps per unit. utilization factor. K. Maintenance Factor [0.8].

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A) Area of room (A):


W

A = L.W

B) Clearance factor (F): It is the factor that affect of num. lighting fixture according to room clean degree.

For an open lighting fixture in a computer lap room and under a clean room condition, clearance factor is 1.27

C) Number of lamps (n):


4 x 18
n=4

Spot light:

100

n=1

2 x 36

n=2

60

n=1

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D) Utilization factor (

):

For a certain lux value to be reached in a given room (area) there are some parameters that affect the quantity of lumen per lamp, those parameters are better illustrated as follow: 1. Room index:

Hf

Where:
KrRoom index wRoom width L.Room length Hmdistance between the lighting fixture & working plan.

Hm2

Hm1

Hw

Hm1 = Ht Hw ,

Hm2 = Ht - (Hw + Hf)

S/Hm Parameter means the ratio between Mounting Height & distance between lighting fixtures which give us the ratio between Emin & Emax

For Example:
S/H = 1.75 which mean ratio of [Emin / Emax= 75%] S/Hm Ratio is a given value in lighting fixture data sheet.

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2. Reflection factors: (

Depending on wall, ceiling, ground colors and materials, Reflection factor can be determined by using the following tables:

Utilization factor can be one from the following tables by using both of Room index and Reflection factors. Now that we have reached this point, we know all the required parameters to get the desired number of lighting fixtures in a specified room.
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Lumen per lighting lamp:


Can be determined by the following table according to lamp type:

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Design lighting for the following project:


L = 15 m W=8m H=4m Work plan = 85 cm The above data is for a Conference room, with a white colored ceiling, its required that you determine the number of lighting fixtures that achieves the desired Lux.
L W

Solution
A = L.w = 15 x 8 = 120 m2 From tables: conference room has an E = 500 lux The owner choose fixture (E). so, lamps = 2 x 36 watt , n = 2 From application: for a clean room, F = 1.33 (clearance factor = 1.33) From lumen table: Q = 3250 lumen From wall and ceiling color: Hm = Ht (Hs + Hw) lighting fixture will be on false ceiling (Hw = 0.7 m) Hm = 4 (0.85 + 0.7) = 2.45 m Kr = From tables: (Uf = 0.52) N= N = 23.6 units 24 units Hm = 2.45 m Kr = 2.12

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Arrangement of lighting fixture


From the previous example the required number of lighting fixtures is 24 unit, now the question is how they can be arranged?
(4x6) or (3x8) or (12x2) or .etc

So we will arrange those as (4x6) units

As shown in the fig. below, The distance between each lighting fixture and the

other is double the distances between the lighting fixture and the wall to avoid a
blind spots. 12X = 10 8y = 8 x= y=1m m
X 2X 2X 2X 10 m 2X 2X

2X 2X 2X X y 2y 2y 2y y 8m

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Control of lighting circuits


Lighting circuits can be controlled by lighting switches.

Lighting switches can be classified into:


One way, one gang. One way, two gang. One way, three gang. Two ways, one gang. Two ways, two gang. Two ways, three gang.

The difference between one way & two way switches is that the one way switch controls the circuit from one location. However, two way switches controls the circuit from two locations. Two way switches used in bed rooms, corridors.etc.

One way switch:

Two way switch:

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Part Two
Basics of Street lighting Design

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Street Lighting Design

Lighting is a vital rule to describe the importance of major and minor roads, which constitute the lifelines of communication in the motorized world today.

Good street lighting is aiming to:


Reduce traffic accidents Combat crime Respect the environment

For good street lighting design there are some parameters must be taken:
Area Classification. Road way Classification. Street Width. Poles height.

A) Area Classifications:
Commercial Intermediate Residential

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B/Roadway Classifications:
Freeway Expressway Arterial Collector Local Alleys

Poles height and street width affect lighting arrangement

Street Lighting Arrangement: 1/Single sided:


This type of arrangement, in which all luminaries are located on one side of the road, is used only when the width of the road is equal to, or less than the mounting height of the luminaries.

W<=H

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2/Staggered:
This type of arrangement in which the luminaries are located on both sides of the road in a staggered, or zigzag, arrangement is used mainly when the width of the road is between 1 to 1.5 times the mounting height of the luminaries.

W=1~1.5 H

3/Opposite:
This type of arrangement, with the luminaries located on both sides of the road opposite to one another, is used mainly when the width of the road is greater than 1.5 times the mounting height of the luminaries.

W>1.5H

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4- Span wire
This type of arrangement, with the luminaries suspended along the axis of the road, is normally used for narrow roads that have buildings on both sides.

If Road is curved:
Single Sided:
If the radius is Small & The length is 300 m.

Opposite:
If the radius is Large & The length > 300 m.

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Types of lamps used in Street lighting


1- High pressure sodium lamps (Highway Streets):
It is suitable for such kinds of lighting even in cloudy weather.

2- Low pressure sodium lamps (Tunnels):


This type of lamp is used in tunnels and closed public places. They also have relatively long life.

3- Metal halide lamps. 4- Mercury lamps (Internal Streets):


It gives a bright white light thus it could be used in illumination of open places such as large stadiums since this type of lamps have strong glass.

Methods of switching of lamps


There are various methods, some of which are: - Photo cell. - Control switch. - Timer.

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Street Lighting System


The distribution lighting network consists of:
- Lighting distribution box - Poles - Lighting luminaries - Cables

Design of the street lighting scheme:

Where:
F: is lamp flux in lumens. C.F: is the clearing factor, taken about 0.6. M.F: is the maintenance factor, taken about 0.7. S: is the space between the poles in meter. W: is the street width in meter. E: is the illumination level of street in lux.

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Part Three
Electrical Sockets & Power Calculations

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Electric sockets Types of Electrical Sockets:


Single Socket Duplex Socket

Power Socket

Fuse Switch or Disconnect Switch

HD

Hand Drier

Single & Duplex Sockets are used for low current applications, as in TVs, DVDs, computers, laptops, mobile chargers, cassettes, videos, and home instruments.etc. Power sockets are used for heavy loads as Boilers small motor pumps water heatersetc

Fuse Switch

Disconnect Switch
Used for [FCU-AHU-Pumps-Elevators..ETC] as isolator switch only.

Applications Poles Number Current Rating

Used for [A/C-W.HETC] as a isolator switch & protective switch against over current by using to rapture fuse Double Poles Only

Single, Double & Three Poles 16A 20A 32A 40A 60A 80A 100A

26A-32A

125A 150A 200A 250A -320A-400A800A

All previous socket types are available with high IP for protection against water and dust in wet and open or landscape areas.

Sockets distribution:
Socket distribution for a given room is dependent on the following factors: 1- Room application 2- Room furniture 3- Each 3 meters put a single or duplex socket (in case of no furniture DWG) 4- For kitchens, there must be at least one power socket.
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Power calculations

A) For lighting:
Incident lamps or spots P = 20 200 watts. For florescent lamps 2 x 36 watt 4 x 18 watt 2 x 55 watt For chandeliers P= 400500 watt

B) For sockets:
Single socket........................200 VA Duplex socket ......................400VA Power socket.2000-2500VA Hand driver 1500VA Fuse switches

A.C
1 HP....... ......1000 VA 1.5HP... 1500 VA 2.25 HP.2250 VA 3 HP .3000 VA 4 HP..4000 VA 5 HP..5000 VA

W.H
1500 VA Up to 2000 VA

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Power Factor:
It`s a percentage of used active power.

Where:
P ==== Active Power S==== Apparent Power For all cables and C.Bs calculations, power must be in (VA) For lighting, power must be in VA but its data is given by watt so: For fluorescent lamps For halogen or spots PF = 0.45 = 0.6 PF = 1

For current calculations:


Single phase loads

I (Amp) = 4.5 Skva


Three phase loads

I (Amp) = 1.5 Skva

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Electrical Loads Estimation


According to Egyptian Company for Distribution maximum demand load (VA) is calculated by knowing the area and building application as following: A) For buildings less than 15 floors: The following table gives required KVA for each 100 m2: Application Type Low Density Medium Density High Density Residential Building 1.5-2 2.5-4 6-10 Commercial Building 6-12 6-12 6-12

B) For buildings more than 15 floors: The following table gives required KVA for each 100 m2: Residential Building 8-10 Commercial Building 12

Height of building is calculated by 1.5 of street width.

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Electric lines calculations


After Distributing lighting fixtures and sockets, it must be fed from a main panel board. Each group of lighting fixtures or group of sockets has one line to the main panel board.

For lighting lines:


No more With wire

Each line
Than

1500 VA
Size

2.5 mm2

With

16 Amp
MCB

For socket lines:


No more Each line Than 2000 VA Size With wire 3 mm2 With 20 Amp MCB

For power socket lines:


Each line No more
2000 VA

With wire Size

4 mm2

With MCB

25 Amp

Than

For hand drier:


Each unit takes a separate

No more 1500 VA Than

With wire Size

4 mm2

With 25 Amp MCB

line

For air conditioners:


Each unit takes a separate line: 1, 2.25, 3 HP 4 mm2 25 Amp

4 - 5 HP

6 mm2

32 Amp
39

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Load schedules
Project Name: Panel Name: Breaking cap.: Circuit Cable Type Number size R1 Lighting 2.5 mm2 Y1 Lighting 2.5 mm2 B1 Lighting 2.5 mm2 R2 Socket 3 mm2 Y2 Socket 3 mm2 B2 A.C 4 mm2 R3 Spare Y3 Spare B3 Spare MCB: cable: size: MCCB 16A 16A 16A 20A 20A 25A 16A 20A 32A Three phase Y 600 990 1600 1800 1500 Notes

R 800

Total connected load


Load balancing:

2400 2400 2490

Given that the network is featuring a star connection. Its important to achieve I1 I2 I3 to reach an IN of nearly equal zero.

I1 R

IN Y B

I2

I3

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Balance Check:
For any panel board, there is a balance check for three phase loads due to reducing nuteral current & unbalanced stresses on circuit breakers. Unbalance ratio can be calculated by:

Unbalance Ratio (%) mustnt exceed a value of 5% of total three phase load. For above panel bard unbalance ration will be:

Unbalance Ratio (%) = 3.62% so the above its balanced panel board.

Diversity factor:
It`s the percentage of expected on line loads connected at the same time.

- For lighting .. .... 0.7 1 - For all sockets............................... 0.6 0.9 - For Air conditioners .. - For heaters and hand drier . 1 1

Circuit breaker capacity calculations:


After conducting load and diversity factor calculations, now we consider C.B capacity calculations which are as follows:

IC.B = =
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Circuit breaker standard:


10 16 20 25 32 40 50 60 63 75 80 100 125 160 200 250 320 400 500 630 800 1000 1250 1600 2000 2500 3200 4000 5000-6300 Amp.

MCB
Abbreviation Nominal Current Short Circuit Current Num.Poles Adjustment
Miniature Circuit Breaker 10 125 A 6 30 KA SP DP TP - FP Fixed

MCCB
Molded Case Circuit Breaker 32 1600 A 10 80 KA TP - FP Fixed Adjustable

VACUUM
Vacuum Circuit Breaker 1600 5000 A Up to 150 KA FP Fixed

ELCB
Earth Leakage Circuit Breaker 10 100A 6 30 KA DP Fixed

For pervious load, there will be a panel board to feed these circuits, Single line diagrammed for panel board required to represent panel specifications and component as following:

[4x10]+10 mm CU/PVC

40A

380V,50HZ,Isc

32A

20A

16A

32A

20A

16A

X1 Spare

X1 Spare

X1 Spare

X1 A.C

X2 Socket

X3 Lighting

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Motors Panel Boards


Circuit Breakers of each motor should be greater than starting current of the motor. Starting Current of motors can be determined by Code-letter method according to the following table:

Code Letter

KVA/HP at starting

Code Letter

KVA/HP at starting

A B C D E F G H J K
As an example:

1.6 3.29 3.72 4.25 5.3 5.95 6.1 6.7 7.55 8.495

L M N P R S T U V

9.495 10.595 11.845 13.25 14.995 16.995 18.995 21.195 22.4

A 3 phase, 380V, 50HZ, 5KVA motor with code letter J, Required calculating Ist?
From above table:

Code letter J mean KVA) st = KVA) motor * 7.55 = 5 * 7.55 = 37.75 KVA So: Ist= 1.5 * 37.75 = 56.625 Amp, So the circuit breaker rating will be = 60A

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[ELECTRICAL WORKS FOR PROJECTS] Distribution Board for group of motors:

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For distribution board, feed group of motors, the sub circuit breakers ratings should be larger than starting current of each motor. To determine the rating of main circuit breaker:

IM.C.B = Ist-largest + D.F ( IRating-except largest )


Where: D.F is a diversity factor & can be calculated from following table:

No. Motors
1:5 6:10 11:15 16:20 21:30 Less than 5 5:10 More than 10

Type of drive
Individual Drive Individual Drive Individual Drive Individual Drive Individual Drive Group Drive Group Drive Group Drive

Demand Factor
1 0.75 0.7 0.65 0.6 1 0.85 0.7

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Part Four Cables Selection

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Cable selection
Power cables are used to feed circuits with the required power. So, cables selection must be according to transfer a full power to certain load, that mean the cables must transfer the full current with no or limited voltage drop to ensure full power transfer.

Cables can be classified as following below: Operating & Meggered Voltages Conductor Type Insulation Material Number of cores Armored Neutral Size
600/1000 Copper PVC Single Armored [STA SWA] Reduced Neutral 450/750 Aluminum XLPE Multi core NonArmored NonReduced Neutral

To select a cable for a certain load like below:

AC Source 380 V, 50HZ

ELECTRICA L LOAD

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The above mentioned cable should transfer full power from source to load, so it must stand full load current with limited voltage drop.

To ensure carrying full load current [Derating Factors] must be taken in consideration.

Derating factor:
Derating factors are the factors that affect cables life time and their standing current and its dependant on cable laying methods. From Cables catalogue we can obtain the Derating factors ratings

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Df = D1 x D2 x D3 x D4 x D5 x D6 x..Dy

Icable =
Voltage Drop: A long distance cable and its internal impedance may cause a voltage drop more than the allowed percentage.
Voltage Drop Percentage mustnt more than 5%.

Voltage drop calculations:

VD% = Where: VD%


Voltage Drop Percentage Voltage Drop for a certain cable [Obtained from cables catalogues] Circuit Breaker Current Cables Length

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Part Five Emergency Loads Generators & UPS

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Generators and UPS


In some projects, power continuity is required for many different reasons like: (1) Data loss as in banks (2) Emergency as in hospitals (3) Production quantity as in factoriesetc So the important loads must be fed by a stand by source. In case of power interruptions, another source will feed these loads

There are two devices that ensure power continuity:


(A) (B) Generators UPS

Difference between Generators and UPS: Generators are used as a standby power source with a delay time
between current interruption and continuity. On the other hand, UPS are used as a power source without any time delay between current interruption and current continuity.

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Theory of operation:

G
1 3 2
UPS

L5

Main power source is on: S1 is on S2 is on S3 is off

Power interruption: S1 is off S2 is on S3 is on

For load (5): Power continuity is needed without time delay so a UPS is used to feed the load till the Generator starts up. UPS is connected before load.

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A controller of three switches called (ATS) ATS panels:

ATS

Main source

Load

Its a panel that consists of three switches one is connected to the main source, the second one is connected to the Generator and the third one is connected to the load through a controller Microcontroller, PLCEtc

Generator selection:
Generators are selected according to emergency loads power rating (KVA).

UPS selection:
A UPS is selected according to emergency load power rating (KVA) and discharging time of back up batteries. Co-ordination between Generator starting up time and backup battery discharging time is crucial as to assure the continuity of power. The UPS discharging time must be selected to cover the delay time between current interruption and continuity.

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Part Six Short Circuit Current

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Short circuit current


In case of short circuit, there is a large current value passing through protective devices. If these protective devices fail to stand the current value, damage occurs in circuit components which might cause fire or complete damage of the electrical system. The power systems must be designed to stand short circuit currents for a short period of time before the trip process takes place. While the types of trips performed by a circuit breaker are: Thermal trip: Responsible for protection against over load currents. Magnetic trip: Responsible for protection against short circuit currents.

Thermal trip

Mag. trip

ISC IK Ik is the maximum current capacity that a device stands before damaging. Short circuit current calculations: It = ISC + IL At short circuit (IL = Zero):
Z Cab

Z Load

IS.C =
Vph phase voltage
It Z Cab

Zt total circuit impedance

Z Load I sc IL

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[ELECTRICAL WORKS FOR PROJECTS] For the following circuit:

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A) For part a:
IS.C = =

B)For part b:
IS.C = =

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Impedances Calculations:
1/Ring Main Units: Power Rating 250 KVA 500 KVA 1000 KVA Reactance Value 0.633 m 0.316 m 0.158 m

2/Transformers: Power Rating 25 KVA 50 KVA 100 KVA 160 KVA 200 KVA 250 KVA 315 KVA 400 KVA Reactance Value 256 m 128 m 64 m 40 m 32 m 25.6 m 20.3 m 16 m

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500 KVA 630 KVA 800 KVA 1000 KVA 1600 KVA

12.8 m 10.16 m 9m 8m 7.35 m

3/Circuit breaker:

XC.B = 0.15 m
4/Bus Way:

Xb.w= 0.15L m
Cables:

XCable = 0.08L m

Resistances are negligible.

Short circuit current can be calculated by another method Up and Down Stream Tables

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Part Seven Earthing Systems

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Earthing systems
There are two types of ear thing systems: (1) Function earthing (2) Protection earthing

(1) Function earthing:


This is the earthing of neutral points. A neutral point is connected to the earth point to get the potential of the neutral point to be zero.

(2) Protection earthing:


This is the earthing of the electrical equipment body for human protection.

Earthing system design:


The following shape shows electrical equipment having a current leakage problem while a human is touching the equipment body. The above circuit can be represented by: Rh.. Human Resistance. Re.. Earthing Resistance.
I1 It

The sole purpose of any earthing system is to protect humans from (I1) So for I1<<< I2 or (I1 zero)

I2

So its required Re <<< Rh For power systems: Rearthing = 2 4

It I1 Rh I2 Re

For light current systems: Rearthing = 0.5

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[ELECTRICAL WORKS FOR PROJECTS] Earthing Systems Resistance Calculation:

2013/2014

Re =
Where: Re . Electrode Resistance Soil Resistivity L..Earth Electrode Length Soil resistivity depends on soil type as show in table (1)
L

Rv =
Where:
Rv Total earth resistance ReEarth resistance for each electrode L..Electrode length SDistance between electrodes N.Number of electrodes ..Utilization factor which calculated by tables (2), (3), (4).
S S L

Eng.M.Tharwat

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[ELECTRICAL WORKS FOR PROJECTS]

2013/2014

Eng.M.Tharwat

63

[ELECTRICAL WORKS FOR PROJECTS]

2013/2014

Eng.M.Tharwat

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[ELECTRICAL WORKS FOR PROJECTS]


Also there is the resistance of wire thats connected between electrodes (Rh)

2013/2014

Rh =
Where:
.soil resistivity L.wire length .utilization factor.

Total Earth Resistance

Rt =

Eng.M.Tharwat

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