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Design of Electrical Works For Projects
Design of Electrical Works For Projects
Design of Electrical Works For Projects
2013/2014
Eng.M.Tharwat
2013/2014
Introduction
This course covers three main areas of the Electrical Contracting Process: 1. Basics of Electrical Works Design. 2. Shop drawing and Site Works. 3. Tendering of Electrical Projects. The Course requires pre-knowledge of [AutoCAD]. A project naturally progresses from design to the actual building going through the following stages: Project as an idea
Planning
So on
As the previous chart suggests, the electrical design is the first step of any electrical project, this step has two major concerns besides the basic knowledge of electrical engineering which are basic knowledge of Electrical Safety and Economical Design. Where the design aspect of this course covers areas like: Interior Lighting design, Socket distribution, panel Boards design, cables selection, etc.
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The second phase of the course addresses electrical site works supported with figures and videos that introduces the student to real world experience of Sites Electrical Works and how to prepare shop drawings for a given project. Then the third phase, introduces the student to the basics of tendering and preparing a project bill of quantity (B.O.Q). At the end of this course, the student will have a head start extensive knowledge of how the electrical contracting process works and will able to use this knowledge whenever facing an electrical project.
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Interior lighting Design While the most important aspect of this area of design is determining the desirable lux according to Egyptian, international codes and standards to match your project needs, whether your project is a bank, school or even a hospital there are some basic rules to go by while determining the lux value of a given area.
Lumen (lm):
The unit of luminous flux is a measure for the quantity of luminous energy emitted per second by a light source.
IL luminance (Lm/M2):
The quantity of incidental light falling onto a given surface per unit area of the suface taking into consideration that, it is uniformly illuminated. E=Q/A Lux
To have a better understanding of the role of lux in lighting designs consider the following example: A lamp connected to a power source, the lamp will emit many lighting lines as shown in the figure:
Lux =
lumen/m2
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So if we say that an office needs 300 lux to be illuminated. This simply means each 1 m2 requires 300 lumen. The required lux depends on the application or usage of this area.
Luminance (L):
L=I/A (Cd/m2)
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Types of lamps:
Normal Incident Lamp Theory Of Operation Color
100% 100% 50-95% 15-50% 65-90% 0 25-85% Black Body Radiation
Rendering Luminous
8-17 13-25 60-95 40-60 70-95 3000-12000 hr Can be Dimmed 125-200 40-90
Application
Indoor
Indoor
Indoor
Outdoor
Outdoor
Outdoor
Outdoor
In order to reach a satisfactory lux value for a given area, It`s required to use number of lighting fixtures. While the number of lighting fixture is dependent on a set of parameters which can be illustrated in the following equation:
N=
Where:
N number of lighting fixtures. E required lux. A. Area of room. F clearance factor. Q lumen for lighting unit. n number of lamps per unit. utilization factor. K. Maintenance Factor [0.8].
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A = L.W
B) Clearance factor (F): It is the factor that affect of num. lighting fixture according to room clean degree.
For an open lighting fixture in a computer lap room and under a clean room condition, clearance factor is 1.27
Spot light:
100
n=1
2 x 36
n=2
60
n=1
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D) Utilization factor (
):
For a certain lux value to be reached in a given room (area) there are some parameters that affect the quantity of lumen per lamp, those parameters are better illustrated as follow: 1. Room index:
Hf
Where:
KrRoom index wRoom width L.Room length Hmdistance between the lighting fixture & working plan.
Hm2
Hm1
Hw
Hm1 = Ht Hw ,
S/Hm Parameter means the ratio between Mounting Height & distance between lighting fixtures which give us the ratio between Emin & Emax
For Example:
S/H = 1.75 which mean ratio of [Emin / Emax= 75%] S/Hm Ratio is a given value in lighting fixture data sheet.
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2. Reflection factors: (
Depending on wall, ceiling, ground colors and materials, Reflection factor can be determined by using the following tables:
Utilization factor can be one from the following tables by using both of Room index and Reflection factors. Now that we have reached this point, we know all the required parameters to get the desired number of lighting fixtures in a specified room.
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Solution
A = L.w = 15 x 8 = 120 m2 From tables: conference room has an E = 500 lux The owner choose fixture (E). so, lamps = 2 x 36 watt , n = 2 From application: for a clean room, F = 1.33 (clearance factor = 1.33) From lumen table: Q = 3250 lumen From wall and ceiling color: Hm = Ht (Hs + Hw) lighting fixture will be on false ceiling (Hw = 0.7 m) Hm = 4 (0.85 + 0.7) = 2.45 m Kr = From tables: (Uf = 0.52) N= N = 23.6 units 24 units Hm = 2.45 m Kr = 2.12
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As shown in the fig. below, The distance between each lighting fixture and the
other is double the distances between the lighting fixture and the wall to avoid a
blind spots. 12X = 10 8y = 8 x= y=1m m
X 2X 2X 2X 10 m 2X 2X
2X 2X 2X X y 2y 2y 2y y 8m
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The difference between one way & two way switches is that the one way switch controls the circuit from one location. However, two way switches controls the circuit from two locations. Two way switches used in bed rooms, corridors.etc.
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Part Two
Basics of Street lighting Design
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Lighting is a vital rule to describe the importance of major and minor roads, which constitute the lifelines of communication in the motorized world today.
For good street lighting design there are some parameters must be taken:
Area Classification. Road way Classification. Street Width. Poles height.
A) Area Classifications:
Commercial Intermediate Residential
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B/Roadway Classifications:
Freeway Expressway Arterial Collector Local Alleys
W<=H
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2/Staggered:
This type of arrangement in which the luminaries are located on both sides of the road in a staggered, or zigzag, arrangement is used mainly when the width of the road is between 1 to 1.5 times the mounting height of the luminaries.
W=1~1.5 H
3/Opposite:
This type of arrangement, with the luminaries located on both sides of the road opposite to one another, is used mainly when the width of the road is greater than 1.5 times the mounting height of the luminaries.
W>1.5H
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4- Span wire
This type of arrangement, with the luminaries suspended along the axis of the road, is normally used for narrow roads that have buildings on both sides.
If Road is curved:
Single Sided:
If the radius is Small & The length is 300 m.
Opposite:
If the radius is Large & The length > 300 m.
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Where:
F: is lamp flux in lumens. C.F: is the clearing factor, taken about 0.6. M.F: is the maintenance factor, taken about 0.7. S: is the space between the poles in meter. W: is the street width in meter. E: is the illumination level of street in lux.
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Part Three
Electrical Sockets & Power Calculations
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Power Socket
HD
Hand Drier
Single & Duplex Sockets are used for low current applications, as in TVs, DVDs, computers, laptops, mobile chargers, cassettes, videos, and home instruments.etc. Power sockets are used for heavy loads as Boilers small motor pumps water heatersetc
Fuse Switch
Disconnect Switch
Used for [FCU-AHU-Pumps-Elevators..ETC] as isolator switch only.
Used for [A/C-W.HETC] as a isolator switch & protective switch against over current by using to rapture fuse Double Poles Only
Single, Double & Three Poles 16A 20A 32A 40A 60A 80A 100A
26A-32A
All previous socket types are available with high IP for protection against water and dust in wet and open or landscape areas.
Sockets distribution:
Socket distribution for a given room is dependent on the following factors: 1- Room application 2- Room furniture 3- Each 3 meters put a single or duplex socket (in case of no furniture DWG) 4- For kitchens, there must be at least one power socket.
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Power calculations
A) For lighting:
Incident lamps or spots P = 20 200 watts. For florescent lamps 2 x 36 watt 4 x 18 watt 2 x 55 watt For chandeliers P= 400500 watt
B) For sockets:
Single socket........................200 VA Duplex socket ......................400VA Power socket.2000-2500VA Hand driver 1500VA Fuse switches
A.C
1 HP....... ......1000 VA 1.5HP... 1500 VA 2.25 HP.2250 VA 3 HP .3000 VA 4 HP..4000 VA 5 HP..5000 VA
W.H
1500 VA Up to 2000 VA
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Power Factor:
It`s a percentage of used active power.
Where:
P ==== Active Power S==== Apparent Power For all cables and C.Bs calculations, power must be in (VA) For lighting, power must be in VA but its data is given by watt so: For fluorescent lamps For halogen or spots PF = 0.45 = 0.6 PF = 1
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B) For buildings more than 15 floors: The following table gives required KVA for each 100 m2: Residential Building 8-10 Commercial Building 12
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Each line
Than
1500 VA
Size
2.5 mm2
With
16 Amp
MCB
4 mm2
With MCB
25 Amp
Than
4 mm2
line
4 - 5 HP
6 mm2
32 Amp
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Load schedules
Project Name: Panel Name: Breaking cap.: Circuit Cable Type Number size R1 Lighting 2.5 mm2 Y1 Lighting 2.5 mm2 B1 Lighting 2.5 mm2 R2 Socket 3 mm2 Y2 Socket 3 mm2 B2 A.C 4 mm2 R3 Spare Y3 Spare B3 Spare MCB: cable: size: MCCB 16A 16A 16A 20A 20A 25A 16A 20A 32A Three phase Y 600 990 1600 1800 1500 Notes
R 800
Given that the network is featuring a star connection. Its important to achieve I1 I2 I3 to reach an IN of nearly equal zero.
I1 R
IN Y B
I2
I3
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Balance Check:
For any panel board, there is a balance check for three phase loads due to reducing nuteral current & unbalanced stresses on circuit breakers. Unbalance ratio can be calculated by:
Unbalance Ratio (%) mustnt exceed a value of 5% of total three phase load. For above panel bard unbalance ration will be:
Unbalance Ratio (%) = 3.62% so the above its balanced panel board.
Diversity factor:
It`s the percentage of expected on line loads connected at the same time.
- For lighting .. .... 0.7 1 - For all sockets............................... 0.6 0.9 - For Air conditioners .. - For heaters and hand drier . 1 1
IC.B = =
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MCB
Abbreviation Nominal Current Short Circuit Current Num.Poles Adjustment
Miniature Circuit Breaker 10 125 A 6 30 KA SP DP TP - FP Fixed
MCCB
Molded Case Circuit Breaker 32 1600 A 10 80 KA TP - FP Fixed Adjustable
VACUUM
Vacuum Circuit Breaker 1600 5000 A Up to 150 KA FP Fixed
ELCB
Earth Leakage Circuit Breaker 10 100A 6 30 KA DP Fixed
For pervious load, there will be a panel board to feed these circuits, Single line diagrammed for panel board required to represent panel specifications and component as following:
[4x10]+10 mm CU/PVC
40A
380V,50HZ,Isc
32A
20A
16A
32A
20A
16A
X1 Spare
X1 Spare
X1 Spare
X1 A.C
X2 Socket
X3 Lighting
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Code Letter
KVA/HP at starting
Code Letter
KVA/HP at starting
A B C D E F G H J K
As an example:
1.6 3.29 3.72 4.25 5.3 5.95 6.1 6.7 7.55 8.495
L M N P R S T U V
A 3 phase, 380V, 50HZ, 5KVA motor with code letter J, Required calculating Ist?
From above table:
Code letter J mean KVA) st = KVA) motor * 7.55 = 5 * 7.55 = 37.75 KVA So: Ist= 1.5 * 37.75 = 56.625 Amp, So the circuit breaker rating will be = 60A
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For distribution board, feed group of motors, the sub circuit breakers ratings should be larger than starting current of each motor. To determine the rating of main circuit breaker:
No. Motors
1:5 6:10 11:15 16:20 21:30 Less than 5 5:10 More than 10
Type of drive
Individual Drive Individual Drive Individual Drive Individual Drive Individual Drive Group Drive Group Drive Group Drive
Demand Factor
1 0.75 0.7 0.65 0.6 1 0.85 0.7
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Cable selection
Power cables are used to feed circuits with the required power. So, cables selection must be according to transfer a full power to certain load, that mean the cables must transfer the full current with no or limited voltage drop to ensure full power transfer.
Cables can be classified as following below: Operating & Meggered Voltages Conductor Type Insulation Material Number of cores Armored Neutral Size
600/1000 Copper PVC Single Armored [STA SWA] Reduced Neutral 450/750 Aluminum XLPE Multi core NonArmored NonReduced Neutral
ELECTRICA L LOAD
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The above mentioned cable should transfer full power from source to load, so it must stand full load current with limited voltage drop.
To ensure carrying full load current [Derating Factors] must be taken in consideration.
Derating factor:
Derating factors are the factors that affect cables life time and their standing current and its dependant on cable laying methods. From Cables catalogue we can obtain the Derating factors ratings
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Df = D1 x D2 x D3 x D4 x D5 x D6 x..Dy
Icable =
Voltage Drop: A long distance cable and its internal impedance may cause a voltage drop more than the allowed percentage.
Voltage Drop Percentage mustnt more than 5%.
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Difference between Generators and UPS: Generators are used as a standby power source with a delay time
between current interruption and continuity. On the other hand, UPS are used as a power source without any time delay between current interruption and current continuity.
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Theory of operation:
G
1 3 2
UPS
L5
For load (5): Power continuity is needed without time delay so a UPS is used to feed the load till the Generator starts up. UPS is connected before load.
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ATS
Main source
Load
Its a panel that consists of three switches one is connected to the main source, the second one is connected to the Generator and the third one is connected to the load through a controller Microcontroller, PLCEtc
Generator selection:
Generators are selected according to emergency loads power rating (KVA).
UPS selection:
A UPS is selected according to emergency load power rating (KVA) and discharging time of back up batteries. Co-ordination between Generator starting up time and backup battery discharging time is crucial as to assure the continuity of power. The UPS discharging time must be selected to cover the delay time between current interruption and continuity.
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Thermal trip
Mag. trip
ISC IK Ik is the maximum current capacity that a device stands before damaging. Short circuit current calculations: It = ISC + IL At short circuit (IL = Zero):
Z Cab
Z Load
IS.C =
Vph phase voltage
It Z Cab
Z Load I sc IL
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A) For part a:
IS.C = =
B)For part b:
IS.C = =
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Impedances Calculations:
1/Ring Main Units: Power Rating 250 KVA 500 KVA 1000 KVA Reactance Value 0.633 m 0.316 m 0.158 m
2/Transformers: Power Rating 25 KVA 50 KVA 100 KVA 160 KVA 200 KVA 250 KVA 315 KVA 400 KVA Reactance Value 256 m 128 m 64 m 40 m 32 m 25.6 m 20.3 m 16 m
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500 KVA 630 KVA 800 KVA 1000 KVA 1600 KVA
3/Circuit breaker:
XC.B = 0.15 m
4/Bus Way:
Xb.w= 0.15L m
Cables:
XCable = 0.08L m
Short circuit current can be calculated by another method Up and Down Stream Tables
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Earthing systems
There are two types of ear thing systems: (1) Function earthing (2) Protection earthing
The sole purpose of any earthing system is to protect humans from (I1) So for I1<<< I2 or (I1 zero)
I2
It I1 Rh I2 Re
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Re =
Where: Re . Electrode Resistance Soil Resistivity L..Earth Electrode Length Soil resistivity depends on soil type as show in table (1)
L
Rv =
Where:
Rv Total earth resistance ReEarth resistance for each electrode L..Electrode length SDistance between electrodes N.Number of electrodes ..Utilization factor which calculated by tables (2), (3), (4).
S S L
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Rh =
Where:
.soil resistivity L.wire length .utilization factor.
Rt =
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