BIMETALLIC OVERLOAD RELAYS

SELECTION GUIDE

BULLETIN 193-T1

Bulletin 193-T1

Bimetallic Overload Relays

Overview / Product Selection
Bulletin 193-T1 Bimetallic Overload Relays
Overload protection trip class 10 / 10A Phase loss protection Ambient temperature compensation Auxiliary contacts (1 N.O. and 1 N.C.) Manual/automatic reset mode selectable Test function for auxiliary contacts Stop button Trip Indicator Optional remote reset solenoid and external reset accessories The 193-T1 bimetal overload relays are ambient temperature compensated, ensuring that the tripping characteristic of the relay remains constant over an ambient temperature range of -20C+60C. These class 10 / 10A thermal overload relays include a differential mechanism for high sensitivity to phase loss conditions and provide reliable motor protection in normal duty applications. In addition, they can be used to protect against overloads in DC-motor and variable frequency drive applications. Table of Contents Product Selection.... this page Accessories ............... 2 Specifications............ 3 Approximate Dimensions ................ 7

Standards Compliance
IEC/EN 60497-1, -4-1, -5-1 UL508 CSA C22.2 No.14

Certifications
cULus (File No. E33916, Guide NKCR, NKCR7), CE marked

Thermal Overload Relays

Max. Back-up fuse [A] gL/gG 50 kA, 690V AC IEC/EN 60947-4-1 Coordination For Use WithI Setting Range [A] 0.10.16 0.160.25 0.250.40 0.350.50 0.450.63 0.550.80 0.751.0 0.901.3 100-C09100-C23 1.11.6 1.42.0 1.82.5 2.33.2 2.94.0 3.54.8 4.56.3 5.57.5 7.210 9.012.5 100-C12100-C23 100-C16100-C23 100-C23 11.316 1520 17.521.5 2125 1520 17.521.5 100-C30100-C37 2125 24.530 2936 100-C37 100-C43 3338 1725 24.536 3547 100-C60100-C85 100-C72100-C85 100-C85 3547 4560 5875 7290 Type 1 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 80 80 80 80 80 80 100 125 125 100 125 160 160 200 200 250 Type 2 2 2 2 4 4 6 6 10 16 16 16 16 20 25 25 35 35 40 50 50 40 50 50 63 63 63 50 80 100 100 125 125 160 UL 508 1 1 1 2 2 3 3 4 5 8 10 12 15 15 20 25 35 50 60 80 80 100 80 80 100 100 125 150 100 125 175 175 250 300 350 Cat. No. 193-T1AA16 193-T1AA25 193-T1AA40 193-T1AA50 193-T1AA63 193-T1AA80 193-T1AB10 193-T1AB13 193-T1AB16 193-T1AB20 193-T1AB25 193-T1AB32 193-T1AB40 193-T1AB48 193-T1AB63 193-T1AB75 193-T1AC10 193-T1AC12 193-T1AC16 193-T1AC20 193-T1AC21 193-T1AC25 193-T1BC20 193-T1BC21 193-T1BC25 193-T1BC30 193-T1BC36 193-T1BC38 193-T1CC25 193-T1CC36 193-T1CC47 193-T1DC47 193-T1DC60 193-T1DC75 193-T1DC90 UL Class K5 5 kA, 600V AC

Bulletin 193-T1

Bimetallic Overload Relays

Product Selection / Accessories
Thermal Overload Relays, continued
Max. Back-up fuse [A] gL/gG 50 kA, 690V AC IEC/EN 60947-4-1 Coordination For Use WithI Separate mounting required (Panelmounted device) Setting Range [A] 3547 4560 5875 7290 Type 1 160 200 200 250 Type 2 100 125 125 160 UL 508 175 250 300 350 Cat. No. 193-T1DC47P 193-T1DC60P 193-T1DC75P 193-T1DC90P UL Class K5 5 kA, 600V AC

I Bulletin 193-T1 overload relays shall not be used with conventional DC controlled contactors. Use electronic controlled DC versions.

To select the setting range for use in Y- Starters, multiply the rated operating current of the motor by a factor of 0.58. For motors with service factor of 1.15 or greater, use motor nameplate full load current. For motors with service factor of 1.0, use 90% of the motor nameplate full load current. Max. Back-up fuse [A], UL Class K5, 10 kA, 600V AC Only in combination with 100-C contactors.

Accessories
Add-On Modules
Pkg. Quantity Description For Use With
I

Cat. No.

DIN Rail/Panel Mounting Adapter For separate mounting of overload relays Snaps on to 35 mm top hat rail

193-T1AA, 193-T1AB, 193-T1AC, 193-T1BC

193-T1APM

Screw Adapter For screw fixing of the 193-T1APM panel adapter (1 required per adapter)

193-T1APM

10

140M-C-N45

Remote Reset Solenoid For remote reset of 193-K and 193-T1 overload relays

193-K, 193-T1 (not for 193-T1DC_P)

193-T1R

External Reset Button For enclosed, through-the-door reset applications. Metal construction, IP66, non-illuminated. Refer to the 800F selection information for additional types. Reset Rod Length 142 mm, adjustable range 141159 mm

All

800FM-R611

All

800F-ATR08

Reset Adapter Expands the reset target area when using an external reset

All

193-RA3

I Must be ordered in multiples of package quantity.

Coil Voltage Codes for Remote Reset Solenoid

[V] 50 Hz 60 Hz 50/60 Hz DC 24 KJ ZJ 48 KY ZY 110 D ZD 120 D 125 ZS 220240 KF

Bulletin 193-T1

Bimetallic Overload Relays

Accessories / Specifications
Marking System Uniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers
Description Label Sheet 105 self-adhesive paper labels each, 6 x 17 mm Marking Tag Sheet 160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover Transparent Cover To be used with marking tag sheets
I Must be ordered in multiples of package quantities.

Pkg. QuantityI 10

Cat. No. 100-FMS

10 100

100-FMP 100-FMC

Specifications Main Circuits

Cat. No. Rated isolation voltage Ui Rated impulse withstand voltage Uimp (between main poles and between main poles and auxiliary circuits) Rated impulse withstand voltage Uimp (between auxiliary circuits) Rated operating voltage Ue Rated frequencies Operational frequencies up to 0.4 A 193-T1A, 193T1B Power dissipation 193-T1C 193-T1D 0.536 A 38 A 2547 A 4790 A IEC UL, CSA [Hz] 193-T1 690V AC 6kV AC AC-15 4kV AC 690V AC 440V DC 600V AC 50/60 DC400 Hz 7W 6W 12 W 12 W 18 W Thermal Current Ith Short-circuit withstand, Fuse IEC, gL/gG [A] [A] DC-13

Control Circuits
Cat. No. Rated operating current Ie 24V 240V 400V 690V 24V 110V 220V 440V [A] [A] [A] [A] [A] [A] [A] [A] 4 2 1.6 0.15 2 0.4 0.25 0.08 5 6 4 15V, 2 mA A600/Q300 193-T1

Short-circuit withstand, circuit breaker 1 kA prospective short-circuit-current Min. contact load for reliable operation UL Rating

Terminations
Main Circuits 193T1BC20 T1BC25 193T1BC30 T1BC38 Control Circuits 193-T1 all Remote Reset

Cat. Nos. Wiring cross section Terminal type Terminal screws Fine stranded with ferrule Solid or coarse stranded Recommended torque Pozidrive screwdriver No. Slotted screwdriver Hexagon socket screw 1 conductor [mm2] 2 conductors [mm2] 1 conductor [mm2] 2 conductors [mm2] 1 conductor [AWG] 2 conductors [AWG] [Nm] [lb-in] Size [mm] Size

193-T1A

193-T1C

193-T1D 193-T1APM

193-T1R

M4 1.54 1.54 1.56 1.56 No. 1610 No. 1610 1.5 ... 2.2 13 20 2 0.8 x 5.5 -

M4 1.54 1.54 1.56 1.56 No. 1410 No. 1410 1.5 ... 2.2 13 20 2 0.8 x 5.5 -

M4 2.510 2.516 No. 106 2.5 3.5 22 31 2 0.8 x 5.5 -

M5 2.516 2.525 No. 106 2.5 3.5 22 31 2 0.8 x 5.5 -

M6 1035 1035 No. 81 4.5 6 40 53 4

M4 1.510 1.516 No. 166 1.82.8 1625 2 0.8 x 5.5 -

M3.5 14 14 14 14 No. 1812 No. 1812 1.2 10.6 2 0.8 x 5.5 -

M3.5 12.5 12.5 No. 1612 1.2 10.6 2 0.8 x 5.5 -

Bulletin 193-T1

Bimetallic Overload Relays

Specifications, Continued
General
Cat. No. Type of Overload Relay Trip Rating (ultimate tripping current) Phase loss sensitivity: Trip rating at phase loss Trip Class IEC/EN 60947-4-1 UL Reset Mode Test release Trip indication Compensation temperature range Release Tolerance at -20 C Climatic Conditions Storage Temperature Range Operating Temperature Range Air moisture (Storage/Operating) (per IEC/EN 60068-2-6), service Vibration IEC/EN 61373 (vibration railways) IEC/EN 60092-504 (vibration ships), service (per IEC/EN 68000-2-27), transport Shock Max. Altitude Pollution Degree Degree of Protection, with wires connected 193-T1A, 193-T1B 193-T1B Approximate Weight (unpackaged) 193-T1C 193-T1D 193-T1.P Standards Certifications 0.1625 A 3038 A 2547 A 4790 A 4790 A IEC/EN 60068-2-27 (Shock half-sinus), service IEC/EN 61373 (shock railways) 10A 10 Automatic or Manual Manual release of auxiliary contacts By means of a flag visible through an opening in the relay front -20+60 C (-4+140 F) 1.051.4 x In -55+80 C (-67+176 F) -20+60 C (-4+140 F) 595% rel.humidity, non-condensing 3g category 1, class B 0.7 g, all axes, 2200 Hz 30 g 11 ms > 5 g all axes category 1, class B, 5g 30 ms 2000 m 3 IP2X 0.115 kg 0.155 kg 0.330 kg 0.360 kg 0.415 kg IEC/EN 60497-1, -4-1, -5-1, UL508, CSA C22.2 No.14 CE, cULus 193-T1 Bimetallic, Ambient Compensated, Phase Loss Sensitive 120% FLA 115% FLA 193-T1A/-T1B 193-T1C/-T1D 10

Circuit Diagrams

Wiring Schematic

+ -

95

97

96

98 2 4 6

DC

Bulletin 193-T1

Bimetallic Overload Relays

Specifications, Continued
Trip Characteristics
These trip characteristics refer to IEC/EN 60947-4-1 and are average values from cold start at an ambient temperature of 20 C. Trip time is pictured as a function of operating current. With the device at max. operating temperature, the trip time decreases to approximately 25% of the shown value. Overload Relays 193-T1AA16AA40 Overload Relays 193-T1AA50AB40

(a)

(a)

Tripping Time [s]

(b)

Tripping Time [s]

(b)

Multiple of the set current [Ie]

Multiple of the set current [Ie]

Overload Relays 193-T1AB48AC25

Overload Relays 193-T1BC20BC25

(a)

(a)

Tripping Time [s]

(b)

Tripping Time [s]

(b)

Multiple of the set current [Ie]

Multiple of the set current [Ie]

(a) Tripping characteristics 3-poles from the cold state (b) Tripping characteristics 2-poles from the cold state

Bulletin 193-T1

Bimetallic Overload Relays

Specifications, Continued
Overload Relays 193-T1BC30BC38 Overload Relays 193-T1CC25CC47

(a)

(a)

Tripping Time [s]

Tripping Time [s]

(b)

(b)

Multiple of the set current [Ie]

Multiple of the set current [Ie]

Overload Relays 193-T1DC47DC90

(a)

Tripping Time [s]

(b)

Multiple of the set current [Ie]

(a) Tripping characteristics 3-poles from the cold state (b) Tripping characteristics 2-poles from the cold state

Bulletin 193-T1

Bimetallic Overload
Approximate Dimensions
Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. Overload Relays 193-T1AA16AC25

Overload Relays 193-T1BC2025

Bulletin 193-T1

Bimetallic Overload Relays

Approximate Dimensions
Overload Relays 193-T1BC3038

Overload Relays 193-T1CC2547

Bulletin 193-T1

Bimetallic Overload
Approximate Dimensions
Overload Relays 193-T1DC4790

Overload Relays 193-T1DC47P90P

Bulletin 193-T1

Bimetallic Overload Relays

Approximate Dimensions
DIN Rail/Panel Mounting Adapter 193-T1APM (for use with Overload Relays 193-T1AA16AC25 and 193-T1BC2025)

140M-C-N45

DIN Rail/Panel Mounting Adapter 193-T1APM (for use with Overload Relays 193-T1BC3038)

140M-C-N45

Remote Reset Solenoid 193-T1R

Reset Adapter 193-RA3

10

Publication 193T-SG001A-EN-P November 2008

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