FAL-DOU

(DOUGH WEIGHT CONTROL SOLUTION)

COMMITTED TO EXCELLENCE

MAIN FUNCTIONS
ONLINE DOUGH WEIGHING. QUALITY CONTROL (Rejection of Bad Parts). DOUGH WEIGHT AUTO CORRECTION (on Old Divider only with some modification) AUTOMATIC CHANGEOVER of VARIETY by PRESS OF SINGLE BUTTON

FUNCTIONAL FLOW CHART

ADVANTAGES
The process is operator independent Better process control due to Auto correction No parts having weight out of specification going to production line Decreases manpower Assured quality of product

STANDARD FEATURES
PLC and HMI based System. Robust system software unlike the card based systems. No software hanging. Convenient maintenance at customer end. Factory calibration: Switch on this feature and no weight calibration is required at the user end. This eliminates the requirements of calibrated weights and trained engineers for calibration. Auto Taring / Auto Conveyor Dead Load updation. No need to update the dead weight of conveyor due to minor changes coming in production. FAL-Series does it automatically. The Auto updation limits are in your control From the r ecords point of view, FALCON-Series is equipped w ith a whole range of statistics t ools ranging fr om Sigma value calculat ion to mean value charts. These tools are bound to come handy for audit and quality check purposes.

Automatic Data recording of last 100 pc. Continuous data recording of the last 100 pcs in the PLC software and can be seen at any point of time. Data recording of Shift / Batch. Batch Data can be recorded according to the shift of the day. Trend graphs and Speedometer The ultra sensitive weig hing un its installed in FAL-Series ensure highes t leve ls of we igh ing accur acy to provide our customer with maximum competitive ed ge. St ainless Steel body works equally we ll in both wet and dry environments. Belts can be change easily Chemica l resistant Operator panel f or longevity. The Front panel pr ovide s extra storage space enough to install even a printer if requir ed for record purposes. I nclined operator panel for better access and comf ort able handling. Detachab le Air flow guard prevents any weighing errors often caused due to var iable air pr essur e.

Plug-ins Available:
General Add On
On line Data transfer to PC. Data can be transfer directly to backend PC or server from machine through Ethernet. Tendency Control. The FAL-CHK can be integrated with filling machine for controlling the dispensing weight. The correction on filling machine is done on the basis of actual average weight of packets coming from filling machine. Even a small saving of 2gm per pack @ 50pc/min, running 20 hrs per day, considering material cost Rs 50/kg can result in saving of Rs 18 lacs per year In feed spacing conveyor Custom product handling

Data output Data output RS232 / Ethernet / RS 485 Statistical Control Data logging and reporting software

Ejection method Sliding flaps Pusher method Drop down Conveyor

Specification FAL-DOU
Model Number Dimensions W X D X H (mm) Weight Range (gm) *inspection times (parts / min) *Accurcay +/- gm Resolution gm Ejection System for Reject Parts Maximum Belt Speed (m/min) Weighting Conveyor Length (mm) Max Part Size (L X D X H) mm
* Depends

DOU-80P 1650 X 600 X 1500 5-1500 80 1 0.1/1 Pusher 50 400 250 X 200 X 100

DOU-80D 1850 X 600 X 1500 5-1500 80 1 0.1/1 Drop Down Conveyor 50 400 250 X 200 X 100

DOU-100D 1850 X 600 X 1500 5-1500 100 1 0.1/1 Drop Down Conveyor 60 400 250 X 200 X 100

on the product length, size, speed and the environmental conditions Specifications are subjected to change without any notice For application not suiting to any of above machine, please consult us for feasibility.

FALCON AUTOTECH PVT LTD. WORKS: Plot No C-18 Swarn Park, Near D. S. Sainik School , Village Mundka, Delhi 110041 India mobile: +91-9811087482 Email: falconautotech@hotmail.com www.falconautoonline.com Regd Office: 57, Nimri colony, Double Storey, Delhi 110052