Flow Meter Product Catalogue

JSG Industrial Systems quality industry solutions

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Flow Measurement Systems

General Lubrication & Exhaust Extraction

Flow Measurement Systems Contents

Design Excellence Leads To Better Performance Small Capacity Flow Meters Medium Capacity Flow Meters Large Capacity Flow Meters Flomec Meter Ancillaries V Series Mechanical Registers NMI Pulse Metering / NMI Mechanical Metering Viscous Liquid Behaviour Pressure Drop Limitations on PD Flow Meters / Pressure Drop Limit vs Flow Rate Medium Capacity Chemical Flow Meters Strainers & Air Eliminators / Y Type Strainers Model Designation - Flomec Oval Gear Mechanical Meters Model Designation - Flomec Oval Gear Pulse Meters Dimensions and Weights - OM004~OM008 / OM015~OM050E Dimensions and Weights - OM080~OM100E Performance Specifications Flow Meter Calibration Dualpulse - Paddle Wheel Flow Meters Turbopulse - Small & Large Capacity Turbine Flow Meters
3 4 5 6 7 8 9 10 11 12 13 14 16 18 19 20 21 22 24

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Flow Measurement Systems Design Excellence Leads To Better Performance

Among the many PD flow meter design principals available today, the oval gear still holds a top place both in simplicity and field proven performance. The inside story reveals a robust positive displacement oval gear flow meter range incorporating patented innovations and features that bring many benefits to market.

Overview
JSG provide a range of oval gear flow meters which provide high levels of accuracy and repeatability for a wide range of clean liquids irrespective of viscosity and conductivity.
Metal rotors provide ultimate rotor stability

Features

No requirement for flow conditioning Wide turndown (min.~max. flow) High accuracy, repeatability and reliability Ultimate rotor stability Dual outputs (reed and hall effect) standard Pulse high resolution pulse output Hazardous area versions Bi-directional flow capability Quadrature pulse output option Modular process connections

Pulse with high resolution and dual outputs (standard) Quadrature pulse output option

Applications

Acids Alcohol Water Fuel Oils Diesel Liquid Propane Tallow Paint Pharmaceuticals

Pesticides Solvents Chemicals Beverages Vegetable Oils Inks Adhesives Hydraulic Oil Resins
Modular Process Connections

Principle of Operation
The Oval Gear meters are positive displacement flow meters where the passage of liquid causes two oval gears to rotate within a precision measuring chamber and with each rotation a fixed volume of liquid passes through the meter.

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Flow Measurement Systems Small Capacity Flow Meters

Flomec small capacity flow meters provide precise volumetric measurement of small quantities of liquids or low flows found in a broad range of industrial and commercial industries including automotive, aviation, mining, power, chemical, pharmaceutical, food, paint, medical engineering, petroleum and environmental. Applications include additives for fuel, consumer products, water treatment, flotation cells and de-foaming plants, corrosion inhibitors, perfumes, catalysts, emulsifiers, oils, grease, glues, ink and insecticides.
Two oval shaped gears (rotors) are the only moving parts within the measuring chamber

General Specifications
Flow range Nominal sizes Linearity Repeatability Temperature Materials Pulse outputs 0.5~550 L/hr 4~8mm ( 1/8~3/8 ) +/-1% of reading +/-0.03% of reading - 40C~+120C (150C max using Hall output) 316 stainless or aluminum Reed switch & Hall effect output (standard)

(* For full specifications see page 17)

Standard Options

LCD totaliser LCD flow rate totaliser LCD two stage batch controller Intrinsically Safe (I.S.) instruments (ATEX/IECEX) 4~20mA, scaled pulse and alarm outputs Quadrature pulse output Explosion proof Exd (ATEX/IECEX) Mining Exd (stainless steel meters only) (ATEX/IECEX)

Blind Pulse Meter

Features

High resolution for precise measurement Simple to install and wire Dual outputs to suit most applications Precision Carbon-Graphite bearing

(See ancillaries for further details on integral and remote options) Note: Not available with Mechanical Registers. Pulse Meter with B11 Totaliser

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Flow Measurement Systems Medium Capacity Flow Meters

Flomec medium capacity flow meters find widespread application in industry to monitor and control liquid flow streams and allow for precise dispensing of small to medium batch runs. They also have extensive application in the distribution of fuels, fuel oils, lubricant, alcohols, solvents and the blending of bio and ethanol fuels.

General Specifications
Flow range Nominal sizes Linearity Repeatability Temperature Materials Pulse outputs 1~580 L/min 15~50mm ( ~2 ) +/-0.5% of reading +/-0.03% of reading - 40C~+120C (150C max using Hall output only) 316 stainless or aluminum Reed switch & Hall effect output (standard with pulse meters) Medium Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Standard Options

Modular process connections LCD totaliser LCD flow rate totaliser LCD two stage batch controller Intrinsically Safe (I.S.) instruments (ATEX/IECEX) 4~20mA, scaled pulse and alarm outputs Integral mechanical totaliser / batch register Quadrature pulse output Explosion proof Exd (ATEX/IECEX) Mining Exd (stainless steel meters only) (ATEX/IECEX)

Medium Capacity Meter with LCD Register

Features

High flow rangeability Modular construction aids installation Precise batching Easy to read LCD or mechanical displays Choice of output suits most applications

NMI Approved

Pulse meters, sizes 25mm to 100mm Limited to bulk metering of AdBlue and petroleum based products with viscosity less than 20cps at 20C

Medium Capacity Meter with M3 Register

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Flow Measurement Systems Large Capacity Flow Meters

Flomec 3 and 4 large capacity flow meters are highly competitive meters suited for receipt verification, loading, un-loading and distribution management at petroleum depots, mine sites, marine and aviation facilities. Common transfer applications involve fuels, oils, solvents, alcohols along with the blending of bio and ethanol fuels. The meters are relatively compact and light weight in construction, important benefits when used in mobile installations or within confined spaces.

General Specifications
Flow range Nominal sizes Linearity Repeatability Temperature Materials Pulse outputs 35~2500 L/min (13~625 USGPM) 80 & 100mm ( 3 & 4 ) +/-0.5% of reading +/-0.03% of reading - 40C~+120C (-4~250F) (150C max using Hall output only) Aluminum Reed switch & Hall effect output (standard with pulse meters) Large Capacity Blind Pulse Meter

(* For full specifications see pages 15 & 17)

Standard Options

Modular process connections LCD totaliser LCD flow rate totaliser LCD two stage batch controller Intrinsically Safe (I.S.) instruments (ATEX/IECEX) 4~20mA, scaled pulse and alarm outputs Integral mechanical totaliser / batch register Quadrature pulse output Explosion proof Exd (ATEX/IECEX) Mining Exd (stainless steel meters only) (ATEX/IECEX)

Large Capacity Meter with LCD Register

Features

Modular process connections Compact and light weight High flow capacity Modular construction aids installation Easy to read LCD or mechanical displays High resolution or Quadrature pulse outputs

NMI Approved

Pulse meters, sizes 50mm to 100mm Limited to bulk metering of AdBlue and petroleum based products with viscosity less than 20cps at 20C

Large Capacity Meter with M3 Register

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Flow Measurement Systems Flomec Meter Ancillaries

FBT Battery Powered Totaliser
Simultaneously displays resetable (batch) total and cumulative total in engineering units as programmed by the user. When externally dc powered the instrument will produce an un-scaled or scaleable solid state output pulse which is NPN/PNP selectable. Available with intrinsically safe (I.S.) certification.
FBT Battery Powered Totaliser

FRT12 Battery Powered Flow-Rate Totaliser

Displays instantaneous flow rate, resetable (batch) total or a cumulative total in engineering units as programmed by the user. When externally powered this instrument will produce an un-scaled or scaleable solid state pulse, 4~20mA and flow alarm outputs and has nonlinearity correction and dual flow input functions. Available with intrinsically safe (I.S.) certification.
FRT12 Flow-Rate Totaliser (in Aluminium housing) FRT12 Rate Totaliser (in GRN housing)

FRT40 Battery Powered Flow-Rate Totaliser

This battery powered flow rate totaliser is specifically designed for computing & displaying flow rates & totals from flow meters with pulse, sine wave or frequency outputs. The instrument displays resettable (batch) total, cumulative total and instantaneous flow rate in engineering units as programmed by the user. Designed for the more rugged applications in mines sites & mobile installations, the RT40 LCD display has a backlight panel & large digits for distance viewing at night.
FRT40

FEB Batch Controller

Provides automatic batch control with one or two stage outputs. Thedisplay provides batch quantity as well as status at each stage of the batch process. Batch limiting and no-flow detection are safety features and automatic overrun compensation and dual stage outputs provide for precise batch control. Other features include remote stop/start, system interlocks, totalised display and multiple batch controller networking.
Batch controller

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Flow Measurement Systems V Series Mechanical Registers

Adjustable for accuracy the V series register is an alternative to electronic totalisers, robust mechanical registers with metal housings offer 5 large re settable digits and 8 digit accumulative total displays clearly visible for loading and un-loading sites at petroleum depots, mining, construction and marine facilities. Gear box not included with registers for foreign meters.

V1 / V2 Mechanical Register - Specifications

5 Digit Resettable Totaliser and 8 Digit non resettable totaliser Repeatability: 0.05% of reading over entire range and beyond The mechanical counter registers total volume of liquid Finished in corrosion resistant epoxy, the housing protects the register in demanding environments and extremes in weather Positive action reset knob

V3 Mechanical Register & Ticket Printer

Provides an imprinted ticket record of each transaction Printer is incorporated with V1 mechanical register and must be ordered together Tamper proof design seals ticket in printer during delivery Security is provided by before and after imprinting of consecutive sales (transactions) number Magnetic latch and gasketed cover keep out dirt and weather Right hand reset feature Printer accepts standard 128.8 x 196.9mm carbon packs and receipt tickets Reset knob resets both printer and register

V5 Mechanical Preset Counter

Enables you to select and automatically control Preset Valve closure so that an exact predetermined volume will be delivered. Single stage valve operation is used in low velocity systems and/or high viscosity applications. Preset Counter includes red emergency stop button to abort preset deliveries. Preset Counters as indicated above can be supplied to (1) mechanically linked directly to the valve and/or (2) electrically connected to other system components such as a pump starter circuit or pilot-operated control valve.

V7 Mechanical Register, Preset & Ticket Printer

Meter register, Printer and Preset combine to control, display and print detailed records of fluid deliveries. Ideal for increased efficiency in all kinds of liquid inventory monitoring and control installations.

Operating Temperature -40C to 80C Preset - 5 Digits 13mm High numbers Register - 5 Digit Reset 19mm high numbers 8 Digit non reset 3mm high numbers

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Flow Measurement Systems

Mechanical Registers
As an alternative to electronic totalisers, robust mechanical registers with metal housings offer 4 large resettable digits and 8 digit cumulative total clearly visible for loading and un-loading sites at petroleum depots, mining, construction and marine facilities.

M3 Register

M3 Register fitted to and 1 Meters

M3 Register fitted to 1 to 4 Meters

NMI Pulse Metering

NMI (National Institute of Measurement) approved medium and large capacity meters are supplied in the form of custody transfer assemblies incorporating peripheral devices to meet the requirements of industry and relevant approval bodies.

General Specifications
Model prefix : Nominal size ( inches ) Materials OM025 1 OM040 1 316 S/S OM050 2 OMO50E 2 OMO80 3 316 S/S Aluminium body Minimum delivery (liters) Maximum flow (L/min) Output options 6 150 15 250 30 500 35 580 35 750 50 1000 75 1500 150 2500 OM080E 3 OM100 4 OM100E 4

Reed Switch & NPN Hall, Quadrature Halls

Pulse meter with wafer check valve, air eliminator and strainer

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Flow Measurement Systems Viscous Liquid Behaviour

The viscosity of a liquid is proportional to its resistance to shear. Of the three categories of viscosity (see opposite) Newtonians are most typical and include petroleum fluids, water and similar chemicals. Most empirical test data for flow meters and pumps has been developed using Newtonian liquids. When working with Non-Newtonian liquids we use the expression effective viscosity in terms of the liquid after it has been pre-sheared by the pump and subsequent movement through the pipe, in these instances it is not unusual for the effective viscosity to be many times less than the theoretical viscosity thereby lessening the pressure drop across the meter. Key to viscosity under increasing shear
T = Thixotropic, reduces with shear N = Newtonian, unchanged with shear D = Dilatant, increases with shear

Viscosity -

N D Shear rate
Liquid SG cp ADHESIVES Box Adhesives PVA 1 1.3 3000 100 BAKERY Butter melted Egg, whole Frosting Lecithin Condensed Milk Yeast Slurry 15% 1.3 1 0.98 0.5 1 10 @ 60C 60 @ 10C 10000 3250 @ 50C 10000 @ 25C 180 BEER Beer Yeast 80% solids 1 1.1 @ 5C 16000 @ 5C CONFECTIONARY Caramel Chocolate Fudge, Hot Toffee 1.2 1.1 1.1 1.2 400 @ 60C 17000 @ 50C 36000 87000 COSMETICS, SOAPS Face Cream Hair Gel Shampoo Toothpaste Hand Cleanser 1.4 10000 5000 5000 20000 20000 DETERGENTS Concentrate 10 DYES & INKS Ink, Printers Dye Solvents 1.38 1.1 0.8~0.9 10000 10 0.5~10 T N N N T T T T T Black Liquor Tar Paper Coating 35% Sulphide 6% Black Liquor Black Liquor Soap Auto Paint Solvents Varnish Turpentine T T T N T N N T T N T Black Bean Paste Cream Style Corn Tomato Sauce Tomato Paste 33% Pablum Pear Pulp Potato Mashed Prune Juice Orange Juice Conc. Mayonnaise Honey Polyester Resin PVA Resin T T Caster Oil Cough Syrup Key Liquid

SG

cp PHARMACEUTICALS

Key

0.96 1.00

350 190 PLASTICS & RESINS

N N

1.40 1.30

3000 65000 FOODS 10000 130 @ 90C T T T T T T T T T T T T

1.11 1.14

560 @ 60C 7000 4500 4000 @ 70C

1 1 1.1 1 1.5

20000 60 @ 50C 5000 @ 3C 5000 @ 24C 15000 @ 40C PAINT 20000

0.8~0.98 1.06 0.86

0.5~10 140 @ 40C 2 @ 15C PAPER & TEXTILES 2000 @ 150C 400 1600

N T N

1.3

1100 @ 50C 7000 @ 50C

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Flow Measurement Systems Pressure Drop Limitations On PD Flow Meters

Positive displacement flow meters are an inexpensive means to accurately meter high viscosity clean liquids as high as 1 million centipoise however, the appropriate meter must be sized so that the pressure drop across the primary measuring elements does not exceed the maximum capability of either.
Example: For 41-OM025 with a product viscosity of 8000cps Maximum flowrate L/Min x Multiplier 150L/min x 0.5 = 75L/Min

Flow Rate De-Rating Guide for PD Meters

Maximum flow multiplier for PD meters Viscosities Less than 1,000 cp 2,000 cp 4,000 cp 6,000 cp Standard oval gear 1 0.5 0.42 0.33 0.25 0.15 0.12 0.1 0.05 0.025 Special cut oval gear 1 1 0.84 0.66 0.5 0.3 0.25 0.2 0.1 0.05

Keishi Cut Rotors

The Keishi Cut terminology for High Viscosity rotors is a Japanese term. These high viscosity rotors have every alternate gear tooth on the flat sides of the oval gear machined to provide pressure relief between the gear teeth. This can reduce the maximum pressure drop across the meter by approximately 50%. Normally the use of high viscosity rotors is when the viscosity is going to be above 1000cP. When there are cases where even if the normal operating viscosity is below 1000cP, always consider the minimum operating temperature. For Example- At start-up in the middle of winter, as there are so many places in Australia where the minimum winter temperature can get down to below 0C or around a minimum of 5C, this will increase the viscosity of the oil or grease significantly, and this could be well over 1000cP.

8,000 cp 30,000 cp 60,000 cp 150,000 cp 250,000 cp 1,000,000 cp

Aluminium and PPS Keishi Cut Rotors

Pressure Drop Limit verses Flow Rate

The curves below represent the pressure drop for standard and special cut high viscosity oval rotors at various viscosities. Special cut rotors have alternate tooth relieved which effectively reduces the pressure drop by 50%. Viscosities are in centipoise and the pressure drop is in Bar (1 Bar = 14.7psig). When sizing an oval meter for viscous liquids be sure your selection falls on or below the 1 bar maximum allowable pressure drop line on the graph.

Pressure Drop Curves for Standard & Special Cut Oval Rotors

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Flow Measurement Systems Medium Capacity Chemical Flow Meters

Provide precise volumetric flow measurement of a broad range of clean water based products and aggressive chemicals and is also suitable for most fuels, fuel oils and lubricating liquids. Applications include batching, dosing or packaging of various corrosive chemicals or as a more economical alternative to a complete 316 stainless steel meter for liquids such as Diesel Exhaust Fluid (AdBlue).

Features / Benefits

High accuracy and repeatability, direct reading flow meter No requirement for flow conditioning ( straight pipe runs ) Measures high and low viscosity liquids Quadrature pulse output option and bi-directional flow Integral 4-20mA output option Optional NMI Pattern Approval (Australia Only)

Meter Selection
Blind Pulse Meter

PPS meters are used for non-aromatic/non-halogenated chemicals, water based liquids, Diesel Exhaust Fluid and petroleum products including oils and grease, fuels and fuel oils. PPS meters with standard ceramic rotor pins are suitable for applications where stainless steel is not suited or permitted. Blind pulse meters are available with Reed Switch and Hall Effect outputs. Quadrature pulse and Integral 4-20mA outputs are optional.

Integral Instruments
Chemical meter options include integral LCD totalisers, flow rate totalisers and batch controllers. These instruments provide monitoring and control outputs including 4~20mA, scaled pulse, alarms and batch control: Norequirement for flow conditioning (straight pipe runs)

BT LCD 5 digit reset, 8 digit cumulative totaliser. RT12 LCD 6 digit reset, cumulative totaliser and flow rate. Analogue and pulse outputs RT40 LCD 6 digit reset, cumulative totaliser and flow rate. Backlit Display. EB LCD 6 digit 2 stage batcher and cumulative totaliser.
Pulse Meter with LCD Register

(Instruments also available for remote mounting and with I.S. approvals)

General Specification
Flow range Size Meter Body Meter Cap Rotors Rotor Pins 10 ~ 150L/min. (2.6~ 40 US gal/min) 25mm (1NB) Glass Reinforced PPS (Ryton) Glass Reinforced PPS (Ryton) Glass Reinforced/Teflon Filled PPS (Ryton) Ceramic (High Purity Alumina, AL203)

Note: For all inquiries relating to a chemical meter please consult a JSG representative

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Flow Measurement Systems Strainers & Air Eliminators

The modular design of the strainers and optional air eliminator head allow fitment as a stand alone or close coupled strainer only or as a multi function strainer air eliminator check valve assembly. Wafer back pressure check valves are fitted between the eliminator strainer (ES) and the flow meter to aid in the extraction of air and prevent any possibility of reverse flow.

General Specifications
Model prefix : ES025 Nominal size (inches) 1 ES040 1 ES050 2 ES080 3 ES100 4

Materials Aluminium body, 316SS basket, viton seals Strainer mesh sizes 80 mesh (180 micron) Maximum pressure 10 bar (147psi) Air release head Dual port double reed valve Venting capacity @ 10psig 154 CFM (4.36M 3/min@ 70kpa) Note: The strainers and air eliminators are available for use with NMI applications. *National Measurement Institute Australia Air eliminator strainer

Y Type Strainers
General Specification
Body Screen Packing Working Pressure End Connections ASTM A-A-351 Grade CF8M 316 S/S 1mm perforations PTFE 40 bar (580psi) Threaded Female

Materials List
No. 1 2 3 4 5 6 Part Name Body Screen Gasket Bonnet O-Ring Plug Material CF8M SS316 PTFE CF8M Viton CF8M

Model 41-ST008 41-ST010 41-ST015 41-ST025 41-ST040 41-ST050 41-ST080

Size DN6 DN8 DN15 DN25 DN40 DN50 DN080

A 10.0 12.0 15.0 25.0 40.0 50.0 80.0

L 65.0 65.0 65.0 90.0 120.0 140.0 200

H 51.0 51.0 51.0 72.0 87.0 103.0 143

Mesh Size 200 mesh 200 mesh 100 mesh 100 mesh 100 mesh 100 mesh 40 mesh

Size (mm)
1 3 1

4 (6mm) Note: For information regarding pressure drop across Y type strainers, contact your JSG Representative

8 (8mm) 2 (15mm)

1 (25mm) 112 (40mm) 2 (50mm) 3 (80mm)

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Flow Measurement Systems Flomec Oval Mechanical Meters

1

METER SIZE / BODY MATERIAL

Choose meter size based on flow rate not pipe size Choose material based on pressure and fluid type

ROTORS / BEARINGS
Select based on the viscosity of the fluid and fluid type

Bearings for 316 SS and Aluminium Rotors. No Bearings required for PPS Rotors Register plate
6

CABLE ENTRIES
No cable entry for all mechanical meters

O-RING MATERIAL
To be chosen based on the fluid type
a

PROCESS CONNECTIONS
Based on desired pipe connection

TEMPERATURE LIMITS
80C for all mechanical meters (standard)

INTEGRAL OPTIONS M3 REGISTER

The M3 Register is a direct mount register and has a 4 digit resettable display with an 8 digit cumulative total with an accuracy of 1.0%

V1 REGISTER
Mounted with the gearbox and has a 5 digit resettable display also with an 8 digit cumulative total with an accuracy of 0.5% V-Series Register

GEARBOX ASSEMBLY
All V-series register require a gearbox that mounts directly on the meter.

Note: Body and sizes change with selection. Please refer to page 8 for other V series options and page 15 for coding with meter. Contact you JSG Representative for further assistance.

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Flow Measurement Systems Model Designation

41- OM015 41- OM025 41- OM040 41- OM050 41- OM050 41- OM080 41- OM080 1 41- OM0100 41- OM0100 Meter Size 1 1 2 2 extended flow 3 3 extended flow 4 4 extended flow (15mm) (25mm) (40mm) (50mm) (50mm) (80mm) (80mm) (100mm) (100mm) 1 ~ 40 L/min 10 ~ 150 L/min 15 ~ 250 L/min 30 ~ 450 L/min 35 ~ 580 L/min 35 ~ 750 L/min 50 ~ 1000 L/min 75 ~ 1500 L/min 150 ~ 2500 L/min 0.26 ~ 10.6 GPM 2.6 ~ 40 GPM 4 ~ 66 GPM 8 ~ 120 GPM 9 ~ 150 GPM 10 ~ 200 GPM 13 ~ 260 GPM 20 ~ 400 GPM 40 ~ 660 GPM

A E S

Body Material Aluminum Extended flow aluminum version (OM050E, OM080E & OM100E only) 316L Stainless Steel Rotor Material PPS - Teflon Filled (Polyphenol Sulfide) PPS Rotors - Keishi cut (for high viscosity fluids) Aluminum (aluminum meters only) Stainless steel (stainless steel meters only) Aluminum - keishi cut for high viscosity liquids Stainless steel - keishi cut for high viscosity liquids Bearing Type No bearing - PPS rotor option only Carbon-graphite bearing (standard with stainless steel rotors) Hardened steel roller bearings (aluminum rotors only) O-ring Material Viton (standard), -15C EPR (Ethylene Propylene Rubber) - for ketones only (-40C) Teflon encapsulated viton - application specific (-15C) Buna-N (Nitrile), -40C Temperature Limits 80C max. Standard across all Mechanical Meters Process Connections BSPP (G) female threaded NPT female threaded Tri-clamp hygienic ferrules (Tri-clamp ferrules are larger than the meter size) ANSI-150 RF flanges ANSI-300 RF flanges PN16 DIN flanges JIS 10kg/cm2 flanges Customer nominated Cable Entries No cable entry. Standard across all Mechanical Meters

0 1 4 5 6 7

0 1 4

1 2 3 4

1 2 3 4 5 6 7 9

6 Totaliser Capacities OM015~025 OM040~100 9999.9 Litres 99999 Litres 7 OM050~100 99999 Litres 99999 Litres 99999 Litres 99999 Litres

M3

Integral Options 4 digit mechanical totaliser - Litres Large Digit Mechanical Registers (V-Series Registers) 5 digit mechanical reset register - Litres 5 digit register + 7888 ticket printer - Litres 5 digit register + preset batch register - Litres 5 digit register + preset + 7888 printer - Litres Specific build requirement

V1 V3 V5 V7 SB

Model No. Example

41- OM100 S 4 4 1 8 1 0 V1

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Flow Measurement Systems Flomec Pulse Meters

1

METER SIZE / BODY MATERIAL

Choose meter size based on flow rate not pipe size Choose material based on pressure and fluid type

ROTORS / BEARINGS
Select based on the viscosity of the fluid and fluid type

Bearings for 316 SS & Aluminium Rotors. No Bearings required for PPS Rotors Magnets in Rotors send signals to PCB Board 3-6mm cable gland. Available with B2/B3 ONLY

O-RING MATERIAL
To be chosen based off the fluid type
a b

PROCESS CONNECTIONS
Based on desired pipe connection

TEMPERATURE LIMITS
Operating and Start-up temperatures required for PCB board selection

(Only OM004, OM008 & HP Meters)

CABLE ENTRIES
Choose desired method of cable entry

INTEGRAL OPTIONS

NPT

M20 x 1.5mm

Cover (GRN standard)

FRT12

FRT40

EB10 (DIN Panel Mount, not integral)

Note: Body and sizes change with selection. Please refer to page 17 for coding with meter. Contact you JSG Representative for further assistance.

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Flow Measurement Systems Model Designation

41- OM004 41- OM006 41- OM008 41- OM015 41- OM025 41- OM040 41- OM050 41- OM050 41- OM080 41- OM080 1 41- OM0100 41- OM0100 Meter Size 1/ 8 3/ 8 1 1 2 2 extended flow 3 3 extended flow (4mm) (6mm) (8mm) (15mm) (25mm) (40mm) (50mm) (50mm) (80mm) (80mm) 0.5 - 36 L/hr 2 - 100 L/hr 15 - 550 L/hr 1 ~ 40 L/min 10 ~ 150 L/min 15 ~ 250 L/min 30 ~ 450 L/min 35 ~ 580 L/min 35 ~ 750 L/min 50 ~ 1000 L/min 0.13 - 9.5 GPH 0.5 - 27 GPH 4 - 145 GPH 0.26 - 10.6 GPH 2.6 - 40 GPH 4 - 66 GPH 8 - 120 GPH 9 - 150 GPH 10 - 200 GPH 13 - 260 GPH

*(1) 120C (250F) rating for the pulse meter, 80C (180F) rating with BT, RT & EB options. See temperature code 5 for higher temperature with BT, RT, & EB *(2) Cooling fin is fitted with LCD instruments for operation between 80~120C (180~250F)

4 (100mm) 75 ~ 1500 L/min 20 - 400 GPH 4 extended flow (100mm) 150 ~ 2500 L/min 40 - 660 GPH Body Material - A Aluminum - E Extended flow aluminium version (OM050E,OM080E,OM100E only) - M Intermediate pressure aluminium meter (Only OM025 =138 Bar [2000psi] max.) - S 316 stainless steel - N Intermediate press. 316L SS meter (OM004N ~ 025N = 100bar, OM040N= 50bar, OM050N = 50bar) - H High pressure 316 SS (OM004H ~ 040H = 400bar [5580psi] max. OM050H = 300bar max.) Rotor Material 0 PPS - Teflon Filled (Polyphenylene Sulfide) 1 PPS Rotors - Keishi cut (for high viscosity fluids) 4 Aluminum (aluminium meters only). Only available in models OM015 and larger 5 Stainless steel (all standard OM004 ~ OM008 meters and all stainless steel models only) 6 Aluminum - keishi cut for high viscosity liquids 7 Stainless steel - keishi cut for high viscosity liquids Bearing Type 0 No Bearings (When selecting PPS Rotors) 1 Carbon-graphite bearing (standard with stainless steel rotors) 4 Hardened steel roller bearings (aluminum rotors only) O-ring Material 1 Viton (standard), -15C min. (-5F) 2 EPR (Ethylene Propylene Rubber) - for ketones only -40~+120C (-40~+250F) 3 Teflon encapsulated viton - application specific -15C min. (-5F) 4 Buna-N (Nitrile), -40~+100C (-40~+121F) Temperature Limits - 2 120C max. (Reduced to 80C with integral instrument) - 3 150C (300F) max. - (Hall Effect output only) (OM004~OM080) - For O-ring Code 1 & 3 only, not applicable with PPS - 5 120C (250F) max. (Includes integral cooling fin) see note 2 - 8 80C for OM008 and PPS Process Connections 1 BSP (RP) female threaded 2 NPT female threaded 3 Tri-clamp hygienic ferrules (Triclamp ferrules are larger than the meter size) 4 ANSI-150 RF flanges 5 ANSI-300 RF flanges 6 PN16 DIN flanges 7 JIS 10kg/cm2 flanges 9 Customer nominated Cable Entries 0 3~6mm cable gland (with B2/B3 options) (OM004/008 & high pressure meters only) 1 M20 x 1.5mm 2 NPT Integral Options 00 Nil No Options RS Reed switch only Suit intrinsically safe installations E1 Explosion proof ~ Exd IIB T4/T6 (Aluminium & stainless meters) IECEX & ATEX approved E2 Explosion proof ~ Exd I/IIB T4/T6 (stainless meters only), mines approved IECEX & ATEX mines approved QP Quadrature pulse ( 2 NPN Phased outputs) Not available with high pressure models Q1 Exd with Quadrature pulse IECEX & ATEX approved HR High resolution hall effect output (Hall Effect only) (OM004 & OM006 only) OM004: 11200ppL,OM006: 4200ppL H1 Exd with HR Hi-res. Hall Option.(OM004 and OM006 only) IECEX & ATEX approved PF Pulsating flow option (hall effect output only) For injected combustion engines P1 Exd with PF pulsating flow option IECEX & ATEX approved B2 BT11 dual totaliser with pulse output With scaleable pulse output B3 Intrinsically safe BT11 ( I.S. ) IECEX & ATEX approved R0 RT12 Flow Rate Totaliser with all outputs in Aluminium Enclosure With scaleable pulse output R2 FRT12 Flow Rate Totaliser with all outputs With scaleable pulse output R3 Intrinsically safe FRT12 ( I.S. ) IECEX & ATEX approved E0 EB10 batch controller Two stage DC batcher and totaliser F1 Loop powered 4 ~ 20mA analog output (80C max) SB Specific build requirement

Model No. Example

41- OM100 S 4 4 1 5 1 1 R2 3

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Flow Measurement Systems Dimensions and Weights

OM004~OM008
(All dimensions in millimeters 2mm)

B OPTION GRN Housing FRT12/FEB Alloy Housing FRT12 FBT Cover Aluminium Pulse (Kg) Stainless Steel Pulse (Kg) OM004 122 125 113 92 0.8 1.5

B OM006 122 125 113 92 0.8 1.5

B OM008 129 132 120 99 0.8 1.5

C All 124 96 94 72 -

OM015~OM050

(All dimensions in millimeters 2mm)

A Modular Fitting A.N.S.I. 150 DIN 16 JIS 10K B.S.P. N.P.T. OM015-A 110 110 B Configuration GRN Housing FRT12/FEB FBT Register Alloy Housing FRT12 Cover Mechanical Register OM015-A 154 145 157 106 178

A OM015-S 110 110 B OM015-S 148 139 151 100 178

A OM025-A 198 198 198 137 137 B OM025-A 168 160 171 120 188

A OM025-S 237 237 237 176 176 B OM025-S 165 157 168 117 214

A OM040-A 252 252 252 188 188 B OM040-A 203 195 206 155 227

A OM040-S 252 252 252 188 188 B OM040-S 194 186 197 146 222

A OM050-E 277 277 277 212 212 B OM050-E 268 260 271 220 286

OM050-A OM050-S 277 277 277 212 212 B OM050-A 218 210 221 170 237 277 277 277 212 212 B OM050-S 218 210 221 170 237

WEIGHT KG Aluminium Mechanical Aluminium Pulse S/Steel Mechanical S/Steel Pulse

OM015 2.6 1.7 4 2.95

OM025 3.8 3 7 5.4

OM040 7.6 5 15 12

OM050 9.6 8.6 16.3 15

OM050-E 11 10 -

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JSG Industrial Systems

Flow Measurement Systems Dimensions and Weights

OM080~OM0100
(All dimensions in millimeters 2mm)

A Modular Fitting A.N.S.I 150 DIN 16 JIS 10K B.S.P N.P.T OM080-A 354 354 354 266 266

A OM080-S 354 354 354 266 266

A OM100-E 414 414 414 320 320

OM080-E OM100-A 382 382 382 294 294 388 388 388 294 294

B Configuration GRN Housing FRT12/FEB FBT Register Alloy Housing FRT12 Cover Mech. Register OM080-A 260 252 264 213 270

B OM080-S 257 249 260 206 267

B OM080-E 277 269 281 229 288

B OM100-A 322 314 326 274 333

B OM100-E 399 391 403 352 416

Weight (kg) Aluminium Mechanical Aluminium Pulse S/Steel Mechanical S/Steel Pulse

OM080 15 14 32 30

OM080-E 22 20 -

OM100-A 24 23 -

OM100-E 28 26 -

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Flow Measurement Systems Performance Specifications

Accuracy and Pressure Drop

Specifications
Capacity group Model prefix: Nominal size (inches) *Flow Range(LPH) L/min **Accuracy @ 3cp Repeatability Temperature range 41- OM004 4mm ( /8)
3

SMALL CAPACITY 41- OM006 6mm () (2 ~ 100) 41- OM008 10mm ( /8)
3

MEDIUM CAPACITY 41- OM015 13mm () 1 ~ 40 41- OM025 25mm (1) 10 ~ 150 41- OM040 40mm (1) 15 ~ 250 41- OM050 50mm (2) 30 ~ 450 41- OM050E 50mm (2) 35 ~ 580 41- OM080 80mm (3) 35 ~ 750

LARGE CAPACITY 41- OM080E 80mm (3) 50 ~ 1000 41- OM100 100mm (4) 75 ~ 1500 41- OM100E 100mm (4) 150 ~ 2500

(0.5 ~ 36)

(15 ~ 550)

1% of reading

0.5% of reading

0.5% of reading

Typically 0.03% of reading (accuracy is 0.2% of reading with optional RT12 with non-linearity correction) -40 ~ +120C ( -4F ~ +250F ) refer JSG for lower temperature (150C max. using Hall effect) Max 80C Mechanical Meter Bar (psi) 15 (220) 34 (500) 100 (1450) 400 (5880) 100 (1450) 400 (5880) 100 (1450) 400 (5880) 68 (990) 100 (1450) 400 (5880) P-68 (990) M-40 (580) P-68 (990) M-40 (580) 138 (2000) 68 (990) 100 (1450) 400 (5880) Pulses / L 2800 (10600) 2800 (10600) 2800 (10600) 11200 (42392) 1050 (3975) 1050 (3975) 1050 (3975) 4200 (15897) 355 (1345) 710 (2690) 708 (2680) 84 (318) 168 (636) 168 (636) 27 (102) 107 (405) 54 (204) 30 (440) 50 (725) 400 (5880) P-38 (550) M-20 (285) 50 (725) 300 (4200) 12 (180) 30 (440) 20 (285) 20 (285) 12 (180) 12 (180) 10 (150) 10 (150)

Maximum Pressure (threaded meters) Aluminium meters Bar (PSI)

Intermediate press. AL meter 316 S/S Meters Bar (PSI)

Intermediate press. SS meter High pressure models Output pulse resolution Reed switch Hall effect Quadrature Hall option High resolution Hall effect Reed switch output Hall effect output (NPN) Optional outputs Physical Protection class Overall dimensions Recommended filtration

(pulses / US gal) - nominal 14 (53) 56 (212) 28 (106) 6.5 (24.7) 26 (99) 13 (49) 4.8 (18) 19 (72) 9.3 (36) 2.65 (10) 10.65 (40.5) 5.33 (20) 1.5 (5.68) 6.0 (23.7) 3.0 (11.36) 1.1 (4.15) 4.4 (16.6) 2.2 (8.3) 0.56 (2.1) 2.24 (8.5) 1.12 (4.24)

30Vdc x 200mA max. (maximum thermal shock 10C (50F) / minute 3 wire open collector, 5-24Vdc max., 20mA max. 4~20mA, scaled pulse, quadrature pulse, flow alarms or two stage batch control

IP66/67 (NEMA4X), optional Exd 1 / IIB T4/T6, integral ancillaries can be supplied I.S. (intrinsically safe) Refer pages 18~19 75 microns (200 mesh) 150 microns (100 mesh) 350 microns (40 mesh)

* Maximum flow rate is to be reduced as viscosity increases, see flow de-rating guide. Max. Allowable pressure drop is 100Kpa. (15psi) ** Accuracy 1% of reading with M series and V series 0.5% of reading on mechanical register

Flange mount : Optional For specific flow meters and part numbers refer to your JSG representative

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JSG Industrial Systems

Flow Measurement Systems Flow Meter Calibration

Every flow meter undergoes a check before leaving the factory for correct operation and function of pulse outputs and ancillary electronics if fitted. Meters are then compared against a master meter which is traceable to the Australian National Standards and issued with a calibration report.

Installation Points

PD Meters do not work well with silty or dirty fluids (Use Strainers before meter) Straight Pipe not necessary before and after the meter Teflon Tape can cause rotor stoppages, use loctite thread sealant or similar High Velocity flows can cause rotor destruction (Slowly ramp up flow on start up) Avoid Water Hammer caused by closing valves quickly in batch applications Flush Pipe Lines prior to meter installation

Selecting PD Flow Meters

Positive displacement flow meters are high precision instruments that are made with extremely detailed machined components. Forthis reason selecting the right flow meter for the application is crucial as incorrect selection can result in damaged components, inaccurate readings and lengthy and expensive downtime. There are key questions that must be answered before selecting the components that make up a meter: WHAT ....

Is the minimum and maximum flow rate? (continuous or Intermittent) Are the minimum and maximum pressures? Is the viscosity of the fluid? Is the fluid being measured (Acid, Resin etc)? Is the maximum and minimum temperature? Is the preferred connection type (BSPP, NPT etc)? Type of display do you require (Mechanical meter, Pulse meter etc)? Type of output is required (4 digit Mechanical, Pulse output with LCD)? Type of strainer is required (Particles in the fluid)?

Please refer to the Flow Meter Selection Form on page 27. This form is designed to assist in the selecting the appropriate model required for the application. Use this form in conjunction with pages 14 to 17. For further assistance please contact a JSG representative

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Flow Measurement Systems Dualpulse - Paddle Wheel Flow Meters

General Specifications
DP490 and DP525 are cost effective stainless steel flow meters for measuring the flow of water, fuels and other low viscosity liquids in pipes sizes 1~100 (40~2500mm). Insertion flow meters are installed with the metering head inserted into the pipe resulting in very little pressure drop. They do not require external power when used with the Flomec rate totalisers however some options such as high temperature and non-magnetic models require external power. Applications include HVAC, hot and chilled water, fire systems, water distribution (management and treatment), boiler feed water and hydrant flow testing.
Model Prefix Suit pipe sizes Pipe connection Flow range Flow velocity range Linearity Temperature range Maximum pressure Materials Pulse outputs *Reed switch Hall effect 30Vdc x 200mA max. Nom. 0~80hz 3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz Self generated voltage. Nom. 0~240hz 3 wire NPN, 5~24Vdc, 20mA max. Nom. 0~240hz Loop powered 4~20mA 41-DP490 40~900mm (1~36) 1 BSP or NPT 0.25~6300 L/sec (4 ~ 99600 USGM) 41-DP525 50~2500mm (2~100) 2 BSP or NPT -0.4~49000 L/sec (6~780000 USGM)

0.3~10 m/sec (1~33 feet/sec) Typically 1.5% with well established flow profile -40C~+100C (-40F~+212F) 150C max 80 bar (1200 psig) 316SS body & rotor shaft, PVDF rotor (option peak rotor)

Features

Voltage Pulse Non magnetic sensor Analog

IP68 (NEMA6) submersible 316SS construction Low cost of ownership, wide flow range Rugged and compact design Intrinsically safe hazardous area versions Integral or remote pre-amplifiers and flow instruments DP525 version suitable for hot tap installation BI-Directional Flow Measurement

*Maximum thermal shock 10C (50F) /min. applies to the reed switch

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JSG Industrial Systems

Flow Measurement Systems Dualpulse Paddle Wheel Flow Meters

Technical information Dualpulse Flow Meters

41 - DP490 41 - DP525 Meter size 1.5 to 36" pipes (40~900mm) 2 to 100" pipes (50~2500mm) suitable for "hot tap" installations Body material - S 316 Stainless steel Rotor & Bearing materials PEEK high temperature rotor 200C (390C) -150C PVDF rotor - 100C (212F) max (standard) O-ring materials 1 Viton (standard), -15~+204C (5~400F) -15C 2 EPR (Ethylene Propylene Rubber) for ketones only (-40C) 3 Teflon encapsulated viton - application specific (-15C) 4 Buna-N (Nitrile), -40C -65~+125C (-53~+250F) Temperature limits 5 100C (212F) standard 125C (260F) - PEEK rotor only 2 150C (300F) - NPN output & PEEK rotor only 3 Process connections BSPT - 1 1/2"M (DP490), 2"M (DP525) - 1 NPT - 1 1/2"M (DP490), 2"M (DP525) - 2 2" BSPT male thread on the DP490 - 3 2"NPT male thread on the DP490 - 4 Pick up type 1 NPN hall effect & voltage pulse (standard) 2 NPN open collector(s) Reed switch only (I.S applications) 3 4 Non magnetic rotor with NPN output 8 5 Non magnetic rotor with I.S coil output NPN & reed switch 1 2 3 4 5 6 Electrical connections 3 metre (10ft) cable (std) 10 metre (33ft) cable 20 metre (66ft) cable 50 metre cable (164ft) Terminal box on stem kit Stem kit Integral options OO Nil QP Quadrature pulse output B2 BT11 dual totaliser B3 I.S intrinsically safe BT11 R2 RT 12 rate totaliser R3 I.S intrinsically safe RT12 RO FRT12 LCD Flow rate totaliser in Aluminium Enclosure E0 Batch controller F1 Loop powered 4~20mA output SB Specific build requirement

1 2

with scaleable pulse output IECEx & ATEX mines approved scaled pulse, alarms & 4~20mA IECEx & ATEX mines approved scaled pulse, alarms & 4~20mA dc powered 2 stage batch controller Requires electrical connection

M o d e l N o. E x a m p l e 2 1 41 - DP490 - S

R2

JSG Industrial Systems

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Flow Measurement Systems Turbopulse - Small & Large Capacity meters

TM Turbopulse mini and the larger TP Turbopulse turbine series measure flows of low viscosity liquids from 3 to 7,000,000 L/hr in a range of sizes from to 20 (6mm~500mm). The TM mini series have a tangential rotor with integral flow conditioning ports whilst the TP series have an axial rotor and flow guides, the TP series needs to be installed in straight sections of pipe either horizontal or vertical so that the flow is conditioned. The TP series have Exd and Intrinsically Safe (I.S) approvals. Both meter series are robust, compact and take little space in the piping system. Applications include, fuels, alcohols, solvents, insecticides, milk, chemicals, water and light hydraulic oils.

General Specifications
Model Prefix Nominal sizes Accuracy @ 1cp Temperature range Maximum pressure 316 stainless steel High pressure SS Peek Protection Class 10 bar (147 psi) N/A 10 bar (147 psi) 250 bar (3680 psi) 10cst. max 400 bar (5580 psi), 68cst max N/A TM - Turbopulse mini 6mm ( BSPF) 1~2% FSD or 0.75% o.r 5~125C (40~250F) TP - Turbopulse 12~500mm (~20) 0.5% or (10:1 turndown) -40~+250C (-40~+460F)

IP66/67 (NEMA4X), optional Exd IIB T6 or I.S

Electrical (see also optional outputs - Turbopulse pick-off types) Standard output Hall effect sensor Pick off Coil

Standard Options Flow Ranges - TM Turbopulse Mini

Flow Ranges - TP Turbopulse

size model TP010 TP012 TP015 TP020 L/hr (GPH) (0.44~4.4) (0.97~9.7) (1.77~17.7) (3.5~35.2) (GPM) (7~70) (15~150) (30~300) (60~600) (120~1200) (240~2400) (480~4800) (840~8400) (1200~12000) (1800~18000) (3000~30000) 100~1100 220~2200 400~4000 800~8000 m3/hr 1 1 2 TP025 TP040 TP050 TP080 TP100 TP150 TP200 TP250 TP300 TP400 TP500 1.6~16 3.4~34 6.8~68 13~135 27~270 55~550 110~1100 190~1900 270~2700 400~4000 700~7000

Flanged Process connections Explosion proof Integral and remote preamplifier LCD totaliser-batch totaliser Flow rate totalisers Scaled pulse 4~20mA and flow alarm outputs Electronic batch controllers and pulse processing modules

size

model TM001 TM002 TM003 TM004 TM005 TM006

L/min 0.05~0.5 0.12~1.5 0.2~4.5 0.15~6.5 0.3~10 0.5~15

(GPM) (0.01~0.13) (0.03~0.4) (0.04~1.12) (0.05~1.7) (0.08~2.64) (0.13~4)

Jet 1mm 2mm 3mm 4mm 5mm 6mm

Features

3 4

High accuracy and repeatability Low cost of ownership, wide flow range Rugged and compact design Certified Exd and I.S hazardous area versions Quadrature pulse output option Integral or remote pre-amplifiers and flow instruments 0.15% custody transfer models available

6 8 10 12 16 20

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JSG Industrial Systems

Flow Measurement Systems Turbopulse - Small & Large Capacity meters

Turbopulse Model Coding
Meter size 41 - TP010 41 - TP012 41 - TP015 41 - TP020 41 - TP025 41 - TP040 41 - TP050 41 - TP080 41 - TP100 41 - TP150 41 - TP200+ 1/2" 3/4" 3/4" 3/4" 1" 1 1/2" 2" 3" 4" 6" 8~20" Body material S H P/Litre Pulse output (nominal): P/USG ( DN15 ) 4000 15140 ( DN20) 1700 6435 ( DN20 ) 1100 4160 ( DN20 ) 400 1500 ( DN25) 180 680 ( DN40 ) 60 230 ( DN50 ) 24 90 (DN80) 15 57 (DN100) 6.6 25 ( DN150 ) 2.3 8.7 ( DN200 to DN500 ) consult factory for more details frequency (Hz) 120~1200 104~1040 120~1200 90~900 80~800 57~570 45~450 56~560 50~500 35~350

Junction Box, EXD Preamplifier EXD F/I Converter Option MS Connector FRT12/EB Register

FRT12 Register in Aluminium Enclosure BT Register

316 stainless steel - 250 bar (3500 psi) max. High pressure SS, 400 bar (5580 psi) - 68cst max. (available up to TP040) Process Connections BSPP male threaded NPT male threaded *Tri-clamp ferrules (316SS) ANSI-150 RF Flanges ANSI-300 RF Flanges PN10 DIN flanges PN16 DIN flanges PN25 DIN flanges Customer nominated connections *Tri-clamp ferrules are 1/2" larger than the meter size Process Connection Material threaded stainless steel T C carbon steel flanges ( TP080+ ) 316 stainless steel flanged process connections S No. of Pick-offs one 1 two x 90 degree electricity offset ( TP100+ ) 2 Pick-off Style 1 2 MS (militiary style) connector FL (flying leads for integral mounting) Pick-off Type 1 standard coil (120C [250F] max.) 2 hermetically sealed or high temp coil 3 intrinsically safe coil - ATEX Approved 4 preamplified (MS connector only) 1 2 +/-0.5% (standard) +/-0.15% (custody transfer TP100+) Nil Junction box - ATEX Approved Exd preamplifier - ATEX Approved BT11 dual totaliser I.S. intrinsically safe BT11 RT12 rate totaliser I.S. intrinsically safe RT12 FRT12 Flow rate totaliser in Aluminium Enclosure EB10 dc batch controller Specific build requirement

1 2 3 4 5 6 7 8 9

FLANGED METERS AVAILABLE WITH ANSI OR DIN FLANGES. SEE APPLICABLE STANDARD FOR FLANGE DIMENSIONS

Flanged Meters
Model No. 41 - TP010 41 - TP012 41 - TP015 41 - TP020 41 - TP025 41 - TP040 41 - TP050 41 - TP080 41 - TP100 41 - TP150 41 - TP200 41 - TP250 41 - TP300 41 - TP400 41 - TP500 A 127mm (5.0) 127mm (5.0) 127mm (5.0) 140mm (5.0) 152mm (6.0) 178mm (7.0) 197mm (7.8) 254mm (10.0) 356mm (14.0) 368mm (14.5) 457mm (18.0) 457mm (18.0) 457mm (18.0) 610mm (24.0) 610mm (24.0) Option fitted FRT12/EB Register (R2) FRT12 Register (RO) BT Register EX Junction Box MS Connector MS Connector with Pre-Amo H 210mm 185mm 190mm 150mm 118mm 138mm
41 - TP025 S

OO JB PA B2 with scaleable pulse output B3 IECEx & ATEX approved R2 scaled pulse, alarms & 4~20mA R3 IECEx & ATEX approved R0 scaled pulse, alarms & 4~20mA dc powered 2 stage batch controller E0 SB M o d e l N o. E x a m p l e 1 T 1 -

R2

Threaded Meters
Model No. 41 - TP010 41 - TP012 41 - TP015 41 - TP020 41 - TP025 41 - TP040 41 - TP050 B 64mm (2.5) 64mm (2.5) 64mm (2.5) 83mm (3.3) 89mm (3.5) 115mm (4.5) 133mm (5.5) C BSP or NPT BSP or NPT BSP or NPT BSP or NPT 1 BSP or NPT 1 BSP or NPT 2 BSP or NPT

JSG Industrial Systems

Page 25

Flow Measurement Systems Incorrect Installations of Flow Meters

The picture to the right shows a large capacity meter that has been installed on site. Upon close inspection you will see that to the left of this installation there is ample support for the pipe and meter, but to the right (circled) section of this installation it has not been supported enough to carry the weight of the meter. This has resulted in a crack in the flange. For medium and large capacity meter always provide support as close as possible to the meter. Solution: Always provide supports as close as possible to the meter

The next picture shows what will happen to a rotor when the fluid that is being pumped through does not have a filter. The particles run through the meter and cause damage to the rotors. This will eventually prevent the rotors from operating smoothly causing them to seize. This can result in expensive downtime that could have been avoided by an in expensive strainer. Solution: For dirty/unclean fluids always use a filter or strainer

This is a great example of a turbine flow meter that has been installed with absolutely no flow-conditioning. In order for the meter to provide accurate results the flow in the pipe must be laminar and therefore a measured straight run (x10 pipe diameter) must installed before and after the meter. When installing turbine flow meters and paddlewheel (insertion meters), flow conditioning is crucial to obtain a steady smooth laminar flow for accurate readings. Solution: Calculate and install meter with appropriate straight run either side of the meter (Turbo pulse and paddle wheel meters only)

To the right you will see a large capacity meter being installed on its back. The bearings installed have a small amount either side of the rotor to provide a very small thrust gap. This is crucial for smooth operation. When laying on its back the weight of the rotors close this gap and eventually have the rotors spinning against the body of the meter. The rotor will eventually wear away against the body and seize as it will no longer spin. Solution: Always position the meter facing perpendicular to the ground

If at any time you are uncertain of how to install a meter please contact your JSG representative.

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JSG Industrial Systems

Flow Meter Selection Form

Company Name: Date: Model Designation
Meter Size

1. What is the minimum and maximum flow rate? (Check fluid compatibility)

2. What is the minimum & maximum pressure?

Body Material

3. What is the fluid viscosity?

Rotor Material/Bearing Type

4. What is the fluid being measured by the flow meter? (Fuel, Resin etc - Check compatibility)

O-Ring Material

5. What is the maximum & minimum temperatures? (Operating in low or high temps)

Temperature Limits

6. What is the pipe size & process connections? (eg. BSP, NPT, ANSI etc)

Process Connections

7. What type cable entry are you after? Are you after a register to be mounted on the meter?

Cable Entries

8. Do you require a direct mount, remote display or batching option? Signal output?

Integral Options

9. Does the fluid have particles? If Yes what is the size of the particles (mesh size)?

Strainer Type

10. Additional Notes:

JSG Industrial Systems

Page 27

Sydney Unit 1, 21 Amour St Revesby NSW 2212 PO Box 333 Milperra NSW 2214 Ph: (02) 9914 8720 Email: jsgindustrial@jsg.com.au

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Lubrication Management Systems

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Flow Measurement Systems

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Every effort has been made to ensure all information and photographs contained in this publication were correct and accurate at time of printing, however no warranty is given in respect of this publication and JSG Industrial Systems Pty Ltd (JSG) shall not be liable for any error therein. Technical information, specifications and products shown may be subject to change without prior notice. Pictures shown are for illustration purposes only. WARNING: For sale and proper use consult instructions, the supplier or JSG. Contact your nearest JSG Distributor for latest information. 2013 JSG Industrial Systems Pty Ltd., All rights reserved.

Unit 1, 21 Amour St Revesby 2212 Australia T: + 6 1 2 9 9 1 4 8 7 2 0 F : + 6 1 2 9 9 1 4 8 7 9 8 E: jsgindustrial@jsg.com.au W : w w w. j s g i n d u s t r i a l . c o m

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